Attached files
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EX-99.2 - Willbros Group, Inc.\NEW\ | v169354_ex99-2.htm |
EX-23.1 - Willbros Group, Inc.\NEW\ | v169354_ex23-1.htm |
EX-99.4 - Willbros Group, Inc.\NEW\ | v169354_ex99-4.htm |
EX-23.2 - Willbros Group, Inc.\NEW\ | v169354_ex23-2.htm |
8-K - Willbros Group, Inc.\NEW\ | v169354_8k.htm |
EX-99.3 - Willbros Group, Inc.\NEW\ | v169354_ex99-3.htm |
EXHIBIT
99.1
PART
I
Items
1 and 2. Business and Properties
General
We are an
independent international contractor serving the oil, gas and power industries,
governmental entities, and the refinery and petrochemical industries. We provide engineering;
construction; engineering, procurement and construction (“EPC”) and specialty
services to industry and governmental entities worldwide, specializing in
pipelines and associated facilities for onshore and coastal locations. For the
downstream oil and gas markets, primarily refineries, we provide turnaround
services, tank services, heater services, construction services and safety
services. We also manufacture specialty items for refinery and
petrochemical process units. We place particular emphasis on
achieving the best risk-adjusted returns. Depending upon market conditions, we
may work in developing countries and we believe our experience gives us a
competitive advantage in frontier areas where experience in dealing with project
logistics is an important consideration for project award and execution. We also
believe our engineering and planning and project management expertise, as it
relates to optimizing the structure and execution of a project, provides us with
a competitive advantage in all the markets we address.
We are
incorporated in the Republic of Panama and maintain our headquarters at Plaza
2000 Building, 50th Street, 8th Floor, P.O. Box 0816-01098, Panama, Republic of
Panama; our telephone number is +50-7-213-0947. Panama’s General Corporation Law
is substantially modeled on the New York and Delaware corporate laws as they
existed in 1932. Panama does not tax income derived from activities conducted
outside Panama. All significant operations are carried out by the following
material direct or indirect subsidiaries:
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Willbros
USA, Inc.;
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Willbros
Construction (U.S.) LLC;
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Willbros
Canada Holdings ULC;
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Integrated
Service Company LLC;
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Willbros
Engineers (U.S.) LLC;
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Willbros
Project Services (U.S.) LLC;
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Willbros
Midstream Services (U.S.), LLC;
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Willbros
Construction Services (Canada)
L.P.;
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Willbros
Midwest Pipeline Construction (Canada)
L.P.;
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Willbros
Government Services (U.S.), LLC;
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Willbros
Middle East, Ltd.; and
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The
Oman Construction Company (TOCO)
L.L.C.
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The
Willbros corporate structure is designed to comply with jurisdictional and
registration requirements associated with work bid and performed and to reduce
worldwide taxation of operating income. Additional subsidiaries may be formed in
specific work countries where necessary or useful for compliance with local laws
or tax objectives. Administrative services are provided by Willbros USA, Inc.,
whose administrative headquarters are located at 4400 Post Oak Parkway, Suite
1000, Houston, Texas 77027, telephone number (713) 403-8000.
Our
public internet site is http://www.willbros.com/.
We make available free of charge through our internet site, via a link to Edgar
Online, our annual reports on Form 10-K, quarterly reports on Form 10-Q, current
reports on Form 8-K and amendments to those reports filed or furnished pursuant
to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended, as
soon as reasonably practicable after we electronically file such material with,
or furnish it to, the Securities and Exchange Commission. Our common stock is
traded on the New York Stock Exchange under the symbol “WG.”
1
In
addition, we currently make available on http://www.willbros.com/
our annual reports to stockholders. You will need to have the Adobe Acrobat
Reader software on your computer to view these documents, which are in the .PDF
format. If you do not have Adobe Acrobat, a link to Adobe Systems Incorporated’s
internet site, from which you can download the software, is
provided.
Recent
Developments
At a
special meeting of our stockholders held on February 2, 2009, our stockholders
approved a proposed merger for the purpose of reorganizing our
company. As a result of the merger, Willbros Group, Inc. will become
a direct, wholly-owned subsidiary of a newly formed Delaware corporation also
named Willbros Group, Inc. and each of our stockholders will become a
stockholder of the new Delaware corporation. We believe the merger will
facilitate our business strategies, improve our access to U.S. capital markets
and funding, improve our strategic flexibility, expand our access to U.S.
government and private sector contracts, and enhance our operational focus. We
intend to complete the merger as soon as practicable.
Business
Segments
Our
segments are strategic business units that are defined by the industry segments
served and are managed separately as each has different operational requirements
and strategies. We operate through two business segments: Upstream Oil & Gas
and Downstream Oil
& Gas. These segments currently operate primarily in the United
States, Canada, and Oman. Management evaluates the performance of
each operating segment based on operating income. Our corporate
operations include the executive management, general, administrative, and
financing functions of the organization. The costs to provide these
services are allocated, as are certain other corporate assets, between the two
operating segments.
We
provide our services, as the scope of work requires, through professional
engineering, technical, construction management and craft personnel utilizing
engineering systems, hardware and software and a large fleet of company-owned
and leased equipment that includes pipe laying equipment, heavy construction
equipment, transportation equipment, camp equipment and specialty tools. An
inventory of spare parts and tools, which we strategically position and maintain
to maximize availability and minimize cost, supports our equipment fleet. Over
the years, we have been employed by more than 400 clients to carry out work in
60 countries. Within the past ten years, we have worked in North America, the
Middle East, Africa, Australia and South America. We currently have a steady
base of operations in the United States, Canada, and Oman.
Private
sector clients have historically accounted for the majority of our revenue.
Governmental entities and agencies have accounted for the remainder. Our top ten
clients were responsible for 65 percent of our continuing revenue in 2008 (73
percent in 2007 and 61 percent in 2006).
See Note
14 – Segment Information to the Consolidated Financial Statements included in
Item 8 of this Form 10-K for more information on our operating
segments.
Services
Provided
The
Company provides engineering, construction, maintenance and EPC services,
including development activities, in the business segments described above. We
also have experience in the operation of the types of facilities we design and
build. We may make equity investments in some projects to enhance our
competitive position for the work assignments associated with the project. In
other instances, our experience enables us to understand and manage project
completion risk, and in these cases we may elect to develop and own a complete
facility which will provide attractive internal rates of return over an extended
period of time.
Engineering
services
We
provide project management, engineering, and material procurement services to
the oil, gas, power and refining industries and government agencies. We
specialize in providing engineering services to assist clients in constructing
or expanding pipeline systems, compressor stations, pump stations, fuel storage
facilities, and field gathering and production facilities. Over the years, we
have developed expertise in addressing the unique engineering challenges
involved with pipeline systems and associated facilities. We provide our
engineering services through engineering resources located at the project site
or at our offices in Tulsa, Oklahoma and Kansas City, Missouri.
2
Specifically,
our engineering services include, among others:
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feasibility
studies;
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conceptual
engineering services;
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detailed
design services;
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route/site
selection;
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construction
management;
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turnkey
EPC arrangements;
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alliance
arrangements;
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material
procurement;
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planning
and management of maintenance
programs;
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overall
project management;
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planning
and management of system integrity
services;
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permitting
services;
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commissioning/startup;
and
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bid
support for other Willbros
subsidiaries.
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To
complement our engineering services, we also provide a full range of field
services, including:
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surveying;
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right-of-way
acquisition;
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material
receiving and control;
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construction
inspection; and
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facility
startup assistance.
