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8-K - FORM 8-K - ZOLTEK COMPANIES INCzoltek_8k-112712.htm
Exhibit 99.1
 
FOR IMMEDIATE RELEASE

ZOLTEK REPORTS BEST YEAR EVER FOR SALES AND EARNINGS


ST. LOUIS, MISSOURI – November 27, 2012 – Zoltek Companies, Inc. (Nasdaq: ZOLT) today reported strong financial results for its fourth quarter – capping a year of record sales and earnings.
 
For the fourth quarter of fiscal 2012, ended September 30, Zoltek reported net sales of $44.2 million, compared to $43.1 million in the fourth quarter of fiscal 2011. Zoltek had operating income of $5.3 million for the latest quarter and net income of $4.2 million, or $0.13 per share. In the fourth quarter of the previous fiscal year, Zoltek reported operating income of $1.0 million and net income of $4.6 million, or $0.14 per share, which included a foreign currency gain of $3.5 million.
 
For the year as a whole, Zoltek’s net sales increased 22.8% – to $186.3 million in fiscal 2012 from $151.7 million in fiscal 2011.  In fiscal 2012, Zoltek’s operating income was $25.6 million and net income was $22.9 million, or $0.67 per share, which compare to an operating loss of $4.7 million and a net loss of $3.6 million, or $0.10 per share, in fiscal 2011.
 
“We are pleased to report another quarter of strong financial results and, even more, our best-ever annual results with highest revenue and four solidly profitable quarters,” Zsolt Rumy, Zoltek’s Chairman and Chief Executive Officer said. Rumy said that the company made “tremendous progress” in three principal areas of the business in fiscal 2012.
 
“First, we achieved big gains in operating efficiency – as we continued to aggressively drive down costs and increase the output of our existing facilities, including strong improvements in the efficiency of our carbon fiber lines in Hungary and Mexico.  Second, we made significant capital investments, aggregating $22.4 million in fiscal 2012.  These included substantial additions in our capacity to produce composite intermediates, including prepregs, fabrics, and pultruded parts, designed to accelerate development of new applications and bring us closer to end users of low-cost, high-performance carbon fiber composites. Third, we continued to expand globally – picking up new sales and making strides with potential customers in Europe, North and South Americas and Asia.”
 
Rumy noted that it has taken the company four years to surpass its previous peak in sales, which occurred in fiscal 2008, just prior to the full impact of the worldwide financial crisis and Great Recession, which caused sales to decline over the next two years to $128.5 million in fiscal 2010. However, Rumy said there is “no real comparison” between the Zoltek of today and the Zoltek of four years ago.
 
“Zoltek of today is a vastly more capable and efficient company,” Rumy said. “Even though our selling prices have significantly decreased in recent years, our net income in fiscal 2012 was over three times that of fiscal 2008.  We believe that the commercial carbon fibers market is still in a relatively early stage of development.  Consequently, we do not expect our growth will be linear with steady and predictable step increases.  That said, barring unforeseen negative events in the global economy, we anticipate another strong year in fiscal 2013.  While there may be reduced activity in the U.S. wind energy sector as a result of uncertainty over the continuation of governmental subsidies, we feel confident that the global wind turbine business in Asia, Latin America, and other parts of the world will continue to grow – with increasing demand for the biggest and most advanced turbines enabled by Zoltek carbon fibers. The off-shore wind energy market remains especially vibrant.”
 
 
 

 

Zoltek Reports Best Year Ever For Sales And Earnings
Page 2
November 27, 2012

 
“We also remain confident in the validity of our vision for leading the commercialization of carbon fibers and Zoltek’s potential for long-term growth in shareholder value over time,” Rumy added.
 
“During 2012, we entered into an exclusive global collaborative partnership with Magna Exteriors and Interiors, an operating unit of Magna International Inc., to speed development of low-cost carbon fiber sheet molding compounds (SMC) for the automotive industry.  We also have seen growing interest on the part of major automotive companies in compressed natural gas (CNG) tanks made from carbon fiber – both for fleets of buses and trucks and for mass-produced passenger cars, where carbon fiber is the only material that can be used to produce the CNG tanks light enough to do the job of providing the needed pressure (3,000 psi operating and 7,000 psi design pressure) without adding excessive weight.”
 
