Attached files
file | filename |
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8-K/A - 8K/A 01.29.10 - BERRY PLASTICS CORP | bpc8ka012910.htm |
EX-99.3 - EXHIBIT 99.3 UNAUDITED PRO FORMA FINANCIAL INFO. - BERRY PLASTICS CORP | ex993.htm |
EXHIBIT
99.2
Report
of Independent Auditors
To the
Board of Directors and Shareholders of
Pliant
Corporation
We have
audited the accompanying consolidated balance sheets of Pliant Corporation and
Subsidiaries as of December 31, 2008 and 2007, and the related consolidated
statements of operations, cash flows and changes in stockholders’ deficit for
each of the three years in the period ended December 31, 2008. These
financial statements are the responsibility of the Company’s
management. Our responsibility is to express an opinion on these
financial statements based on our audits.
We
conducted our audits in accordance with auditing standards generally accepted in
the United States. Those standards require that we plan and perform
the audit to obtain reasonable assurance about whether the financial statements
are free of material misstatement. We were not engaged to perform an
audit of the Company’s internal control over financial reporting. Our
audits included consideration of internal control over financial reporting as a
basis for designing audit procedures that are appropriate in the circumstances,
but not for the purpose of expressing an opinion on the effectiveness of the
Company’s internal control over financial reporting. Accordingly, we
express no such opinion. An audit also includes examining, on a test
basis, evidence supporting the amounts and disclosures in the financial
statements, assessing the accounting principles used and significant estimates
made by management, and evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis
for our opinion.
In our
opinion, the consolidated financial statements referred to above present fairly,
in all material respects, the consolidated financial position of Pliant
Corporation and Subsidiaries at December 31, 2008 and 2007 and the consolidated
results of their operations and their cash flows for each of the three years in
the period ended December 31, 2008, in conformity with U.S. generally accepted
accounting principles.
The
accompanying consolidated financial statements have been prepared assuming that
Pliant Corporation will continue as a going concern. As more fully
described in Note 1 and 18 to the consolidated financial statements, the Company
filed a voluntary petition for reorganization under Chapter 11 of the United
States Bankruptcy Code and Companies’ Creditors Arrangement Act in Canada on
February 11, 2009, which raises substantial doubt about the Company’s ability to
continue as a going concern. Management’s plans in regard to this
matter are also described in Note 18. The consolidated financial statements do
not include any adjustments to reflect the possible future effects on the
recoverability and classification of assets or the amounts and classification of
the liabilities that may result from the outcome of this
uncertainty.
As
discussed in Notes 1 and 8 to the consolidated financial statements, the Company
adopted Financial Accounting Standards Board Interpretation No. 48, Accounting for Uncertainty in Income
Taxes, as of January 1, 2007. As discussed in Note 9 to the
consolidated financial statements, the Company adopted the recognition and
disclosure provisions of Statement of Financial Accounting Standards No. 158,
Employers’ Accounting for
Defined Benefit Pension and Other Postretirement Plans—an Amendment of FASB
Statements Nos. 87, 88, 106 and 132(R), as of December 31,
2006.
/s/ ERNST & YOUNG,
LLP
Chicago,
Illinois
April 27,
2009
PLIANT
CORPORATION AND SUBSIDIARIES
CONSOLIDATED
BALANCE SHEETS
As
of December 31, 2008 and 2007 (Dollars in Thousands, Except per Share
Data)
2008
|
2007
|
|||||||
ASSETS
|
||||||||
CURRENT
ASSETS:
|
||||||||
Cash
and cash equivalents
|
$ | 28,485 | $ | 7,258 | ||||
Receivables:
|
||||||||
Trade
accounts, net of allowances of $3,922 and $3,465,
respectively
|
114,325 | 124,336 | ||||||
Other
|
2,784 | 3,254 | ||||||
Inventories
|
79,923 | 108,358 | ||||||
Prepaid
expenses and other
|
5,890 | 6,269 | ||||||
Income
taxes receivable
|
722 | 1,884 | ||||||
Deferred
income taxes
|
10,705 | 9,145 | ||||||
Total
current assets
|
242,834 | 260,504 | ||||||
PLANT
AND EQUIPMENT, net
|
270,072 | 311,756 | ||||||
GOODWILL
|
2,422 | 72,527 | ||||||
OTHER
INTANGIBLE ASSETS, net
|
3,869 | 11,081 | ||||||
OTHER
ASSETS
|
13,283 | 20,111 | ||||||
Total
assets
|
$ | 532,480 | $ | 675,979 | ||||
LIABILITIES
AND STOCKHOLDERS’ DEFICIT
|
||||||||
CURRENT
LIABILITIES:
|
||||||||
Current
portion of long-term debt and debt in default
|
$ | 857,881 | $ | 1,102 | ||||
Trade
accounts payable
|
61,688 | 93,178 | ||||||
Accrued
liabilities:
|
||||||||
Interest
payable
|
11,944 | 12,079 | ||||||
Customer
rebates
|
9,291 | 8,787 | ||||||
Other
|
34,502 | 36,544 | ||||||
Total
current liabilities
|
975,306 | 151,690 | ||||||
LONG-TERM
DEBT, net of current portion
|
— | 751,465 | ||||||
OTHER
LIABILITIES
|
32,255 | 22,605 | ||||||
DEFERRED
INCOME TAXES
|
38,633 | 18,163 | ||||||
Total
liabilities
|
1,046,194 | 943,923 | ||||||
STOCKHOLDERS’
DEFICIT:
|
||||||||
Redeemable
Preferred Stock—Series AA—335,650 shares authorized, par value $.01 per
share, with a redemption and liquidation value of $1,000 per share plus
accumulated dividends, 334,894 and 335,592 shares outstanding at December
31, 2008 and December 31, 2007, respectively
|
302,424 | 247,355 | ||||||
Redeemable
Preferred Stock—Series M—8,000 shares authorized, par value $.01 per
share, 8,000 shares outstanding at December 31, 2008 and December 31,
2007
|
— | — | ||||||
Common
stock—par value $.01 per share; 100,050,000 shares authorized, 97,348 and
100,003 shares outstanding at December 31, 2008 and December 31, 2007,
respectively
|
1 | 1 | ||||||
Paid
in capital
|
155,341 | 155,341 | ||||||
Accumulated
deficit
|
(930,426 | ) | (658,163 | ) | ||||
Accumulated
other comprehensive loss
|
(41,054 | ) | (12,478 | ) | ||||
Total
stockholders’ deficit
|
(513,714 | ) | (267,944 | ) | ||||
TOTAL
LIABILITIES AND STOCKHOLDERS’ DEFICIT
|
$ | 532,480 | $ | 675,979 |
See notes
to consolidated financial statements.
2
PLIANT
CORPORATION AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF OPERATIONS
For
the Years Ended December 31, 2008, 2007 and 2006 (Dollars in
Thousands)
2008
|
2007
|
2006
|
||||||||||
NET
SALES
|
$ | 1,127,649 | $ | 1,096,924 | $ | 1,158,995 | ||||||
COST
OF SALES
|
1,052,428 | 968,489 | 1,017,771 | |||||||||
Gross
profit
|
75,221 | 128,435 | 141,224 | |||||||||
OPERATING
EXPENSES:
|
||||||||||||
Selling,
general and
administrative
|
67,936 | 65,963 | 71,318 | |||||||||
Research
and
development
|
6,285 | 11,133 | 8,707 | |||||||||
Impairment
of goodwill and
intangibles
|
75,066 | — | 109,984 | |||||||||
Impairment
of fixed
assets
|
6,604 | — | 280 | |||||||||
Restructuring
and other
costs
|
20,230 | 9,949 | (641 | ) | ||||||||
Reorganization
and other
costs
|
3,358 | 2,154 | 82,369 | |||||||||
Total
operating
expenses
|
179,479 | 89,199 | 272,017 | |||||||||
OPERATING
INCOME (LOSS)
|
(104,258 | ) | 39,236 | (130,793 | ) | |||||||
INTEREST
EXPENSE—Current and Long Term debt
|
(93,623 | ) | (87,240 | ) | (79,657 | ) | ||||||
INTEREST
EXPENSE—Dividends and accretion on Redeemable Preferred
Stock
|
— | — | (271 | ) | ||||||||
GAIN
ON EXTINGUISHMENT OF DEBT
|
— | 32,508 | 393,665 | |||||||||
OTHER
INCOME, net
|
150 | 353 | 2,142 | |||||||||
INCOME
(LOSS) FROM CONTINUING OPERATIONS BEFORE INCOME TAXES
|
(197,731 | ) | (15,143 | ) | 185,086 | |||||||
INCOME
TAX EXPENSE (BENEFIT):
|
||||||||||||
Current
|
1,280 | 1,509 | 2,352 | |||||||||
Deferred
|
18,183 | (5,168 | ) | (2,343 | ) | |||||||
Total
income tax expense
(benefit)
|
19,463 | (3,659 | ) | 9 | ||||||||
NET
INCOME (LOSS)
|
$ | (217,194 | ) | $ | (11,484 | ) | $ | 185,077 |
See notes
to consolidated financial statements.
3
PLIANT
CORPORATION AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF STOCKHOLDERS’ DEFICIT
For
the years Ended December 31, 2008, 2007 and 2006 (In Thousands)
Preferred
Stock
|
Common
Stock
|
|||||||||||||||||||||||||||||||||||||||||||||||||||||||
Series
AA
|
Series
M
|
Delaware
Corporation
|
Utah
Corporation
|
|||||||||||||||||||||||||||||||||||||||||||||||||||||
Total
|
Shares
|
Amount
|
Shares
|
Amount
|
Shares
|
Amount
|
Paid
In Capital
|
Shares
|
Amount
|
Warrants
to Purchase Common Stock
|
Accumulated
Deficit
|
Stockholders’
Notes Receivable
|
Accumulated
Other Comprehensive Loss
|
|||||||||||||||||||||||||||||||||||||||||||
BALANCE—December
31, 2005
|
$ | (641,682 | ) | — | $ | — | — | $ | — | — | — | — | 543 | $ | 103,376 | $ | 39,133 | $ | (763,940 | ) | $ | (660 | ) | $ | (19,591 | ) | ||||||||||||||||||||||||||||||
Reorganization
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Issuance
of Delaware Corporation stock
|
178,827 | 335 | $ | 178,828 | — | $ | — | |||||||||||||||||||||||||||||||||||||||||||||||||
Issuance
of Delaware Corporation stock
|
$ | 3,516 | 100 | $ | 1 | $ | 3,515 | |||||||||||||||||||||||||||||||||||||||||||||||||
Retirement
of Utah Corporation Stock
|
$ | 9,157 | $ | 151,006 | (543 | ) | $ | (103,376 | ) | $ | (39,133 | ) | $ | — | $ | 660 | ||||||||||||||||||||||||||||||||||||||||
$ | (450,182 | ) | 335 | $ | 178,828 | — | $ | — | 100 | $ | 1 | $ | 154,521 | — | $ | — | $ | — | $ | (763,940 | ) | $ | — | $ | (19,591 | ) | ||||||||||||||||||||||||||||||
Comprehensive
income:
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Net
Income
|
185,077 | — | — | — | — | — | $ | 185,077 | $ | — | ||||||||||||||||||||||||||||||||||||||||||||||
Minimum
pension liability adjustment, net of taxes
|
2,336 | $ | 2,336 | |||||||||||||||||||||||||||||||||||||||||||||||||||||
Foreign
currency translation adjustment
|
(142 | ) | $ | (142 | ) | |||||||||||||||||||||||||||||||||||||||||||||||||||
Comprehensive
income:
|
187,271 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||
Preferred
stock dividends
|
— | 20,071 | (20,071 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||
Adjustment
to initially apply SFAS 158, net of taxes
|
(849 | ) | (849 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||
BALANCE—December
31, 2006
|
$ | (263,759 | ) | 335 | $ | 198,899 | — | $ | — | 100 | $ | 1 | $ | 154,521 | — | $ | — | $ | — | $ | (598,934 | ) | $ | — | $ | (18,246 | ) | |||||||||||||||||||||||||||||
Cumulative
effect of adoption of FIN 48
|
$ | 711 | $ | 711 | ||||||||||||||||||||||||||||||||||||||||||||||||||||
Adjusted
Balance—January 1, 2007
|
$ | (263,048 | ) | 335 | $ | 198,899 | — | $ | — | 100 | $ | 1 | $ | 154,521 | — | $ | — | $ | — | $ | (598,223 | ) | $ | — | $ | (18,246 | ) | |||||||||||||||||||||||||||||
Comprehensive
loss:
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Net
Loss
|
(11,484 | ) | — | — | — | — | — | (11,484 | ) | — | ||||||||||||||||||||||||||||||||||||||||||||||
Change
in unrecognized pension benefit costs
|
566 | 566 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
Foreign
currency translation adjustment
|
5,202 | 5,202 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
Comprehensive
loss:
|
(5,716 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
Issuance
of Series M Preferred Stock
|
820 | 820 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
Preferred
stock dividends
|
— | 48,456 | (48,456 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||
BALANCE—December
31, 2007
|
$ | (267,944 | ) | 335 | $ | 247,355 | — | $ | — | 100 | $ | 1 | $ | 155,341 | — | $ | — | $ | — | $ | (658,163 | ) | $ | — | $ | (12,478 | ) | |||||||||||||||||||||||||||||
Comprehensive
loss:
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Net
Loss
|
(217,194 | ) | $ | (217,194 | ) | |||||||||||||||||||||||||||||||||||||||||||||||||||
Change
in unrecognized pension benefit costs
|
(16,035 | ) | (16,035 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||
Foreign
currency translation adjustment
|
(12,541 | ) | (12,541 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||
Comprehensive
loss:
|
(245,770 | ) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
Preferred
stock dividends
|
— | 55,069 | 55,069 | |||||||||||||||||||||||||||||||||||||||||||||||||||||
BALANCE—December
31, 2008
|
$ | (513,714 | ) | 335 | $ | 302,424 | — | $ | — | 100 | $ | 1 | $ | 155,341 | — | $ | — | $ | — | $ | (930,426 | ) | $ | — | $ | (41,054 | ) |
See notes
to consolidated financial statements.
4
PLIANT
CORPORATION AND SUBSIDIARIES
CONSOLIDATED
STATEMENTS OF CASH FLOWS
For
the Years Ended December 31, 2008, 2007 and 2006 (Dollars in
Thousands)
2008
|
2007
|
2006
|
||||||||||
Cash
flows from operating activities:
|
||||||||||||
Net
income (loss)
|
$ | (217,194 | ) | $ | (11,484 | ) | $ | 185,077 | ||||
Adjustments
to reconcile net income (loss) to net cash provided by (used in) operating
activities:
|
||||||||||||
Depreciation
and amortization
|
44,806 | 44,903 | 40,630 | |||||||||
Impairment
of fixed assets
|
17,154 | 1,427 | 280 | |||||||||
Amortization
and write-off of deferred financing costs and accretion of debt
discount
|
7,290 | 5,839 | 22,632 | |||||||||
Payment-in-kind
interest on debt
|
41,413 | 36,911 | 32,635 | |||||||||
Deferred
dividends and accretion on preferred shares
|
— | — | 271 | |||||||||
Write
off of original issue debt discount and premium
|
— | — | 30,458 | |||||||||
Deferred
income taxes
|
22,122 | (5,168 | ) | (2,343 | ) | |||||||
Provision
for losses on accounts receivable
|
522 | 2,095 | 404 | |||||||||
Non-cash
other operating costs
|
— | 664 | — | |||||||||
Write
down of impaired goodwill and intangibles
|
75,066 | — | 109,984 | |||||||||
(Gain)
or loss on disposal of assets
|
(10 | ) | 163 | (1,870 | ) | |||||||
Gain
on extinguishment of debt
|
— | (32,508 | ) | (393,665 | ) | |||||||
Changes
in operating assets and liabilities:
|
||||||||||||
Trade
accounts receivable
|
4,385 | 12,598 | (3,550 | ) | ||||||||
Other
receivables
|
430 | 272 | 1,033 | |||||||||
Inventories
|
25,190 | (6,658 | ) | 6,997 | ||||||||
Prepaid
expenses and other
|
(2,679 | ) | 477 | (523 | ) | |||||||
Intangible
assets and other assets
|
(452 | ) | (2,105 | ) | 7,444 | |||||||
Trade
accounts payable
|
(28,594 | ) | 10,932 | 29,874 | ||||||||
Accrued
liabilities
|
(988 | ) | (4,942 | ) | (2,750 | ) | ||||||
Income
taxes payable/receivable
|
381 | (3,746 | ) | 472 | ||||||||
Other
liabilities
|
(5,228 | ) | (5,893 | ) | (3,923 | ) | ||||||
Net
cash provided by (used in) operating activities
|
(16,386 | ) | 43,777 | 59,567 | ||||||||
Cash
flows from investing activities:
|
||||||||||||
Capital
expenditures for plant and equipment
|
(27,141 | ) | (43,465 | ) | (40,521 | ) | ||||||
Proceeds
from sale of assets
|
2,959 | 229 | 2,677 | |||||||||
Net
cash used in investing activities
|
(24,182 | ) | (43,236 | ) | (37,844 | ) | ||||||
Cash
flows from financing activities:
|
||||||||||||
Payment
of financing fees
|
(1,431 | ) | (2,352 | ) | (8,799 | ) | ||||||
Net
proceeds (net of repurchases) from issuance of common stock, preferred
stock
|
— | 157 | (76 | ) | ||||||||
Proceeds
from issuance of senior subordinated debt
|
— | 24,000 | — | |||||||||
Repayment
of senior subordinated debt
|
— | (22,593 | ) | — | ||||||||
Borrowings
under revolver
|
55,000 | 5,000 | 113,579 | |||||||||
Repayments
of revolver and term debt due to refinancing
|
— | — | (130,924 | ) | ||||||||
Borrowings
(payments) under finance and capital leases
|
9,810 | (834 | ) | (1,638 | ) | |||||||
Net
cash provided by (used in) financing activities
|
63,379 | 3,378 | (27,858 | ) | ||||||||
Effect
of exchange rate changes on cash and cash equivalents
|
(1,584 | ) | (860 | ) | (2,468 | ) | ||||||
Net
increase (decrease) in cash and cash equivalents
|
21,227 | 3,059 | (8,603 | ) | ||||||||
Cash
and cash equivalents, beginning of the year
|
7,258 | 4,199 | 12,802 | |||||||||
Cash
and cash equivalents, end of the year
|
$ | 28,485 | $ | 7,258 | $ | 4,199 | ||||||
Supplemental
disclosures of cash flow information:
|
||||||||||||
Cash
paid during the year for:
|
||||||||||||
Interest
|
$ | 45,546 | $ | 41,464 | $ | 41,748 | ||||||
Income
taxes
|
$ | 507 | $ | 2,406 | $ | 2,185 | ||||||
Supplemental
schedule of non-cash investing and financing activities:
|
||||||||||||
Plant
and equipment acquired under capital leases
|
$ | — | $ | 4,998 | $ | 7,401 |
See notes
to consolidated financial statements.
5
PLIANT
CORPORATION AND SUBSIDIARIES
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
1. Summary
of Significant Accounting Policies
Nature of
Operations. Pliant Corporation and its subsidiaries
(collectively “Pliant” or the “Company”) produce polymer-based (plastic),
value-added films for flexible packaging, personal care, medical, agricultural
and industrial applications. Our manufacturing facilities are located
in the United States, Canada, Mexico, Germany and Australia.
Principles of
Consolidation. The consolidated financial statements include
the accounts of Pliant Corporation and its subsidiaries. All
significant intercompany balances and transactions have been eliminated in
consolidation.
Bankruptcy
Filing. On January 3, 2006, Pliant and ten subsidiaries filed
voluntary petitions in the United States Bankruptcy Court for the District of
Delaware (the “Bankruptcy Court”) seeking relief under the provisions of Chapter
11 of Title 11 of the United States Code (the “Bankruptcy Code”). The
cases are being jointly administered under the caption “In re: Pliant
Corporation, et al., Case No. 06-10001”. Three of Pliant’s
subsidiaries with Canadian operations commenced ancillary proceedings in a
Canadian court to recognize the bankruptcy proceedings as “foreign proceedings”
pursuant to Canada’s Companies’ Creditors Arrangement Act
(“CCAA”). Pliant’s subsidiaries in Australia, Germany and Mexico were
not included in the filings.
On June
19, 2006, the Company filed with the Bankruptcy Court its Fourth Amended Joint
Plan of Reorganization (the “Plan”) which was approved by the Bankruptcy Court
on June 23, 2006. On July 18, 2006, the Company consummated its
reorganization through a series of transactions contemplated in the
Plan. See Note 17 “Reorganization” for further details. On
July 18, 2006, the Company filed with the Bankruptcy Court a notice announcing
the effectiveness of the Plan and the Company emerged from
bankruptcy.
On
February 11, 2009, Pliant Corporation and certain of its subsidiaries
(collectively, the “Debtors”), filed voluntary petitions in the United States
Bankruptcy Court for the District of Delaware (the “Bankruptcy Court”) (the
“Chapter 11 Cases”) seeking relief under the provisions of the Bankruptcy
Code. The Chapter 11 Cases are being jointly administered under the
caption “In re: Pliant Corporation et al.”, Case No.
09-10443. In addition, certain of the Company’s Canadian subsidiaries
filed an application commencing recognition proceedings (the “CCAA Proceedings”)
under Section 18.6 of the Companies’ Creditors Arrangement Act (Canada) (the
“CCAA”) with the Ontario Superior Court of Justice (the “Canadian
Court”). The Debtors will continue to operate their businesses as
“debtors-in-possession” under the jurisdiction of the Bankruptcy Court and in
accordance with applicable provisions of the Bankruptcy Code and the orders of
the Bankruptcy Court. Pliant’s subsidiaries in Australia, Germany and
Mexico were not included in the filings and will continue their business
operations without supervision from the Bankruptcy Court and will not be subject
to the chapter 11 requirements of the Bankruptcy Code. (See note 18 –
Subsequent Events, for details on the Chapter 11 Cases.)
American
Institute of Certified Public Accountants Statement of Position 90-7, “Financial
Reporting by Entities in Reorganization under the Bankruptcy Code” (“SOP 90-7”),
applied to the Company’s financial statements in 2006 while the Company operated
under the provisions of Chapter 11 and will apply to periods subsequent to
February 11, 2009. SOP 90-7 generally does not change the manner in which
financial statements are prepared. However, it does require that the
financial statements for periods subsequent to the filing of the Chapter 11
petition distinguish transactions and events that are directly associated with
the reorganization from the ongoing operations of the
business. Expenses, realized gains and losses, and provisions for
losses that can be directly associated with the reorganization of the business
are reported separately as reorganization costs in the statements of
operations. Liabilities affected by implementation of a plan of
reorganization are reported at amounts expected to be allowed, even if they may
be settled for lesser amounts. In addition, reorganization related
items that significantly impact cash provided by continuing operations are
disclosed separately in the statement of cash flows.
6
Use of
Estimates. The preparation of financial statements in
conformity with accounting principles generally accepted in the United States
requires us to make estimates and assumptions that affect the reported amounts
of assets and liabilities and the disclosure of contingent assets and
liabilities at the date of the financial statements and the reported amounts of
revenues and expenses during the reporting period. Actual results
could differ from those estimates.
Revenue
Recognition. Sales revenue is recognized when title transfers,
the risks and rewards of ownership have been transferred to the customer, the
price is fixed and determinable and collection of the related receivable is
probable, which is generally at the time of shipment. Revenue is
reduced by rebates made to customers based on an estimate of the amount of the
rebate at the time the sale is recorded.
Accounts
Receivable. Accounts receivable consist primarily of amounts
due to the Company from its normal business activities. Accounts
receivable amounts are determined to be past due when the amount is overdue
based on contractual terms. The Company maintains an allowance for
doubtful accounts to reflect the expected uncollectibility of accounts
receivable based on past collection history and specific risks identified among
uncollected amounts. Accounts receivable are charged off against the
allowance for doubtful accounts when we have determined that the receivable will
not be collected. Collateral is generally not required for accounts
receivable. One customer represented approximately 6% of consolidated
receivables at December 31, 2008 and two customers represented approximately 13%
of consolidated receivables at December 31, 2007.
Inventories. Inventories
consist principally of finished film and packaging products and the raw
materials necessary to produce them. Inventories are carried at the
lower of cost (on a first-in, first-out basis) or market value. Resin
costs comprise the majority of our total manufacturing costs. Resin
shortages or significant increases in the price of resin could have a
significant adverse effect on the Company’s business.
Plant and
Equipment. Plant and equipment are stated at
cost. Depreciation is computed using the straight-line method over
the estimated economic useful lives of the assets as follows:
Land
improvements
|
20
years
|
Buildings
and improvements
|
20
years
|
Computer
Equipment and Software
|
3-7
years
|
Machinery
and equipment
|
7-15
years
|
Furniture,
fixtures and vehicles
|
3-7
years
|
Leasehold
improvements
|
Lower
of useful life (10-20 years or term of lease
agreement)
|
Maintenance
and repairs are charged to expense as incurred and costs of improvements and
betterments are capitalized. Upon disposal, related costs and
accumulated depreciation are removed from the accounts and resulting gains or
losses are reflected in operations.
Costs
incurred in connection with the construction or major rebuild of equipment are
capitalized as construction in progress. No depreciation is
recognized on these assets until placed in service.
Goodwill and Other Intangible
Assets. Goodwill is deemed to have an indefinite life and not
amortized, but subject to an annual impairment test based on the fair value of
the assets. Amortization of intangible assets is computed using the
straight-line method over the estimated economic useful lives of 5-15
years. The Company evaluates the carrying value of goodwill during
the fourth quarter of each year and between annual evaluations if events occur
or circumstances change that would more likely than not reduce the fair value of
the reporting unit below its carrying amount. When evaluating whether
goodwill is impaired, the Company compares the fair value of the reporting unit
to which the goodwill is assigned to the reporting unit’s carrying amount,
including goodwill. The fair value of the reporting unit is estimated
using a combination of the discounted cash flow method, a variation of the
income approach, and the guideline company approach, a variation of the market
approach. If the carrying amount of a reporting unit exceeds its fair
value, then the amount of the impairment loss must be measured. The
impairment loss would be calculated by comparing the implied fair value of
reporting unit goodwill to its carrying amount. In calculating the
implied fair value of reporting unit goodwill, the fair value of the reporting
unit is
7
allocated
to all of the other assets and liabilities of that unit based on their fair
values. The excess of the fair value of a reporting unit over the
amount assigned to its other assets and liabilities is the implied fair value of
goodwill. An impairment loss would be recognized when the carrying
amount of goodwill exceeds its implied fair value.
Impairment of Long-Lived
Assets. When events or conditions indicate a potential
impairment, the Company evaluates the carrying value of long-lived assets,
including amortizable intangible assets, based upon current and expected
undiscounted cash flows, and recognizes an impairment when the estimated
undiscounted cash flows are less than the carrying value of the
asset. Measurement of the amount of impairment, if any, is based upon
the difference between the asset’s carrying value and fair value.
Other
Assets. Other assets consist primarily of deferred debt
issuance costs, deposits, and spare parts. Deferred debt issuance
costs are amortized using a straight line method which approximates the
effective yield method.
Cash and Cash
Equivalents. For the purpose of the consolidated statements of
cash flows, we consider short-term highly liquid investments with maturity when
purchased of three months or less to be cash equivalents.
Income
Taxes. Deferred income taxes reflect the net tax effects of
temporary differences between the carrying amounts of assets and liabilities for
financial and tax reporting purposes. The Company, like other
multi-national companies, is regularly audited by federal, state and foreign tax
authorities, and tax assessments may arise several years after tax returns have
been filed. Accordingly, tax reserves have been recorded when, in
management’s judgment, it is not probable that the Company’s tax position will
ultimately be sustained. While predicting the outcome of the audits
involves uncertainty and requires estimates and informed judgments, the Company
believes that the recorded tax liabilities are adequate and
appropriate. The judgments and estimates made at a point in time may
change based on the outcome of tax audits, as well as changes to or further
interpretation of regulations. Income tax expense is adjusted in the
period in which these events occur or when the statute of limitations for a
specific exposure item has expired.
Foreign Currency
Translation. The accounts of the Company’s foreign
subsidiaries are translated into U.S. dollars using the exchange rate at each
balance sheet date for assets and liabilities and an average exchange rate for
each month for revenues, expenses, gains and losses. Transactions are
translated using the exchange rate at each transaction date. Where
the local currency is the functional currency, translation adjustments are
recorded as a separate component of stockholders’ equity
(deficit). Where the U.S. dollar is the functional currency,
translation adjustments are recorded in other income within current
operations.
Shipping and Handling
Costs. Shipping and handling costs are included in cost of
sales.
Reclassifications. Certain
reclassifications have been made to the consolidated financial statements for
comparative purposes.
New
Accounting Pronouncements
In
September 2006, the FASB issued SFAS No. 157, Fair Value Measurements
(“SFAS 157”). On January 1, 2008, the Company adopted SFAS 157 which
defines fair value, establishes a market-based framework or hierarchy for
measuring fair value, and expands disclosures about fair value
measurements. SFAS 157 is applicable whenever another accounting
pronouncement requires or permits assets and liabilities to be measured at fair
value. SFAS 157 does not expand or require any new fair value
measures; however the application of this statement may change current
practice. In February 2008, the Financial Accounting Standards Board
(“FASB”) decided that an entity need not apply this standard to nonfinancial
assets and liabilities that are recognized or disclosed at fair value in the
financial statements on a nonrecurring basis until 2009. Accordingly,
our adoption of this standard in 2008 was limited to financial assets and
liabilities and did not have a material effect on our financial condition or
results of operations. We are still in the process of evaluating this
standard with respect to its effect on nonfinancial assets and liabilities and
therefore have not yet determined the impact that it will have on our financial
statements upon full adoption in 2009. Nonfinancial assets and
liabilities for which we have not applied the provisions of SFAS
157
8
include
those measured at fair value in impairment testing and those initially measured
at fair value in a business combination.
In
February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial
Assets and Financial Liabilities—Including an Amendment of FASB Statement No.
115 (“SFAS 159”) which permits entities to choose to measure many
financial instruments and certain other items at fair value that are not
currently required to be measured at fair value. The Company adopted
this statement as of January 1, 2008 and has elected not to apply the fair value
option to any of its financial instruments at this time.