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These services are furnished to a
number of oil, gas, power, refining and government clients on a stand-alone
basis and are also provided as part of EPC contracts undertaken by
us.
The buying process of our customers
includes close scrutiny of our experience and capabilities with respect to
project requirements. Some of those requirements may involve:
Climatic
Constraints. In the design of pipelines and associated
facilities to be installed in harsh environments, special provisions for
metallurgy of materials and foundation design must be addressed. We are
experienced in designing pipelines for arctic conditions (where permafrost and
extremely low temperatures are prevalent), desert conditions, mountainous
terrain, swamps and offshore.
Environmental Impact of River
Crossings/Wetlands. We have considerable capability in
designing pipeline crossings of rivers, streams and wetlands in such a way as to
minimize environmental impact. We possess expertise to determine the optimal
crossing techniques, such as open cut, directionally-drilled or overhead, and to
develop site-specific construction methods to minimize bank erosion,
sedimentation and other environmental impacts.
Seismic Design and Stress
Analysis. Our engineers are experienced in seismic design of
pipeline crossings of active faults and areas where liquefaction or slope
instability may occur due to seismic events. Our engineers also carry out
specialized stress analyses of piping systems that are subjected to expansion
and contraction due to temperature changes, as well as loads from equipment and
other sources.
Hazardous
Materials. Special care must be taken in the design of
pipeline systems transporting sour gas. Sour gas not only presents challenges
regarding personnel safety since hydrogen sulfide leaks can be extremely
hazardous, but also requires that material be specified to withstand highly
corrosive conditions. Our engineers have extensive natural gas experience which
includes design of sour gas systems.
Hydraulics Analysis for Fluid Flow
in Piping Systems. We employ engineers with the specialized
knowledge necessary to address properly the effects of both steady state and
transient flow conditions for a wide variety of fluids transported by pipelines,
including natural gas, crude oil, refined petroleum products, natural gas
liquids, carbon dioxide and water. This expertise is important in optimizing the
capital costs of pipeline projects where pipe material costs typically represent
a significant portion of total project capital costs.
3
We have developed significant expertise
with respect to each of the following:
Natural Gas Transmission
Systems. The expansion of the natural gas transportation
network in the United States in recent years has been a major contributor to our
engineering business. We believe we have established a strong position as a
leading supplier of project management and engineering services to natural gas
pipeline transmission companies in the United States. Since 1988, we have
provided engineering services for over 20 major natural gas projects in the
United States, including the Gulfstream Natural Gas System project, completed in
2002, and the Guardian Pipeline Project, both Phase I, completed in 2004 and
Phase II, nearing completion at the end of 2008.
Liquids Pipelines and Storage
Facility Design. We have engineered a number of crude oil and
refined petroleum products systems throughout the world, and have become
recognized for our expertise in the engineering of systems for the storage and
transportation of petroleum products and crude oil. In 2001, we provided
engineering and field services for conversion of a natural gas system in the
mid-western United States, involving over 797 miles of 24-inch to 26-inch
diameter pipeline to serve the upper Midwest with refined petroleum products. In
2003, we completed EPC services for the expansion of a petroleum products
pipeline to the Midwest involving 12 new pump stations, modifications to another
13 pump stations and additional storage. In 2007 we began an EPC
project to expand mainline capacity of a crude oil pipeline system in the
southern United States through the installation of additional pump stations and
storage. This project was nearing completion at the end of
2008.
U.S. Government
Services. Since 1981, we have established our position with
U.S. government agencies as a leading engineering contractor for jet fuel
storage as well as aircraft fueling facilities, having performed the engineering
for major projects at eight U.S. military bases, including three air bases
outside the United States. The award of these projects was based largely on
contractor experience and personnel qualifications. Also, in the past ten years
we have won five so-called “Design-Build-Own-Operate-Maintain” projects to
provide fueling facilities at military bases in the United States for the U.S.
Defense Energy Support Center. From time to time we add additional
features to these facilities such as tanks and pumps for alternative
fuels.
Design of Peripheral
Systems. Our expertise extends to the engineering of a wide
range of project peripherals, including various types of support buildings and
utility systems, power generation and electrical transmission, communications
systems, fire protection, water and sewage treatment, water transmission, roads
and railroad sidings.
Procurement. Because
procurement plays such a critical part in the success of any project, we
maintain an experienced staff to carry out the procurement of all materials and
services. Procurement services are provided to clients as a complement to the
engineering services performed for a project. Material and services procurement
is especially critical to the timely completion of construction on the EPC
contracts we undertake. We maintain a computer-based material procurement,
tracking and control system, which utilizes software enhanced to meet our
specific requirements.
Pipeline Integrity Testing,
Management & Maintenance. In response to the increase in
regulatory oversight and aging pipeline infrastructure, we developed
state-of-the-art pipeline inspection and testing methods to complement our
pipeline maintenance and construction capabilities. We can assist our clients
with all aspects of their pipeline testing, maintenance and operating
requirements as well as assist in the evaluation, design and costing of
network expansion projects.
EPC
Services
Both
Upstream Oil & Gas
and Downstream Oil &
Gas utilize the EPC contract structure for certain
projects. EPC projects often yield profit margins on the engineering
and construction components consistent with stand-alone contracts for similar
services. Our benefits from performing EPC projects include the incremental
income associated with project management and the income we capture on the
procurement component of the contract. Both of these income
generating activities are relatively low risk compared with the construction
aspect of the project. In performing EPC contracts, we participate in numerous
aspects of a project. We are therefore able to determine the most efficient
design, permitting, procurement and construction sequence for a project in
connection with making engineering and constructability decisions. EPC contracts
enable us to deploy our resources more efficiently and capture those
efficiencies in the form of improved margins on the engineering and construction
components of these projects, at the same time optimizing the overall project
solution and execution for the client. While EPC contracts carry lower margins
for the procurement component, which can be a significant portion of the total
contract value, we believe the increased control over all aspects of the
project, coupled with higher margins for engineering and construction portions,
makes these types of contracts attractive to us and our customers. EPC projects
are managed and reported by the segment and business unit best qualified to
provide the identified scope of work. We intend to capitalize on our experience
as a service company with the ability to integrate engineering, procurement, and
construction services into an EPC format for the benefit of our clients and plan
to use this capability in order to capture more of this
business.
4
Specialty
Services
We
utilize the skill sets and resources from our engineering, construction and EPC
services to provide a wide range of support and ancillary services related to
the construction, operation, repair and rehabilitation of pipelines and other
hydrocarbon processing facilities. Frequently, such services require the
utilization of specialized equipment, which is costly and requires operating
expertise. Due to the initial equipment cost and operating expertise required,
many client companies hire us to perform these services. We own and operate a
variety of specialized equipment that is used to support construction projects
and to provide a wide range of oilfield and plant services.
Upstream
Oil & Gas Segment
We are one of the most experienced
contractors serving the oil, gas and power industries. Our construction
capabilities include the expertise to construct and replace large-diameter
cross-country pipelines and to fabricate engineered structures, process modules
and facilities; to construct oil and gas production facilities, pump stations,
flow stations, gas compressor stations, gas processing facilities and other
related facilities.
Pipeline
Construction. World demand for pipelines results from the need
to move millions of barrels of crude oil and petroleum products and billions of
cubic feet of natural gas to refiners, processors and consumers each day.
