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8-K/A - 8K/A 01.29.10 - BERRY PLASTICS CORPbpc8ka012910.htm
EX-99.3 - EXHIBIT 99.3 UNAUDITED PRO FORMA FINANCIAL INFO. - BERRY PLASTICS CORPex993.htm




EXHIBIT 99.2
 

 
Report of Independent Auditors
 
To the Board of Directors and Shareholders of
 
Pliant Corporation
 
We have audited the accompanying consolidated balance sheets of Pliant Corporation and Subsidiaries as of December 31, 2008 and 2007, and the related consolidated statements of operations, cash flows and changes in stockholders’ deficit for each of the three years in the period ended December 31, 2008.  These financial statements are the responsibility of the Company’s management.  Our responsibility is to express an opinion on these financial statements based on our audits.
 
We conducted our audits in accordance with auditing standards generally accepted in the United States.  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement.  We were not engaged to perform an audit of the Company’s internal control over financial reporting.  Our audits included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting.  Accordingly, we express no such opinion.  An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation.  We believe that our audits provide a reasonable basis for our opinion.
 
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of Pliant Corporation and Subsidiaries at December 31, 2008 and 2007 and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2008, in conformity with U.S. generally accepted accounting principles.
 
The accompanying consolidated financial statements have been prepared assuming that Pliant Corporation will continue as a going concern.  As more fully described in Note 1 and 18 to the consolidated financial statements, the Company filed a voluntary petition for reorganization under Chapter 11 of the United States Bankruptcy Code and Companies’ Creditors Arrangement Act in Canada on February 11, 2009, which raises substantial doubt about the Company’s ability to continue as a going concern.  Management’s plans in regard to this matter are also described in Note 18. The consolidated financial statements do not include any adjustments to reflect the possible future effects on the recoverability and classification of assets or the amounts and classification of the liabilities that may result from the outcome of this uncertainty.
 
As discussed in Notes 1 and 8 to the consolidated financial statements, the Company adopted Financial Accounting Standards Board Interpretation No. 48, Accounting for Uncertainty in Income Taxes, as of January 1, 2007.  As discussed in Note 9 to the consolidated financial statements, the Company adopted the recognition and disclosure provisions of Statement of Financial Accounting Standards No. 158, Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans—an Amendment of FASB Statements Nos. 87, 88, 106 and 132(R), as of December 31, 2006.
 
/s/ ERNST & YOUNG, LLP                                                                        
Chicago, Illinois
April 27, 2009

 
 

 

PLIANT CORPORATION AND SUBSIDIARIES
 
CONSOLIDATED BALANCE SHEETS
 
As of December 31, 2008 and 2007 (Dollars in Thousands, Except per Share Data)
 
   
2008
   
2007
 
ASSETS
           
CURRENT ASSETS:
           
Cash and cash equivalents
  $ 28,485     $ 7,258  
Receivables:
               
Trade accounts, net of allowances of $3,922 and $3,465, respectively
    114,325       124,336  
Other
    2,784       3,254  
Inventories
    79,923       108,358  
Prepaid expenses and other
    5,890       6,269  
Income taxes receivable
    722       1,884  
Deferred income taxes
    10,705       9,145  
Total current assets
    242,834       260,504  
PLANT AND EQUIPMENT, net
    270,072       311,756  
GOODWILL
    2,422       72,527  
OTHER INTANGIBLE ASSETS, net
    3,869       11,081  
OTHER ASSETS
    13,283       20,111  
Total assets
  $ 532,480     $ 675,979  
LIABILITIES AND STOCKHOLDERS’ DEFICIT
               
CURRENT LIABILITIES:
               
Current portion of long-term debt and debt in default
  $ 857,881     $ 1,102  
Trade accounts payable
    61,688       93,178  
Accrued liabilities:
               
Interest payable
    11,944       12,079  
Customer rebates
    9,291       8,787  
Other
    34,502       36,544  
Total current liabilities
    975,306       151,690  
LONG-TERM DEBT, net of current portion
          751,465  
OTHER LIABILITIES
    32,255       22,605  
DEFERRED INCOME TAXES
    38,633       18,163  
Total liabilities
    1,046,194       943,923  
STOCKHOLDERS’ DEFICIT:
               
Redeemable Preferred Stock—Series AA—335,650 shares authorized, par value $.01 per share, with a redemption and liquidation value of $1,000 per share plus accumulated dividends, 334,894 and 335,592 shares outstanding at December 31, 2008 and December 31, 2007, respectively
    302,424       247,355  
Redeemable Preferred Stock—Series M—8,000 shares authorized, par value $.01 per share, 8,000 shares outstanding at December 31, 2008 and December 31, 2007
           
Common stock—par value $.01 per share; 100,050,000 shares authorized, 97,348 and 100,003 shares outstanding at December 31, 2008 and December 31, 2007, respectively
    1       1  
Paid in capital
    155,341       155,341  
Accumulated deficit
    (930,426 )     (658,163 )
Accumulated other comprehensive loss
    (41,054 )     (12,478 )
Total stockholders’ deficit
    (513,714 )     (267,944 )
TOTAL LIABILITIES AND STOCKHOLDERS’ DEFICIT
  $ 532,480     $ 675,979  


See notes to consolidated financial statements.


 
 
2

 

PLIANT CORPORATION AND SUBSIDIARIES
 
CONSOLIDATED STATEMENTS OF OPERATIONS
 
For the Years Ended December 31, 2008, 2007 and 2006 (Dollars in Thousands)
 
   
2008
   
2007
   
2006
 
NET SALES
  $ 1,127,649     $ 1,096,924     $ 1,158,995  
COST OF SALES
    1,052,428       968,489       1,017,771  
Gross profit                                                                   
    75,221       128,435       141,224  
OPERATING EXPENSES:
                       
Selling, general and administrative                                                                         
    67,936       65,963       71,318  
Research and development                                                                         
    6,285       11,133       8,707  
Impairment of goodwill and intangibles                                                                         
    75,066             109,984  
Impairment of fixed assets                                                                         
    6,604             280  
Restructuring and other costs                                                                         
    20,230       9,949       (641 )
Reorganization and other costs                                                                         
    3,358       2,154       82,369  
Total operating expenses                                                                   
    179,479       89,199       272,017  
OPERATING INCOME (LOSS)
    (104,258 )     39,236       (130,793 )
INTEREST EXPENSE—Current and Long Term debt
    (93,623 )     (87,240 )     (79,657 )
INTEREST EXPENSE—Dividends and accretion on Redeemable Preferred Stock
                (271 )
GAIN ON EXTINGUISHMENT OF DEBT
          32,508       393,665  
OTHER INCOME, net
    150       353       2,142  
INCOME (LOSS) FROM CONTINUING OPERATIONS BEFORE INCOME TAXES
    (197,731 )     (15,143 )     185,086  
INCOME TAX EXPENSE (BENEFIT):
                       
Current                                                                         
    1,280       1,509       2,352  
Deferred                                                                         
    18,183       (5,168 )     (2,343 )
Total income tax expense (benefit)                                                                   
    19,463       (3,659 )     9  
NET INCOME (LOSS)
  $ (217,194 )   $ (11,484 )   $ 185,077  



See notes to consolidated financial statements.


 
 
3

 

PLIANT CORPORATION AND SUBSIDIARIES
 
CONSOLIDATED STATEMENTS OF STOCKHOLDERS’ DEFICIT
 
For the years Ended December 31, 2008, 2007 and 2006 (In Thousands)
 
         
Preferred Stock
   
Common Stock
                   
         
Series AA
   
Series M
   
Delaware Corporation
         
Utah Corporation
                   
   
Total
   
Shares
   
Amount
   
Shares
   
Amount
   
Shares
   
Amount
   
Paid In Capital
   
Shares
   
Amount
   
Warrants to Purchase Common Stock
   
Accumulated Deficit
   
Stockholders’ Notes Receivable
   
Accumulated Other Comprehensive Loss
 
BALANCE—December 31, 2005
  $ (641,682 )         $           $                         543     $ 103,376     $ 39,133     $ (763,940 )   $ (660 )   $ (19,591 )
Reorganization
                                                                                                               
                                                                                                                 
Issuance of Delaware Corporation stock
    178,827       335     $ 178,828           $                                                                          
Issuance of Delaware Corporation stock
  $ 3,516                                       100     $ 1     $ 3,515                                                  
Retirement of Utah Corporation Stock
  $ 9,157                                                     $ 151,006       (543 )   $ (103,376 )   $ (39,133 )   $     $ 660          
    $ (450,182 )     335     $ 178,828           $       100     $ 1     $ 154,521           $     $     $ (763,940 )   $     $ (19,591 )
Comprehensive income:
                                                                                                               
Net Income
    185,077                                                                           $ 185,077     $          
Minimum pension liability adjustment, net of taxes
    2,336                                                                                                     $ 2,336  
Foreign currency translation adjustment
    (142 )                                                                                                   $ (142 )
Comprehensive income:
    187,271                                                                                                          
Preferred stock dividends
                  20,071                                                                       (20,071 )                
Adjustment to initially apply SFAS 158, net of taxes
    (849 )                                                                                                     (849 )
                                                                                                                 
BALANCE—December 31, 2006
  $ (263,759 )     335     $ 198,899           $       100     $ 1     $ 154,521           $     $     $ (598,934 )   $     $ (18,246 )
Cumulative effect of adoption of FIN 48
  $ 711                                                                                     $ 711                  
Adjusted Balance—January 1, 2007
  $ (263,048 )     335     $ 198,899           $       100     $ 1     $ 154,521           $     $     $ (598,223 )   $     $ (18,246 )
Comprehensive loss:
                                                                                                               
Net Loss
    (11,484 )                                                                           (11,484 )              
Change in unrecognized pension benefit costs
    566                                                                                                       566  
Foreign currency translation adjustment
    5,202                                                                                                       5,202  
Comprehensive loss:
    (5,716 )                                                                                                        
Issuance of Series M Preferred Stock
    820                                                       820                                                  
Preferred stock dividends
                  48,456                                                                       (48,456 )                
BALANCE—December 31, 2007
  $ (267,944 )     335     $ 247,355           $       100     $ 1     $ 155,341           $     $     $ (658,163 )   $     $ (12,478 )
                                                                                                                 
Comprehensive loss:
                                                                                                               
Net Loss
    (217,194 )                                                                                   $ (217,194 )                
Change in unrecognized pension benefit costs
    (16,035 )                                                                                                     (16,035 )
Foreign currency translation adjustment
    (12,541 )                                                                                                     (12,541 )
Comprehensive loss:
    (245,770 )                                                                                                        
Preferred stock dividends
                  55,069                                                                       55,069                  
BALANCE—December 31, 2008
  $ (513,714 )     335     $ 302,424           $       100     $ 1     $ 155,341           $     $     $ (930,426 )   $     $ (41,054 )

See notes to consolidated financial statements.


 
 
4

 

PLIANT CORPORATION AND SUBSIDIARIES
 
CONSOLIDATED STATEMENTS OF CASH FLOWS
 
For the Years Ended December 31, 2008, 2007 and 2006 (Dollars in Thousands)
 
   
2008
   
2007
   
2006
 
Cash flows from operating activities:
                 
Net income (loss)
  $ (217,194 )   $ (11,484 )   $ 185,077  
                         
Adjustments to reconcile net income (loss) to net cash provided by (used in) operating activities:
                       
Depreciation and amortization
    44,806       44,903       40,630  
Impairment of fixed assets
    17,154       1,427       280  
Amortization and write-off of deferred financing costs and accretion of debt discount
    7,290       5,839       22,632  
Payment-in-kind interest on debt
    41,413       36,911       32,635  
Deferred dividends and accretion on preferred shares
                271  
Write off of original issue debt discount and premium
                30,458  
Deferred income taxes
    22,122       (5,168 )     (2,343 )
Provision for losses on accounts receivable
    522       2,095       404  
Non-cash other operating costs
          664        
Write down of impaired goodwill and intangibles
    75,066             109,984  
(Gain) or loss on disposal of assets
    (10 )     163       (1,870 )
Gain on extinguishment of debt
          (32,508 )     (393,665 )
Changes in operating assets and liabilities:
                       
Trade accounts receivable
    4,385       12,598       (3,550 )
Other receivables
    430       272       1,033  
Inventories
    25,190       (6,658 )     6,997  
Prepaid expenses and other
    (2,679 )     477       (523 )
Intangible assets and other assets
    (452 )     (2,105 )     7,444  
Trade accounts payable
    (28,594 )     10,932       29,874  
Accrued liabilities
    (988 )     (4,942 )     (2,750 )
Income taxes payable/receivable
    381       (3,746 )     472  
Other liabilities
    (5,228 )     (5,893 )     (3,923 )
Net cash provided by (used in) operating activities
    (16,386 )     43,777       59,567  
Cash flows from investing activities:
                       
Capital expenditures for plant and equipment
    (27,141 )     (43,465 )     (40,521 )
Proceeds from sale of assets
    2,959       229       2,677  
Net cash used in investing activities
    (24,182 )     (43,236 )     (37,844 )
Cash flows from financing activities:
                       
Payment of financing fees
    (1,431 )     (2,352 )     (8,799 )
Net proceeds (net of repurchases) from issuance of common stock, preferred stock
          157       (76 )
Proceeds from issuance of senior subordinated debt
          24,000        
Repayment of senior subordinated debt
          (22,593 )      
Borrowings under revolver
    55,000       5,000       113,579  
Repayments of revolver and term debt due to refinancing
                (130,924 )
Borrowings (payments) under finance and capital leases
    9,810       (834 )     (1,638 )
Net cash provided by (used in) financing activities
    63,379       3,378       (27,858 )
Effect of exchange rate changes on cash and cash equivalents
    (1,584 )     (860 )     (2,468 )
Net increase (decrease) in cash and cash equivalents
    21,227       3,059       (8,603 )
Cash and cash equivalents, beginning of the year
    7,258       4,199       12,802  
Cash and cash equivalents, end of the year
  $ 28,485     $ 7,258     $ 4,199  
Supplemental disclosures of cash flow information:
                       
Cash paid during the year for:
                       
Interest
  $ 45,546     $ 41,464     $ 41,748  
Income taxes
  $ 507     $ 2,406     $ 2,185  
Supplemental schedule of non-cash investing and financing activities:
                       
Plant and equipment acquired under capital leases
  $     $ 4,998     $ 7,401  

See notes to consolidated financial statements.


 
 
5

 

PLIANT CORPORATION AND SUBSIDIARIES
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
 
1.  Summary of Significant Accounting Policies
 
Nature of Operations.  Pliant Corporation and its subsidiaries (collectively “Pliant” or the “Company”) produce polymer-based (plastic), value-added films for flexible packaging, personal care, medical, agricultural and industrial applications.  Our manufacturing facilities are located in the United States, Canada, Mexico, Germany and Australia.
 
Principles of Consolidation.  The consolidated financial statements include the accounts of Pliant Corporation and its subsidiaries.  All significant intercompany balances and transactions have been eliminated in consolidation.
 
Bankruptcy Filing.  On January 3, 2006, Pliant and ten subsidiaries filed voluntary petitions in the United States Bankruptcy Court for the District of Delaware (the “Bankruptcy Court”) seeking relief under the provisions of Chapter 11 of Title 11 of the United States Code (the “Bankruptcy Code”).  The cases are being jointly administered under the caption “In re:  Pliant Corporation, et al., Case No. 06-10001”.  Three of Pliant’s subsidiaries with Canadian operations commenced ancillary proceedings in a Canadian court to recognize the bankruptcy proceedings as “foreign proceedings” pursuant to Canada’s Companies’ Creditors Arrangement Act (“CCAA”).  Pliant’s subsidiaries in Australia, Germany and Mexico were not included in the filings.
 
On June 19, 2006, the Company filed with the Bankruptcy Court its Fourth Amended Joint Plan of Reorganization (the “Plan”) which was approved by the Bankruptcy Court on June 23, 2006.  On July 18, 2006, the Company consummated its reorganization through a series of transactions contemplated in the Plan.  See Note 17 “Reorganization” for further details.  On July 18, 2006, the Company filed with the Bankruptcy Court a notice announcing the effectiveness of the Plan and the Company emerged from bankruptcy.
 
On February 11, 2009, Pliant Corporation and certain of its subsidiaries (collectively, the “Debtors”), filed voluntary petitions in the United States Bankruptcy Court for the District of Delaware (the “Bankruptcy Court”) (the “Chapter 11 Cases”) seeking relief under the provisions of the Bankruptcy Code.  The Chapter 11 Cases are being jointly administered under the caption “In re:  Pliant Corporation et al.”, Case No. 09-10443.  In addition, certain of the Company’s Canadian subsidiaries filed an application commencing recognition proceedings (the “CCAA Proceedings”) under Section 18.6 of the Companies’ Creditors Arrangement Act (Canada) (the “CCAA”) with the Ontario Superior Court of Justice (the “Canadian Court”).  The Debtors will continue to operate their businesses as “debtors-in-possession” under the jurisdiction of the Bankruptcy Court and in accordance with applicable provisions of the Bankruptcy Code and the orders of the Bankruptcy Court.  Pliant’s subsidiaries in Australia, Germany and Mexico were not included in the filings and will continue their business operations without supervision from the Bankruptcy Court and will not be subject to the chapter 11 requirements of the Bankruptcy Code.  (See note 18 – Subsequent Events, for details on the Chapter 11 Cases.)
 
American Institute of Certified Public Accountants Statement of Position 90-7, “Financial Reporting by Entities in Reorganization under the Bankruptcy Code” (“SOP 90-7”), applied to the Company’s financial statements in 2006 while the Company operated under the provisions of Chapter 11 and will apply to periods subsequent to February 11, 2009. SOP 90-7 generally does not change the manner in which financial statements are prepared.  However, it does require that the financial statements for periods subsequent to the filing of the Chapter 11 petition distinguish transactions and events that are directly associated with the reorganization from the ongoing operations of the business.  Expenses, realized gains and losses, and provisions for losses that can be directly associated with the reorganization of the business are reported separately as reorganization costs in the statements of operations.  Liabilities affected by implementation of a plan of reorganization are reported at amounts expected to be allowed, even if they may be settled for lesser amounts.  In addition, reorganization related items that significantly impact cash provided by continuing operations are disclosed separately in the statement of cash flows.
 

 
6

 

Use of Estimates.  The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities and the disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period.  Actual results could differ from those estimates.
 
Revenue Recognition.  Sales revenue is recognized when title transfers, the risks and rewards of ownership have been transferred to the customer, the price is fixed and determinable and collection of the related receivable is probable, which is generally at the time of shipment.  Revenue is reduced by rebates made to customers based on an estimate of the amount of the rebate at the time the sale is recorded.
 
Accounts Receivable.  Accounts receivable consist primarily of amounts due to the Company from its normal business activities.  Accounts receivable amounts are determined to be past due when the amount is overdue based on contractual terms.  The Company maintains an allowance for doubtful accounts to reflect the expected uncollectibility of accounts receivable based on past collection history and specific risks identified among uncollected amounts.  Accounts receivable are charged off against the allowance for doubtful accounts when we have determined that the receivable will not be collected.  Collateral is generally not required for accounts receivable.  One customer represented approximately 6% of consolidated receivables at December 31, 2008 and two customers represented approximately 13% of consolidated receivables at December 31, 2007.
 
Inventories.  Inventories consist principally of finished film and packaging products and the raw materials necessary to produce them.  Inventories are carried at the lower of cost (on a first-in, first-out basis) or market value.  Resin costs comprise the majority of our total manufacturing costs.  Resin shortages or significant increases in the price of resin could have a significant adverse effect on the Company’s business.
 
Plant and Equipment.  Plant and equipment are stated at cost.  Depreciation is computed using the straight-line method over the estimated economic useful lives of the assets as follows:
 
Land improvements
20 years
Buildings and improvements
20 years
Computer Equipment and Software
3-7 years
Machinery and equipment
7-15 years
Furniture, fixtures and vehicles
3-7 years
Leasehold improvements
Lower of useful life (10-20 years or term of lease agreement)

Maintenance and repairs are charged to expense as incurred and costs of improvements and betterments are capitalized.  Upon disposal, related costs and accumulated depreciation are removed from the accounts and resulting gains or losses are reflected in operations.
 
Costs incurred in connection with the construction or major rebuild of equipment are capitalized as construction in progress.  No depreciation is recognized on these assets until placed in service.
 
Goodwill and Other Intangible Assets.  Goodwill is deemed to have an indefinite life and not amortized, but subject to an annual impairment test based on the fair value of the assets.  Amortization of intangible assets is computed using the straight-line method over the estimated economic useful lives of 5-15 years.  The Company evaluates the carrying value of goodwill during the fourth quarter of each year and between annual evaluations if events occur or circumstances change that would more likely than not reduce the fair value of the reporting unit below its carrying amount.  When evaluating whether goodwill is impaired, the Company compares the fair value of the reporting unit to which the goodwill is assigned to the reporting unit’s carrying amount, including goodwill.  The fair value of the reporting unit is estimated using a combination of the discounted cash flow method, a variation of the income approach, and the guideline company approach, a variation of the market approach.  If the carrying amount of a reporting unit exceeds its fair value, then the amount of the impairment loss must be measured.  The impairment loss would be calculated by comparing the implied fair value of reporting unit goodwill to its carrying amount.  In calculating the implied fair value of reporting unit goodwill, the fair value of the reporting unit is
 

 
7

 

allocated to all of the other assets and liabilities of that unit based on their fair values.  The excess of the fair value of a reporting unit over the amount assigned to its other assets and liabilities is the implied fair value of goodwill.  An impairment loss would be recognized when the carrying amount of goodwill exceeds its implied fair value.
 
Impairment of Long-Lived Assets.  When events or conditions indicate a potential impairment, the Company evaluates the carrying value of long-lived assets, including amortizable intangible assets, based upon current and expected undiscounted cash flows, and recognizes an impairment when the estimated undiscounted cash flows are less than the carrying value of the asset.  Measurement of the amount of impairment, if any, is based upon the difference between the asset’s carrying value and fair value.
 
Other Assets.  Other assets consist primarily of deferred debt issuance costs, deposits, and spare parts.  Deferred debt issuance costs are amortized using a straight line method which approximates the effective yield method.
 
Cash and Cash Equivalents.  For the purpose of the consolidated statements of cash flows, we consider short-term highly liquid investments with maturity when purchased of three months or less to be cash equivalents.
 
Income Taxes.  Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial and tax reporting purposes.  The Company, like other multi-national companies, is regularly audited by federal, state and foreign tax authorities, and tax assessments may arise several years after tax returns have been filed.  Accordingly, tax reserves have been recorded when, in management’s judgment, it is not probable that the Company’s tax position will ultimately be sustained.  While predicting the outcome of the audits involves uncertainty and requires estimates and informed judgments, the Company believes that the recorded tax liabilities are adequate and appropriate.  The judgments and estimates made at a point in time may change based on the outcome of tax audits, as well as changes to or further interpretation of regulations.  Income tax expense is adjusted in the period in which these events occur or when the statute of limitations for a specific exposure item has expired.
 
Foreign Currency Translation.  The accounts of the Company’s foreign subsidiaries are translated into U.S. dollars using the exchange rate at each balance sheet date for assets and liabilities and an average exchange rate for each month for revenues, expenses, gains and losses.  Transactions are translated using the exchange rate at each transaction date.  Where the local currency is the functional currency, translation adjustments are recorded as a separate component of stockholders’ equity (deficit).  Where the U.S. dollar is the functional currency, translation adjustments are recorded in other income within current operations.
 
Shipping and Handling Costs.  Shipping and handling costs are included in cost of sales.
 
Reclassifications.  Certain reclassifications have been made to the consolidated financial statements for comparative purposes.
 
New Accounting Pronouncements
 
In September 2006, the FASB issued SFAS No. 157, Fair Value Measurements (“SFAS 157”).  On January 1, 2008, the Company adopted SFAS 157 which defines fair value, establishes a market-based framework or hierarchy for measuring fair value, and expands disclosures about fair value measurements.  SFAS 157 is applicable whenever another accounting pronouncement requires or permits assets and liabilities to be measured at fair value.  SFAS 157 does not expand or require any new fair value measures; however the application of this statement may change current practice.  In February 2008, the Financial Accounting Standards Board (“FASB”) decided that an entity need not apply this standard to nonfinancial assets and liabilities that are recognized or disclosed at fair value in the financial statements on a nonrecurring basis until 2009.  Accordingly, our adoption of this standard in 2008 was limited to financial assets and liabilities and did not have a material effect on our financial condition or results of operations.  We are still in the process of evaluating this standard with respect to its effect on nonfinancial assets and liabilities and therefore have not yet determined the impact that it will have on our financial statements upon full adoption in 2009.  Nonfinancial assets and liabilities for which we have not applied the provisions of SFAS 157
 

 
8

 

include those measured at fair value in impairment testing and those initially measured at fair value in a business combination.
 
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets and Financial Liabilities—Including an Amendment of FASB Statement No. 115 (“SFAS 159”) which permits entities to choose to measure many financial instruments and certain other items at fair value that are not currently required to be measured at fair value.  The Company adopted this statement as of January 1, 2008 and has elected not to apply the fair value option to any of its financial instruments at this time.
 
In December 2007, the Financial Accounting Standards Board (“FASB”) issued SFAS No. 141(R), Business Combinations (“SFAS 141(R)”), which replaces SFAS 141.  SFAS 141(R) establishes principles and requirements for how an acquirer recognizes and measures in its financial statements the identifiable assets acquired, the liabilities assumed, any non-controlling interest in acquiree and the goodwill acquired.  The Statement also establishes disclosure requirements, which will enable users to evaluate the nature and financial effects of the business combination.  SFAS 141(R) is effective for fiscal years beginning after December 15, 2008.  The adoption of SFAS 141(R) will have an impact on accounting for business combinations once adopted, but the effect is dependent upon acquisitions at that time.
 