Said Rumy, “We believe that low-cost carbon fiber is destined to become the great enabler in the field of energy – allowing the world to move from a shortage to an abundance of clean and affordable energy. We have already seen the beginning of that in wind energy – where Zoltek carbon fibers are used in making the superlong, superstiff blades that power the biggest and most efficient wind turbines.  For example, one of our Chinese customers just recently installed a 6 MW off-shore turbine with 66.5 meter blades reinforced with our carbon fibers. Carbon fiber may also be used in unlocking whole new sources of oil and gas in ultra-deep water. Also, the day is rapidly approaching when we are likely to see new lightweight vehicles on the road that will be far more energy efficient and generate far less emissions than the vehicles of today.”
 
Zoltek will host a conference call to review fourth quarter/fiscal year-end results and answer questions on Wednesday, November 28, 2012, at 10:00 am CT.  The conference dial-in number is (888) 359-3624.  The confirmation code is 9425036.  Individuals who wish to participate should dial in 5 to 10 minutes prior to the scheduled start time. This conference call will also be webcast on Zoltek’s websitewww.zoltek.comunder “Investor Relations.”  The webcast replay will be available on the website several hours after the call.
 
For further information contact:
Zsolt Rumy, Chairman and CEO
3101 McKelvey Road
St. Louis, MO 63044
(314) 291-5110
 
 
 

 


Zoltek Reports Best Year Ever For Sales And Earnings
Page 3
November 27, 2012


This press release contains certain statements that constitute “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. The words “expect,” “believe,” “goal,” “plan,”  “intend,” “estimate,” and similar expressions and variations thereof are intended to specifically identify forward-looking statements. Those statements include statements regarding the intent, belief or current expectations of us, our directors and officers with respect to, among other things: (1) our financial prospects; (2) our growth strategy and operating strategy, including our focus on facilitating acceleration of the introduction and development of mass market applications for carbon fibers; and (3) our current and expected future revenue.

This press release also contains statements that are based on the current expectations of our company. You are cautioned that any such forward-looking statements are not guarantees of future performance and involve risks and uncertainties, and that actual results may differ materially from those projected in the forward-looking statements as a result of various factors. The factors that might cause such differences include, among others, our ability to: (1) successfully adapt to recessionary conditions in the global economy and substantial volatility in order rates from our wind energy customers, including our principal customer Vestas Wind Systems; (2) penetrate existing, identified and emerging markets, including entering into new supply agreements with large volume customers; (3) continue to improve efficiency at our manufacturing facilities on a timely and cost-effective basis; (4) successfully add new planned capacity for the production of carbon fiber, prepregs and precursor raw materials and meet our obligations under long-term supply agreements; (5) operate profitably; (6) increase or maintain our borrowing at acceptable costs; (7) manage changes in customers’ forecasted requirements for our products; (8) continue investing in application and market development for a range of applications; (9) manufacture low-cost carbon fibers and profitably market them despite fluctuations in raw material and energy costs; (10) successfully operate our Mexican facility to produce acrylic fiber precursor and carbon fibers; (11) successfully continue operations at our Hungarian facility if natural gas supply disruptions occur; (12) successfully prosecute patent litigation; (13) successfully facilitate adoption of our carbon fibers by the auto industry for use in high-volume applications; (14) establish and grow prepreg capacity; (15) speed development of low-cost carbon fiber sheet molding compounds for the automotive industry pursuant to our global collaborative partnership with Magna Exteriors and Interiors; and (16) manage the risks identified under "Risk Factors" in our filings with the SEC.  Because forward-looking statements are inherently subject to risks and uncertainties, some of which cannot be predicted or quantified, you should not rely upon forward-looking statements as predictions of future events. The events and circumstances reflected in the forward-looking statements may not be achieved or occur and actual results could differ materially from those projected in the forward-looking statements.
 
