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EXCEL - IDEA: XBRL DOCUMENT - SMTC CORPFinancial_Report.xls


UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549


FORM 10-Q

 
x
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the quarterly period ended October 2, 2011
 
OR
 
¨
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934
 
FOR THE TRANSITION PERIOD FROM              TO            
 
COMMISSION FILE NUMBER 0-31051


 
SMTC CORPORATION
(EXACT NAME OF REGISTRANT AS SPECIFIED IN ITS CHARTER)


 
DELAWARE
98-0197680
(STATE OR OTHER JURISDICTION OF
INCORPORATION OR ORGANIZATION)
(I.R.S. EMPLOYER
IDENTIFICATION NO.)
 
635 HOOD ROAD
MARKHAM, ONTARIO, CANADA L3R 4N6
(ADDRESS OF PRINCIPAL EXECUTIVE OFFICES) (ZIP CODE)
 
(905) 479-1810
(REGISTRANT’S TELEPHONE NUMBER, INCLUDING AREA CODE)


 
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨
 
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).   Yes  x    No  ¨
 
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See: definition of “accelerated filer, large accelerated filer and smaller reporting company” in Rule 12b-2 of the Exchange Act.
 
Large Accelerated Filer    ¨        Accelerated Filer    ¨        Non-accelerated Filer    ¨        Smaller reporting company    x
 
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  ¨    No  x
 
As of October 2, 2011, SMTC Corporation had 15,628,426 shares of common stock, par value $0.01 per share, and one share of special voting stock, par value $0.01 per share, outstanding. As of October 2, 2011, SMTC Corporation’s subsidiary, SMTC Manufacturing Corporation of Canada, had 572,148 exchangeable shares outstanding, excluding 7,376,162 exchangeable shares owned by the Company’s wholly-owned subsidiary, SMTC Nova Scotia Company, each of which is exchangeable for one share of common stock of SMTC Corporation.
 
 
 

 
 
SMTC CORPORATION
 
Table of Contents
 
PART I FINANCIAL INFORMATION
       3
     
Item 1
Financial Statements
       3
     
 
Consolidated Balance Sheets
       3
     
 
Consolidated Statements of Operations
       4
     
 
Consolidated Statements of Changes in Shareholders’ Equity
       5
     
 
Consolidated Statements of Cash Flows
       6
     
 
Notes to Consolidated Financial Statements
       7
     
Item 2
Management’s Discussion and Analysis of Financial Condition and Results of Operations
       18
     
Item 3
Quantitative and Qualitative Disclosures about Market Risk
       25
     
Item 4T
Controls and Procedures
       25
   
PART II OTHER INFORMATION
       25
     
Item 1A
Risk factors
       25
     
Item 6
Exhibits
       27
 
 
2

 
 
Part I FINANCIAL INFORMATION
 
Item 1 Financial Statements
 
Consolidated Balance Sheets as of:
(Expressed in thousands of U.S. dollars)
(Unaudited)
 
   
October 2, 2011
   
January 2, 2011
 
Assets
           
Current assets:
           
Cash
  $ 1,603     $ 933  
Accounts receivable—net (note 3)
    29,519       35,291  
Inventories (note 3)
    52,492       42,413  
Prepaid expenses
    1,550       2,096  
      85,164       80,733  
Property, plant and equipment—net (note 3)
    14,617       13,891  
Deferred financing costs—net (note 3)
    1,035       480  
Deferred income taxes (note 6)
    3,379       3,323  
    $ 104,195     $ 98,427  
Liabilities and Shareholders’ Equity
               
Current liabilities:
               
Accounts payable
  $ 35,840     $ 42,921  
Accrued liabilities (note 3)
    10,169       9,299  
Income taxes payable
    791       700  
Current portion of long-term debt (note 4)
    4,322       3,705  
Current portion of capital lease obligations
    1,005       928  
      52,127       57,553  
Long-term debt (note 4)
    18,669       7,086  
Capital lease obligations
    1,841       959  
Commitments and contingencies (note 10)
               
                 
Shareholders’ equity:
               
Capital stock (note 5)
    5,796       5,903  
Additional paid-in capital
    257,264       256,723  
Deficit
    (231,502 )     (229,797 )
      31,558       32,829  
    $ 104,195     $ 98,427  

 
See accompanying notes to consolidated financial statements.
 
 
3

 
 
Consolidated Statements of Operations and Comprehensive Income (Loss)
 
(Expressed in thousands of U.S. dollars, except number of shares and per share amounts)
(Unaudited)
   
Three months ended
   
Nine months ended
 
   
October 2, 2011
   
October 3, 2010
   
October 2, 2011
   
October 3, 2010
 
Revenue
  $ 44,082     $ 65,381     $ 149,243     $ 197,950  
Cost of sales
    40,236       57,518       135,633       175,360  
Gross profit
    3,846       7,863       13,610       22,590  
Selling, general and administrative expenses
    3,693       4,737       10,611       13,115  
Loss on extinguishment of debt (note 12)
    300             300        
Loss on derivative financial instruments (note 13)
    125             125        
Restructuring charges (note 9)
    686             2,793        
Operating earnings (loss)
    (958 )     3,126       (219 )     9,475  
Interest expense (note 3)
    326       436       981       1,376  
Earnings (loss) before income taxes
    (1,284 )     2,690       (1,200 )     8,099  
Income tax expense (note 6)
                               
Current
    99       118       462       284  
Deferred
    73       (9 )     43       (10 )
      172       109       505       274  
Net earnings (loss), also being comprehensive income (loss)
    (1,456 )   $ 2,581       (1,705 )   $ 7,825  
Earnings (loss) per share of common stock:
                               
Basic
                               
Basic
  $ (0.09 )   $ 0.17     $ (0.11 )   $ 0.53  
Diluted
  $ (0.09 )   $ 0.16     $ (0.11 )   $ 0.51  
Weighted average number of shares outstanding (note 7)
                               
Basic
    16,200,575       15,049,668       16,113,866       14,841,673  
Diluted
    16,200,575       15,745,506       16,113,866       15,422,228  

 
See accompanying notes to consolidated financial statements.
 
 
4

 
 
Consolidated Statements of Changes in Shareholders’ Equity
(Expressed in thousands of U.S. dollars)

Nine months ended October 2, 2011 and October 3, 2010
(Unaudited)
 
   
Capital stock
   
Additional
paid-in
capital
   
Deficit
   
Total
Shareholders’
equity
 
Balance, January 2, 2011
  $ 5,903     $ 256,723     $ (229,797 )   $ 32,829  
Stock-based compensation
          117             117  
Conversion of shares from exchangeable to common stock
    (110 )     110              
Exercise of stock options
    3       314             317  
Net loss
                (1,705 )     (1,705 )
Balance, October 2, 2011
  $ 5,796     $ 257,264     $ (231,502 )   $ 31,558  
                                 
   
Capital stock
   
Additional
paid-in
capital
   
Deficit
   
Total
Shareholders’
equity
 
Balance, January 3, 2010
  $ 7,093     $ 253,304     $ (242,147 )   $ 18,250  
Stock-based compensation
          139             139  
Conversion of shares from exchangeable to common stock
    (1,052 )     1,052              
Exercise of stock options
    5       797             802  
Net income
                7,825       7,825  
Balance, October 3, 2010
  $ 6,046     $ 255,292     $ (234,322 )   $ 27,016  
 
 
See accompanying notes to consolidated financial statements.
 
 
5

 
 
Consolidated Statements of Cash Flows
(Expressed in thousands of U.S. dollars)
(Unaudited)

   
Three months ended
   
Nine months ended
 
   
October 2, 2011
   
October 3, 2010
   
October 2, 2011
   
October 3, 2010
 
Cash provided by (used in):
                       
Operations:
                       
Net earnings (loss)
  $ (1,456 )   $ 2,581     $ (1,705 )   $ 7,825  
Items not involving cash:
                               
Depreciation
    704       643       2,059       1,892  
Loss on extinguishment of debt
    300             300        
Loss on derivative financial instrument
    125             125        
Deferred income taxes
    73       (9 )     43       (10 )
Non-cash interest
    57       55       166       192  
Stock-based compensation
    27       217       96       865  
Gain on acquisition of business
    (22 )           (22 )      
Change in non-cash operating working capital, net of effects from acquisition:
                               
Accounts receivable
    3,867       8,400       9,734       1,820  
Inventories
    (10,906 )     1,404       (3,092 )     (8,043 )
Prepaid expenses
    (124 )     182       826       658  
Income taxes payable
    3       36       (42 )     14  
Accounts payable
    5,614       (9,612 )     (10,124 )     (67 )
Accrued liabilities
    1,353       698       (1,827 )     1,400  
      (385 )     4,595       (3,463 )     6,546  
Financing:
                               
Decrease in revolving debt
    (5,529 )     (4,703 )     (1,528 )     (5,339 )
Increase in revolving debt
    12,241             12,241        
Repayment of long-term debt
    (1,235 )     (75 )     (1,235 )     (225 )
Principal payment of capital lease obligations
    (342 )     (211 )     (1,174 )     (594 )
Proceeds from sale and leaseback
          435             435  
Deferred financing costs
    (1,021 )           (1,021 )     (100 )
Proceeds from issuance of common stock
    19       134       317       802  
      4,133       (4,420 )     7,600       (5,021 )
Investing:
                               
Purchase of property, plant and equipment
    (125 )     (170 )     (434 )     (1,006 )
Acquisition of business, net of cash acquired (note 11)
    (3,033 )           (3,033 )      
      (3,158 )     (170 )     (3,467 )     (1,006 )
Increase in cash
    590       5       670       519  
Cash, beginning of period
    1,013       2,103       933       1,589  
Cash, end of the period
  $ 1,603     $ 2,108     $ 1,603     $ 2,108  

Supplemental Information
                       
Cash interest paid
  $ 267     $ 390     $ 826     $ 1,302  
Cash taxes paid – net
  $ 102     $ 79     $ 551     $ 256  
Property, plant and equipment acquired through capital lease
  $ 667     $     $ 2,133     $  

 
See accompanying notes to consolidated financial statements.
 