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated Financial Statements—an Amendment of Accounting Research Bulletin No. 51 (“SFAS 160”).  SFAS 160 establishes accounting and reporting standards for ownership interests in subsidiaries held by parties other than the parent, the amount of consolidated net income attributable to the parent and to the noncontrolling interest, changes in a parent’s ownership interest, and the valuation of retained noncontrolling equity investments when a subsidiary is deconsolidated.  SFAS 160 also establishes disclosure requirements that clearly identify and distinguish between the interests of the parent and the interests of the noncontrolling owners.  SFAS 160 is effective for the Company beginning January 1, 2009.  The Company is currently evaluating the impact, if any, of the adoption of SFAS 160 on its consolidated financial position or results of operations.
 
In March 2008, the FASB issued SFAS No. 161, Disclosures about Derivative Instruments and Hedging Activities—an amendment of SFAS No. 133 (“SFAS 161”).  SFAS 161 changes the disclosure requirements for derivative instruments and hedging activities.  Entities are required to provide enhanced disclosures about (a) how and why an entity uses derivation instruments, (b) how derivative instruments and related hedged items are accounted for under SFAS No. 133 and its related interpretations, and (c) how derivative instruments and related hedged items affect an entity’s financial position, financial performance, and cash flows.  SFAS 161 is effective for the Company’s financial statements issued beginning January 1, 2009, with early application encouraged.  SFAS 161 encourages, but does not require, comparative disclosures for earlier periods at initial adoption.  The Company is currently evaluating the impact the adoption of SFAS 161 will have on its future disclosures.
 
2.  Inventories
 
Inventories consisted of the following at December 31 (in dollars in thousands):
 
   
2008
   
2007
 
Finished goods
  $ 42,176     $ 56,772  
Raw materials and other
    28,032       40,507  
Work-in-process
    9,715       11,079  
                 
Total
  $ 79,923     $ 108,358  
 

 
9

3.  Restructuring and Other Costs
 
Restructuring and other costs include plant closing costs (including costs related to relocation of manufacturing equipment), charges for impairment of fixed assets related to plant closures, office closing costs and other costs related to workforce reductions.  The following table summarizes restructuring and other costs for the three years ended December 31 (in dollars in thousands):
 
   
2008
   
2007
   
2006
 
Plant Closing Costs:
                 
Severance
  $ 3,841     $ 1,622     $  
Relocation of production lines
    1,147       797        
Leases
    55       405       705  
Other plant closing costs
    3,431       2,959       (967 )
Office closing and workforce reduction cost
                       
Severance
    484       2,682        
Leases
                (379 )
Other office closure costs
    722       57        
      9,680       8,522       (641 )
Total Plant/Office
                       
Fixed asset impairments related to plant closures
    10,550       1,427        
                         
Total Restructuring and other costs
  $ 20,230     $ 9,949     $ (641 )

Restructuring and other costs for the year ended December 31, 2008 includes $4.3 million of severance, $10.6 million of fixed asset impairments and $4.6 million of costs associated with the relocation of product production and equipment between plants in connection with the Company’s April 2008 announced consolidated plant consolidation program.  In addition, $0.5 million of severance costs and $0.7 million of other costs were incurred in connection with the Company’s 2008 reduction in workforce program.
 
Restructuring and other costs for the year ended December 31, 2007 includes $6.8 million of severance, production line relocation, lease and other costs associated with closure of our Langley, British Columbia facility, $0.3 million of severance and other costs associated with closure of our Barrie, Ontario operations, $1.4 million associated with the restructuring of our Canadian sales and administration functions, and $1.3 million of severance costs associated with our 2007 reduction in workforce.
 

 
10

 

The following table summarizes the roll-forward of the reserve from December 31, 2007 to December 31, 2008 (dollars in thousands):
 
 
12/31/2007
Accruals for the Year Ended December 31, 2008
 
12/31/08
 
# Employees Terminated
Accrual Balance
Additional Employees
Severance
Relocated Production Lines
Leases
Other Plant Closure Costs
Total
Payments /Charges
# Employees Terminated
Accrual Balance
Plant Consolidation:
                     
Leases
$    920
$      —
$      —
$   55
$      —
$      55
$(124)
$    851
Langley
6
207
95
    —
214
309
(345)
171
Barrie
19
    —
14
14
(33)
South Deerfield
74
1,605
395
    —
1,227
3,227
(1,629)
74
1,598
Harrington
46
760
463
    —
802
2,025
(1,265)
46
760
Dalton
79
1,118
34
    —
726
1,878
(760)
79
1,118
Newport News
22
263
255
448
966
(717)
22
249
Total Plant Consolidation
6
1,146
221
3,841
1,147
55
3,431
8,474
(4,873)
221
4,747
Office Closing and Workforce Reduction Costs:
                     
Canadian Restructuring
$      —
$      —
$      —
$      —
$        5
$        5
$     (5)
$      —
2007 Reduction in Workforce
49
463
73
21
94
(488)
69
2008 Reduction in Workforce
30
411
696
1,107
(1,083)
2
24
Total Office
49
$    463
30
$    484
$      —
$      —
$    722
$1,206
$(1,576)
2
$      93
Total Pliant/Office
55
$1,609
251
$4,325
$1,147
$      55
$4,153
$9,680
$(6,449)
223
$4,840
Fixed Asset Impairments related to Plant Consolidations
                     
South Deerfield
             
$    997
     
Orillia
             
76
     
Toronto
             
633
     
Harrington
             
1,844
     
Dalton
             
377
     
McAlester
             
383
     
Newport News
             
5,998
     
Kent
             
242
     
Total Fixed Asset Impairments
             
10,550
     
 
55
1,609
251
4,325
1,147
55
4,153
20,230
(6,449)
223
4,840


 
11

 

The following table summarizes the roll-forward of the reserve from December 31, 2006 to December 31, 2007 (dollars in thousands):
 
12/31/2006
Accruals for the Year Ended December 31, 2007
 
12/31/07
 
#
Employees Terminated
Accrual Balance
Additional Employees
Severance
Relocated Production Lines
Leases
Other Plant Closure Costs
Total
Payments /Charges
#
Employees Terminated
Accrual Balance
Plant Closing Costs:
                     
Leases
$2,430
$     —
$     —
$   114
$     —
$   114
$(1,624)
$   920
Langley
120
1,386
797
232
4,350
6,765
(6,558)
6
207
Barrie
19
236
59
36
331
(312)
19
 
$2,430
139
$1,622
$   797
$   405
$4,386
$7,210
$(8,494)
6
$1,146
Office Closing and Workforce Reduction Costs:
                     
Canadian Restructuring
$     —
7
$1,391
$     —
$     —
$     48
$1,439
$(1,439)
$     —
2007 Workforce Reduction
68
1,291
9
1,300
(837)
49
463
TOTAL
$2,430
214
$4,304
$   797
$   405
$4,443
$9,949
$(10,770)
55
$1,609

Plant Consolidations:
 
2008—During 2008, the Company initiated a consolidated plant consolidation program whereby the following four production plants, will be closed and their production products and equipment relocated to other existing facilities:  South Deerfield, Massachusetts and Dalton, Georgia facilities in our Engineered Films segment, Harrington, Delaware and Newport News, Virginia in our Specialty Films segment.  Severance, fixed asset impairments, and product and equipment relocation related costs for these activities totaled $4.3 million, $10.6 million and $4.6 million, respectively.  In addition, the Company initiated a reduction in workforce whereby approximately 60 employees were severed for a total cost of $1.2 million, of which $1.1 million was recorded at Corporate and $0.1 million in the Engineered Films segment.
 
2007—During 2007, the Company restructured its Canadian operations by closing its Langley, British Columbia plant and consolidating its production lines into other Printed Products segment facilities, closing its Barrie, Ontario operations and consolidating its product lines into its Toronto, Ontario facility within its Industrial segment and restructuring its sales, and administrative functions for its Engineered Films and Industrial Films segments.  Severance, production line relocation, lease and other plant closing related costs for these activities totaled $8.5 million with $5.7 million, $1.0 million, $1.0 million and $0.8 million, respectively recorded in its Printed Products, Engineered Films, Corporate and Industrial Film segments.  In addition, the Company implemented a reduction in workforce whereby approximately seventy employees were severed for a total cost of $1.3 million of which $0.8 million, $0.3 million and $0.1 million, respectively were recorded at Corporate, and in the Engineered Films and Industrial Films segments.
 
2006—During 2006, the Company sold its remaining real estate in Merced, California within its Industrial segment and reversed into income $0.7 million of the previously provided $1.0 million environmental reserve in accordance with the terms of the sales agreement.
 

 
12

 

4.  Plant and Equipment
 
The cost and the related accumulated depreciation at December 31 is as follows (in thousands):
 
   
2008
   
2007
 
Land and improvements
  $ 6,805     $ 7,146  
Buildings and improvements
    78,479       79,019  
Machinery and equipment
    511,022       512,474  
Computer equipment and software
    42,534       39,203  
Furniture, fixtures and vehicles
    5,811       6,084  
Leasehold improvements
    5,313       5,381  
Construction in progress
    15,744       30,123  
      665,708       679,430  
Less accumulated depreciation and amortization
    (395,636 )     (367,674 )
                 
Plant and equipment, net
  $ 270,072     $ 311,756  

The depreciation expense for the years ended December 2008, 2007 and 2006 was $43.2 million, $42.4 million and $38.1 million, respectively.
 
During the year ended December 31, 2008, the Company recorded an impairment charge of $6.6 million mainly related to computer software; $6.4 million in Corporate, and $0.2 million Engineered Films.  In addition, the Company recorded an impairment charge of $10.5 million in restructuring and other costs in 2008 in connection with the Company’s plant consolidation program; $6.0 million in Corporate, $2.2 million in its Specialty Films segment, $1.5 million in its Engineered Films segment, $0.6 million in its Industrial segment, and $0.2 million in its Printed Products segment.  During the year ended December 31, 2007 the Company recorded an impairment charge of $1.4 million in restructuring and other costs in connection with the closure of its Langley, British Columbia production facility in its Printed Products segment.  During the year ended December 31, 2006, the Company recorded impairment changes of $0.3 million to scrap a minor piece of equipment in its Industrial Films segment.
 
5.  Goodwill and Intangible Assets
 
In July 2001, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards No. 142 (“SFAS 142”) “Goodwill and Other Intangible Assets”.  SFAS 142, effective for fiscal years beginning after December 15, 2001, requires that ratable amortization of goodwill be replaced with periodic tests of goodwill impairment and that intangible assets, other than goodwill, which have determinable useful lives, be amortized over their useful lives.  As required by SFAS 142, the Company stopped amortizing goodwill effective January 1, 2002 and evaluates goodwill for impairment under SFAS 142 guidelines.  The Company’s annual impairment test is conducted on October 1 of each year based on a methodology including prices of comparable businesses and discounted cash flows.  See Note 1 “Summary of Significant Accounting Policies” for further details.  Based upon the 2006 annual impairment test, goodwill was impaired in our Specialty Films and Printed Products segments and goodwill write downs totaling $110.0 million were recorded, as the implied fair values of these two reporting units were estimated to be below their respective goodwill carrying values.  This impairment was triggered by rising resin prices increasing the carrying values of inventories and receivables in both segments, and, when coupled with the impact on accounts payable or reduction in credit terms, resulted in increased carrying values of net assets in excess of the calculated implied fair value.  Based on the 2007 annual impairment tests, no impairments were recorded.  Based on our 2008 annual impairment test, goodwill was impaired in our Specialty Films and Engineered Films segments and intangible assets were impaired in our Engineered Films segment.  Goodwill write downs totaling $69.8 million and write downs of intangible assets totaling $5.3 million were recorded as the implied fair values of these reporting units were estimated to be below their respective carrying values.  This impairment was triggered by a reduction in profitability and increased carrying values of inventories and receivables, coupled with reductions in accounts payable due to credit term reductions, resulting in increased carrying values of net assets in excess of the calculated implied fair value.
 

 
13

 

The Company has four operating segments, all of which have goodwill.  The changes in the carrying value of goodwill for the year ended December 31, 2008 and 2007 were as follows (in thousands):
 
   
Specialty Films
   
Printed Products
   
Industrial Films
   
Engineered Films
   
Corporate/Other
   
Total
 
Balance as of December 31, 2006
  $ 21,595     $     $ 2,445     $ 48,217     $     $ 72,257  
Foreign exchange rate adjustment
                270                   270  
Balance as of December 31, 2007
  $ 21,595     $     $ 2,715     $ 48,217     $     $ 72,527  
Foreign exchange rate adjustment
                (293 )                 (293 )
Goodwill impairment
    (21,595 )                 (48,217 )           (69,812 )
Balance as of December 31, 2008
  $     $     $ 2,422     $     $     $ 2,422  

Other intangible assets, are as follows as of December 31 (in thousands):
 
   
2008
   
2007
 
   
Gross Carrying Value
   
Accumulated Amortization
   
Gross Carrying Value
   
Accumulated Amortization
 
Other intangible assets:
                       
Customer lists
  $ 18,412     $ (15,018 )   $ 24,254     $ (14,437 )
Other
    22,728       (22,253 )     23,126       (21,862 )
Total
  $ 41,140     $ (37,271 )   $ 47,380     $ (36,299 )

The weighted average remaining amortization periods for customer lists is 4.5 and 5.3 years for 2008 and 2007, respectively.  The weighted average remaining amortization periods for other intangibles is 0.6 and 0.6 years for 2008 and 2007, respectively.
 
The estimated amortization for each of the next five years on the other intangible assets included above is as follows (in thousands):
 
Year Ending December 31
     
2009
  $ 664  
2010
    588  
2011
    566  
2012
    412  
2013
    409  

Amortization expense for other intangible assets was approximately $1.6 million, $2.5 million, and $2.6 million, for the years ended December 31, 2008, 2007 and 2006, respectively.
 

 
14

 

6.  Long-Term Debt
 
Long-term debt as of December 31, consists of the following (in thousands):
 
   
2008
   
2007
 
Credit Facilities:
           
Revolver, variable interest, 5.9% and 8.1% as of December 31, 2008 and 2007
  $ 173,579     $ 118,579  
Senior secured discount notes at 11.35% (formerly 11 1/8%) (2004 Notes)
    7,843       7,825  
Senior secured notes, interest at 11 1/8% (2003 Notes)
    250,000       250,000  
                 
Senior secured notes, interest at 11.85% (formerly 11 5/8%) (Amended 2004 Notes)
    380,671       339,276  
Senior subordinated notes, interest at 18.0% (2007 Notes)
    24,000       24,000  
Obligations under capital leases
    21,788       12,887  
                 
Total
    857,881       752,567  
Less current portion
    (857,881 )     (1,102 )
                 
Long-term portion
  $     $ 751,465  

On February 11, 2009, the Company and certain of its subsidiaries (collectively, the “Debtors”), filed Chapter 11 Petitions for relief under chapter 11 of the Bankruptcy Code in the Bankruptcy Court and certain of the Company’s Canadian subsidiaries filed an application commencing the CCAA Proceedings.  The filing of the Chapter 11 Petition and the Canadian Petition constituted an event of default under the Company’s debt obligations, and those debt obligations became automatically and immediately due and payable, although any actions to enforce such payment obligations are stayed as a result of the filing of the Chapter 11 Petition and the Canadian Petition.  As a result, the Company’s outstanding debt is classified as current in the accompanying consolidated balance sheet as of December 31, 2008.  (See Note 18).
 
Current Credit Facilities
 
On July 18, 2006, the Company and/or certain of its subsidiaries entered into (i) a Working Capital Credit Agreement, among the Company, certain of its subsidiaries, the lenders party thereto, Merrill Lynch Bank USA, as administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead arranger and book manager (the “Working Capital Credit Agreement”), and (ii) a Fixed Asset Credit Agreement, among Pliant Corporation Pty Ltd., Pliant Corporation of Canada Ltd., Pliant Film Products GmbH and Aspen Industrial, S.A. de C.V., as borrowers, the lenders party thereto, Merrill Lynch Bank USA, as administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead arranger and book manager (the “Fixed Asset Credit Agreement”, and together with the Working Capital Credit Agreement, the “Revolving Credit Facilities”).  The Revolving Credit Facilities provide up to $200 million of total commitments, subject to the previously disclosed borrowing base.  The Working Capital Credit Agreement includes a $20 million letter of credit sub-facility, with letters of credit reducing availability thereunder, and each of the Revolving Credit Facilities includes sub-limits for loans to certain of the foreign subsidiaries of the Company which are borrowers under the Revolving Credit Facilities.
 
The Revolving Credit Facilities will mature on the earlier of (a) July 18, 2011 or (b) one month prior to the respective maturity dates of the Company’s senior notes if these senior notes have not been refinanced in full:  May 15, 2009 with respect to the Company’s 2004 Notes and Amended 2004 Notes, and August 15, 2009 with respect to the Company’s 2003 Notes.  The interest rates for all loans other than those made to the Company’s German subsidiary range from, in the case of alternate base rate loans, the alternate base rate (either prime rate or .50% over the Federal Funds Rate) plus 1.75% to the alternate base rate plus 2.00% and, in the case of Eurodollar loans, LIBOR plus 2.75% to LIBOR plus 3.00%, in each case depending on the amount of available credit.  The interest rates for loans made in connection with the loans to the Company’s German subsidiary are, in the case of alternate base rate loans, the alternate base rate plus 5.00% and, in the case of Eurodollar loans, LIBOR plus 6.00%.  The commitment fee for the unused portion of the Revolving Credit Facilities is 0.375% per annum.
 

 
15

 

The Revolving Credit Facilities contain covenants that will limit the ability of Pliant and its subsidiaries, subject to certain exceptions, to, among other things, incur or guarantee additional indebtedness, issue preferred stock or become liable in respect of any obligation to purchase or redeem stock, create liens, merge or consolidate with other companies, change lines of business, make certain types of investments, sell assets, enter into certain sale and lease-back and swap transactions, pay dividends on or repurchase stock, make distributions with respect to certain debt obligations, enter into transactions with affiliates, restrict dividends or other payments from the Company’s subsidiaries, modify corporate and certain material debt documents, cancel certain debt, or change its fiscal year or accounting policies.  The Revolving Credit Facilities also require the Company to comply with a fixed charge coverage ratio of 1.00 to 1.00 for the first year of the facility and of 1.10 to 1.00 thereafter; provided, that such coverage ratio shall only apply during periods in which the amount of availability is and remains less than $20 million for a specified number of days.  Once the amount of availability increases and remains above $20 million for a specified number of days, such coverage ratio becomes inapplicable.  In addition, the amount of availability under the Revolving Credit Facilities must not be less than $10 million at any time.  The loans will automatically become immediately due and payable without notice upon the occurrence of an event of default involving insolvency or bankruptcy of the Company or any of its subsidiaries.  Upon the occurrence and during the continuation of any other event of default under the Revolving Credit Facilities, by notice given to the Company, the administrative agent of the Revolving Credit Facilities may, and if directed by the Required Lenders (as defined in the Revolving Credit Facilities) must, terminate the commitments and/or declare all outstanding loans to be immediately due and payable.
 
The Working Capital Credit Agreement is secured by a first-priority security interest in substantially all our inventory, receivables and deposit accounts, capital stock of, or other equity interests in, our existing and future domestic subsidiaries and first-tier foreign subsidiaries, investment property and certain other assets of the Company and its subsidiaries and a second-priority security interest in fixed assets of the Company and its subsidiaries party to the Working Capital Credit Agreement.  The Fixed Asset Credit Agreement is secured by a first-priority security interest in the fixed assets of certain foreign subsidiaries of the Company and a second-priority security interest in capital stock of the fixed asset borrowers and their subsidiaries.
 
As of December 31, 2008, the Company had borrowings of $173.6 million under the Revolving Credit Facilities, along with $28.5 million in cash and cash equivalents, of which $3.6 million is a compensating balance associated with our Canadian operations’ borrowings.
 
2007 Notes
 
On June 14, 2007, the Company entered into the 2007 Note Indenture among the Company and Pliant Corporation International, Pliant Film Products of Mexico, Inc., Pliant Packaging of Canada, LLC, Pliant Solutions Corporation, Uniplast Holdings, Inc., Uniplast U.S., Inc. and Uniplast Industries Co., as guarantors (collectively, the “2007 Note Guarantors”), and the Bank of New York Trust Company, N.A., as trustee (the “2007 Note Trustee”) with respect to the issuance on such date of the Company’s 18% Senior Subordinated Notes due 2012 (the “2007 Notes”) in an aggregate principal amount of $24 million (the “2007 Notes Indenture”).  The 2007 Note Indenture provides that interest will accrue on the 2007 Notes from the date of issuance at the rate of 18% per annum until maturity on July 15, 2012 and will be payable semi-annually on each January 15 and July 15, commencing July 15, 2007, to holders of record of the 2007 Notes on the immediately preceding January 1 or July 1.  Pursuant to the 2007 Note Indenture, the Company may redeem the 2007 Notes in whole or in part at the applicable redemption price, which in each of the first four years is equal to a de-escalating premium over par, plus accrued and unpaid interest to the redemption date, as set forth in the 2007 Notes.  The 2007 Note Indenture provides the holders of the 2007 Notes with the right to require the Company to repurchase the 2007 Notes at a repurchase price equal to the then applicable redemption price plus accrued and unpaid interest upon a change of control of the Company (as defined in the 2007 Note Indenture).  The 2007 Note Indenture does not provide for a sinking fund with respect to the 2007 Notes.  The 2007 Notes Indenture contains customary provisions that may result in an event of default, after notice and expiration of a cure period in certain circumstances, and acceleration of the indebtedness thereunder, including failure to timely pay principal and interest on the 2007 Notes or comply with the covenants set forth in the 2007 Note Indenture.
 
The 2007 Note Indenture contains various covenants including, among other things, covenants limiting the incurrence of indebtedness and restricting certain payments, limiting restrictions on the ability of subsidiaries to make distributions to the Company, limiting sales of assets and subsidiary stock and the entry into affiliate
 

 
16

 

transactions, as well as provisions governing merger and change of control transactions.  The Company may be required under certain circumstances to offer to repurchase 2007 Notes with the proceeds of certain asset sales.  Upon a change of control transaction, holders of 2007 Notes may require the Company (subject to certain exceptions) to repurchase 2007 Notes at a purchase price equal to 101% of the principal amount plus accrued and unpaid interest.  In addition, upon the occurrence and during the continuation of any other event of default under the 2007 Note Indenture, by notice given to the Company, the 2007 Note Trustee or holders of at least 25% in principal amount of the 2007 Notes may declare the principal of and accrued and unpaid interest on all the 2007 Notes to be immediately due and payable.
 
2006 Notes
 
In connection with the Plan, on July 18, 2006, the Company entered into the 2006 Notes Indenture with respect to the issuance on such date of the Company’s 13% Senior Subordinated Notes due 2010 (the “2006 Notes”) in an aggregate principal amount of $34.97 million.  Pursuant to SFAS 15, Accounting for Debtors and Creditors for Trouble Debt Restructuring, on July 18, 2006 the 2006 Notes were recorded at aggregate principal plus interest to maturity of $20.1 million or a total of $55.1 million.  On July 16, 2007 the entire $39.6 million aggregate principal amount of 2006 Notes then outstanding were redeemed in accordance with the 2006 Note Indenture, for an aggregate redemption price of $20 million plus accrued interest thereon from July 18, 2006 in the amount of $2.6 million and the difference between this of $22.6 million and $55.1 million, or $32.5 million, was recognized as a gain on extinguishment of debt.
 
Amended 2004 Notes
 
As of December 31, 2008, the Company had $380.7 million aggregate principal amount of 11.85% (formerly 11 5/8%) Senior Secured Notes due 2009 (the “Amended 2004 Notes”) outstanding.  The Amended 2004 Notes accrued payment-in-kind interest at the rate of 11 5/8  % from the date of issuance until July 18, 2006, on which date the interest rate was increased by .225% to 11.85% in accordance with the Plan.  Such incremental interest rate increase of .225% also accrues as payment-in-kind interest.  The Amended 2004 Notes mature on June 15, 2009 and interest is payable semi-annually on each June 15 and December 15.
 
The Amended 2004 Notes are secured on a first-priority basis by a security interest in our real property, fixtures, equipment, intellectual property and other assets other than the second-priority collateral and on a second-priority basis by a security interest in substantially all our inventory, receivables and deposit accounts, 100% of the capital stock of or other equity interests in existing and future domestic subsidiaries and foreign subsidiaries that are note guarantors, 65% of the capital stock of or other equity interests in existing and future first-tier foreign subsidiaries that are not note guarantors, investment property and certain other assets of the Company and the note guarantors.  The Amended 2004 Notes are guaranteed by the Company’s existing and future domestic restricted subsidiaries and certain foreign subsidiaries.
 
On or after December 15, 2007, the Company may redeem some or all of the Amended 2004 Notes at the following redemption prices (expressed as percentages of the sum of the principal amount plus accrued and unpaid interest); 102.906% if redeemed on or after December 15, 2008 and prior to June 15, 2009; and 100.000% if redeemed on June 15, 2009.
 
2004 Notes
 
As of December 31, 2008, the Company had $7.8 million of 11.35% (formerly 11 1/8%) Senior Secured Discount Notes due 2009 (the “2004 Notes”) outstanding.  The 2004 Notes accreted at the rate of 11 1/8% from the date of issuance until July 18, 2006, on which date the interest rate was increased by .225% to 11.35% in accordance with the Plan.  The 2004 Notes accreted at the rate of 11.35% until December 15, 2006 to an aggregate principal amount of $1,000.88 per $1,000 stated principal amount.  Commencing on December 15, 2006, interest on the 2004 Notes began accruing at the rate of 11.35% with such incremental interest rate increase of .225% accruing as payment-in-kind interest and the remaining 11 1/8 % payable in cash semiannually on June 15 and December 15, commencing on June 15, 2007.  The 2004 Notes mature on June 15, 2009.
 