In
December 2007, the Financial Accounting Standards Board (“FASB”) issued SFAS No.
141(R), Business
Combinations (“SFAS 141(R)”), which replaces SFAS 141. SFAS
141(R) establishes principles and requirements for how an acquirer recognizes
and measures in its financial statements the identifiable assets acquired, the
liabilities assumed, any non-controlling interest in acquiree and the goodwill
acquired. The Statement also establishes disclosure requirements,
which will enable users to evaluate the nature and financial effects of the
business combination. SFAS 141(R) is effective for fiscal years
beginning after December 15, 2008. The adoption of SFAS 141(R) will
have an impact on accounting for business combinations once adopted, but the
effect is dependent upon acquisitions at that time.
In
December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in
Consolidated Financial Statements—an Amendment of Accounting Research Bulletin
No. 51 (“SFAS 160”). SFAS 160 establishes accounting and
reporting standards for ownership interests in subsidiaries held by parties
other than the parent, the amount of consolidated net income attributable to the
parent and to the noncontrolling interest, changes in a parent’s ownership
interest, and the valuation of retained noncontrolling equity investments when a
subsidiary is deconsolidated. SFAS 160 also establishes disclosure
requirements that clearly identify and distinguish between the interests of the
parent and the interests of the noncontrolling owners. SFAS 160 is
effective for the Company beginning January 1, 2009. The Company is
currently evaluating the impact, if any, of the adoption of SFAS 160 on its
consolidated financial position or results of operations.
In March
2008, the FASB issued SFAS No. 161, Disclosures about Derivative
Instruments and Hedging Activities—an amendment of SFAS No. 133 (“SFAS
161”). SFAS 161 changes the disclosure requirements for derivative
instruments and hedging activities. Entities are required to provide
enhanced disclosures about (a) how and why an entity uses derivation
instruments, (b) how derivative instruments and related hedged items are
accounted for under SFAS No. 133 and its related interpretations, and (c) how
derivative instruments and related hedged items affect an entity’s financial
position, financial performance, and cash flows. SFAS 161 is
effective for the Company’s financial statements issued beginning January 1,
2009, with early application encouraged. SFAS 161 encourages, but
does not require, comparative disclosures for earlier periods at initial
adoption. The Company is currently evaluating the impact the adoption
of SFAS 161 will have on its future disclosures.
2. Inventories
Inventories
consisted of the following at December 31 (in dollars in
thousands):
2008
|
2007
|
|||||||
Finished
goods
|
$ | 42,176 | $ | 56,772 | ||||
Raw
materials and other
|
28,032 | 40,507 | ||||||
Work-in-process
|
9,715 | 11,079 | ||||||
Total
|
$ | 79,923 | $ | 108,358 |
9
3. Restructuring
and Other Costs
Restructuring
and other costs include plant closing costs (including costs related to
relocation of manufacturing equipment), charges for impairment of fixed assets
related to plant closures, office closing costs and other costs related to
workforce reductions. The following table summarizes restructuring
and other costs for the three years ended December 31 (in dollars in
thousands):
2008
|
2007
|
2006
|
||||||||||
Plant
Closing Costs:
|
||||||||||||
Severance
|
$ | 3,841 | $ | 1,622 | $ | — | ||||||
Relocation
of production lines
|
1,147 | 797 | — | |||||||||
Leases
|
55 | 405 | 705 | |||||||||
Other
plant closing costs
|
3,431 | 2,959 | (967 | ) | ||||||||
Office
closing and workforce reduction cost
|
||||||||||||
Severance
|
484 | 2,682 | — | |||||||||
Leases
|
— | — | (379 | ) | ||||||||
Other
office closure costs
|
722 | 57 | — | |||||||||
9,680 | 8,522 | (641 | ) | |||||||||
Total
Plant/Office
|
||||||||||||
Fixed
asset impairments related to plant closures
|
10,550 | 1,427 | — | |||||||||
Total
Restructuring and other costs
|
$ | 20,230 | $ | 9,949 | $ | (641 | ) |
Restructuring
and other costs for the year ended December 31, 2008 includes $4.3 million of
severance, $10.6 million of fixed asset impairments and $4.6 million of costs
associated with the relocation of product production and equipment between
plants in connection with the Company’s April 2008 announced consolidated plant
consolidation program. In addition, $0.5 million of severance costs
and $0.7 million of other costs were incurred in connection with the Company’s
2008 reduction in workforce program.
Restructuring
and other costs for the year ended December 31, 2007 includes $6.8 million of
severance, production line relocation, lease and other costs associated with
closure of our Langley, British Columbia facility, $0.3 million of severance and
other costs associated with closure of our Barrie, Ontario operations, $1.4
million associated with the restructuring of our Canadian sales and
administration functions, and $1.3 million of severance costs associated with
our 2007 reduction in workforce.
10
The
following table summarizes the roll-forward of the reserve from December 31,
2007 to December 31, 2008 (dollars in thousands):
12/31/2007
|
Accruals
for the Year Ended December 31, 2008
|
12/31/08
|
||||||||||
#
Employees Terminated
|
Accrual
Balance
|
Additional
Employees
|
Severance
|
Relocated
Production Lines
|
Leases
|
Other
Plant Closure Costs
|
Total
|
Payments
/Charges
|
#
Employees Terminated
|
Accrual
Balance
|
||
Plant
Consolidation:
|
||||||||||||
Leases
|
—
|
$ 920
|
—
|
$ —
|
$ —
|
$ 55
|
$ —
|
$ 55
|
$(124)
|
—
|
$ 851
|
|
Langley
|
6
|
207
|
—
|
95
|
—
|
—
|
214
|
309
|
(345)
|
—
|
171
|
|
Barrie
|
—
|
19
|
—
|
—
|
—
|
—
|
14
|
14
|
(33)
|
—
|
—
|
|
South
Deerfield
|
—
|
—
|
74
|
1,605
|
395
|
—
|
1,227
|
3,227
|
(1,629)
|
74
|
1,598
|
|
Harrington
|
—
|
—
|
46
|
760
|
463
|
—
|
802
|
2,025
|
(1,265)
|
46
|
760
|
|
Dalton
|
—
|
—
|
79
|
1,118
|
34
|
—
|
726
|
1,878
|
(760)
|
79
|
1,118
|
|
Newport
News
|
—
|
—
|
22
|
263
|
255
|
—
|
448
|
966
|
(717)
|
22
|
249
|
|
Total
Plant Consolidation
|
6
|
1,146
|
221
|
3,841
|
1,147
|
55
|
3,431
|
8,474
|
(4,873)
|
221
|
4,747
|
|
Office
Closing and Workforce Reduction Costs:
|
||||||||||||
Canadian
Restructuring
|
—
|
$ —
|
—
|
$ —
|
$ —
|
$ —
|
$ 5
|
$ 5
|
$ (5)
|
—
|
$ —
|
|
2007
Reduction in Workforce
|
49
|
463
|
—
|
73
|
—
|
—
|
21
|
94
|
(488)
|
—
|
69
|
|
2008
Reduction in Workforce
|
—
|
—
|
30
|
411
|
—
|
—
|
696
|
1,107
|
(1,083)
|
2
|
24
|
|
Total
Office
|
49
|
$ 463
|
30
|
$ 484
|
$ —
|
$ —
|
$ 722
|
$1,206
|
$(1,576)
|
2
|
$ 93
|
|
Total
Pliant/Office
|
55
|
$1,609
|
251
|
$4,325
|
$1,147
|
$ 55
|
$4,153
|
$9,680
|
$(6,449)
|
223
|
$4,840
|
|
Fixed
Asset Impairments related to Plant Consolidations
|
||||||||||||
South
Deerfield
|
$ 997
|
|||||||||||
Orillia
|
76
|
|||||||||||
Toronto
|
633
|
|||||||||||
Harrington
|
1,844
|
|||||||||||
Dalton
|
377
|
|||||||||||
McAlester
|
383
|
|||||||||||
Newport
News
|
5,998
|
|||||||||||
Kent
|
242
|
|||||||||||
Total
Fixed Asset Impairments
|
10,550
|
|||||||||||
55
|
1,609
|
251
|
4,325
|
1,147
|
55
|
4,153
|
20,230
|
(6,449)
|
223
|
4,840
|
11
The
following table summarizes the roll-forward of the reserve from December 31,
2006 to December 31, 2007 (dollars in thousands):
12/31/2006
|
Accruals
for the Year Ended December 31, 2007
|
12/31/07
|
||||||||||
#
Employees
Terminated
|
Accrual
Balance
|
Additional
Employees
|
Severance
|
Relocated
Production Lines
|
Leases
|
Other
Plant Closure Costs
|
Total
|
Payments
/Charges
|
#
Employees
Terminated
|
Accrual
Balance
|
||
Plant
Closing Costs:
|
||||||||||||
Leases
|
—
|
$2,430
|
—
|
$ —
|
$ —
|
$ 114
|
$ —
|
$ 114
|
$(1,624)
|
—
|
$ 920
|
|
Langley
|
—
|
—
|
120
|
1,386
|
797
|
232
|
4,350
|
6,765
|
(6,558)
|
6
|
207
|
|
Barrie
|
—
|
—
|
19
|
236
|
—
|
59
|
36
|
331
|
(312)
|
—
|
19
|
|
—
|
$2,430
|
139
|
$1,622
|
$ 797
|
$ 405
|
$4,386
|
$7,210
|
$(8,494)
|
6
|
$1,146
|
||
Office
Closing and Workforce Reduction Costs:
|
||||||||||||
Canadian
Restructuring
|
—
|
$ —
|
7
|
$1,391
|
$ —
|
$ —
|
$ 48
|
$1,439
|
$(1,439)
|
—
|
$ —
|
|
2007
Workforce Reduction
|
—
|
—
|
68
|
1,291
|
—
|
—
|
9
|
1,300
|
(837)
|
49
|
463
|
|
TOTAL
|
—
|
$2,430
|
214
|
$4,304
|
$ 797
|
$ 405
|
$4,443
|
$9,949
|
$(10,770)
|
55
|
$1,609
|
Plant
Consolidations:
2008—During 2008, the Company
initiated a consolidated plant consolidation program whereby the following four
production plants, will be closed and their production products and equipment
relocated to other existing facilities: South Deerfield,
Massachusetts and Dalton, Georgia facilities in our Engineered Films segment,
Harrington, Delaware and Newport News, Virginia in our Specialty Films
segment. Severance, fixed asset impairments, and product and
equipment relocation related costs for these activities totaled $4.3 million,
$10.6 million and $4.6 million, respectively. In addition, the
Company initiated a reduction in workforce whereby approximately 60 employees
were severed for a total cost of $1.2 million, of which $1.1 million was
recorded at Corporate and $0.1 million in the Engineered Films
segment.
2007—During 2007, the Company
restructured its Canadian operations by closing its Langley, British Columbia
plant and consolidating its production lines into other Printed Products segment
facilities, closing its Barrie, Ontario operations and consolidating its product
lines into its Toronto, Ontario facility within its Industrial segment and
restructuring its sales, and administrative functions for its Engineered Films
and Industrial Films segments. Severance, production line relocation,
lease and other plant closing related costs for these activities totaled $8.5
million with $5.7 million, $1.0 million, $1.0 million and $0.8 million,
respectively recorded in its Printed Products, Engineered Films, Corporate and
Industrial Film segments. In addition, the Company implemented a
reduction in workforce whereby approximately seventy employees were severed for
a total cost of $1.3 million of which $0.8 million, $0.3 million and $0.1
million, respectively were recorded at Corporate, and in the Engineered Films
and Industrial Films segments.
2006—During 2006, the Company
sold its remaining real estate in Merced, California within its Industrial
segment and reversed into income $0.7 million of the previously provided $1.0
million environmental reserve in accordance with the terms of the sales
agreement.
12
4. Plant
and Equipment
The cost
and the related accumulated depreciation at December 31 is as follows (in
thousands):
2008
|
2007
|
|||||||
Land
and improvements
|
$ | 6,805 | $ | 7,146 | ||||
Buildings
and improvements
|
78,479 | 79,019 | ||||||
Machinery
and equipment
|
511,022 | 512,474 | ||||||
Computer
equipment and software
|
42,534 | 39,203 | ||||||
Furniture,
fixtures and vehicles
|
5,811 | 6,084 | ||||||
Leasehold
improvements
|
5,313 | 5,381 | ||||||
Construction
in progress
|
15,744 | 30,123 | ||||||
665,708 | 679,430 | |||||||
Less
accumulated depreciation and amortization
|
(395,636 | ) | (367,674 | ) | ||||
Plant
and equipment, net
|
$ | 270,072 | $ | 311,756 |
The
depreciation expense for the years ended December 2008, 2007 and 2006 was $43.2
million, $42.4 million and $38.1 million, respectively.
During
the year ended December 31, 2008, the Company recorded an impairment charge of
$6.6 million mainly related to computer software; $6.4 million in Corporate, and
$0.2 million Engineered Films. In addition, the Company recorded an
impairment charge of $10.5 million in restructuring and other costs in 2008 in
connection with the Company’s plant consolidation program; $6.0 million in
Corporate, $2.2 million in its Specialty Films segment, $1.5 million in its
Engineered Films segment, $0.6 million in its Industrial segment, and $0.2
million in its Printed Products segment. During the year ended
December 31, 2007 the Company recorded an impairment charge of $1.4 million in
restructuring and other costs in connection with the closure of its Langley,
British Columbia production facility in its Printed Products
segment. During the year ended December 31, 2006, the Company
recorded impairment changes of $0.3 million to scrap a minor piece of equipment
in its Industrial Films segment.
5. Goodwill
and Intangible Assets
In July
2001, the Financial Accounting Standards Board (FASB) issued Statement of
Financial Accounting Standards No. 142 (“SFAS 142”) “Goodwill and Other
Intangible Assets”. SFAS 142, effective for fiscal years beginning
after December 15, 2001, requires that ratable amortization of goodwill be
replaced with periodic tests of goodwill impairment and that intangible assets,
other than goodwill, which have determinable useful lives, be amortized over
their useful lives. As required by SFAS 142, the Company stopped
amortizing goodwill effective January 1, 2002 and evaluates goodwill for
impairment under SFAS 142 guidelines. The Company’s annual impairment
test is conducted on October 1 of each year based on a methodology including
prices of comparable businesses and discounted cash flows. See Note 1
“Summary of Significant Accounting Policies” for further
details. Based upon the 2006 annual impairment test, goodwill was
impaired in our Specialty Films and Printed Products segments and goodwill write
downs totaling $110.0 million were recorded, as the implied fair values of these
two reporting units were estimated to be below their respective goodwill
carrying values. This impairment was triggered by rising resin prices
increasing the carrying values of inventories and receivables in both segments,
and, when coupled with the impact on accounts payable or reduction in credit
terms, resulted in increased carrying values of net assets in excess of the
calculated implied fair value. Based on the 2007 annual impairment
tests, no impairments were recorded. Based on our 2008 annual
impairment test, goodwill was impaired in our Specialty Films and Engineered
Films segments and intangible assets were impaired in our Engineered Films
segment. Goodwill write downs totaling $69.8 million and write downs
of intangible assets totaling $5.3 million were recorded as the implied fair
values of these reporting units were estimated to be below their respective
carrying values. This impairment was triggered by a reduction in
profitability and increased carrying values of inventories and receivables,
coupled with reductions in accounts payable due to credit term reductions,
resulting in increased carrying values of net assets in excess of the calculated
implied fair value.
13
The
Company has four operating segments, all of which have goodwill. The
changes in the carrying value of goodwill for the year ended December 31, 2008
and 2007 were as follows (in thousands):
Specialty
Films
|
Printed
Products
|
Industrial
Films
|
Engineered
Films
|
Corporate/Other
|
Total
|
|||||||||||||||||||
Balance
as of December 31, 2006
|
$ | 21,595 | $ | — | $ | 2,445 | $ | 48,217 | $ | — | $ | 72,257 | ||||||||||||
Foreign
exchange rate adjustment
|
— | — | 270 | — | — | 270 | ||||||||||||||||||
Balance
as of December 31, 2007
|
$ | 21,595 | $ | — | $ | 2,715 | $ | 48,217 | $ | — | $ | 72,527 | ||||||||||||
Foreign
exchange rate adjustment
|
— | — | (293 | ) | — | — | (293 | ) | ||||||||||||||||
Goodwill
impairment
|
(21,595 | ) | — | — | (48,217 | ) | — | (69,812 | ) | |||||||||||||||
Balance
as of December 31, 2008
|
$ | — | $ | — | $ | 2,422 | $ | — | $ | — | $ | 2,422 |
Other
intangible assets, are as follows as of December 31 (in thousands):
2008
|
2007
|
|||||||||||||||
Gross
Carrying Value
|
Accumulated
Amortization
|
Gross
Carrying Value
|
Accumulated
Amortization
|
|||||||||||||
Other
intangible assets:
|
||||||||||||||||
Customer
lists
|
$ | 18,412 | $ | (15,018 | ) | $ | 24,254 | $ | (14,437 | ) | ||||||
Other
|
22,728 | (22,253 | ) | 23,126 | (21,862 | ) | ||||||||||
Total
|
$ | 41,140 | $ | (37,271 | ) | $ | 47,380 | $ | (36,299 | ) |
The
weighted average remaining amortization periods for customer lists is 4.5 and
5.3 years for 2008 and 2007, respectively. The weighted average
remaining amortization periods for other intangibles is 0.6 and 0.6 years for
2008 and 2007, respectively.
The
estimated amortization for each of the next five years on the other intangible
assets included above is as follows (in thousands):
Year
Ending December 31
|
||||
2009
|
$ | 664 | ||
2010
|
588 | |||
2011
|
566 | |||
2012
|
412 | |||
2013
|
409 |
Amortization
expense for other intangible assets was approximately $1.6 million, $2.5
million, and $2.6 million, for the years ended December 31, 2008, 2007 and 2006,
respectively.
14
6. Long-Term
Debt
Long-term
debt as of December 31, consists of the following (in thousands):
2008
|
2007
|
|||||||
Credit
Facilities:
|
||||||||
Revolver,
variable interest, 5.9% and 8.1% as of December 31, 2008 and
2007
|
$ | 173,579 | $ | 118,579 | ||||
Senior
secured discount notes at 11.35% (formerly 11 1/8%) (2004
Notes)
|
7,843 | 7,825 | ||||||
Senior
secured notes, interest at 11 1/8% (2003 Notes)
|
250,000 | 250,000 | ||||||
Senior
secured notes, interest at 11.85% (formerly 11 5/8%) (Amended 2004
Notes)
|
380,671 | 339,276 | ||||||
Senior
subordinated notes, interest at 18.0% (2007 Notes)
|
24,000 | 24,000 | ||||||
Obligations
under capital leases
|
21,788 | 12,887 | ||||||
Total
|
857,881 | 752,567 | ||||||
Less
current portion
|
(857,881 | ) | (1,102 | ) | ||||
Long-term
portion
|
$ | — | $ | 751,465 |
On
February 11, 2009, the Company and certain of its subsidiaries (collectively,
the “Debtors”), filed Chapter 11 Petitions for relief under chapter 11 of the
Bankruptcy Code in the Bankruptcy Court and certain of the Company’s Canadian
subsidiaries filed an application commencing the CCAA
Proceedings. The filing of the Chapter 11 Petition and the Canadian
Petition constituted an event of default under the Company’s debt obligations,
and those debt obligations became automatically and immediately due and payable,
although any actions to enforce such payment obligations are stayed as a result
of the filing of the Chapter 11 Petition and the Canadian
Petition. As a result, the Company’s outstanding debt is classified
as current in the accompanying consolidated balance sheet as of December 31,
2008. (See Note 18).
Current
Credit Facilities
On July
18, 2006, the Company and/or certain of its subsidiaries entered into (i) a
Working Capital Credit Agreement, among the Company, certain of its
subsidiaries, the lenders party thereto, Merrill Lynch Bank USA, as
administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead
arranger and book manager (the “Working Capital Credit Agreement”), and (ii) a
Fixed Asset Credit Agreement, among Pliant Corporation Pty Ltd., Pliant
Corporation of Canada Ltd., Pliant Film Products GmbH and Aspen Industrial, S.A.
de C.V., as borrowers, the lenders party thereto, Merrill Lynch Bank USA, as
administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead
arranger and book manager (the “Fixed Asset Credit Agreement”, and together with
the Working Capital Credit Agreement, the “Revolving Credit
Facilities”). The Revolving Credit Facilities provide up to $200
million of total commitments, subject to the previously disclosed borrowing
base. The Working Capital Credit Agreement includes a $20 million
letter of credit sub-facility, with letters of credit reducing availability
thereunder, and each of the Revolving Credit Facilities includes sub-limits for
loans to certain of the foreign subsidiaries of the Company which are borrowers
under the Revolving Credit Facilities.
The
Revolving Credit Facilities will mature on the earlier of (a) July 18, 2011 or
(b) one month prior to the respective maturity dates of the Company’s senior
notes if these senior notes have not been refinanced in full: May 15,
2009 with respect to the Company’s 2004 Notes and Amended 2004 Notes, and August
15, 2009 with respect to the Company’s 2003 Notes. The interest rates
for all loans other than those made to the Company’s German subsidiary range
from, in the case of alternate base rate loans, the alternate base rate (either
prime rate or .50% over the Federal Funds Rate) plus 1.75% to the alternate base
rate plus 2.00% and, in the case of Eurodollar loans, LIBOR plus 2.75% to LIBOR
plus 3.00%, in each case depending on the amount of available
credit. The interest rates for loans made in connection with the
loans to the Company’s German subsidiary are, in the case of alternate base rate
loans, the alternate base rate plus 5.00% and, in the case of Eurodollar loans,
LIBOR plus 6.00%. The commitment fee for the unused portion of the
Revolving Credit Facilities is 0.375% per annum.
15
The
Revolving Credit Facilities contain covenants that will limit the ability of
Pliant and its subsidiaries, subject to certain exceptions, to, among other
things, incur or guarantee additional indebtedness, issue preferred stock or
become liable in respect of any obligation to purchase or redeem stock, create
liens, merge or consolidate with other companies, change lines of business, make
certain types of investments, sell assets, enter into certain sale and
lease-back and swap transactions, pay dividends on or repurchase stock, make
distributions with respect to certain debt obligations, enter into transactions
with affiliates, restrict dividends or other payments from the Company’s
subsidiaries, modify corporate and certain material debt documents, cancel
certain debt, or change its fiscal year or accounting policies. The
Revolving Credit Facilities also require the Company to comply with a fixed
charge coverage ratio of 1.00 to 1.00 for the first year of the facility and of
1.10 to 1.00 thereafter; provided, that such coverage ratio shall only apply
during periods in which the amount of availability is and remains less than $20
million for a specified number of days. Once the amount of
availability increases and remains above $20 million for a specified number of
days, such coverage ratio becomes inapplicable. In addition, the
amount of availability under the Revolving Credit Facilities must not be less
than $10 million at any time. The loans will automatically become
immediately due and payable without notice upon the occurrence of an event of
default involving insolvency or bankruptcy of the Company or any of its
subsidiaries. Upon the occurrence and during the continuation of any
other event of default under the Revolving Credit Facilities, by notice given to
the Company, the administrative agent of the Revolving Credit Facilities may,
and if directed by the Required Lenders (as defined in the Revolving Credit
Facilities) must, terminate the commitments and/or declare all outstanding loans
to be immediately due and payable.
The
Working Capital Credit Agreement is secured by a first-priority security
interest in substantially all our inventory, receivables and deposit accounts,
capital stock of, or other equity interests in, our existing and future domestic
subsidiaries and first-tier foreign subsidiaries, investment property and
certain other assets of the Company and its subsidiaries and a second-priority
security interest in fixed assets of the Company and its subsidiaries party to
the Working Capital Credit Agreement. The Fixed Asset Credit
Agreement is secured by a first-priority security interest in the fixed assets
of certain foreign subsidiaries of the Company and a second-priority security
interest in capital stock of the fixed asset borrowers and their
subsidiaries.
As of
December 31, 2008, the Company had borrowings of $173.6 million under the
Revolving Credit Facilities, along with $28.5 million in cash and cash
equivalents, of which $3.6 million is a compensating balance associated with our
Canadian operations’ borrowings.
2007
Notes
On June
14, 2007, the Company entered into the 2007 Note Indenture among the Company and
Pliant Corporation International, Pliant Film Products of Mexico, Inc., Pliant
Packaging of Canada, LLC, Pliant Solutions Corporation, Uniplast Holdings, Inc.,
Uniplast U.S., Inc. and Uniplast Industries Co., as guarantors (collectively,
the “2007 Note Guarantors”), and the Bank of New York Trust Company, N.A., as
trustee (the “2007 Note Trustee”) with respect to the issuance on such date of
the Company’s 18% Senior Subordinated Notes due 2012 (the “2007 Notes”) in an
aggregate principal amount of $24 million (the “2007 Notes
Indenture”). The 2007 Note Indenture provides that interest will
accrue on the 2007 Notes from the date of issuance at the rate of 18% per annum
until maturity on July 15, 2012 and will be payable semi-annually on each
January 15 and July 15, commencing July 15, 2007, to holders of record of the
2007 Notes on the immediately preceding January 1 or July 1. Pursuant
to the 2007 Note Indenture, the Company may redeem the 2007 Notes in whole or in
part at the applicable redemption price, which in each of the first four years
is equal to a de-escalating premium over par, plus accrued and unpaid interest
to the redemption date, as set forth in the 2007 Notes. The 2007 Note
Indenture provides the holders of the 2007 Notes with the right to require the
Company to repurchase the 2007 Notes at a repurchase price equal to the then
applicable redemption price plus accrued and unpaid interest upon a change of
control of the Company (as defined in the 2007 Note Indenture). The
2007 Note Indenture does not provide for a sinking fund with respect to the 2007
Notes. The 2007 Notes Indenture contains customary provisions that
may result in an event of default, after notice and expiration of a cure period
in certain circumstances, and acceleration of the indebtedness thereunder,
including failure to timely pay principal and interest on the 2007 Notes or
comply with the covenants set forth in the 2007 Note Indenture.
The 2007
Note Indenture contains various covenants including, among other things,
covenants limiting the incurrence of indebtedness and restricting certain
payments, limiting restrictions on the ability of subsidiaries to make
distributions to the Company, limiting sales of assets and subsidiary stock and
the entry into affiliate
16
transactions,
as well as provisions governing merger and change of control
transactions. The Company may be required under certain circumstances
to offer to repurchase 2007 Notes with the proceeds of certain asset
sales. Upon a change of control transaction, holders of 2007 Notes
may require the Company (subject to certain exceptions) to repurchase 2007 Notes
at a purchase price equal to 101% of the principal amount plus accrued and
unpaid interest. In addition, upon the occurrence and during the
continuation of any other event of default under the 2007 Note Indenture, by
notice given to the Company, the 2007 Note Trustee or holders of at least 25% in
principal amount of the 2007 Notes may declare the principal of and accrued and
unpaid interest on all the 2007 Notes to be immediately due and
payable.
2006
Notes
In
connection with the Plan, on July 18, 2006, the Company entered into the 2006
Notes Indenture with respect to the issuance on such date of the Company’s 13%
Senior Subordinated Notes due 2010 (the “2006 Notes”) in an aggregate principal
amount of $34.97 million. Pursuant to SFAS 15, Accounting for Debtors and Creditors
for Trouble Debt Restructuring, on July 18, 2006 the 2006 Notes were
recorded at aggregate principal plus interest to maturity of $20.1 million or a
total of $55.1 million. On July 16, 2007 the entire $39.6 million
aggregate principal amount of 2006 Notes then outstanding were redeemed in
accordance with the 2006 Note Indenture, for an aggregate redemption price of
$20 million plus accrued interest thereon from July 18, 2006 in the amount of
$2.6 million and the difference between this of $22.6 million and $55.1 million,
or $32.5 million, was recognized as a gain on extinguishment of
debt.
Amended
2004 Notes
As of
December 31, 2008, the Company had $380.7 million aggregate principal amount of
11.85% (formerly 11 5/8%) Senior Secured Notes due 2009 (the “Amended 2004
Notes”) outstanding. The Amended 2004 Notes accrued payment-in-kind
interest at the rate of 11 5/8 % from the date of issuance until July
18, 2006, on which date the interest rate was increased by .225% to 11.85% in
accordance with the Plan. Such incremental interest rate increase of
.225% also accrues as payment-in-kind interest. The Amended 2004
Notes mature on June 15, 2009 and interest is payable semi-annually on each June
15 and December 15.
The
Amended 2004 Notes are secured on a first-priority basis by a security interest
in our real property, fixtures, equipment, intellectual property and other
assets other than the second-priority collateral and on a second-priority basis
by a security interest in substantially all our inventory, receivables and
deposit accounts, 100% of the capital stock of or other equity interests in
existing and future domestic subsidiaries and foreign subsidiaries that are note
guarantors, 65% of the capital stock of or other equity interests in existing
and future first-tier foreign subsidiaries that are not note guarantors,
investment property and certain other assets of the Company and the note
guarantors. The Amended 2004 Notes are guaranteed by the Company’s
existing and future domestic restricted subsidiaries and certain foreign
subsidiaries.
On or
after December 15, 2007, the Company may redeem some or all of the Amended 2004
Notes at the following redemption prices (expressed as percentages of the sum of
the principal amount plus accrued and unpaid interest); 102.906% if redeemed on
or after December 15, 2008 and prior to June 15, 2009; and 100.000% if redeemed
on June 15, 2009.
2004
Notes
As of
December 31, 2008, the Company had $7.8 million of 11.35% (formerly 11 1/8%)
Senior Secured Discount Notes due 2009 (the “2004 Notes”)
outstanding. The 2004 Notes accreted at the rate of 11 1/8% from the
date of issuance until July 18, 2006, on which date the interest rate was
increased by .225% to 11.35% in accordance with the Plan. The 2004
Notes accreted at the rate of 11.35% until December 15, 2006 to an aggregate
principal amount of $1,000.88 per $1,000 stated principal
amount. Commencing on December 15, 2006, interest on the 2004 Notes
began accruing at the rate of 11.35% with such incremental interest rate
increase of .225% accruing as payment-in-kind interest and the remaining 11 1/8
% payable in cash semiannually on June 15 and December 15, commencing on June
15, 2007. The 2004 Notes mature on June 15, 2009.