Pipeline construction is capital-intensive, and we own, lease, operate and
maintain a fleet of specialized equipment necessary for operations in the
pipeline construction business. We focus on pipeline construction activity for
large diameter cross-country pipelines in remote areas and harsh climates where
we believe our experience gives us a competitive advantage. In our history, we
have performed work in 60 countries and constructed over 124,000 miles of
pipeline, which we believe positions us in the top tier of pipeline contractors
in the world. To mitigate tight labor markets, since 2004, we have developed the
expertise to employ automatic welding processes in the onshore construction of
large-diameter (greater than 30-inch) natural gas pipelines and have constructed
over 400 miles of such pipelines using automatic welding processes in the United
States, Canada, and Oman.
The construction of a cross-country
pipeline involves a number of sequential operations along the designated
pipeline right-of-way. These operations are virtually the same for all overland
pipelines, but personnel and equipment may vary widely depending upon such
factors as the time required for completion, general climatic conditions,
seasonal weather patterns, the number of road crossings, the number and size of
river crossings, terrain considerations, extent of rock formations, density of
heavy timber and amount of swamp.
Onshore construction often involves
separate crews to perform the following different functions:
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clear
the right-of-way;
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grade
the right-of-way;
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excavate
a trench, in which to bury the
pipe;
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haul
pipe to intermediate stockpiles, from which stringing trucks carry pipe
and place individual lengths (joints) of pipe alongside the
ditch;
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bend
pipe joints to conform to changes of direction and
elevation;
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clean
pipe ends and line up the succeeding
joint;
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perform
various welding operations;
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inspect
welds non-destructively;
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clean
pipe and apply anti-corrosion
coatings;
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lower
pipe into the ditch;
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backfill
the ditch;
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bore
and install highway and railroad
crossings;
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drill,
excavate or dredge and install pipeline river
crossings;
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tie
in all crossings to the pipeline;
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install
mainline valve stations;
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conduct
pressure testing;
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install
cathodic protection system; and
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perform
final clean up.
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Special equipment and techniques are
required to construct pipelines across wetlands and offshore. We have used swamp
pipe laying methods extensively in Nigeria, where a significant portion of our
construction operations were carried out in the Niger River Delta. This
expertise is applicable in wetland regions elsewhere and can provide a
competitive advantage for projects in such venues as south Louisiana, where we
expect to see additional work opportunities.
Fabrication. Fabrication
services can be a more efficient means of delivering engineered, major process
or production equipment with improved schedule certainty and quality. We provide
fabrication services and are capable of fabricating such diverse deliverables as
process modules, station headers, valve stations, and flare pipes and tips. We
currently operate two fabrication facilities in Alberta, Canada, allowing us the
opportunity to provide process modules and other fabricated assemblies to the
heavy oil market in northern Alberta. We also have one fabrication facility in
the United States.
Facilities
Construction. Companies in the hydrocarbon value chain require
various facilities in the course of producing, processing, storing and moving
oil, gas, products and chemicals. We are experienced in and capable of
constructing facilities such as pump stations, flow stations, gas processing
facilities, gas compressor stations and metering stations. We can provide a full
range of services for the engineering, design, procurement and construction of
processing, pumping, compression, and metering facilities. We are capable of
building such facilities onshore, offshore in shallow water or in swamp
locations. The construction of station facilities, while not as
capital-intensive as pipeline construction, is generally characterized by
complex logistics and scheduling, particularly on projects in locations where
seasonal weather patterns limit construction options, and in countries where the
importation process is difficult. Our capabilities have been enhanced by our
experience in dealing with such challenges in numerous countries around the
world.
Downstream
Oil & Gas Segment
Our Downstream Oil & Gas unit
is a fully integrated solutions provider of turnaround, maintenance and capital
projects for the refinery and petrochemical industries, with a customer base
including major integrated oil companies, independent refineries and marketers,
marketing and pipeline terminals and petrochemical companies. We also provide
services to select EPC firms, independent power producers, specialty process
facilities and ammonia and fertilizer manufacturing plants and facilities. Our
principal downstream oil and gas construction services include:
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turnkey
project services through program management and EPC project
services;
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construction
and turnaround services which include turnaround services for fluid
catalytic cracking units, the main gasoline producing unit in a refinery,
which have three to five year required maintenance intervals in order to
maintain production efficiency;
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manufacturing
services for process heaters, heater coils, alloy piping, specialty
components and other equipment for installation in oil
refineries;
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heater
services including design, manufacture and installation of fired heaters
in refining and process plants;
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tank
services for construction, maintenance or repair of petroleum storage
tanks, typically located at pipeline terminals and refineries;
and
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safety
services for supplementing a refinery’s safety personnel and permitting
and providing safety equipment.
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Turnkey Project
Services. The refining and process industries endeavor to
minimize costs through operating efficiencies and hiring experienced process
engineering as needed. Often it is more cost effective to engage a
contractor to oversee and manage the planning, engineering, procurement,
installation and commissioning of new capacity additions, revamps or new process
units to support the need to meet new refining or manufacturing
specifications. Our experience and capability covers the breadth of
all process units in a refinery where we offer clients a single source solution
for accomplishing expansion and revamp programs. We seek to do this in the most
efficient, competitive manner and supply both our own personnel and supplemental
services of other contractors as needed.
6
Construction, Turnaround and
Specialty Welding Services. When performing a construction and
maintenance project as part of a refinery turnaround, detailed planning and
execution to minimize the length of the outage, which can cost owners millions
of dollars in downtime, is demanded. Our experience includes
successful turnaround execution on the largest, most complex fluid catalytic
cracking (“FCC”) units, the major process unit in a refinery. Our
record in providing a construction-driven approach with attention to planning,
schedule and safety places us at the forefront of qualified bidders in North
America for work on FCC units, and that recognition enables us to qualify to bid
for most turnaround projects of interest to us. These services
include refractory related projects, furnace re-tube and revamp projects,
stainless and alloy welding services and heavy rigging and equipment setting.
The skills and experience imparted from our turnaround experience apply equally
to less schedule-sensitive new construction, and we can provide construction
services for new units or expansion and revamp projects.
Manufacturing
Services. We have manufacturing facilities located on two
sites in the Tulsa, Oklahoma area, with easy access to truck, rail, air and
river barge transportation through the inland most ice-free port in the United
States, the Kerr-McClellan Navigation System. Specialty equipment
that can be fabricated includes FCC components, reactors and regenerators,
refractory, process heater coils and components, process piping spools (alloy
and carbon steel), specialty welding, and plate cutting and
rolling. Our Mohawk facility consists of 150,000 square feet of
manufacturing space, which includes significant convection section fabricator
capacity and which also allows us to fabricate heater and furnace
components. We
believe our ability to combine the quality fabrication and timely manufacturing
of these components is complementary to other services we provide and offers a
competitive advantage for us.
Heater
Services. We are a vertically integrated provider of process
heater services in North America which can perform engineering studies; process,
mechanical, structural, and instrumentation and electrical design; fabrication
and manufacture; and installation and erection of fired heaters in a one-stop
shop. We also specialize in modifications to existing fired heaters
for expanded service or process improvement. Our senior managers each
have over 30 years of experience in this specialized service.
Tank Services. We provide
services to the aboveground storage tank industry. Areas we address
include: American Petroleum Institute (“API”) compliant tank maintenance and
repair; floating roof seals; floating roof installations and repairs; secondary
containment bottoms, cone roof and structure replacements; and new API compliant
aboveground storage tanks. We provide these services as stand-alone
or in combination, including EPC solutions.