 
17

 

The 2004 Notes are secured by a first-priority security interest in the first-priority note collateral and a second-priority security interest in the second-priority note collateral.  The 2004 Notes are guaranteed by the Company’s existing and future domestic restricted subsidiaries and certain foreign subsidiaries.
 
On or after June 15, 2007, the Company may redeem some or all of the 2004 Notes at the following redemption prices (expressed as percentages of the sum of the principal amount plus accrued and unpaid interest):  102.781% if redeemed on or after June 15, 2008 and prior to June 15, 2009; and 100.00% if redeemed on June 15, 2009.
 
2003 Notes
 
As of December 31, 2008, the Company had $250 million of 11 1/8% Senior Secured Notes due 2009 (the “2003 Notes”) outstanding.  The 2003 Notes accrued interest from the date of issuance through September 30, 2006 at the rate of 11 1/8% and will continue to accrue interest at such rate through the date of maturity.  The 2003 Notes mature on September 1, 2009 and interest is payable in cash semiannually on each March 1 and September 1.  On July 18, 2006, in accordance with the Plan, the Company paid to the trustee with respect to the 2003 Notes, for further distribution to the holders thereof, an aggregate cash payment of $18.5 million, $14.5 million of which represented the interest payment due on March 1, 2006 plus interest on such unpaid interest and the balance of which was a $4 million consent fee.
 
The 2003 Notes rank equally with the Company’s existing and future senior debt and rank senior to its existing and future subordinated indebtedness, including the 2006 Notes.  The 2003 Notes are secured by a second priority security interest in both the first priority note collateral and the second priority note collateral.  The 2003 Notes are guaranteed by some of the Company’s subsidiaries.
 
On or after June 1, 2007, the Company may redeem some or all of the 2003 Notes at the following redemption prices (expressed as a percentage of the sum of the principal amount plus accrued and unpaid interest):  102.781% if redeemed on or after June 1, 2008 and prior to June 1, 2009; and 100% if redeemed on or after June 1, 2009.
 
Interest Expense
 
Interest expense—current and long-term debt in the statement of operations for 2008, 2007 and 2006 are as follows (in thousands):
 
   
2008
   
2007
   
2006
 
Interest expense accrued, net
  $ 86,333     $ 81,401     $ 75,044  
Recurring amortization of financing fees
    7,290       5,839       4,613  
TOTAL
  $ 93,623     $ 87,240     $ 79,657  
Cash interest payments
  $ 45,546     $ 41,464     $ 41,748  

The Company capitalized interest on capital projects of $1.2 million, $1.2 million and $0.9 million in 2008, 2007 and 2006, respectively.  Interest expense accrued, net for 2006 includes interest for the two days prior to the bankruptcy filing for our 2000/2002 Notes as these notes were impaired for bankruptcy proceedings, plus interest on the December 1, 2005 unpaid interest payment through January 2, 2006.
 
7.  Leases
 
Capital Leases The Company has acquired certain land, building, machinery and equipment under capital lease arrangements that expire at various dates through 2022.  At December 31, the gross amounts of plant and equipment and related accumulated depreciation recorded under capital leases were as follows (in thousands):
 
   
2008
   
2007
 
Land and building
  $ 7,551     $ 8,424  
Machinery and equipment
    25,230       13,115  
Total assets held under capital leases
    32,781       21,539  
Less: accumulated depreciation
    (9,247 )     (5,258 )
    $ 23,534     $ 16,281  

18

In July 2008, the Company refinanced production equipment for $12.1 million in its Macedon, New York facility in its Printed Products segment.
 
In March 2007, the Company recorded a capital lease of $2 million for a warehouse facility adjacent to its production facility in Chippewa Falls, Wisconsin in its Engineered Films segment.
 
In June 2007, the Company recorded a capital lease of $2.4 million on its production facility in Bloomington, Indiana in its Engineered Films segment.
 
Amortization expense associated with capital leases is included in depreciation expense.
 
Operating Leases The Company has non-cancelable operating leases, primarily for vehicles, equipment, warehouse, and office space that expire through 2015, as well as month-to-month leases.  The total expense recorded under all operating lease agreements in the accompanying consolidated statements of operations is approximately $4.3 million, $6.7 million, and $10.6 million, for the years ended December 31, 2008, 2007 and 2006, respectively.  Future minimum lease payments under operating leases and the present value of future minimum capital lease payments (with interest rates between 8.9% and 37%) as of December 31, 2008 are as follows (in thousands):
 
Year Ending December 31
 
Operating Leases
   
Capital Leases
 
2009
  $ 4,786     $ 3,125  
2010
    3,426       3,152  
2011
    2,771       2,994  
2012
    2,391       1,941  
2013
    1,992       1,918  
Thereafter
    225       8,452  
Total minimum lease payments
  $ 15,591     $ 21,582  
Amounts representing interest
            (10,770 )
Present value of net minimum capital lease payments
          $ 10,812  

8.  Income Taxes
 
The components of income (loss) from continuing operations before income taxes for the years ended December 31 are as follows (in thousands):
 
   
2008
   
2007
   
2006
 
United States
  $ (192,493 )   $ (13,090 )   $ 186,530  
Foreign
    (5,238 )     (2,053 )     (1,444 )
Total
  $ (197,731 )   $ (15,143 )   $ 185,086  

The following is a summary of domestic and foreign provisions for current and deferred income taxes and a reconciliation of the U.S. statutory income tax rate to the effective income tax rate.
 
The provisions (benefits) for income taxes for the years ended December 31, are as follows (in thousands):
 
   
2008
   
2007
   
2006
 
Current:
                 
Federal
  $     $     $  
State
    288       259       79  
Foreign
    992       1,250       2,273  
Total current
    1,280       1,509       2,352  
Deferred:
                       
Federal
    21,614       (2,175 )     (2,467 )
State
    793       (1,101 )     945  
Foreign
    (4,224 )     (1,892 )     (821 )
Total deferred
    18,183       (5,168 )     (2,343 )
Total income tax expense (benefit)
  $ 19,463     $ (3,659 )   $ 9  

19

The effective income tax rate reconciliations for the years ended December 31, are as follows (in thousands):
 
   
2008
   
2007
   
2006
 
Income (loss) from continuing operations before income taxes
  $ (197,731 )   $ (15,143 )   $ 185,086  
Expected income tax provision (benefit) at U.S. statutory rate of 35%
    (69,206 )     (5,300 )     64,780  
Increase (decrease) resulting from:
                       
Cancellation of debt income
          (11,378 )     (137,783 )
Loss of NOL carry forward on cancellation of debt income
          1,216       61,848  
Financial reorganization expenses
    828       329       22,322  
Goodwill
    21,102             38,157  
Accrued dividends on preferred stock
                95  
State taxes
    (1,313 )     (3,744 )     7,451  
Change in valuation allowances
    69,723       20,704       (64,303 )
Foreign rate difference
    (549 )     (1,498 )     532  
Interest on 2006 notes
          (491 )      
Loss on dissolution of subsidiary
          (4,911 )      
Other, net
    (1,122 )     1,414       6,910  
Total income tax expense
  $ 19,463     $ (3,659 )   $ 9  
Effective income tax rate
    9.8 %     24.2 %     0.0 %


 
20

 


Components of net deferred income tax assets and liabilities as of December 31, are as follows (in thousands):
 
   
2008
   
2007
 
Deferred income tax assets:
           
Net operating loss carry forwards
  $ 129,804     $ 99,364  
AMT and foreign tax credit carry forwards
    4,713       4,713  
Accrued pension costs
    7,686       3,002  
Accrued employee benefits
    5,768       6,078  
Accrued plant closing costs
    1,772       426  
Allowance for doubtful trade accounts receivable
    1,038       955  
Inventory related costs
    1,137       779  
Deferred tax asset related to FIN48
    2,247       2,636  
Other
    1,041       961  
      155,206       118,914  
Valuation Allowance
    (132,809 )     (56,702 )
Total deferred income tax assets
    22,397       62,212  
Deferred income tax liabilities:
               
Tax depreciation in excess of book depreciation
    (46,140 )     (60,393 )
Amortization of intangibles
    825       (6,322 )
Other
    (5,010 )     (4,515 )
Total deferred income tax liabilities
    (50,325 )     (71,230 )
Net deferred income tax liability
  $ (27,928 )   $ (9,018 )
As reported on consolidated balance sheets:
               
Net current deferred income tax asset
  $ 10,705     $ 9,145  
Net non-current deferred income tax liability
    (38,633 )     (18,163 )
Net deferred income tax liability
  $ (27,928 )   $ (9,018 )

In 2007, the FASB issued Interpretation No. 48 (“FIN 48”), “Accounting for Uncertainty in Income Taxes” which clarifies the application of FAS 109 by prescribing the minimum threshold a tax position must meet before being recognized in the financial statements.  Under FIN 48, the financial statement effect of a tax position is initially recognized when it is more likely than not the position will be sustained upon examination.  A tax position that meets the “more likely than not” recognition threshold is initially and subsequently measured as the largest amount of benefit, determined on a cumulative probability basis, that is more likely than not to be realized upon ultimate settlement with the taxing authority.
 
A reconciliation of the total of unrecognized tax benefits at the beginning and end of the year is as follows:
 
(DOLLARS IN THOUSANDS)
 
2008
   
2007
 
Balance of unrecognized benefits at Beginning of Year
  $ 2,763     $ 2,163  
Gross amount of increases in unrecognized tax benefits as a result of positions taken during the current year
    178       373  
The amounts of decreases in unrecognized benefits relating to settlements with taxing authorities
    (584 )     227  
Reduction in unrecognized tax benefits due to the lapse of applicable statute of limitation
           
The amount of change in unrecognized tax benefits due to exchange rate variation
    (555 )      
Balance of unrecognized tax benefits at End of Year
  $ 1,802     $ 2,763  

All of our unrecognized tax benefits at December 31, 2008 would affect the effective tax rate if recognized.  The tax years 2005-2008 remain open to examination by major United States taxing jurisdictions to which we are subject.  In addition, for all tax years prior to 2005 generating an NOL, tax authorities can adjust the amount of the NOL to the extent it is utilized or reported in an open year.
 

 
21

 

Also as a result of FIN 48 we recognized a deferred tax asset of approximately $2.2 million.  Due to uncertainty regarding realization a valuation allowance of approximately $2.2 million has been recorded to deferred tax asset related of FIN 48.
 
We recognize interest and penalties related to unrecognized tax benefits as a component of income tax expense.  At December 31, 2008, we had accrued approximately $0.6 million of interest and $0.3 million of penalties related to certain tax positions, respectively.
 
The net operating loss carry forwards for federal tax purposes are approximately $315.3 million.  These losses expire in 2021 through 2028.  Due to uncertainty regarding realization, valuation allowances of approximately $98.6 million and $29.4 million in 2008 and 2007 respectively have been recorded to offset the deferred tax asset related to the federal net operating losses.
 
The net operating loss carry forward for state tax purposes are approximately $13.7 million.  These losses expire in 2010 through 2028.  Due to uncertainty regarding realization, a valuation allowance of approximately $10.2 million ($6.6 million, net of federal income tax) in 2008 has been recorded to offset the deferred tax asset related to the net operating losses.
 
As a result of a Section 382 ownership change in December 2008, certain federal and state net operating losses are permanently limited for future use.  A full valuation has been recorded for those net operating losses that are permanently limited.  These permanently limited net operating losses may be used to offset cancellation of debt income that may arise out of subsequent bankruptcy proceedings.
 
The net operating loss carry forwards for Canadian tax purposes are approximately $0.8 million.  These losses expire in 2028.  Due to uncertainty regarding realization, a valuation allowance of approximately $0.1 million has been recorded to offset the deferred tax asset related to the net operating loss in Canada.
 
The alternative minimum tax credit carry forwards for federal tax purposes are approximately $1.2 million.  These credits do not expire but are limited to the extent that the regular tax liability for a future year exceeds the tentative minimum tax for the year.  Due to uncertainty regarding realization, a valuation allowance of approximately $1.2 million has been recorded to offset the deferred tax asset related to the alternative minimum tax credit.
 
The charitable contributions deduction carry forwards for federal and state tax purposes are approximately $0.5.  Due to uncertainty regarding realization, a valuation allowance of approximately $0.2 has been recorded to offset the deferred tax asset related to the charitable contributions deductions.
 
U.S. pension expenses of approximately $25.2 million net of deferred tax assets of approximately $9.8 million have been charged to Other Comprehensive Income.  Due to uncertainty regarding realization of the deferred tax assets, a valuation allowance of approximately $9.8 million has been recorded to Other Comprehensive Income to offset the deferred tax asset.
 
The net operating loss carry forwards for Mexican tax purposes are approximately $34.9 million.  These losses expire in 2012 through 2018.  Due to uncertainty regarding realization, a valuation allowance of approximately $10.0 million has been recorded to offset the deferred tax asset related to the net operating losses in Mexico.
 
Pliant Mexico incurred Asset Taxes of approximately $0.5 million in 2007 that have been recorded as prepaid taxes since they may be refunded due to constitutional challenges or applied against future income tax liabilities.  Due to uncertainty regarding realization, a valuation allowance of approximately $0.5 million has been recorded to offset the prepayments.
 
The foreign tax credit carry forwards for federal tax purposes are approximately $3.6 million expiring in 2010 through 2011.  Due to uncertainty regarding realization, valuation allowances of approximately $3.6 million for 2008 and 2007 has been recorded to offset the deferred tax asset related to the foreign tax credits.
 

 
22

 

Undistributed earnings of foreign subsidiaries amounted to approximately $28.7 million as of December 31, 2008.  Approximately $16.9 million is considered to be permanently invested and $11.8 million may be distributed in future years.  Upon distribution of those earnings in the form of dividends or otherwise, the Company would be subject to both U.S. income taxes, subject to an adjustment for foreign tax credits, and withholding taxes payable to foreign countries.  Determination of the amount of unrecognized deferred U.S. income tax liability, related to the amount considered permanently invested, is not practicable because of the complexities associated with the calculation.
 
9.  Employee Benefit Plans
 
Defined Contribution Plan The Company sponsors a salary deferral plan covering substantially all of its non-union domestic employees.  Plan participants may elect to make voluntary contributions to this plan up to 15% of their compensation.  The Company matches employee contributions up to 3% of the participants’ compensation.  The Company expensed approximately $2.6 million, $2.4 million and $2.4 million as its contribution to this plan for the years ended December 31, 2008, 2007 and 2006, respectively.  In addition, the Company sponsors salary deferral plans for its Canadian employees consistent with local practices and regulations.  The Company expensed $0.1 million in 2008 and $0.2 million in 2007 and $0.1 million in 2006 as its contributions to these plans.
 
Defined Benefit Plans The Company sponsors three noncontributory defined benefit pension plans (the “United States Plans”) covering domestic employees with 1,000 or more hours of service.  The Company funds its plans in amounts to fulfill the minimum funding requirements of the Employee Retirement Income Security Act of 1974.  Contributions are intended to not only provide for benefits attributed to service to date but also for those expected to be earned in the future.  In the second quarter of 2004, the Company redesigned its retirement programs which led to the curtailment and “freeze” of the pension plan for U.S. salaried employees effective June 30, 2004.  The Company also sponsors two defined benefit plans in Canada (“Canadian Plans”) and one defined benefit plan in Germany (the “Germany Plan”).
 
Total net periodic benefit cost for the years ended December 31, 2008, 2007 and 2006 includes the following components (in thousands):
 
   
2008
   
2007
   
2006
 
United States Plans
                 
Service cost-benefits earned during the period
  $ 244     $ 402     $ 445  
Interest cost on projected benefit obligation
    5,231       5,131       5,050  
Expected return on assets
    (6,653 )     (6,271 )     (5,397 )
Curtailment loss
    507       28       53  
Other
    128       133       269  
Net periodic benefit cost
  $ (543 )   $ (577 )   $ 420  
Canadian Plans
                       
Service cost-benefits earned during the period
  $ 145     $ 284          
Interest cost on projected benefit obligation
    314       310          
Expected return on assets
  $ (438 )   $ (412 )        
Special termination benefits
    199                
Curtailment gain
    (329 )              
Net periodic benefit cost
  $ (109 )   $ 182          
Germany Plan
                       
Service cost-benefits earned during the period
  $ 167     $ 178     $ 158  
Interest cost on projected benefit obligation
    193       157       129  
Actuarial loss
    (285 )     10       6  
Net periodic benefit cost
  $ 75     $ 345     $ 293  
Employer Contributions
                       
2009 Expected to plan trusts
    $ 2,781  
 
23

Expected Benefit Payments
     
2009                                                                                                                        
  $ 6,473  
2010                                                                                                                        
    3,879  
2011                                                                                                                        
    4,082  
2012                                                                                                                        
    4,362  
2013                                                                                                                        
    4,678  
2014-2018                                                                                                                        
    27,853  

   
2008
   
2007
   
2006
 
Weighted-Average Assumptions Used to Determine Net Periodic Benefit Cost
                 
Discount rate:
                 
U.S. Plans
    6.29 %     6.00 %     6.00 %
Canadian Plans
    5.20 %     5.00 %        
Germany Plan
    6.25 %     5.25 %     4.50 %
Expected rate of return on plan assets:
                       
U.S. Plans
    9.00 %     9.00 %     9.00 %
Canadian Plans
    6.50 %     6.50 %        
Rate of compensation increase (non-union plans):
                       
U.S. Plans
          4.00 %     4.00 %
Canadian Plans
          3.50 %        
Germany Plan
    3.00 %     1.75 %     1.75 %

Expected Rate of Return Assumption
 
The rate of investment return assumption was developed through analysis of historical market returns, current market conditions, and the fund’s past experience.  Estimates of future market returns by asset category are lower than actual long-term historical returns in order to generate a conservative forecast.
 
Investment Strategy
 
The Company’s investment portfolio contains a diversified blend of equity and debt securities.  Furthermore, equity investments are diversified across domestic and international stocks as well as large and small capitalizations.  Investment risk is measured and monitored on an ongoing basis through quarterly investment portfolio reviews.  The target allocation of equity securities is 58% of the plan assets.  The target allocation of debt and other securities is 42% of the plan assets.  As of December 31, 2008 and 2007, the actual allocations of plan assets are as follows:
 
   
2008
   
2007
 
Equity Securities
    46 %     48 %
Debt Securities
    45 %     45 %
Other
    9 %     7 %
      100 %     100 %


 
24

 

Measurement date
 
Pliant uses a measurement date of December 31 for its pension plans.  The following tables set forth the funded status of the United States Plans, the Canadian Plans, and the Germany Plan as of December 31, 2008 and 2007 and the amounts recognized in the consolidated balance sheets at those dates (in thousands):
 
United States Plans:
 
   
2008
   
2007
 
Change in benefit obligation:
           
Obligation at January 1
  $ 85,074     $ 86,806  
Service cost
    244       402  
Interest cost
    5,230       5,131  
Curtailments
           
Actuarial gain
    (3,826 )     (4,034 )
Benefits paid
    (3,454 )     (3,264 )
Plan Amendment
          33  
Obligation at December 31
  $ 83,268     $ 85,074  
Change in plan assets:
               
Fair value of assets at January 1
  $ 73,704     $ 67,487  
Actual return on plan assets
    (13,822 )     3,334  
Employer contributions
    3,317       6,147  
Benefit payments
    (3,454 )     (3,264 )
Fair value of plan assets at December 31
  $ 59,745     $ 73,704  
Underfunded status at December 31
  $ 23,523     $ 11,370  

Amounts recognized in the balance sheet consist of (in thousands):
 
   
2008
   
2007
 
Other liabilities
  $ 23,523     $ 11,370  
Accumulated other comprehensive income, net of taxes of $0 and $0
    (24,917 )     (8,479 )

The projected benefit obligation, accumulated benefit obligation, and fair value of assets for plans with an accumulated benefit obligation in excess of plan assets were as follows (in thousands):
 
   
2008
   
2007
 
Projected benefit obligation
  $ 83,268     $ 85,074  
Accumulated benefit obligation
    83,268       85,074  
Fair value of Assets
    59,745       73,704  
Weighted-Average Assumptions Used to Determine Benefit Obligations as of December 31
               
Discount rate
    6.53 %     6.29 %
Rate of Compensation increase
    %     4.00 %

Canadian Plans:
 
   
2008
   
2007
 
Change in benefit obligation:
           
Obligation at January 1
  $ 6,633     $ 5,492  
Service cost
    145       284  
Interest cost
    314       310  
Plan participants’ contributions
          22  
Actuarial (gain) loss
    (1,045 )     (176 )
Benefits paid
    (199 )     (264 )
Special termination benefits
    199        
 
25

Curtailments
    (376 )      
Changes due to exchange rate
    (1,095 )     965  
Obligation at December 31
  $ 4,576     $ 6,633  
Change in plan assets:
               
Fair value of assets at January 1
  $ 6,993     $ 5,657  
Actual return on plan assets
    (1,350 )     93  
Employer contributions
    601       482  
Plan participants’ contributions
          22  
Benefit payments
    (199 )     (264 )
Changes due to exchange rate
    (1,162 )     1,003  
Fair value of plan assets at December 31
  $ 4,883     $ 6,993  
Overfunded status at December 31
  $ 307     $ 360  

Amounts recognized in the balance sheet consist of (in thousands):
 
   
2008
   
2007
 
Other assets
  $ 586     $ 1,008  
Other liabilities
    (280 )     728  
Accumulated other comprehensive income
    (125 )     (153 )

The projected benefit obligation, accumulated benefit obligation, and fair value of assets for plans with an accumulated benefit obligation in excess of plan assets were as follows (in thousands):
 
   
2008
   
2007
 
Projected benefit obligation
  $ 2,744     $ 4,157  
Fair value of Assets
    2,465       3,429  
Weighted-Average Assumptions Used to Determine Benefit Obligations as of December 31
               
Discount rate
    6.50 %     5.20 %
Rate of Compensation increase
    3.50 %     3.50 %

Germany Plan:
 
   
2008
   
2007
 
Change in benefit obligation:
           
Obligation at January 1
  $ 3,676     $ 3,366  
Service cost
    167       178  
Interest cost
    193       157  
Benefits paid
    (67 )     (54 )
Actuarial (gain)/loss
    (285 )     (346 )
Change due to exchange rate
    (347 )     375  
Obligation at December 31
  $ 3,337     $ 3,676  
Fair value of plan assets at December 31
  $     $  
Underfunded status at December 31
  $ 3,337     $ 3,676  

Amounts recognized in the balance sheet consist of (in thousands):
 
   
2008
   
2007
 
Other liabilities
  $ 3,337     $ 3,676  
Accumulated other comprehensive income
    113       (195 )

26

   
2008
   
2007
 
Weighted-Average Assumptions Used to Determine Benefit Obligations as of December 31
           
Discount rate
    6.25 %     5.25 %
Rate of Compensation increase
    3.00 %     1.75 %

The cash surrender value of life insurance policies for Germany Plan participants included in other assets in the consolidated balance sheets is approximately $1.3 and $1.1 million as of December 31, 2008 and 2007, respectively.
 
Other Foreign Plans Employees in Australia and Mexico are covered by various post employment arrangements consistent with local practices and regulations.  Such obligations are not significant and are included in the consolidated financial statements in other liabilities.
 
Other Domestic Plans As part of the acquisition of Blessings Corporation in 1998, the Company assumed two supplemental retirement plans covering certain former employees of Blessings Corporation.  The liability for these plans at December 31, 2008 and 2007 was approximately $1.7 million and $1.8 million, respectively, of which $0.2 million is in current liabilities at December 31, 2008 and 2007, and $1.5 million and $1.6 million in other liabilities at December 31, 2008 and 2007, respectively.  This liability was frozen at the time of the acquisition.  The amount of unrecognized actuarial losses for these plans included in accumulated other comprehensive income at December 31, 2008 and 2007 was $0.3 million and $0.3 million, respectively.
 
Accumulated Other Comprehensive Income The following summarizes the changes in net unrecognized pension benefit costs included in accumulated other comprehensive income as of December 31, 2008 and 2007.
 
   
2008
   
2007
 
Change in unrecognized pension benefit costs:
           
Net unrecognized actuarial losses at January 1
  $ (8,589 )   $ (9,361 )
Actuarial gains (losses) in current period
    (16,793 )     728  
Amortization of net actuarial losses
    74       89  
Changes due to exchange rates
    113       (45 )
Net unrecognized actuarial losses at December 31
    (25,195 )     (8,589 )
Net unrecognized prior service cost at January 1
    (571 )     (365 )
Prior service cost in current period
          (298 )
Amortization of prior service costs
    64       64  
Curtailment effects
    507       28  
Net unrecognized prior service cost at December 31
          (571 )
Net unrecognized pension benefit costs
  $ (25,195 )   $ (9,160 )

The actuarial loss included in accumulated other comprehensive income and expected to be recognized in net periodic pension cost during 2009 is $0.6 million.
 
10.  Redeemable Stock
 
Among the transactions effected pursuant to the Plan, as of July 18, 2006 the Company (i) extinguished its Series B Redeemable Preferred Stock, no par value (“Series B Preferred Stock”), (ii) issued 335,592 shares of Series AA Redeemable Preferred Stock, par value $.01 per share (“Series AA Preferred Stock”) and 100,003 shares of Common Stock, par value $.01 per share (“Common Stock”) and (iii) entered into a Stockholders Agreement dated July 18, 2006 (the “Stockholders’ Agreement”) with respect to the Common Stock and a Registration Rights Agreement dated July 18, 2006 (the “Registration Rights Agreement”) with respect to the Series AA Preferred Stock.  In addition, on July 18, 2006, the Company’s Deferred Cash Incentive Plan (the “Cash Plan”) and 2006 Restricted Stock Incentive Plan (the “Stock Plan”) became effective.
 