 
6

 
 
Notes to Consolidated Financial Statements
 
1.
Nature of the business
 
SMTC Corporation (the “Company”) is a worldwide provider of advanced electronics manufacturing services to original equipment manufacturers. The Company services its customers through manufacturing and technology centers located in the United States, Canada, Mexico and China. For the past ten years the Company has had an evolving manufacturing relationship with Alco Electronics Ltd. (“Alco”), a Hong Kong-headquartered, publicly-traded company with large scale manufacturing operations in China. The Company operates under a manufacturing agreement with Alco, having established a new dedicated manufacturing facility in Chang An, China. Capitalizing on the strengths of both companies, this site provides the Company’s current and prospective customers with highly efficient, low cost Asia-based manufacturing solutions. The facility provides a full suite of integrated manufacturing services including assembly, testing, box build, final product integration, and expanded supply chain capabilities through an international sourcing and procurement office.
 
The unaudited interim consolidated financial statements of the Company have been prepared in accordance with the accounting principles and methods of application disclosed in the audited consolidated financial statements within the Company’s Form 10-K for the fiscal period ended January 2, 2011, (“Form 10-K”) filed with the Securities and Exchange Commission (the “SEC”) on March 11, 2011, except as described in Note 2. The accompanying unaudited interim consolidated financial statements include adjustments that are, in the opinion of management, necessary for a fair presentation under generally accepted accounting principles in the United States (“U.S. GAAP”). These unaudited interim consolidated financial statements should be read in conjunction with the Company’s audited consolidated financial statements for the period ended January 2, 2011.
 
2.
Accounting changes and recent accounting pronouncements

Accounting Changes
 
In September 2009, the FASB issued ASU No. 2009-13, “Multiple-Deliverable Revenue Arrangements—a consensus of the FASB Emerging Issues Task Force” (ASU 2009-13). It updates the existing multiple-element revenue arrangements guidance currently included under ASC 605, “Revenue Recognition”. The revised guidance primarily provides two significant changes: 1) eliminates the need for objective and reliable evidence of the fair value for the undelivered element in order for a delivered item to be treated as a separate unit of accounting, and 2) eliminates the residual method to allocate the arrangement consideration. In addition, the guidance also expands the disclosure requirements for revenue recognition. ASU 2009-13 was effective for the Company on January 3, 2011. The adoption of this ASU did not have any impact on the Company’s consolidated financial statements.
 
Recent Accounting Pronouncements
 
In April 2011, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update No. 2011-04, “Fair Value Measurement” (Topic 820) — Amendments to Achieve Common Fair Value Measurement and Disclosure Requirements in U.S. GAAP and IFRSs (ASU 20111-04). The amendments in this ASU change the wording used to describe many of the requirements in U.S. GAAP for measuring fair value and for disclosing information about fair value measurements. For many of the requirements, the FASB does not intend for the amendments in this ASU to result in a change in the application of the requirements in Topic 820. Some of the amendments clarify the FASB’s intent about the application of existing fair value measurement requirements. Other amendments change a particular principle or requirement for measuring fair value or for disclosing information about fair value measurements. The amendments in this ASU are to be applied prospectively for interim and annual periods beginning after December 15, 2011. We are currently evaluating the impact of our pending adoption of ASU 2011-04 on our consolidated financial statements.
 
In June 2011, the FASB issued ASU No. 2011-05, “Comprehensive Income” (Topic 220) — Presentation of Comprehensive Income (ASU 2011-05), to require an entity to present the total of comprehensive income, the components of net income, and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. ASU 2011-05 eliminates the option to present the components of other comprehensive income as part of the statement of equity. ASU 2011-05 is effective for us in our first quarter of fiscal 2012 and will be applied retrospectively. We are currently evaluating the impact of our pending adoption of ASU 2011-05 on our consolidated financial statements.
 
 
7

 
 
3.
Consolidated financial statement details
 
The following consolidated financial statement details are presented as of the period ended for the consolidated balance sheets and for the periods ended for each of the consolidated statements of operations and comprehensive income.
 
Consolidated balance sheets
 
Accounts receivable – net:
 
   
October 2, 2011
   
January 2, 2011
 
Accounts receivable
  $ 29,831     $ 35,066  
Taxes receivable
          537  
Allowance for doubtful accounts
    (312 )     (312 )
Accounts receivable—net
  $ 29,519     $ 35,291  
 
Inventories:
 
   
October 2, 2011
   
January 2, 2011
 
Raw materials
  $ 37,450     $ 30,218  
Work in process
    10,529       8,384  
Finished goods
    3,214       2,461  
Parts
    1,299       1,350  
Inventories
  $ 52,492     $ 42,413  

 
Property, plant and equipment – net:
 
   
October 2, 2011
   
January 2, 2011
 
Cost:
           
Land
  $ 1,648     $ 1,648  
Buildings
    9,878       9,878  
Machinery and equipment (a)
    34,502       32,068  
Office furniture and equipment
    2,417       2,396  
Computer hardware and software (b)
    9,254       9,113  
Leasehold improvements
    3,154       3,123  
      60,853       58,226  
Less accumulated depreciation:
               
Land
           
Buildings
    (5,667 )     (5,283 )
Machinery and equipment (a)
    (26,286 )     (24,957 ) )
Office furniture and equipment
    (2,343 )     (2,326 )
Computer hardware and software (b)
    (8,962 )     (8,825 ) )
Leasehold improvements
    (2,978 )     (2,944 )
      (46,236 )     (44,335 ) )
Property, plant and equipment—net
  $ 14,617     $ 13,891  
 

(a)
Included within machinery and equipment were assets under capital leases with costs of $5,081 and $8,577 as at October 2, 2011 and January 2, 2011, respectively and associated accumulated depreciation of $1,142 and $4,958 as of October 2, 2011 and January 2, 2011, respectively. The related depreciation expense for the three months ended October 2, 2011 and October 3, 2010 were $128 and $280, respectively. Related depreciation expense for the nine months ended October 2, 2011 and October 3, 2010 was $483 and $711, respectively.  During the three and nine month periods ended October 2, 2011, the Company assumed ownership of machinery and equipment formerly under capital lease with cost of $561 and $5,629, respectively, and accumulated depreciation of $314 and $4,299, respectively, upon conclusion of the capital lease terms. Nominal consideration was paid for these assets. These assets were reclassified to regular machinery and equipment on a prospective basis.
 
 
8

 
 
(b)
At January 2, 2011, included within computer hardware and software were assets under capital leases with costs of $268 and associated accumulated depreciation of $225. During the three and nine month periods ended October 2, 2011, the Company assumed ownership of these assets formerly under capital lease, which were fully amortized upon conclusion of the capital lease terms. Nominal consideration was paid for these assets. The related depreciation expense for the three months ended October 2, 2011 and October 3, 2010 were nil and $22, respectively. Related depreciation for the nine months ended October 2, 2011 and October 3, 2010 were $43 and $66, respectively.
 
 
Deferred financing costs:
 
   
October 2, 2011
   
January 2, 2011
 
Deferred financing costs
  $ 1,350     $ 2,777  
Accumulated amortization
    (315 )     (2,297 )
    $ 1,035     $ 480  
 
Accrued liabilities:
 
   
October 2, 2011
   
January 2, 2011
 
Customer related
  $ 1,895     $ 1,469  
Payroll
    2,101       6,424  
Professional services
    545       794  
Vendor related
    639       35  
Miscellaneous taxes
    78       131  
Restructuring (note 9)
    1,367        
Contingent consideration related to acquisition (note 11)
    2,400        
Other
    1,144       446  
Accrued liabilities
  $ 10,169     $ 9,299  
 
Consolidated statements of operations and comprehensive income
 
Interest expense:
 
   
Three months ended
   
Nine months ended
 
   
October 2,
 2011
   
October 3,
 2010
   
October 2,
 2011
   
October 3,
 2010
 
Long-term debt
  $ 275     $ 399     $ 838     $ 1,382  
Obligations under capital leases
    46       35       136       97  
Other
    5       2       7       (103 )
Interest expense
  $ 326     $ 436     $ 981     $ 1,376  
 
4.
Long-term debt
 
   
October 2, 2011
   
January 2, 2011
 
Revolving
  $ 14,963     $ 1,528  
Term
    8,028       9,263  
      22,991       10,791  
Less: Current portion of long-term debt
    (4,322 )     (3,705 )
Long-term debt
  $ 18,669     $ 7,086  

 
9

 
 
On September 22, 2011, the Company signed a Revolving Credit and Security Agreement with PNC Bank, National Association and its Canadian branch (collectively, “PNC”). This revolving credit facility (the “PNC Facility”) replaced the previous revolving loan agreement with Wells Fargo Capital Finance Corporation (“Wells Fargo”) and has a term of three years. The Company continues to have a term debt facility with Export Development Canada (“EDC”, and the “EDC Facility”), and on September 22, 2011 signed an amendment to its agreement with EDC to accommodate the change in revolving credit lender, but is otherwise largely unchanged from the existing agreement.
 
The maximum amount of funds available under the PNC Facility is $45 million. Availability under the revolving credit facility is subject to certain borrowing base conditions based on the eligible inventory and accounts receivable. Advances made under the revolving credit facility will bear interest at the base commercial lending rate of PNC in the respective country, which should approximate prime rate. The EDC Facility bears interest at LIBOR plus 2.5% to 3.5% depending on the achievement of financial performance levels as specified in the amended debt agreement.
 