Safety
Services. We provide both safety services and equipment to
support the safety and quality requirements of our clients. We can
provide safety supervisors, confined space and fire watch services, confined
space rescue and training, safety planning services, technicians, training, drug
screening and medical personnel. Our safety services also include
safety service vehicles to support the services offered and to provide necessary
equipment including first aid equipment, fire retardant clothing, fall
protection equipment, fresh air equipment, gas detectors and breathing air
supply trailers. We are an authorized dealer for fire-retardant and
Nomex safety clothing and a variety of equipment lines.
Current
Market Conditions
We
continue to believe that long term fundamentals support increasing demand for
our services to the energy industry. However, the global financial
and economic environment is limiting visibility in our business beyond our
current backlog as many energy industry participants consider scaling back
projects, delaying investment in planned projects or asking for revised bids on
previously awarded work to obtain lower prices. Declining short-term
demand for both natural gas and crude oil and an associated decrease
in commodity energy prices, coupled with limited access to capital markets, are
driving decisions by some potential customers to scale back capital budgets
relative to 2008 expenditure levels. Currently, expenditure levels anticipated
in 2009, while diminished from 2008, remain at high levels and are expected to
exceed expenditure levels from 2006. As a result we expect continued demand for
our services. However, we also believe market conditions will increasingly
reflect the historical pattern of shorter intervals from project award to
execution and therefore, contract backlog would also remain on the books for
shorter periods of time. Additionally, our recent contract awards,
coupled with the increase in caution by our customers, lead us to believe that
contract terms and conditions will reflect a more competitive bid and risk
allocation environment. However, demand for our services remains
above historical levels, and we expect many of our new business initiatives
related to expansion of government services and capabilities in the Middle East
and North Africa will provide new growth opportunities.
7
We
believe that despite the near-term market uncertainty, several factors
influencing the global energy markets will result in increased activity across
our primary lines of business. The fundamental factors that we expect
will lead to higher levels of energy-related capital expenditures
include:
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efforts
to establish new oil and gas production in more politically secure regions
of the world;
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rising
global energy demand resulting from economic growth in developing
countries;
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the
need for larger oil and gas transportation infrastructure in a number of
developing countries;
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the
increasing role of natural gas as a fuel for power generation and other
uses in producing countries;
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decline
in existing producing reservoirs which will require additional investment
to stabilize or reverse the decline in
production;
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initiatives
to reduce natural gas flaring worldwide;
and
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the
aging of energy infrastructure.
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Long term
global demand for energy is expected to continue to grow, with the Energy
Information Administration forecasting 2030 demand to be 50 percent higher than
2005 levels. This growth will require new infrastructure to align
primary reserve, production and demand centers. Development of new energy
sources, often in increasingly remote locations, as well as ongoing replacement
and maintenance of aging infrastructure, will require ongoing investment in both
the immediate and longer terms. Geopolitical considerations are also likely to
impact investment decisions as many governments seek to secure more stable
access to resources. In the United States, we believe this may drive ongoing
investment in the development of shale gas plays, as well as Alaskan resources,
and may ultimately impact development of natural gas and oil sands reserves in
Canada. Environmental considerations are also likely to be a key factor in
future energy investment decisions in North America and globally, potentially
driving increased incentives for production of cleaner burning fuels such as
natural gas.
While the
market uncertainty and more cautious spending programs of our customers will
also likely impact our downstream oil and gas business, we believe that many of
our customers will continue to spend on maintenance and repair programs which
account for a significant portion of our downstream oil and gas
services. Following the recent period of sustained high utilization
rates at refineries and other downstream oil and gas processing facilities,
which was not conducive to significant shutdowns, we believe these maintenance
expenditures are particularly critical. Additionally, despite more
limited capital spending in the near term, we believe that long term market
dynamics will continue to support future growth for our downstream oil and gas
services. We expect our customers to continue to make investments in upgrades to
handle lower quality inputs, increase efficiencies and comply with environmental
standards. Environmental regulations, particularly with respect to
sulfur and benzene content in refined products will continue to drive the need
for additional upgrades at processing facilities. Industry data indicate that
the market in the United States for capital maintenance, repair and overhaul
(“MRO”) refinery projects to be in the $6 billion range in 2009.
Upstream Oil & Gas
Ongoing
development of existing hydrocarbon reserves, as well as development of
significant new reserves, particularly throughout North America, will continue
to drive the need for hydrocarbon transportation infrastructure. While we
believe the size and attractive geographic location of these new reserves will
create significant investment in North American pipelines, the current global
economic conditions, resulting in lower near term energy demand and declining
commodity prices, have created uncertainty with respect to the timing of these
investments. We believe that the level of infrastructure development activity
will be significant and that Willbros is well positioned to participate in this
infrastructure build out when it occurs. Development of gas reserves in the
unconventional gas developments, including the Haynesville, Marcellus, Barnett,
Woodford and Fayetteville shales, has created the need for new mainline pipeline
infrastructure to transport natural gas to high value markets in the eastern
United States. Projects in the United States and Canada include
natural gas, crude oil and product pipelines. We believe the ongoing
drilling of highly productive horizontal wells in the shale plays in North
America will continue to provide select opportunities, but with the anticipated
slowing of drilling activity, we expect to see more competition for available
projects in the near term. We also believe our opportunity to provide
total project solutions with respect to pipeline system maintenance and
integrity remediation will expand as owners of pipeline systems look for ways to
decrease the cost of maintenance and integrity activities and consider
outsourcing such activities to service providers such as
ourselves.
8
Downstream Oil & Gas
Decreasing demand for motor fuels and
declining commodity prices have caused certain refinery expansion and routine
maintenance plans to be delayed. Other major expansions such as the
BP Whiting Refinery and the Motiva expansion in Port Arthur, Texas are
proceeding, but at a more measured and cautious pace as owners attempt to
capture the cost savings implied by falling steel and other material prices and
a more competitive contracting market for engineering and construction
services. Lack of visibility both for our customers and the refinery
and petrochemical industries generally has slowed the pace of activity in the
near term. We believe that longer term, the supply of light and
medium sweet crude in the United States is declining and that this results in
the need to process heavier, more sour crude streams such as those from the
Canadian Oil Sands. Many of the existing refineries require upgrading
in order to process this lower quality crude supply. Tighter environmental
standards relative to sulfur content in motor fuels should continue to drive
additional upgrades to existing refineries. These upgrades, and the more complex
units required, should result in more extensive maintenance activities and
expenditures. Industry data indicate that the market in the United States for
MRO projects will continue to exceed $6 billion per year.
Our
Strategy
We apply our core value system to
everything we do; and those values provide the foundation for our strategy and
execution. Our core values are:
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·
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Safety,
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·
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Honesty
& integrity,
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·
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Our
people,
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·
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Our
customers,
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·
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Superior
financial performance,
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·
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Vision
& innovation, and
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·
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Effective
communication.
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We work diligently to apply these
values every day and use them to guide us in the execution of our strategy. We
believe by allowing our values to drive the execution of our strategic goals we
will increase stockholder value by leveraging our competitive strengths to focus
on positioning ourselves for sustained long-term earnings growth. Key
elements of our strategy are as follows:
Focus on Managing
Risk
We have
implemented a core set of business conduct, practices and policies which have
fundamentally improved our risk profile. Examples of our risk management
execution include increasing our activity levels in lower risk countries,
diversifying our service offerings and end markets, practicing rigorous
financial management and limiting contract execution risk. Risk management is
emphasized throughout all levels of the organization and covers all aspects of a
project from strategic planning and bidding to contract management and financial
reporting.