The Stockholders’ Agreement provides for certain restrictions on transfer of the Common Stock and requires that all transferees of Common Stock become a party to the Stockholders’ Agreement.  The Stockholders’
 

 
27

 

Agreement also grants to certain holders of Common Stock the right to purchase their pro rata share of any new equity securities issued by the Company, subject to exceptions for acquisitions, management equity and certain other transactions.  The Stockholders’ Agreement also contains “drag-along rights” that require all holders of Common Stock to participate in and vote in favor of certain sales of the Company approved by the Board of Directors and certain holders of Common Stock.
 
Common Stock In connection with the Plan, on July 18, 2006, the Company issued 100,003 shares of Common Stock.
 
Series AA Preferred Stock In connection with the Plan, on July 18, 2006, the Company issued approximately 335,600 shares of Series AA Preferred Stock.  Except for certain circumstances which require their consent, the holders of Series AA Preferred Stock do not have voting rights, but do have the right to elect 2 out of the 7 members of the Company’s Board of Directors.
 
Holders of shares of the Series AA Preferred Stock are entitled to receive, when, as and if declared by the Board of Directors, dividends at the rate of 13% per year on the Stated Value (as hereinafter defined) of each share of Series AA Preferred Stock.  Dividends on the Series AA Preferred Stock are cumulative from the date of issue, accrue, whether or not they have been declared, quarterly in arrears on March 31, June 30, September 30 and December 31 of each year.  The “Stated Value” of each share of Series AA Preferred Stock is equal to $1,000 per share plus accumulated and unpaid dividends for quarterly periods ending on or prior to the date of determination minus any distributions (other than dividends not otherwise added to the Stated Value) made with respect to such Series AA Preferred Stock.
 
The Company may not declare, pay or set aside for payment any dividends on the Common Stock unless it has paid or declared and set aside for payment full cumulative dividends on the shares of Series AA Preferred Stock.
 
Upon any voluntary or involuntary liquidation, dissolution or winding up of the Company, holders of Series AA Preferred Stock will be entitled to a liquidation preference over the holders of Common Stock equal to the Stated Value of each share of Series AA Preferred Stock plus accrued and unpaid dividends thereon.  The Series AA Preferred Stock is redeemable at the option of the Company at any time, in whole or in part, at an amount equal to the Stated Value thereof plus accrued and unpaid dividends thereon.  The Series AA Preferred Stock is convertible into the Company’s other equity securities.  If the Series AA Preferred Stock has not been redeemed or repurchased by July 18, 2011, the holders of at least 40% of the outstanding shares of Series AA Preferred Stock shall have the right to cause all of the outstanding class of Series AA Preferred Stock to be converted into a number of shares of Common Stock equal to 99.9% of the number of fully diluted shares of Common Stock after giving effect to such conversion (excluding shares, if any, of Common Stock issued to stockholders of the other party to a merger qualifying for the “Merger Exception” as defined in our Amended and Restated Certificate of Incorporation).
 
Series M Preferred Stock On February 20, 2007, the Company issued 8,000 shares of Series M Preferred Stock, par value $.01 per share (“Series M Preferred Stock”) to certain employees pursuant to the Company’s Stock Plan.  The Series M Preferred Stock, participates in the enterprise value of the Company upon a “liquidation event” or upon an 80% “redemption” of the shares of Series AA Preferred Stock or upon a public offering, to the extent the proceeds exceed $224.8 million.  A participant’s restricted Series M Preferred Stock vests monthly over a 36 month period beginning with the July 18, 2006 emergence from bankruptcy, or upon a liquidation event, redemption, or public offering; or upon certain terminations of employment within a limited period before an accelerated vesting event.
 
Upon receiving their awards in February 2007, participants purchased their shares of Series M Preferred Stock for $20 per share.  The shares were issued for an aggregate purchase price of $160,000.  At that time, the fair market value of the shares of Series M Preferred Stock (as determined by an appraisal by an independent appraisal firm), was $103 per share.  Each participant made an election under Section 83(b) of the Internal Revenue Code to pay tax at that time on the $83 difference between those amounts; and the Company paid a bonus of $138 per share (the tax-grossed-up amount of the $83 difference) to each participant to enable the participant to pay such taxes.  If a participant’s employment terminates, his restricted shares that are not vested are forfeited (that is, repurchased by the company for the $20 per share that the participant paid for it).  The Company may repurchase (other than from Mr. Bevis) restricted shares that were vested upon termination.  Repurchase is at fair market value as of the date of
 

 
28

 

termination if the repurchase occurs within 180 days of the termination of employment, otherwise at fair market value as of the date of the repurchase.  Fifty percent of the repurchase price may be paid on a deferred basis in certain circumstances.
 
Dividends on the Series M Preferred Stock are paid only under certain circumstances, including redemption of shares of Series AA Preferred Stock, described in the Certificate of Incorporation.  If those circumstances exist, dividends are required to be paid on the Series M Preferred Stock regardless of whether full cumulative dividends on the Series AA Preferred Stock have been paid or declared and set aside for payment.
 
Otherwise, upon a liquidation event or redemption of shares of Series AA Preferred Stock, the Series M Preferred Stock is redeemed for an amount equivalent to the participants’ share of the Stock Plan’s 8% share of the proceeds in excess of the $224.8 million hurdle amount (subject to certain adjustments).  Upon a public offering the Series M Preferred Stock is converted to common stock.
 
11.  Commitments and Contingencies
 
Environmental Contingencies The Company’s operations are subject to extensive environmental laws and regulations concerning emissions to the air, discharges to surface and subsurface waters, and the generation, handling, storage, transportation, treatment, and disposal of waste materials, as adopted by various governmental authorities in the jurisdictions in which it operates.  The Company makes every reasonable effort to remain in full compliance with existing governmental laws and regulations concerning the environment.
 
Litigation The Company is involved in ongoing litigation matters from time to time in the ordinary course of its business.  In the Company’s opinion, none of such litigation is material to its financial condition or results of operations.
 
On February 11, 2009, Pliant and certain of its subsidiaries filed voluntary petitions in the Bankruptcy Code seeking relief under Chapter 11 of the Bankruptcy Code.  The cases are being jointly administered under the caption “In re: Pliant Corporation, et al., Case No. 09-10443”.  Certain of Pliant’s subsidiaries with Canadian operations commenced ancillary proceedings in a Canadian court to recognize the Chapter 11 bankruptcy proceedings as “foreign proceedings.” The Company’s operations in Mexico, Germany, and Australia were not included in the Chapter 11 filing.  As a consequence of the Company’s commencement of these bankruptcy proceedings, substantially all pending claims and litigation against it in the United States and Canada were automatically stayed.
 
12.  Operating Segments
 
Operating segments are components of the Company’s business for which separate financial information is available that is evaluated regularly by its chief operating decision maker in deciding how to allocate resources and in assessing performance.  This information is reported on the basis that it is used internally for evaluating segment performance.
 
The Company has four operating segments; Specialty Films, which manufactures personal care, medical and agricultural films; Printed Products, which produces printed rollstock, bags and sheets used to package food and consumer goods; Industrial Films segment, which manufactures stretch film used to bundle, unitize and protect palletized loads during shipping and storage and PVC films used by supermarkets, delicatessens and restaurants to wrap meat, cheese and produce; Engineered Films segment, which manufactures film for sale to converters of flexible packaging and a variety of barrier and custom films for smaller niche flexible packaging and industrial markets.
 
The accounting policies of the operating segments are the same as those described in the summary of significant accounting policies.  Sales and transfers between our segments are eliminated in consolidation.  The Company evaluates the performance of its operating segments based on net sales (excluding intercompany sales) and segment profit.  The segment profit reflects income from continuing operations adjusted for interest expense, income taxes, depreciation, amortization, restructuring and other costs and other non-cash charges (principally the
 

 
29

 

impairment of goodwill, intangible assets and fixed assets).  The Company’s operating segments are managed separately with separate management teams, because each segment has differing products, customer requirements, technology and marketing strategies.
 
Segment profit and segment assets as of and for the years ended December 31, 2008, 2007 and 2006 are presented in the following table (in thousands).  Certain reclassifications have been made to the prior year amounts to be consistent with the 2008 presentation.
 
   
Specialty Films
   
Printed Products
   
Industrial Films
   
Engineered Films
   
Corporate/ Other
   
Total
 
2008
                                   
Net sales to customers
  $ 228,218     $ 226,212     $ 331,732     $ 336,807     $ 4,680     $ 1,127,649  
Intersegment sales
    9,338       9       3,332       27,786       (40,465 )      
Total net sales
    237,556       226,221       335,064       364,593       (35,785 )     1,127,649  
Depreciation and amortization
    9,776       10,805       6,935       12,757       4,533       44,806  
Interest expense
    72       3,229       563       1,679       88,080       93,623  
Segment profit (loss)
    15,914       12,391       21,307       20,640       (24,296 )     45,956  
Segment total assets
    108,264       128,548       92,317       144,359       58,992       532,480  
Capital expenditures
    3,615       10,107       1,487       10,245       1,687       27,141  
2007
                                               
Net sales to customers
  $ 205,693     $ 211,210     $ 317,110     $ 347,152     $ 15,759     $ 1,096,924  
Intersegment sales
    12,176       2,657       12,229       18,715       (45,777 )      
Total net sales
    217,869       213,867       329,339       365,867       (30,018 )     1,096,924  
Depreciation and amortization
    10,248       9,637       7,037       13,597       4,384       44,903  
Interest expense
    84       4,170       719       3,180       79,087       87,240  
Segment profit (loss)
    23,911       15,832       36,301       46,086       (25,535 )     96,595  
Segment total assets
    145,705       137,680       117,056       218,945       56,593       675,979  
Capital expenditures
    9,916       7,563       4,418       13,405       8,163       43,465  
2006
                                               
Net sales to customers
  $ 212,871     $ 230,953     $ 321,069     $ 385,729     $ 8,373     $ 1,158,995  
Intersegment sales
    11,282       3,103       16,485       14,448       (45,318 )      
Total net sales
    224,153       234,056       337,554       400,177       (36,945 )     1,158,995  
Depreciation and amortization
    9,306       9,599       6,917       11,196       3,612       40,630  
Interest expense
    16       5,341       412       1,815       72,344       79,928  
Segment profit (loss)
    28,145       20,834       31,799       51,482       (28,289 )     103,971  
Segment total assets
    150,483       140,624       107,634       216,845       62,171       677,757  
Capital expenditures
    13,656       8,475       4,953       7,024       6,413       40,521  

A reconciliation of the totals reported for the operating segments to the totals reported in the consolidated financial statements is as follows (in thousands):
 
   
2008
   
2007
   
2006
 
Profit or Loss
                 
Total segment profit
  $ 45,956     $ 96,595     $ 103,971  
Depreciation and amortization
    (44,806 )     (44,903 )     (40,630 )
Impairment of fixed assets
    (6,604 )           (280 )
Impairment of goodwill and intangible assets
    (75,066 )           (109,984 )
Reorganization costs
    (3,358 )     (2,154 )     (82,369 )
Restructuring and other costs
    (20,230 )     (9,949 )     641  
Interest expense
    (93,623 )     (87,240 )     (79,928 )
Gain on extinguishment of debt
          32,508       393,665  
Income (loss) from continuing operations before income taxes
  $ (197,731 )   $ (15,143 )   $ 185,086  
Assets
                       
Total assets for reportable segments
  $ 473,488     $ 619,386          
Other unallocated assets
    58,992       56,593          
Total consolidated assets
  $ 532,480     $ 675,979          


 
30

 

There were no sales to a single customer in 2008, 2007 or 2006 that was more than 10% of consolidated net sales.  Net sales and long-lived assets of our US and foreign operations are as follows:
   
2008
   
2007
   
2006
 
Net Sales
                 
United States
  $ 933,582     $ 897,111     $ 937,814  
Foreign countries(1)
    194,067       199,813       221,181  
Total
  $ 1,127,649     $ 1,096,924     $ 1,158,995  
Long-lived assets
                       
United States
    240,541       271,263          
Foreign countries
    29,531       40,493          
Total
  $ 270,072     $ 311,756          
Total Assets
                       
United States
    443,449       565,794          
Foreign countries
    89,031       110,185          
Total
  $ 532,480     $ 675,979          

 

(1)
Foreign countries include Australia, Canada, Germany and Mexico, none of which individually represents 10% of consolidated net sales or long-lived assets.
 
13.  Estimated Fair Value of Financial Instruments
 
The estimated fair value of a financial instrument is the amount at which the instrument could be exchanged in a current transaction between willing parties, other than in a forced or liquidation sale.  In the case of cash and cash equivalents, accounts receivable and accounts payable, the carrying amount is considered a reasonable estimate of fair value.  The fair value of fixed debt in 2008 and 2007 was obtained from market quotes.  Fair value estimates are made at a specific point in time.  Because no market exists for a significant portion of the Company’s financial instruments, fair value estimates are based on judgments regarding current economic conditions, risk characteristics of various financial instruments, interest rate levels, and other factors.  These estimates are subjective in nature and involve uncertainties and matters of judgment and therefore cannot be determined or relied on with any degree of certainty.  Changes in assumptions could significantly affect the estimates.
 
Below is a summary of the Company’s financial instruments’ carrying amounts and estimated fair values as of December 31, (in thousands):
 
   
2008
   
2007
 
   
Carrying Amount
   
Estimated Fair Value
   
Carrying Amount
   
Estimated Fair Value
 
Financial assets:
                       
Cash and cash equivalents
  $ 28,485     $ 28,485     $ 7,258     $ 7,258  
Accounts receivable
  $ 114,325     $ 114,325     $ 124,336     $ 124,336  
Total financial assets
  $ 142,810     $ 142,810     $ 131,594     $ 131,594  
Financial liabilities:
                               
Floating rate debt
  $ 173,579     $ 173,579     $ 118,579     $ 118,579  
Fixed rate debt
    684,302       221,555       633,988       597,805  
Accounts payable
    61,688       61,688       93,178       93,178  
Total financial liabilities
  $ 919,569     $ 456,822     $ 845,745     $ 809,562  


 
31

 

14.  Accumulated Other Comprehensive Income/(Loss)
The components of accumulated other comprehensive income/(loss) as of December 31, were as follows (in thousands):
 
   
2008
   
2007
 
Net unrecognized pension benefit costs, net of taxes of $0 and $0
  $ (25,195 )   $ (9,160 )
Foreign currency translation adjustments
    (15,859 )     (3,318 )
Accumulated other comprehensive income/(loss)
  $ (41,054 )   $ (12,478 )

15.  Condensed Consolidating Financial Statements
 
The following condensed consolidating financial statements present, in separate columns, financial information for (i) Pliant (on a parent only basis) with its investment in its subsidiaries recorded under the equity method, (ii) guarantor subsidiaries (as specified in the Indenture dated as of May 30, 2003, as amended (the “2003 Indenture”) relating to the 2003 Notes, the First Supplemental Indenture with respect to the Amended and Restated Indenture relating to the 2004 Notes and the Amended 2004 Notes and the 2007 Notes Indenture relating to the 2007 Notes (the 2003 Indenture, the Amended and Restated Indenture, as amended by the First Supplemental Indenture, and the 2007 Notes Indenture, collectively, the “Indentures”) on a combined basis, with any investments in non-guarantor subsidiaries specified in the Indentures recorded under the equity method, (iii) direct and indirect non-guarantor subsidiaries on a combined basis, (iv) the eliminations necessary to arrive at the information for Pliant and its subsidiaries on a consolidated basis, and (v) Pliant on a consolidated basis, in each case as of December 31, 2008 and 2007 and for the years ended December 31, 2008, 2007 and 2006.  The 2003 Notes, the 2004 Notes, the Amended 2004 Notes and the 2007 Notes are fully and unconditionally guaranteed on a joint and several basis by each guarantor subsidiary and each guarantor subsidiary is 100% owned, directly or indirectly, by Pliant, except that the 2003 Notes are not guaranteed by Uniplast Industries Co. and the Amended 2004 Notes are not guaranteed by Pliant Solutions Corporation (“Pliant Solutions”).  Substantially all of the assets of Pliant Solutions were sold on September 30, 2004, the remainder disposed prior to December 31, 2005 and Pliant Solutions dissolved as of December 27, 2007.  There are no contractual restrictions limiting transfers of cash from guarantor and non-guarantor subsidiaries to Pliant.  The condensed consolidating financial statements are presented herein, rather than separate financial statements for each of the guarantor subsidiaries, because management believes that separate financial statements relating to the guarantor subsidiaries are not material to investors.
 

 
32

 

Condensed Consolidating Balance Sheet
As of December 31, 2008 (In Thousands)
   
Pliant Corporation Parent Only
   
Combined Guarantors
   
Combined Non-Guarantors
   
Eliminations
   
Consolidated Pliant Corporation
 
ASSETS
                             
Current assets:
                             
Cash and cash equivalents
  $ 23,996     $ 924     $ 3,565     $     $ 28,485  
Receivables
    88,428       4,130       24,551             117,109  
Inventories
    66,065       2,301       11,557             79,923  
Prepaid expenses and other
    2,951       378       2,561             5,890  
Income taxes receivable
    (228 )     359       591             722  
Deferred income taxes
    10,690       14       1             10,705  
Total current assets
    191,902       8,106       42,826             242,834  
Plant and equipment, net
    240,541       6,505       23,026             270,072  
Goodwill
    1,118             1,304             2,422  
Intangible assets, net
    475       3,394                   3,869  
Investment in subsidiaries
    (22,237 )                 22,237        
Other assets
    9,416             3,867             13,283  
Total assets
  $ 421,215     $ 18,005     $ 71,023     $ 22,237     $ 532,480  
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
                                       
Current liabilities:
                                       
Current portion of long-term debt and debt in default
  $ 815,631     $ 16,700     $ 25,550     $     $ 857,881  
Trade accounts payable
    48,930       2,212       10,546             61,688  
Accrued liabilities
    52,981       (291 )     3,047             55,737  
Due to (from) affiliates
    (47,344 )     60,638       (13,294 )            
Total current liabilities
    870,198       79,259       25,849             975,306  
Long-term debt, net of current portion
                             
Other liabilities
    25,788       657       5,810             32,255  
Deferred income taxes
    38,943       14       (324 )           38,633  
Total liabilities
    934,929       79,930       31,335             1,046,194  
Stockholders’ (deficit):
                                       
Preferred Stock
    302,424                         302,424  
Common stock
    1             11,916       (11,916 )     1  
Paid in capital
    155,341       14,020       78,144       (92,164 )     155,341  
Retained earnings (deficit)
    (930,426 )     (79,049 )     (36,688 )     115,737       (930,426 )
Accumulated other comprehensive loss
    (41,054 )     3,104       (13,684 )     10,580       (41,054 )
Total stockholders’ (deficit)
    (513,714 )     (61,925 )     39,688       22,237       (513,714 )
Total liabilities and stockholders’ (deficit)
  $ 421,215     $ 18,005     $ 71,023     $ 22,237     $ 532,480  


 
33

 

Condensed Consolidating Statement of Operations
For the Year Ended December 31, 2008 (In Thousands)
   
Pliant Corporation Parent Only
   
Combined Guarantors
   
Combined Non-Guarantors
   
Eliminations
   
Consolidated Pliant Corporation
 
Net sales :
  $ 974,062     $ 40,829     $ 153,238     $ (40,480 )   $ 1,127,649  
Cost of sales
    911,636       41,186       140,086       (40,480 )     1,052,428  
Gross profit
    62,426       (357 )     13,152             75,221  
Total operating expenses
    151,393       19,833       8,253             179,479  
Operating income (loss)
    (88,967 )     (20,190 )     4,899               (104,258 )
Interest expense
    (89,898 )     (422 )     (3,303 )           (93,623 )
Equity in earnings of subsidiaries
    (20,358 )                 20,358        
Other income (expense), net
    4,959       (1,462 )     (3,347 )           150  
Income (loss) from continuing operations before income taxes
    (192,264 )     (22,074 )     (1,751 )     20,358       (197,731 )
Income tax (benefit) expense
    22,930       (1,466 )     (2,001 )           19,463  
Net income (loss)
  $ (217,194 )   $ (20,608 )   $ 250     $ 20,358     $ (217,194 )



 
34

 

Condensed Consolidating Statement of Cash Flows
 
For the Year Ended December 31, 2008 (In Thousands)
 
 
Pliant Corporation Parent Only
Combined Guarantors
Combined Non-Guarantors
Eliminations
Consolidated Pliant Corporation
 
Cash flows from operating activities:
$(15,381)
$(1,751)
$        746
$          —
$(16,386)
Cash flows from investing activities:
         
Capital expenditures for plant and equipment
(25,744)
(944)
(453)
(27,141)
Asset transfers
995
(27)
(968)
Proceeds from sale of assets
2,959
2,959
Net cash provided by (used in) investing activities
(21,790)
(971)
(1,421)
(24,182)
Cash flows from financing activities:
         
Payment of capitalized fees
(1,431)
(1,431)
Borrowing under revolver
50,000
5,000
55,000
Loans (to)/from affiliates
5,000
(5,000)
Borrowings/(Payments) of capital lease obligations
9,863
(53)
9,810
Net cash provided by financing activities
63,432
(53)
63,379
Effect of exchange rate changes on cash and cash equivalents
(2,272)
37
651
(1,584)
Net (decrease)/increase in cash and cash equivalents
23,989
(2,685)
(77)
21,227
Cash and cash equivalents at beginning of the year
7
3,609
3,642
7,258
Cash and cash equivalents at end of the year
$   23,996
$        924
$     3,565
$          —
$   28,485

 
35

 

Condensed Consolidating Balance Sheet
 
As of December 31, 2007 (In Thousands)
 
   
Pliant Corporation Parent Only
   
Combined Guarantors
   
Combined Non-Guarantors
   
Eliminations
   
Consolidated Pliant Corporation
 
ASSETS
                             
Current assets:
                             
Cash and cash equivalents
  $ 7     $ 3,609     $ 3,642     $     $ 7,258  
Receivables
    97,400       5,216       24,974             127,590  
Inventories
    93,152       3,407       11,799             108,358  
Prepaid expenses and other
    2,296       670       3,303             6,269  
Income taxes receivable
    (295 )     1,093       1,086             1,844  
Deferred income taxes
    9,156       9       (20 )           9,145  
Total current assets
    201,716       14,004       44,784             260,504  
Plant and equipment, net
    271,263       8,885       31,608             311,756  
Goodwill
    57,777       13,153       1,597             72,527  
Intangible assets, net
    1,470       9,611                   11,081  
Investment in subsidiaries
    (23,719 )                 23,719        
Other assets
    15,377             4,734             20,111  
Total assets
  $ 523,884     $ 45,653     $ 82,723     $ 23,719     $ 675,979  
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
                                       
Current liabilities:
                                       
Current portion of long-term debt
  $ 987     $     $ 115     $     $ 1,102  
Trade accounts payable
    78,846       2,771       11,561             93,178  
Accrued liabilities
    53,072       657       3,681             57,410  
Due to (from) affiliates
    (83,364 )     65,741       17,623              
Total current liabilities
    49,541       69,169       32,980             151,690  
Long-term debt, net of current portion
    713,367       16,700       21,398             751,465  
Other liabilities
    14,614       1,296       6,695             22,605  
Deferred income taxes
    14,306       973       2,884             18,163  
Total liabilities
    791,828       88,138       63,957             943,923  
Stockholders’ (deficit):
                                       
Preferred Stock
    247,355                         247,355  
Common stock
    1             11,916       (11,916 )     1  
Paid in capital
    155,341       14,020       43,822       (57,842 )     155,341  
Retained earnings (deficit)
    (658,163 )     (58,440 )     (34,662 )     93,102       (658,163 )
Accumulated other comprehensive loss
    (12,478 )     1,935       (2,310 )     375       (12,478 )
Total stockholders’ (deficit)
    (267,944 )     (42,485 )     18,766       23,719       (267,944 )
Total liabilities and stockholders’ (deficit)
  $ 523,884     $ 45,653     $ 82,723     $ 23,719     $ 675,979  

 
36

 

Condensed Consolidating Statement of Operations
 
For the Year Ended December 31, 2007 (In Thousands)
 
 
Pliant Corporation Parent Only
Combined Guarantors
Combined Non-Guarantors
Eliminations
Consolidated Pliant Corporation
 
Net sales
$942,999
$   55,526
$144,286
$(45,887)
$1,096,924
Cost of sales
831,099
52,572
130,705
(45,887)
968,489
Gross profit
111,900
2,954
13,581
128,435
Total operating expenses
72,208
8,910
8,081
89,199
Operating income
39,692
(5,956)
5,500
39,236
Interest expense
(81,979)
(583)
(4,678)
(87,240)
Gain on extinguishment of debt
32,508
32,508
Equity in earnings of subsidiaries
(10,764)
10,764
Other income (expense), net
6,199
(2,971)
(2,875)
353
Income (loss) from continuing operations before income taxes
(14,344)
(9,510)
(2,053)
10,764
(15,143)
Income tax (benefit) expense
(2,860)
(2,658)
1,859
(3,659)
Income (loss) from continuing Operations
(11,484)
(6,852)
(3,912)
10,764
(11,484)
Loss from discontinued operations
Net income (loss)
$(11,484)
$(6,852)
$(3,912)
$   10,764
$(11,484)
 
 

 
37

 

Condensed Consolidating Statement of Cash Flows
 
For the Year Ended December 31, 2007 (In Thousands)
 
   
Pliant Corporation Parent Only
   
Combined Guarantors
   
Combined Non-Guarantors
 
Eliminations
Consolidated Pliant Corporation
                       
Cash flows from continuing operating activities:
  $ 40,759     $ 655     $ 2,363   $ $ 43,777  
Cash flows from continuing investing activities:
                                 
Capital expenditures for plant and equipment
    (38,141 )     (3,163 )     (2,161 )     (43,465 )
Net fixed asset transfers
    (6,758 )     6,949       (191 )      
Proceeds from sale of assets
          229             229  
Net cash used in investing activities
    (44,899 )     4,015       (2,352 )     (43,236 )
Cash flows from continuing financing activities:
                                 