 
 

 
 
ZOLTEK COMPANIES, INC.
SUMMARY FINANCIAL RESULTS
(Amounts in thousands, except share and per share data)
   
             
   
Fiscal Year Ended
 
   
September 30,
 
   
2012
   
2011
 
Net sales
  $ 186,337     $ 151,686  
Cost of sales
    140,693       133,985  
Gross profit
    45,644       17,701  
Application and development costs
    7,046       8,578  
Selling, general and administrative expenses
    12,957       13,852  
Operating income (loss)
    25,641       (4,729 )
Interest expense, net
    (265 )     (119 )
(Loss) gain on foreign currency transactions
    (553 )     1,526  
Other expense, net
    (857 )     (555 )
Gain on liabilities carried at fair value
    94       1,214  
Amortization of financing fees and debt discount
    (26 )     -  
Income (loss) from operations before income taxes
    24,034       (2,663 )
Income tax expense
    1,182       911  
Net income (loss)
  $ 22,852     $ (3,574 )
                 
Basic earnings (loss) per share
  $ 0.67     $ (0.10 )
Diluted earnings (loss) per share
  $ 0.66     $ (0.10 )
                 
Weighted average common shares outstanding - basic
    34,358,367       34,378,288  
Weighted average common shares outstanding - diluted
    34,451,367       34,378,288  
 
 
 

 
 
ZOLTEK COMPANIES, INC.
SUMMARY FINANCIAL RESULTS
(Amounts in thousands, except share and per share data)
 
             
             
   
Three Months Ended
 
   
September 30,
 
   
2012
   
2011
 
Net sales
  $ 44,199     $ 43,132  
Cost of sales
    33,979       36,404  
Gross profit
    10,220       6,728  
Application and development costs
    1,715       2,183  
Selling, general and administrative expenses
    3,186       3,532  
Operating income
    5,319       1,013  
Interest expense, net
    (69 )     (49 )
(Loss) gain on foreign currency transactions
    (835 )     3,457  
Other expense, net
    (50 )     (130 )
Gain on liabilities carried at fair value
    21       634  
Amortization of financing fees and debt discount
    (26 )     -  
Income from operations before income taxes
    4,360       4,925  
Income tax expense
    115       370  
Net income
  $ 4,245     $ 4,555  
 
 
 

 
 
ZOLTEK COMPANIES, INC.
SUMMARY FINANCIAL RESULTS
(Amounts in thousands, except share and per share data)
 
             
             
   
Three Months Ended
 
   
September 30,
   
June 30,
 
   
2012
   
2012
 
Net sales
  $ 44,199     $ 48,078  
Cost of sales
    33,979       36,800  
Gross profit
    10,220       11,278  
Application and development costs
    1,715       1,708  
Selling, general and administrative expenses
    3,186       3,168  
Operating income
    5,319       6,402  
Interest expense, net
    (69 )     (146 )
Loss on foreign currency transactions
    (835 )     (29 )
Other expense, net
    (50 )     (577 )
Gain on liabilities carried at fair value
    21       243  
Amortization of financing fees and debt discount
    (26 )     -  
Income from operations before income taxes
    4,360       5,893  
Income tax expense
    115       327  
Net income
  $ 4,245     $ 5,566  
 
 
 

 
 
ZOLTEK COMPANIES, INC.
 
CONSOLIDATED BALANCE SHEET
 
(Amounts in thousands, except share and per share data)
 
             
             
   
September 30,
 
   
2012
   
2011
 
Assets
           
Current assets:
           
Cash and cash equivalents
  $ 29,935     $ 16,980  
Accounts receivable, less allowance for doubtful accounts of $223 and $110, respectively
    35,918       30,350  
Inventories, net
    67,942       47,882  
VAT receivable
    6,190       5,970  
Other current assets
    2,617       5,968  
Total current assets
    142,602       107,150  
Property and equipment, net
    215,650       215,083  
Other assets
    436       63  
Total assets
  $ 358,688     $ 322,296  
                 
Liabilities and Shareholders' Equity
               
Current liabilities:
               