17
The 2004
Notes are secured by a first-priority security interest in the first-priority
note collateral and a second-priority security interest in the second-priority
note collateral. The 2004 Notes are guaranteed by the Company’s
existing and future domestic restricted subsidiaries and certain foreign
subsidiaries.
On or
after June 15, 2007, the Company may redeem some or all of the 2004 Notes at the
following redemption prices (expressed as percentages of the sum of the
principal amount plus accrued and unpaid interest): 102.781% if
redeemed on or after June 15, 2008 and prior to June 15, 2009; and 100.00% if
redeemed on June 15, 2009.
2003
Notes
As of
December 31, 2008, the Company had $250 million of 11 1/8% Senior Secured Notes
due 2009 (the “2003 Notes”) outstanding. The 2003 Notes accrued
interest from the date of issuance through September 30, 2006 at the rate of 11
1/8% and will continue to accrue interest at such rate through the date of
maturity. The 2003 Notes mature on September 1, 2009 and interest is
payable in cash semiannually on each March 1 and September 1. On July
18, 2006, in accordance with the Plan, the Company paid to the trustee with
respect to the 2003 Notes, for further distribution to the holders thereof, an
aggregate cash payment of $18.5 million, $14.5 million of which represented the
interest payment due on March 1, 2006 plus interest on such unpaid interest and
the balance of which was a $4 million consent fee.
The 2003
Notes rank equally with the Company’s existing and future senior debt and rank
senior to its existing and future subordinated indebtedness, including the 2006
Notes. The 2003 Notes are secured by a second priority security
interest in both the first priority note collateral and the second priority note
collateral. The 2003 Notes are guaranteed by some of the Company’s
subsidiaries.
On or
after June 1, 2007, the Company may redeem some or all of the 2003 Notes at the
following redemption prices (expressed as a percentage of the sum of the
principal amount plus accrued and unpaid interest): 102.781% if
redeemed on or after June 1, 2008 and prior to June 1, 2009; and 100% if
redeemed on or after June 1, 2009.
Interest
Expense
Interest
expense—current and long-term debt in the statement of operations for 2008, 2007
and 2006 are as follows (in thousands):
2008
|
2007
|
2006
|
||||||||||
Interest
expense accrued, net
|
$ | 86,333 | $ | 81,401 | $ | 75,044 | ||||||
Recurring
amortization of financing fees
|
7,290 | 5,839 | 4,613 | |||||||||
TOTAL
|
$ | 93,623 | $ | 87,240 | $ | 79,657 | ||||||
Cash
interest payments
|
$ | 45,546 | $ | 41,464 | $ | 41,748 |
The
Company capitalized interest on capital projects of $1.2 million, $1.2 million
and $0.9 million in 2008, 2007 and 2006, respectively. Interest
expense accrued, net for 2006 includes interest for the two days prior to the
bankruptcy filing for our 2000/2002 Notes as these notes were impaired for
bankruptcy proceedings, plus interest on the December 1, 2005 unpaid interest
payment through January 2, 2006.
7. Leases
Capital Leases The Company
has acquired certain land, building, machinery and equipment under capital lease
arrangements that expire at various dates through 2022. At December
31, the gross amounts of plant and equipment and related accumulated
depreciation recorded under capital leases were as follows (in
thousands):
2008
|
2007
|
|||||||
Land
and building
|
$ | 7,551 | $ | 8,424 | ||||
Machinery
and equipment
|
25,230 | 13,115 | ||||||
Total
assets held under capital leases
|
32,781 | 21,539 | ||||||
Less:
accumulated depreciation
|
(9,247 | ) | (5,258 | ) | ||||
$ | 23,534 | $ | 16,281 |
18
In July
2008, the Company refinanced production equipment for $12.1 million in its
Macedon, New York facility in its Printed Products segment.
In March
2007, the Company recorded a capital lease of $2 million for a warehouse
facility adjacent to its production facility in Chippewa Falls, Wisconsin in its
Engineered Films segment.
In June
2007, the Company recorded a capital lease of $2.4 million on its production
facility in Bloomington, Indiana in its Engineered Films segment.
Amortization
expense associated with capital leases is included in depreciation
expense.
Operating Leases The Company
has non-cancelable operating leases, primarily for vehicles, equipment,
warehouse, and office space that expire through 2015, as well as month-to-month
leases. The total expense recorded under all operating lease
agreements in the accompanying consolidated statements of operations is
approximately $4.3 million, $6.7 million, and $10.6 million, for the years ended
December 31, 2008, 2007 and 2006, respectively. Future minimum lease
payments under operating leases and the present value of future minimum capital
lease payments (with interest rates between 8.9% and 37%) as of December 31,
2008 are as follows (in thousands):
Year
Ending December 31
|
Operating
Leases
|
Capital
Leases
|
||||||
2009
|
$ | 4,786 | $ | 3,125 | ||||
2010
|
3,426 | 3,152 | ||||||
2011
|
2,771 | 2,994 | ||||||
2012
|
2,391 | 1,941 | ||||||
2013
|
1,992 | 1,918 | ||||||
Thereafter
|
225 | 8,452 | ||||||
Total
minimum lease payments
|
$ | 15,591 | $ | 21,582 | ||||
Amounts
representing interest
|
(10,770 | ) | ||||||
Present
value of net minimum capital lease payments
|
$ | 10,812 |
8. Income
Taxes
The
components of income (loss) from continuing operations before income taxes for
the years ended December 31 are as follows (in thousands):
2008
|
2007
|
2006
|
||||||||||
United
States
|
$ | (192,493 | ) | $ | (13,090 | ) | $ | 186,530 | ||||
Foreign
|
(5,238 | ) | (2,053 | ) | (1,444 | ) | ||||||
Total
|
$ | (197,731 | ) | $ | (15,143 | ) | $ | 185,086 |
The
following is a summary of domestic and foreign provisions for current and
deferred income taxes and a reconciliation of the U.S. statutory income tax rate
to the effective income tax rate.
The
provisions (benefits) for income taxes for the years ended December 31, are as
follows (in thousands):
2008
|
2007
|
2006
|
||||||||||
Current:
|
||||||||||||
Federal
|
$ | — | $ | — | $ | — | ||||||
State
|
288 | 259 | 79 | |||||||||
Foreign
|
992 | 1,250 | 2,273 | |||||||||
Total
current
|
1,280 | 1,509 | 2,352 | |||||||||
Deferred:
|
||||||||||||
Federal
|
21,614 | (2,175 | ) | (2,467 | ) | |||||||
State
|
793 | (1,101 | ) | 945 | ||||||||
Foreign
|
(4,224 | ) | (1,892 | ) | (821 | ) | ||||||
Total
deferred
|
18,183 | (5,168 | ) | (2,343 | ) | |||||||
Total
income tax expense (benefit)
|
$ | 19,463 | $ | (3,659 | ) | $ | 9 |
19
The
effective income tax rate reconciliations for the years ended December 31, are
as follows (in thousands):
2008
|
2007
|
2006
|
||||||||||
Income
(loss) from continuing operations before income taxes
|
$ | (197,731 | ) | $ | (15,143 | ) | $ | 185,086 | ||||
Expected
income tax provision (benefit) at U.S. statutory rate of
35%
|
(69,206 | ) | (5,300 | ) | 64,780 | |||||||
Increase
(decrease) resulting from:
|
||||||||||||
Cancellation
of debt income
|
— | (11,378 | ) | (137,783 | ) | |||||||
Loss
of NOL carry forward on cancellation of debt income
|
— | 1,216 | 61,848 | |||||||||
Financial
reorganization expenses
|
828 | 329 | 22,322 | |||||||||
Goodwill
|
21,102 | — | 38,157 | |||||||||
Accrued
dividends on preferred stock
|
— | — | 95 | |||||||||
State
taxes
|
(1,313 | ) | (3,744 | ) | 7,451 | |||||||
Change
in valuation allowances
|
69,723 | 20,704 | (64,303 | ) | ||||||||
Foreign
rate difference
|
(549 | ) | (1,498 | ) | 532 | |||||||
Interest
on 2006 notes
|
— | (491 | ) | — | ||||||||
Loss
on dissolution of subsidiary
|
— | (4,911 | ) | — | ||||||||
Other,
net
|
(1,122 | ) | 1,414 | 6,910 | ||||||||
Total
income tax expense
|
$ | 19,463 | $ | (3,659 | ) | $ | 9 | |||||
Effective
income tax rate
|
9.8 | % | 24.2 | % | 0.0 | % |
20
Components
of net deferred income tax assets and liabilities as of December 31, are as
follows (in thousands):
2008
|
2007
|
|||||||
Deferred
income tax assets:
|
||||||||
Net
operating loss carry forwards
|
$ | 129,804 | $ | 99,364 | ||||
AMT
and foreign tax credit carry forwards
|
4,713 | 4,713 | ||||||
Accrued
pension costs
|
7,686 | 3,002 | ||||||
Accrued
employee benefits
|
5,768 | 6,078 | ||||||
Accrued
plant closing costs
|
1,772 | 426 | ||||||
Allowance
for doubtful trade accounts receivable
|
1,038 | 955 | ||||||
Inventory
related costs
|
1,137 | 779 | ||||||
Deferred
tax asset related to FIN48
|
2,247 | 2,636 | ||||||
Other
|
1,041 | 961 | ||||||
155,206 | 118,914 | |||||||
Valuation
Allowance
|
(132,809 | ) | (56,702 | ) | ||||
Total
deferred income tax assets
|
22,397 | 62,212 | ||||||
Deferred
income tax liabilities:
|
||||||||
Tax
depreciation in excess of book depreciation
|
(46,140 | ) | (60,393 | ) | ||||
Amortization
of intangibles
|
825 | (6,322 | ) | |||||
Other
|
(5,010 | ) | (4,515 | ) | ||||
Total
deferred income tax liabilities
|
(50,325 | ) | (71,230 | ) | ||||
Net
deferred income tax liability
|
$ | (27,928 | ) | $ | (9,018 | ) | ||
As
reported on consolidated balance sheets:
|
||||||||
Net
current deferred income tax asset
|
$ | 10,705 | $ | 9,145 | ||||
Net
non-current deferred income tax liability
|
(38,633 | ) | (18,163 | ) | ||||
Net
deferred income tax liability
|
$ | (27,928 | ) | $ | (9,018 | ) |
In 2007,
the FASB issued Interpretation No. 48 (“FIN 48”), “Accounting for Uncertainty in
Income Taxes” which clarifies the application of FAS 109 by prescribing the
minimum threshold a tax position must meet before being recognized in the
financial statements. Under FIN 48, the financial statement effect of
a tax position is initially recognized when it is more likely than not the
position will be sustained upon examination. A tax position that
meets the “more likely than not” recognition threshold is initially and
subsequently measured as the largest amount of benefit, determined on a
cumulative probability basis, that is more likely than not to be realized upon
ultimate settlement with the taxing authority.
A
reconciliation of the total of unrecognized tax benefits at the beginning and
end of the year is as follows:
(DOLLARS
IN THOUSANDS)
|
2008
|
2007
|
||||||
Balance
of unrecognized benefits at Beginning of Year
|
$ | 2,763 | $ | 2,163 | ||||
Gross
amount of increases in unrecognized tax benefits as a result of positions
taken during the current year
|
178 | 373 | ||||||
The
amounts of decreases in unrecognized benefits relating to settlements with
taxing authorities
|
(584 | ) | 227 | |||||
Reduction
in unrecognized tax benefits due to the lapse of applicable statute of
limitation
|
— | — | ||||||
The
amount of change in unrecognized tax benefits due to exchange rate
variation
|
(555 | ) | — | |||||
Balance
of unrecognized tax benefits at End of Year
|
$ | 1,802 | $ | 2,763 |
All of
our unrecognized tax benefits at December 31, 2008 would affect the effective
tax rate if recognized. The tax years 2005-2008 remain open to
examination by major United States taxing jurisdictions to which we are
subject. In addition, for all tax years prior to 2005 generating an
NOL, tax authorities can adjust the amount of the NOL to the extent it is
utilized or reported in an open year.
21
Also as a
result of FIN 48 we recognized a deferred tax asset of approximately $2.2
million. Due to uncertainty regarding realization a valuation
allowance of approximately $2.2 million has been recorded to deferred tax asset
related of FIN 48.
We
recognize interest and penalties related to unrecognized tax benefits as a
component of income tax expense. At December 31, 2008, we had accrued
approximately $0.6 million of interest and $0.3 million of penalties related to
certain tax positions, respectively.
The net
operating loss carry forwards for federal tax purposes are approximately $315.3
million. These losses expire in 2021 through 2028. Due to
uncertainty regarding realization, valuation allowances of approximately $98.6
million and $29.4 million in 2008 and 2007 respectively have been recorded to
offset the deferred tax asset related to the federal net operating
losses.
The net
operating loss carry forward for state tax purposes are approximately $13.7
million. These losses expire in 2010 through 2028. Due to
uncertainty regarding realization, a valuation allowance of approximately $10.2
million ($6.6 million, net of federal income tax) in 2008 has been recorded to
offset the deferred tax asset related to the net operating losses.
As a
result of a Section 382 ownership change in December 2008, certain federal and
state net operating losses are permanently limited for future use. A
full valuation has been recorded for those net operating losses that are
permanently limited. These permanently limited net operating losses
may be used to offset cancellation of debt income that may arise out of
subsequent bankruptcy proceedings.
The net
operating loss carry forwards for Canadian tax purposes are approximately $0.8
million. These losses expire in 2028. Due to uncertainty
regarding realization, a valuation allowance of approximately $0.1 million has
been recorded to offset the deferred tax asset related to the net operating loss
in Canada.
The
alternative minimum tax credit carry forwards for federal tax purposes are
approximately $1.2 million. These credits do not expire but are
limited to the extent that the regular tax liability for a future year exceeds
the tentative minimum tax for the year. Due to uncertainty regarding
realization, a valuation allowance of approximately $1.2 million has been
recorded to offset the deferred tax asset related to the alternative minimum tax
credit.
The
charitable contributions deduction carry forwards for federal and state tax
purposes are approximately $0.5. Due to uncertainty regarding
realization, a valuation allowance of approximately $0.2 has been recorded to
offset the deferred tax asset related to the charitable contributions
deductions.
U.S.
pension expenses of approximately $25.2 million net of deferred tax assets of
approximately $9.8 million have been charged to Other Comprehensive
Income. Due to uncertainty regarding realization of the deferred tax
assets, a valuation allowance of approximately $9.8 million has been recorded to
Other Comprehensive Income to offset the deferred tax asset.
The net
operating loss carry forwards for Mexican tax purposes are approximately $34.9
million. These losses expire in 2012 through 2018. Due to
uncertainty regarding realization, a valuation allowance of approximately $10.0
million has been recorded to offset the deferred tax asset related to the net
operating losses in Mexico.
Pliant
Mexico incurred Asset Taxes of approximately $0.5 million in 2007 that have been
recorded as prepaid taxes since they may be refunded due to constitutional
challenges or applied against future income tax liabilities. Due to
uncertainty regarding realization, a valuation allowance of approximately $0.5
million has been recorded to offset the prepayments.
The
foreign tax credit carry forwards for federal tax purposes are approximately
$3.6 million expiring in 2010 through 2011. Due to uncertainty
regarding realization, valuation allowances of approximately $3.6 million for
2008 and 2007 has been recorded to offset the deferred tax asset related to the
foreign tax credits.
22
Undistributed
earnings of foreign subsidiaries amounted to approximately $28.7 million as of
December 31, 2008. Approximately $16.9 million is considered to be
permanently invested and $11.8 million may be distributed in future
years. Upon distribution of those earnings in the form of dividends
or otherwise, the Company would be subject to both U.S. income taxes, subject to
an adjustment for foreign tax credits, and withholding taxes payable to foreign
countries. Determination of the amount of unrecognized deferred U.S.
income tax liability, related to the amount considered permanently invested, is
not practicable because of the complexities associated with the
calculation.
9. Employee
Benefit Plans
Defined Contribution Plan The
Company sponsors a salary deferral plan covering substantially all of its
non-union domestic employees. Plan participants may elect to make
voluntary contributions to this plan up to 15% of their
compensation. The Company matches employee contributions up to 3% of
the participants’ compensation. The Company expensed approximately
$2.6 million, $2.4 million and $2.4 million as its contribution to this plan for
the years ended December 31, 2008, 2007 and 2006, respectively. In
addition, the Company sponsors salary deferral plans for its Canadian employees
consistent with local practices and regulations. The Company expensed
$0.1 million in 2008 and $0.2 million in 2007 and $0.1 million in 2006 as its
contributions to these plans.
Defined Benefit Plans The
Company sponsors three noncontributory defined benefit pension plans (the
“United States Plans”) covering domestic employees with 1,000 or more hours of
service. The Company funds its plans in amounts to fulfill the
minimum funding requirements of the Employee Retirement Income Security Act of
1974. Contributions are intended to not only provide for benefits
attributed to service to date but also for those expected to be earned in the
future. In the second quarter of 2004, the Company redesigned its
retirement programs which led to the curtailment and “freeze” of the pension
plan for U.S. salaried employees effective June 30, 2004. The Company
also sponsors two defined benefit plans in Canada (“Canadian Plans”) and one
defined benefit plan in Germany (the “Germany Plan”).
Total net
periodic benefit cost for the years ended December 31, 2008, 2007 and 2006
includes the following components (in thousands):
2008
|
2007
|
2006
|
||||||||||
United
States Plans
|
||||||||||||
Service
cost-benefits earned during the period
|
$ | 244 | $ | 402 | $ | 445 | ||||||
Interest
cost on projected benefit obligation
|
5,231 | 5,131 | 5,050 | |||||||||
Expected
return on assets
|
(6,653 | ) | (6,271 | ) | (5,397 | ) | ||||||
Curtailment
loss
|
507 | 28 | 53 | |||||||||
Other
|
128 | 133 | 269 | |||||||||
Net
periodic benefit cost
|
$ | (543 | ) | $ | (577 | ) | $ | 420 | ||||
Canadian
Plans
|
||||||||||||
Service
cost-benefits earned during the period
|
$ | 145 | $ | 284 | ||||||||
Interest
cost on projected benefit obligation
|
314 | 310 | ||||||||||
Expected
return on assets
|
$ | (438 | ) | $ | (412 | ) | ||||||
Special
termination benefits
|
199 | — | ||||||||||
Curtailment
gain
|
(329 | ) | — | |||||||||
Net
periodic benefit cost
|
$ | (109 | ) | $ | 182 | |||||||
Germany
Plan
|
||||||||||||
Service
cost-benefits earned during the period
|
$ | 167 | $ | 178 | $ | 158 | ||||||
Interest
cost on projected benefit obligation
|
193 | 157 | 129 | |||||||||
Actuarial
loss
|
(285 | ) | 10 | 6 | ||||||||
Net
periodic benefit cost
|
$ | 75 | $ | 345 | $ | 293 | ||||||
Employer
Contributions
|
||||||||||||
2009
Expected to plan trusts
|
$ | 2,781 |
23
Expected
Benefit Payments
|
||||
2009
|
$ | 6,473 | ||
2010
|
3,879 | |||
2011
|
4,082 | |||
2012
|
4,362 | |||
2013
|
4,678 | |||
2014-2018
|
27,853 |
2008
|
2007
|
2006
|
||||||||||
Weighted-Average
Assumptions Used to Determine Net Periodic Benefit Cost
|
||||||||||||
Discount
rate:
|
||||||||||||
U.S.
Plans
|
6.29 | % | 6.00 | % | 6.00 | % | ||||||
Canadian
Plans
|
5.20 | % | 5.00 | % | ||||||||
Germany
Plan
|
6.25 | % | 5.25 | % | 4.50 | % | ||||||
Expected
rate of return on plan assets:
|
||||||||||||
U.S.
Plans
|
9.00 | % | 9.00 | % | 9.00 | % | ||||||
Canadian
Plans
|
6.50 | % | 6.50 | % | ||||||||
Rate
of compensation increase (non-union plans):
|
||||||||||||
U.S.
Plans
|
— | 4.00 | % | 4.00 | % | |||||||
Canadian
Plans
|
— | 3.50 | % | |||||||||
Germany
Plan
|
3.00 | % | 1.75 | % | 1.75 | % |
Expected
Rate of Return Assumption
The rate
of investment return assumption was developed through analysis of historical
market returns, current market conditions, and the fund’s past
experience. Estimates of future market returns by asset category are
lower than actual long-term historical returns in order to generate a
conservative forecast.
Investment
Strategy
The
Company’s investment portfolio contains a diversified blend of equity and debt
securities. Furthermore, equity investments are diversified across
domestic and international stocks as well as large and small
capitalizations. Investment risk is measured and monitored on an
ongoing basis through quarterly investment portfolio reviews. The
target allocation of equity securities is 58% of the plan assets. The
target allocation of debt and other securities is 42% of the plan
assets. As of December 31, 2008 and 2007, the actual allocations of
plan assets are as follows:
2008
|
2007
|
|||||||
Equity
Securities
|
46 | % | 48 | % | ||||
Debt
Securities
|
45 | % | 45 | % | ||||
Other
|
9 | % | 7 | % | ||||
100 | % | 100 | % |
24
Measurement
date
Pliant
uses a measurement date of December 31 for its pension plans. The
following tables set forth the funded status of the United States Plans, the
Canadian Plans, and the Germany Plan as of December 31, 2008 and 2007 and the
amounts recognized in the consolidated balance sheets at those dates (in
thousands):
United
States Plans:
2008
|
2007
|
|||||||
Change
in benefit obligation:
|
||||||||
Obligation
at January 1
|
$ | 85,074 | $ | 86,806 | ||||
Service
cost
|
244 | 402 | ||||||
Interest
cost
|
5,230 | 5,131 | ||||||
Curtailments
|
— | — | ||||||
Actuarial
gain
|
(3,826 | ) | (4,034 | ) | ||||
Benefits
paid
|
(3,454 | ) | (3,264 | ) | ||||
Plan
Amendment
|
— | 33 | ||||||
Obligation
at December 31
|
$ | 83,268 | $ | 85,074 | ||||
Change
in plan assets:
|
||||||||
Fair
value of assets at January 1
|
$ | 73,704 | $ | 67,487 | ||||
Actual
return on plan assets
|
(13,822 | ) | 3,334 | |||||
Employer
contributions
|
3,317 | 6,147 | ||||||
Benefit
payments
|
(3,454 | ) | (3,264 | ) | ||||
Fair
value of plan assets at December 31
|
$ | 59,745 | $ | 73,704 | ||||
Underfunded
status at December 31
|
$ | 23,523 | $ | 11,370 |
Amounts
recognized in the balance sheet consist of (in thousands):
2008
|
2007
|
|||||||
Other
liabilities
|
$ | 23,523 | $ | 11,370 | ||||
Accumulated
other comprehensive income, net of taxes of $0 and $0
|
(24,917 | ) | (8,479 | ) |
The
projected benefit obligation, accumulated benefit obligation, and fair value of
assets for plans with an accumulated benefit obligation in excess of plan assets
were as follows (in thousands):
2008
|
2007
|
|||||||
Projected
benefit obligation
|
$ | 83,268 | $ | 85,074 | ||||
Accumulated
benefit obligation
|
83,268 | 85,074 | ||||||
Fair
value of Assets
|
59,745 | 73,704 | ||||||
Weighted-Average
Assumptions Used to Determine Benefit Obligations as of December
31
|
||||||||
Discount
rate
|
6.53 | % | 6.29 | % | ||||
Rate
of Compensation increase
|
— | % | 4.00 | % |
Canadian
Plans:
2008
|
2007
|
|||||||
Change
in benefit obligation:
|
||||||||
Obligation
at January 1
|
$ | 6,633 | $ | 5,492 | ||||
Service
cost
|
145 | 284 | ||||||
Interest
cost
|
314 | 310 | ||||||
Plan
participants’ contributions
|
— | 22 | ||||||
Actuarial
(gain) loss
|
(1,045 | ) | (176 | ) | ||||
Benefits
paid
|
(199 | ) | (264 | ) | ||||
Special
termination benefits
|
199 | — |
25
Curtailments
|
(376 | ) | — | |||||
Changes
due to exchange rate
|
(1,095 | ) | 965 | |||||
Obligation
at December 31
|
$ | 4,576 | $ | 6,633 | ||||
Change
in plan assets:
|
||||||||
Fair
value of assets at January 1
|
$ | 6,993 | $ | 5,657 | ||||
Actual
return on plan assets
|
(1,350 | ) | 93 | |||||
Employer
contributions
|
601 | 482 | ||||||
Plan
participants’ contributions
|
— | 22 | ||||||
Benefit
payments
|
(199 | ) | (264 | ) | ||||
Changes
due to exchange rate
|
(1,162 | ) | 1,003 | |||||
Fair
value of plan assets at December 31
|
$ | 4,883 | $ | 6,993 | ||||
Overfunded
status at December 31
|
$ | 307 | $ | 360 |
Amounts
recognized in the balance sheet consist of (in thousands):
2008
|
2007
|
|||||||
Other
assets
|
$ | 586 | $ | 1,008 | ||||
Other
liabilities
|
(280 | ) | 728 | |||||
Accumulated
other comprehensive income
|
(125 | ) | (153 | ) |
The
projected benefit obligation, accumulated benefit obligation, and fair value of
assets for plans with an accumulated benefit obligation in excess of plan assets
were as follows (in thousands):
2008
|
2007
|
|||||||
Projected
benefit obligation
|
$ | 2,744 | $ | 4,157 | ||||
Fair
value of Assets
|
2,465 | 3,429 | ||||||
Weighted-Average
Assumptions Used to Determine Benefit Obligations as of December
31
|
||||||||
Discount
rate
|
6.50 | % | 5.20 | % | ||||
Rate
of Compensation increase
|
3.50 | % | 3.50 | % |
Germany
Plan:
2008
|
2007
|
|||||||
Change
in benefit obligation:
|
||||||||
Obligation
at January 1
|
$ | 3,676 | $ | 3,366 | ||||
Service
cost
|
167 | 178 | ||||||
Interest
cost
|
193 | 157 | ||||||
Benefits
paid
|
(67 | ) | (54 | ) | ||||
Actuarial
(gain)/loss
|
(285 | ) | (346 | ) | ||||
Change
due to exchange rate
|
(347 | ) | 375 | |||||
Obligation
at December 31
|
$ | 3,337 | $ | 3,676 | ||||
Fair
value of plan assets at December 31
|
$ | — | $ | — | ||||
Underfunded
status at December 31
|
$ | 3,337 | $ | 3,676 |
Amounts
recognized in the balance sheet consist of (in thousands):
2008
|
2007
|
|||||||
Other
liabilities
|
$ | 3,337 | $ | 3,676 | ||||
Accumulated
other comprehensive income
|
113 | (195 | ) |
26
2008
|
2007
|
|||||||
Weighted-Average
Assumptions Used to Determine Benefit Obligations as of December
31
|
||||||||
Discount
rate
|
6.25 | % | 5.25 | % | ||||
Rate
of Compensation increase
|
3.00 | % | 1.75 | % |
The cash
surrender value of life insurance policies for Germany Plan participants
included in other assets in the consolidated balance sheets is approximately
$1.3 and $1.1 million as of December 31, 2008 and 2007,
respectively.
Other Foreign Plans Employees
in Australia and Mexico are covered by various post employment arrangements
consistent with local practices and regulations. Such obligations are
not significant and are included in the consolidated financial statements in
other liabilities.
Other Domestic Plans As part
of the acquisition of Blessings Corporation in 1998, the Company assumed two
supplemental retirement plans covering certain former employees of Blessings
Corporation. The liability for these plans at December 31, 2008 and
2007 was approximately $1.7 million and $1.8 million, respectively, of which
$0.2 million is in current liabilities at December 31, 2008 and 2007, and $1.5
million and $1.6 million in other liabilities at December 31, 2008 and 2007,
respectively. This liability was frozen at the time of the
acquisition. The amount of unrecognized actuarial losses for these
plans included in accumulated other comprehensive income at December 31, 2008
and 2007 was $0.3 million and $0.3 million, respectively.
Accumulated Other Comprehensive
Income The following summarizes the changes in net unrecognized pension
benefit costs included in accumulated other comprehensive income as of December
31, 2008 and 2007.
2008
|
2007
|
|||||||
Change
in unrecognized pension benefit costs:
|
||||||||
Net
unrecognized actuarial losses at January 1
|
$ | (8,589 | ) | $ | (9,361 | ) | ||
Actuarial
gains (losses) in current period
|
(16,793 | ) | 728 | |||||
Amortization
of net actuarial losses
|
74 | 89 | ||||||
Changes
due to exchange rates
|
113 | (45 | ) | |||||
Net
unrecognized actuarial losses at December 31
|
(25,195 | ) | (8,589 | ) | ||||
Net
unrecognized prior service cost at January 1
|
(571 | ) | (365 | ) | ||||
Prior
service cost in current period
|
— | (298 | ) | |||||
Amortization
of prior service costs
|
64 | 64 | ||||||
Curtailment
effects
|
507 | 28 | ||||||
Net
unrecognized prior service cost at December 31
|
— | (571 | ) | |||||
Net
unrecognized pension benefit costs
|
$ | (25,195 | ) | $ | (9,160 | ) |
The
actuarial loss included in accumulated other comprehensive income and expected
to be recognized in net periodic pension cost during 2009 is $0.6
million.
10. Redeemable
Stock
Among the
transactions effected pursuant to the Plan, as of July 18, 2006 the Company (i)
extinguished its Series B Redeemable Preferred Stock, no par value (“Series B
Preferred Stock”), (ii) issued 335,592 shares of Series AA Redeemable Preferred
Stock, par value $.01 per share (“Series AA Preferred Stock”) and 100,003 shares
of Common Stock, par value $.01 per share (“Common Stock”) and (iii) entered
into a Stockholders Agreement dated July 18, 2006 (the “Stockholders’
Agreement”) with respect to the Common Stock and a Registration Rights Agreement
dated July 18, 2006 (the “Registration Rights Agreement”) with respect to the
Series AA Preferred Stock. In addition, on July 18, 2006, the
Company’s Deferred Cash Incentive Plan (the “Cash Plan”) and 2006 Restricted
Stock Incentive Plan (the “Stock Plan”) became effective.