Payment of financing fees
    (2,352 )                 (2,352 )
Proceeds from issuance of preferred stock
    157                   157  
Proceeds from issuance of senior subordinated debt
    24,000                   24,000  
Repayment of senior subordinated debt
    (22,593 )                 (22,593 )
Loans (to)/from affiliates
    10,000             (10,000 )      
Borrowing (Repayments) under revolver
    (5,000 )           10,000       5,000  
Payments of capital lease obligations, net
    (753 )           (81 )     (834 )
Net cash provided by (used) in continuing financing activities
    3,459             (81 )     3,378  
Effect of exchange rate changes on cash and cash equivalents
    681       (2,066 )     525       (860 )
Net (decrease)/increase in cash and cash equivalents
          2,604       455       3,059  
Cash and cash equivalents at beginning of the year
    7       1,005       3,187       4,199  
Cash and cash equivalents at end of the year
  $ 7     $ 3,609     $ 3,642   $ $ 7,258  


 
38

 

Condensed Consolidating Statement of Operations
 
For the Year Ended December 31, 2006 (In Thousands)
 
 
Pliant Corporation Parent Only
Combined Guarantors
Combined Non-Guarantors
Eliminations
Consolidated Pliant Corporation
Net sales
$983,335
$75,157
$146,024
$(45,521)
$1,158,995
 
Cost of sales
861,272
69,604
132,416
(45,521)
1,017,771
 
Gross profit
122,063
5,553
13,608
141,224
 
Total operating expenses
261,700
3,036
7,281
272,017
 
Operating income (loss)
(139,637)
2,517
6,327
(130,793)
 
Interest expense
(72,594)
(1,783)
(5,551)
(79,928)
 
Gain on extinguishment of debt
393,665
393,665
 
Equity in earnings of subsidiaries
(5,105)
5,105
 
Other income (expense), net
7,973
(3,612)
(2,219)
2,142
 
Income (loss) from continuing operations before income taxes
184,302
(2,878)
(1,443)
5,105
185,086
 
Income tax (benefit) expense
(775)
(80)
864
9
 
Income (loss) from continuing operations
185,077
(2,798)
(2,307)
5,105
185,077
 
Loss from discontinued operations
 
Net income (loss)
$185,077
$(2,798)
$(2,307)
$    5,105
$185,077
 

 
39

 

Condensed Consolidating Statement of Cash Flows
 
For the Year Ended December 31, 2006 (In Thousands)
 
   
Pliant Corporation Parent Only
   
Combined Guarantors
   
Combined Non-Guarantors
   
Eliminations
   
Consolidated Pliant Corporation
 
Cash flows from continuing operating activities:
  $ 58,463     $ 2,290     $ (1,186 )   $     $ 59,567  
Cash flows from continuing investing activities:
                                       
Capital expenditures for plant and equipment
    (36,133 )     (2,208 )     (2,180 )           (40,521 )
Net fixed asset transfers
    1,037       (866 )     (171 )            
Proceeds from sale of assets
    2,655             22             2,677  
Net cash used in investing activities
    (32,441 )     (3,074 )     (2,329 )           (37,844 )
Cash flows from continuing financing activities:
                                       
Payment of financing fees
    (8,799 )                       (8,799 )
Repurchase of preferred stock
    (76 )                       (76 )
Repayments of DIP revolver due to refinancing
    (91,524 )     (39,400 )                 (130,924 )
Loans to/from affiliates
    (16,321 )     22,700       (6,379 )            
Borrowing under revolver
    89,500       16,700       7,379             113,579  
Payments of capital lease obligations, net
    (1,395 )           (243 )           (1,638 )
Net cash provided by (used) in continuing financing activities
    (28,615 )           757             (27,858 )
Cash used in discontinued operations
                             
Effect of exchange rate changes on cash and cash equivalents
    (2,259 )     636       (845 )           (2,468 )
Net (decrease)/increase in cash and cash equivalents
    (4,852 )     (148 )     (3,603 )           (8,603 )
Cash and cash equivalents at beginning of the year
    4,859       1,153       6,790             12,802  
Cash and cash equivalents at end of the year
  $ 7     $ 1,005     $ 3,187     $     $ 4,199  

 
16.  OTHER INCOME (EXPENSE)
 
Other income for the year ended December 31, 2008 and 2007 included $0.1 million and $0.3 million, respectively, of interest income and other less significant items.  Other income for the year ended December 31, 2006 includes a gain of $1.9 million on the sale of remaining real estate in the Company’s Merced, California facility and $0.3 million of other less significant items.
 
17.  REORGANIZATION
 
On January 3, 2006, Pliant and ten subsidiaries filed voluntary petitions in the Bankruptcy Court seeking relief under the Bankruptcy Code.  Three of the Company’s subsidiaries with Canadian operations commenced ancillary proceedings in a Canadian court to recognize the Chapter 11 bankruptcy proceedings as “foreign proceedings.” The Company’s operations in Mexico, Germany, and Australia were not included in the Chapter 11 filing.
 
On June 19, 2006, the Company filed with the Bankruptcy Court the Plan which was approved by the Bankruptcy Court on June 23, 2006.  On July 18, 2006, the Company consummated its reorganization through a series of transactions contemplated in the Plan and filed with the Bankruptcy Court a notice announcing the effectiveness of the Plan.
 
On July 18, 2006, pursuant to the Plan, the Company changed its state of incorporation from Utah to Delaware; issued (i) an aggregate principal amount of $34.97 million of 2006 Notes, (ii) 335,592 shares of Series AA Preferred Stock, and (iii) 100,003 shares of Common Stock in exchange for (A) all of its 2000/2002 Notes, (B) all of its Series A Cumulative Exchangeable Redeemable Preferred Stock, no par value (the “Series A Preferred Stock”), (C) all of its Old Common Stock and (D) warrants to purchase its Old Common Stock; made cash payments to the applicable trustee of (A) $3.2 million for further distribution to the holders of the 2000/2002 Notes and (B)
 

 
40

 

$18.53 million ($4 million of which was a consent fee and the balance of which was the missed March 1, 2006 interest payment and the interest owed on that interest payment) for further distribution to the holders of its 2003 Notes and reinstated the 2003 Notes; reinstated its 2004 Notes and its Amended 2004 Notes and increased the interest rate on the 2004 Notes and the Amended 2004 Notes by .225%; entered into Revolving Credit Facilities to replace the Amended and Restated Credit Agreement and DIP Credit Facility; and entered into the Stockholders’ Agreement with respect to the Common Stock and the Registration Rights Agreement with respect to the Series AA Preferred Stock.
 
As referenced above, the Company completed a debt for equity exchange whereby 100% of its outstanding $320 million of 2000/2002 Notes and $24.3 million in accrued interest were exchanged for 265,123 shares or 79% of its new Series AA Preferred Stock, approximately 30,000 shares or 30% of its Common Stock, $3.2 million in cash consideration and approximately $35 million in 2006 Notes.  Pursuant to SFAS 15, Accounting by Debtors and Creditors for Troubled Debt Restructuring, these $35 million of 2006 Notes were recorded at aggregate principal plus interest to maturity of $20.1 million or a total of $55.1 million.  In addition, 100% of the $298.0 million of shares subject to mandatory redemption, including the Company’s Series A Preferred Stock were also exchanged for shares of its new Series AA Preferred Stock and shares of its Common Stock.  The fair market value of equity received in connection with these exchanges was approximately $182.3 million.  Taking into account the $3.2 million of cash consideration bondholders received and collectability reserves of $4.9 million established in connection with outstanding stockholders’ notes receivable, this resulted in a gain on extinguishment of debt of $393.7 million on a combined exchange of $642.3 million of debt and accrued interest.
 
On July 18, 2006, the Company entered into the Stockholders Agreement that is binding on all parties receiving shares of Common Stock, pursuant to the terms of the Plan.  The Stockholders’ Agreement provides for certain restrictions on transfer of the Common Stock and requires that all transferees of Common Stock become a party to the Stockholders’ Agreement.  The Stockholders’ Agreement also grants to certain holders of Common Stock the right to purchase their pro rata share of any new equity securities issued by the Company, subject to exceptions for acquisitions, management equity and certain other transactions.  The Stockholders’ Agreement contains “drag-along rights” that require all holders of Common Stock to participate in and vote in favor of certain sales of the Company approved by the Board of Directors and certain holders of Common Stock.  It further provides that the 5 (out of a total of 7) members of the Board of Directors to be elected by the holders of Common Stock will consist of the Chief Executive Officer of the Company and 4 members appointed by the holders of a majority of the Common Stock held by persons defined as “permitted holders” under the indentures for the 2003 Notes, 2004 Notes and Amended 2004 Notes.  Finally, the Stockholders’ Agreement provides that certain holders of Common Stock will have demand registration rights after July 18, 2009 and additional demand and piggyback registration rights following an initial public offering of the Common Stock.
 
On July 18, 2006, the Company also entered into the Registration Rights Agreement that is binding on all parties receiving shares of Series AA Preferred Stock, pursuant to the terms of the Plan.  The Registration Rights Agreement requires the Company to take all actions reasonably required to permit the Series AA Preferred Stock to be quoted on the NASDAQ OTC Bulletin Board as soon as practicable.
 
The Company adopted the Stock Plan on July 18, 2006, which provides for the issuance to the Chief Executive Officer and other officers of the Company of Series M Preferred Stock that, when combined with awards under the Cash Plan, will entitle such officers to a maximum of 8% of the equity value of the Company, in the aggregate.  Participants in the Stock Plan and Cash Plan will only receive distributions upon the occurrence of certain extraordinary corporate transactions, such as a sale of all or substantially all of the Company’s assets or a change in control of the Company.  The Stock Plan and Cash Plan will be administered by the Company’s Board or a committee composed of non-employee directors.
 
On February 20, 2007, the Company issued 8,000 shares of Series M Preferred Stock to certain employees pursuant to the Stock Plan.  Upon receiving their awards in February 2007, participants purchased their shares of Series M Preferred Stock for $20 per share.  The shares were issued for an aggregate purchase price of $160,000.  At that time, the fair market value of the shares of Series M Preferred Stock (as determined by an appraisal by an independent appraisal firm), was $103 per share.  Each participant made an election under Section 83(b) of the Internal Revenue Code to pay tax at that time on the $83 difference between those amounts; and the Company paid a
 

 
41

 

bonus of approximately $138 per share (the tax-grossed-up amount of the $83 difference) to each participant to enable the participant to pay such taxes.
 
In addition, the Company recognized the fair market of $103 per share, less par value of $.01 per share, as additional paid in capital of approximately $824,000 and included the cost of the tax-gross-up of $437,000 and the difference between fair market value and purchase price of $664,000 in reorganization and other costs in the accompanying condensed consolidated statement of operations.
 
On April 17, 2007 we awarded certain participants rights to purchase an additional 220 shares of Series M Preferred Stock, also for $20 per share, after re-purchasing those additional shares from a former named executive officer.
 
The Company incurred professional fees and other expenses directly associated with the bankruptcy proceedings.  In addition, the Company has made certain adjustments to the carrying values of certain pre-petition assets and liabilities.  Such costs and adjustments are classified as reorganization costs in the accompanying consolidated statements of operations and consist of the following (in thousands):
 

   
2008
   
2007
   
2006
 
                   
Debt subject to compromise:
                 
Write-off of unamortized original issuance, discount, net
  $     $     $ 5,862  
Write-off of unamortized capitalized financing fees
                15,777  
 
                21,639  
Mandatorily Redeemable Preferred Stock
                       
Write-off of unamortized original issuance discount
                24,597  
                         
Write-off of capitalized financing fees on the DIP Credit Facility
                1,475  
                         
Bondholders’ consent fee
                4,000  
                         
Emergence Bonus Plan
                1,782  
                         
Professional fees(1)
    3,358       1,053       28,876  
                         
Reorganization costs
  $ 3,358     $ 1,053     $ 82,369  
 (1)
The professional fees and other costs in 2008 include $1,815 associated with our 2006 Chapter 11 filings and $1,543 associated with our 2009 Chapter 11 filings discussed in further detail in footnote 18 Subsequent Events.
 
18.  SUBSEQUENT EVENTS
 
Chapter 11 Bankruptcy Filings
 
On February 10, 2009, in anticipation of the filing of the Chapter 11 Petitions, the Company entered into a Restructuring and Lockup Agreement (the “Lockup Agreement”) with the holders of more than 66 2/3% in principal amount of its Amended 2004 Notes and 2004 Notes, in the aggregate, pursuant to which such holders agreed, subject to the terms and conditions contained in the Lockup Agreement, to support the Company’s proposed financial restructuring described in the plan of reorganization (the “2009 Plan”).  Under the terms of the 2009 Plan, the holders of the Company’s Amended 2004 Notes and 2004 Notes will exchange their Notes for 100% of the reorganized Company’s common stock (subject to dilution by equity issued upon the exercise of warrants and equity that may be granted pursuant to a management incentive plan).  The Plan also provides that, to the extent classes containing the Company’s 2003 Notes, 2007 Notes and general unsecured claims vote to accept the Plan, the holders of claims in such classes will receive a pro rata distribution of new warrants to be issued pursuant to the Plan.  Completion of the proposed financial restructuring described in the Plan is subject to a number of conditions, including Bankruptcy Court approval of the Plan.
 

 
42

 

On February 11, 2009, the Company and certain of its subsidiaries (collectively, the “Debtors”), filed Chapter 11 Petitions for relief under chapter 11 of the Bankruptcy Code in the Bankruptcy Court and the Company’s Canadian subsidiaries and one U.S. subsidiary filed an application commencing the CCAA Proceedings.  The Chapter 11 Petitions are being jointly administered under the caption “In re Pliant Corporation, et. al.” Case No. 09-10443.  The CCAA Proceedings are being administered under the caption “In the matter of Pliant Corporation of Canada Ltd., Pliant Packaging of Canada, LLC and Uniplast Industries Co. (Ontario S.C.J. Court File No. 09-LL-8007)”.  The Debtors will continue to operate their businesses as “debtors-in-possession” under the jurisdiction of the Bankruptcy Court and in accordance with applicable provisions of the Bankruptcy Code and the orders of the Bankruptcy Court.  Pliant’s subsidiaries in Australia, Germany and Mexico were not included in the filings and will continue their business operations without supervision from the Bankruptcy Court and will not be subject to the chapter 11 requirements of the Bankruptcy Code.
 
The filing of the Chapter 11 Petitions constitutes or may constitute an event of default or otherwise triggers or may trigger repayment obligations under the express terms of certain instruments and agreements relating to direct financial obligations of the Debtors (the “Debt Documents”).  In addition, various interest and/or principal payments may become due under the Debt Documents during the pendency of the proceedings in the Bankruptcy Court or the CCAA Proceedings, and payments under the Debt Documents will not be made unless otherwise ordered by the Bankruptcy Court or the Canadian Court.  As a result of such events of default or triggering events, all obligations under the Debt Documents would, by the terms of the Debt Documents, have or may become due and payable.  The Debtors believe that any efforts to enforce such payment obligations against the Debtors under the Debt Documents are stayed as a result of the filing of the Chapter 11 Petitions in the Bankruptcy Court.  The material Debt Documents are as follows:
 
 
·
The Amended and Restated Indenture, dated as of February 17, 2004 (as amended and restated as of May 6, 2005, and supplemented as of July 18, 2006) pursuant to which the Company issued (a) its Amended 2004 Notes and (b) 2004 Notes (collectively, the “First Lien Notes”).  The aggregate principal amount of First Lien Notes outstanding at February 10, 2009 was approximately $393.6 million.
 
 
·
Indenture, dated as of May 30, 2003, pursuant to which the Company issued its 2003 Notes the (the “Second Lien Notes”).  The aggregate principal amount of Second Lien Notes outstanding at February 10, 2009 was approximately $250.0 million.
 
 
·
Indenture, dated as of June 14, 2007, pursuant to which the Company issued its 2007 (the “Subordinated Notes”).  The aggregate principal amount of Subordinated Notes outstanding as of February 10, 2009 was approximately $24.0 million.
 
 
·
Working Capital Credit Agreement, dated as of January 18, 2006.  The aggregate principal amount outstanding under the Working Capital Credit Agreement as of February 10, 2009 was approximately $158.2 million exclusive of letters of credit, and approximately $16.0 million of this amount is attributable to certain foreign subsidiaries of the Company that are not Debtors.
 
 
·
Fixed Asset Credit Agreement, the aggregate principal amount outstanding under the Fixed Asset Credit Agreement as of February 10, 2009 was approximately $3.1 million.
 
Debtor-In-Possession (“DIP”) Financing
 
On February 13, 2009, the Bankruptcy Court entered an order (the “Interim Order”) granting interim approval of a Secured Super-Priority Debtor-In-Possession Multiple Draw Term Loan Agreement (the “DIP Credit Agreement”) with The Bank of New York Mellon, as administrative agent, and the Lenders from time to time party thereto, as well as other documents relating thereto.  The Company’s Canadian subsidiaries received similar relief under the CCAA.  Also on February 13, 2009 (the “Closing Date”), the Debtors entered into the DIP Credit Agreement.  On March 20, 2009, the Bankruptcy Court granted final approval of the DIP Credit Agreement.
 

 
43

 

The DIP Credit Agreement provides for borrowings up to an aggregate committed amount of $75,000,000, consisting of (i) an initial $25,000,000 term loan borrowing on the Closing Date, (ii) up to three additional term loan borrowings after the Closing Date in an aggregate amount not to exceed $25,000,000, and (iii) subject to the satisfaction of certain conditions, one additional $25,000,000 term loan borrowing for the purpose of paying debt of foreign subsidiaries (the borrowing described in this clause (iii), the “Debt Repayment Borrowing”).  The outstanding principal amount of the loans under the DIP Credit Agreement, plus interest accrued and unpaid thereon, will be due and payable in full at maturity, which is, subject to an earlier maturity date under certain circumstances, no later than the nine-month anniversary of the Closing Date (subject to a one-month extension if a plan of reorganization is confirmed by the Bankruptcy Court and recognized by the Canadian Court).
 
Borrowings under the DIP Credit Agreement are guaranteed by the Debtors, and are secured by (i) first priority liens in certain presently owned and hereafter acquired assets of the Debtors not subject to a lien in and security interest on the date of the Chapter 11 Petitions, (ii) junior liens in all property of the Debtors that is subject to a lien in or security interest on the date of the Chapter 11 Petitions (other than priming liens described in the next sentence) and (iii) first priority senior priming liens in all property of the Debtors that is subject to a lien in or security interest on the date of the Chapter 11 Petitions securing the Pre-Petition Secured Facilities and the Second Lien Notes (other than the liens of the Prepetition Working Capital Agent and Prepetition Working Capital Lenders in the Prepetition Working Capital First Priority Collateral, the Postpetition Working Capital First Priority Collateral, and the liens of the Fixed Asset Agent and the Fixed Asset Lenders under the Prepetition Fixed Asset Credit Agreement), in each case subject to certain permitted liens.  Subject to certain exceptions, the DIP Credit Agreement requires certain mandatory prepayments of borrowings from the net proceeds of certain asset dispositions, casualty or condemnation payments and equity or debt issuances.  In addition, the DIP Loan Agreement requires a mandatory prepayment of any proceeds of the Debt Repayment Borrowing not used to pay down pre-petition debt as set forth in the DIP Loan Agreement.
 
The DIP Credit Agreement includes affirmative, negative and financial covenants that impose substantial restrictions on the financial and business operations of the Company and certain of its subsidiaries, including their ability to incur or secure debt, make investments, sell assets, pay dividends or make acquisitions.  The DIP Credit Agreement contains events of default customary for debtor-in-possession financings of this type.
 
Reorganization Process
 
The Bankruptcy Courts have approved payment of certain of the Company’s pre-petition obligations, including employee wages, salaries and benefits, and the payment of certain vendors and other providers and other business-related payments necessary to maintain the operation of the Company’s business.  The Bankruptcy Code authorizes the Company to pay vendors and other service providers in the ordinary course for goods and services received after the filing of the Chapter 11 Petitions and Canadian Petitions.  The Company has retained legal and financial professionals to advise it on the bankruptcy proceedings.  From time to time, the Company may seek the Bankruptcy Court’s approval for the retention of additional professionals.
 
Immediately after filing the Chapter 11 Petition and Canadian Petition, the Company began notifying all known current or potential creditors of the bankruptcy filings.  Subject to certain exceptions under the Bankruptcy Code and the CCAA, the Company’s bankruptcy filings automatically enjoined, or stayed, the continuation of any judicial or administrative proceedings or other actions against the Company or our property to recover, collect or secure a claim arising prior to the filing of the Chapter 11 Petition and Canadian Petition.  Thus, for example, most creditor actions to obtain possession of property from the Company, or to create, perfect or enforce any lien against its property, or to collect on monies owed or otherwise exercise rights or remedies with respect to a pre-petition claim are enjoined unless and until the Bankruptcy Court or the Canadian Court, as applicable, lifts the automatic stay.
 
As required by the Bankruptcy Code, the United States Trustee for the District of Delaware appointed an official committee of unsecured creditors (the “Creditors’ Committee”).  The Creditors’ Committee and its legal representatives have a right to be heard on all matters that come before the Bankruptcy Court with respect to the Company.  A monitor has been appointed by the Canadian Court with respect to proceedings before the Canadian Court.
 

 
44

 

Under Section 365 and other relevant sections of the Bankruptcy Code, the Company may assume, assume and assign, or reject certain executory contracts and unexpired leases, including leases of real property and equipment, subject to the approval of the Bankruptcy Court and certain other conditions.  Any description of an executory contract or unexpired lease in this report, including where applicable our express termination rights or a quantification of our obligations, must be read in conjunction with, and is qualified by, any overriding rejection rights we have under Section 365 of the Bankruptcy Code.
 
In order to successfully exit chapter 11, the Company will need to propose and obtain confirmation by the Bankruptcy Court and the Canadian Court of a plan of reorganization that satisfies the requirements of the Bankruptcy Code and the CCAA.  A plan of reorganization would resolve the Company’s pre-petition obligations, set forth the revised capital structure of the newly reorganized entity and provide for corporate governance subsequent to the Company’s exit from bankruptcy.
 
The Company has the exclusive right for 120 days after the filing of the Chapter 11 Petition to file a plan of reorganization.  The Company will likely file one or more motions to request extensions of this exclusivity period, which are routinely granted up to 18 months in bankruptcy cases of this size and complexity.  If the Company’s exclusivity period lapsed, any party in interest would be able to file a plan of reorganization.  In addition to being voted on by holders of impaired claims and equity interests, a plan of reorganization must satisfy certain requirements of the Bankruptcy Code and the CCAA and must be approved, or confirmed, by the Bankruptcy Courts in order to become effective.
 
The timing of filing a plan of reorganization by the Company will depend on the timing and outcome of numerous other ongoing matters in the Chapter 11 proceedings.  There can be no assurance at this time that a plan of reorganization will be confirmed by the Bankruptcy Court and the Canadian Court or that any such plan will be implemented successfully.
 
Under the priority scheme established by the Bankruptcy Code and the CCAA, unless creditors agree otherwise, pre-petition liabilities and post-petition liabilities must be satisfied in full before stockholders are entitled to receive any distribution or retain any property under a plan of reorganization.  The ultimate recovery to creditors and/or stockholders, if any, will not be determined until confirmation of a plan or plans of reorganization.  No assurance can be given as to what values, if any, will be ascribed to each of these constituencies or what types or amounts of distributions, if any, they would receive.  A plan of reorganization could result in holders of the Company’s liabilities and/or securities, including its common stock, receiving no distribution on account of their interests and cancellation of their holdings.  Because of such possibilities, the value of the Company’s liabilities and securities, including its common stock, is highly speculative.  Appropriate caution should be exercised with respect to existing and future investments in any of the Company’s liabilities and/or securities.  At this time there is no assurance the Company will be able to restructure as a going concern or successfully propose or implement a plan of reorganization.
 
For periods subsequent to the chapter 11 bankruptcy filings, the Company will apply the American Institute of Certified Public Accountants Statement of Position (“SOP”) 90-7, “Financial Reporting by Entities in Reorganization under the Bankruptcy Code” (“SOP 90-7”), in preparing the consolidated financial statements.  SOP 90-7 requires that the financial statements distinguish transactions and events that are directly associated with the reorganization from the ongoing operations of the business.  Accordingly, certain revenues, expenses (including professional fees), realized gains and losses and provisions for losses that are realized or incurred in the bankruptcy proceedings will be recorded in reorganization items on the consolidated statements of operations.  In addition, pre-petition obligations that may be impacted by the bankruptcy reorganization process will be classified on the consolidated balance sheet in liabilities subject to compromise.  These liabilities will be reported at the amounts expected to be allowed by the Courts, even if they may be settled for lesser amounts.
 
Going Concern Matters
 
The consolidated financial statements and related notes have been prepared assuming that the Company will continue as a going concern, although its chapter 11 bankruptcy filings raise substantial doubt about its ability to continue as a going concern.  The consolidated financial statements do not include any adjustments related to the recoverability and classification of recorded assets or to the amounts and classification of liabilities or any other
 

 
45

 

adjustments that might be necessary should the Company be unable to continue as a going concern.  The Company’s ability to continue as a going concern is dependent on many factors, including, but not limited to, market conditions and the Company’s ability to improve profitability, obtain alternative financing to replace the DIP Credit Agreement and prepetition Credit Agreement and restructure its obligations in a manner that allows it to obtain confirmation of a plan of reorganization by the Bankruptcy Court and the Canadian Court.
 
In order to improve profitability, management is taking actions to further reduce corporate and operational expenses and is continuing to align manufacturing capacity to meet market demands and standardize manufacturing processes throughout all operations.  These actions will result in the closure of manufacturing facilities, consolidation of production equipment and product manufacturing into existing facilities and reductions in headcount during 2009.
 