The Company incurred costs of $997 in 2011 related to the PNC Facility and the amended EDC Facility. These costs were recorded as a non-current deferred charge and are being amortized over the terms of the respective debt agreements.
 
Remaining principal repayments of the term loan to EDC consist of two quarterly installment of $1,235, followed by six quarterly installments of $926 until the maturity date of August 13, 2013.
 
The PNC Facility and EDC Facility are jointly and severally guaranteed by the Company and secured by the assets and capital stock of each of the Company’s subsidiaries and its future subsidiaries.
 
The Company is required to use a “lock-box” arrangement, whereby remittances from customers are swept daily to reduce the borrowings under the revolving credit facilities.
 
At October 2, 2011 there was a Canadian dollar denominated debt balance of $1,319 million. At January 2, 2011, there was a Canadian dollar denominated cash balance of $78, which was classified as an offset to debt balances as it was used to reduce the outstanding revolving credit facilities.
 
The Company is in compliance with the financial covenants included in the PNC Facility and the EDC Facility as at October 2, 2011. Management believes that the Company will be in compliance with these covenants for the foreseeable future. Accordingly, the outstanding balances under the lending agreements continue to be classified as long-term. Continued compliance with its covenants, however, is dependent on the Company achieving certain forecasts. While management is confident in its plans, market conditions have been difficult to predict and there is no assurance that the Company will achieve its forecasts. In the event of non-compliance, the Company’s lenders have the right to demand repayment of the amounts outstanding under the lending agreements or pursue other remedies or, if the Company can reach an agreement with its lenders to amend or waive the financial covenants.
 
5.
Capital stock
 
Common shares
 
Authorized share capital:
 
The authorized share capital of the Company at October 2, 2011 and January 2, 2011 consisted of:
 
 
(i)
26,000,000 shares of common stock, par value $0.01 per share: Holders are entitled to one vote per share and the right to share in dividends pro rata subject to any preferential dividend rights of any then outstanding preferred stock.
 
 
(ii)
5,000,000 shares of special voting stock, par value $0.01 per share: From time to time the Company may issue special voting stock in one or more series and will fix the terms of that series at the time it is created.
 
 
10

 
 
Issued and outstanding:
 
The issued and outstanding number of common shares included in shareholders’ equity consisted of the following as of October 2, 2011:
 
   
Number
of shares
      $  
Common Stock
             
Exchangeable shares:
             
Balance at beginning of the nine month period
    583,848     $ 5,524  
Shares retired pursuant to:
               
Conversion to common stock
    (11,700 )     (110 )
Balance at end of the period
    572,148     $ 5,414  
Common shares:
               
Balance at beginning of the nine month period
    15,329,732     $ 379  
Shares issued pursuant to:
               
Exercise of stock options
    286,994       3  
Conversion of exchangeable shares
    11,700        
Balance at end of the period
    15,628,426     $ 382  
Special voting stock:
               
Balance at beginning of the nine month period
    1     $  
Balance at end of the period
    1     $  
Total Common stock
    16,200,575     $ 5,796  
 
Exchangeable shares:
 
Exchangeable shares of SMTC Manufacturing Corporation of Canada (“SMTC Canada”), an indirect subsidiary of the Company, can be exchanged on a one-for-one basis for one share of the common stock of the Company. Each exchangeable share of SMTC Canada, as nearly as practicable, is intended to be the economic equivalent of a share of common stock of the Company and holders of the exchangeable shares of SMTC Canada are able to exercise essentially the same voting rights with respect to the Company as they would have if they had exchanged their exchangeable shares of SMTC Canada for common stock of the Company. Upon the earlier of July 27, 2015, or the number of outstanding exchangeable shares falling below 500,000, subject to certain adjustment and acceleration provisions, SMTC Canada will have the right to redeem all of the outstanding exchangeable shares by delivering common shares of the Company on a one-for-one basis.
 
    
Stock options
 
For information regarding the Company’s stock option arrangements, see Note 6 of Form 10-K. 547,000 stock options were granted during the three and nine month periods ended October 2, 2011. The Company generally issues new shares when options are exercised. A summary of stock option activity for the nine month period ended October 2, 2011 is as follows:
 
   
Number
of options
   
Weighted
average
exercise
price
   
Aggregate
intrinsic
value
   
Weighted
average
remaining
contractual
term (years)
 
Outstanding at January 2, 2011
    662,752     $ 2.00              
Options granted
    547,000     $ 3.20              
Options forfeited
    (106,399 )   $ 2.55              
Options exercised
    (286,994 )   $ 1.08              
Outstanding at October 2, 2011
    816,359     $ 3.06     $ 89       4.1  
Exercisable at October 2, 2011
    156,362     $ 4.44     $ 10       2.1  
 
 
11

 
 
The following weighted average assumptions were used in calculating the estimated fair value of options granted in the period used to compute stock-based compensation expenses:
 
   
Period ended
October 2,
2011
 
Black-Scholes weighted-average assumptions
     
Expected dividend yield
    0.0 %
Expected volatility
    93.3 %
Risk-free interest rate
    0.73 %
Expected option life in years
    4.4  
         
Weighted-average stock option fair value per option granted
  $ 0.84  
 
During the three month periods ended October 2, 2011 and October 3, 2010, the Company recorded stock-based compensation expense and a corresponding increase in additional paid-in capital of $27 and $42, respectively. For the nine month periods ended October 2, 2011 and October 3, 2010, the Company recorded stock-based compensation expense and a corresponding increase in additional paid-in capital of $117 and $139, respectively. At October 2, 2011, compensation expense of $484 related to non-vested stock options had not been recognized.
 
Deferred share units
 
In previous periods, Deferred Share Units were granted to directors and the former Chief Executive Officer of the Company as remuneration. No deferred share units were granted in the three or nine months ended October 2, 2011 or October 3, 2010. As at January 2, 2011, 46,688 deferred share units were outstanding, and none as at October 2, 2011. Cash payments of $128 were made for 46,688 deferred share units during the nine months ended October 2, 2011. There were no cash payments made during the three months ended October 2, 2011, or the three and nine months ended October 3, 2010.
 
Deferred Share Unit compensation recovery for the three and nine months ended October 2, 2011 was nil and $21, respectively, compared to expense of $175 and $726 for the three and nine months ended October 3, 2010, reflecting mark-to-market adjustments.   There will be no further Deferred Share Unit compensation recoveries or expenses since there are no deferred share units outstanding.
 
 6.       Income taxes
During the three months ended October 2, 2011 and October 3, 2010, respectively, the Company recorded a net income tax expense of $172 and $109, primarily related to minimum taxes and taxes on profits in certain jurisdictions, combined with foreign exchange revaluation. During the nine months ended October 2, 2011 and October 3, 2010, respectively, the Company recorded a net income tax expense of $505 and $274, primarily related to minimum taxes and taxes on profits in certain jurisdictions, combined with foreign exchange revaluation.

At January 2, 2011, the Company had total net operating loss (“NOL”) carry forwards of $101,311, which will expire in the years presented below:
 
2012
  $ 1,260    
2014
    10,278    
2015
    4,154    
2018
    1,078    
2019
    60    
2020
    30    
2021
    13,728    
2022
    16,207    
2023
    27,270    
2026-2029
    27,246    
    $ 101,311    
 
At October 2, 2011 and January 2, 2011, the Company had gross unrecognized tax benefits of $315 and $330, respectively, which if recognized, would favorably impact the Company’s effective tax rate in future periods. The change during the period relates to foreign exchange revaluation of existing uncertain tax positions. The Company does not expect any of these unrecognized tax benefits to reverse in the next twelve months.
 
Tax years 2003 to 2010 remain open for review by tax authorities in Canada. Tax years 2004 and 2006 to 2010 remain open for review by tax authorities in the United States.
 
 
12

 
 
The Company accounts for interest and penalties related to unrecognized tax benefits in income tax expense based on the likelihood of the event and its ability to reasonably estimate such amounts. The Company has approximately $237 and $225 accrued for interest and penalties as of October 2, 2011 and January 2, 2011, respectively. The change is primarily due to the recording of incremental interest on existing uncertain positions for the period and foreign exchange revaluation.
 
In assessing the realization of deferred tax assets, management considers whether it is more likely than not that some portion or all of its deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income. Management considers the scheduled reversal of deferred tax liabilities, change of control limitations, projected future taxable income and tax planning strategies in making this assessment. Guidance under Accounting Standards Codification (“ASC”) 740, “Income Taxes”, (“ASC 740”) states that forming a conclusion that a valuation allowance is not needed is difficult when there is negative evidence, such as cumulative losses in recent years in the jurisdictions to which the deferred tax assets relate. At the end of the second quarter of 2003, the Company concluded that given the weakness and uncertainty in the economic environment at that time, it was appropriate to establish a full valuation allowance for the deferred tax assets. Commencing in 2004, it was determined by management that it was more likely than not that the deferred tax assets associated with the Mexican jurisdiction would be realized and no valuation allowance has been recorded against these deferred tax assets since 2004.  In 2010, it was determined by management that it was more likely than not that certain deferred tax assets associated with the U.S. jurisdiction would be realized and no valuation allowance has been recorded against these deferred tax assets. The Canadian jurisdiction continues to have a full valuation allowance recorded against the deferred tax assets.

7.           Earnings per common share
 
The following table details the weighted average number of common shares outstanding for the purposes of computing basic and diluted earnings per common share for the following periods:
 
   
Three months ended
   
Nine months ended
 
(Number of common shares)
 
October 2,
2011
   
October 3,
2010
   
October 2,
2011
   
October 3,
2010
 
Basic weighted average shares outstanding
    16,200,575       15,049,668       16,113,866       14,841,673  
Dilutive stock options (a) 
          695,838             580,555  
Diluted weighted average shares outstanding
    16,200,575       15,745,506       16,113,866       15,422,228  
 

(a)
As a result of the net loss from continuing operations for the three and nine months ended October 2, 2011, diluted earnings per share was calculated using the basic weighted average shares outstanding as the effect of potential common shares would have been anti-dilutive.
(b)
For the three and nine months ended October 3, 2010, as a result of net earnings from continuing operations, dilutive options were determined using the treasury stock method, using an average share price of $3.02 and $2.68  per share, respectively. For the three and nine months ended October 3, 2010, the calculation did not include 93,673 and 290,340 stock options, respectively, as the effect would have been anti-dilutive.
 