The
Stockholders’ Agreement provides for certain restrictions on transfer of the
Common Stock and requires that all transferees of Common Stock become a party to
the Stockholders’ Agreement. The Stockholders’
27
Agreement
also grants to certain holders of Common Stock the right to purchase their pro
rata share of any new equity securities issued by the Company, subject to
exceptions for acquisitions, management equity and certain other
transactions. The Stockholders’ Agreement also contains “drag-along
rights” that require all holders of Common Stock to participate in and vote in
favor of certain sales of the Company approved by the Board of Directors and
certain holders of Common Stock.
Common Stock In connection
with the Plan, on July 18, 2006, the Company issued 100,003 shares of Common
Stock.
Series AA Preferred Stock In
connection with the Plan, on July 18, 2006, the Company issued approximately
335,600 shares of Series AA Preferred Stock. Except for certain
circumstances which require their consent, the holders of Series AA Preferred
Stock do not have voting rights, but do have the right to elect 2 out of the 7
members of the Company’s Board of Directors.
Holders
of shares of the Series AA Preferred Stock are entitled to receive, when, as and
if declared by the Board of Directors, dividends at the rate of 13% per year on
the Stated Value (as hereinafter defined) of each share of Series AA Preferred
Stock. Dividends on the Series AA Preferred Stock are cumulative from
the date of issue, accrue, whether or not they have been declared, quarterly in
arrears on March 31, June 30, September 30 and December 31 of each
year. The “Stated Value” of each share of Series AA Preferred Stock
is equal to $1,000 per share plus accumulated and unpaid dividends for quarterly
periods ending on or prior to the date of determination minus any distributions
(other than dividends not otherwise added to the Stated Value) made with respect
to such Series AA Preferred Stock.
The
Company may not declare, pay or set aside for payment any dividends on the
Common Stock unless it has paid or declared and set aside for payment full
cumulative dividends on the shares of Series AA Preferred Stock.
Upon any
voluntary or involuntary liquidation, dissolution or winding up of the Company,
holders of Series AA Preferred Stock will be entitled to a liquidation
preference over the holders of Common Stock equal to the Stated Value of each
share of Series AA Preferred Stock plus accrued and unpaid dividends
thereon. The Series AA Preferred Stock is redeemable at the option of
the Company at any time, in whole or in part, at an amount equal to the Stated
Value thereof plus accrued and unpaid dividends thereon. The Series
AA Preferred Stock is convertible into the Company’s other equity
securities. If the Series AA Preferred Stock has not been redeemed or
repurchased by July 18, 2011, the holders of at least 40% of the outstanding
shares of Series AA Preferred Stock shall have the right to cause all of the
outstanding class of Series AA Preferred Stock to be converted into a number of
shares of Common Stock equal to 99.9% of the number of fully diluted shares of
Common Stock after giving effect to such conversion (excluding shares, if any,
of Common Stock issued to stockholders of the other party to a merger qualifying
for the “Merger Exception” as defined in our Amended and Restated Certificate of
Incorporation).
Series M Preferred Stock On
February 20, 2007, the Company issued 8,000 shares of Series M Preferred Stock,
par value $.01 per share (“Series M Preferred Stock”) to certain employees
pursuant to the Company’s Stock Plan. The Series M Preferred Stock,
participates in the enterprise value of the Company upon a “liquidation event”
or upon an 80% “redemption” of the shares of Series AA Preferred Stock or upon a
public offering, to the extent the proceeds exceed $224.8 million. A
participant’s restricted Series M Preferred Stock vests monthly over a 36 month
period beginning with the July 18, 2006 emergence from bankruptcy, or upon a
liquidation event, redemption, or public offering; or upon certain terminations
of employment within a limited period before an accelerated vesting
event.
Upon
receiving their awards in February 2007, participants purchased their shares of
Series M Preferred Stock for $20 per share. The shares were issued
for an aggregate purchase price of $160,000. At that time, the fair
market value of the shares of Series M Preferred Stock (as determined by an
appraisal by an independent appraisal firm), was $103 per share. Each
participant made an election under Section 83(b) of the Internal Revenue Code to
pay tax at that time on the $83 difference between those amounts; and the
Company paid a bonus of $138 per share (the tax-grossed-up amount of the $83
difference) to each participant to enable the participant to pay such
taxes. If a participant’s employment terminates, his restricted
shares that are not vested are forfeited (that is, repurchased by the company
for the $20 per share that the participant paid for it). The Company
may repurchase (other than from Mr. Bevis) restricted shares that were vested
upon termination. Repurchase is at fair market value as of the date
of
28
termination
if the repurchase occurs within 180 days of the termination of employment,
otherwise at fair market value as of the date of the
repurchase. Fifty percent of the repurchase price may be paid on a
deferred basis in certain circumstances.
Dividends
on the Series M Preferred Stock are paid only under certain circumstances,
including redemption of shares of Series AA Preferred Stock, described in the
Certificate of Incorporation. If those circumstances exist, dividends
are required to be paid on the Series M Preferred Stock regardless of whether
full cumulative dividends on the Series AA Preferred Stock have been paid or
declared and set aside for payment.
Otherwise,
upon a liquidation event or redemption of shares of Series AA Preferred Stock,
the Series M Preferred Stock is redeemed for an amount equivalent to the
participants’ share of the Stock Plan’s 8% share of the proceeds in excess of
the $224.8 million hurdle amount (subject to certain
adjustments). Upon a public offering the Series M Preferred Stock is
converted to common stock.
11. Commitments
and Contingencies
Environmental Contingencies
The Company’s operations are subject to extensive environmental laws and
regulations concerning emissions to the air, discharges to surface and
subsurface waters, and the generation, handling, storage, transportation,
treatment, and disposal of waste materials, as adopted by various governmental
authorities in the jurisdictions in which it operates. The Company
makes every reasonable effort to remain in full compliance with existing
governmental laws and regulations concerning the environment.
Litigation The Company is
involved in ongoing litigation matters from time to time in the ordinary course
of its business. In the Company’s opinion, none of such litigation is
material to its financial condition or results of operations.
On
February 11, 2009, Pliant and certain of its subsidiaries filed voluntary
petitions in the Bankruptcy Code seeking relief under Chapter 11 of the
Bankruptcy Code. The cases are being jointly administered under the
caption “In re: Pliant Corporation, et al., Case No.
09-10443”. Certain of Pliant’s subsidiaries with Canadian operations
commenced ancillary proceedings in a Canadian court to recognize the Chapter 11
bankruptcy proceedings as “foreign proceedings.” The Company’s operations in
Mexico, Germany, and Australia were not included in the Chapter 11
filing. As a consequence of the Company’s commencement of these
bankruptcy proceedings, substantially all pending claims and litigation against
it in the United States and Canada were automatically stayed.
12. Operating
Segments
Operating
segments are components of the Company’s business for which separate financial
information is available that is evaluated regularly by its chief operating
decision maker in deciding how to allocate resources and in assessing
performance. This information is reported on the basis that it is
used internally for evaluating segment performance.
The
Company has four operating segments; Specialty Films, which manufactures
personal care, medical and agricultural films; Printed Products, which produces
printed rollstock, bags and sheets used to package food and consumer goods;
Industrial Films segment, which manufactures stretch film used to bundle,
unitize and protect palletized loads during shipping and storage and PVC films
used by supermarkets, delicatessens and restaurants to wrap meat, cheese and
produce; Engineered Films segment, which manufactures film for sale to
converters of flexible packaging and a variety of barrier and custom films for
smaller niche flexible packaging and industrial markets.
The
accounting policies of the operating segments are the same as those described in
the summary of significant accounting policies. Sales and transfers
between our segments are eliminated in consolidation. The Company
evaluates the performance of its operating segments based on net sales
(excluding intercompany sales) and segment profit. The segment profit
reflects income from continuing operations adjusted for interest expense, income
taxes, depreciation, amortization, restructuring and other costs and other
non-cash charges (principally the
29
impairment
of goodwill, intangible assets and fixed assets). The Company’s
operating segments are managed separately with separate management teams,
because each segment has differing products, customer requirements, technology
and marketing strategies.
Segment
profit and segment assets as of and for the years ended December 31, 2008, 2007
and 2006 are presented in the following table (in thousands). Certain
reclassifications have been made to the prior year amounts to be consistent with
the 2008 presentation.
Specialty
Films
|
Printed
Products
|
Industrial
Films
|
Engineered
Films
|
Corporate/
Other
|
Total
|
|||||||||||||||||||
2008
|
||||||||||||||||||||||||
Net
sales to customers
|
$ | 228,218 | $ | 226,212 | $ | 331,732 | $ | 336,807 | $ | 4,680 | $ | 1,127,649 | ||||||||||||
Intersegment
sales
|
9,338 | 9 | 3,332 | 27,786 | (40,465 | ) | — | |||||||||||||||||
Total
net sales
|
237,556 | 226,221 | 335,064 | 364,593 | (35,785 | ) | 1,127,649 | |||||||||||||||||
Depreciation
and amortization
|
9,776 | 10,805 | 6,935 | 12,757 | 4,533 | 44,806 | ||||||||||||||||||
Interest
expense
|
72 | 3,229 | 563 | 1,679 | 88,080 | 93,623 | ||||||||||||||||||
Segment
profit (loss)
|
15,914 | 12,391 | 21,307 | 20,640 | (24,296 | ) | 45,956 | |||||||||||||||||
Segment
total assets
|
108,264 | 128,548 | 92,317 | 144,359 | 58,992 | 532,480 | ||||||||||||||||||
Capital
expenditures
|
3,615 | 10,107 | 1,487 | 10,245 | 1,687 | 27,141 | ||||||||||||||||||
2007
|
||||||||||||||||||||||||
Net
sales to customers
|
$ | 205,693 | $ | 211,210 | $ | 317,110 | $ | 347,152 | $ | 15,759 | $ | 1,096,924 | ||||||||||||
Intersegment
sales
|
12,176 | 2,657 | 12,229 | 18,715 | (45,777 | ) | — | |||||||||||||||||
Total
net sales
|
217,869 | 213,867 | 329,339 | 365,867 | (30,018 | ) | 1,096,924 | |||||||||||||||||
Depreciation
and amortization
|
10,248 | 9,637 | 7,037 | 13,597 | 4,384 | 44,903 | ||||||||||||||||||
Interest
expense
|
84 | 4,170 | 719 | 3,180 | 79,087 | 87,240 | ||||||||||||||||||
Segment
profit (loss)
|
23,911 | 15,832 | 36,301 | 46,086 | (25,535 | ) | 96,595 | |||||||||||||||||
Segment
total assets
|
145,705 | 137,680 | 117,056 | 218,945 | 56,593 | 675,979 | ||||||||||||||||||
Capital
expenditures
|
9,916 | 7,563 | 4,418 | 13,405 | 8,163 | 43,465 | ||||||||||||||||||
2006
|
||||||||||||||||||||||||
Net
sales to customers
|
$ | 212,871 | $ | 230,953 | $ | 321,069 | $ | 385,729 | $ | 8,373 | $ | 1,158,995 | ||||||||||||
Intersegment
sales
|
11,282 | 3,103 | 16,485 | 14,448 | (45,318 | ) | — | |||||||||||||||||
Total
net sales
|
224,153 | 234,056 | 337,554 | 400,177 | (36,945 | ) | 1,158,995 | |||||||||||||||||
Depreciation
and amortization
|
9,306 | 9,599 | 6,917 | 11,196 | 3,612 | 40,630 | ||||||||||||||||||
Interest
expense
|
16 | 5,341 | 412 | 1,815 | 72,344 | 79,928 | ||||||||||||||||||
Segment
profit (loss)
|
28,145 | 20,834 | 31,799 | 51,482 | (28,289 | ) | 103,971 | |||||||||||||||||
Segment
total assets
|
150,483 | 140,624 | 107,634 | 216,845 | 62,171 | 677,757 | ||||||||||||||||||
Capital
expenditures
|
13,656 | 8,475 | 4,953 | 7,024 | 6,413 | 40,521 |
A
reconciliation of the totals reported for the operating segments to the totals
reported in the consolidated financial statements is as follows (in
thousands):
2008
|
2007
|
2006
|
||||||||||
Profit
or Loss
|
||||||||||||
Total
segment profit
|
$ | 45,956 | $ | 96,595 | $ | 103,971 | ||||||
Depreciation
and amortization
|
(44,806 | ) | (44,903 | ) | (40,630 | ) | ||||||
Impairment
of fixed assets
|
(6,604 | ) | — | (280 | ) | |||||||
Impairment
of goodwill and intangible assets
|
(75,066 | ) | — | (109,984 | ) | |||||||
Reorganization
costs
|
(3,358 | ) | (2,154 | ) | (82,369 | ) | ||||||
Restructuring
and other costs
|
(20,230 | ) | (9,949 | ) | 641 | |||||||
Interest
expense
|
(93,623 | ) | (87,240 | ) | (79,928 | ) | ||||||
Gain
on extinguishment of debt
|
— | 32,508 | 393,665 | |||||||||
Income
(loss) from continuing operations before income taxes
|
$ | (197,731 | ) | $ | (15,143 | ) | $ | 185,086 | ||||
Assets
|
||||||||||||
Total
assets for reportable segments
|
$ | 473,488 | $ | 619,386 | ||||||||
Other
unallocated assets
|
58,992 | 56,593 | ||||||||||
Total
consolidated assets
|
$ | 532,480 | $ | 675,979 |
30
There
were no sales to a single customer in 2008, 2007 or 2006 that was more than 10%
of consolidated net sales. Net sales and long-lived assets of our US
and foreign operations are as follows:
2008
|
2007
|
2006
|
||||||||||
Net
Sales
|
||||||||||||
United
States
|
$ | 933,582 | $ | 897,111 | $ | 937,814 | ||||||
Foreign
countries(1)
|
194,067 | 199,813 | 221,181 | |||||||||
Total
|
$ | 1,127,649 | $ | 1,096,924 | $ | 1,158,995 | ||||||
Long-lived
assets
|
||||||||||||
United
States
|
240,541 | 271,263 | ||||||||||
Foreign
countries
|
29,531 | 40,493 | ||||||||||
Total
|
$ | 270,072 | $ | 311,756 | ||||||||
Total
Assets
|
||||||||||||
United
States
|
443,449 | 565,794 | ||||||||||
Foreign
countries
|
89,031 | 110,185 | ||||||||||
Total
|
$ | 532,480 | $ | 675,979 |
(1)
|
Foreign
countries include Australia, Canada, Germany and Mexico, none of which
individually represents 10% of consolidated net sales or long-lived
assets.
|
13. Estimated
Fair Value of Financial Instruments
The
estimated fair value of a financial instrument is the amount at which the
instrument could be exchanged in a current transaction between willing parties,
other than in a forced or liquidation sale. In the case of cash and
cash equivalents, accounts receivable and accounts payable, the carrying amount
is considered a reasonable estimate of fair value. The fair value of
fixed debt in 2008 and 2007 was obtained from market quotes. Fair
value estimates are made at a specific point in time. Because no
market exists for a significant portion of the Company’s financial instruments,
fair value estimates are based on judgments regarding current economic
conditions, risk characteristics of various financial instruments, interest rate
levels, and other factors. These estimates are subjective in nature
and involve uncertainties and matters of judgment and therefore cannot be
determined or relied on with any degree of certainty. Changes in
assumptions could significantly affect the estimates.
Below is
a summary of the Company’s financial instruments’ carrying amounts and estimated
fair values as of December 31, (in thousands):
2008
|
2007
|
|||||||||||||||
Carrying
Amount
|
Estimated
Fair Value
|
Carrying
Amount
|
Estimated
Fair Value
|
|||||||||||||
Financial
assets:
|
||||||||||||||||
Cash
and cash equivalents
|
$ | 28,485 | $ | 28,485 | $ | 7,258 | $ | 7,258 | ||||||||
Accounts
receivable
|
$ | 114,325 | $ | 114,325 | $ | 124,336 | $ | 124,336 | ||||||||
Total
financial assets
|
$ | 142,810 | $ | 142,810 | $ | 131,594 | $ | 131,594 | ||||||||
Financial
liabilities:
|
||||||||||||||||
Floating
rate debt
|
$ | 173,579 | $ | 173,579 | $ | 118,579 | $ | 118,579 | ||||||||
Fixed
rate debt
|
684,302 | 221,555 | 633,988 | 597,805 | ||||||||||||
Accounts
payable
|
61,688 | 61,688 | 93,178 | 93,178 | ||||||||||||
Total
financial liabilities
|
$ | 919,569 | $ | 456,822 | $ | 845,745 | $ | 809,562 |
31
14. Accumulated
Other Comprehensive Income/(Loss)
The
components of accumulated other comprehensive income/(loss) as of December 31,
were as follows (in thousands):
2008
|
2007
|
|||||||
Net
unrecognized pension benefit costs, net of taxes of $0 and
$0
|
$ | (25,195 | ) | $ | (9,160 | ) | ||
Foreign
currency translation adjustments
|
(15,859 | ) | (3,318 | ) | ||||
Accumulated
other comprehensive income/(loss)
|
$ | (41,054 | ) | $ | (12,478 | ) |
15. Condensed
Consolidating Financial Statements
The
following condensed consolidating financial statements present, in separate
columns, financial information for (i) Pliant (on a parent only basis) with its
investment in its subsidiaries recorded under the equity method, (ii) guarantor
subsidiaries (as specified in the Indenture dated as of May 30, 2003, as amended
(the “2003 Indenture”) relating to the 2003 Notes, the First Supplemental
Indenture with respect to the Amended and Restated Indenture relating to the
2004 Notes and the Amended 2004 Notes and the 2007 Notes Indenture relating to
the 2007 Notes (the 2003 Indenture, the Amended and Restated Indenture, as
amended by the First Supplemental Indenture, and the 2007 Notes Indenture,
collectively, the “Indentures”) on a combined basis, with any investments in
non-guarantor subsidiaries specified in the Indentures recorded under the equity
method, (iii) direct and indirect non-guarantor subsidiaries on a combined
basis, (iv) the eliminations necessary to arrive at the information for Pliant
and its subsidiaries on a consolidated basis, and (v) Pliant on a consolidated
basis, in each case as of December 31, 2008 and 2007 and for the years ended
December 31, 2008, 2007 and 2006. The 2003 Notes, the 2004 Notes, the
Amended 2004 Notes and the 2007 Notes are fully and unconditionally guaranteed
on a joint and several basis by each guarantor subsidiary and each guarantor
subsidiary is 100% owned, directly or indirectly, by Pliant, except that the
2003 Notes are not guaranteed by Uniplast Industries Co. and the Amended 2004
Notes are not guaranteed by Pliant Solutions Corporation (“Pliant
Solutions”). Substantially all of the assets of Pliant Solutions were
sold on September 30, 2004, the remainder disposed prior to December 31, 2005
and Pliant Solutions dissolved as of December 27, 2007. There are no
contractual restrictions limiting transfers of cash from guarantor and
non-guarantor subsidiaries to Pliant. The condensed consolidating
financial statements are presented herein, rather than separate financial
statements for each of the guarantor subsidiaries, because management believes
that separate financial statements relating to the guarantor subsidiaries are
not material to investors.
32
Condensed
Consolidating Balance Sheet
As
of December 31, 2008 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
||||||||||||||||
ASSETS
|
||||||||||||||||||||
Current
assets:
|
||||||||||||||||||||
Cash
and cash equivalents
|
$ | 23,996 | $ | 924 | $ | 3,565 | $ | — | $ | 28,485 | ||||||||||
Receivables
|
88,428 | 4,130 | 24,551 | — | 117,109 | |||||||||||||||
Inventories
|
66,065 | 2,301 | 11,557 | — | 79,923 | |||||||||||||||
Prepaid
expenses and other
|
2,951 | 378 | 2,561 | — | 5,890 | |||||||||||||||
Income
taxes receivable
|
(228 | ) | 359 | 591 | — | 722 | ||||||||||||||
Deferred
income taxes
|
10,690 | 14 | 1 | — | 10,705 | |||||||||||||||
Total
current assets
|
191,902 | 8,106 | 42,826 | — | 242,834 | |||||||||||||||
Plant
and equipment, net
|
240,541 | 6,505 | 23,026 | — | 270,072 | |||||||||||||||
Goodwill
|
1,118 | — | 1,304 | — | 2,422 | |||||||||||||||
Intangible
assets, net
|
475 | 3,394 | — | — | 3,869 | |||||||||||||||
Investment
in subsidiaries
|
(22,237 | ) | — | — | 22,237 | — | ||||||||||||||
Other
assets
|
9,416 | — | 3,867 | — | 13,283 | |||||||||||||||
Total
assets
|
$ | 421,215 | $ | 18,005 | $ | 71,023 | $ | 22,237 | $ | 532,480 | ||||||||||
LIABILITIES
AND STOCKHOLDERS’ EQUITY (DEFICIT)
|
||||||||||||||||||||
Current
liabilities:
|
||||||||||||||||||||
Current
portion of long-term debt and debt in default
|
$ | 815,631 | $ | 16,700 | $ | 25,550 | $ | — | $ | 857,881 | ||||||||||
Trade
accounts payable
|
48,930 | 2,212 | 10,546 | — | 61,688 | |||||||||||||||
Accrued
liabilities
|
52,981 | (291 | ) | 3,047 | — | 55,737 | ||||||||||||||
Due
to (from) affiliates
|
(47,344 | ) | 60,638 | (13,294 | ) | — | — | |||||||||||||
Total
current liabilities
|
870,198 | 79,259 | 25,849 | — | 975,306 | |||||||||||||||
Long-term
debt, net of current portion
|
— | — | — | — | — | |||||||||||||||
Other
liabilities
|
25,788 | 657 | 5,810 | — | 32,255 | |||||||||||||||
Deferred
income taxes
|
38,943 | 14 | (324 | ) | — | 38,633 | ||||||||||||||
Total
liabilities
|
934,929 | 79,930 | 31,335 | — | 1,046,194 | |||||||||||||||
Stockholders’
(deficit):
|
||||||||||||||||||||
Preferred
Stock
|
302,424 | — | — | — | 302,424 | |||||||||||||||
Common
stock
|
1 | — | 11,916 | (11,916 | ) | 1 | ||||||||||||||
Paid
in capital
|
155,341 | 14,020 | 78,144 | (92,164 | ) | 155,341 | ||||||||||||||
Retained
earnings (deficit)
|
(930,426 | ) | (79,049 | ) | (36,688 | ) | 115,737 | (930,426 | ) | |||||||||||
Accumulated
other comprehensive loss
|
(41,054 | ) | 3,104 | (13,684 | ) | 10,580 | (41,054 | ) | ||||||||||||
Total
stockholders’ (deficit)
|
(513,714 | ) | (61,925 | ) | 39,688 | 22,237 | (513,714 | ) | ||||||||||||
Total
liabilities and stockholders’ (deficit)
|
$ | 421,215 | $ | 18,005 | $ | 71,023 | $ | 22,237 | $ | 532,480 |
33
Condensed
Consolidating Statement of Operations
For
the Year Ended December 31, 2008 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
||||||||||||||||
Net
sales :
|
$ | 974,062 | $ | 40,829 | $ | 153,238 | $ | (40,480 | ) | $ | 1,127,649 | |||||||||
Cost
of sales
|
911,636 | 41,186 | 140,086 | (40,480 | ) | 1,052,428 | ||||||||||||||
Gross
profit
|
62,426 | (357 | ) | 13,152 | — | 75,221 | ||||||||||||||
Total
operating expenses
|
151,393 | 19,833 | 8,253 | — | 179,479 | |||||||||||||||
Operating
income (loss)
|
(88,967 | ) | (20,190 | ) | 4,899 | (104,258 | ) | |||||||||||||
Interest
expense
|
(89,898 | ) | (422 | ) | (3,303 | ) | — | (93,623 | ) | |||||||||||
Equity
in earnings of subsidiaries
|
(20,358 | ) | — | — | 20,358 | — | ||||||||||||||
Other
income (expense), net
|
4,959 | (1,462 | ) | (3,347 | ) | — | 150 | |||||||||||||
Income
(loss) from continuing operations before income taxes
|
(192,264 | ) | (22,074 | ) | (1,751 | ) | 20,358 | (197,731 | ) | |||||||||||
Income
tax (benefit) expense
|
22,930 | (1,466 | ) | (2,001 | ) | — | 19,463 | |||||||||||||
Net
income (loss)
|
$ | (217,194 | ) | $ | (20,608 | ) | $ | 250 | $ | 20,358 | $ | (217,194 | ) |
34
Condensed
Consolidating Statement of Cash Flows
For
the Year Ended December 31, 2008 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
|||
Cash
flows from operating activities:
|
$(15,381)
|
$(1,751)
|
$ 746
|
$
—
|
$(16,386)
|
||
Cash
flows from investing activities:
|
|||||||
Capital
expenditures for plant and equipment
|
(25,744)
|
(944)
|
(453)
|
—
|
(27,141)
|
||
Asset
transfers
|
995
|
(27)
|
(968)
|
—
|
—
|
||
Proceeds
from sale of assets
|
2,959
|
—
|
—
|
—
|
2,959
|
||
Net
cash provided by (used in) investing activities
|
(21,790)
|
(971)
|
(1,421)
|
—
|
(24,182)
|
||
Cash
flows from financing activities:
|
|||||||
Payment
of capitalized fees
|
(1,431)
|
—
|
—
|
—
|
(1,431)
|
||
Borrowing
under revolver
|
50,000
|
—
|
5,000
|
—
|
55,000
|
||
Loans
(to)/from affiliates
|
5,000
|
—
|
(5,000)
|
—
|
—
|
||
Borrowings/(Payments)
of capital lease obligations
|
9,863
|
—
|
(53)
|
—
|
9,810
|
||
Net
cash provided by financing activities
|
63,432
|
—
|
(53)
|
—
|
63,379
|
||
Effect
of exchange rate changes on cash and cash equivalents
|
(2,272)
|
37
|
651
|
—
|
(1,584)
|
||
Net
(decrease)/increase in cash and cash equivalents
|
23,989
|
(2,685)
|
(77)
|
—
|
21,227
|
||
Cash
and cash equivalents at beginning of the year
|
7
|
3,609
|
3,642
|
—
|
7,258
|
||
Cash
and cash equivalents at end of the year
|
$ 23,996
|
$ 924
|
$ 3,565
|
$
—
|
$ 28,485
|
35
Condensed
Consolidating Balance Sheet
As
of December 31, 2007 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
||||||||||||||||
ASSETS
|
||||||||||||||||||||
Current
assets:
|
||||||||||||||||||||
Cash
and cash equivalents
|
$ | 7 | $ | 3,609 | $ | 3,642 | $ | — | $ | 7,258 | ||||||||||
Receivables
|
97,400 | 5,216 | 24,974 | — | 127,590 | |||||||||||||||
Inventories
|
93,152 | 3,407 | 11,799 | — | 108,358 | |||||||||||||||
Prepaid
expenses and other
|
2,296 | 670 | 3,303 | — | 6,269 | |||||||||||||||
Income
taxes receivable
|
(295 | ) | 1,093 | 1,086 | — | 1,844 | ||||||||||||||
Deferred
income taxes
|
9,156 | 9 | (20 | ) | — | 9,145 | ||||||||||||||
Total
current assets
|
201,716 | 14,004 | 44,784 | — | 260,504 | |||||||||||||||
Plant
and equipment, net
|
271,263 | 8,885 | 31,608 | — | 311,756 | |||||||||||||||
Goodwill
|
57,777 | 13,153 | 1,597 | — | 72,527 | |||||||||||||||
Intangible
assets, net
|
1,470 | 9,611 | — | — | 11,081 | |||||||||||||||
Investment
in subsidiaries
|
(23,719 | ) | — | — | 23,719 | — | ||||||||||||||
Other
assets
|
15,377 | — | 4,734 | — | 20,111 | |||||||||||||||
Total
assets
|
$ | 523,884 | $ | 45,653 | $ | 82,723 | $ | 23,719 | $ | 675,979 | ||||||||||
LIABILITIES
AND STOCKHOLDERS’ EQUITY (DEFICIT)
|
||||||||||||||||||||
Current
liabilities:
|
||||||||||||||||||||
Current
portion of long-term debt
|
$ | 987 | $ | — | $ | 115 | $ | — | $ | 1,102 | ||||||||||
Trade
accounts payable
|
78,846 | 2,771 | 11,561 | — | 93,178 | |||||||||||||||
Accrued
liabilities
|
53,072 | 657 | 3,681 | — | 57,410 | |||||||||||||||
Due
to (from) affiliates
|
(83,364 | ) | 65,741 | 17,623 | — | — | ||||||||||||||
Total
current liabilities
|
49,541 | 69,169 | 32,980 | — | 151,690 | |||||||||||||||
Long-term
debt, net of current portion
|
713,367 | 16,700 | 21,398 | — | 751,465 | |||||||||||||||
Other
liabilities
|
14,614 | 1,296 | 6,695 | — | 22,605 | |||||||||||||||
Deferred
income taxes
|
14,306 | 973 | 2,884 | — | 18,163 | |||||||||||||||
Total
liabilities
|
791,828 | 88,138 | 63,957 | — | 943,923 | |||||||||||||||
Stockholders’
(deficit):
|
||||||||||||||||||||
Preferred
Stock
|
247,355 | — | — | — | 247,355 | |||||||||||||||
Common
stock
|
1 | — | 11,916 | (11,916 | ) | 1 | ||||||||||||||
Paid
in capital
|
155,341 | 14,020 | 43,822 | (57,842 | ) | 155,341 | ||||||||||||||
Retained
earnings (deficit)
|
(658,163 | ) | (58,440 | ) | (34,662 | ) | 93,102 | (658,163 | ) | |||||||||||
Accumulated
other comprehensive loss
|
(12,478 | ) | 1,935 | (2,310 | ) | 375 | (12,478 | ) | ||||||||||||
Total
stockholders’ (deficit)
|
(267,944 | ) | (42,485 | ) | 18,766 | 23,719 | (267,944 | ) | ||||||||||||
Total
liabilities and stockholders’ (deficit)
|
$ | 523,884 | $ | 45,653 | $ | 82,723 | $ | 23,719 | $ | 675,979 |
36
Condensed
Consolidating Statement of Operations
For
the Year Ended December 31, 2007 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
|||||
Net
sales
|
$942,999
|
$ 55,526
|
$144,286
|
$(45,887)
|
$1,096,924
|
||||
Cost
of sales
|
831,099
|
52,572
|
130,705
|
(45,887)
|
968,489
|
||||
Gross
profit
|
111,900
|
2,954
|
13,581
|
—
|
128,435
|
||||
Total
operating expenses
|
72,208
|
8,910
|
8,081
|
—
|
89,199
|
||||
Operating
income
|
39,692
|
(5,956)
|
5,500
|
—
|
39,236
|
||||
Interest
expense
|
(81,979)
|
(583)
|
(4,678)
|
—
|
(87,240)
|
||||
Gain
on extinguishment of debt
|
32,508
|
—
|
—
|
—
|
32,508
|
||||
Equity
in earnings of subsidiaries
|
(10,764)
|
—
|
—
|
10,764
|
—
|
||||
Other
income (expense), net
|
6,199
|
(2,971)
|
(2,875)
|
—
|
353
|
||||
Income
(loss) from continuing operations before income taxes
|
(14,344)
|
(9,510)
|
(2,053)
|
10,764
|
(15,143)
|
||||
Income
tax (benefit) expense
|
(2,860)
|
(2,658)
|
1,859
|
—
|
(3,659)
|
||||
Income
(loss) from continuing Operations
|
(11,484)
|
(6,852)
|
(3,912)
|
10,764
|
(11,484)
|
||||
Loss
from discontinued operations
|
—
|
—
|
—
|
—
|
—
|
||||
Net
income (loss)
|
$(11,484)
|
$(6,852)
|
$(3,912)
|
$ 10,764
|
$(11,484)
|
37
Condensed
Consolidating Statement of Cash Flows
For
the Year Ended December 31, 2007 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
|||||||||||||
Cash
flows from continuing operating activities:
|
$ | 40,759 | $ | 655 | $ | 2,363 | $ | — | $ | 43,777 | |||||||
Cash
flows from continuing investing activities:
|
|||||||||||||||||
Capital
expenditures for plant and equipment
|
(38,141 | ) | (3,163 | ) | (2,161 | ) | — | (43,465 | ) | ||||||||
Net
fixed asset transfers
|
(6,758 | ) | 6,949 | (191 | ) | — | — | ||||||||||
Proceeds
from sale of assets
|
— | 229 | — | — | 229 | ||||||||||||
Net
cash used in investing activities
|
(44,899 | ) | 4,015 | (2,352 | ) | — | (43,236 | ) | |||||||||
Cash
flows from continuing financing activities:
|
|||||||||||||||||
Payment
of financing fees
|
(2,352 | ) | — | — | — | (2,352 | ) | ||||||||||
Proceeds
from issuance of preferred stock
|
157 | — | — | — | 157 | ||||||||||||
Proceeds
from issuance of senior subordinated debt
|
24,000 | — | — | — | 24,000 | ||||||||||||
Repayment
of senior subordinated debt
|
(22,593 | ) | — | — | — | (22,593 | ) | ||||||||||
Loans
(to)/from affiliates
|
10,000 | — | (10,000 | ) | — | — | |||||||||||
Borrowing
(Repayments) under revolver
|
(5,000 | ) | — | 10,000 | — | 5,000 | |||||||||||
Payments
of capital lease obligations, net
|
(753 | ) | — | (81 | ) | — | (834 | ) | |||||||||
Net
cash provided by (used) in continuing financing activities
|
3,459 | — | (81 | ) | — | 3,378 | |||||||||||
Effect
of exchange rate changes on cash and cash equivalents
|
681 | (2,066 | ) | 525 | — | (860 | ) | ||||||||||
Net
(decrease)/increase in cash and cash equivalents
|
— | 2,604 | 455 | — | 3,059 | ||||||||||||
Cash
and cash equivalents at beginning of the year
|
7 | 1,005 | 3,187 | — | 4,199 | ||||||||||||
Cash
and cash equivalents at end of the year
|
$ | 7 | $ | 3,609 | $ | 3,642 | $ | — | $ | 7,258 |
38
Condensed
Consolidating Statement of Operations
For
the Year Ended December 31, 2006 (In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
|||
Net
sales
|
$983,335
|
$75,157
|
$146,024
|
$(45,521)
|
$1,158,995
|
||
Cost
of sales
|
861,272
|
69,604
|
132,416
|
(45,521)
|
1,017,771
|
||
Gross
profit
|
122,063
|
5,553
|
13,608
|
—
|
141,224
|
||
Total
operating expenses
|
261,700
|
3,036
|
7,281
|
—
|
272,017
|
||
Operating
income (loss)
|
(139,637)
|
2,517
|
6,327
|
—
|
(130,793)
|
||
Interest
expense
|
(72,594)
|
(1,783)
|
(5,551)
|
—
|
(79,928)
|
||
Gain
on extinguishment of debt
|
393,665
|
—
|
—
|
—
|
393,665
|
||
Equity
in earnings of subsidiaries
|
(5,105)
|
—
|
—
|
5,105
|
—
|
||
Other
income (expense), net
|
7,973
|
(3,612)
|
(2,219)
|
—
|
2,142
|
||
Income
(loss) from continuing operations before income taxes
|
184,302
|
(2,878)
|
(1,443)
|
5,105
|
185,086
|
||
Income
tax (benefit) expense
|
(775)
|
(80)
|
864
|
—
|
9
|
||
Income
(loss) from continuing operations
|
185,077
|
(2,798)
|
(2,307)
|
5,105
|
185,077
|
||
Loss
from discontinued operations
|
—
|
—
|
—
|
—
|
—
|
||
Net
income (loss)
|
$185,077
|
$(2,798)
|
$(2,307)
|
$ 5,105
|
$185,077
|
39
Condensed
Consolidating Statement of Cash Flows
For the Year Ended December 31, 2006
(In Thousands)
Pliant
Corporation Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant Corporation
|
||||||||||||||||
Cash
flows from continuing operating activities:
|
$ | 58,463 | $ | 2,290 | $ | (1,186 | ) | $ | — | $ | 59,567 | |||||||||
Cash
flows from continuing investing activities:
|
||||||||||||||||||||
Capital
expenditures for plant and equipment
|
(36,133 | ) | (2,208 | ) | (2,180 | ) | — | (40,521 | ) | |||||||||||
Net
fixed asset transfers
|
1,037 | (866 | ) | (171 | ) | — | — | |||||||||||||
Proceeds
from sale of assets
|
2,655 | — | 22 | — | 2,677 | |||||||||||||||
Net
cash used in investing activities
|
(32,441 | ) | (3,074 | ) | (2,329 | ) | — | (37,844 | ) | |||||||||||
Cash
flows from continuing financing activities:
|
||||||||||||||||||||
Payment
of financing fees
|
(8,799 | ) | — | — | — | (8,799 | ) | |||||||||||||
Repurchase
of preferred stock
|
(76 | ) | — | — | — | (76 | ) | |||||||||||||
Repayments
of DIP revolver due to refinancing
|
(91,524 | ) | (39,400 | ) | — | — | (130,924 | ) | ||||||||||||
Loans
to/from affiliates
|
(16,321 | ) | 22,700 | (6,379 | ) | — | — | |||||||||||||
Borrowing
under revolver
|
89,500 | 16,700 | 7,379 | — | 113,579 | |||||||||||||||
Payments
of capital lease obligations, net
|
(1,395 | ) | — | (243 | ) | — | (1,638 | ) | ||||||||||||
Net
cash provided by (used) in continuing financing activities
|
(28,615 | ) | — | 757 | — | (27,858 | ) | |||||||||||||
Cash
used in discontinued operations
|
— | — | — | — | — | |||||||||||||||
Effect
of exchange rate changes on cash and cash equivalents
|
(2,259 | ) | 636 | (845 | ) | — | (2,468 | ) | ||||||||||||
Net
(decrease)/increase in cash and cash equivalents
|
(4,852 | ) | (148 | ) | (3,603 | ) | — | (8,603 | ) | |||||||||||
Cash
and cash equivalents at beginning of the year
|
4,859 | 1,153 | 6,790 | — | 12,802 | |||||||||||||||
Cash
and cash equivalents at end of the year
|
$ | 7 | $ | 1,005 | $ | 3,187 | $ | — | $ | 4,199 |
16. OTHER
INCOME (EXPENSE)
Other
income for the year ended December 31, 2008 and 2007 included $0.1 million and
$0.3 million, respectively, of interest income and other less significant
items. Other income for the year ended December 31, 2006 includes a
gain of $1.9 million on the sale of remaining real estate in the Company’s
Merced, California facility and $0.3 million of other less significant
items.