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·
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Focus resources in markets
with the highest risk-adjusted return. We believe North
America continues to offer us highly attractive risk-adjusted returns and
the majority of our resources are focused on North America. In spite of
the current economic dislocation, we believe targeted areas in North
America will provide significant opportunities. More
specifically, the monetization of previously developed oil and gas
reserves requires connectivity to primary demand end markets; and the
ongoing development of unconventional shale gas plays is expected to
provide new work opportunities. Even though we are heavily concentrated in
North America, we continue to seek international opportunities which can
provide superior, more diversified risk-adjusted returns and believe our
extensive international experience is a competitive advantage. We
relocated our President of International Operations to Muscat, Oman to
expand our Middle East operations into UAE and Saudi
Arabia. Additionally, we have opened an office in
Libya. We believe that markets in North Africa and the Middle
East may offer attractive opportunities for us in the future given mid-
and long-term industry trends.
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9
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·
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Maintain a conservative
contract portfolio. While we will continue to pursue a
balanced contract portfolio, current market dynamics suggest our U.S.
pipeline operations may be entering a period of increased fixed price
contracting opportunities. We believe our fixed price execution
experience, our current efforts to realign our cost structure to the
rapidly changing market and our improved systems and our focus on risk
management provide us a competitive advantage versus many of our
competitors.
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Leverage
Industry Position and Reputation into a Broader Service Offering
We
believe the global energy infrastructure market will continue to provide
opportunities. To take advantage of these opportunities, we expect to
expand our core capabilities beyond our current offerings and markets, and we
are selectively evaluating these prospects. Our established platform and track
record position us to expand our expertise into a broader range of related
service offerings. We intend to leverage our project management, engineering and
construction skills to establish additional service offerings, such as
downstream engineering, instrumentation and electrical services, turbo-machinery
services, environmental services and pipeline system integrity services. We
believe that over time, a more balanced mix of recurring services, such as
program management and maintenance services, and capital projects will enhance
the earnings profile of our business.
Additionally,
we intend to pursue selective strategic acquisitions to complement our organic
expansion strategies and to minimize our dependence on the cyclical
large-diameter cross-country pipeline construction market. We began this process
in 2007 with the InServ and Midwest acquisitions that expanded our service
offerings as well as the geographies where we deliver those services. Our
November 2007 acquisition of InServ complemented our service offerings to our
traditional market of engineering and construction services in the midstream
hydrocarbon transportation industry. Our July 2007 acquisition of Midwest
significantly enhanced our presence in mainline pipeline construction in Western
Canada. We believe that companies with strong balance sheets and
liquidity positions will have opportunities to acquire assets and companies in
today’s uncertain market.
Maintain Financial
Flexibility
Maintaining
the financial flexibility to meet the material, equipment and personnel needs to
support our project commitments, as well as the ability to pursue our expansion
and diversification objectives is critical to our growth. We view financial
strength and flexibility as a fundamental requirement to fulfilling our
strategy. As of December 31, 2008, we had liquidity of $257,864 comprised of
cash and cash equivalents of $207,864 and unutilized cash borrowing capacity of
$50,000 under our revolving credit facility to address our current capital
requirements with no short-term borrowings or commercial paper outstanding. For
the year ended December 31, 2008, we increased our working capital position, for
continuing operations, by $83,026 (41.5 percent) to $283,089 from $200,063
at December 31, 2007. In addition, our $150,000 senior secured revolving credit
facility (the “Credit Facility”) provides us additional financial flexibility in
the form of $50,000 in cash borrowing capacity to pursue our growth strategy.
The combination of our strong cash position, the availability under our existing
Credit Facility, and our future cash flow from operations will allow us to focus
on the highest return projects available during uncertain economic times as well
as pursue our strategy of diversification as opportunities present themselves.
The limited availability of credit in the market has not affected our credit
facility; nor do we believe that it will impact our ability to access surety
bonding in the future.
Leverage
Core Service Expertise into Additional Full EPC Contracts
Our core
expertise and service offerings allow us to provide our customers with a single
source EPC solution which creates greater efficiencies to the benefit of both
our customers and our company. As one of the few pipeline constructors with
engineering capabilities, we believe we are uniquely positioned to provide this
integrated service to our customers. In performing integrated EPC contracts, we
establish ourselves as overall project managers from the earliest stages of
project inception and are therefore better able to efficiently determine the
design, permitting, procurement and construction sequence for a project in
connection with making engineering decisions. Our customers benefit from a more
seamless execution; while for us, these contracts often yield higher profit
margins on the engineering and construction components of the contract compared
to stand-alone contracts for similar services. Additionally, this contract
structure allows us to deploy our resources more efficiently and capture the
engineering, procurement and construction components of these
projects.
10
Willbros
Background
We are the successor to the pipeline
construction business of Williams Brothers Company, which was started in 1908 by
Miller and David Williams and eventually became The Williams Companies, Inc., a
major U.S. energy and interstate natural gas and petroleum products
transportation company (“Williams”).
In December 1975, Williams elected to
discontinue its pipeline construction activities and sold substantially all of
the non-U.S. assets and international entities comprising its pipeline
construction division to a newly formed, independently owned Panamanian
corporation. Ownership of the new privately-held company (eventually renamed
Willbros Group, Inc.) changed infrequently during the 1980’s and 1990’s until an
initial public offering of common stock was completed in August
1996.
Having been in business for 100 years,
we have achieved many milestones, which are summarized as follows:
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1915
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Began
pipeline work in the United States.
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1923
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First
project outside the United States performed in
Canada.
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1939
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Began
pipeline work in Venezuela, first project outside North
America.
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1942-44
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Served
as principal contractor on the “Big Inch” and “Little Big Inch” War
Emergency Pipelines in the United States which delivered Gulf Coast crude
oil to the Eastern Seaboard.
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1954-55
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Built
Alaska’s first major pipeline system, consisting of 625 miles of petroleum
products pipeline, housing, communications, two tank farms, five pump
stations, and marine dock and loading
facilities.
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1960
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Built
the first major liquefied petroleum gas pipeline system, the 2,175-mile
Mid-America Pipeline in the United States, including six delivery
terminals, two operating terminals, 13 pump stations, communications
and cavern storage.
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1962
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Began
operations in Nigeria with the commencement of construction of the
TransNiger Pipeline, a 170-mile crude oil
pipeline.
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1964-65
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Built
the 390-mile Santa Cruz to Sica crude oil pipeline in Bolivia. The highest
altitude reached by this line is 14,760 feet (4,500 meters) above sea
level.
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1965
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Began
operations in Oman with the commencement of construction of the 175-mile
Fahud to Muscat crude oil pipeline
system.
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1970-72
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Built
the Trans-Ecuadorian Pipeline, crossing the Andes Mountains, consisting of
315 miles of 20-inch and 26-inch pipeline, seven pump stations, four
pressure-reducing stations and six storage tanks. Considered the most
logistically difficult pipeline project ever completed at the
time.
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1974-76
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Led
a joint venture which built the northernmost 225 miles of the Trans Alaska
Pipeline System.
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1984-86
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Constructed,
through a joint venture, the All-American Pipeline System, a 1,240-mile of
30-inch heated pipeline, including 23 pump stations, in the United
States.
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1988-92
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Performed
project management, engineering, procurement and field support services to
expand the Great Lakes Gas Transmission System in the northern United
States. The expansion involved modifications to 13 compressor stations and
the addition of 660 miles of 36-inch pipeline in 50 separate
loops.
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1992-93
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Rebuilt
oil field gathering systems in Kuwait as part of the post-war
reconstruction effort.