 
46

 

PLIANT CORPORATION AND SUBSIDIARIES
 
CONDENSED CONSOLIDATED BALANCE SHEETS
 
As of September 30, 2009 (Unaudited) and December 31, 2008 (Dollars in Thousands)
 
   
September 30,
 2009
 
December 31,
 2008
 
ASSETS
         
CURRENT ASSETS:
         
Cash and cash equivalents
 
$
35,683
 
 
$
28,485
 
Receivables, net of allowances of $4,032 and $3,922, respectively
 
114,007
 
117,109
 
Inventories
 
89,756
 
79,923
 
Prepaid expenses and other
 
12,937
 
5,890
 
Income taxes receivable, net
 
268
 
722
 
Deferred income taxes
 
11,169
 
10,705
 
Total current assets
 
263,820
 
242,834
 
PLANT AND EQUIPMENT, net
 
252,390
 
270,072
 
GOODWILL
 
2,600
 
2,422
 
INTANGIBLE ASSETS, net
 
3,888
 
3,869
 
OTHER ASSETS
 
7,947
 
13,283
 
TOTAL ASSETS
 
$
530,645
 
$
532,480
 
LIABILITIES AND STOCKHOLDERS’ DEFICIT
         
CURRENT LIABILITIES:
         
Debtor-In-Possession Financing
 
$
40,000
 
$
 
Current portion of long-term debt and debt in default
   
23,653
   
857,881
 
Trade accounts payable
 
61,461
 
61,688
 
Accrued liabilities:
         
Interest payable
 
1,618
 
11,944
 
Customer rebates
 
5,542
 
9,291
 
Other
 
39,761
 
34,502
 
Total current liabilities
 
172,035
 
975,306
 
OTHER LIABILITIES
 
38,603
 
32,255
 
DEFERRED INCOME TAXES
 
22,775
 
38,633
 
LIABILITIES SUBJECT TO COMPROMISE
 
868,700
 
 
Total Liabilities
 
1,102,113
 
1,046,194
 
STOCKHOLDERS’ DEFICIT:
         
Redeemable Preferred Stock—Series AA—335,650 shares authorized, par value $.01 per share, with a redemption and liquidation value of $1,000 per share plus accumulated dividends, 334,894 shares outstanding at September 30, 2009 and December 31, 2008
 
309,166
 
302,424
 
Redeemable Preferred Stock—Series M—8,000 shares authorized, par value $.01 per share, 8,000 shares outstanding at September 30, 2009 and December 31, 2008
 
 
 
Common stock—par value $.01 per share; 100,050,000 shares authorized, 97,348 shares outstanding at September 30, 2009 and December 31, 2008
 
1
 
1
 
Paid in capital
 
155,341
 
155,341
 
Accumulated deficit
 
(993,280
)
(930,426
)
Accumulated other comprehensive loss
 
(42,696
)
(41,054
)
Total stockholders’ deficit
 
(571,468
)
(513,714
)
TOTAL LIABILITIES AND STOCKHOLDERS’ DEFICIT
 
$
530,645
 
$
532,480
 
 
See notes to condensed consolidated financial statements.
 




 
47

 



 
PLIANT CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
For The Nine Months Ended September 30, 2009 and 2008 (in Thousands) (Unaudited)
 
   
Nine Months Ended
 September 30,
 
   
2009
 
2008
 
           
NET SALES
 
$
686,941
 
$
881,019
 
           
COST OF SALES
 
617,147
 
820,995
 
           
Gross Profit
 
69,794
 
60,024
 
           
OPERATING EXPENSES:
         
Sales, General and Administrative
 
42,165
 
49,746
 
Research and Development
 
4,630
 
5,019
 
Restructuring and Other Costs
 
3,402
 
10,485
 
Reorganization Cost
 
28,163
 
159
 
Fixed Asset Impairments
 
5,623
 
112
 
Total operating expenses
 
83,983
 
65,521
 
           
OPERATING LOSS
 
(14,189
)
(5,497
)
           
INTEREST EXPENSE
 
(56,591
)
(68,596
)
           
OTHER INCOME (EXPENSE) – Net
 
585
 
283
 
           
LOSS BEFORE INCOME TAXES
 
(70,195
)
(73,810
)
           
INCOME TAX BENEFIT
 
(14,070
)
(78
)
           
NET LOSS
 
$
 
(56,125
)
             $
                   (73,732
)
 
 
See notes to condensed consolidated financial statements.
 





 
48

 



 
PLIANT CORPORATION AND SUBSIDIARIES
 CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
 For The Nine Months Ended September 30, 2009 and 2008 (in Thousands) (Unaudited)
   
Nine Months Ended
 
   
September 30,
 
   
2009
   
2008
 
CASH FLOWS FROM OPERATING ACTIVITIES:
           
Net loss
  $ (56,125 )   $ (73,732 )
Adjustments to reconcile net loss to net cash (used in)/provided by operating activities:
               
Depreciation and amortization
    32,374       33,179  
Fixed asset impairment
    8,214       5,953  
Amortization of deferred financing costs and accretion of debt discount
    5,301       4,427  
Payment-in-kind interest on debt
    34,455       30,710  
Provision for losses on accounts receivable
    (369 )      
Deferred income taxes
    (16,276 )     (85 )
Loss on disposal of assets
          75  
Changes in assets and liabilities:
               
Receivables
    5,508       (25,537 )
Inventories
    (8,825 )     1,053  
Prepaid expenses and other
    (1,389 )     (745 )
Income taxes payable/receivable
    368       (727 )
Other assets
    4,677       (477 )
Trade accounts payable
    12,646       14,731  
Accrued liabilities
    7,260       (13,588 )
Other liabilities
    (126 )     (4,701 )
Net cash provided by/(used in) operating activities
    27,693       (29,464 )
                 
CASH FLOWS FROM INVESTING ACTIVITIES:
               
Capital expenditures for plant and equipment
    (20,168 )     (21,981 )
Proceeds from sale of assets
          2,959  
Net cash used in investing activities
    (20,168 )     (19,022 )
                 
CASH FLOWS FROM FINANCING ACTIVITIES:
               
Borrowings under DIP facilities
    40,000        
Payment of financing fees
    (6,713 )      
Borrowings under capital leases and other, net
    1,787       10,533  
Borrowings under (repayment of) revolving credit facility
    (34,629 )     55,000  
Net cash provided by financing activities
    445       65,533  
                 
EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
    (772 )     (87 )
                 
NET INCREASE IN CASH AND CASH EQUIVALENTS
    7,198       16,960  
CASH AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
    28,485       7,258  
CASH AND CASH EQUIVALENTS, END OF THE PERIOD
  $ 35,683     $ 24,218  
SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION:
               
Cash paid during the period for:
               
Interest
    11,618       41,923  
Income taxes
    1,073       1,083  
 
See notes to condensed consolidated financial statements.




 
49

 



 
PLIANT CORPORATION AND SUBSIDIARIES
 CONDENSED CONSOLIDATED STATEMENTS OF STOCKHOLDERS’ DEFICIT
 For The Nine Months Ended September 30, 2009 and 2008 (in Thousands) (Unaudited)

       
Preferred Stock
 
Common Stock
       
       
Series AA
 
Series M
               
   
Total
 
Shares
 
Amount
 
Shares
 
Amount
 
Shares
Amount
Paid In
 Capital
Accumu-
 lated
 Deficit
 
Accumu-
 lated
 Other
 Compre-
 hensive
 Loss
 
BALANCE-December 31, 2008
 
$
(513,714
)
335
 
$
302,424
 
8
 
$
 
97
$
1
$
155,341
$
(930,426
)
$
(41,054
)
Comprehensive loss:
                                   
Net loss
 
(56,125
)
                     
(56,125
)
   
Change in unrecognized pension benefit costs
 
(5,642
)
                     
13
 
(5,655
)
Foreign currency translation adjustment
 
4,013
                           
4,013
 
Comprehensive loss:
 
(57,754
)
                             
Preferred stock dividends
         
6,742
               
(6,742
)
   
   
$
(571,468
)
335
 
$
309,166
 
8
 
$
 
97
$
1
$
155,341
$
(993,280
)
$
(42,696
)

See notes to condensed consolidated financial statements.
 





 
50

 



 
PLIANT CORPORATION AND SUBSIDIARIES
 
 
1.             Basis of Presentation
 
 
The unaudited interim condensed consolidated financial statements of Pliant Corporation and its subsidiaries (collectively “Pliant”, the “Company” or “we”)  were prepared in accordance with accounting principles generally accepted in the United States of America (“GAAP”).  The information reflects all normal recurring adjustments that, in the opinion of management, are necessary for a fair presentation of the financial position, results of operations and cash flows of Pliant as of the dates and for the periods presented.

These statements should be read in conjunction with the Company’s Consolidated Financial Statements for the year ended December 31, 2008.
 
In June 2009, the Financial Accounting Standards Board (the “FASB”) issued FASB Statement 168, The FASB Accounting Standards Codification and the Hierarchy of Generally Accepted Accounting Principles — a replacement of FASB Statement No. 162, The Hierarchy of Generally Accepted Accounting Principles ,which identifies the sources of accounting principles and the framework for selecting the principles used in the preparation of financial statements that are presented in conformity with GAAP. This new standard requires that the FASB’s Accounting Standards Codification (“ASC”) become the sole source of GAAP principles recognized by the FASB for nongovernmental entities and is effective for financial statements issued for interim and annual periods ending after September 15, 2009. The adoption of this standard has changed how we reference various elements of GAAP when preparing our financial statement disclosures, but did not have an impact on the Company’s financial position, results of operations or cash flows or its accounting policies.

Effective January 1, 2009, the Company adopted the provisions of the FASB’s changes to ASC 810 Consolidation (formerly, SFAS No. 160, Noncontrolling Interests in Consolidated Financial Statements: An Amendment of ARB No. 51 ). ASC 810 changes the accounting for non-controlling (minority) interests in consolidated financial statements, requires non-controlling interests to be reported as part of equity and changes the income statement presentation of income or losses attributable to non-controlling interests.  ASC 810 did not have a material impact on the Company’s consolidated financial statements.
 
Effective June 15, 2009, the Company adopted the provisions of the FASB’s changes to ASC 855, Subsequent Events (SFAS No. 165, Subsequent Events).  ASC 855 requires entities to disclose the date through which subsequent events have been evaluated and the basis for such date.  As of December 11, 2009, the date the financial statements were issued, the Company has determined that no material subsequent events have occurred, other than those discussed in Note 13.
 
Reorganization Process

On February 11, 2009, Pliant Corporation and certain of its subsidiaries (collectively, the “Debtors”), filed voluntary petitions in the United States Bankruptcy Court for the District of Delaware (the “Bankruptcy Court”) (the “Chapter 11 Cases”) seeking relief under the provisions of the Bankruptcy Code. The Chapter 11 Cases are being jointly administered under the caption “In re: Pliant Corporation et al.”, Case No. 09-10443. In addition, certain of the Company’s Canadian subsidiaries filed an application commencing recognition proceedings (the “CCAA Proceedings”) under Section 18.6 of the Companies’ Creditors Arrangement Act (Canada) (the “CCAA”) with the Ontario Superior Court of Justice (the “Canadian Court”). The Debtors have continued to operate their businesses as “debtors-in-possession” under the jurisdiction of the Bankruptcy Court and in accordance with applicable provisions of the Bankruptcy Code and the orders of the Bankruptcy Court. Pliant’s subsidiaries in Australia, Germany and Mexico were not included in the filings and have continued their business operations without supervision from the Bankruptcy Court and are not subject to the Chapter 11 requirements of the Bankruptcy Code. (See note 13 – Subsequent Events, for details on the Chapter 11 Cases.)  On October 6, 2009, the Bankruptcy Court entered an order confirming the “Joint Plan” as herein after defined.  The plan of reorganization has not yet gone effective and its effectiveness remains subject to the satisfaction of certain conditions precedent.

 
51

 


ASC 852, Reorganizations, (formerly, American Institute of Certified Public Accountants Statement of Position 90-7, "Financial Reporting by Entities in Reorganization under the Bankruptcy Code" ("ASC 852 "), applies to the Company's financial statements for periods subsequent to February 11, 2009. ASC 852 generally does not change the manner in which financial statements are prepared. However, it does require that the financial statements for periods subsequent to the filing of the Chapter 11 petition distinguish transactions and events that are directly associated with the reorganization from the ongoing operations of the business. Expenses, realized gains and losses, and provisions for losses that can be directly associated with the reorganization and restructuring of the business are reported separately as reorganization costs in the statements of operations. The balance sheet also distinguishes prepetition liabilities subject to compromise from those prepetition liabilities that are not subject to compromise and from post-petition liabilities. Liabilities that may be affected by a plan of reorganization are reported at the amounts expected to be allowed, even if they may be settled for lesser amounts. In addition, cash provided by reorganization items is disclosed separately in the statement of cash flows.

Going Concern Matters

The consolidated financial statements and related notes have been prepared assuming that the Company will continue as a going concern, although its Chapter 11 bankruptcy filings raise substantial doubt about its ability to continue as a going concern. The consolidated financial statements do not include any adjustments related to the recoverability and classification of recorded assets or to the amounts and classification of liabilities or any other adjustments that might be necessary should the Company be unable to continue as a going concern. The Company’s ability to continue as a going concern is dependent on many factors, including, but not limited to, market conditions and the Company’s ability to improve profitability, obtain alternative financing to replace the DIP Credit Agreement and prepetition Credit Agreement and restructure its obligations in a manner that allows it to execute a plan of reorganization confirmed by the Bankruptcy Court and the Canadian Court.

In order to improve profitability, management has taken and will continue to take actions to further reduce corporate and operational expenses and its continuing to align manufacturing capacity to meet market demands and standardize manufacturing processes throughout all operations. These actions will result in the closure of manufacturing facilities, consolidation of production equipment and product manufacturing into existing facilities and reductions in headcount during 2009 and will continue into 2010.

2.       Liabilities Subject to Compromise, Reorganization Items and Debtors’ Financial Statements

Liabilities subject to compromise represent unsecured obligations that will be accounted for under a plan of reorganization. Generally, actions to enforce or otherwise effect payment of pre-Chapter 11 or CCAA liabilities are stayed. SOP 90-7 requires pre-petition liabilities that are subject to compromise to be reported at the amounts expected to be allowed, even if they may be settled for lesser amounts.  These liabilities represent the amounts expected to be allowed on known or potential claims to be resolved through the Chapter 11 and CCAA process, and remain subject to future adjustments arising from negotiated settlements, actions of the Bankruptcy Courts, rejection of executory contracts and unexpired leases, the determination as to the value of collateral securing the claims, proofs of claim, or other events.  Liabilities subject to compromise also include certain items that may be assumed under the plan of reorganization, and as such, may be subsequently reclassified to liabilities not subject to compromise.
 
The Bankruptcy Courts have approved payment of certain pre-petition obligations, including employee wages, salaries and benefits, and the payment of vendors and other providers in the ordinary course for goods and services received after the filing of the Chapter 11 Petitions and the Canadian Petition and other business-related payments necessary to maintain the operation of the Company’s business. Obligations associated with these matters are not classified as liabilities subject to compromise.

In accordance with ASC 852, debt issuance cost should be viewed as valuations of the related debt.  Issuance costs associated with unsecured debt is included as a valuation adjustment within the liabilities subject to compromise.
 
The Company has rejected certain pre-petition executory contracts and unexpired leases with respect to the

 
52

 

Company’s operations with the approval of the Bankruptcy Courts.  Damages resulting from rejection of executory contracts and unexpired leases are included in reorganization costs.

The filing of the Chapter 11 Petitions constitutes or may constitute an event of default or otherwise trigger or may trigger repayment obligations under the express terms of certain instruments and agreements relating to direct financial obligations of the Debtors (the “Debt Documents”). In addition, various interest and/or principal payments may become due under the Debt Documents during the pendency of the proceedings in the Bankruptcy Court or the CCAA Proceedings, and payments under the Debt Documents will not be made unless otherwise ordered by the Bankruptcy Court or the Canadian Court. As a result of such events of default or triggering events, all obligations under the Debt Documents would, by the terms of the Debt Documents, have or may become due and payable. The Debtors believe that any efforts to enforce such payment obligations against the Debtors under the Debt Documents are stayed as a result of the filing of the Chapter 11 Petitions in the Bankruptcy Court. The material Debt Documents are as follows:

 
•  The Amended and Restated Indenture, dated as of February 17, 2004 (as amended and restated as of May 6, 2005, and   supplemented as of July 18, 2006) pursuant to which the Company issued (a) its Amended 2004 Notes and (b) 2004 Notes (collectively, the “First Lien Notes”). The aggregate principal amount of First Lien Notes outstanding at February 10, 2009 was approximately $393.6 million.
 
•  Indenture, dated as of May 30, 2003, pursuant to which the Company issued its 2003 Notes the (the “Second Lien Notes”). The aggregate principal amount of Second Lien Notes outstanding at February 10, 2009 was approximately $250.0 million.
 
•  Indenture, dated as of June 14, 2007, pursuant to which the Company issued its 2007 Notes (the “Subordinated Notes”). The aggregate principal amount of Subordinated Notes outstanding as of February 10, 2009 was approximately $24.0 million.
 
•  Working Capital Credit Agreement, dated as of July 18, 2006. The aggregate principal amount outstanding under the Working Capital Credit Agreement as of February 10, 2009 was approximately $158.2 million exclusive of letters of credit, and approximately $16.0 million of this amount is attributable to certain foreign subsidiaries of the Company that are not Debtors.
 
•  Fixed Asset Credit Agreement dated as of July 18, 2006, the aggregate principal amount outstanding under the Fixed Asset Credit Agreement as of February 10, 2009 was approximately $3.1 million

In addition, the Company’s pre-petition debt liabilities subject to compromise reflects the Debtors’ other liabilities incurred prior to commencement of the bankruptcy proceedings.  Those amounts represent the Company’s best estimate of known or potential claims to be resolved in connection with the bankruptcy proceedings.  Such claims remain subject to future adjustments, based on such things as (i) negotiations, (ii) actions taken by the Bankruptcy Court, (iii) further developments with respect to disputed claims, (iv) the determination of the value of collateral securing claims, (v) filing of proof of claims or (vi) other events.


Liabilities subject to compromise as of September 30, 2009 consist of the following:

   
($ Thousands)
 
Debt
     
Revolver, variable interest, 5.4% as of September 30, 2009
 
$
144,097
 
Senior secured discount notes at 11.35% (formerly 11.125%) (2004 Notes)
   
7,856
 
Senior secured notes, interest at 11.125% (2003 Notes)
   
249,118
 
Senior secured notes, interest at 11.85% (formerly 11.625%) (Amended 2004 Notes)
 
414,029
 
Senior subordinated notes, interest at 18.0% (2007 Notes)
 
22,898
 
Total Debt
 
837,998
 
Accrued interest on debt subject to compromise
 
14,954
 
Prepetition Accounts Payable subject to compromise
   
14,126
 
Other accrued liabilities subject to compromise
   
1,622
 
Total Liabilities Subject to Compromise
 
$
868,700
 

The Debtors have incurred professional fees and other expenses directly associated with the bankruptcy proceedings.  In addition, the Debtors have made certain adjustments to the carrying values of certain pre-petition

 
53

 

assets and liabilities.  Such costs and adjustments are classified as reorganization items in the accompanying condensed consolidated statement of operations for the nine months ended September 30, 2009 and consist primarily of professional fees of $25.1 million and legal and other fees associated with unsuccessful financing activities of $2.4 million.

The Company’s bankruptcy filing included Pliant and eight subsidiaries, collectively referred to as the “Debtors”.  Presented below are the condensed combined financial statements of the Debtors.  These financial statements reflect the financial position, results of operations and cash flows of the combined Debtors, including certain transactions and resulting asset and liabilities between the Debtor and non-Debtor subsidiaries of the Company, which are eliminated in the Company’s consolidated financial statements. Net cash paid for reorganization items for the nine months ended September 30, 2009 totaled $19.4 million related to professional fees.
 
 

 
54

 

DEBTORS (FILING SUBSIDIARIES ONLY) CONDENSED COMBINED BALANCE SHEETS
   
September 30,
 2009
ASSETS
       
CURRENT ASSETS:
       
Cash and cash equivalents
  $
30,611
 
Receivables, net of allowances
   
89,778
 
Inventories
   
80,258
 
Prepaid expenses and other
   
10,650
 
Deferred income taxes
   
10,552
 
Total current assets
   
221,849
 
PLANT AND EQUIPMENT, net
   
236,517
 
GOODWILL AND INTANGIBLE ASSETS
   
6,488
 
INVESTMENT IN SUBSIDIARIES
   
28,581
 
OTHER ASSETS
   
5,172
 
TOTAL ASSETS
  $
498,607
 
LIABILITIES AND STOCKHOLDERS’ DEFICIT
       
CURRENT LIABILITIES:
       
Debtor-In-Possession Financing
  $
40,000
 
Debt in default
   
20,492
 
Trade accounts payable
   
52,450
 
Accrued liabilities:
       
Interest payable
   
1,618
 
Customer rebates
   
5,542
 
Other
   
36,740
 
Due to (from) affiliates
   
(12,502
)
Total current liabilities
   
144,340
 
OTHER LIABILITIES
   
33,297
 
DEFERRED INCOME TAXES
   
23,644
 
LIABILITIES SUBJECT TO COMPROMISE
   
868,794
 
Total Liabilities
   
1,070,075
 
STOCKHOLDERS’ DEFICIT:
       
Preferred stock
   
309,166
 
Common stock
   
1
 
Paid in Capital
   
155,341
 
Accumulated deficit
   
(993,280
)
Accumulated other compensation loss
   
(42,696
)
Total stockholders’ deficit
   
(571,468
)
TOTAL LIABILITIES AND STOCKOLDERS’ DEFICIT
  $
498,607
 
 DEBTORS (FILING SUBSIDIARIES ONLY) CONDENSED COMBINED STATEMENTS OF OPERATIONS
 FOR THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (UNAUDITED)
       
   
September 30,
 
   
2009
 
NET SALES
 
$
638,460
 
       
COST OF SALES
 
576,492
 
Gross Profit
 
61,968
 
OPERATING EXPENSES:
     
Selling, General and Administrative
 
37,120
 
 
55

Research and Development
 
4,594
 
Restructuring and Other Costs
 
3,402
 
Reorganization Costs
 
28,163
 
    Fixed Asset Impairments
 
5,463
 
Total Operating Expenses
 
78,742
 
       
OPERATING INCOME (LOSS)
 
(16,774
)
       
INTEREST EXPENSE—Current and Long-term debt
 
(55,881
)
       
EQUITY IN EARNINGS OF SUBSIDIARIES
 
880
 
       
OTHER INCOME—Net
 
634
 
       
LOSS BEFORE INCOME TAXES
 
(71,141
)
       
INCOME TAX BENEFIT
 
(15,016
)
       
NET LOSS
 
$
(56,125
)







 
56

 


DEBTORS (FILING SUBSIDIARIES ONLY) CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
FOR THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (IN THOUSANDS) (UNAUDITED)
       
   
September 30,
 
   
2009
 
CASH FLOWS FROM OPERATING ACTIVITIES:
     
Net loss
 
$
(56,125
)
Adjustments to reconcile net loss to net cash (used in)/provided by operating activities:
     
Depreciation and amortization
 
29,413
 
Fixed asset impairment
 
8,054
 
Amortization of deferred financing costs and accretion of debt discount
 
5,301
 
Payment-in-kind interest on debt
 
34,455
 
Provision for losses on accounts receivable
 
(271
)
Deferred income taxes
 
(16,163
)
Changes in assets and liabilities:
     
Receivables
 
5,824
 
Inventories
 
(9,375
)
Prepaid expenses and other
 
(1,965
)
Income taxes payable/receivable
 
598
 
Other assets
 
4,439
 
Trade accounts payable
 
12,109
 
Accrued liabilities
 
6,771
 
Due to affiliates
 
(3,685
)
Other liabilities
 
(261
)
Net cash (used in)/provided by operating activities
 
19,119
 
       
CASH FLOWS FROM INVESTING ACTIVITIES:
     
Capital expenditures for plant and equipment
 
(19,212
)
Net cash used in investing activities
 
(19,212
)
       
CASH FLOWS FROM FINANCING ACTIVITIES:
     
Borrowings under DIP facilities
 
40,000
 
Payment of financing fees
 
(6,713
)
Borrowings under capital leases and other, net
 
1,875
 
Repayments of revolving credit facility
 
(18,629
)
Loans to affiliates
 
(10,000
)
Net cash provided by financing activities
 
6,533
 
       
EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
 
(785
)
       
NET INCREASE IN CASH AND CASH EQUIVALENTS
 
5,655
 
CASH AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
 
25,168
 
CASH AND CASH EQUIVALENTS, END OF THE PERIOD
 
$
30,823
 

 

 

See notes to condensed consolidated financial statements.




 
57

 


 
3.      Inventories
 
 
Inventories are valued at the lower of cost (using the first-in, first-out method) or market value. Inventories as of September 30, 2009 and December 31, 2008 consisted of the following (in thousands):
 
   
September 30,
 2009
   
December 31,
 2008
 
Finished goods
  $ 46,884     $ 42,176  
Raw materials
    33,787       28,032  
Work-in-process
    9,085       9,715  
Total
  $ 89,756     $ 79,923  
 
 
4.                Restructuring and Other Costs
 
 
Restructuring and other costs include plant closing costs (including costs related to relocation of manufacturing equipment), office closing costs and other costs related to workforce reductions.
 