17. REORGANIZATION
On
January 3, 2006, Pliant and ten subsidiaries filed voluntary petitions in the
Bankruptcy Court seeking relief under the Bankruptcy Code. Three of
the Company’s subsidiaries with Canadian operations commenced ancillary
proceedings in a Canadian court to recognize the Chapter 11 bankruptcy
proceedings as “foreign proceedings.” The Company’s operations in Mexico,
Germany, and Australia were not included in the Chapter 11 filing.
On June
19, 2006, the Company filed with the Bankruptcy Court the Plan which was
approved by the Bankruptcy Court on June 23, 2006. On July 18, 2006,
the Company consummated its reorganization through a series of transactions
contemplated in the Plan and filed with the Bankruptcy Court a notice announcing
the effectiveness of the Plan.
On July
18, 2006, pursuant to the Plan, the Company changed its state of incorporation
from Utah to Delaware; issued (i) an aggregate principal amount of $34.97
million of 2006 Notes, (ii) 335,592 shares of Series AA Preferred Stock, and
(iii) 100,003 shares of Common Stock in exchange for (A) all of its 2000/2002
Notes, (B) all of its Series A Cumulative Exchangeable Redeemable Preferred
Stock, no par value (the “Series A Preferred Stock”), (C) all of its Old Common
Stock and (D) warrants to purchase its Old Common Stock; made cash payments to
the applicable trustee of (A) $3.2 million for further distribution to the
holders of the 2000/2002 Notes and (B)
40
$18.53
million ($4 million of which was a consent fee and the balance of which was the
missed March 1, 2006 interest payment and the interest owed on that interest
payment) for further distribution to the holders of its 2003 Notes and
reinstated the 2003 Notes; reinstated its 2004 Notes and its Amended 2004 Notes
and increased the interest rate on the 2004 Notes and the Amended 2004 Notes by
.225%; entered into Revolving Credit Facilities to replace the Amended and
Restated Credit Agreement and DIP Credit Facility; and entered into the
Stockholders’ Agreement with respect to the Common Stock and the Registration
Rights Agreement with respect to the Series AA Preferred Stock.
As
referenced above, the Company completed a debt for equity exchange whereby 100%
of its outstanding $320 million of 2000/2002 Notes and $24.3 million in accrued
interest were exchanged for 265,123 shares or 79% of its new Series AA Preferred
Stock, approximately 30,000 shares or 30% of its Common Stock, $3.2 million in
cash consideration and approximately $35 million in 2006
Notes. Pursuant to SFAS 15, Accounting by Debtors and Creditors for
Troubled Debt Restructuring, these $35 million of 2006 Notes were recorded at
aggregate principal plus interest to maturity of $20.1 million or a total of
$55.1 million. In addition, 100% of the $298.0 million of shares
subject to mandatory redemption, including the Company’s Series A Preferred
Stock were also exchanged for shares of its new Series AA Preferred Stock and
shares of its Common Stock. The fair market value of equity received
in connection with these exchanges was approximately $182.3
million. Taking into account the $3.2 million of cash consideration
bondholders received and collectability reserves of $4.9 million established in
connection with outstanding stockholders’ notes receivable, this resulted in a
gain on extinguishment of debt of $393.7 million on a combined exchange of
$642.3 million of debt and accrued interest.
On July
18, 2006, the Company entered into the Stockholders Agreement that is binding on
all parties receiving shares of Common Stock, pursuant to the terms of the
Plan. The Stockholders’ Agreement provides for certain restrictions
on transfer of the Common Stock and requires that all transferees of Common
Stock become a party to the Stockholders’ Agreement. The
Stockholders’ Agreement also grants to certain holders of Common Stock the right
to purchase their pro rata share of any new equity securities issued by the
Company, subject to exceptions for acquisitions, management equity and certain
other transactions. The Stockholders’ Agreement contains “drag-along
rights” that require all holders of Common Stock to participate in and vote in
favor of certain sales of the Company approved by the Board of Directors and
certain holders of Common Stock. It further provides that the 5 (out
of a total of 7) members of the Board of Directors to be elected by the holders
of Common Stock will consist of the Chief Executive Officer of the Company and 4
members appointed by the holders of a majority of the Common Stock held by
persons defined as “permitted holders” under the indentures for the 2003 Notes,
2004 Notes and Amended 2004 Notes. Finally, the Stockholders’
Agreement provides that certain holders of Common Stock will have demand
registration rights after July 18, 2009 and additional demand and piggyback
registration rights following an initial public offering of the Common
Stock.
On July
18, 2006, the Company also entered into the Registration Rights Agreement that
is binding on all parties receiving shares of Series AA Preferred Stock,
pursuant to the terms of the Plan. The Registration Rights Agreement
requires the Company to take all actions reasonably required to permit the
Series AA Preferred Stock to be quoted on the NASDAQ OTC Bulletin Board as soon
as practicable.
The
Company adopted the Stock Plan on July 18, 2006, which provides for the issuance
to the Chief Executive Officer and other officers of the Company of Series M
Preferred Stock that, when combined with awards under the Cash Plan, will
entitle such officers to a maximum of 8% of the equity value of the Company, in
the aggregate. Participants in the Stock Plan and Cash Plan will only
receive distributions upon the occurrence of certain extraordinary corporate
transactions, such as a sale of all or substantially all of the Company’s assets
or a change in control of the Company. The Stock Plan and Cash Plan
will be administered by the Company’s Board or a committee composed of
non-employee directors.
On
February 20, 2007, the Company issued 8,000 shares of Series M Preferred Stock
to certain employees pursuant to the Stock Plan. Upon receiving their
awards in February 2007, participants purchased their shares of Series M
Preferred Stock for $20 per share. The shares were issued for an
aggregate purchase price of $160,000. At that time, the fair market
value of the shares of Series M Preferred Stock (as determined by an appraisal
by an independent appraisal firm), was $103 per share. Each
participant made an election under Section 83(b) of the Internal Revenue Code to
pay tax at that time on the $83 difference between those amounts; and the
Company paid a
41
bonus of
approximately $138 per share (the tax-grossed-up amount of the $83 difference)
to each participant to enable the participant to pay such taxes.
In
addition, the Company recognized the fair market of $103 per share, less par
value of $.01 per share, as additional paid in capital of approximately $824,000
and included the cost of the tax-gross-up of $437,000 and the difference between
fair market value and purchase price of $664,000 in reorganization and other
costs in the accompanying condensed consolidated statement of
operations.
On April
17, 2007 we awarded certain participants rights to purchase an additional 220
shares of Series M Preferred Stock, also for $20 per share, after re-purchasing
those additional shares from a former named executive officer.
The
Company incurred professional fees and other expenses directly associated with
the bankruptcy proceedings. In addition, the Company has made certain
adjustments to the carrying values of certain pre-petition assets and
liabilities. Such costs and adjustments are classified as
reorganization costs in the accompanying consolidated statements of operations
and consist of the following (in thousands):
2008
|
2007
|
2006
|
||||||||||
Debt
subject to compromise:
|
||||||||||||
Write-off
of unamortized original issuance, discount, net
|
$ | — | $ | — | $ | 5,862 | ||||||
Write-off
of unamortized capitalized financing fees
|
— | — | 15,777 | |||||||||
|
— | — | 21,639 | |||||||||
Mandatorily
Redeemable Preferred Stock
|
||||||||||||
Write-off
of unamortized original issuance discount
|
— | — | 24,597 | |||||||||
Write-off
of capitalized financing fees on the DIP Credit Facility
|
— | — | 1,475 | |||||||||
Bondholders’
consent fee
|
— | — | 4,000 | |||||||||
Emergence
Bonus Plan
|
— | — | 1,782 | |||||||||
Professional
fees(1)
|
3,358 | 1,053 | 28,876 | |||||||||
Reorganization
costs
|
$ | 3,358 | $ | 1,053 | $ | 82,369 |
(1)
|
The
professional fees and other costs in 2008 include $1,815 associated with
our 2006 Chapter 11 filings and $1,543 associated with our 2009 Chapter 11
filings discussed in further detail in footnote 18 Subsequent
Events.
|
18. SUBSEQUENT
EVENTS
Chapter 11 Bankruptcy
Filings
On
February 10, 2009, in anticipation of the filing of the Chapter 11 Petitions,
the Company entered into a Restructuring and Lockup Agreement (the “Lockup
Agreement”) with the holders of more than 66 2/3% in principal amount of its
Amended 2004 Notes and 2004 Notes, in the aggregate, pursuant to which such
holders agreed, subject to the terms and conditions contained in the Lockup
Agreement, to support the Company’s proposed financial restructuring described
in the plan of reorganization (the “2009 Plan”). Under the terms of
the 2009 Plan, the holders of the Company’s Amended 2004 Notes and 2004 Notes
will exchange their Notes for 100% of the reorganized Company’s common stock
(subject to dilution by equity issued upon the exercise of warrants and equity
that may be granted pursuant to a management incentive plan). The
Plan also provides that, to the extent classes containing the Company’s 2003
Notes, 2007 Notes and general unsecured claims vote to accept the Plan, the
holders of claims in such classes will receive a pro rata distribution of new
warrants to be issued pursuant to the Plan. Completion of the
proposed financial restructuring described in the Plan is subject to a number of
conditions, including Bankruptcy Court approval of the Plan.
42
On
February 11, 2009, the Company and certain of its subsidiaries (collectively,
the “Debtors”), filed Chapter 11 Petitions for relief under chapter 11 of the
Bankruptcy Code in the Bankruptcy Court and the Company’s Canadian subsidiaries
and one U.S. subsidiary filed an application commencing the CCAA
Proceedings. The Chapter 11 Petitions are being jointly administered
under the caption “In re Pliant Corporation, et. al.” Case No.
09-10443. The CCAA Proceedings are being administered under the
caption “In the matter of Pliant Corporation of Canada Ltd., Pliant Packaging of
Canada, LLC and Uniplast Industries Co. (Ontario S.C.J. Court File No.
09-LL-8007)”. The Debtors will continue to operate their businesses
as “debtors-in-possession” under the jurisdiction of the Bankruptcy Court and in
accordance with applicable provisions of the Bankruptcy Code and the orders of
the Bankruptcy Court. Pliant’s subsidiaries in Australia, Germany and
Mexico were not included in the filings and will continue their business
operations without supervision from the Bankruptcy Court and will not be subject
to the chapter 11 requirements of the Bankruptcy Code.
The
filing of the Chapter 11 Petitions constitutes or may constitute an event of
default or otherwise triggers or may trigger repayment obligations under the
express terms of certain instruments and agreements relating to direct financial
obligations of the Debtors (the “Debt Documents”). In addition,
various interest and/or principal payments may become due under the Debt
Documents during the pendency of the proceedings in the Bankruptcy Court or the
CCAA Proceedings, and payments under the Debt Documents will not be made unless
otherwise ordered by the Bankruptcy Court or the Canadian Court. As a
result of such events of default or triggering events, all obligations under the
Debt Documents would, by the terms of the Debt Documents, have or may become due
and payable. The Debtors believe that any efforts to enforce such
payment obligations against the Debtors under the Debt Documents are stayed as a
result of the filing of the Chapter 11 Petitions in the Bankruptcy
Court. The material Debt Documents are as follows:
|
·
|
The
Amended and Restated Indenture, dated as of February 17, 2004 (as amended
and restated as of May 6, 2005, and supplemented as of July 18, 2006)
pursuant to which the Company issued (a) its Amended 2004 Notes and (b)
2004 Notes (collectively, the “First Lien Notes”). The
aggregate principal amount of First Lien Notes outstanding at February 10,
2009 was approximately $393.6
million.
|
|
·
|
Indenture,
dated as of May 30, 2003, pursuant to which the Company issued its 2003
Notes the (the “Second Lien Notes”). The aggregate principal
amount of Second Lien Notes outstanding at February 10, 2009 was
approximately $250.0 million.
|
|
·
|
Indenture,
dated as of June 14, 2007, pursuant to which the Company issued its 2007
(the “Subordinated Notes”). The aggregate principal amount of
Subordinated Notes outstanding as of February 10, 2009 was approximately
$24.0 million.
|
|
·
|
Working
Capital Credit Agreement, dated as of January 18, 2006. The
aggregate principal amount outstanding under the Working Capital Credit
Agreement as of February 10, 2009 was approximately $158.2 million
exclusive of letters of credit, and approximately $16.0 million of this
amount is attributable to certain foreign subsidiaries of the Company that
are not Debtors.
|
|
·
|
Fixed
Asset Credit Agreement, the aggregate principal amount outstanding under
the Fixed Asset Credit Agreement as of February 10, 2009 was approximately
$3.1 million.
|
Debtor-In-Possession
(“DIP”) Financing
On
February 13, 2009, the Bankruptcy Court entered an order (the “Interim Order”)
granting interim approval of a Secured Super-Priority Debtor-In-Possession
Multiple Draw Term Loan Agreement (the “DIP Credit Agreement”) with The Bank of
New York Mellon, as administrative agent, and the Lenders from time to time
party thereto, as well as other documents relating thereto. The
Company’s Canadian subsidiaries received similar relief under the
CCAA. Also on February 13, 2009 (the “Closing Date”), the Debtors
entered into the DIP Credit Agreement. On March 20, 2009, the
Bankruptcy Court granted final approval of the DIP Credit
Agreement.
43
The DIP
Credit Agreement provides for borrowings up to an aggregate committed amount of
$75,000,000, consisting of (i) an initial $25,000,000 term loan borrowing on the
Closing Date, (ii) up to three additional term loan borrowings after the Closing
Date in an aggregate amount not to exceed $25,000,000, and (iii) subject to the
satisfaction of certain conditions, one additional $25,000,000 term loan
borrowing for the purpose of paying debt of foreign subsidiaries (the borrowing
described in this clause (iii), the “Debt Repayment Borrowing”). The
outstanding principal amount of the loans under the DIP Credit Agreement, plus
interest accrued and unpaid thereon, will be due and payable in full at
maturity, which is, subject to an earlier maturity date under certain
circumstances, no later than the nine-month anniversary of the Closing Date
(subject to a one-month extension if a plan of reorganization is confirmed by
the Bankruptcy Court and recognized by the Canadian Court).
Borrowings
under the DIP Credit Agreement are guaranteed by the Debtors, and are secured by
(i) first priority liens in certain presently owned and hereafter acquired
assets of the Debtors not subject to a lien in and security interest on the date
of the Chapter 11 Petitions, (ii) junior liens in all property of the Debtors
that is subject to a lien in or security interest on the date of the Chapter 11
Petitions (other than priming liens described in the next sentence) and (iii)
first priority senior priming liens in all property of the Debtors that is
subject to a lien in or security interest on the date of the Chapter 11
Petitions securing the Pre-Petition Secured Facilities and the Second Lien Notes
(other than the liens of the Prepetition Working Capital Agent and Prepetition
Working Capital Lenders in the Prepetition Working Capital First Priority
Collateral, the Postpetition Working Capital First Priority Collateral, and the
liens of the Fixed Asset Agent and the Fixed Asset Lenders under the Prepetition
Fixed Asset Credit Agreement), in each case subject to certain permitted
liens. Subject to certain exceptions, the DIP Credit Agreement
requires certain mandatory prepayments of borrowings from the net proceeds of
certain asset dispositions, casualty or condemnation payments and equity or debt
issuances. In addition, the DIP Loan Agreement requires a mandatory
prepayment of any proceeds of the Debt Repayment Borrowing not used to pay down
pre-petition debt as set forth in the DIP Loan Agreement.
The DIP
Credit Agreement includes affirmative, negative and financial covenants that
impose substantial restrictions on the financial and business operations of the
Company and certain of its subsidiaries, including their ability to incur or
secure debt, make investments, sell assets, pay dividends or make
acquisitions. The DIP Credit Agreement contains events of default
customary for debtor-in-possession financings of this type.
Reorganization
Process
The
Bankruptcy Courts have approved payment of certain of the Company’s pre-petition
obligations, including employee wages, salaries and benefits, and the payment of
certain vendors and other providers and other business-related payments
necessary to maintain the operation of the Company’s business. The
Bankruptcy Code authorizes the Company to pay vendors and other service
providers in the ordinary course for goods and services received after the
filing of the Chapter 11 Petitions and Canadian Petitions. The
Company has retained legal and financial professionals to advise it on the
bankruptcy proceedings. From time to time, the Company may seek the
Bankruptcy Court’s approval for the retention of additional
professionals.
Immediately
after filing the Chapter 11 Petition and Canadian Petition, the Company began
notifying all known current or potential creditors of the bankruptcy
filings. Subject to certain exceptions under the Bankruptcy Code and
the CCAA, the Company’s bankruptcy filings automatically enjoined, or stayed,
the continuation of any judicial or administrative proceedings or other actions
against the Company or our property to recover, collect or secure a claim
arising prior to the filing of the Chapter 11 Petition and Canadian
Petition. Thus, for example, most creditor actions to obtain
possession of property from the Company, or to create, perfect or enforce any
lien against its property, or to collect on monies owed or otherwise exercise
rights or remedies with respect to a pre-petition claim are enjoined unless and
until the Bankruptcy Court or the Canadian Court, as applicable, lifts the
automatic stay.
As
required by the Bankruptcy Code, the United States Trustee for the District of
Delaware appointed an official committee of unsecured creditors (the “Creditors’
Committee”). The Creditors’ Committee and its legal representatives
have a right to be heard on all matters that come before the Bankruptcy Court
with respect to the Company. A monitor has been appointed by the
Canadian Court with respect to proceedings before the Canadian
Court.
44
Under
Section 365 and other relevant sections of the Bankruptcy Code, the Company may
assume, assume and assign, or reject certain executory contracts and unexpired
leases, including leases of real property and equipment, subject to the approval
of the Bankruptcy Court and certain other conditions. Any description
of an executory contract or unexpired lease in this report, including where
applicable our express termination rights or a quantification of our
obligations, must be read in conjunction with, and is qualified by, any
overriding rejection rights we have under Section 365 of the Bankruptcy
Code.
In order
to successfully exit chapter 11, the Company will need to propose and obtain
confirmation by the Bankruptcy Court and the Canadian Court of a plan of
reorganization that satisfies the requirements of the Bankruptcy Code and the
CCAA. A plan of reorganization would resolve the Company’s
pre-petition obligations, set forth the revised capital structure of the newly
reorganized entity and provide for corporate governance subsequent to the
Company’s exit from bankruptcy.
The
Company has the exclusive right for 120 days after the filing of the Chapter 11
Petition to file a plan of reorganization. The Company will likely
file one or more motions to request extensions of this exclusivity period, which
are routinely granted up to 18 months in bankruptcy cases of this size and
complexity. If the Company’s exclusivity period lapsed, any party in
interest would be able to file a plan of reorganization. In addition
to being voted on by holders of impaired claims and equity interests, a plan of
reorganization must satisfy certain requirements of the Bankruptcy Code and the
CCAA and must be approved, or confirmed, by the Bankruptcy Courts in order to
become effective.
The
timing of filing a plan of reorganization by the Company will depend on the
timing and outcome of numerous other ongoing matters in the Chapter 11
proceedings. There can be no assurance at this time that a plan of
reorganization will be confirmed by the Bankruptcy Court and the Canadian Court
or that any such plan will be implemented successfully.
Under the
priority scheme established by the Bankruptcy Code and the CCAA, unless
creditors agree otherwise, pre-petition liabilities and post-petition
liabilities must be satisfied in full before stockholders are entitled to
receive any distribution or retain any property under a plan of
reorganization. The ultimate recovery to creditors and/or
stockholders, if any, will not be determined until confirmation of a plan or
plans of reorganization. No assurance can be given as to what values,
if any, will be ascribed to each of these constituencies or what types or
amounts of distributions, if any, they would receive. A plan of
reorganization could result in holders of the Company’s liabilities and/or
securities, including its common stock, receiving no distribution on account of
their interests and cancellation of their holdings. Because of such
possibilities, the value of the Company’s liabilities and securities, including
its common stock, is highly speculative. Appropriate caution should
be exercised with respect to existing and future investments in any of the
Company’s liabilities and/or securities. At this time there is no
assurance the Company will be able to restructure as a going concern or
successfully propose or implement a plan of reorganization.
For
periods subsequent to the chapter 11 bankruptcy filings, the Company will apply
the American Institute of Certified Public Accountants Statement of Position
(“SOP”) 90-7, “Financial Reporting by Entities in Reorganization under the
Bankruptcy Code” (“SOP 90-7”), in preparing the consolidated financial
statements. SOP 90-7 requires that the financial statements
distinguish transactions and events that are directly associated with the
reorganization from the ongoing operations of the
business. Accordingly, certain revenues, expenses (including
professional fees), realized gains and losses and provisions for losses that are
realized or incurred in the bankruptcy proceedings will be recorded in
reorganization items on the consolidated statements of operations. In
addition, pre-petition obligations that may be impacted by the bankruptcy
reorganization process will be classified on the consolidated balance sheet in
liabilities subject to compromise. These liabilities will be reported
at the amounts expected to be allowed by the Courts, even if they may be settled
for lesser amounts.
Going
Concern Matters
The
consolidated financial statements and related notes have been prepared assuming
that the Company will continue as a going concern, although its chapter 11
bankruptcy filings raise substantial doubt about its ability to continue as a
going concern. The consolidated financial statements do not include
any adjustments related to the recoverability and classification of recorded
assets or to the amounts and classification of liabilities or any
other
45
adjustments
that might be necessary should the Company be unable to continue as a going
concern. The Company’s ability to continue as a going concern is
dependent on many factors, including, but not limited to, market conditions and
the Company’s ability to improve profitability, obtain alternative financing to
replace the DIP Credit Agreement and prepetition Credit Agreement and
restructure its obligations in a manner that allows it to obtain confirmation of
a plan of reorganization by the Bankruptcy Court and the Canadian
Court.