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1996
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Listed
shares upon completion of an initial public offering of common stock on
the New York Stock Exchange under the symbol
“WG.”
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2002
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Completed
engineering and project management of the Gulfstream project, a $1.6
billion natural gas pipeline system from Mobile, Alabama crossing the Gulf
of Mexico and serving markets in central and southern
Florida.
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2003
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Completed
an EPC contract for the 665-mile of 30-inch crude oil Chad–Cameroon
Pipeline Project, through a joint venture with another international
contractor.
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11
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2007
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Completed
the sale of our Nigerian interests in February 2007. Acquired Midwest in
July 2007 and InServ in November
2007.
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2008
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Completed
two 36-inch loops in Northern Alberta for Trans Canada. First major
project following Midwest
acquisition.
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Completed
approximately 190 miles of the Southeast Supply Header, LLC ("SESH")
project that connects the Perryville Hub in northeast Louisiana with the
Gulfstream Natural Gas System, L.L.C. pipeline in Mobile County,
Alabama.
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GEOGRAPHIC
REGIONS
We operate globally but have refocused
our operations in recent years on certain markets in North America and the
Middle East. Our continuing operations contract revenue by geographic region for
recent years is shown in the following table:
Year Ended December 31,
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2008
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2007
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2006
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Amount
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Percent
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Amount
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Percent
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Amount
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Percent
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|||||||||||||||||||
Contract Revenue
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United
States
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$ | 1,440,239 | 75.4 | % | $ | 612,647 | 64.7 | % | $ | 312,121 | 57.5 | % | ||||||||||||
Canada
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387,498 | 20.2 | % | 244,806 | 25.8 | % | 161,924 | 29.8 | % | |||||||||||||||
Oman
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84,967 | 4.4 | % | 90,238 | 9.5 | % | 69,214 | 12.7 | % | |||||||||||||||
Total
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$ | 1,912,704 | 100.0 | % | $ | 947,691 | 100.0 | % | $ | 543,259 | 100.0 | % |
United
States
We
believe that the United States will continue to be an important market for our
services. While current economic and financial conditions are creating
uncertainty around the timing of many capital projects, longer term capacity
additions are expected to be significant. The February 2009 Oil &
Gas Journal survey of planned worldwide pipeline construction indicates
additional planned projects, for 2009 and beyond, in the United States and
Canada, of nearly 25,000 miles, an increase of approximately 20 percent over
2008. In the current environment, energy producers appear to be
focusing development budget spending on exploiting more cost effective reserves
in the newer shale plays in the United States and Canada. Many of the
most significant shales, particularly the Marcellus, Haynesville and
Fayetteville, require substantial gathering and takeaway infrastructure which we
believe will create opportunities for our engineering and construction
services. Alaska also holds significant reserves requiring
potentially greater levels of infrastructure investment. Liquefied
natural gas (“LNG”) will likely play a meaningful role in satisfying North
American energy needs in the future, creating additional opportunities for our
services, but we expect greater near term focus to be placed on the development
of reserves in the United States. Additionally, deregulation of the electric
power and natural gas pipeline industries in the United States has led to the
consolidation and reconfiguration of existing pipeline infrastructure and the
establishment of new energy transport systems, which we expect will result in
continued demand for our services in the mid to
long-term. Environmental concerns will likely continue to require
careful, thorough and specialized professional engineering and planning for all
new facilities within the oil, gas and power sectors. Furthermore, the demand
for replacement and rehabilitation of pipelines is expected to increase as
pipeline systems in the United States approach the end of their design lives and
population trends influence overall energy needs. We are recognized as an
industry leader in the United States for providing project management,
engineering, and procurement and construction services. We maintain a staff of
experienced management, construction, engineering and support personnel in the
United States. We provide these services through engineering offices located in
Tulsa, Oklahoma and Kansas City, Missouri. Construction operations based in
Houston, Texas provide the majority of construction services in the United
States.
12
The
United States remains the primary market for our downstream oil and gas
services. With a nationwide reach, we have experience serving 91 of
the 149 operable refineries in the country. While capital budget
reductions among our customers are likely to impact spending on some capital
construction projects of the type performed by our Downstream Oil & Gas
segment, many of our services are less dependent upon capital
expenditures. In particular, turnaround and maintenance projects are
performed routinely and are typically less susceptible to fluctuations in
hydrocarbon prices. With the Clean Air Act of 1990 pushing the
refining industry to meet stringent limitations on the sulfur content in
gasoline fuels, Downstream Oil & Gas
benefited from the influx of Clean Fuels projects from 2000 to
2005. Over the next few years, refiners will be required to meet
other mandates by the Environmental Protection Agency (“EPA”), including
reducing the sulfur content level in diesel fuels and reducing the benzene
content in other motor fuels. To comply with this mandate, refiners
are required to modify and/or expand existing distillate hydro treating or hydro
cracking capacity. Additionally, with refineries until recently operating at
near capacity as a result of strong demand for gasoline, many U.S. operators
have delayed their maintenance and turnaround projects to minimize loss time,
implying more intensive maintenance and turnaround projects in the near
term.
We have also provided significant
engineering and facility management services to U.S. government agencies during
the past 25 years, particularly in fuel storage and distribution systems and
aircraft fueling facilities.
Canada
Rapid declines in global oil prices
since mid 2008 have increased uncertainty regarding the near term economic
viability of many investments in the oil sands region of northern Alberta,
Canada. As a result, a number of key participants in the region have reduced
capital expenditure plans for 2009 and, in some cases, delayed significant
capital projects. However, the Canadian Energy Research Institute
(CERI) still projects over Cdn $200 billion to be invested by the end of 2020.
Installed capacity combined with ongoing investment offers prospective
fabrication and installation work as well as maintenance opportunities.
Additionally, several options are under consideration with respect to
transporting processed crude oil or unrefined bitumen, to markets in the United
States and Asia via export pipelines from the region. The need for additional
process fuel for the oil sands also is driving the development of new pipeline
infrastructure from the Mackenzie Delta region. Construction, fabrication and
maintenance services in Canada are provided primarily through facilities and
resources located in Ft. McMurray and Edmonton, Alberta, where we maintain
fabrication facilities, including capabilities for chrome carbide overlay
(“CCO”), which is high in demand, to reduce erosion in transmission piping. CCO
is a process of treating pipe to withstand the highly abrasive bitumen sand
slurry transported from mining sites to separation facilities.
Middle
East
Our operations in the Middle East date
back to 1948. We have worked in most of the countries in the region, with
particularly heavy involvement in Kuwait, Oman and Saudi Arabia. Currently, we
have ongoing operations in Oman, where we have been active continuously for more
than 40 years. We maintain a fully staffed facility in Oman with equipment
repair facilities and spare parts on site and offer construction expertise,
repair and maintenance services, engineering support, oil field transport
services, materials procurement and a variety of related services to our
clients. We believe our presence in Oman and our experience there and in other
Middle Eastern countries will enable us to successfully win and perform projects
in this region. We have evaluated the opportunities in the Middle East and
determined that we should focus our efforts on continued development of our
operations in Oman and the extension of that expertise and capability into the
markets in the United Arab Emirates and Saudi Arabia. In Saudi
Arabia, we have an existing joint venture relationship that allows us to monitor
and pursue opportunities.
Africa
Africa has been an important strategic
market for us and may remain so, despite our decision to exit Nigeria in 2006.
There are large, potentially exploitable hydrocarbon reserves in North Africa.