8.
Segmented information
 
    
General description
 
The Company derives its revenue from one industry segment, the electronics manufacturing services industry. The Company is operated and managed geographically and has facilities in the United States, Canada, Mexico and Asia. The Company monitors the performance of its geographic operating segments based on adjusted EBITDA (earnings before restructuring charges, loss on extinguishment of debt, loss on derivative financial instruments, interest, taxes, depreciation and amortization). Intersegment adjustments reflect intersegment sales that are generally recorded at prices that approximate arm’s-length transactions. In assessing the performance of the operating segments management attributes revenue to the operating segment which ships the product to the customer. In previous quarters, the segment measure of profitability previously reported on was adjusted EBITA (earnings before restructuring charges, loss on extinguishment of debt, loss on derivative financial instruments, interest, taxes and amortization). The measure was changed to conform to the measure used in the Company’s quarterly results press release and analyst call, and to provide a more cash-flow based measure of performance that the chief operating decision makers use in evaluating the business. Information for prior periods has been restated to reflect the updated measure. Information about the operating segments is as follows:
 
 
13

 
 
   
Three months ended
   
Nine months ended
 
   
October 2,
2011
   
October 3,
2010
   
October 2,
2011
   
October 3,
2010
 
Revenues from continuing operations
                       
Mexico
  $ 27,111     $ 32,417     $ 89,003     $ 93,657  
Asia
    9,135       13,672       28,091       46,432  
Canada
    6,103       14,992       27,013       44,488  
U.S.
    4,843       5,519       11,679       17,369  
Total
  $ 47,192     $ 66,600     $ 155,786     $ 201,946  
Intersegment revenue
                               
Mexico
  $ (1,530 )   $ (455 )   $ (2,174 )   $ (1,708 )
Asia
                (189 )      
Canada
    (1,507 )     (762 )     (4,053 )     (2,223 )
U.S.
    (73 )     (2 )     (90 )     (65 )
Total
  $ (3,110 )   $ (1,219 )   $ (6,506 )   $ (3,996 )
Net external revenue from continuing operations
                               
Mexico
  $ 25,581     $ 31,962     $ 86,829     $ 91,949  
Asia
    9,135       13,672       27,865       46,432  
Canada
    4,596       14,230       22,960       42,265  
U.S.
    4,770       5,517       11,589       17,304  
Total
  $ 44,082     $ 65,381     $ 149,243     $ 197,950  
EBITDA
                               
Mexico
  $ 1,959     $ 4,617     $ 7,214     $ 12,983  
Asia
    662       457       1,001       1,340  
Canada
    (1,409 )     (1,918 )     (2,521 )     (4,936 )
U.S.
    (355 )     613       (636 )     1,980  
Total
  $ 857     $ 3,769     $ 5,058     $ 11,367  
Interest
    326       436       981       1,376  
Loss on extinguishment of debt
    300             300        
Loss on derivative financial instrument
    125             125        
Restructuring charges
    686             2,793        
Depreciation
    704       643       2,059       1,892  
Earnings (loss) before income taxes
  $ (1,284 )   $ 2,690     $ (1,200 )   $ 8,099  
 
Additions to Property, Plant and Equipment
 
The following table contains additions, including those acquired through capital leases, to property, plant and equipment for the three and nine months ended October 2, 2011 and October 3, 2010:
 
   
Three months ended
   
Nine months ended
 
   
October 2,
2011
   
October 3,
2010
   
October 2,
2011
   
October 3,
2010
 
Mexico
  $ 703     $ 64     $ 1,250     $ 195  
Asia
    6       65       6       700  
Canada
    63       30       1,171       74  
U.S.
    20       11       140       37  
Total
  $ 792     $ 170     $ 2,567     $ 1,006  
 
Long-lived assets (a)
 
   
October 2,
 2011
   
January 2,
2011
 
Mexico
  $ 9,700     $ 9,793  
Asia
    653       718  
Canada
    2,326       1,614  
U.S.
    1,938       1,766  
Total
  $ 14,617     $ 13,891  

 
(a)
Long-lived assets information is based on the principal location of the asset.
 
 
14

 
 
Geographic revenues
 
The following table contains geographic revenues based on the product shipment destination, for the three and nine months ended October 2, 2011 and October 3, 2010:
 
   
Three months ended
   
Nine months ended
 
   
October 2,
2011
   
October 3,
2010
   
October 2,
2011
   
October 3,
2010
 
U.S.
  $ 26,419     $ 42,394     $ 89,117     $ 120,026  
Canada
    14,111       16,857       46,075       49,063  
Europe
    3,206       5,870       10,593       15,700  
Asia
    341       257       3,430       13,149  
Mexico
    5       3       28       12  
Total
  $ 44,082     $ 65,381     $ 149,243     $ 197,950  
 
Significant customers and concentration of credit risk:
 
Sales of the Company’s products are concentrated in certain cases among specific customers in the same industry. The Company is subject to concentrations of credit risk in trade receivables. The Company considers concentrations of credit risk in establishing the allowance for doubtful accounts and believes the recorded allowances are adequate.
 
The Company expects to continue to depend upon a relatively small number of customers for a significant percentage of its revenue. In addition to having a limited number of customers, the Company manufactures a limited number of products for each customer. If the Company loses any of its larger customers or any product line manufactured for one of its larger customers, it could experience a significant reduction in revenue. Also, the insolvency of one or more of its larger customers or the inability of one or more of its larger customers to pay for its orders could decrease revenue. As many costs and operating expenses are relatively fixed, a reduction in net revenue can decrease profit margins and adversely affect the business, financial condition and results of operations.
 
During the three months ended October 2, 2011, four customers individually comprised 22.5%, 11.6%, 11.0% and 10.4% (October 3, 2010– three customers 16.7%, 15.9% and 13.9%) of total revenue from continuing operations across all geographic segments. During the nine months ended October 2, 2011 four customers individually comprised 17.7%, 12.2%, 11.9% and 10.3% (October 3, 2010 – 16.5%, 14.9%, 13.4% and 13.4% )  of total revenue from continuing operations across all geographic segments.  As of October 2, 2011, these customers represented 18%, 13%, 8% and 3%, respectively, (January 2, 2011, 8%, 4%, 10% and 5%, respectively) of the Company’s trade accounts receivable.
 
9.
Restructuring charges
 
During the first quarter of 2011 the Company began executing its 2011 Plan to streamline operations in response to reductions in forecasted revenues.  The Company recorded restructuring charges of $364, consisting of severance costs of $205 at the Mexico facility and $159 at the Markham facility. The Company reduced staff levels by approximately 120 full-time equivalents (FTEs) in Mexico and 40 FTEs in Canada. In the second quarter of 2011, the Company continued its 2011 Plan and recorded additional restructuring charges of $1,743, consisting of severance costs of $408 at the Mexico facility, $427 at the Markham facility and $908 in the Corporate office. Staff levels were reduced by approximately 120 FTEs in Mexico and 70 FTEs in Canada. In the third quarter of 2011, the Company continued its 2011 Plan and recorded additional restructuring charges of $686, consisting of severance costs of $186 at the San Jose/ZF facilities, $24 at the Mexico facility, $207 at the Markham facility and $269 in the Corporate office. Staff levels were reduced by approximately an additional 13 FTEs in the United States, 1 FTE in Mexico and 40 FTEs in Canada.
 
 
15

 
 
The following table details the change in restructuring accrual for the nine months ended October 2, 2011, relating to the 2011 Plan:
 
   
Severance
 
2011 Plan
     
Balance as at January 2, 2011
  $  
Charges
    364  
Payments
    (290 )
Balance as at April 3, 2011
    74  
Charges
    1,743  
Payments
    (618 )
Balance as at July 3, 2011
    1,199  
Charges
    686  
Payments
    (518 )
Balance as at October 2, 2011
  $ 1,367  
 
Remaining accrued amounts relating to the 2011 Plan consist of severance payments of $186 in the United States, $33 in Mexico and $1,148 in Canada that are expected to be paid out by the end of fiscal 2012 through a drawdown on the revolving credit facilities.
 
10.
Commitments and contingencies
 
In the normal course of business, the Company may be subject to litigation and claims from customers, suppliers and former employees. Management believes that adequate provisions have been recorded in the financial statements, as required. Although it is not possible to estimate the extent of potential costs, if any, management believes that ultimate resolution of such contingencies would not have a material adverse effect on the financial position, results of operations and cash flows of the Company.
 
 
11. Business combinations
 
On August 31, 2011, the Company completed its acquisition of 100% of the outstanding common shares of ZF Array Technology, Incorporated (“ZF Array”), a privately held electronics manufacturing services provider based in San Jose, California. The acquisition increases manufacturing and engineering capabilities in the region and diversifies the revenue base. In accordance with ASC Topic 805, this acquisition was accounted for as a business combination.
 
The results of ZF Array’s operations were included in the Company’s consolidated financial results beginning on September 1, 2011.
 
The Company paid $4 million in cash and accrued $2.4 million upon acquisition for contingent consideration. Contingent consideration is based on financial performance of the acquired company’s operations for a 24-month period following the acquisition date, to a maximum of $2.4 million.
 
Acquisition related costs for the period ended October 2, 2011 were $15, included in Selling, General and Administrative expenses on the consolidated statement of operations.
 