In order
to improve profitability, management is taking actions to further reduce
corporate and operational expenses and is continuing to align manufacturing
capacity to meet market demands and standardize manufacturing processes
throughout all operations. These actions will result in the closure
of manufacturing facilities, consolidation of production equipment and product
manufacturing into existing facilities and reductions in headcount during
2009.
46
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATED BALANCE SHEETS
As
of September 30, 2009 (Unaudited) and December 31, 2008 (Dollars in
Thousands)
September
30,
2009
|
December 31,
2008
|
||||||
ASSETS
|
|||||||
CURRENT
ASSETS:
|
|||||||
Cash
and cash equivalents
|
$
|
35,683
|
$
|
28,485
|
|||
Receivables,
net of allowances of $4,032 and $3,922, respectively
|
114,007
|
117,109
|
|||||
Inventories
|
89,756
|
79,923
|
|||||
Prepaid
expenses and other
|
12,937
|
5,890
|
|||||
Income
taxes receivable, net
|
268
|
722
|
|||||
Deferred
income taxes
|
11,169
|
10,705
|
|||||
Total
current assets
|
263,820
|
242,834
|
|||||
PLANT
AND EQUIPMENT, net
|
252,390
|
270,072
|
|||||
GOODWILL
|
2,600
|
2,422
|
|||||
INTANGIBLE
ASSETS, net
|
3,888
|
3,869
|
|||||
OTHER
ASSETS
|
7,947
|
13,283
|
|||||
TOTAL
ASSETS
|
$
|
530,645
|
$
|
532,480
|
|||
LIABILITIES
AND STOCKHOLDERS’ DEFICIT
|
|||||||
CURRENT
LIABILITIES:
|
|||||||
Debtor-In-Possession
Financing
|
$
|
40,000
|
$
|
—
|
|||
Current
portion of long-term debt and debt in default
|
23,653
|
857,881
|
|||||
Trade
accounts payable
|
61,461
|
61,688
|
|||||
Accrued
liabilities:
|
|||||||
Interest
payable
|
1,618
|
11,944
|
|||||
Customer
rebates
|
5,542
|
9,291
|
|||||
Other
|
39,761
|
34,502
|
|||||
Total
current liabilities
|
172,035
|
975,306
|
|||||
OTHER
LIABILITIES
|
38,603
|
32,255
|
|||||
DEFERRED
INCOME TAXES
|
22,775
|
38,633
|
|||||
LIABILITIES
SUBJECT TO COMPROMISE
|
868,700
|
—
|
|||||
Total
Liabilities
|
1,102,113
|
1,046,194
|
|||||
STOCKHOLDERS’
DEFICIT:
|
|||||||
Redeemable
Preferred Stock—Series AA—335,650 shares authorized, par value $.01
per share, with a redemption and liquidation value of $1,000 per
share plus accumulated dividends, 334,894 shares outstanding at September
30, 2009 and December 31, 2008
|
309,166
|
302,424
|
|||||
Redeemable
Preferred Stock—Series M—8,000 shares authorized, par value $.01 per
share, 8,000 shares outstanding at September 30, 2009 and
December 31, 2008
|
—
|
—
|
|||||
Common
stock—par value $.01 per share; 100,050,000 shares authorized, 97,348
shares outstanding at September 30, 2009 and December 31,
2008
|
1
|
1
|
|||||
Paid
in capital
|
155,341
|
155,341
|
|||||
Accumulated
deficit
|
(993,280
|
)
|
(930,426
|
)
|
|||
Accumulated
other comprehensive loss
|
(42,696
|
)
|
(41,054
|
)
|
|||
Total
stockholders’ deficit
|
(571,468
|
)
|
(513,714
|
)
|
|||
TOTAL
LIABILITIES AND STOCKHOLDERS’ DEFICIT
|
$
|
530,645
|
$
|
532,480
|
See notes
to condensed consolidated financial statements.
47
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATED STATEMENTS OF OPERATIONS
For
The Nine Months Ended September 30, 2009 and 2008 (in Thousands)
(Unaudited)
Nine Months Ended
September 30,
|
||||||||||||||
2009
|
2008
|
|||||||||||||
NET
SALES
|
$
|
686,941
|
$
|
881,019
|
||||||||||
COST
OF SALES
|
617,147
|
820,995
|
||||||||||||
Gross
Profit
|
69,794
|
60,024
|
||||||||||||
OPERATING
EXPENSES:
|
||||||||||||||
Sales,
General and Administrative
|
42,165
|
49,746
|
||||||||||||
Research
and Development
|
4,630
|
5,019
|
||||||||||||
Restructuring
and Other Costs
|
3,402
|
10,485
|
||||||||||||
Reorganization
Cost
|
28,163
|
159
|
||||||||||||
Fixed
Asset Impairments
|
5,623
|
112
|
||||||||||||
Total
operating expenses
|
83,983
|
65,521
|
||||||||||||
OPERATING
LOSS
|
(14,189
|
)
|
(5,497
|
)
|
||||||||||
INTEREST
EXPENSE
|
(56,591
|
)
|
(68,596
|
)
|
||||||||||
OTHER
INCOME (EXPENSE) – Net
|
585
|
283
|
||||||||||||
LOSS
BEFORE INCOME TAXES
|
(70,195
|
)
|
(73,810
|
)
|
||||||||||
INCOME
TAX BENEFIT
|
(14,070
|
)
|
(78
|
)
|
||||||||||
NET
LOSS
|
$
|
|
(56,125
|
)
|
$
|
(73,732
|
)
|
See notes
to condensed consolidated financial statements.
48
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOW
For
The Nine Months Ended September 30, 2009 and 2008 (in Thousands)
(Unaudited)
Nine Months Ended
|
||||||||
September
30,
|
||||||||
2009
|
2008
|
|||||||
CASH
FLOWS FROM OPERATING ACTIVITIES:
|
||||||||
Net
loss
|
$ | (56,125 | ) | $ | (73,732 | ) | ||
Adjustments
to reconcile net loss to net cash (used in)/provided by
operating activities:
|
||||||||
Depreciation
and amortization
|
32,374 | 33,179 | ||||||
Fixed
asset impairment
|
8,214 | 5,953 | ||||||
Amortization
of deferred financing costs and accretion of debt discount
|
5,301 | 4,427 | ||||||
Payment-in-kind
interest on debt
|
34,455 | 30,710 | ||||||
Provision
for losses on accounts receivable
|
(369 | ) | — | |||||
Deferred
income taxes
|
(16,276 | ) | (85 | ) | ||||
Loss
on disposal of assets
|
— | 75 | ||||||
Changes
in assets and liabilities:
|
||||||||
Receivables
|
5,508 | (25,537 | ) | |||||
Inventories
|
(8,825 | ) | 1,053 | |||||
Prepaid
expenses and other
|
(1,389 | ) | (745 | ) | ||||
Income
taxes payable/receivable
|
368 | (727 | ) | |||||
Other
assets
|
4,677 | (477 | ) | |||||
Trade
accounts payable
|
12,646 | 14,731 | ||||||
Accrued
liabilities
|
7,260 | (13,588 | ) | |||||
Other
liabilities
|
(126 | ) | (4,701 | ) | ||||
Net
cash provided by/(used in) operating activities
|
27,693 | (29,464 | ) | |||||
CASH
FLOWS FROM INVESTING ACTIVITIES:
|
||||||||
Capital
expenditures for plant and equipment
|
(20,168 | ) | (21,981 | ) | ||||
Proceeds
from sale of assets
|
— | 2,959 | ||||||
Net
cash used in investing activities
|
(20,168 | ) | (19,022 | ) | ||||
CASH
FLOWS FROM FINANCING ACTIVITIES:
|
||||||||
Borrowings
under DIP facilities
|
40,000 | — | ||||||
Payment
of financing fees
|
(6,713 | ) | — | |||||
Borrowings
under capital leases and other, net
|
1,787 | 10,533 | ||||||
Borrowings
under (repayment of) revolving credit facility
|
(34,629 | ) | 55,000 | |||||
Net
cash provided by financing activities
|
445 | 65,533 | ||||||
EFFECT
OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
|
(772 | ) | (87 | ) | ||||
NET
INCREASE IN CASH AND CASH EQUIVALENTS
|
7,198 | 16,960 | ||||||
CASH
AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
|
28,485 | 7,258 | ||||||
CASH
AND CASH EQUIVALENTS, END OF THE PERIOD
|
$ | 35,683 | $ | 24,218 | ||||
SUPPLEMENTAL
DISCLOSURES OF CASH FLOW INFORMATION:
|
||||||||
Cash
paid during the period for:
|
||||||||
Interest
|
11,618 | 41,923 | ||||||
Income
taxes
|
1,073 | 1,083 |
See notes
to condensed consolidated financial statements.
49
PLIANT
CORPORATION AND SUBSIDIARIES
For
The Nine Months Ended September 30, 2009 and 2008 (in Thousands)
(Unaudited)
Preferred Stock
|
Common
Stock
|
||||||||||||||||||||||||
Series AA
|
Series M
|
||||||||||||||||||||||||
Total
|
Shares
|
Amount
|
Shares
|
Amount
|
Shares
|
Amount
|
Paid In
Capital
|
Accumu-
lated
Deficit
|
Accumu-
lated
Other
Compre-
hensive
Loss
|
||||||||||||||||
BALANCE-December 31,
2008
|
$
|
(513,714
|
)
|
335
|
$
|
302,424
|
8
|
$
|
—
|
97
|
$
|
1
|
$
|
155,341
|
$
|
(930,426
|
)
|
$
|
(41,054
|
)
|
|||||
Comprehensive
loss:
|
|||||||||||||||||||||||||
Net
loss
|
(56,125
|
)
|
(56,125
|
)
|
|||||||||||||||||||||
Change
in unrecognized pension benefit costs
|
(5,642
|
)
|
13
|
(5,655
|
)
|
||||||||||||||||||||
Foreign
currency translation adjustment
|
4,013
|
4,013
|
|||||||||||||||||||||||
Comprehensive
loss:
|
(57,754
|
)
|
|||||||||||||||||||||||
Preferred
stock dividends
|
6,742
|
(6,742
|
)
|
||||||||||||||||||||||
$
|
(571,468
|
)
|
335
|
$
|
309,166
|
8
|
$
|
—
|
97
|
$
|
1
|
$
|
155,341
|
$
|
(993,280
|
)
|
$
|
(42,696
|
)
|
See notes
to condensed consolidated financial statements.
50
PLIANT
CORPORATION AND SUBSIDIARIES
|
1.
Basis of Presentation
|
|
|
The
unaudited interim condensed consolidated financial statements of Pliant
Corporation and its subsidiaries (collectively “Pliant”, the “Company”
or “we”)
were prepared in accordance with accounting principles generally accepted in the
United States of America (“GAAP”). The information reflects all normal
recurring adjustments that, in the opinion of management, are necessary for a
fair presentation of the financial position, results of operations and cash
flows of Pliant as of the dates and for the periods presented.
These
statements should be read in conjunction with the Company’s Consolidated
Financial Statements for the year ended December 31, 2008.
In
June 2009, the Financial Accounting Standards Board (the “FASB”) issued
FASB Statement 168, The FASB
Accounting Standards Codification and the Hierarchy of Generally Accepted
Accounting Principles — a replacement of FASB Statement No. 162, The Hierarchy of Generally
Accepted Accounting Principles ,which identifies the sources of
accounting principles and the framework for selecting the principles used in the
preparation of financial statements that are presented in conformity with GAAP.
This new standard requires that the FASB’s Accounting Standards Codification
(“ASC”) become the sole source of GAAP principles recognized by the FASB for
nongovernmental entities and is effective for financial statements issued for
interim and annual periods ending after September 15, 2009. The adoption of
this standard has changed how we reference various elements of GAAP when
preparing our financial statement disclosures, but did not have an impact on the
Company’s financial position, results of operations or cash flows or its
accounting policies.
Effective
January 1, 2009, the Company adopted the provisions of the FASB’s changes
to ASC 810
Consolidation (formerly, SFAS No. 160, Noncontrolling Interests in
Consolidated Financial Statements: An Amendment of ARB No. 51 ). ASC
810 changes the accounting for non-controlling (minority) interests in
consolidated financial statements, requires non-controlling interests to be
reported as part of equity and changes the income statement presentation of
income or losses attributable to non-controlling interests. ASC 810 did
not have a material impact on the Company’s consolidated financial
statements.
Effective
June 15, 2009, the Company adopted the provisions of the FASB’s changes to
ASC 855, Subsequent
Events (SFAS No. 165, Subsequent
Events). ASC 855 requires entities to disclose the date
through which subsequent events have been evaluated and the basis for such
date. As of December 11, 2009, the date the financial statements were
issued, the Company has determined that no material subsequent events have
occurred, other than those discussed in Note 13.
Reorganization
Process
On
February 11, 2009, Pliant Corporation and certain of its subsidiaries
(collectively, the “Debtors”), filed voluntary petitions in the United States
Bankruptcy Court for the District of Delaware (the “Bankruptcy Court”) (the
“Chapter 11 Cases”) seeking relief under the provisions of the Bankruptcy Code.
The Chapter 11 Cases are being jointly administered under the caption “In re:
Pliant Corporation et al.”, Case No. 09-10443. In addition, certain of the
Company’s Canadian subsidiaries filed an application commencing recognition
proceedings (the “CCAA Proceedings”) under Section 18.6 of the Companies’
Creditors Arrangement Act (Canada) (the “CCAA”) with the Ontario Superior Court
of Justice (the “Canadian Court”). The Debtors have continued to operate their
businesses as “debtors-in-possession” under the jurisdiction of the Bankruptcy
Court and in accordance with applicable provisions of the Bankruptcy Code and
the orders of the Bankruptcy Court. Pliant’s subsidiaries in Australia, Germany
and Mexico were not included in the filings and have continued their business
operations without supervision from the Bankruptcy Court and are not subject to
the Chapter 11 requirements of the Bankruptcy Code. (See note 13 – Subsequent
Events, for details on the Chapter 11 Cases.) On October 6, 2009, the
Bankruptcy Court entered an order confirming the “Joint Plan” as herein after
defined. The plan of reorganization has not yet gone effective and
its effectiveness remains subject to the satisfaction of certain conditions
precedent.
51
ASC 852,
Reorganizations, (formerly,
American Institute of Certified Public Accountants Statement of Position
90-7, "Financial Reporting by Entities in Reorganization under the Bankruptcy
Code" ("ASC 852 "), applies to the Company's financial statements for periods
subsequent to February 11, 2009. ASC 852 generally does not change the manner in
which financial statements are prepared. However, it does require that the
financial statements for periods subsequent to the filing of the Chapter 11
petition distinguish transactions and events that are directly associated with
the reorganization from the ongoing operations of the business. Expenses,
realized gains and losses, and provisions for losses that can be directly
associated with the reorganization and restructuring of the business are
reported separately as reorganization costs in the statements of operations. The
balance sheet also distinguishes prepetition liabilities subject to compromise
from those prepetition liabilities that are not subject to compromise and from
post-petition liabilities. Liabilities that may be affected by a plan of
reorganization are reported at the amounts expected to be allowed, even if they
may be settled for lesser amounts. In addition, cash provided by reorganization
items is disclosed separately in the statement of cash flows.
Going
Concern Matters
The
consolidated financial statements and related notes have been prepared assuming
that the Company will continue as a going concern, although its Chapter 11
bankruptcy filings raise substantial doubt about its ability to continue as a
going concern. The consolidated financial statements do not include any
adjustments related to the recoverability and classification of recorded assets
or to the amounts and classification of liabilities or any other adjustments
that might be necessary should the Company be unable to continue as a going
concern. The Company’s ability to continue as a going concern is dependent on
many factors, including, but not limited to, market conditions and the Company’s
ability to improve profitability, obtain alternative financing to replace the
DIP Credit Agreement and prepetition Credit Agreement and restructure its
obligations in a manner that allows it to execute a plan of reorganization
confirmed by the Bankruptcy Court and the Canadian Court.
In order
to improve profitability, management has taken and will continue to take actions
to further reduce corporate and operational expenses and its continuing to align
manufacturing capacity to meet market demands and standardize manufacturing
processes throughout all operations. These actions will result in the closure of
manufacturing facilities, consolidation of production equipment and product
manufacturing into existing facilities and reductions in headcount during 2009
and will continue into 2010.
2. Liabilities
Subject to Compromise, Reorganization Items and Debtors’ Financial
Statements
Liabilities subject to compromise
represent unsecured obligations that will be accounted for under a plan of
reorganization. Generally, actions to enforce or otherwise effect payment of
pre-Chapter 11 or CCAA liabilities are stayed. SOP 90-7 requires pre-petition
liabilities that are subject to compromise to be reported at the amounts
expected to be allowed, even if they may be settled for lesser amounts.
These liabilities represent the amounts expected to be allowed on known or
potential claims to be resolved through the Chapter 11 and CCAA process, and
remain subject to future adjustments arising from negotiated settlements,
actions of the Bankruptcy Courts, rejection of executory contracts and unexpired
leases, the determination as to the value of collateral securing the claims,
proofs of claim, or other events. Liabilities subject to compromise also
include certain items that may be assumed under the plan of reorganization, and
as such, may be subsequently reclassified to liabilities not subject to
compromise.
The Bankruptcy Courts have approved
payment of certain pre-petition obligations, including employee wages, salaries
and benefits, and the payment of vendors and other providers in the ordinary
course for goods and services received after the filing of the Chapter 11
Petitions and the Canadian Petition and other business-related payments
necessary to maintain the operation of the Company’s business. Obligations
associated with these matters are not classified as liabilities subject to
compromise.
In
accordance with ASC 852, debt issuance cost should be viewed as valuations of
the related debt. Issuance costs associated with unsecured debt is
included as a valuation adjustment within the liabilities subject to
compromise.
The Company has rejected certain
pre-petition executory contracts and unexpired leases with respect to
the
52
Company’s
operations with the approval of the Bankruptcy Courts. Damages resulting
from rejection of executory contracts and unexpired leases are included in
reorganization costs.
The filing of the Chapter 11
Petitions constitutes or may constitute an event of default or otherwise trigger
or may trigger repayment obligations under the express terms of certain
instruments and agreements relating to direct financial obligations of the
Debtors (the “Debt Documents”). In addition, various interest and/or principal
payments may become due under the Debt Documents during the pendency of the
proceedings in the Bankruptcy Court or the CCAA Proceedings, and payments under
the Debt Documents will not be made unless otherwise ordered by the Bankruptcy
Court or the Canadian Court. As a result of such events of default or triggering
events, all obligations under the Debt Documents would, by the terms of the Debt
Documents, have or may become due and payable. The Debtors believe that any
efforts to enforce such payment obligations against the Debtors under the Debt
Documents are stayed as a result of the filing of the Chapter 11 Petitions
in the Bankruptcy Court. The material Debt Documents are as
follows:
|
• The
Amended and Restated Indenture, dated as of February 17, 2004 (as
amended and restated as of May 6, 2005,
and supplemented as of July 18, 2006) pursuant to
which the Company issued (a) its Amended 2004 Notes and (b) 2004
Notes (collectively, the “First Lien Notes”). The aggregate principal
amount of First Lien Notes outstanding at February 10, 2009 was
approximately $393.6 million.
|
|
• Indenture,
dated as of May 30, 2003, pursuant to which the Company issued its
2003 Notes the (the “Second Lien Notes”). The aggregate principal amount
of Second Lien Notes outstanding at February 10, 2009 was approximately
$250.0 million.
|
|
• Indenture,
dated as of June 14, 2007, pursuant to which the Company issued its
2007 Notes (the “Subordinated Notes”). The aggregate principal amount of
Subordinated Notes outstanding as of February 10, 2009 was approximately
$24.0 million.
|
|
• Working
Capital Credit Agreement, dated as of July 18, 2006. The aggregate
principal amount outstanding under the Working Capital Credit Agreement as
of February 10, 2009 was approximately $158.2 million exclusive of letters
of credit, and approximately $16.0 million of this amount is
attributable to certain foreign subsidiaries of the Company that are not
Debtors.
|
|
• Fixed
Asset Credit Agreement dated as of July 18, 2006, the aggregate principal
amount outstanding under the Fixed Asset Credit Agreement as of February
10, 2009 was approximately
$3.1 million
|
In addition, the Company’s
pre-petition debt liabilities subject to compromise reflects the Debtors’ other
liabilities incurred prior to commencement of the bankruptcy
proceedings. Those amounts represent the Company’s best estimate of
known or potential claims to be resolved in connection with the bankruptcy
proceedings. Such claims remain subject to future adjustments, based
on such things as (i) negotiations, (ii) actions taken by the Bankruptcy Court,
(iii) further developments with respect to disputed claims, (iv) the
determination of the value of collateral securing claims, (v) filing of proof of
claims or (vi) other events.
Liabilities
subject to compromise as of September 30, 2009 consist of the
following:
($
Thousands)
|
||||
Debt
|
||||
Revolver,
variable interest, 5.4% as of September 30, 2009
|
$
|
144,097
|
||
Senior
secured discount notes at 11.35% (formerly 11.125%) (2004
Notes)
|
7,856
|
|||
Senior
secured notes, interest at 11.125% (2003 Notes)
|
249,118
|
|||
Senior
secured notes, interest at 11.85% (formerly 11.625%) (Amended 2004
Notes)
|
414,029
|
|||
Senior
subordinated notes, interest at 18.0% (2007 Notes)
|
22,898
|
|||
Total
Debt
|
837,998
|
|||
Accrued
interest on debt subject to compromise
|
14,954
|
|||
Prepetition
Accounts Payable subject to compromise
|
14,126
|
|||
Other
accrued liabilities subject to compromise
|
1,622
|
|||
Total
Liabilities Subject to Compromise
|
$
|
868,700
|
The Debtors have incurred
professional fees and other expenses directly associated with the bankruptcy
proceedings. In addition, the Debtors have made certain adjustments
to the carrying values of certain pre-petition
53
assets
and liabilities. Such costs and adjustments are classified as
reorganization items in the accompanying condensed consolidated statement of
operations for the nine months ended September 30, 2009 and consist primarily of
professional fees of $25.1 million and legal and other fees associated with
unsuccessful financing activities of $2.4 million.
The Company’s bankruptcy filing
included Pliant and eight subsidiaries, collectively referred to as the
“Debtors”. Presented below are the condensed combined financial
statements of the Debtors. These financial statements reflect the
financial position, results of operations and cash flows of the combined
Debtors, including certain transactions and resulting asset and liabilities
between the Debtor and non-Debtor subsidiaries of the Company, which are
eliminated in the Company’s consolidated financial statements. Net cash paid for
reorganization items for the nine months ended September 30, 2009 totaled $19.4
million related to professional fees.
54
DEBTORS
(FILING SUBSIDIARIES ONLY) CONDENSED COMBINED BALANCE SHEETS
September
30,
2009
|
||||
ASSETS
|
||||
CURRENT
ASSETS:
|
||||
Cash
and cash equivalents
|
$ |
30,611
|
||
Receivables,
net of allowances
|
89,778
|
|||
Inventories
|
80,258
|
|||
Prepaid
expenses and other
|
10,650
|
|||
Deferred
income taxes
|
10,552
|
|||
Total
current assets
|
221,849
|
|||
PLANT
AND EQUIPMENT, net
|
236,517
|
|||
GOODWILL
AND INTANGIBLE ASSETS
|
6,488
|
|||
INVESTMENT
IN SUBSIDIARIES
|
28,581
|
|||
OTHER
ASSETS
|
5,172
|
|||
TOTAL
ASSETS
|
$ |
498,607
|
||
LIABILITIES
AND STOCKHOLDERS’ DEFICIT
|
||||
CURRENT
LIABILITIES:
|
||||
Debtor-In-Possession
Financing
|
$ |
40,000
|
||
Debt
in default
|
20,492
|
|||
Trade
accounts payable
|
52,450
|
|||
Accrued
liabilities:
|
||||
Interest
payable
|
1,618
|
|||
Customer
rebates
|
5,542
|
|||
Other
|
36,740
|
|||
Due
to (from) affiliates
|
(12,502
|
)
|
||
Total
current liabilities
|
144,340
|
|||
OTHER
LIABILITIES
|
33,297
|
|||
DEFERRED
INCOME TAXES
|
23,644
|
|||
LIABILITIES
SUBJECT TO COMPROMISE
|
868,794
|
|||
Total
Liabilities
|
1,070,075
|
|||
STOCKHOLDERS’
DEFICIT:
|
||||
Preferred
stock
|
309,166
|
|||
Common
stock
|
1
|
|||
Paid
in Capital
|
155,341
|
|||
Accumulated
deficit
|
(993,280
|
)
|
||
Accumulated
other compensation loss
|
(42,696
|
)
|
||
Total
stockholders’ deficit
|
(571,468
|
)
|
||
TOTAL
LIABILITIES AND STOCKOLDERS’ DEFICIT
|
$ |
498,607
|
DEBTORS
(FILING SUBSIDIARIES ONLY) CONDENSED COMBINED STATEMENTS OF
OPERATIONS
FOR THE NINE MONTHS ENDED
SEPTEMBER 30, 2009 (UNAUDITED)
September
30,
|
||||
2009
|
||||
NET
SALES
|
$
|
638,460
|
||
COST
OF SALES
|
576,492
|
|||
Gross
Profit
|
61,968
|
|||
OPERATING
EXPENSES:
|
||||
Selling,
General and Administrative
|
37,120
|
55
Research
and Development
|
4,594
|
|||
Restructuring
and Other Costs
|
3,402
|
|||
Reorganization
Costs
|
28,163
|
|||
Fixed
Asset Impairments
|
5,463
|
|||
Total
Operating Expenses
|
78,742
|
|||
OPERATING
INCOME (LOSS)
|
(16,774
|
)
|
||
INTEREST
EXPENSE—Current and Long-term debt
|
(55,881
|
)
|
||
EQUITY
IN EARNINGS OF SUBSIDIARIES
|
880
|
|||
OTHER
INCOME—Net
|
634
|
|||
LOSS
BEFORE INCOME TAXES
|
(71,141
|
)
|
||
INCOME
TAX BENEFIT
|
(15,016
|
)
|
||
NET
LOSS
|
$
|
(56,125
|
)
|
56
DEBTORS (FILING SUBSIDIARIES ONLY)
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
FOR
THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (IN THOUSANDS) (UNAUDITED)
September
30,
|
||||
2009
|
||||
CASH
FLOWS FROM OPERATING ACTIVITIES:
|
||||
Net
loss
|
$
|
(56,125
|
)
|
|
Adjustments
to reconcile net loss to net cash (used in)/provided by
operating activities:
|
||||
Depreciation
and amortization
|
29,413
|
|||
Fixed
asset impairment
|
8,054
|
|||
Amortization
of deferred financing costs and accretion of debt discount
|
5,301
|
|||
Payment-in-kind
interest on debt
|
34,455
|
|||
Provision
for losses on accounts receivable
|
(271
|
)
|
||
Deferred
income taxes
|
(16,163
|
)
|
||
Changes
in assets and liabilities:
|
||||
Receivables
|
5,824
|
|||
Inventories
|
(9,375
|
)
|
||
Prepaid
expenses and other
|
(1,965
|
)
|
||
Income
taxes payable/receivable
|
598
|
|||
Other
assets
|
4,439
|
|||
Trade
accounts payable
|
12,109
|
|||
Accrued
liabilities
|
6,771
|
|||
Due
to affiliates
|
(3,685
|
)
|
||
Other
liabilities
|
(261
|
)
|
||
Net
cash (used in)/provided by operating activities
|
19,119
|
|||
CASH
FLOWS FROM INVESTING ACTIVITIES:
|
||||
Capital
expenditures for plant and equipment
|
(19,212
|
)
|
||
Net
cash used in investing activities
|
(19,212
|
)
|
||
CASH
FLOWS FROM FINANCING ACTIVITIES:
|
||||
Borrowings
under DIP facilities
|
40,000
|
|||
Payment
of financing fees
|
(6,713
|
)
|
||
Borrowings
under capital leases and other, net
|
1,875
|
|||
Repayments
of revolving credit facility
|
(18,629
|
)
|
||
Loans
to affiliates
|
(10,000
|
)
|
||
Net
cash provided by financing activities
|
6,533
|
|||
EFFECT
OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
|
(785
|
)
|
||
NET
INCREASE IN CASH AND CASH EQUIVALENTS
|
5,655
|
|||
CASH
AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
|
25,168
|
|||
CASH
AND CASH EQUIVALENTS, END OF THE PERIOD
|
$
|
30,823
|
See notes
to condensed consolidated financial statements.
57
|
3.
Inventories
|
|
|
Inventories
are valued at the lower of cost (using the first-in, first-out method) or market
value. Inventories as of September 30, 2009 and December 31, 2008
consisted of the following (in thousands):
September 30,
2009
|
December 31,
2008
|
|||||||
Finished
goods
|
$ | 46,884 | $ | 42,176 | ||||
Raw
materials
|
33,787 | 28,032 | ||||||
Work-in-process
|
9,085 | 9,715 | ||||||
Total
|
$ | 89,756 | $ | 79,923 |
|
4.
Restructuring and Other Costs
|
|
|
Restructuring
and other costs include plant closing costs (including costs related to
relocation of manufacturing equipment), office closing costs and other costs
related to workforce reductions.