Depending upon the world market for oil and natural gas and the availability of
financing, the amount of potential new work could be substantial. Currently, we
are monitoring or bidding on major work prospects in Libya.
South
America
The political situation in several
South American countries remains uncertain and projects in these countries
continue to be delayed. Because the governments of these countries continue to
pursue agendas which include nationalization and/or renegotiation of contracts
with foreign investors, we view these markets as having limited
opportunities.
13
Backlog
In our industry, backlog is considered
an indicator of potential future performance because it represents a portion of
the future revenue stream. Our strategy is not focused solely on backlog
additions but, capturing quality backlog with margins commensurate with the
risks associated with a given project.
Backlog consists of anticipated revenue
from the uncompleted portions of existing contracts and contracts whose award is
reasonably assured.
We believe the backlog figures are
firm, subject only to the cancellation and modification provisions contained in
various contracts. Additionally, due to the short duration of many jobs, revenue
associated with jobs performed within a reporting period will not be reflected
in quarterly backlog reports. We generate revenue from numerous sources,
including contracts of long or short duration entered into during a year as well
as from various contractual processes, including change orders, extra work,
variations in the scope of work and the effect of escalation or currency
fluctuation formulas. These revenue sources are not added to backlog until
realization is assured. For discussion of backlog, see Item 7. Management’s
Discussion and Analysis of Financial Condition and Results of
Operations.
The
following table shows our backlog from continuing operations by operating
segment and geographic location as of December 31, 2008 and 2007:
Year Ended December 31,
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2008
|
2007
|
|||||||||||||||
Amount
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Percent
|
Amount
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Percent
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|||||||||||||
Upstream
Oil & Gas
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$ | 484,068 | 73.8 | % | $ | 1,105,795 | 84.7 | % | ||||||||
Downstream
Oil & Gas
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171,426 | 26.2 | % | 199,646 | 15.3 | % | ||||||||||
Total
backlog
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$ | 655,494 | 100.0 | % | $ | 1,305,441 | 100.0 | % |
December 31, 2008
|
December 31, 2007
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|||||||||||||||
Amount
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Percent
|
Amount
|
Percent
|
|||||||||||||
Geographic Region
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||||||||||||||||
United
States
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$ | 492,621 | 75.2 | % | $ | 1,014,351 | 77.7 | % | ||||||||
Canada
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128,692 | 19.6 | % | 215,527 | 16.5 | % | ||||||||||
Oman
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34,181 | 5.2 | % | 75,563 | 5.8 | % | ||||||||||
Total
backlog
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$ | 655,494 | 100.0 | % | $ | 1,305,441 | 100.0 | % |
Year Ended December 31,
|
||||||||||||||||||||
2008
|
2007
|
2006
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2005
|
2004
|
||||||||||||||||
Total Backlog
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$ | 655,494 | $ | 1,305,441 | $ | 602,272 | $ | 240,373 | $ | 73,343 |
Competition
We operate in a highly competitive
environment. We compete against government-owned or supported companies and
other companies that have financial and other resources substantially in excess
of those available to us. In certain markets, we compete against national and
regional firms against which we may not be price competitive. We have different
competitors in different markets.
In the United States, our primary
upstream oil and gas construction competitors on a national basis include
Associated Pipeline Contractors, Price Gregory Services, Sheehan Pipeline
Construction, U.S. Pipeline and Welded Construction. In addition, there are a
number of regional competitors, such as Sunland, Dyess, Flint, and
Jomax.
Our primary competitors in the
downstream oil and gas market include AltairStrickland, JV Industrial Companies,
Plant Performance Services, KBR, Chicago Bridge & Iron and Matrix
Services.
14
Our primary competitors in the
engineering market include CH2M Hill, Gulf Interstate, Universal Ensco, Trigon,
Mustang Engineering and ENGlobal Engineering.
Our primary competitors for
international onshore construction projects in developing countries include
Technip (France), CCC (Lebanon), Saipem (Italy), Spie-Capag (France), Techint
(Argentina), Bechtel (U.S.), Stroytransgaz (Russia), Tekfen (Turkey), and Nacap
(Netherlands). In Canada, competitors for onshore pipeline construction
assignments include North American Energy Services, Flint Energy Services and OJ
Pipelines. As a result, we may be more cost effective than our
competitors in certain instances or offer a superior value
proposition.
In Oman, competitors in oil field
transport services include Ofsat and TruckOman, both Omani companies; and in
construction and the installation of flow lines and mechanical services, we
compete with Gulf Petrochemical Services (Oman), CCC (Lebanon), Dodsal (India),
Saipem (Italy), Special Technical Services (Oman) and Galfar
(Oman).
Contract
Provisions and Subcontracting
Most of our revenue is derived from
engineering, construction and EPC contracts. The majority of our contracts fall
into the following basic categories:
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·
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firm
fixed-price or lump sum fixed-price contracts, providing for a single
price for the total amount of work or for a number of fixed lump sums for
the various work elements comprising the total
price;
|
|
·
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cost
plus fixed fee contracts under which income is earned solely from the fee
received. Bidding cost plus fixed fee contracts has been the focus of our
large pipeline construction project efforts in 2008, but we anticipate
this will decrease in 2009;
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|
·
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unit-price
contracts, which specify a price for each unit of work
performed;
|
|
·
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time
and materials contracts, under which personnel and equipment are provided
under an agreed schedule of daily rates with other direct costs being
reimbursable; and
|
|
·
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a
combination of the above (such as lump sums for certain items and unit
rates for others).
|
Changes in scope of work are subject to
change orders to be agreed upon by both parties. Change orders not agreed to in
either scope or price result in claims to be resolved in a dispute resolution
process. These change orders and claims can affect our contract revenue either
positively or negatively.
We usually obtain contracts through
competitive bidding or through negotiations with long-standing clients. We are
typically invited to bid on projects undertaken by our clients who maintain
approved bidder lists. Bidders are pre-qualified by virtue of their prior
performance for such clients, as well as their experience, reputation for
quality, safety record, financial strength and bonding capacity.
In evaluating bid opportunities, we
consider such factors as the client, the geographic location, the difficulty of
the work, our current and projected workload, the likelihood of additional work,
the project’s cost and profitability estimates, and our competitive advantage
relative to other likely bidders. We give careful thought and consideration to
the political and financial stability of the country or region where the work is
to be performed. The bid estimate forms the basis of a project budget against
which performance is tracked through a project control system, enabling
management to monitor projects effectively.
All U.S. government contracts and many
of our other contracts provide for termination of the contract for the
convenience of the client. In addition, some contracts are subject to certain
completion schedule requirements that require us to pay liquidated damages in
the event schedules are not met as the result of circumstances within our
control.
We act as prime contractor on a
majority of the construction projects we undertake. In our capacity as prime
contractor and when acting as a subcontractor, we perform most of the work on
our projects with our own resources and typically subcontract only such
specialized activities as hazardous waste removal, horizontal directional
drills, non-destructive inspection, and catering and security. In the
construction industry, the prime contractor is normally responsible for the
performance of the entire contract, including subcontract work. Thus, when
acting as a prime contractor, we are subject to the risk associated with the
failure of one or more subcontractors to perform as
anticipated.