The recognized amounts of identifiable assets acquired and liabilities assumed, based upon preliminary estimates of fair values as of August 31, 2011 are set out below:
 
Current assets (inclusive of cash acquired of $967)
  $ 12,196  
Noncurrent assets
    245  
Total liabilities assumed
    (6,019 )
Total identifiable net assets
  $ 6,422  
 
Current assets include trade receivable balances with a fair value of $3,899, the entirety of which is expected by management to be collectable.  Due to the timing of the transaction, the fair values of inventory, intangible assets, and accrued liabilities are currently being assessed.
 
Gain on bargain purchase of $22 was recorded against Selling, General and Administrative expenses for the three month period ended October 2, 2011, a result of the absence of intangible assets identified during the preliminary estimates of fair value.
 
 
16

 
 
The amount of ZF Array’s revenue and net income included in the Company’s consolidated statements of operations for the three month period ended October 2, 2011, and the unaudited pro forma revenue and net income of the combined entity had the acquisition date been consummated as of January 4, 2010, are set forth below:
 
   
Revenue
   
Net Income
 
Actual from September 1, 2011 to October 2, 2011
  $ 2,404     $ 206  

   
Three months ended
   
Nine months ended
 
 Supplemental unaudited pro forma information
 
October 2,
2011
   
October 3,
2010
   
October 2,
 2011
   
October 3,
2010
 
Total revenue
  $ 48,354     $ 72,592     $ 168,696     $ 218,638  
Net (loss) income
    (916 )     3,034       113       8,954  
 
12.
Loss on extinguishment of debt
 
Upon the repayment of the Company’s previous credit facility with Wells Fargo during the third quarter of 2011, the Company recorded a non-cash charge to write off the remaining unamortized deferred financing costs related to the extinguished revolving credit facility of $300.
 
13.
Derivative financial instruments
 
During the three months ended October 2, 2011 the Company entered into forward foreign exchange contracts to reduce its exposure to foreign exchange currency rate changes related to forecasted Canadian dollar denominated payroll, rent and utility cash flows in the remainder of fiscal 2011 and the first quarter of 2012. These contracts were effective as hedges from an economic perspective, but were not designated as hedges for accounting purposes under ASC 815. Accordingly, changes in the fair value of these contracts were recognized in the consolidated statement of operations and comprehensive income. The Company does not enter into forward foreign exchange contracts for trading or speculative purposes.
 
As of October 2, 2011, forward foreign exchange contracts with an aggregate exercise value of $7,037 were outstanding, and are to be settled between November 30, 2011 and January 31, 2012 at an average forward rate of USD $1.00 = CAD $1.031. The unrealized loss recognized in earnings as a result of revaluing the instruments to fair value on October 2, 2011 was $125 which was included in loss on derivative financial instruments in the statement of operations and comprehensive income and accrued liabilities on the balance sheet. Fair value was determined using the market approach with quoted prices in active markets for identical assets.
 
 
17

 
 
 Item 2 Management’s Discussion and Analysis of Financial Condition and Results of Operations
 
Where we say “we”, “us”, “our”, the “Company” or “SMTC”, we mean SMTC Corporation or SMTC Corporation and its subsidiaries, as it may apply. Where we refer to the “industry”, we mean the electronics manufacturing services industry.
 
You should read this Management’s Discussion and Analysis of Financial Condition and Results of Operations (“MD&A”) in combination with the accompanying unaudited interim consolidated financial statements and related notes as well as the audited consolidated financial statements and the accompanying notes to the consolidated financial statements prepared in accordance with accounting principles generally accepted in the United States (“U.S. GAAP”) included within the Company’s Annual Report on Form 10-K filed on March 11, 2011. The forward-looking statements in this discussion regarding the electronics manufacturing services industry, our expectations regarding our future performance, liquidity and capital resources and other non-historical statements in this discussion include numerous risks and uncertainties, some of which are as described in the “Risk Factors That May Affect Future Results” section in the Annual Report on Form 10-K filed on March 11, 2011, as updated by Item 1A in Part II of this quarterly report. Certain statements in this MD&A contain words such as “could”, “expects”, “may”, “anticipates”, “believes”, “intends”, “estimates”, “plans”, “envisions”, “seeks” and other similar language and are considered forward looking statements or information under applicable securities laws. These statements are based on our current expectations, estimates, forecasts and projections about the operating environment, economies and markets in which we operate. These statements are subject to important assumptions, risks and uncertainties, which are difficult to predict and the actual outcome may be materially different. Although we believe expectations reflected in such forward-looking statements are reasonable based upon the assumptions in this MD&A, they may prove to be inaccurate and consequently our actual results could differ materially from our expectations set out in this MD&A. We may not update these forward-looking statements after the date of this Form 10-Q, even though our situation may change in the future. All forward-looking statements attributable to us are expressly qualified by these cautionary statements.
 
This MD&A contains discussion in U.S. dollars unless specifically stated otherwise.
 
Background
 
SMTC Corporation is a mid-tier provider of end-to-end electronics manufacturing services, or EMS, including product design and sustaining engineering services, printed circuit board assembly, or PCBA, production, enclosure fabrication, systems integration and comprehensive testing services. SMTC facilities span a broad footprint in the United States, Canada, Mexico and China, with approximately 1,000 employees. SMTC’s services extend over the entire electronic product life cycle from the development and introduction of new products through to growth, maturity and end-of-life phases. SMTC offers fully integrated contract manufacturing services with a distinctive approach to global original equipment manufacturers, or OEMs, and technology companies primarily within the industrial, computing and networking, and communications, consumer and medical market segments.
 
Developments in 2011
 
For the third quarter of 2011, revenue decreased by $21.3 million, or 32.6%, compared to the third quarter of 2010. The decrease was due largely to customer products becoming end of life, combined with an overall market demand decrease and previously disclosed customer disengagements. One product manufactured for a long-standing customer that was historically one of the highest revenue customers has been approaching end of life over the past year. This customer had quarterly revenue of $10 - $13 million at its peak and has dropped to under $3 million per quarter due to the end of life product. Due to the volumes historically, this customer had relatively low margins and therefore less impact on earnings; the revenue is being replaced by higher margin products from new customers.
 
For the quarter ended October 2, 2011, the Company had income before interest, depreciation, tax, restructuring and one-time charges of $0.9 million, compared to $3.8 million for the comparative period in the prior year. The decline was primarily due to reductions in revenue levels and the resulting impact on the ability to cover fixed costs. The Company continued the 2011 restructuring plan in the third quarter incurring additional charges of $0.7 million.
 
On September 22, 2011, the Company signed a $45 million asset-backed revolving credit and security agreement with PNC Bank, National Association and its Canadian branch, replacing the previous revolving loan agreement with Wells Fargo Capital Finance Corporation (“Wells Fargo”). The new facility increases financial flexibility by permitting increases in potential borrowings by $10 million by adding Mexican inventory to the borrowing base and reduces the variable interest rate on the revolver by 1.0% to the prime rate as the tiered system is removed. As a result of the new credit facility, deferred financing costs of $0.3 million related to the previous revolving loan agreement with Wells Fargo were written off.
 
On August 31, the Company acquired 100% of the outstanding common shares of ZF Array Technology, Incorporated, a privately held electronics manufacturing services provider based in San Jose, California. The acquisition enhances and expands engineering and operational capabilities in prototype development, new product introduction and structural test services to both new and existing customers. The purchase price was $6.4 million, of which $2.4 million is composed of a 2-year performance based earn out. There was a gain on bargain purchase of $22 thousand recorded based on the preliminary purchase price allocation, recorded against selling, general and administrative expenses.
 
 
18

 
 
Net debt increased by $7.7 million from the prior quarter, bringing net debt up to $21.4 million. The increase in debt was primarily due to the substantial increase in inventory to ramp up for the large increase in orders for the fourth quarter and the acquisition of ZF Array.  The Company will continue to have a goal of debt reduction and expects to generate cash and reduce debt during the remainder of 2011.
 
Results of Operations
 
The consolidated financial statements of SMTC are prepared in accordance with U.S. GAAP.
 
Quarter ended October 2, 2011 compared with the quarter ended October 3, 2010:
 
The following table sets forth summarized operating results in millions of US$ for the periods indicated:
 
   
Three months ended
October 2, 2011
   
Three months ended
October 3, 2010
   
Change
2011 to 2010
 
     $       %      $       %      $       %  
Revenue
  $ 44.1       100.0 %   $ 65.4       100.0 %   $ (21.3 )     (32.6 )%
Cost of sales
    40.2       91.2 %     57.5       87.9 %     (17.3 )     (29.9 )%
Gross profit
    3.8       8.6 %     7.9       12.1 %     (4.1 )     (51.9 )%
Selling, general and administrative expenses
    3.7       8.4 %     4.8       7.2 %     (1.1 )     (22.9 )%
Loss on extinguishment of debt
    0.3       0.7 %           0.0 %     0.3        
Loss on derivative financial instrument
    0.1       0.2 %           0.0 %     0.1        
Restructuring charges
    0.7       1.6 %           0.0 %     0.7        
Operating (loss) earnings
    (1.0 )     (2.3 )%     3.1       4.7 %     (4.1 )     (132.3 )%
Interest expense
    0.3       0.7 %     0.4       0.6 %     (0.1 )     (25.0 )%
Earnings before income taxes
    (1.3 )     (2.9 )%     2.7       4.1 %     (4.0 )     (148.3 )%
Income tax expense
                                               
Current
    0.1       0.2 %     0.1       0.2 %            
Deferred
    0.1       0.2 %           0.0 %     0.1        
      0.2       0.4 %     0.1       0.2 %     0.1       100.0 %
Net earnings
  $ (1.5 )     (3.4 )%   $ 2.6       4.0 %   $ (4.1 )     (157.9 )%
 
Revenue
 
Revenue decreased $21.3 million, or 32.6%, from $65.4 million for the third quarter of 2010 to $44.1 million for the third quarter of 2011 mainly due to a decrease in long standing customers’ end markets that were favorably impacted by a recovering economy and inventory rebuilding in 2010. In addition, revenue decreased by $16.3 million from four of the Company’s long-standing customers caused by a decrease in end-market demand for specific product lines manufactured by SMTC.
 