The following table summarizes restructuring and other costs for the nine months ended September 30 (in thousands):
 
   
Nine Months Ended
 
   
September 30,
 
   
2009
   
2008
 
Plant closing costs:
           
Severance
  $ (1,038 )   $ 910  
Other plant closure costs
    1,695       2,081  
Office closing and workforce reduction costs:
               
Severance
    48       686  
Other
    106       967  
Fixed asset impairments related to plant closing
    2,591       5,841  
Total Restructuring and other costs
  $ 3,402     $ 10,485  
 
The following table summarizes the roll-forward of the accruals from December 31, 2008 to September 30, 2009 (in thousands, except for employees):
 
       
Accruals for the nine months ended
 September 30, 2009
             
               
Other
               
 
12/31/2008
         
Plant
       
                        9/30/2009
 
 
# Employees
 
Accrual
 
Additional
     
Closure
   
Payments/
 
# Employees
 
Accrual
 
 
Terminated
 
Balance
 
Employees
 
Severance
 
Costs
Total
 
Charges
 
Terminated
 
Balance
 
Plant Closing Costs:
                                 
Leases
 
851
 
 
 
 
(851
)
 
 
Langley
 
171
 
 
25
 
25
 
(196
)
 
 
South Deerfield
74
 
1,598
 
(53
)
(55
)
1,104
1,049
 
(2,512
)
21
 
135
 
Harrington
46
 
760
 
(6
)
(61
)
368
307
 
(375
)
40
 
692
 
Dalton
79
 
1,118
 
(79
)
(918
)
30
(888
)
(230
)
 
 
Newport News
22
 
249
 
(8
)
(30
)
194
164
 
(203
)
14
 
210
 
 
221
 
$
4,747
 
(146
)
(1,039
)
1,696
$
657
 
$
(4,367
)
75
 
$
1,037
 
Office Closing/Workforce Reduction Costs:
                                 
2007 Workforce Reduction
 
69
 
 
 
 
(69
)
 
 
2008 Workforce Reduction
2
   
24
 
(2
)
 
48
 
106
 
154
   
(176
)
   
2
 
 
2
 
$
93
 
(2
)
$
48
 
106
$
154
 
$
(245
)
 
$
2
 
 
58

Fixed Asset Impairments
   related to Plant Consolidation Activities
                                 
Toronto
                 
76
             
Harrington
                 
2,515
             
   Total Fixed Asset Impairments
                 
2,591
             
Total Plant & Office closing
223
 
$
4,840
 
(148
)
$
(991
)
$
1,802
$
3,402
 
$
(4,612
)
75
 
$
1,039
 
                                               
 
 
Plant Closing Costs
 
 
2009During the first nine months of 2009, the Company incurred $3.4 million of plant closure costs of which $3.1 million were associated with the four previously announced plant closures: $2.8 million related to Harrington, including $2.5 million of a fixed asset impairment, which is in our Specialty Films segment; $1.0 million related to South Deerfield which is in our Engineered Films segment; and $0.2 million is associated with our Newport News technology center which is part of the Corporate/Other segment.  During this period, management decided not to proceed with the previously announced closure of our Dalton, Georgia plant, which is in our Engineered Films segment and for which the Company reversed severance reserves of $0.9 million.

2008During the second quarter of 2008, we announced the planned closures of four of the Company’s facilities: South Deerfield, MA and Dalton, GA in our Engineered Films segment, and Harrington, DE and Newport News, VA in our Specialty Films segment.  These closings will improve operating scale at the remaining plants and reduce fixed costs.  Furthermore, these plant closures are anticipated to reduce annual operating costs by $8.9 million following completion of all plant closures.  During the nine months ended September 30, 2008, we incurred $8.6 million in connection with the four plant closures: $2.1 million in our Engineered segment, of which $0.9 million related to severance, $0.8 million related to relocation of equipment and $0.4 million related to fixed asset impairments; and $1.7 million in our Specialty Films segment, of which $0.8 million related to equipment relocation and product line consolidation and $0.9 million related to fixed asset impairments.  Also during the second quarter of 2008, we announced a reduction in workforce at other facilities and corporate planned to reduce operating costs by an additional $6.1 million on an annual basis.  During the nine months ended September 30, 2008, the Company incurred $6.1 million in connection with this program including $0.6 million in severance, $0.9 million related to relocation of equipment and $4.5 million in fixed asset impairments, the cost of which are reflected in the corporate operating results.  

2007During the first quarter of 2007, we announced the closure of our Barrie, Ontario and Langley, British Columbia plants and the restructuring of our Canadian administrative functions.  During the nine months ended September 30, 2008, we incurred $0.1 million relating to plant closing costs in connection with the Langley facility. 

 
5. Debt
 
 
Debt as of September 30, 2009 and December 31, 2008 consists of the following (in thousands):
 
September 30,
 2009
 
December 31,
 2008
DIP Credit Agreement
 $
40,000
   
$
 
Revolving credit facilities
144,097
   
173,579
 
Senior Secured Notes, interest at 11.85% (Amended 2004 Notes)
414,029
   
380,671
 
Senior Secured Discount Notes, interest at 11.35% (2004 Notes)
7,856
   
7,843
 
Senior Secured Notes, interest at 11.125% (2003 Notes)
249,118
   
250,000
 
Senior Subordinated Notes, interest at 18% (2007 Notes)
22,898
   
24,000
 
Obligations under capital leases
23,653
   
21,788
 
Total
901,651
   
857,881
 
Less current portion and debt in default
(901,651
)
 
(857,881
)
Long-term portion
$
   
$
 


 
59

 

On February 11, 2009, the Company and certain of its subsidiaries (collectively, the “Debtors”), filed Chapter 11 Petitions for relief under Chapter 11 of the Bankruptcy Code in the Bankruptcy Court and certain of the Company’s Canadian subsidiaries filed an application commencing the CCAA Proceedings.  The filing of the Chapter 11 Petitions and the Canadian Petition constituted an event of default under the Company's debt obligations, and those debt obligations became automatically and immediately due and payable, although any actions to enforce such payment obligations are stayed as a result of the filing of the Chapter 11 Petitions and the Canadian Petition. As a result, the Company’s outstanding debt is classified as current in the accompanying consolidated balance sheets.  As previously disclosed in the 2008 financial statements the consolidated balance sheet as of December 31, 2008 includes a reclassification of $857.8 million to current maturities of long-term debt from long-term debt.  Due to the filing of the bankruptcy petitions, the Company’s unsecured long-term debt of $838.0 million is included in liabilities subject to compromise at September 30, 2009 (See Note 2). Contractual interest expense represents amounts due under the contractual terms of outstanding debt, including debt subject to compromise for which interest expense is not recognized in accordance with the provisions of SOP 90-7.  The Company did not record contractual interest expense on certain unsecured prepetition debt during the nine months ended September 30, 2009.  See Note 6 for further details.

Debtor-In-Possession (“DIP”) Financing

On February 13, 2009, the Bankruptcy Court entered an order (the “Interim Order”) granting interim approval of a Secured Super-Priority Debtor-In-Possession Multiple Draw Term Loan Agreement (the “DIP Credit Agreement”) with The Bank of New York Mellon, as administrative agent, and the Lenders from time to time party thereto, as well as other documents relating thereto. The Company’s Canadian subsidiaries received similar relief under the CCAA. Also on February 13, 2009 (the “Closing Date”), the Debtors entered into the DIP Credit Agreement. On March 20, 2009, the Bankruptcy Court granted final approval of the DIP Credit Agreement.

 The DIP Credit Agreement provides for borrowings up to an aggregate committed amount of $75,000,000, consisting of (i) an initial $25,000,000 term loan borrowing on the Closing Date, (ii) up to three additional term loan borrowings after the Closing Date in an aggregate amount not to exceed $25,000,000, and (iii) subject to the satisfaction of certain conditions, one additional $25,000,000 term loan borrowing for the purpose of paying debt of foreign subsidiaries (the borrowing described in this clause (iii), the “Debt Repayment Borrowing”). The outstanding principal amount of the loans under the DIP Credit Agreement, plus interest accrued and unpaid thereon, will be due and payable in full at maturity, which is, subject to an earlier maturity date under certain circumstances, no later than the nine-month anniversary of the Closing Date (subject to a one-month extension if a plan of reorganization is confirmed by the Bankruptcy Court and recognized by the Canadian Court).

Borrowings under the DIP Credit Agreement are guaranteed by the Debtors, and are secured by (i) first priority liens in certain presently owned and hereafter acquired assets of the Debtors not subject to a lien in and security interest on the date of the Chapter 11 Petitions, (ii) junior liens in all property of the Debtors that is subject to a lien in or security interest on the date of the Chapter 11 Petitions (other than priming liens described in the next sentence) and (iii) first priority senior priming liens in all property of the Debtors that is subject to a lien in or security interest on the date of the Chapter 11 Petitions securing the Pre-Petition Secured Facilities and the Second Lien Notes (other than the liens of the Prepetition Working Capital Agent and Prepetition Working Capital Lenders in the Prepetition Working Capital First Priority Collateral, the Postpetition Working Capital First Priority Collateral, and the liens of the Fixed Asset Agent and the Fixed Asset Lenders under the Prepetition Fixed Asset Credit Agreement), in each case subject to certain permitted liens. Subject to certain exceptions, the DIP Credit Agreement requires certain mandatory prepayments of borrowings from the net proceeds of certain asset dispositions, casualty or condemnation payments and equity or debt issuances. In addition, the DIP Loan Agreement requires a mandatory prepayment of any proceeds of the Debt Repayment Borrowing not used to pay down pre-petition debt as set forth in the DIP Loan Agreement.

The DIP Credit Agreement includes affirmative, negative and financial covenants that impose substantial restrictions on the financial and business operations of the Company and certain of its subsidiaries, including their ability to incur or secure debt, make investments, sell assets, pay dividends or make acquisitions. The DIP Credit Agreement contains events of default customary for debtor-in-possession financings of this type. As of September 30, 2009, we had $40.0 million of borrowings outstanding under the DIP Credit Agreement with remaining availability of $35.0 million and were in compliance with the covenants of this agreement.

 
60

 


Current Credit Facilities

On July 18, 2006, the Company and/or certain of its subsidiaries entered into (i) a Working Capital Credit Agreement, among the Company, certain of its subsidiaries, the lenders party thereto, Merrill Lynch Bank USA, as administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead arranger and book manager (the "Working Capital Credit Agreement"), and (ii) a Fixed Asset Credit Agreement, among Pliant Corporation Pty Ltd., Pliant Corporation of Canada Ltd., Pliant Film Products GmbH and Aspen Industrial, S.A. de C.V., as borrowers, the lenders party thereto, Merrill Lynch Bank USA, as administrative agent, and Merrill Lynch Commercial Finance Corp., as sole lead arranger and book manager (the "Fixed Asset Credit Agreement", and together with the Working Capital Credit Agreement, the "Revolving Credit Facilities"). The Revolving Credit Facilities provide up to $200 million of total commitments, subject to the previously disclosed borrowing base. The Working Capital Credit Agreement includes a $20 million letter of credit sub-facility, with letters of credit reducing availability thereunder, and each of the Revolving Credit Facilities includes sub-limits for loans to certain of the foreign subsidiaries of the Company which are borrowers under the Revolving Credit Facilities.

        The Revolving Credit Facilities matured one month prior to the respective maturity dates of the Company's senior notes: May 15, 2009 with respect to the Company's 2004 Notes and Amended 2004 Notes, and August 15, 2009 with respect to the Company's 2003 Notes. The interest rates for all loans other than those made to the Company's German subsidiary range from, in the case of alternate base rate loans, the alternate base rate (either prime rate or .50% over the Federal Funds Rate) plus 1.75% to the alternate base rate plus 2.00% and, in the case of Eurodollar loans, LIBOR plus 2.75% to LIBOR plus 3.00%, in each case depending on the amount of available credit. The interest rates for loans made in connection with the loans to the Company's German subsidiary are, in the case of alternate base rate loans, the alternate base rate plus 5.00% and, in the case of Eurodollar loans, LIBOR plus 6.00%. The commitment fee for the unused portion of the Revolving Credit Facilities is 0.375% per annum.

 
        On February 6, 2009, Pliant Corporation (the “Company”) received a notice (the “WCCA Default Notice”) from Merrill Lynch Bank USA, as Administrative Agent under the Working Capital Credit Agreement, dated as of July 18, 2006, among the Company, certain subsidiaries of the Company, the Lenders party thereto, and Merrill Lynch Bank USA, as Administrative Agent (the “Working Capital Credit Agreement”) stating that the Company incorrectly calculated the Domestic Borrowing Base (as defined in the Working Capital Credit Agreement) in the Borrowing Base Certificate (as defined in the Working Capital Credit Agreement) that the Company delivered to the Administrative Agent on February 2, 2009. The WCCA Default Notice provided that an incorrect calculation of the Domestic Borrowing Base is an Event of Default pursuant to Section VII(o) of the Working Capital Credit Agreement. The WCCA Default Notice also stated that the Company failed to prepay a portion of the outstanding loans as required by Section 2.10(b)(i) of the Working Capital Credit Agreement, which constituted an Event of Default pursuant to Section VII(a) of the Working Capital Credit Agreement. The WCCA Default Notice indicated that, as a result of the occurrence of such Events of Default, the interest rate applicable to all outstanding loans under the Working Capital Credit Agreement would be increased by 2.50% and demanded that the Company deposit approximately $6.3 million as additional cash collateral. Prior to the Company’s receipt of the WCCA Default Notice, the interest rate applicable to outstanding loans made to the Company and the Company’s U.S. subsidiaries under the Working Capital Credit Agreement was, in the case of alternate base rate loans, 5.00% and, in the case of Eurodollar loans, 3.13625%. Prior to the Company’s receipt of the WCCA Default Notice, the interest rate applicable to the other outstanding loans under the Working Capital Credit Agreement was, in the case of loans made to the Company’s Mexican subsidiary, 3.136250%, in the case of loans made to the Company’s Canadian subsidiaries, 3.38625% and, in the case of loans made to the Company’s German subsidiary, 6.38625%. The aggregate principal amount outstanding under the Working Capital Credit Agreement is approximately $158.2 million exclusive of letters of credit.

        Also on February 6, 2009, Pliant Corporation of Canada Ltd., a subsidiary of the Company, received a notice (the “FACA Default Notice”) from the Administrative Agent under the Fixed Asset Credit Agreement, dated as of July 18, 2006, among certain subsidiaries of the Company, the Lenders party thereto, and Merrill Lynch Bank USA, as Administrative Agent (the “Fixed Asset Credit Agreement”) stating that the occurrence of an Event of Default under the Working Capital Credit Agreement constituted an Event of Default pursuant to Section VII(p) of the FACA. The FACA Default Notice indicated that, as a result of the occurrence of such Event of Default, the interest

 
61

 

rate applicable to all outstanding loans under the Fixed Asset Credit Agreement would be increased by 2.50%. Prior to the Company’s receipt of the FACA Default Notice, the interest rate applicable to all outstanding loans under the Fixed Asset Credit Agreement was 3.38625%. No aggregate principal amount is outstanding under the Fixed Asset Credit Agreement.

The Revolving Credit Facilities contain covenants that will limit the ability of Pliant and its subsidiaries, subject to certain exceptions, to, among other things, incur or guarantee additional indebtedness, issue preferred stock or become liable in respect of any obligation to purchase or redeem stock, create liens, merge or consolidate with other companies, change lines of business, make
certain types of investments, sell assets, enter into certain sale and lease-back and swap transactions, pay dividends on or repurchase stock, make distributions with respect to certain debt obligations, enter into transactions with affiliates, restrict dividends or other payments from the Company's subsidiaries, modify corporate and certain material debt documents, cancel certain debt, or change its fiscal year or accounting policies. The Revolving Credit Facilities also require the Company to comply with a fixed charge coverage ratio of 1.00 to 1.00 for the first year of the facility and of 1.10 to 1.00 thereafter; provided, that such coverage ratio shall only apply during periods in which the amount of availability is and remains less than $20 million for a specified number of days. Once the amount of availability increases and remains above $20 million for a specified number of days, such coverage ratio becomes inapplicable. In addition, the amount of availability under the Revolving Credit Facilities must not be less than $10 million at any time. The loans will automatically become immediately due and payable without notice upon the occurrence of an event of default involving insolvency or bankruptcy of the Company or any of its subsidiaries. Upon the occurrence and during the continuation of any other event of default under the Revolving Credit Facilities, by notice given to the Company, the administrative agent of the Revolving Credit Facilities may, and if directed by the Required Lenders (as defined in the Revolving Credit Facilities) must, terminate the commitments and/or declare all outstanding loans to be immediately due and payable.

        The Working Capital Credit Agreement is secured by a first-priority security interest in substantially all our inventory, receivables and deposit accounts, capital stock of, or other equity interests in, our existing and future domestic subsidiaries and first-tier foreign subsidiaries, investment property and certain other assets of the Company and its subsidiaries and a second-priority security interest in fixed assets of the Company and its subsidiaries party to the Working Capital Credit Agreement. The Fixed Asset Credit Agreement is secured by a first-priority security interest in the fixed assets of certain foreign subsidiaries of the Company and a second-priority security interest in capital stock of the fixed asset borrowers and their subsidiaries.

        As of September 30, 2009, the Company had borrowings of $144.1 million under the Revolving Credit Facilities, along with $35.7 million in cash and cash equivalents.

 
 
Amended 2004 Notes

        As of September 30, 2009, the Company had $415.1 million aggregate principal amount of 11.85% (formerly 115/8%) Senior Secured Notes due 2009 (the "Amended 2004 Notes") outstanding. The Amended 2004 Notes accrued payment-in-kind interest at the rate of 11 5 / 8 % from the date of issuance until July 18, 2006, on which date the interest rate was increased by .225% to 11.85% in accordance with the Plan. Such incremental interest rate increase of .225% also accrues as payment-in-kind interest. The Amended 2004 Notes matured on June 15, 2009 and interest is payable semi-annually on each June 15 and December 15.


        The Amended 2004 Notes are secured on a first-priority basis by a security interest in our real property, fixtures, equipment, intellectual property and other assets other than the second-priority collateral and on a second-priority basis by a security interest in substantially all our inventory, receivables and deposit accounts, 100% of the capital stock of or other equity interests in existing and future domestic subsidiaries and foreign subsidiaries that are note guarantors, 65% of the capital stock of or other equity interests in existing and future first-tier foreign subsidiaries that are not note guarantors, investment property and certain other assets of the Company and the note guarantors. The Amended 2004 Notes are guaranteed by the Company's existing and future domestic restricted subsidiaries and certain foreign subsidiaries.
        
2004 Notes

 
62

 


        As of September 30, 2009, the Company had $7.9 million of 11.35% (formerly 111/8%) Senior Secured Discount Notes due 2009 (the "2004 Notes") outstanding. The 2004 Notes accreted at the rate of 11 1 / 8 % from the date of issuance until July 18, 2006, on which date the interest rate was increased by .225% to 11.35% in accordance with the Plan. The 2004 Notes accreted at the rate of 11.35% until December 15, 2006 to an aggregate principal amount of $1,000.88 per $1,000 stated principal amount. Commencing on December 15, 2006, interest on the 2004 Notes began accruing at the rate of 11.35% with such incremental interest rate increase of .225% accruing as payment-in-kind interest and the remaining 11 1 / 8 % payable in cash semiannually on June 15 and December 15, commencing on June 15, 2007. The 2004 Notes were due on June 15, 2009.

        The 2004 Notes are secured by a first-priority security interest in the first-priority note collateral and a second-priority security interest in the second-priority note collateral. The 2004 Notes are guaranteed by the Company's existing and future domestic restricted subsidiaries and certain foreign subsidiaries.

       2003 Notes

        As of December 31, 2008, the Company had $250 million of 111/8% Senior Secured Notes due 2009 (the "2003 Notes") outstanding. The 2003 Notes accrued interest from the date of issuance through September 30, 2006 at the rate of 11 1 / 8 % and will continue to accrue interest at such rate through the date of maturity. The 2003 Notes matured on September 1, 2009 and interest is payable in cash semiannually on each March 1 and September 1.

        The 2003 Notes rank equally with the Company's existing and future senior debt and rank senior to its existing and future subordinated indebtedness, including the 2006 Notes. The 2003 Notes are secured by a second priority security interest in both the first priority note collateral and the second priority note collateral. The 2003 Notes are guaranteed by some of the Company's subsidiaries.

2007 Notes

        On June 14, 2007, the Company entered into the 2007 Note Indenture among the Company and Pliant Corporation International, Pliant Film Products of Mexico, Inc., Pliant Packaging of Canada, LLC, Pliant Solutions Corporation, Uniplast Holdings, Inc., Uniplast U.S., Inc. and Uniplast Industries Co., as guarantors (collectively, the "2007 Note Guarantors"), and the Bank of New York Trust Company, N.A., as trustee (the "2007 Note Trustee") with respect to the issuance on such date of the Company's 18% Senior Subordinated Notes due 2012 (the "2007 Notes") in an aggregate principal amount of $24 million (the "2007 Notes Indenture"). The 2007 Note Indenture provides that interest will accrue on the 2007 Notes from the date of issuance at the rate of 18% per annum until maturity on July 15, 2012 and will be payable semi-annually on each January 15 and July 15, commencing July 15, 2007, to holders of record of the 2007 Notes on the immediately preceding January 1 or July 1. Pursuant to the 2007 Note Indenture, the Company may redeem the 2007 Notes in whole or in part at the applicable redemption price, which in each of the first four years is equal to a de-escalating premium over par, plus accrued and unpaid interest to the redemption date, as set forth in the 2007 Notes. The 2007 Note Indenture provides the holders of the 2007 Notes with the right to require the Company to repurchase the 2007 Notes at a repurchase price equal to the then applicable redemption price plus accrued and unpaid interest upon a change of control of the Company (as defined in the 2007 Note Indenture). The 2007 Note Indenture does not provide for a sinking fund with respect to the 2007 Notes. The 2007 Notes Indenture contains customary provisions that may result in an event of default, after notice and expiration of a cure period in certain circumstances, and acceleration of the indebtedness thereunder, including failure to timely pay principal and interest on the 2007 Notes or comply with the covenants set forth in the 2007 Note Indenture.

 
63

 


6.                 Interest Expense—Current and Long-term debt
 
 
Interest expense—current and long-term debt in the statements of operations for the nine months ended September 30, 2009 and 2008 is as follows (in thousands):
 
   
Nine Months Ended
 
   
September 30,
 
   
2009
 
2008
 
Interest expense, net
         
Debtor-In-Possession Financing
 
$
3,704
 
$
 
Revolving Credit Facilities
   
6,507
   
7,131
 
2007 Notes (a)
 
489
 
3,240
 
Amended 2004 Notes
 
34,442
 
30,696
 
2004 Notes
 
668
 
666
 
2003 Notes (a)
 
3,145
 
20,859
 
Other, net
 
2,335
 
1,577
 
Interest expense accrued, net
 
51,290
 
64,169
 
Recurring amortization of financing fees
 
5,301
 
4,427
 
TOTAL
 
$
56,591
 
$
68,596
 
           
Cash interest payments
         
Debtor-In-Possession Financing
 
$
3,704
 
$
 
Revolving Credit Facilities
   
6,418
   
7,200
 
2004 Notes
 
 
435
 
2003 Notes
 
 
27,813
 
2007 Notes
 
 
4,320
 
Other, net
 
1,496
 
2,155
 
TOTAL
 
$
11,618
 
$
41,923
 
(a) Interest expenses for 2009 includes only interest through February 10, 2009 as the 2003 Notes and 2007 Notes are impaired for bankruptcy proceedings.  Interest expense for these notes for the period of February 11, 2009 through September 30, 2009 would have been $17,714 and $2,751, respectively.

 
7.                 Income Taxes
 
 
The Company and its subsidiaries file income tax returns in the U.S. federal jurisdiction, and various state and foreign jurisdictions. With a few exceptions, the Company is no longer subject to U.S. federal, state and local, or non-U.S. income tax examinations by tax authorities for the years prior to 2000. The Company’s policy is to recognize interest and penalties related to unrecognized tax benefits as income tax expense. Accrued interest and penalties are insignificant at September 30, 2009. The Company believes that it has appropriate support for income tax positions taken or to be taken on its tax returns and that its accruals for tax liabilities are adequate for all open years based on an assessment of many factors including past experience and interpretations of tax law applied to the facts of each matter.

There was a change in control for tax purposes in December 2008.

For the nine months ended September 30, 2009, income tax benefits of $14.1 million were recorded on pretax losses from operations of $70.2 million as compared to an income tax benefit of $0.1 million on pretax loss from operations of $73.8 million for the nine months ended September 30, 2008. Income tax benefits related to net operating losses in the United States for 2008 and prior years are offset by a valuation allowance as the realization of these tax benefits is not certain. Therefore, the income tax expense in the statements of operations for the nine months ended September 30, 2008 primarily reflects foreign income taxes. The income tax benefit for the nine months ended September 30, 2009 reflects the future tax benefit of the current year net operating loss in the United States.

 
64

 

8.                 Other Comprehensive Income (Loss)
 
 
Other comprehensive income (loss) for the nine months ended September 30, 2009 and 2008 was ($57.8) million and ($76.1) million, respectively. The components of other comprehensive loss are net income (loss), changes in unrecognized pension benefit costs, and foreign currency translation.
 
 
9.                 Operating Segments
 
 
Operating segments are components of our business for which separate financial information is available that is evaluated regularly by our chief operating decision maker in deciding how to allocate resources and in assessing performance. This information is reported on the basis that it is used internally for evaluating segment performance.
 
The Company has four operating segments: Specialty Films, which manufactures personal care, medical and agricultural films; Printed Products, which produces printed rollstock, bags and sheets used to package food and consumer goods; Industrial Films, which manufactures stretch film used to bundle, unitize and protect palletized loads during shipping and storage and PVC films used by supermarkets, delicatessens and restaurants to wrap meat, cheese and produce; and Engineered Films, which manufactures film for sale to converters of flexible packaging and a variety of barrier and custom films for smaller niche flexible packaging and industrial markets.
 