15
Under a fixed-price contract, we agree
on the price that we will receive for the entire project, based upon specific
assumptions and project criteria. If our estimates of our own costs to complete
the project are below the actual costs that we may incur, our margins will
decrease, and we may incur a loss. The revenue, cost and gross profit realized
on a fixed-price contract will often vary from the estimated amounts because of
unforeseen conditions or changes in job conditions and variations in labor and
equipment productivity over the term of the contract. If we are unsuccessful in
mitigating these risks, we may realize gross profits that are different from
those originally estimated and may incur losses on projects. Depending on the
size of a project, these variations from estimated contract performance could
have a significant effect on our operating results for any quarter or year. In
some cases, we are able to recover additional costs and profits from the client
through the change order process. In general, turnkey contracts to be performed
on a fixed-price basis involve an increased risk of significant variations. This
is a result of the long-term nature of these contracts and the inherent
difficulties in estimating costs, and of the interrelationship of the integrated
services to be provided under these contracts whereby unanticipated costs or
delays in performing part of the contract can have compounding effects by
increasing costs of performing other parts of the contract. Our accounting
policy related to contract variations and claims requires recognition of all
costs as incurred. Revenue from change orders, extra work and variations in the
scope of work is recognized when an agreement is reached with the client as to
the scope of work and when it is probable that the cost of such work will be
recovered in a change in contract price. Profit on change orders, extra work and
variations in the scope of work are recognized when realization is assured
beyond a reasonable doubt. Also included in contract costs and recognized income
not yet billed on uncompleted contracts are amounts we seek or will seek to
collect from customers or others for errors or changes in contract
specifications or design, contract change orders in dispute or unapproved as to
both scope and price, or other customer-related causes of unanticipated
additional contract costs (unapproved change orders). These amounts are recorded
at their estimated net realizable value when realization is probable and can be
reasonably estimated. Unapproved change orders and claims also involve the use
of estimates, and it is reasonably possible that revisions to the estimated
recoverable amounts of recorded unapproved change orders may be made in the near
term. If we do not successfully resolve these matters, a net expense (recorded
as a reduction in revenues), may be required, in addition to amounts that have
been previously provided.
Employees
At December 31, 2008, we employed
directly a multi-national work force of 6,512 persons, of which
approximately 85.5 percent were citizens of the respective countries in which
they work. Although the level of activity varies from year to year,
we have maintained an average work force of approximately 4,310 over the past
five years. The minimum employment during that period has been 3,282
and the maximum was 6,512. At December 31, 2008, approximately 20.7 percent of
our employees were covered by collective bargaining agreements. We believe
relations with our employees are satisfactory. The following table sets forth
the location of employees by work countries as of December 31,
2008:
Number of
Employees
|
Percent
|
|||||||
U.S.
Upstream Oil & Gas
|
2,670 | 41.0 | % | |||||
U.S.
Downstream Oil & Gas
|
1,151 | 17.6 | % | |||||
U.S.
Administration
|
119 | 1.8 | % | |||||
Canada
|
1,079 | 16.6 | % | |||||
Oman
|
1,489 | 22.9 | % | |||||
Other
|
4 | .1 | % | |||||
Total
|
6,512 | 100.0 | % |
Equipment
We own, lease and maintain a fleet of
generally standardized construction, transportation and support equipment. In
2008 and 2007, expenditures for capital equipment were approximately $53,000 and
$74,500, respectively. At December 31, 2008, the net book value of our property,
plant, and equipment was approximately $150,000.
We are
constantly evaluating the availability of equipment and in recent years have
leased equipment to ensure its availability to support projects. We
entered into various capital leases in 2008 and 2007 adding approximately
$66,300 of equipment during these periods. We continue to evaluate expected
equipment utilization, given anticipated market conditions, and may buy or lease
new equipment and dispose of underutilized equipment from time to time. All
equipment is subject to scheduled maintenance to maximize fleet readiness. We
have maintenance facilities at Azaiba, Oman; Ft. McMurray, Alberta, Canada; and
Houston, Texas, United States, as well as temporary site facilities on major
jobs to minimize downtime. In 2006, we decided to consolidate our equipment
yards and equipment maintenance activities in the United States and sold our
Channelview, Texas facility in 2007 and bought at auction additional property
adjoining our Houston equipment yard and building.
16
Facilities
The principal facilities that we
utilize to operate our business are:
Principal Facilities
|
||||||||
Business Unit
|
Location
|
Size
|
Description
|
Ownership
|
||||
U.S.
Upstream Oil & Gas
|
Houston,
TX
|
20
acres,
35,022
sq. ft.
|
Equipment
yard and maintenance facility
Warehouse
and office
|
Own
|
||||
Houston,
TX
|
14
acres
100,000
sq. ft.
|
Manufacturing
and general warehousing
|
Leased
|
|||||
Tulsa,
OK
|
27,610
sq. ft.
|
Office
space
|
Leased
|
|||||
Tulsa,
OK
|
100,000
sq. ft.
|
Office
space
|
Own
|
|||||
Kansas
City, MO
|
14,437
sq. ft.
|
Office
space
|
Leased
|
|||||
U.S.
Downstream Oil & Gas
|
Catoosa,
OK
|
30
acres
125,000
sq. ft.
|
Manufacturing,
general warehousing and office space
|
Own
|
||||
Tulsa,
OK
|
73
acres,
163,000
sq. ft.
|
Manufacturing,
general warehousing and office space
|
Own
|
|||||
U.S.
Administration
|
Houston,
TX
|
43,034
sq. ft.
|
Office
space
|
Leased
|
||||
Canada
|
Edmonton,
Alberta, Canada
|
22.75
acres
25,000
sq. ft.
|
Fabrication
|
Own
|
||||
Ft.
McMurray, Alberta, Canada
|
3.93
acres
10,200
sq. ft.
|
Fabrication
|
Own
|
|||||
Acheson,
Alberta Canada
|
10.25
acres
17,000
sq. ft.
|
Office
space and equipment yard
|
Own
|
|||||
Edmonton,
Alberta, Canada
|
25,000 sq.
ft.
|
Office
space
|
Leased
|
|||||
Oman
|
Oman
|
31,000
sq. ft.
|
Office
space, fabrication, and maintenance facility
|
Leased
|
||||
Headquarters
|
Panama
|
400
sq. ft.
|
Office
space
|
Leased
|
We lease other facilities used in our
operations, primarily sales/shop offices, equipment sites and expatriate housing
units in the United States, Canada and Oman. Rent expense for all leased
facilities was approximately $3,000 in 2008 and $1,600 in 2007.
17
Insurance
and Bonding
Operational risks are analyzed and
categorized by our risk management department and are insured through major
international insurance brokers under a comprehensive insurance program, which
includes commercial insurance policies, consisting of the types and amounts
typically carried by companies engaged in the worldwide engineering and
construction industry. We maintain worldwide master policies written mostly
through highly-rated insurers. These policies cover our property, plant,
equipment and cargo against all normally insurable risks, including war risk,
political risk and terrorism in third-world countries. Other policies cover our
workers and liabilities arising out of our operations. Primary and excess
liability insurance limits are consistent with the level of our asset base.
Risks of loss or damage to project works and materials are often insured on our
behalf by our clients. On other projects, “builders all risk insurance” is
purchased when deemed necessary. Substantially all insurance is purchased and
maintained at the corporate level, other than certain basic insurance, which
must be purchased in some countries in order to comply with local insurance
laws.
The insurance protection we maintain
may not be sufficient or effective under all circumstances or against all
hazards to which we may be subject. An enforceable claim for which we are not
fully insured could have a material adverse effect on our results of operations.
In the future, our ability to maintain insurance, which may not be available or
at rates we consider reasonable, may be affected by events over which we have no
control, such as those that occurred on September 11, 2001. In 2008 we were not
constrained by our ability to bond new projects, nor have we been negatively
impacted in early 2009.
18