During the third quarter of 2011, revenue from the industrial sector decreased to $32.8 million compared with $53.1 million for the same period in 2010, mainly due to the overall demand decrease as described above. Revenue from the industrial sector as a percentage of total revenue decreased to 74.4% in the third quarter of 2011 compared with 81.3% in the third quarter of 2010 due to the decrease in demand in this sector combined with an increase in the networking and enterprise computing sector.
 
Revenue from the communications sector decreased compared with the same quarter of 2010 as revenue was $2.3 million for the third quarter of 2011 compared with $4.3 million in 2010, which represented 5.2% of revenue in the second third of 2011, compared with 6.6% of revenue in the third quarter of 2010 due to the disengagement of one customer.
 
 
19

 
 
Revenue from the networking and enterprise computing sector increased to $9.0 million for the third quarter of 2011 compared with $7.9 million in 2010, which represented 20.5% of revenue in the third quarter of 2011, up from 12.1% of revenue in the third quarter of 2010. The increase was primarily due to two newer customers as they moved from ramping to full production.
 
During the third quarter of 2011, the Company recorded approximately $1.1 million of sales of raw materials inventory to customers, which carried no margin, compared with $1.3 million in the third quarter of 2010. The Company purchases raw materials based on customer purchase orders. When a customer requires an order to be altered or changed, the customer is generally obligated to purchase the original on-order raw material at cost, to the extent the materials are not consumed within a specified period.
 
Due to changes in market conditions, the life cycle of products, the nature of specific programs and other factors, revenues from a particular customer typically varies from quarter to quarter and year to year. The Company’s ten largest customers represented 83.1% of revenue from continuing operations during the third quarter of 2011, compared with 87.6% in the third quarter of 2010. Revenue from the four largest customers during the third quarter of 2011 was $9.9 million, $5.1 million, $4.9 million, and $4.6 million representing 22.5%, 11.6%, 11.0%, and 10.4% of total revenue for the third quarter of 2011, respectively. This compares with revenue from our three largest customers of $10.9 million, $10.4 million, $9.1 million, representing 16.7%, 15.9%, and 13.9% of total revenue for the third quarter of 2010, respectively. No other customers represented more than 10% of revenue in either period.
 
During the third quarter of 2011, 58.0% of our revenue was attributable to production from our operations in Mexico, 20.7% in Asia, 10.4% in Canada and 10.8% in the U.S.  During the third quarter of 2010, 48.9% of our revenue was attributable to production from our operations in Mexico, 20.9% in Asia, 21.8% in Canada, and 8.4% in the U.S.
 
The Company operates in a highly competitive and dynamic marketplace in which current and prospective customers from time to time seek to lower their costs through a competitive bidding process among EMS providers. This process creates an opportunity to increase revenue to the extent we are successful in the bidding process, however, there is also the potential for revenue to decline to the extent we are unsuccessful in this process. Furthermore, even if we are successful, there is potential for our margins to decline. If we lose any of our larger product lines manufactured for any one of our customers, we could experience declines in revenue.
 
Gross Profit
 
Gross profit for the third quarter of 2011 decreased by $4.1 million to $3.8 million or 8.6% of revenue compared with 12.1% of revenue for the same period in 2010. This was due to reduction of revenue levels and the resulting impact on the ability to cover fixed costs and labor inefficiencies due to changes in customer demand compared to the same period in 2010.
 
The Company adjusts for estimated obsolete or excess inventory for the difference between the cost of inventory and estimated realizable value based upon customer forecasts, shrinkage, the aging and future demand of the inventory, past experience with specific customers and the ability to sell back inventory to customers or suppliers. If these estimates change, additional write-downs may be required.
 
Selling, General & Administrative Expenses
 
Selling, general and administrative expenses decreased by $1.1 million during the third quarter of 2011 to $3.7 million, from $4.8 million in the third quarter of 2010. The Company was able to reduce costs in variable compensation, stock based compensation, recruiting fees and corporate labor costs.
 
Restructuring Charges
 
During the third quarter of 2011, the Company continued its 2011 Restructuring Plan. The Company recorded restructuring charges of $0.7 million, consisting of severance costs of $0.2 million in the United States, $0.2 million in the Markham facilities, and $0.3 in the corporate office.
 
Loss on Extinguishment of Debt
 
Upon the repayment of the Company’s previous credit facility with Wells Fargo during the third quarter of 2011, the Company recorded a non-cash charge to write off the remaining unamortized deferred financing costs related to the extinguished revolving credit facility of $0.3 million.
 
Loss on Derivative Financial Instruments
 
During the three months ended October 2, 2011 the Company entered into forward foreign exchange contracts to reduce its exposure to foreign exchange currency rate changes related to forecasted Canadian dollar denominated payroll, rent and utility cash flows in the remainder of fiscal 2011 and the first quarter of 2012. These contracts were effective as hedges from an economic perspective, but were not designated as hedges for accounting purposes under ASC 815. Accordingly, changes in the fair value of these contracts were recognized in the consolidated statement of operations and comprehensive income. The unrealized loss recognized in earnings as a result of revaluing the instruments to fair value on October 2, 2011 was $0.1 million.
 
 
20

 
 
Interest Expense
 
Interest expense decreased from $0.4 million in the third quarter of 2010 to $0.3 million in the third quarter of 2011, primarily resulting from a reduced average debt level. Interest expense in the third quarter of both 2011 and 2010 included amortization of deferred financing fees of $0.1 million. The weighted average interest rates with respect to the debt were 4.6% and 4.3% for each of the third quarters of 2011 and 2010, respectively.

Income Tax Expense
 
The Company recorded income tax expense of $0.2 million in the third quarter of 2011 and $0.1 million in the same quarter of 2010.

In assessing the realization of deferred tax assets, management considers whether it is more likely than not that some portion or all of its deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income. Management considers the scheduled reversal of deferred tax liabilities, change of control limitations, projected future taxable income and tax planning strategies in making this assessment. Guidance under Accounting Standards Codification (“ASC”) 740, “Income Taxes”, (“ASC 740”) states that forming a conclusion that a valuation allowance is not needed is difficult when there is negative evidence, such as cumulative losses in recent years in the jurisdictions to which the deferred tax assets relate. At the end of the second quarter of 2003, the Company concluded that given the weakness and uncertainly in the economic environment at that time, it was appropriate to establish a full valuation allowance for the deferred tax assets. Commencing in 2004, it was determined by management that it was more likely than not that the deferred tax assets associated with the Mexican jurisdiction would be realized and no valuation allowance has been recorded against these deferred tax assets since 2004.  In 2010, it was determined by management that it was more likely than not that certain deferred tax assets associated with the U.S. jurisdiction would be realized and no valuation allowance has been recorded against these deferred tax assets. The Canadian jurisdiction continues to have a full valuation allowance recorded against the deferred tax assets.

At January 2, 2011, the Company had total net operating loss (“NOL”) carry forwards of $101.3 million, of which $1.3 million will expire in 2012, $10.3 million will expire in 2014, $4.2 million  will expire in 2015, $1.1 million will expire in 2018, $0.1 million will expire in 2019, $13.7 million will expire in 2021, $16.2 million will expire in 2022, $27.3 million will expire in 2023, and the remainder will expire between 2025 and 2029.

 
21

 
 
Nine months ended October 2, 2011 compared with nine months ended October 3, 2010:
 
The following table sets forth summarized operating results in millions of US$ for the periods indicated:
 
   
Nine months ended
October 2, 2011
   
Nine months ended
October 3, 2010
   
Change
2011 to 2010
 
     $       %      $       %      $       %  
Revenue
  $ 149.2       100.0 %   $ 198.0       100.0 %   $ (48.8 )     (24.6 )%
Cost of sales
    135.6       90.9 %     175.4       88.6 %     (39.8 )     (22.7 )%
Gross profit
    13.6       9.1 %     22.6       11.4 %     (9.0 )     (39.8 )%
Selling, general and administrative expenses
    10.6       7.1 %     13.1       6.6 %     (2.5 )     (19.1 )%
Loss on extinguishment of debt
    0.3       0.2 %           0.0 %     0.3        
Loss on derivative financial instrument
    0.1       0.1 %           0.0 %     0.1        
Restructuring charges
    2.8       1.9 %           0.0 %     2.8        
Operating earnings
    (0.2 )     0.1 %     9.5       4.8 %     (9.7 )     (102.1 )%
Interest expense
    1.0       0.7 %     1.4       0.7 %     (0.4 )     (28.6 )%
Earnings before income taxes
    (1.2 )     (0.8 )%     8.1       4.1 %     (9.3 )     (114.8 )%
Income tax expense
                                               
Current
    0.5       0.3 %     0.3       0.2 %     0.2       66.7 %
Deferred
          0.0 %           0.0 %            
      0.5       0.3 %     0.3       0.2 %     0.1       66.7 %
Net earnings
  $ (1.7 )     (1.1 )%   $ 7.8       3.9 %   $ (9.5 )     (121.8 )%
 
Revenue
 
Revenue decreased $48.8 million, or 24.6%, from $198 million for the first nine months of 2010 to $149.2 million for the first nine months of 2011 mainly due to a decrease on $21.3 million related to one product manufactured for a long standing customer that was historically one of the highest revenue customers has gradually become end of life over the past year. This customer had quarterly revenue of $10 - $13 million at its peak and has dropped significantly due to the end of life product. In addition, revenue decreased by $19.8 million from two of the Company’s long standing customers caused by a decrease in end market demand for a specific product line manufactured by SMTC. Newer customers have contributed $28.9 million in increased revenue, more than offsetting attrition.
 