Borrowings under credit lines
  $ -     $ 8,394  
Current maturities of long-term debt
    4,161       -  
Trade accounts payable
    12,473       13,643  
Accrued expenses and other liabilities
    8,687       7,925  
Construction payables
    1,784       1,027  
Total current liabilities
    27,105       30,989  
Long-term debt
    22,978       -  
Hungarian grant - allowance against future depreciation
    6,777       7,765  
Deferred tax liabilities
    473       1,855  
Liabilities carried at fair value
    384       140  
Total liabilities
    57,717       40,749  
Commitments and contingencies
               
Shareholders' equity:
               
Preferred stock, $.01 par value, 1,000,000 shares authorized, no shares issued and outstanding
    -       -  
Common stock, $.01 par value, 50,000,000 shares authorized, 34,355,192 and 34,368,192 shares issued and outstanding at September 30, 2012 and 2011, respectively
    344       344  
Additional paid-in capital
    481,743       480,893  
Accumulated other comprehensive loss
    (45,827 )     (41,549 )
Accumulated deficit
    (135,289 )     (158,141 )
Total shareholders' equity
    300,971       281,547  
Total liabilities and shareholders' equity
  $ 358,688     $ 322,296  
 
 
 

 
 
ZOLTEK COMPANIES, INC.
OPERATING SEGMENTS SUMMARY
(Amounts in thousands)
                         
   
Three Months Ended September 30, 2012
 
   
Carbon
   
Technical
   
Corporate/
       
   
Fibers
   
Fibers
   
Other
   
Total
 
Net sales
  $ 36,295     $ 7,257     $ 647     $ 44,199  
Cost of sales
    28,313       4,951       715       33,979  
Gross profit (loss)
    7,982       2,306       (68 )     10,220  
Operating income (loss)
    6,601       2,022       (3,304 )     5,319  
Depreciation
    4,053       356       124       4,533  
Capital expenditures
    3,271       77       999       4,347  
                                 
   
Three Months Ended September 30, 2011
 
   
Carbon
   
Technical
   
Corporate/
         
   
Fibers
   
Fibers
   
Other
   
Total
 
Net sales
  $ 34,344     $ 8,137     $ 651     $ 43,132  
Cost of sales
    29,783       5,963       660       36,406  
Gross profit (loss)
    4,561       2,174       (9 )     6,726  
Operating income (loss)
    1,544       1,648       (2,181 )     1,011  
Depreciation
    4,252       358       128       4,738  
Capital expenditures
    2,488       252       199       2,939  
                                 
   
Fiscal Year Ended September 30, 2012
 
   
Carbon
   
Technical
   
Corporate/
         
   
Fibers
   
Fibers
   
Other
   
Total
 
Net sales
  $ 151,494     $ 32,425     $ 2,418     $ 186,337  
Cost of sales
    117,431       20,853       2,409       140,693  
Gross profit
    34,063       11,572       9       45,644  
Operating income (loss)
    27,818       10,328       (12,505 )     25,641  
Depreciation
    15,986       1,351       505       17,842  
Capital expenditures
    17,434       1,208       3,715       22,357  
                                 
   
Fiscal Year Ended September 30, 2011
 
   
Carbon
   
Technical
   
Corporate/
         
   
Fibers
   
Fibers
   
Other
   
Total
 
Net sales
  $ 118,986     $ 30,483     $ 2,217     $ 151,686  
Cost of sales
    106,832       25,500       1,653       133,985  
Gross profit
    12,154       4,983       564       17,701  
Operating income (loss)
    2,918       3,673       (11,320 )     (4,729 )
Depreciation
    15,658       1,414       723       17,795  
Capital expenditures
    6,574       779       824       8,177  
                                 
   
Total Assets
 
   
Carbon
   
Technical
   
Corporate/
         
   
Fibers
   
Fibers
   
Other
   
Total
 
September 30, 2012
  $ 301,440     $ 31,597     $ 25,651     $ 358,688  
September 30, 2011
  $ 272,397     $ 28,789     $ 21,110       322,296