We evaluate the performance of our operating segments based on net sales (excluding inter-company sales) and segment profit. Sales and transfers between our segments are eliminated in consolidation. The segment profit reflects income before interest expense, income taxes, depreciation, amortization, restructuring costs and other non-cash charges and net adjustments for certain unusual items. Our reportable segments are managed separately with separate management teams, because each segment has differing products, customer requirements, technology and marketing strategies.
 
Segment profit and segment assets as of and for the periods ended September 30, 2009 and September 30, 2008 are presented in the following table (in thousands):
 
   
Engineered
 Films
   
Industrial
 Films
   
Specialty
 Films
   
Printed
 Products
   
Corporate /
 Other
   
Total
 
Nine months ended Sept. 30, 2009
                                   
Net sales to customers
  $ 201,677     $ 191,479     $ 135,273     $ 155,459     $ 3,053     $ 686,941  
Intersegment sales
    14,511       995       7,314       604       (23,424 )      
Total net sales
    216,188       192,474       142,587       156,063       (20,371 )     686,941  
Depreciation and amortization
    9,067       5,077       6,654       9,138       2,438       32,374  
Interest expense
    1,145       190       34       1,884       53,338       56,591  
Segment profit
    23,578       21,942       15,852       11,289       (10,317 )     62,344  
Capital expenditures
    7,885       808       3,391       7,195       889       20,168  
As of Sept. 30, 2009
                                               
Segment assets
  $ 147,443     $ 93,082     $ 103,114     $ 126,592     $ 60,414     $ 530,645  
Nine months ended Sept. 30, 2008
                                               
Net sales to customers
  $ 262,757     $ 264,131     $ 177,928     $ 172,263     $ 3,940     $ 881,019  
Intersegment sales
    22,466       3,101       6,995       6       (32,568 )      
Total net sales
    285,223       267,232       184,923       172,269       (28,628 )     881,019  
Depreciation and amortization
    9,616       5,273       7,366       7,613       3,311       33,179  
Interest expense
    1,254       425       52       2,533       64,332       68,596  
Segment profit
    14,808       18,372       12,341       10,151       (16,951 )     38,721  
Capital expenditures
    6,983       1,265       2,899       9,493       1,341       21,981  
As of December 31, 2008
                                               
Segment assets
  $ 144,359     $ 92,317     $ 108,264     $ 128,548     $ 58,992     $ 532,480  
 
65

A reconciliation of the totals reported for the operating segments to the totals reported in the consolidated financial statements for the nine months ended September 30, 2009 and September 30, 2008 and as of September 30, 2009 and December 31, 2008 is as follows (in thousands) (unaudited):
           
Nine Months Ended
   
           
September 30,
   
           
2009
 
2008
     
Profit or Loss
                     
Total segment profit
             
$
62,344
 
$
38,721
 
Depreciation and amortization
         
(32,374
)
(33,179
)
   
Restructuring and other costs
         
(3,402
)
(10,485
)
   
Plant consolidation costs in cost of sales
         
(6,386
)
     
Reorganization costs
         
(28,163
)
(159
)
   
Fixed asset impairments
         
(5,623
)
(112
)
   
Interest expense
         
(56,591
)
(68,596
)
   
Loss before income taxes
             
$
(70,195
)
$
(73,810
)
             
             
   
September 30,
 
December 31,
   
   
2009
 
2008
   
Assets
           
Total assets from reportable segments
 
         $
470,230
 
              $
473,488
   
Other unallocated assets
 
60,415
 
58,992
   
Total consolidated assets
 
         $
530,645
 
              $
532,480
   
             
Net sales and long-lived assets of our U.S. and foreign operations are as follows:
 
             
       
Nine Months Ended
   
       
September 30,
   
           
2009
 
2008
     
Net Sales
                     
United States
             
$
564,520
 
          $
726,511
 
Foreign countries(a)
         
122,421
 
154,508
     
Total
             
$
686,941
 
          $
881,019
 
             
   
September 30,
 2009
 
December 31,
 2008
   
Long-lived assets
           
United States
 
       $
223,728
 
                    $
240,541
   
Foreign countries
 
28,662
 
29,531
   
Total
 
        $
252,390
 
                    $
270,072
   
             
Total assets
           
United States
 
       $
436,872
 
                     $
443,449
   
Foreign countries
 
93,773
 
89,031
   
Total
 
       $
530,645
 
                     $
532,480
   
                               
 

 
(a)             Foreign countries include Australia, Canada, Germany and Mexico, none of which individually represents 10% of consolidated net sales or long-lived assets.
 
 
10.  Defined Benefit Plans
 
 
The Company sponsors three noncontributory defined benefit pension plans in the United States covering domestic employees with 1,000 or more hours of service. The Company funds these in accordance with the funding requirements of the Employee Retirement Income Security Act of 1974. Contributions are intended to not only provide for benefits attributed to service to date but also for those expected to be earned in the future. We also sponsor two defined benefit plans in Canada and one defined benefit plan in Germany.
 

 
66

 

The consolidated net periodic pension expense (benefit) for the nine months ended September 30, 2009 and 2008 includes the following components (in thousands):
 
   
Nine Months Ended
 September 30,
 
   
2009
 
2008
 
           
Service cost-benefits earned during the period
 
$
76
 
$
443
   
Interest cost on projected benefit obligation
 
4,200
 
4,265
 
Expected return on assets
 
(4,247
)
(5,265
)
Other
 
449
 
96
 
Net periodic pension expense (benefit)
 
$
478
 
$
(461
)
 
 
 
11.  Contingencies
 
 
Litigation We are involved in various litigation matters from time to time in the ordinary course of our business, including matters described in previous filings. In our opinion, none of such litigation is material to our financial condition or results of operations.
 
 
12. Condensed Consolidating Financial Statements
 
 
The following condensed consolidating financial statements present, in separate columns, financial information for (i) Pliant (on a parent only basis) with its investment in its subsidiaries recorded under the equity method, (ii) guarantor subsidiaries (as specified in the Indenture dated as of May 30, 2003, as amended (the “2003 Indenture”) relating to the 2003 Notes, the First Supplemental Indenture with respect to the Amended and Restated Indenture relating to the 2004 Notes and the Amended 2004 Notes, and the 2007 Note Indenture (the 2003 Indenture, the Amended and Restated Indenture, as amended by the First Supplemental Indenture, and the 2007 Note Indenture, collectively, the “Indentures”) on a combined basis, with any investments in non-guarantor subsidiaries specified in the Indentures recorded under the equity method, (iii) direct and indirect non-guarantor subsidiaries on a combined basis, (iv) the eliminations necessary to arrive at the information for Pliant and its subsidiaries on a consolidated basis, and (v) Pliant on a consolidated basis, in each case as of September 30, 2009 and December 31, 2008 and for the three and nine months ended September 30, 2009 and September 30, 2008. The 2003 Notes, the 2004 Notes, the Amended 2004 Notes, and the 2007 Notes are fully and unconditionally guaranteed on a joint and several basis by each guarantor subsidiary and each guarantor subsidiary is 100% owned, directly or indirectly, by Pliant, except that the Amended 2004 Notes are not guaranteed by Pliant Solutions Corporation (“Pliant Solutions”). Substantially all of the assets of Pliant Solutions were sold on September 30, 2004, the remainder disposed prior to December 31, 2005 and Pliant Solutions dissolved as of December 27, 2007. There are no contractual restrictions limiting transfers of cash from guarantor and non-guarantor subsidiaries to Pliant. The condensed consolidated financial statements are presented herein, rather than separate financial statements for each of the guarantor subsidiaries, because management believes that separate financial statements relating to the guarantor subsidiaries are not material to investors.
 

 
67

 

PLIANT CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATING BALANCE SHEET
AS OF SEPTEMBER 30, 2009 (DOLLARS IN THOUSANDS) (UNAUDITED)
   
Pliant
 Corporation
 Parent Only
   
Combined
 Guarantors
   
Combined
 Non-Guarantors
   
Eliminations
   
Consolidated
 Pliant
 Corporation
   
ASSETS
                               
CURRENT ASSETS:
                               
Cash and cash equivalents
  $ 29,295     $ 1,309     $ 5,079     $     $ 35,683    
Receivables, net of allowances
    82,372       5,301       26,334             114,007    
Inventories
    75,779       2,404       11,573             89,756    
Prepaid expenses and other
    9,290       1,246       2,401             12,937    
Income taxes receivable, net
    (202 )     362       108             268    
Deferred income taxes
    11,101       68                   11,169    
                                           
Total current assets
    207,635       10,690       45,495             263,820    
PLANT AND EQUIPMENT, net
    223,728       6,413       22,249             252,390    
GOODWILL
    1,118             1,482             2,600    
INTANGIBLE ASSETS, net
    342       3,546                   3,888    
INVESTMENT IN SUBSIDIARIES
    (18,490 )                 18,490          
OTHER ASSETS
    4,052             3,895             7,947    
                                           
TOTAL ASSETS
  $ 418,385     $ 20,649     $ 73,121     $ 18,490     $ 530,645    
                                           
LIABILITIES AND STOCKHOLDERS’ (DEFICIT)
                                         
CURRENT LIABILITIES:
                                         
Debtor-In-Possession Financing
  $ 40,000     $     $     $     $ 40,000    
Current portion of long-term debt
    20,492             3,161             23,653    
Trade accounts payable
    47,201       2,690       11,570             61,461    
Accrued liabilities
    42,091       691       4,139             46,921    
Due to (from) affiliates
    (16,685 )     3,457       13,228                
                                           
Total current liabilities
    133,099       6,838       32,098             172,035    
LONG-TERM DEBT, net of current portion
                               
OTHER LIABILITIES
    30,998       773       6,832             38,603    
DEFERRED INCOME TAXES
    23,080       (37 )     (268 )           22,775    
LIABILITIES SUBJECT TO COMPROMISE 
    802,676       77,199       (11,175 )           868,700    
                                           
Total liabilities
    989,853       84,773       27,487             1,102,113    
STOCKHOLDERS’ (DEFICIT):
                                         
Preferred Stock
    309,166                         309,166    
Common stock
    1             11,916       (11,916       1    
Paid-in capital
    155,341       14,020       78,144       (92,164       155,341    
Retained earnings (deficit)
    (993,280 )     (80,341 )     (33,906 )     114,247       (993,280  
)
Accumulated other comprehensive loss
    (42,696 )     2,197       (10,520 )     8,323       (42,696  
)
                                           
Total stockholders’ (deficit)
    (571,468 )     (64,124 )     45,634       18,490       (571,468  
)
                                           
TOTAL LIABILITIES AND STOCKHOLDERS’ (DEFICIT)
  $ 418,385     $ 20,649     $ 73,121     $ 18,490     $ 530,645    
 

 
68

 

PLIANT CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATING BALANCE SHEET
AS OF DECEMBER 31, 2008 (DOLLARS IN THOUSANDS) (UNAUDITED)
 
Pliant
 Corporation
 Parent Only
 
 
 
 
Combined
 Guarantors
 
 
 
 
Combined
 Non-Guarantors
 
 
 
 
Eliminations
 
 
 
 
Consolidated
 Pliant
 Corporation
 
 
 
 
ASSETS
                             
CURRENT ASSETS:
                             
Cash and cash equivalents
  $ 23,996     $ 924     $ 3,565     $     $ 28,485  
Receivables
    88,428       4,130       24,551             117,109  
Inventories
    66,065       2,301       11,557             79,923  
Prepaid expenses and other
    2,951       378       2,561             5,890  
Income taxes receivable
    (228 )     359       591             722  
Deferred income taxes
    10,690       14       1             10,705  
                                         
Total current assets
    191,902       8,106       42,826             242,834  
PLANT AND EQUIPMENT, net
    240,541       6,505       23,026             270,072  
GOODWILL
    1,118             1,304             2,422  
INTANGIBLE ASSETS, net
    475       3,394                   3,869  
INVESTMENT IN SUBSIDIARIES
    (22,237 )                 22,237        
OTHER ASSETS
    9,416             3,867             13,283  
                                         
TOTAL ASSETS
  $ 421,215     $ 18,005     $ 71,023     $ 22,237     $ 532,480  
                                         
LIABILITIES AND STOCKHOLDERS' EQUITY (DEFICIT)
                                       
CURRENT LIABILITIES:
                                       
Current portion of long-term debt
  $ 815,631     $ 16,700     $ 25,550     $     $ 857,881  
Trade accounts payable
    48,930       2,212       10,546             61,688  
Accrued liabilities
    52,981       (291 )     3,047             55,737  
Due to (from) affiliates
    (47,344 )     60,638       (13,294 )            
                                         
Total current liabilities
    870,198       79,259       25,849             975,306  
LONG-TERM DEBT, net of current portion
                             
OTHER LIABILITIES
    25,788       657       5,810             32,255  
DEFERRED INCOME TAXES
    38,943       14       (324 )           38,633  
                                         
Total liabilities
    934,929       79,930       31,335             1,046,194  
                                         
STOCKHOLDERS' (DEFICIT):
                                       
Preferred Stock
    302,424                         302,424  
Common stock
    1             11,916       (11,916 )     1  
Paid in capital
    155,341       14,020       78,144       (92,164 )     155,341  
Retained earnings (deficit)
    (930,426 )     (79,049 )     (36,688 )     115,737       (930,426 )
Accumulated other comprehensive loss
    (41,054 )     3,104       (13,684 )     10,580       (41,054 )
                                         
      Total stockholders' (deficit)
    (513,714 )     (61,925 )     39,688       22,237       (513,714 )
                                         
 TOTAL LIABILITIES AND
    STOCKHOLDERS' (DEFICIT)
  $ 421,215     $ 18,005     $ 71,023     $ 22,237     $ 532,480  
                                         
 
 
See notes to condensed consolidated financial statements.







 

 
69

 

PLIANT CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATING INCOME STATEMENT
FOR THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (IN THOUSANDS) (UNAUDITED)
 
   
Pliant
   
Combined
   
Combined
         
Consolidated
 
   
Corporation
   
Guarantor
   
Non-Guarantor
         
Pliant
 
   
(Parent Only)
   
Subsidiaries
   
Subsidiaries
   
Eliminations
   
Corporation
 
NET SALES
  $ 587,957     $ 25,202     $ 97,219     $ (23,437 )   $ 686,941  
COST OF SALES
    532,103       23,691       84,790       (23,437 )     617,147  
GROSS PROFIT
    55,854       1,511       12,429             69,794  
OPERATING EXPENSES
    76,171       1,695       6,117             83,983  
OPERATING INCOME (LOSS)
    (20,317 )     (184 )     6,312             (14,189 )
INTEREST EXPENSE
    (55,546 )     (231 )     (814 )           (56,591 )
EQUITY IN EARNINGS OF SUBSIDIARIES
    1,489                   (1,489 )      
OTHER INCOME (EXPENSE)—Net
    2,310       (946 )     (779 )           585  
INCOME (LOSS) BEFORE INCOME TAXES
    (72,064 )     (1,361 )     4,719       (1,489 )     (70,195 )
INCOME TAX EXPENSE (BENEFIT)
    (15,939 )     (68 )     1,937             (14,070 )
NET INCOME (LOSS)
  $ (56,125 )   $ (1,293 )   $ 2,782     $ (1,489 )   $ (56,125 )
 

 
70

 

 
PLIANT CORPORATION AND SUBSIDIARIES
 CONDENSED CONSOLIDATING INCOME STATEMENT
 FOR THE NINE MONTHS ENDED SEPTEMBER 30, 2008 (IN THOUSANDS) (UNAUDITED)
 
   
Pliant
   
Combined
   
Combined
         
Consolidated
 
   
Corporation
   
Guarantor
   
Non-Guarantor
         
Pliant
 
   
(Parent Only)
   
Subsidiaries
   
Subsidiaries
   
Eliminations
   
Corporation
 
NET SALES
  $ 759,093     $ 32,226     $ 122,283     $ (32,583 )   $ 881,019  
COST OF SALES
    709,861       32,560       111,157       (32,583 )     820,995  
GROSS PROFIT
    49,232       (334 )     11,126             60,024  
OPERATING EXPENSES
    58,155       1,461       5,905             65,521  
OPERATING INCOME (LOSS)
    (8,923 )     (1,795 )     5,221             (5,497 )
INTEREST EXPENSE
    (65,453 )     (313 )     (2,830 )           (68,596 )
EQUITY IN EARNINGS OF SUBSIDIARIES
    (3,225 )                 3,225        
OTHER INCOME (EXPENSE)—Net
    3,720       (1,154 )     (2,283 )           283  
INCOME (LOSS) BEFORE INCOME TAXES
    (73,881 )     (3,262 )     108       3,225       (73,810 )
INCOME TAX EXPENSE (BENEFIT)
    (149 )     (1,302 )     1,373             (78 )
NET INCOME (LOSS)
  $ (73,732 )   $ (1,960 )   $ (1,265 )   $ 3,225     $ (73,732 )
 
See notes to condensed consolidated financial statements.

 
71

 

 
PLIANT CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
FOR THE NINE MONTHS ENDED SEPTEMBER 30, 2009 (IN THOUSANDS) (UNAUDITED)
 
   
Pliant
 
Combined
 
Combined
     
Consolidated
 
   
Corporation
 
Guarantor
 
Non-Guarantor
     
Pliant
 
   
(Parent Only)
 
Subsidiaries
 
Subsidiaries
 
Eliminations
 
Corporation
 
CASH FLOW PROVIDED BY (USED IN) OPERATING ACTIVITIES
 
$
6,294
 
$
6,828
 
$
14,571
 
$
 
$
27,693
 
CASH FLOWS FROM INVESTING ACTIVITIES:
                     
Asset transfers
 
230
 
 
(230
)
 
 
Capital expenditures for plant and equipment
 
(18,362
)
(776
)
(1,030
)
 
(20,168
)
Net cash used in investing activities
 
(18,132
)
(776
)
(1,260
)
 
(20,168
)
CASH FLOWS FROM FINANCING ACTIVITIES:
                     
Debtor-In-Possession Financing
 
40,000
 
 
 
 
40,000
 
Borrowings under capital leases and other, net
 
1,876
 
 
(89
)
 
1,787
 
Loans (to) from affiliates
 
(10,000
)
 
10,000
 
 
 
Repayments of Revolving Credit Facilities
 
(9,950
)
(2,300
)
(22,379
)
 
(34,629
)
Payment of financing fees
 
(6,713
)
 
 
 
(6,713
)
Net cash provided by/(used in) financing activities
 
15,213
 
(2,300
)
(12,468
)
 
445
 
EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
 
1,924
 
(3,367
)
671
 
 
(772
)
NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS
 
5,299
 
385
 
1,514
 
 
7,198
 
CASH AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
 
23,996
 
924
 
3,565
 
 
28,485
 
CASH AND CASH EQUIVALENTS, END OF THE PERIOD
 
29,295
 
1,309
 
5,079
 
 
35,683
 
                                 
 
See notes to condensed consolidated financial statements.

 
72

 

 
PLIANT CORPORATION AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
FOR THE NINE MONTHS ENDED SEPTEMBER 30, 2008 (IN THOUSANDS) (UNAUDITED)
   
Pliant
 
Combined
 
Combined
     
Consolidated
 
   
Corporation
 
Guarantor
 
Non-Guarantor
     
Pliant
 
   
(Parent Only)
 
Subsidiaries
 
Subsidiaries
 
Eliminations
 
Corporation
 
CASH FLOW PROVIDED BY (USED IN) OPERATING ACTIVITIES
 
$
(32,186
)
$
818
 
$
1,904
 
$
 
$
(29,464
)
CASH FLOWS FROM INVESTING ACTIVITIES:
                     
 Proceeds from sale of assets
 
2,959
 
 
 
 
2,959
 
Asset transfers
 
995
 
(27
)
(968
)
 
 
Capital expenditures for plant and equipment
 
(20,881
)
(747
)
(353
)
 
(21,981
)
Net cash used in investing activities
 
(16,927
)
(774
)
(1,321
)
 
(19,022
)
CASH FLOWS FROM FINANCING ACTIVITIES:
                     
Borrowings under capital lease
 
11,369
 
 
 
 
11,369
 
Repayment of capital leases and other, net
 
(783
)
 
(53
)
 
(836
)
Loans (to) from affiliates
 
5,000
 
 
(5,000
)
 
 
Borrowings under Revolving Credit Facilities
 
50,000
 
 
5,000
 
 
55,000
 
Net cash provided by/(used in) financing activities
 
65,586
 
 
(53
)
 
65,533
 
EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS
 
334
 
(88
)
(333
)
 
(87
)
NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS
 
16,807
 
(44
)
197
 
 
16,960
 
CASH AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD
 
7
 
3,609
 
3,642
 
 
7,258
 
CASH AND CASH EQUIVALENTS, END OF THE PERIOD
 
16,814
 
3,565
 
3,839
 
 
24,218
 
                                 
 
 
See notes to condensed consolidated financial statements.
 




 
73

 

 
13.   Subsequent Events

On the Petition Date, the Debtors filed a proposed Chapter 11 plan of reorganization (as subsequently amended, the “Debtors’ Plan”) accompanied by a Disclosure Statement for the Debtors’ Plan (as subsequently amended, the “Debtors’ Disclosure Statement”).  On the Petition Date, the Debtors also filed a Restructuring & Lockup Agreement (the “Lockup Agreement”) between the Debtors and certain First Lien Noteholders (as defined in the Lockup Agreement) to support the Debtors’ Plan.  Under the Debtors’ Plan, as originally proposed, the common equity in the Reorganized Debtors would be distributed to the First Lien Noteholders on account of their claims, and second lien noteholders and general unsecured creditors would receive warrants to purchase common stock of reorganized Pliant in certain circumstances.
The Debtors subsequently revised their plan to provide, among other things, that unsecured creditors, including second lien noteholders, would each receive a pro rata distribution of interests in a creditor trust that will hold:  (a) 1.5% of the new common stock that would be issued under the Debtors’ Plan; (b) warrants for the purchase of 7.5% of the number of shares of new common stock that would be issued under the Debtors’  Plan at an exercise price per share that reflects an aggregate market value of equity of $420 million with a term of eight years; and (c) warrants for the purchase of 12.5% of the number of shares of new common stock that would be issued under the Debtors’ Plan at an exercise price per share that reflects an aggregate market value of equity of $500 million with a term of eight years.
On March 17, 2009, Apollo presented the Debtors and the Official Committee of Unsecured Creditors (the “Committee”) with a non-binding term sheet describing the structure of its proposal for a plan of reorganization and, in a term sheet dated April 3, 2009, Apollo furnished additional details concerning its proposal, which was subsequently revised in May 2009.
On May 6, 2009, the Committee filed a motion to terminate the Debtors’ exclusive periods to file a Chapter 11 plan of reorganization and to solicit acceptances thereof.  Apollo joined in that motion (the “Exclusivity Termination Motion”).  Both the Debtors and ad hoc committee of First Lien Noteholders objected to the Exclusivity Termination Motion.
On June 1, 2009, Apollo presented the Debtors and Committee with a further revised proposal, which included drafts of a disclosure statement, a plan, the indenture governing the new senior secured notes, and the intercompany services agreement.  On June 4, 2009, Apollo filed these documents with the Court under seal.
On June 10, 2009, the Debtors filed a motion for an order extending the Debtors exclusive periods within which to file a Chapter 11 plan (the “Exclusivity Extension Motion”).  Both Apollo and the Committee objected to the Exclusivity Extension Motion.
On June 29 and 30, 2009, the Bankruptcy Court held an evidentiary hearing on the Exclusivity Termination Motion and the Exclusivity Extension Motion.  At the close of the hearing, the Bankruptcy Court ruled that the Debtors’ exclusive periods would be terminated.  On July 2, 2009, the Bankruptcy Court entered orders granting the Exclusivity Termination Motion and denying the Exclusivity Extension Motion (the “Exclusivity Orders”).  Apollo filed a disclosure statement and plan with the Bankruptcy Court on July 9, 2009.  On July 17, 2009, the Debtors filed a motion for a stay pending appeal of the Exclusivity Orders and a request for certification of the Exclusivity Orders for direct appeal to the United States Court of Appeals for the Third Circuit.
On July 31, 2009, the Bankruptcy Court heard motions to approve the Apollo disclosure statement and the Debtors’ disclosure statement, Apollo and the ad hoc committee of First Lien Noteholders reached an agreement whereby the ad hoc committee of First Lien Noteholders would support Apollo’s plan with agreed modifications and withdraw their objections.   Apollo agreed to modify its proposal so as to provide the First Lien Noteholders the treatment set forth in the Plan and described elsewhere in the Disclosure Statement.
On August 13, 2009, the Board of Directors of Pliant met and resolved to support Apollo’s proposal and join as co-proponents with Apollo of the Apollo plan (the “Joint Plan”).

On August 17, 2009, the Bankruptcy Court entered an order approving the disclosure statement describing the Joint Plan, the procedures for soliciting and tabulating votes on the Joint Plan, and various dates and deadlines in connection with confirming the Joint Plan.  The deadline for voting on the Joint Plan was September 25, 2009.  All classes entitled to vote on the Joint Plan accepted the Joint Plan.  On October 6, 2009, the Bankruptcy Court held a hearing to consider confirmation of the Joint Plan and entered an order confirming the Joint Plan.

On October 13, 2009, Berry Plastics Corporation (“Berry”), a leading manufacturer and marketer of plastic packaging products, announced that it intended to purchase substantially all of the capital stock of the Company (in excess of 99.99%) upon Pliant’s emergence from bankruptcy.

 
74

 



Berry has announced that it will not operate Pliant as a stand alone business unit.  Berry will consolidate certain business units within an existing Berry business unit and will create a new division for the remaining Pliant business units.  The majority of Pliant’s administrative functions will be consolidated and synergized with similar Berry functions.  On December 3, 2009 Pliant emerged from bankruptcy and Berry purchased substantially all of the capital stock of the Company.

 

 
75