During the first nine months of 2011, revenue from the industrial sector decreased to $107.4 million for the first nine months of 2011 compared with $165.6 million for the same period in 2010, mainly due to the overall demand decrease described above. Revenue from the industrial sector as a percentage of total revenue decreased to 71.9% in the first nine months of 2011 compared with 83.7% in the first nine months of 2010 due to the decrease in demand in this sector combined with an increase in the networking and enterprise computing sector.
 
Revenue from the communications sector decreased to $9.2 million for the first nine months of 2011 compared to $11.2 million for the first nine months of 2010, which represented 6.2% of revenue in the first nine months of 2011, compared with 5.7% of revenue in the first nine months of 2010 due to the disengagement of one customer.
 
Revenue from the networking and enterprise computing sector increased to $32.7 million for the first nine months of 2011 compared with $21.1 million in 2010, which represented 21.9% of revenue in the first nine months of 2011, up from 10.6% of revenue in the first nine months of 2010. The increase was primarily due to two newer customers as they moved from ramping to production.
 
During the first nine months of 2011, the Company recorded approximately $3.7 million of sales of raw materials inventory to customers, which carried no margin, compared with $2.5 million in the first nine months of 2010. The Company purchases raw materials based on customer purchase orders. When a customer requires an order to be altered or changed, the customer is generally obligated to purchase the original on-order raw material at cost, to the extent the materials are not consumed within a specified period.
 
Due to changes in market conditions, the life cycle of products, the nature of specific programs and other factors, revenues from a particular customer typically varies from quarter to quarter and year to year. The Company’s ten largest customers represented 81.8% of revenue from continuing operations during the first nine months of 2011, compared with 89.2% in the first nine months of 2010. Revenue from our four largest customers during the first nine months of 2011 was $26.4 million, $18.3 million, $17.8 million and $15.4 million, representing 17.7%, 12.2%, 11.9 % and 10.3% of total revenue for the first nine months of 2011, respectively. Revenue from our four largest customers during the first nine months of 2010 was $29.5 million, $32.7 million, $26.4 million and $26.5 million, representing 14.9%, 16.5%, 13.4% and 13.4%, respectively, of total revenue for the period. No other customers represented more than 10% of revenue in either period.
 
 
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During the first nine months of 2011, 58.2% of our revenue was attributable to production from our operations in Mexico, 18.7% in Asia, 15.4% in Canada and 7.8% in the U.S.  During the first nine months of 2010, 46.5% of our revenue from continuing operations was produced from operations in Mexico, 23.5% from Asia, 21.4% from Canada and 8.6% from the United States.
 
The Company operates in a highly competitive and dynamic marketplace in which current and prospective customers from time to time seek to lower their costs through a competitive bidding process among EMS providers. This process creates an opportunity to increase revenue to the extent we are successful in the bidding process, however, there is also the potential for revenue to decline to the extent we are unsuccessful in this process. Furthermore, even if we are successful, there is potential for our margins to decline. If we lose any of our larger product lines manufactured for any one of our customers, we could experience declines in revenue.
 
Gross Profit
 
Gross profit for the first nine months of 2011 decreased by $9.0 million to $13.6 million or 9.1% of revenue compared with 11.4% of revenue for the same period in 2010. This was due to reduction of revenue levels and the resulting impact on the ability to cover fixed costs, the negative impact of the strengthening Canadian dollar and Mexican peso resulting in increased site labor cost of $0.9 million and labor inefficiencies due to changes in customer demand compared to the same period in 2010.
 
The Company adjusts for estimated obsolete or excess inventory for the difference between the cost of inventory and estimated realizable value based upon customer forecasts, shrinkage, the aging and future demand of the inventory, past experience with specific customers and the ability to sell back inventory to customers or suppliers. If these estimates change, additional write-downs may be required.
 
Selling, General & Administrative Expenses
 
Selling, general and administrative expenses decreased by $2.5 million during the first nine months of 2011 to $10.6 million, from $13.1 million in the first nine months of 2010. The Company was able to reduce costs in variable compensation, stock based compensation, and professional fees.
 
Restructuring Charges
 
During the first nine months of 2011 the Company executed its 2011 Plan to streamline operations in response to reductions in revenues.  The Company recorded restructuring charges of $2.8 million, consisting of severance costs of $0.2 million in the United States, $0.6 million in Mexico, and $2.0 million in Canada. The Company reduced staff levels by approximately 13 in the United States, 241 in Mexico and 150 in Canada.
 
Loss on Extinguishment of Debt
 
Upon the repayment of the Company’s previous credit facility with Wells Fargo during the third quarter of 2011, the Company recorded a non-cash charge to write off the remaining unamortized deferred financing costs related to the extinguished revolving credit facility of $0.3 million.
 
Loss on Derivative Financial Instruments
 
During the three months ended October 2, 2011 the Company entered into forward foreign exchange contracts to reduce its exposure to foreign exchange currency rate changes related to forecasted Canadian dollar denominated payroll, rent and utility cash flows in the remainder of fiscal 2011 and the first quarter of 2012. These contracts were effective as hedges from an economic perspective, but were not designated as hedges for accounting purposes under ASC 815. Accordingly, changes in the fair value of these contracts were recognized in the consolidated statement of operations and comprehensive income. The unrealized loss recognized in earnings as a result of revaluing the instruments to fair value on October 2, 2011 was $0.1 million.
 
Interest Expense
 
Interest expense decreased from $1.4 million in the first nine months of 2010 to $1.0 million for the first nine months of 2011, a decrease of $0.4 million primarily resulting from reduced average debt levels and lower interest rates resulting from the May 2010 bank amendment in the first half of 2011. Interest expense in the first nine months of both 2011 and 2010 included amortization of deferred financing fees of $0.2 million. The weighted average interest rates with respect to the debt were 3.74% and 5.0% for each of the first nine months of 2011 and 2010, respectively.
 
 
23

 
 
Income Tax Expense
 
The Company recorded income tax expense of $0.5 million during the first nine months of 2011 compared to $0.3 million in the first nine months of 2010.

In assessing the realization of deferred tax assets, management considers whether it is more likely than not that some portion or all of its deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income. Management considers the scheduled reversal of deferred tax liabilities, change of control limitations, projected future taxable income and tax planning strategies in making this assessment. Guidance under Accounting Standards Codification (“ASC”) 740, “Income Taxes”, (“ASC 740”) states that forming a conclusion that a valuation allowance is not needed is difficult when there is negative evidence, such as cumulative losses in recent years in the jurisdictions to which the deferred tax assets relate. At the end of the second quarter of 2003, the Company concluded that given the weakness and uncertainly in the economic environment at that time, it was appropriate to establish a full valuation allowance for the deferred tax assets. Commencing in 2004, it was determined by management that it was more likely than not that the deferred tax assets associated with the Mexican jurisdiction would be realized and no valuation allowance has been recorded against these deferred tax assets since 2004.  In 2010, it was determined by management that it was more likely than not that certain deferred tax assets associated with the U.S. jurisdiction would be realized and no valuation allowance has been recorded against these deferred tax assets. The Canadian jurisdiction continues to have a full valuation allowance recorded against the deferred tax assets.

At January 2, 2011, the Company had total net operating loss (“NOL”) carry forwards of $101.3 million, of which $1.3 million will expire in 2012, $10.3 million will expire in 2014, $4.2 million  will expire in 2015, $1.1 million will expire in 2018, $0.1 million will expire in 2019, $13.7 million will expire in 2021, $16.2 million will expire in 2022, $27.3 million will expire in 2023, and the remainder will expire between 2025 and 2029.
 
Liquidity
 
Net cash used in operating activities during the nine months ended October 2, 2011 was $3.5 million driven by working capital changes and the net loss generated by the Company. Net working capital, aside from net working capital assumed upon acquisition of ZF Array, increased by $4.5 million due to increases in inventory and decreases in accounts payable, somewhat offset by increases in accrued liabilities and decreases in accounts receivable. Accounts receivable days sales outstanding were 54 and 49 days for the nine months ended October 2, 2011 and October 3, 2010, respectively. The increase was largely due to the effect of including just one month’s revenue from ZF Array into consolidated revenue.  Inventory turnover, on an annualized basis reduced to 3 times for the nine months ended October 2, 2011 compared to 5 times for the nine months ended October 3, 2010 due to the substantial increase in inventory to ramp up for the large increase in orders for the fourth quarter, as well as the effect of including only one month of results from ZF Array. Accounts payable days outstanding were 72 days at the end of the first nine months of 2011 compared to 65 days for the same period in 2010, as most of the inventory increase was received in the last month of the quarter, as well as the one month of acquired operations effect, resulting in a higher payable balance and increase in days at the end of the quarter.
 
Net cash provided by financing activities during the nine months ended October 2, 2011 was $7.6 million and net cash used in the nine months ended October 3, 2010 was $5.0 million. During the nine months ended October 2, 2011, the Company increased net debt by $9.5 million in order to finance the acquisition of ZF Array and to stock up on inventory to meet fourth quarter demand, while during the same period in 2010 the Company repaid debt of $5.6 million. During the nine months ended October 3, 2011, the Company generated $0.3 million in proceeds from the issuance of stock from executive option exercises, and repaid capital lease payments of $1.2 million. During the nine months ended October 3, 2010, the Company generated $0.8 million in proceeds from issuance of stock from executive option exercises and $0.4 million in proceeds from sales leaseback, and repaid capital lease repayments of $0.6 million.
 
Net cash used in investing activities during the nine months ended October 2, 2011 was $3.5 million, consisting of cash paid for the acquisition of ZF of $4.0 million, net of cash acquired of $1.0 million, and $0.4 million in additions of property, plant and equipment.  Net cash used in investing activities for the nine months ended October 3, 2010 was $1.0 million which entirely consisted of additions of property, plant and equipment.
 
