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EXCEL - IDEA: XBRL DOCUMENT - BUCKEYE TECHNOLOGIES INCFinancial_Report.xls
EX-32.1 - CEO EXHIBIT 32-1 - BUCKEYE TECHNOLOGIES INCceoexhibit32-1.htm
EX-32.2 - CFO EXHIBIT 32-2 - BUCKEYE TECHNOLOGIES INCcfoexhibit32-2.htm
EX-31.1 - CEO EXHIBIT 31-1 - BUCKEYE TECHNOLOGIES INCceoexhibit31-1.htm
EX-31.2 - CFO EXHIBIT 31-2 - BUCKEYE TECHNOLOGIES INCcfoexhibit31-2.htm

 
 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549




FORM 10-Q


                                              (Mark one)

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 30, 2011

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934

For the Transition Period From ____ to ____


Commission file number: 33-60032


Buckeye Technologies Inc.
(Exact name of registrant as specified in its charter)
Delaware
(State or other jurisdiction of incorporation)

IRS — Employer Identification No. 62-1518973

1001 Tillman Street, Memphis, TN                                                                 38112                      901-320-8100
                   (Address of principal executive offices)                    (Zip Code)                                                                                                                                        (Registrant’s telephone number,
including area code)


Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes x
No ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).

Yes x
No ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company.  See the definitions of “accelerated filer,” “large accelerated filer,” and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one).

Large accelerated filer x
Accelerated filer ¨
Non-accelerated filer ¨
Smaller reporting company  ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes ¨
No x

As of October 28, 2011, there were outstanding 39,344,628 Common Shares of the Registrant.

 
 
 
1

 
 



INDEX
 
BUCKEYE TECHNOLOGIES INC.



ITEM
 
PAGE
     
 
PART I - FINANCIAL INFORMATION
 
     
1.
Financial Statements:
 
     
 
Condensed Consolidated Statements of Operations for the Three Months Ended September 30, 2011 and 2010
3
     
 
Condensed Consolidated Balance Sheets as of September 30, 2011 and June 30, 2011
4
     
 
Condensed Consolidated Statements of Cash Flows for the Three Months Ended September 30, 2011 and 2010
5
     
 
Notes to Condensed Consolidated Financial Statements
6
     
2.
Management’s Discussion and Analysis of Financial Condition and Results of Operations
14
     
3.
Quantitative and Qualitative Disclosures About Market Risk
19
     
4.
Controls and Procedures
19
     
     
 
PART II - OTHER INFORMATION
 
     
2.
Change in Securities and Use of Proceeds
20
     
6.
Exhibits
20
     
 
SIGNATURES
21
     




 
 
 
2

 
 


PART I - FINANCIAL INFORMATION

Item 1.
Financial Statements

BUCKEYE TECHNOLOGIES INC.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)

(In thousands, except per share data)

       
Three Months Ended
September 30
 
           
2011
 
2010
 
Net sales
             
$
240,067
 
$
202,075
 
Cost of goods sold
               
183,215
   
165,762
 
  Gross margin
               
56,852
   
36,313
 
                           
Selling, research and administrative expenses
               
12,339
   
11,671
 
Amortization of intangibles and other
               
496
   
479
 
Restructuring costs
               
-
   
552
 
Other operating income
               
-
   
(7
)
  Operating income
               
44,017
   
23,618
 
                           
Net interest expense and amortization of debt costs
               
(3,311
)
 
(3,597
)
Gain (loss) on foreign exchange and other
               
502
   
(614
)
                           
Income before income taxes
               
41,208
   
19,407
 
Income tax expense (benefit)
               
101
   
(45,018
)
                           
  Net income
             
$
41,107
 
$
64,425
 
                           
Earnings per share
                         
  Basic
             
$
1.03
 
$
1.61
 
  Diluted
             
$
1.02
 
$
1.59
 
                           
Cash dividends per share
             
$
0.06
 
$
0.04
 
                           


See accompanying notes.



 
 
 
3

 
 



BUCKEYE TECHNOLOGIES INC.
CONDENSED CONSOLIDATED BALANCE SHEETS

(In thousands)

   
September 30
2011
 
June 30
2011
 
   
(Unaudited)
     
Assets
             
Current assets:
             
  Cash and cash equivalents
 
$
32,794
 
$
30,494
 
  Accounts receivable – net
   
135,322
   
140,582
 
  Inventories – net
   
101,588
   
91,024
 
  Deferred income taxes and other
   
11,396
   
12,216
 
    Total current assets
   
281,100
   
274,316
 
               
  Property, plant and equipment
   
1,135,471
   
1,151,045
 
  Less accumulated depreciation
   
(620,728
)
 
(620,577
)
    Property, plant and equipment – net
   
514,743
   
530,468
 
  Goodwill
   
2,425
   
2,425
 
  Deferred income taxes
   
44,970
   
32,741
 
  Intellectual property and other, net
   
29,026
   
29,901
 
Total assets
 
$
872,264
 
$
869,851
 
               
Liabilities and stockholders’ equity
             
Current liabilities:
             
  Trade accounts payable
 
$
37,728
 
$
41,437
 
  Accrued expenses
   
60,418
   
71,722
 
    Total current liabilities
   
98,146
   
113,159
 
               
  Long-term debt
   
90,351
   
96,921
 
  Accrued postretirement benefits
   
25,074
   
25,336
 
  Deferred income taxes
   
5,438
   
7,968
 
  Payable related to exchange of alternative fuel mixture credits
   
54,956
   
39,494
 
  Other liabilities
   
7,344
   
7,676
 
  Stockholders’ equity
   
590,955
   
579,297
 
Total liabilities and stockholders’ equity
 
$
872,264
 
$
869,851
 

See accompanying notes.