The
following table summarizes restructuring and other costs for the nine months
ended September 30 (in thousands):
Nine Months Ended
|
||||||||
September 30,
|
||||||||
2009
|
2008
|
|||||||
Plant
closing costs:
|
||||||||
Severance
|
$ | (1,038 | ) | $ | 910 | |||
Other
plant closure costs
|
1,695 | 2,081 | ||||||
Office
closing and workforce reduction costs:
|
||||||||
Severance
|
48 | 686 | ||||||
Other
|
106 | 967 | ||||||
Fixed
asset impairments related to plant closing
|
2,591 | 5,841 | ||||||
Total
Restructuring and other costs
|
$ | 3,402 | $ | 10,485 |
The
following table summarizes the roll-forward of the accruals from
December 31, 2008 to September 30, 2009 (in thousands, except for
employees):
Accruals for the nine months ended
September
30, 2009
|
|||||||||||||||||||||||
Other
|
|||||||||||||||||||||||
12/31/2008
|
Plant
|
9/30/2009
|
|||||||||||||||||||||
# Employees
|
Accrual
|
Additional
|
Closure
|
Payments/
|
# Employees
|
Accrual
|
|||||||||||||||||
Terminated
|
Balance
|
Employees
|
Severance
|
Costs
|
Total
|
Charges
|
Terminated
|
Balance
|
|||||||||||||||
Plant
Closing Costs:
|
|||||||||||||||||||||||
Leases
|
—
|
851
|
—
|
—
|
—
|
—
|
(851
|
)
|
—
|
—
|
|||||||||||||
Langley
|
—
|
171
|
—
|
25
|
—
|
25
|
(196
|
)
|
—
|
—
|
|||||||||||||
South
Deerfield
|
74
|
1,598
|
(53
|
)
|
(55
|
)
|
1,104
|
1,049
|
(2,512
|
)
|
21
|
135
|
|||||||||||
Harrington
|
46
|
760
|
(6
|
)
|
(61
|
)
|
368
|
307
|
(375
|
)
|
40
|
692
|
|||||||||||
Dalton
|
79
|
1,118
|
(79
|
)
|
(918
|
)
|
30
|
(888
|
)
|
(230
|
)
|
—
|
—
|
||||||||||
Newport
News
|
22
|
249
|
(8
|
)
|
(30
|
)
|
194
|
164
|
(203
|
)
|
14
|
210
|
|||||||||||
221
|
$
|
4,747
|
(146
|
)
|
(1,039
|
)
|
1,696
|
$
|
657
|
$
|
(4,367
|
)
|
75
|
$
|
1,037
|
||||||||
Office
Closing/Workforce Reduction Costs:
|
|||||||||||||||||||||||
2007
Workforce Reduction
|
—
|
69
|
—
|
—
|
—
|
—
|
(69
|
)
|
—
|
—
|
|||||||||||||
2008
Workforce Reduction
|
2
|
24
|
(2
|
)
|
48
|
106
|
154
|
(176
|
)
|
—
|
2
|
||||||||||||
2
|
$
|
93
|
(2
|
)
|
$
|
48
|
106
|
$
|
154
|
$
|
(245
|
)
|
—
|
$
|
2
|
58
Fixed
Asset Impairments
related
to Plant Consolidation Activities
|
|||||||||||||||||||||||
Toronto
|
76
|
||||||||||||||||||||||
Harrington
|
2,515
|
||||||||||||||||||||||
Total
Fixed Asset Impairments
|
2,591
|
||||||||||||||||||||||
Total
Plant & Office closing
|
223
|
$
|
4,840
|
(148
|
)
|
$
|
(991
|
)
|
$
|
1,802
|
$
|
3,402
|
$
|
(4,612
|
)
|
75
|
$
|
1,039
|
|||||
|
Plant
Closing Costs
|
|
|
2009—During the first nine months
of 2009, the Company incurred $3.4 million of plant closure costs of which $3.1
million were associated with the four previously announced plant closures: $2.8
million related to Harrington, including $2.5 million of a fixed asset
impairment, which is in our Specialty Films segment; $1.0 million related to
South Deerfield which is in our Engineered Films segment; and $0.2 million is
associated with our Newport News technology center which is part of the
Corporate/Other segment. During this period, management decided not
to proceed with the previously announced closure of our Dalton, Georgia plant,
which is in our Engineered Films segment and for which the Company reversed
severance reserves of $0.9 million.
2008—During the second quarter of
2008, we announced the planned closures of four of the Company’s
facilities: South Deerfield, MA and Dalton, GA in our Engineered Films segment,
and Harrington, DE and Newport News, VA in our Specialty Films segment.
These closings will improve operating scale at the remaining plants and reduce
fixed costs. Furthermore, these plant closures are anticipated to reduce
annual operating costs by $8.9 million following completion of all plant
closures. During the nine months ended September 30, 2008, we incurred
$8.6 million in connection with the four plant closures: $2.1 million in our
Engineered segment, of which $0.9 million related to severance, $0.8 million
related to relocation of equipment and $0.4 million related to fixed asset
impairments; and $1.7 million in our Specialty Films segment, of which $0.8
million related to equipment relocation and product line consolidation and $0.9
million related to fixed asset impairments. Also during the second
quarter of 2008, we announced a reduction in workforce at other facilities and
corporate planned to reduce operating costs by an additional $6.1 million on an
annual basis. During the nine months ended September 30, 2008, the
Company incurred $6.1 million in connection with this program including $0.6
million in severance, $0.9 million related to relocation of equipment and $4.5
million in fixed asset impairments, the cost of which are reflected in the
corporate operating results.
2007—During the first quarter of
2007, we announced the closure of our Barrie, Ontario and Langley, British
Columbia plants and the restructuring of our Canadian administrative
functions. During the nine months ended September 30, 2008, we
incurred $0.1 million relating to plant closing costs in connection with the
Langley facility.
|
5.
Debt
|
|
|
Debt as
of September 30, 2009 and December 31, 2008 consists of the following (in
thousands):
September
30,
2009
|
December 31,
2008
|
||||||
DIP
Credit Agreement
|
$
|
40,000
|
$
|
—
|
|||
Revolving
credit facilities
|
144,097
|
173,579
|
|||||
Senior
Secured Notes, interest at 11.85% (Amended 2004 Notes)
|
414,029
|
380,671
|
|||||
Senior
Secured Discount Notes, interest at 11.35% (2004 Notes)
|
7,856
|
7,843
|
|||||
Senior
Secured Notes, interest at 11.125% (2003 Notes)
|
249,118
|
250,000
|
|||||
Senior
Subordinated Notes, interest at 18% (2007 Notes)
|
22,898
|
24,000
|
|||||
Obligations
under capital leases
|
23,653
|
21,788
|
|||||
Total
|
901,651
|
857,881
|
|||||
Less
current portion and debt in default
|
(901,651
|
)
|
(857,881
|
)
|
|||
Long-term
portion
|
$
|
—
|
$
|
—
|
59
On
February 11, 2009, the Company and certain of its subsidiaries
(collectively, the “Debtors”), filed Chapter 11 Petitions for relief under
Chapter 11 of the Bankruptcy Code in the Bankruptcy Court and certain of
the Company’s Canadian subsidiaries filed an application commencing the CCAA
Proceedings. The filing of the Chapter 11 Petitions and the
Canadian Petition constituted an event of default under the Company's debt
obligations, and those debt obligations became automatically and immediately due
and payable, although any actions to enforce such payment obligations are stayed
as a result of the filing of the Chapter 11 Petitions and the Canadian
Petition. As a result, the Company’s outstanding debt is classified as current
in the accompanying consolidated balance sheets. As previously disclosed
in the 2008 financial statements the consolidated balance sheet as of
December 31, 2008 includes a reclassification of $857.8 million to current
maturities of long-term debt from long-term debt. Due to the filing of the
bankruptcy petitions, the Company’s unsecured long-term debt of $838.0 million
is included in liabilities subject to compromise at September 30, 2009 (See
Note 2). Contractual interest expense represents amounts due under the
contractual terms of outstanding debt, including debt subject to compromise for
which interest expense is not recognized in accordance with the provisions of
SOP 90-7. The Company did not record contractual interest
expense on certain unsecured prepetition debt during the nine months ended
September 30, 2009. See Note 6 for further details.
Debtor-In-Possession
(“DIP”) Financing
On
February 13, 2009, the Bankruptcy Court entered an order (the “Interim Order”)
granting interim approval of a Secured Super-Priority Debtor-In-Possession
Multiple Draw Term Loan Agreement (the “DIP Credit Agreement”) with The Bank of
New York Mellon, as administrative agent, and the Lenders from time to time
party thereto, as well as other documents relating thereto. The Company’s
Canadian subsidiaries received similar relief under the CCAA. Also on February
13, 2009 (the “Closing Date”), the Debtors entered into the DIP Credit
Agreement. On March 20, 2009, the Bankruptcy Court granted final approval of the
DIP Credit Agreement.
The
DIP Credit Agreement provides for borrowings up to an aggregate committed amount
of $75,000,000, consisting of (i) an initial $25,000,000 term loan borrowing on
the Closing Date, (ii) up to three additional term loan borrowings after the
Closing Date in an aggregate amount not to exceed $25,000,000, and (iii) subject
to the satisfaction of certain conditions, one additional $25,000,000 term loan
borrowing for the purpose of paying debt of foreign subsidiaries (the borrowing
described in this clause (iii), the “Debt Repayment Borrowing”). The outstanding
principal amount of the loans under the DIP Credit Agreement, plus interest
accrued and unpaid thereon, will be due and payable in full at maturity, which
is, subject to an earlier maturity date under certain circumstances, no later
than the nine-month anniversary of the Closing Date (subject to a one-month
extension if a plan of reorganization is confirmed by the Bankruptcy Court and
recognized by the Canadian Court).
Borrowings
under the DIP Credit Agreement are guaranteed by the Debtors, and are secured by
(i) first priority liens in certain presently owned and hereafter acquired
assets of the Debtors not subject to a lien in and security interest on the date
of the Chapter 11 Petitions, (ii) junior liens in all property of the Debtors
that is subject to a lien in or security interest on the date of the Chapter 11
Petitions (other than priming liens described in the next sentence) and (iii)
first priority senior priming liens in all property of the Debtors that is
subject to a lien in or security interest on the date of the Chapter 11
Petitions securing the Pre-Petition Secured Facilities and the Second Lien Notes
(other than the liens of the Prepetition Working Capital Agent and Prepetition
Working Capital Lenders in the Prepetition Working Capital First Priority
Collateral, the Postpetition Working Capital First Priority Collateral, and the
liens of the Fixed Asset Agent and the Fixed Asset Lenders under the Prepetition
Fixed Asset Credit Agreement), in each case subject to certain permitted liens.
Subject to certain exceptions, the DIP Credit Agreement requires certain
mandatory prepayments of borrowings from the net proceeds of certain asset
dispositions, casualty or condemnation payments and equity or debt issuances. In
addition, the DIP Loan Agreement requires a mandatory prepayment of any proceeds
of the Debt Repayment Borrowing not used to pay down pre-petition debt as set
forth in the DIP Loan Agreement.
The DIP
Credit Agreement includes affirmative, negative and financial covenants that
impose substantial restrictions on the financial and business operations of the
Company and certain of its subsidiaries, including their ability to incur or
secure debt, make investments, sell assets, pay dividends or make acquisitions.
The DIP Credit Agreement contains events of default customary for
debtor-in-possession financings of this type. As of September 30, 2009, we had
$40.0 million of borrowings outstanding under the DIP Credit Agreement with
remaining availability of $35.0 million and were in compliance with the
covenants of this agreement.
60
Current
Credit Facilities
On
July 18, 2006, the Company and/or certain of its subsidiaries entered into
(i) a Working Capital Credit Agreement, among the Company, certain of its
subsidiaries, the lenders party thereto, Merrill Lynch Bank USA, as
administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead
arranger and book manager (the "Working Capital Credit Agreement"), and
(ii) a Fixed Asset Credit Agreement, among Pliant Corporation
Pty Ltd., Pliant Corporation of Canada Ltd., Pliant Film
Products GmbH and Aspen Industrial, S.A. de C.V., as borrowers, the
lenders party thereto, Merrill Lynch Bank USA, as administrative agent, and
Merrill Lynch Commercial Finance Corp., as sole lead arranger and book manager
(the "Fixed Asset Credit Agreement", and together with the Working Capital
Credit Agreement, the "Revolving Credit Facilities"). The Revolving Credit
Facilities provide up to $200 million of total commitments, subject to the
previously disclosed borrowing base. The Working Capital Credit Agreement
includes a $20 million letter of credit sub-facility, with letters of
credit reducing availability thereunder, and each of the Revolving Credit
Facilities includes sub-limits for loans to certain of the foreign subsidiaries
of the Company which are borrowers under the Revolving Credit
Facilities.
The
Revolving Credit Facilities matured one month prior to the respective maturity
dates of the Company's senior notes: May 15, 2009 with respect to the
Company's 2004 Notes and Amended 2004 Notes, and August 15, 2009 with
respect to the Company's 2003 Notes. The interest rates for all loans other
than those made to the Company's German subsidiary range from, in the case of
alternate base rate loans, the alternate base rate (either prime rate or .50%
over the Federal Funds Rate) plus 1.75% to the alternate base rate plus 2.00%
and, in the case of Eurodollar loans, LIBOR plus 2.75% to LIBOR plus 3.00%, in
each case depending on the amount of available credit. The interest rates for
loans made in connection with the loans to the Company's German subsidiary are,
in the case of alternate base rate loans, the alternate base rate plus 5.00%
and, in the case of Eurodollar loans, LIBOR plus 6.00%. The commitment fee for
the unused portion of the Revolving Credit Facilities is 0.375% per
annum.
On
February 6, 2009, Pliant Corporation (the “Company”) received a notice (the
“WCCA Default Notice”) from Merrill Lynch Bank USA, as Administrative Agent
under the Working Capital Credit Agreement, dated as of July 18, 2006,
among the Company, certain subsidiaries of the Company, the Lenders party
thereto, and Merrill Lynch Bank USA, as Administrative Agent (the “Working
Capital Credit Agreement”) stating that the Company incorrectly calculated the
Domestic Borrowing Base (as defined in the Working Capital Credit Agreement) in
the Borrowing Base Certificate (as defined in the Working Capital Credit
Agreement) that the Company delivered to the Administrative Agent on
February 2, 2009. The WCCA Default Notice provided that an incorrect
calculation of the Domestic Borrowing Base is an Event of Default pursuant to
Section VII(o) of the Working Capital Credit Agreement. The WCCA Default
Notice also stated that the Company failed to prepay a portion of the
outstanding loans as required by Section 2.10(b)(i) of the Working Capital
Credit Agreement, which constituted an Event of Default pursuant to
Section VII(a) of the Working Capital Credit Agreement. The WCCA Default
Notice indicated that, as a result of the occurrence of such Events of Default,
the interest rate applicable to all outstanding loans under the Working Capital
Credit Agreement would be increased by 2.50% and demanded that the Company
deposit approximately $6.3 million as additional cash collateral. Prior to
the Company’s receipt of the WCCA Default Notice, the interest rate applicable
to outstanding loans made to the Company and the Company’s U.S. subsidiaries
under the Working Capital Credit Agreement was, in the case of alternate base
rate loans, 5.00% and, in the case of Eurodollar loans, 3.13625%. Prior to the
Company’s receipt of the WCCA Default Notice, the interest rate applicable to
the other outstanding loans under the Working Capital Credit Agreement was, in
the case of loans made to the Company’s Mexican subsidiary, 3.136250%, in the
case of loans made to the Company’s Canadian subsidiaries, 3.38625% and, in the
case of loans made to the Company’s German subsidiary, 6.38625%. The aggregate
principal amount outstanding under the Working Capital Credit Agreement is
approximately $158.2 million exclusive of letters of credit.
Also
on February 6, 2009, Pliant Corporation of Canada Ltd., a subsidiary of the
Company, received a notice (the “FACA Default Notice”) from the Administrative
Agent under the Fixed Asset Credit Agreement, dated as of July 18, 2006,
among certain subsidiaries of the Company, the Lenders party thereto, and
Merrill Lynch Bank USA, as Administrative Agent (the “Fixed Asset Credit
Agreement”) stating that the occurrence of an Event of Default under the Working
Capital Credit Agreement constituted an Event of Default pursuant to
Section VII(p) of the FACA. The FACA Default Notice indicated that, as a
result of the occurrence of such Event of Default, the interest
61
rate
applicable to all outstanding loans under the Fixed Asset Credit Agreement would
be increased by 2.50%. Prior to the Company’s receipt of the FACA Default
Notice, the interest rate applicable to all outstanding loans under the Fixed
Asset Credit Agreement was 3.38625%. No aggregate principal amount is
outstanding under the Fixed Asset Credit Agreement.
The
Revolving Credit Facilities contain covenants that will limit the ability of
Pliant and its subsidiaries, subject to certain exceptions, to, among other
things, incur or guarantee additional indebtedness, issue preferred stock or
become liable in respect of any obligation to purchase or redeem stock, create
liens, merge or consolidate with other companies, change lines of business,
make
certain
types of investments, sell assets, enter into certain sale and lease-back and
swap transactions, pay dividends on or repurchase stock, make distributions with
respect to certain debt obligations, enter into transactions with affiliates,
restrict dividends or other payments from the Company's subsidiaries, modify
corporate and certain material debt documents, cancel certain debt, or change
its fiscal year or accounting policies. The Revolving Credit Facilities also
require the Company to comply with a fixed charge coverage ratio of 1.00 to 1.00
for the first year of the facility and of 1.10 to 1.00 thereafter; provided,
that such coverage ratio shall only apply during periods in which the amount of
availability is and remains less than $20 million for a specified number of
days. Once the amount of availability increases and remains above
$20 million for a specified number of days, such coverage ratio becomes
inapplicable. In addition, the amount of availability under the Revolving Credit
Facilities must not be less than $10 million at any time. The loans will
automatically become immediately due and payable without notice upon the
occurrence of an event of default involving insolvency or bankruptcy of the
Company or any of its subsidiaries. Upon the occurrence and during the
continuation of any other event of default under the Revolving Credit
Facilities, by notice given to the Company, the administrative agent of the
Revolving Credit Facilities may, and if directed by the Required Lenders (as
defined in the Revolving Credit Facilities) must, terminate the commitments
and/or declare all outstanding loans to be immediately due and
payable.
The
Working Capital Credit Agreement is secured by a first-priority security
interest in substantially all our inventory, receivables and deposit accounts,
capital stock of, or other equity interests in, our existing and future domestic
subsidiaries and first-tier foreign subsidiaries, investment property and
certain other assets of the Company and its subsidiaries and a second-priority
security interest in fixed assets of the Company and its subsidiaries party to
the Working Capital Credit Agreement. The Fixed Asset Credit Agreement is
secured by a first-priority security interest in the fixed assets of certain
foreign subsidiaries of the Company and a second-priority security interest in
capital stock of the fixed asset borrowers and their subsidiaries.
As
of September 30, 2009, the Company had borrowings of $144.1 million under
the Revolving Credit Facilities, along with $35.7 million in cash and cash
equivalents.
Amended
2004 Notes
As
of September 30, 2009, the Company had $415.1 million aggregate principal
amount of 11.85% (formerly 115/8%)
Senior Secured Notes due 2009 (the "Amended 2004 Notes") outstanding. The
Amended 2004 Notes accrued payment-in-kind interest at the rate of 11 5 / 8
% from the date of issuance until July 18, 2006, on which date the interest
rate was increased by .225% to 11.85% in accordance with the Plan. Such
incremental interest rate increase of .225% also accrues as payment-in-kind
interest. The Amended 2004 Notes matured on June 15, 2009 and interest is
payable semi-annually on each June 15 and December 15.
The
Amended 2004 Notes are secured on a first-priority basis by a security interest
in our real property, fixtures, equipment, intellectual property and other
assets other than the second-priority collateral and on a second-priority basis
by a security interest in substantially all our inventory, receivables and
deposit accounts, 100% of the capital stock of or other equity interests in
existing and future domestic subsidiaries and foreign subsidiaries that are note
guarantors, 65% of the capital stock of or other equity interests in existing
and future first-tier foreign subsidiaries that are not note guarantors,
investment property and certain other assets of the Company and the note
guarantors. The Amended 2004 Notes are guaranteed by the Company's existing and
future domestic restricted subsidiaries and certain foreign
subsidiaries.
2004
Notes
62
As
of September 30, 2009, the Company had $7.9 million of 11.35% (formerly
111/8%)
Senior Secured Discount Notes due 2009 (the "2004 Notes") outstanding. The 2004
Notes accreted at the rate of 11 1 / 8
% from the date of issuance until July 18, 2006, on which date the interest
rate was increased by .225% to 11.35% in accordance with the Plan. The 2004
Notes accreted at the rate of 11.35% until December 15, 2006 to an
aggregate principal amount of $1,000.88 per $1,000 stated principal amount.
Commencing on December 15, 2006, interest on the 2004 Notes began accruing
at the rate of 11.35% with such incremental interest rate increase of .225%
accruing as payment-in-kind interest and the remaining 11 1 / 8
% payable in cash semiannually on June 15 and December 15, commencing
on June 15, 2007. The 2004 Notes were due on June 15,
2009.
The
2004 Notes are secured by a first-priority security interest in the
first-priority note collateral and a second-priority security interest in the
second-priority note collateral. The 2004 Notes are guaranteed by the Company's
existing and future domestic restricted subsidiaries and certain foreign
subsidiaries.
2003 Notes
As
of December 31, 2008, the Company had $250 million of 111/8%
Senior Secured Notes due 2009 (the "2003 Notes") outstanding. The 2003 Notes
accrued interest from the date of issuance through September 30, 2006 at
the rate of 11 1 / 8
% and will continue to accrue interest at such rate through the date of
maturity. The 2003 Notes matured on September 1, 2009 and interest is
payable in cash semiannually on each March 1 and
September 1.
The
2003 Notes rank equally with the Company's existing and future senior debt and
rank senior to its existing and future subordinated indebtedness, including the
2006 Notes. The 2003 Notes are secured by a second priority security interest in
both the first priority note collateral and the second priority note collateral.
The 2003 Notes are guaranteed by some of the Company's
subsidiaries.
2007
Notes
On
June 14, 2007, the Company entered into the 2007 Note Indenture among the
Company and Pliant Corporation International, Pliant Film Products of
Mexico, Inc., Pliant Packaging of Canada, LLC, Pliant Solutions
Corporation, Uniplast Holdings, Inc., Uniplast U.S., Inc. and Uniplast
Industries Co., as guarantors (collectively, the "2007 Note Guarantors"),
and the Bank of New York Trust Company, N.A., as trustee (the "2007 Note
Trustee") with respect to the issuance on such date of the Company's 18% Senior
Subordinated Notes due 2012 (the "2007 Notes") in an aggregate principal amount
of $24 million (the "2007 Notes Indenture"). The 2007 Note Indenture
provides that interest will accrue on the 2007 Notes from the date of issuance
at the rate of 18% per annum until maturity on July 15, 2012 and will be
payable semi-annually on each January 15 and July 15, commencing
July 15, 2007, to holders of record of the 2007 Notes on the immediately
preceding January 1 or July 1. Pursuant to the 2007 Note Indenture,
the Company may redeem the 2007 Notes in whole or in part at the applicable
redemption price, which in each of the first four years is equal to a
de-escalating premium over par, plus accrued and unpaid interest to the
redemption date, as set forth in the 2007 Notes. The 2007 Note Indenture
provides the holders of the 2007 Notes with the right to require the Company to
repurchase the 2007 Notes at a repurchase price equal to the then applicable
redemption price plus accrued and unpaid interest upon a change of control of
the Company (as defined in the 2007 Note Indenture). The 2007 Note Indenture
does not provide for a sinking fund with respect to the 2007 Notes. The 2007
Notes Indenture contains customary provisions that may result in an event of
default, after notice and expiration of a cure period in certain circumstances,
and acceleration of the indebtedness thereunder, including failure to timely pay
principal and interest on the 2007 Notes or comply with the covenants set forth
in the 2007 Note Indenture.
63
6.
Interest Expense—Current and Long-term debt
|
|
Interest
expense—current and long-term debt in the statements of operations for the nine
months ended September 30, 2009 and 2008 is as follows (in
thousands):
Nine Months Ended
|
|||||||
September 30,
|
|||||||
2009
|
2008
|
||||||
Interest
expense, net
|
|||||||
Debtor-In-Possession
Financing
|
$
|
3,704
|
$
|
—
|
|||
Revolving
Credit Facilities
|
6,507
|
7,131
|
|||||
2007
Notes (a)
|
489
|
3,240
|
|||||
Amended
2004 Notes
|
34,442
|
30,696
|
|||||
2004
Notes
|
668
|
666
|
|||||
2003
Notes (a)
|
3,145
|
20,859
|
|||||
Other,
net
|
2,335
|
1,577
|
|||||
Interest
expense accrued, net
|
51,290
|
64,169
|
|||||
Recurring
amortization of financing fees
|
5,301
|
4,427
|
|||||
TOTAL
|
$
|
56,591
|
$
|
68,596
|
|||
Cash
interest payments
|
|||||||
Debtor-In-Possession
Financing
|
$
|
3,704
|
$
|
—
|
|||
Revolving
Credit Facilities
|
6,418
|
7,200
|
|||||
2004
Notes
|
—
|
435
|
|||||
2003
Notes
|
—
|
27,813
|
|||||
2007
Notes
|
—
|
4,320
|
|||||
Other,
net
|
1,496
|
2,155
|
|||||
TOTAL
|
$
|
11,618
|
$
|
41,923
|
(a)
Interest expenses for 2009 includes only interest through February 10, 2009 as
the 2003 Notes and 2007 Notes are impaired for bankruptcy
proceedings. Interest expense for these notes for the period of
February 11, 2009 through September 30, 2009 would have been $17,714 and $2,751,
respectively.
|
7.
Income Taxes
|
|
|
The
Company and its subsidiaries file income tax returns in the U.S. federal
jurisdiction, and various state and foreign jurisdictions. With a few
exceptions, the Company is no longer subject to U.S. federal, state and local,
or non-U.S. income tax examinations by tax authorities for the years prior to
2000. The Company’s policy is to recognize interest and penalties related to
unrecognized tax benefits as income tax expense. Accrued interest and penalties
are insignificant at September 30, 2009. The Company believes that it has
appropriate support for income tax positions taken or to be taken on its tax
returns and that its accruals for tax liabilities are adequate for all open
years based on an assessment of many factors including past experience and
interpretations of tax law applied to the facts of each matter.
There was
a change in control for tax purposes in December 2008.
For the
nine months ended September 30, 2009, income tax benefits of $14.1 million were
recorded on pretax losses from operations of $70.2 million as compared to an
income tax benefit of $0.1 million on pretax loss from operations of $73.8
million for the nine months ended September 30, 2008. Income tax benefits
related to net operating losses in the United States for 2008 and prior years
are offset by a valuation allowance as the realization of these tax benefits is
not certain. Therefore, the income tax expense in the statements of operations
for the nine months ended September 30, 2008 primarily reflects foreign income
taxes. The income tax benefit for the nine months ended September 30, 2009
reflects the future tax benefit of the current year net operating loss in the
United States.
64
8.
Other Comprehensive Income (Loss)
|
|
Other
comprehensive income (loss) for the nine months ended September 30, 2009
and 2008 was ($57.8) million and ($76.1) million, respectively. The components
of other comprehensive loss are net income (loss), changes in unrecognized
pension benefit costs, and foreign currency translation.
|
9.
Operating Segments
|
|
|
Operating
segments are components of our business for which separate financial information
is available that is evaluated regularly by our chief operating decision maker
in deciding how to allocate resources and in assessing performance. This
information is reported on the basis that it is used internally for evaluating
segment performance.
The
Company has four operating segments: Specialty Films, which manufactures
personal care, medical and agricultural films; Printed Products, which produces
printed rollstock, bags and sheets used to package food and consumer goods;
Industrial Films, which manufactures stretch film used to bundle, unitize and
protect palletized loads during shipping and storage and PVC films used by
supermarkets, delicatessens and restaurants to wrap meat, cheese and produce;
and Engineered Films, which manufactures film for sale to converters of flexible
packaging and a variety of barrier and custom films for smaller niche flexible
packaging and industrial markets.
We
evaluate the performance of our operating segments based on net sales (excluding
inter-company sales) and segment profit. Sales and transfers between our
segments are eliminated in consolidation. The segment profit reflects income
before interest expense, income taxes, depreciation, amortization, restructuring
costs and other non-cash charges and net adjustments for certain unusual items.
Our reportable segments are managed separately with separate management teams,
because each segment has differing products, customer requirements, technology
and marketing strategies.