Capital Resources
 
We believe that cash generated from operations, available cash and amounts available under our PNC and EDC Facilities and additional financing sources such as leasing companies and other lenders will be adequate to meet our debt service requirements, capital expenditures and working capital needs at our current level of operations and organic growth in the future, although no assurance can be given in this regard, particularly with respect to amounts available from lenders. We believe that the Company will be in compliance with its covenants for the foreseeable future. In the event the Company falls out of compliance of its revolving credit facility or obtain alternative financing, the Company may be unable to access credit and its debt obligations could become accelerated.
 
 
24

 
 
We have agreed to a borrowing base formula under which the amount we are permitted to borrow under the PNC Facility is based on our accounts receivable and inventory. Further, there can be no assurance that our business will generate sufficient cash flow from operations or that future borrowings will be available to enable us to service our indebtedness. Our future operating performance and ability to service indebtedness will be subject to future economic conditions and to financial, business and other factors, certain of which are beyond our control.
 
During the nine months ended October 2, 2011, the Company acquired machinery and equipment with a value of $2.1 million via capital leases.
 
Item 3 Quantitative and Qualitative Disclosures about Market Risk
 
Interest Rate Risk
 
Our credit facilities bear interest at floating rates. The weighted average interest rate incurred on debt for the quarter ended October 2, 2011 was 4.6%. At October 2, 2011, the interest rate on our U.S. revolving credit facility is 3.75% based on the U.S. prime rate and our U.S. term debt bore interest at 5.5% based on LIBOR. If base rates increased by 10%, our interest expense would have increased by approximately $0.1 million annually.
 
Foreign Currency Exchange Risk
 
Most of our sales and component purchases are denominated in U.S. dollars. Our Canadian and Mexican payroll, Euro based component purchases and other various expenses are denominated in local currencies. As a result, we have exposure to foreign currency exchange risk for changes in exchange rates. Every $0.01 change in the US dollar results in a change in expenses of approximately $0.3 million. The strengthening of the Canadian dollar and the Mexican peso results in an increase in costs to the organization and may lead to a reduction in reported earnings.
 
Item 4T Controls and Procedures
 
Evaluation of Disclosure Controls and Procedures
 
As of the end of the period covered by this quarterly report, the Company’s Principal Executive Officer and Principal Financial Officer have conducted an evaluation of the Company’s disclosure controls and procedures. Based on their evaluation, the Company’s Principal Executive Officer and Principal Financial Officer have concluded that the Company’s disclosure controls and procedures are effective to ensure that information required to be disclosed by the Company in reports that it files or submits under the Securities Exchange Act of 1934 is (i) recorded, processed, summarized and reported within the time periods specified in the applicable Securities and Exchange Commission rules and forms and (ii) accumulated and communicated to the Company’s management, including the Company’s Principal Executive Officer and the Company’s Principal Financial Officer, as appropriate to allow timely decisions regarding required disclosure.
 
Changes in Internal Controls and Procedures
 
There was no change in the Company’s internal controls over financial reporting or in other factors that has materially affected, or is reasonably likely to materially affect these controls identified in connection with the most recent evaluation of these controls by the Company’s Principal Executive Officer and Principal Financial Officer.
 
Part II OTHER INFORMATION
 
Item 1A Risk Factors
 
Other than with respect to the risk factors below, there have been no material changes from the risk factors disclosed in the “Risk Factors” section of the Company’s Annual Report on Form 10-K for the period ended January 2, 2011. The two risk factors below were disclosed on the Form 10-K and have been updated to provide revised information as of October 2, 2011.
 
A majority of our revenue comes from a small number of customers; if we lose any of our larger customers, our revenue could decline significantly.
 
We operate in a highly competitive and dynamic marketplace in which current and prospective customers often seek to lower their costs through a competitive bidding process among EMS providers. This process creates an opportunity to increase revenue to the extent we are successful in the bidding process, however, there is also the potential for revenue decline to the extent we are unsuccessful in the process. Furthermore, even if we are successful, there is the potential for our margins to decrease.
 
 
25

 
 
Our four largest customers represented 17.7%, 12.2%, 11.9% and 10.3% of total revenue for the nine months ended October 2, 2011, respectively. For the first nine months of 2011, our top ten largest customers collectively represented 81.8% of our total revenue. We expect to continue to depend upon a relatively small number of customers for a significant percentage of our revenue. In addition to having a limited number of customers, we manufacture a limited number of products for each of our customers. If we lose any of our largest customers or any product line manufactured for one of our largest customers, we could experience a significant reduction in our revenue. Also, the insolvency of one or more of our largest customers or the inability of one or more of our largest customers to pay for its orders could decrease revenue. As many of our costs and operating expenses are relatively fixed, a reduction in net revenue can decrease our profit margins and adversely affect our business, financial condition and results of operations.
 
Our indebtedness could adversely affect our financial health and severely limit our ability to plan for or respond to changes in our business.
 
On September 22, 2011, the Company signed a Revolving Credit and Security Agreement with PNC Bank, National Association and its Canadian branch (collectively, “PNC”). This revolving credit facility (the “PNC Facility”) replaced the previous revolving loan agreement with Wells Fargo Capital Finance Corporation (“Wells Fargo”) and has a term of three years. The Company continues to have a term debt facility with Export Development Canada (“EDC”, and the “EDC Facility”), and on September 22, 2011 signed an amendment to its agreement with EDC to accommodate the change in revolving credit lender, but is otherwise largely unchanged from the existing agreement.  The revolving credit facility will bear interest at the base commercial lending rate of PNC in the respective country, which should approximate prime rate. The EDC Facility bears interest at LIBOR plus 2.5% to 3.5% depending on the achievement of financial performance levels as specified in the amended debt agreement. The Company is in compliance with its financial covenants as at October 2, 2011. Management believes that the Company will be in compliance with these covenants for the foreseeable future. Accordingly, the outstanding balances under the lending agreements continue to be classified as long-term. Continued compliance with its covenants, however, is dependent on the Company achieving certain forecasts. While management is confident in its plans, market conditions have been difficult to predict and there is no assurance that the Company will achieve its forecasts.
 
 Our debt under the PNC and EDC Facilities could have adverse consequences for our business, including:
 
 
We will be more vulnerable to adverse general economic conditions.
 
 
We will be required to dedicate a substantial portion of our cash flow from operations to repayment of debt, limiting the availability of cash for other purposes.
 
 
We may have difficulty obtaining financing in the future for working capital, capital expenditures, acquisitions, general corporate purposes or other purposes.
 
 
We may have limited flexibility in planning for, or reacting to, changes in our business and industry.
 
 
We could be limited in our borrowing of additional funds and making strategic investments by restrictive covenants and the borrowing base formula in our credit arrangements.
 
 
We may fail to comply with covenants under which we borrowed our indebtedness, including various financial covenants under our PNC and EDC Facilities. These covenants, applicable to specific four quarter rolling periods, include (i) a minimum consolidated EBITDA target, (ii) a maximum total debt to EBITDA ratio, (iii) maximum capital expenditures and (iv) a minimum fixed charge coverage ratio. Our failure to comply with covenants could result in an event of default. If an event of default occurs and is not cured or waived, it could result in all amounts outstanding, together with accrued interest, becoming immediately due and payable. If we were unable to repay such amounts, our lenders could proceed against any collateral granted to them to secure that indebtedness. There can be no assurance that we will maintain compliance with the covenants under the PNC and EDC Facilities.
 
 
Our PNC and EDC Facilities contain subjective acceleration clauses. There can be no assurance that the lender will not exercise their rights to accelerate repayment under the terms of the agreement.
 
There can be no assurance that our leverage and such restrictions will not materially adversely affect our ability to finance our future operations or capital needs or to engage in other business activities. In addition, our ability to pay principal and interest on our indebtedness to meet our financial and restrictive covenants and to satisfy our other debt obligations will depend upon our future operating performance, which will be affected by prevailing economic conditions and financial, business and other factors, certain of which are beyond our control, as well as the availability of revolving credit borrowings under the PNC and EDC Facilities or successor facilities.
 
 
26

 

Item 6.  Exhibits
 
31.1
Certification of Alex Walker pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
31.2
Certification of Claude Germain pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
31.3
Certification of Alex Walker pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
32.1
Certification of Alex Walker, pursuant to Section 1350, Chapter 63 of Title 18, United States Code, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
32.2
Certification of Claude Germain, pursuant to Section 1350, Chapter 63 of Title 18, United States Code, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
32.3
Certification of Alex Walker, pursuant to Section 1350, Chapter 63 of Title 18, United States Code, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
 
 
27

 
 
SIGNATURES
 
Pursuant to the requirements of the Securities Exchange Act of 1934, SMTC Corporation has duly caused this report to be signed on its behalf by the undersigned thereto duly authorized.
 
 
SMTC CORPORATION
     
 
By:
/s/ Alex Walker
 
Name:
Alex Walker
 
Title:
Co-Chief Executive Officer
     
 
By
/s/ Claude Germain
 
Name:
Claude Germain
 
Title:
Co-Chief Executive Officer
 
Date: November 11, 2011
 
 
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EXHIBIT INDEX
 
   
31.1
Certification of Alex Walker pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
31.2
Certification of Claude Germain pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
   31.3
Certification of Alex Walker pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
32.1
Certification of Alex Walker, pursuant to Section 1350, Chapter 63 of Title 18, United States Code, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
32.2
Certification of Claude Germain, pursuant to Section 1350, Chapter 63 of Title 18, United States Code, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
   
32.3
Certification of Alex Walker, pursuant to Section 1350, Chapter 63 of Title 18, United States Code, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, dated November 11, 2011.
 
 
29