Segment
profit and segment assets as of and for the periods ended September 30,
2009 and September 30, 2008 are presented in the following table (in
thousands):
Engineered
Films
|
Industrial
Films
|
Specialty
Films
|
Printed
Products
|
Corporate /
Other
|
Total
|
|||||||||||||||||||
Nine
months ended Sept. 30, 2009
|
||||||||||||||||||||||||
Net
sales to customers
|
$ | 201,677 | $ | 191,479 | $ | 135,273 | $ | 155,459 | $ | 3,053 | $ | 686,941 | ||||||||||||
Intersegment
sales
|
14,511 | 995 | 7,314 | 604 | (23,424 | ) | — | |||||||||||||||||
Total
net sales
|
216,188 | 192,474 | 142,587 | 156,063 | (20,371 | ) | 686,941 | |||||||||||||||||
Depreciation
and amortization
|
9,067 | 5,077 | 6,654 | 9,138 | 2,438 | 32,374 | ||||||||||||||||||
Interest
expense
|
1,145 | 190 | 34 | 1,884 | 53,338 | 56,591 | ||||||||||||||||||
Segment
profit
|
23,578 | 21,942 | 15,852 | 11,289 | (10,317 | ) | 62,344 | |||||||||||||||||
Capital
expenditures
|
7,885 | 808 | 3,391 | 7,195 | 889 | 20,168 | ||||||||||||||||||
As
of Sept. 30, 2009
|
||||||||||||||||||||||||
Segment
assets
|
$ | 147,443 | $ | 93,082 | $ | 103,114 | $ | 126,592 | $ | 60,414 | $ | 530,645 | ||||||||||||
Nine
months ended Sept. 30, 2008
|
||||||||||||||||||||||||
Net
sales to customers
|
$ | 262,757 | $ | 264,131 | $ | 177,928 | $ | 172,263 | $ | 3,940 | $ | 881,019 | ||||||||||||
Intersegment
sales
|
22,466 | 3,101 | 6,995 | 6 | (32,568 | ) | — | |||||||||||||||||
Total
net sales
|
285,223 | 267,232 | 184,923 | 172,269 | (28,628 | ) | 881,019 | |||||||||||||||||
Depreciation
and amortization
|
9,616 | 5,273 | 7,366 | 7,613 | 3,311 | 33,179 | ||||||||||||||||||
Interest
expense
|
1,254 | 425 | 52 | 2,533 | 64,332 | 68,596 | ||||||||||||||||||
Segment
profit
|
14,808 | 18,372 | 12,341 | 10,151 | (16,951 | ) | 38,721 | |||||||||||||||||
Capital
expenditures
|
6,983 | 1,265 | 2,899 | 9,493 | 1,341 | 21,981 | ||||||||||||||||||
As
of December 31, 2008
|
||||||||||||||||||||||||
Segment
assets
|
$ | 144,359 | $ | 92,317 | $ | 108,264 | $ | 128,548 | $ | 58,992 | $ | 532,480 |
65
A
reconciliation of the totals reported for the operating segments to the totals
reported in the consolidated financial statements for the nine months ended
September 30, 2009 and September 30, 2008 and as of September 30,
2009 and December 31, 2008 is as follows (in thousands)
(unaudited):
Nine Months Ended
|
||||||||||||||||||||||||||||||
September 30,
|
||||||||||||||||||||||||||||||
2009
|
2008
|
|||||||||||||||||||||||||||||
Profit
or Loss
|
||||||||||||||||||||||||||||||
Total
segment profit
|
$
|
62,344
|
$
|
38,721
|
||||||||||||||||||||||||||
Depreciation
and amortization
|
(32,374
|
)
|
(33,179
|
)
|
||||||||||||||||||||||||||
Restructuring
and other costs
|
(3,402
|
)
|
(10,485
|
)
|
||||||||||||||||||||||||||
Plant
consolidation costs in cost of sales
|
(6,386
|
)
|
—
|
|||||||||||||||||||||||||||
Reorganization
costs
|
(28,163
|
)
|
(159
|
)
|
||||||||||||||||||||||||||
Fixed
asset impairments
|
(5,623
|
)
|
(112
|
)
|
||||||||||||||||||||||||||
Interest
expense
|
(56,591
|
)
|
(68,596
|
)
|
||||||||||||||||||||||||||
Loss
before income taxes
|
$
|
(70,195
|
)
|
$
|
(73,810
|
)
|
||||||||||||||||||||||||
September 30,
|
December 31,
|
|||||||||||||||||||||||||||||
2009
|
2008
|
|||||||||||||||||||||||||||||
Assets
|
||||||||||||||||||||||||||||||
Total
assets from reportable segments
|
$
|
470,230
|
$
|
473,488
|
||||||||||||||||||||||||||
Other
unallocated assets
|
60,415
|
58,992
|
||||||||||||||||||||||||||||
Total
consolidated assets
|
$
|
530,645
|
$
|
532,480
|
||||||||||||||||||||||||||
Net
sales and long-lived assets of our U.S. and foreign operations are as
follows:
|
||||||||||||||||||||||||||||||
Nine Months Ended
|
||||||||||||||||||||||||||||||
September 30,
|
||||||||||||||||||||||||||||||
2009
|
2008
|
|||||||||||||||||||||||||||||
Net
Sales
|
||||||||||||||||||||||||||||||
United
States
|
$
|
564,520
|
$
|
726,511
|
||||||||||||||||||||||||||
Foreign
countries(a)
|
122,421
|
154,508
|
||||||||||||||||||||||||||||
Total
|
$
|
686,941
|
$
|
881,019
|
||||||||||||||||||||||||||
September 30,
2009
|
December 31,
2008
|
|||||||||||||||||||||||||||||
Long-lived
assets
|
||||||||||||||||||||||||||||||
United
States
|
$
|
223,728
|
$
|
240,541
|
||||||||||||||||||||||||||
Foreign
countries
|
28,662
|
29,531
|
||||||||||||||||||||||||||||
Total
|
$
|
252,390
|
$
|
270,072
|
||||||||||||||||||||||||||
Total
assets
|
||||||||||||||||||||||||||||||
United
States
|
$
|
436,872
|
$
|
443,449
|
||||||||||||||||||||||||||
Foreign
countries
|
93,773
|
89,031
|
||||||||||||||||||||||||||||
Total
|
$
|
530,645
|
$
|
532,480
|
||||||||||||||||||||||||||
|
(a)
Foreign countries include Australia, Canada, Germany and Mexico, none of
which individually represents 10% of consolidated net sales or long-lived
assets.
|
|
10.
Defined Benefit Plans
|
|
|
The
Company sponsors three noncontributory defined benefit pension plans in the
United States covering domestic employees with 1,000 or more hours of service.
The Company funds these in accordance with the funding requirements of the
Employee Retirement Income Security Act of 1974. Contributions are intended to
not only provide for benefits attributed to service to date but also for those
expected to be earned in the future. We also sponsor two defined benefit plans
in Canada and one defined benefit plan in Germany.
66
The
consolidated net periodic pension expense (benefit) for the nine months ended
September 30, 2009 and 2008 includes the following components (in
thousands):
Nine Months Ended
September 30,
|
||||||||
2009
|
2008
|
|||||||
Service
cost-benefits earned during the period
|
$
|
76
|
$
|
443
|
||||
Interest
cost on projected benefit obligation
|
4,200
|
4,265
|
||||||
Expected
return on assets
|
(4,247
|
)
|
(5,265
|
)
|
||||
Other
|
449
|
96
|
||||||
Net
periodic pension expense (benefit)
|
$
|
478
|
$
|
(461
|
)
|
|
11.
Contingencies
|
|
|
Litigation We are involved in
various litigation matters from time to time in the ordinary course of our
business, including matters described in previous filings. In our opinion, none
of such litigation is material to our financial condition or results of
operations.
|
12.
Condensed Consolidating Financial
Statements
|
|
|
The
following condensed consolidating financial statements present, in separate
columns, financial information for (i) Pliant (on a parent only basis) with
its investment in its subsidiaries recorded under the equity method,
(ii) guarantor subsidiaries (as specified in the Indenture dated as of
May 30, 2003, as amended (the “2003 Indenture”) relating to the 2003 Notes,
the First Supplemental Indenture with respect to the Amended and Restated
Indenture relating to the 2004 Notes and the Amended 2004 Notes, and the 2007
Note Indenture (the 2003 Indenture, the Amended and Restated Indenture, as
amended by the First Supplemental Indenture, and the 2007 Note Indenture,
collectively, the “Indentures”) on a combined basis, with any investments in
non-guarantor subsidiaries specified in the Indentures recorded under the equity
method, (iii) direct and indirect non-guarantor subsidiaries on a combined
basis, (iv) the eliminations necessary to arrive at the information for
Pliant and its subsidiaries on a consolidated basis, and (v) Pliant on a
consolidated basis, in each case as of September 30, 2009 and
December 31, 2008 and for the three and nine months ended
September 30, 2009 and September 30, 2008. The 2003 Notes, the 2004
Notes, the Amended 2004 Notes, and the 2007 Notes are fully and unconditionally
guaranteed on a joint and several basis by each guarantor subsidiary and each
guarantor subsidiary is 100% owned, directly or indirectly, by Pliant, except
that the Amended 2004 Notes are not guaranteed by Pliant Solutions Corporation
(“Pliant Solutions”). Substantially all of the assets of Pliant Solutions were
sold on September 30, 2004, the remainder disposed prior to
December 31, 2005 and Pliant Solutions dissolved as of December 27,
2007. There are no contractual restrictions limiting transfers of cash from
guarantor and non-guarantor subsidiaries to Pliant. The condensed consolidated
financial statements are presented herein, rather than separate financial
statements for each of the guarantor subsidiaries, because management believes
that separate financial statements relating to the guarantor subsidiaries are
not material to investors.
67
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATING BALANCE SHEET
AS
OF SEPTEMBER 30, 2009 (DOLLARS IN THOUSANDS) (UNAUDITED)
Pliant
Corporation
Parent Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant
Corporation
|
|||||||||||||||||
ASSETS
|
|||||||||||||||||||||
CURRENT
ASSETS:
|
|||||||||||||||||||||
Cash
and cash equivalents
|
$ | 29,295 | $ | 1,309 | $ | 5,079 | $ | — | $ | 35,683 | |||||||||||
Receivables,
net of allowances
|
82,372 | 5,301 | 26,334 | — | 114,007 | ||||||||||||||||
Inventories
|
75,779 | 2,404 | 11,573 | — | 89,756 | ||||||||||||||||
Prepaid
expenses and other
|
9,290 | 1,246 | 2,401 | — | 12,937 | ||||||||||||||||
Income
taxes receivable, net
|
(202 | ) | 362 | 108 | — | 268 | |||||||||||||||
Deferred
income taxes
|
11,101 | 68 | — | — | 11,169 | ||||||||||||||||
Total
current assets
|
207,635 | 10,690 | 45,495 | — | 263,820 | ||||||||||||||||
PLANT
AND EQUIPMENT, net
|
223,728 | 6,413 | 22,249 | — | 252,390 | ||||||||||||||||
GOODWILL
|
1,118 | — | 1,482 | — | 2,600 | ||||||||||||||||
INTANGIBLE
ASSETS, net
|
342 | 3,546 | — | — | 3,888 | ||||||||||||||||
INVESTMENT
IN SUBSIDIARIES
|
(18,490 | ) | — | — | 18,490 | — | |||||||||||||||
OTHER
ASSETS
|
4,052 | — | 3,895 | — | 7,947 | ||||||||||||||||
TOTAL
ASSETS
|
$ | 418,385 | $ | 20,649 | $ | 73,121 | $ | 18,490 | $ | 530,645 | |||||||||||
LIABILITIES
AND STOCKHOLDERS’ (DEFICIT)
|
|||||||||||||||||||||
CURRENT
LIABILITIES:
|
|||||||||||||||||||||
Debtor-In-Possession
Financing
|
$ | 40,000 | $ | — | $ | — | $ | — | $ | 40,000 | |||||||||||
Current
portion of long-term debt
|
20,492 | — | 3,161 | — | 23,653 | ||||||||||||||||
Trade
accounts payable
|
47,201 | 2,690 | 11,570 | — | 61,461 | ||||||||||||||||
Accrued
liabilities
|
42,091 | 691 | 4,139 | — | 46,921 | ||||||||||||||||
Due
to (from) affiliates
|
(16,685 | ) | 3,457 | 13,228 | — | — | |||||||||||||||
Total
current liabilities
|
133,099 | 6,838 | 32,098 | — | 172,035 | ||||||||||||||||
LONG-TERM
DEBT, net of current portion
|
— | — | — | — | — | ||||||||||||||||
OTHER
LIABILITIES
|
30,998 | 773 | 6,832 | — | 38,603 | ||||||||||||||||
DEFERRED
INCOME TAXES
|
23,080 | (37 | ) | (268 | ) | — | 22,775 | ||||||||||||||
LIABILITIES
SUBJECT TO COMPROMISE
|
802,676 | 77,199 | (11,175 | ) | — | 868,700 | |||||||||||||||
Total
liabilities
|
989,853 | 84,773 | 27,487 | — | 1,102,113 | ||||||||||||||||
STOCKHOLDERS’
(DEFICIT):
|
|||||||||||||||||||||
Preferred
Stock
|
309,166 | — | — | — | 309,166 | ||||||||||||||||
Common
stock
|
1 | — | 11,916 | (11,916 | 1 | ||||||||||||||||
Paid-in
capital
|
155,341 | 14,020 | 78,144 | (92,164 | 155,341 | ||||||||||||||||
Retained
earnings (deficit)
|
(993,280 | ) | (80,341 | ) | (33,906 | ) | 114,247 | (993,280 |
)
|
||||||||||||
Accumulated
other comprehensive loss
|
(42,696 | ) | 2,197 | (10,520 | ) | 8,323 | (42,696 |
)
|
|||||||||||||
Total
stockholders’ (deficit)
|
(571,468 | ) | (64,124 | ) | 45,634 | 18,490 | (571,468 |
)
|
|||||||||||||
TOTAL
LIABILITIES AND STOCKHOLDERS’ (DEFICIT)
|
$ | 418,385 | $ | 20,649 | $ | 73,121 | $ | 18,490 | $ | 530,645 |
68
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATING BALANCE SHEET
AS
OF DECEMBER 31, 2008 (DOLLARS IN THOUSANDS) (UNAUDITED)
Pliant
Corporation
Parent
Only
|
Combined
Guarantors
|
Combined
Non-Guarantors
|
Eliminations
|
Consolidated
Pliant
Corporation
|
||||||||||||||||
ASSETS
|
||||||||||||||||||||
CURRENT
ASSETS:
|
||||||||||||||||||||
Cash
and cash equivalents
|
$ | 23,996 | $ | 924 | $ | 3,565 | $ | — | $ | 28,485 | ||||||||||
Receivables
|
88,428 | 4,130 | 24,551 | — | 117,109 | |||||||||||||||
Inventories
|
66,065 | 2,301 | 11,557 | — | 79,923 | |||||||||||||||
Prepaid
expenses and other
|
2,951 | 378 | 2,561 | — | 5,890 | |||||||||||||||
Income
taxes receivable
|
(228 | ) | 359 | 591 | — | 722 | ||||||||||||||
Deferred
income taxes
|
10,690 | 14 | 1 | — | 10,705 | |||||||||||||||
Total
current assets
|
191,902 | 8,106 | 42,826 | — | 242,834 | |||||||||||||||
PLANT
AND EQUIPMENT, net
|
240,541 | 6,505 | 23,026 | — | 270,072 | |||||||||||||||
GOODWILL
|
1,118 | — | 1,304 | — | 2,422 | |||||||||||||||
INTANGIBLE
ASSETS, net
|
475 | 3,394 | — | — | 3,869 | |||||||||||||||
INVESTMENT
IN SUBSIDIARIES
|
(22,237 | ) | — | — | 22,237 | — | ||||||||||||||
OTHER
ASSETS
|
9,416 | — | 3,867 | — | 13,283 | |||||||||||||||
TOTAL
ASSETS
|
$ | 421,215 | $ | 18,005 | $ | 71,023 | $ | 22,237 | $ | 532,480 | ||||||||||
LIABILITIES
AND STOCKHOLDERS' EQUITY (DEFICIT)
|
||||||||||||||||||||
CURRENT
LIABILITIES:
|
||||||||||||||||||||
Current
portion of long-term debt
|
$ | 815,631 | $ | 16,700 | $ | 25,550 | $ | — | $ | 857,881 | ||||||||||
Trade
accounts payable
|
48,930 | 2,212 | 10,546 | — | 61,688 | |||||||||||||||
Accrued
liabilities
|
52,981 | (291 | ) | 3,047 | — | 55,737 | ||||||||||||||
Due
to (from) affiliates
|
(47,344 | ) | 60,638 | (13,294 | ) | — | — | |||||||||||||
Total
current liabilities
|
870,198 | 79,259 | 25,849 | — | 975,306 | |||||||||||||||
LONG-TERM
DEBT, net of current portion
|
— | — | — | — | — | |||||||||||||||
OTHER
LIABILITIES
|
25,788 | 657 | 5,810 | — | 32,255 | |||||||||||||||
DEFERRED
INCOME TAXES
|
38,943 | 14 | (324 | ) | — | 38,633 | ||||||||||||||
Total
liabilities
|
934,929 | 79,930 | 31,335 | — | 1,046,194 | |||||||||||||||
STOCKHOLDERS'
(DEFICIT):
|
||||||||||||||||||||
Preferred
Stock
|
302,424 | — | — | — | 302,424 | |||||||||||||||
Common
stock
|
1 | — | 11,916 | (11,916 | ) | 1 | ||||||||||||||
Paid
in capital
|
155,341 | 14,020 | 78,144 | (92,164 | ) | 155,341 | ||||||||||||||
Retained
earnings (deficit)
|
(930,426 | ) | (79,049 | ) | (36,688 | ) | 115,737 | (930,426 | ) | |||||||||||
Accumulated
other comprehensive loss
|
(41,054 | ) | 3,104 | (13,684 | ) | 10,580 | (41,054 | ) | ||||||||||||
Total
stockholders' (deficit)
|
(513,714 | ) | (61,925 | ) | 39,688 | 22,237 | (513,714 | ) | ||||||||||||
TOTAL
LIABILITIES AND
STOCKHOLDERS'
(DEFICIT)
|
$ | 421,215 | $ | 18,005 | $ | 71,023 | $ | 22,237 | $ | 532,480 | ||||||||||
See notes
to condensed consolidated financial statements.
69
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATING INCOME STATEMENT
FOR
THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (IN THOUSANDS) (UNAUDITED)
Pliant
|
Combined
|
Combined
|
Consolidated
|
|||||||||||||||||
Corporation
|
Guarantor
|
Non-Guarantor
|
Pliant
|
|||||||||||||||||
(Parent Only)
|
Subsidiaries
|
Subsidiaries
|
Eliminations
|
Corporation
|
||||||||||||||||
NET
SALES
|
$ | 587,957 | $ | 25,202 | $ | 97,219 | $ | (23,437 | ) | $ | 686,941 | |||||||||
COST
OF SALES
|
532,103 | 23,691 | 84,790 | (23,437 | ) | 617,147 | ||||||||||||||
GROSS
PROFIT
|
55,854 | 1,511 | 12,429 | — | 69,794 | |||||||||||||||
OPERATING
EXPENSES
|
76,171 | 1,695 | 6,117 | — | 83,983 | |||||||||||||||
OPERATING
INCOME (LOSS)
|
(20,317 | ) | (184 | ) | 6,312 | — | (14,189 | ) | ||||||||||||
INTEREST
EXPENSE
|
(55,546 | ) | (231 | ) | (814 | ) | — | (56,591 | ) | |||||||||||
EQUITY
IN EARNINGS OF SUBSIDIARIES
|
1,489 | — | — | (1,489 | ) | — | ||||||||||||||
OTHER
INCOME (EXPENSE)—Net
|
2,310 | (946 | ) | (779 | ) | — | 585 | |||||||||||||
INCOME
(LOSS) BEFORE INCOME TAXES
|
(72,064 | ) | (1,361 | ) | 4,719 | (1,489 | ) | (70,195 | ) | |||||||||||
INCOME
TAX EXPENSE (BENEFIT)
|
(15,939 | ) | (68 | ) | 1,937 | — | (14,070 | ) | ||||||||||||
NET
INCOME (LOSS)
|
$ | (56,125 | ) | $ | (1,293 | ) | $ | 2,782 | $ | (1,489 | ) | $ | (56,125 | ) |
70
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATING INCOME STATEMENT
FOR
THE NINE MONTHS ENDED SEPTEMBER 30, 2008 (IN THOUSANDS) (UNAUDITED)
Pliant
|
Combined
|
Combined
|
Consolidated
|
|||||||||||||||||
Corporation
|
Guarantor
|
Non-Guarantor
|
Pliant
|
|||||||||||||||||
(Parent Only)
|
Subsidiaries
|
Subsidiaries
|
Eliminations
|
Corporation
|
||||||||||||||||
NET
SALES
|
$ | 759,093 | $ | 32,226 | $ | 122,283 | $ | (32,583 | ) | $ | 881,019 | |||||||||
COST
OF SALES
|
709,861 | 32,560 | 111,157 | (32,583 | ) | 820,995 | ||||||||||||||
GROSS
PROFIT
|
49,232 | (334 | ) | 11,126 | — | 60,024 | ||||||||||||||
OPERATING
EXPENSES
|
58,155 | 1,461 | 5,905 | — | 65,521 | |||||||||||||||
OPERATING
INCOME (LOSS)
|
(8,923 | ) | (1,795 | ) | 5,221 | — | (5,497 | ) | ||||||||||||
INTEREST
EXPENSE
|
(65,453 | ) | (313 | ) | (2,830 | ) | — | (68,596 | ) | |||||||||||
EQUITY
IN EARNINGS OF SUBSIDIARIES
|
(3,225 | ) | — | — | 3,225 | — | ||||||||||||||
OTHER
INCOME (EXPENSE)—Net
|
3,720 | (1,154 | ) | (2,283 | ) | — | 283 | |||||||||||||
INCOME
(LOSS) BEFORE INCOME TAXES
|
(73,881 | ) | (3,262 | ) | 108 | 3,225 | (73,810 | ) | ||||||||||||
INCOME
TAX EXPENSE (BENEFIT)
|
(149 | ) | (1,302 | ) | 1,373 | — | (78 | ) | ||||||||||||
NET
INCOME (LOSS)
|
$ | (73,732 | ) | $ | (1,960 | ) | $ | (1,265 | ) | $ | 3,225 | $ | (73,732 | ) |
See notes
to condensed consolidated financial statements.
71
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOW
FOR
THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (IN THOUSANDS) (UNAUDITED)
Pliant
|
Combined
|
Combined
|
Consolidated
|
|||||||||||||
Corporation
|
Guarantor
|
Non-Guarantor
|
Pliant
|
|||||||||||||
(Parent Only)
|
Subsidiaries
|
Subsidiaries
|
Eliminations
|
Corporation
|
||||||||||||
CASH
FLOW PROVIDED BY (USED IN) OPERATING ACTIVITIES
|
$
|
6,294
|
$
|
6,828
|
$
|
14,571
|
$
|
—
|
$
|
27,693
|
||||||
CASH
FLOWS FROM INVESTING ACTIVITIES:
|
||||||||||||||||
Asset
transfers
|
230
|
—
|
(230
|
)
|
—
|
—
|
||||||||||
Capital
expenditures for plant and equipment
|
(18,362
|
)
|
(776
|
)
|
(1,030
|
)
|
—
|
(20,168
|
)
|
|||||||
Net
cash used in investing activities
|
(18,132
|
)
|
(776
|
)
|
(1,260
|
)
|
—
|
(20,168
|
)
|
|||||||
CASH
FLOWS FROM FINANCING ACTIVITIES:
|
||||||||||||||||
Debtor-In-Possession
Financing
|
40,000
|
—
|
—
|
—
|
40,000
|
|||||||||||
Borrowings
under capital leases and other, net
|
1,876
|
—
|
(89
|
)
|
—
|
1,787
|
||||||||||
Loans
(to) from affiliates
|
(10,000
|
)
|
—
|
10,000
|
—
|
—
|
||||||||||
Repayments
of Revolving Credit Facilities
|
(9,950
|
)
|
(2,300
|
)
|
(22,379
|
)
|
—
|
(34,629
|
)
|
|||||||
Payment
of financing fees
|
(6,713
|
)
|
—
|
—
|
—
|
(6,713
|
)
|
|||||||||
Net
cash provided by/(used in) financing activities
|
15,213
|
(2,300
|
)
|
(12,468
|
)
|
—
|
445
|
|||||||||
EFFECT
OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
|
1,924
|
(3,367
|
)
|
671
|
—
|
(772
|
)
|
|||||||||
NET
INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS
|
5,299
|
385
|
1,514
|
—
|
7,198
|
|||||||||||
CASH
AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
|
23,996
|
924
|
3,565
|
—
|
28,485
|
|||||||||||
CASH
AND CASH EQUIVALENTS, END OF THE PERIOD
|
29,295
|
1,309
|
5,079
|
—
|
35,683
|
|||||||||||
See notes
to condensed consolidated financial statements.
72
PLIANT
CORPORATION AND SUBSIDIARIES
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOW
FOR
THE NINE MONTHS ENDED SEPTEMBER 30, 2008 (IN THOUSANDS) (UNAUDITED)
Pliant
|
Combined
|
Combined
|
Consolidated
|
|||||||||||||
Corporation
|
Guarantor
|
Non-Guarantor
|
Pliant
|
|||||||||||||
(Parent Only)
|
Subsidiaries
|
Subsidiaries
|
Eliminations
|
Corporation
|
||||||||||||
CASH
FLOW PROVIDED BY (USED IN) OPERATING ACTIVITIES
|
$
|
(32,186
|
)
|
$
|
818
|
$
|
1,904
|
$
|
—
|
$
|
(29,464
|
)
|
||||
CASH
FLOWS FROM INVESTING ACTIVITIES:
|
||||||||||||||||
Proceeds
from sale of assets
|
2,959
|
—
|
—
|
—
|
2,959
|
|||||||||||
Asset
transfers
|
995
|
(27
|
)
|
(968
|
)
|
—
|
—
|
|||||||||
Capital
expenditures for plant and equipment
|
(20,881
|
)
|
(747
|
)
|
(353
|
)
|
—
|
(21,981
|
)
|
|||||||
Net
cash used in investing activities
|
(16,927
|
)
|
(774
|
)
|
(1,321
|
)
|
—
|
(19,022
|
)
|
|||||||
CASH
FLOWS FROM FINANCING ACTIVITIES:
|
||||||||||||||||
Borrowings
under capital lease
|
11,369
|
—
|
—
|
—
|
11,369
|
|||||||||||
Repayment
of capital leases and other, net
|
(783
|
)
|
—
|
(53
|
)
|
—
|
(836
|
)
|
||||||||
Loans
(to) from affiliates
|
5,000
|
—
|
(5,000
|
)
|
—
|
—
|
||||||||||
Borrowings
under Revolving Credit Facilities
|
50,000
|
—
|
5,000
|
—
|
55,000
|
|||||||||||
Net
cash provided by/(used in) financing activities
|
65,586
|
—
|
(53
|
)
|
—
|
65,533
|
||||||||||
EFFECT
OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
|
334
|
(88
|
)
|
(333
|
)
|
—
|
(87
|
)
|
||||||||
NET
INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS
|
16,807
|
(44
|
)
|
197
|
—
|
16,960
|
||||||||||
CASH
AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
|
7
|
3,609
|
3,642
|
—
|
7,258
|
|||||||||||
CASH
AND CASH EQUIVALENTS, END OF THE PERIOD
|
16,814
|
3,565
|
3,839
|
—
|
24,218
|
|||||||||||
See notes
to condensed consolidated financial statements.
73
|
13.
Subsequent Events
|
On the Petition Date, the Debtors filed
a proposed Chapter 11 plan of reorganization (as subsequently amended, the
“Debtors’ Plan”) accompanied by a Disclosure Statement for the Debtors’ Plan (as
subsequently amended, the “Debtors’ Disclosure Statement”). On the
Petition Date, the Debtors also filed a Restructuring & Lockup Agreement
(the “Lockup Agreement”) between the Debtors and certain First Lien Noteholders
(as defined in the Lockup Agreement) to support the Debtors’
Plan. Under the Debtors’ Plan, as originally proposed, the common
equity in the Reorganized Debtors would be distributed to the First Lien
Noteholders on account of their claims, and second lien noteholders and general
unsecured creditors would receive warrants to purchase common stock of
reorganized Pliant in certain circumstances.
The Debtors subsequently revised their
plan to provide, among other things, that unsecured creditors, including second
lien noteholders, would each receive a pro rata distribution of interests in a
creditor trust that will hold: (a) 1.5% of the new common stock
that would be issued under the Debtors’ Plan; (b) warrants for the purchase
of 7.5% of the number of shares of new common stock that would be issued under
the Debtors’ Plan at an exercise price per share that reflects an
aggregate market value of equity of $420 million with a term of eight years; and
(c) warrants for the purchase of 12.5% of the number of shares of new
common stock that would be issued under the Debtors’ Plan at an exercise price
per share that reflects an aggregate market value of equity of $500 million with
a term of eight years.
On March 17, 2009, Apollo presented the
Debtors and the Official Committee of Unsecured Creditors (the “Committee”) with
a non-binding term sheet describing the structure of its proposal for a plan of
reorganization and, in a term sheet dated April 3, 2009, Apollo furnished
additional details concerning its proposal, which was subsequently revised in
May 2009.
On May 6, 2009, the Committee filed a
motion to terminate the Debtors’ exclusive periods to file a Chapter 11 plan of
reorganization and to solicit acceptances thereof. Apollo joined in
that motion (the “Exclusivity Termination Motion”). Both the Debtors
and ad hoc committee of First Lien Noteholders objected to the Exclusivity
Termination Motion.
On June 1, 2009, Apollo presented the
Debtors and Committee with a further revised proposal, which included drafts of
a disclosure statement, a plan, the indenture governing the new senior secured
notes, and the intercompany services agreement. On June 4, 2009,
Apollo filed these documents with the Court under seal.
On June 10, 2009, the Debtors filed a
motion for an order extending the Debtors exclusive periods within which to file
a Chapter 11 plan (the “Exclusivity Extension Motion”). Both Apollo
and the Committee objected to the Exclusivity Extension Motion.
On June 29 and 30, 2009, the Bankruptcy
Court held an evidentiary hearing on the Exclusivity Termination Motion and the
Exclusivity Extension Motion. At the close of the hearing, the
Bankruptcy Court ruled that the Debtors’ exclusive periods would be
terminated. On July 2, 2009, the Bankruptcy Court entered orders
granting the Exclusivity Termination Motion and denying the Exclusivity
Extension Motion (the “Exclusivity Orders”). Apollo filed a
disclosure statement and plan with the Bankruptcy Court on July 9,
2009. On July 17, 2009, the Debtors filed a motion for a stay pending
appeal of the Exclusivity Orders and a request for certification of the
Exclusivity Orders for direct appeal to the United States Court of Appeals for
the Third Circuit.
On July 31, 2009, the Bankruptcy Court
heard motions to approve the Apollo disclosure statement and the Debtors’
disclosure statement, Apollo and the ad hoc committee of First Lien Noteholders
reached an agreement whereby the ad hoc committee of First Lien Noteholders
would support Apollo’s plan with agreed modifications and withdraw their
objections. Apollo agreed to modify its proposal so as to
provide the First Lien Noteholders the treatment set forth in the Plan and
described elsewhere in the Disclosure Statement.
On August 13, 2009, the Board of
Directors of Pliant met and resolved to support Apollo’s proposal and join as
co-proponents with Apollo of the Apollo plan (the “Joint Plan”).
On August 17, 2009, the Bankruptcy
Court entered an order approving the disclosure statement describing the Joint
Plan, the procedures for soliciting and tabulating votes on the Joint Plan, and
various dates and deadlines in connection with confirming the Joint
Plan. The deadline for voting on the Joint Plan was September 25,
2009. All classes entitled to vote on the Joint Plan accepted the
Joint Plan. On October 6, 2009, the Bankruptcy Court held a hearing
to consider confirmation of the Joint Plan and entered an order confirming the
Joint Plan.
On October 13, 2009, Berry Plastics
Corporation (“Berry”), a leading manufacturer and marketer of plastic packaging
products, announced that it intended to purchase substantially all of the
capital stock of the Company (in excess of 99.99%) upon Pliant’s emergence from
bankruptcy.
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Berry has announced that it will not
operate Pliant as a stand alone business unit. Berry will consolidate
certain business units within an existing Berry business unit and will create a
new division for the remaining Pliant business units. The majority of
Pliant’s administrative functions will be consolidated and synergized with
similar Berry functions. On December 3, 2009 Pliant emerged from
bankruptcy and Berry purchased substantially all of the capital stock of the
Company.
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