 
 
 
4

 
 



BUCKEYE TECHNOLOGIES INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
(In thousands)

   
Three Months Ended
September 30
 
   
2011
 
2010
 
Operating activities
       
 
   
  Net income
 
$
41,107
 
$
64,425
 
    Adjustments to reconcile net income to net cash provided by operating activities:
             
    Depreciation
   
13,026
   
11,974
 
    Amortization
   
651
   
677
 
    Deferred income taxes
   
(13,632
)
 
(65,435
)
    Payable for exchange of alternative fuel mixture credits
   
15,462
   
41,144
 
    Stock based compensation expense
   
966
   
935
 
    Excess tax benefit from stock based compensation
   
(765
)
 
(10
)
    Other
   
726
   
79
 
    Changes in operating assets and liabilities:
             
         Accounts receivable
   
(1,462
)
 
(1,376
)
         Income tax and alternative fuel mixture credits receivable
   
-
   
43,843
 
         Inventories
   
(12,447
)
 
(9,749
)
         Other assets
   
359
   
897
 
         Accounts payable and other current liabilities
   
(15,527
)
 
(5,364
)
  Net cash provided by operating activities
   
28,464
   
82,040
 
Investing activities
             
Purchases of property, plant and equipment
   
(10,713
)
 
(11,916
)
        Other
   
(51
)
 
(68)
 
  Net cash used in investing activities
   
(10,764
)
 
(11,984
)
Financing activities
             
       Net payments under lines of credit
   
(6,570
)
 
(72,530
)
Purchase of treasury shares
   
(8,648
)
 
-
 
Excess tax benefit from stock based compensation
   
765
   
10
 
       Net proceeds from sale of equity interests
   
638
   
41
 
       Payment of dividend
   
(2,410
)
 
(1,617
)
       Other
   
(469
)
 
-
 
  Net cash used in financing activities
   
(16,694
)
 
(74,096
)
Effect of foreign currency rate fluctuations on cash
   
1,294
   
4,319
 
Increase in cash and cash equivalents
   
2,300
   
279
 
Cash and cash equivalents at beginning of period
   
30,494
   
22,121
 
Cash and cash equivalents at end of period
 
$
32,794
 
$
22,400
 

See accompanying notes.



 
 
 
5

 
 



NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
 
(UNAUDITED)
 
(In thousands)
NOTE 1:  BASIS OF PRESENTATION

Our accompanying unaudited condensed consolidated financial statements have been prepared in accordance with United States generally accepted accounting principles (“GAAP”) for interim financial information and with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X.  Accordingly, they do not include all of the information and footnotes required by GAAP for complete financial statements.  In the opinion of management, all adjustments (including normal recurring accruals) considered necessary for a fair presentation have been included.  Operating results for the three months ended September 30, 2011 are not necessarily indicative of the results that may be expected for the fiscal year ending June 30, 2012.  All significant intercompany accounts and transactions have been eliminated in consolidation.  For further information and a listing of our significant accounting policies, refer to the financial statements and notes thereto included in our Annual Report on Form 10-K for the year ended June 30, 2011, which was filed with the Securities and Exchange Commission (“SEC”) on August 29, 2011 (“Annual Report”).  Except as otherwise specified, references to a year indicate our fiscal year ending on June 30 of the year referenced and comparisons are to the corresponding period of the prior year.  These financial statements should be read in conjunction with our audited financial statements and the notes thereto included in our Annual Report.
 
Translation adjustment

Management has determined that the local currency of our German, Canadian, and Brazilian subsidiaries is the functional currency, and accordingly, European euro, Canadian dollar, and Brazilian real denominated balance sheet accounts are translated into U.S. dollars at the rate of exchange in effect at the balance sheet date.  Income and expense activity for the period is translated at the weighted average exchange rate during the period.  Translation adjustments are included as a separate component of stockholders' equity.

Use of estimates

The preparation of the consolidated financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements and accompanying notes.  Actual results could differ from the estimates and assumptions used.

Changes in estimates are recognized in accordance with the accounting rules for the estimate, which is typically in the period when new information becomes available to management.  Areas in which the nature of the estimate makes it reasonably possible that actual results could materially differ from amounts estimated include: impairment assessments on long-lived assets, allowance for doubtful accounts, inventory reserves, income tax assets and liabilities and contingent liabilities.

NOTE 2:  SEGMENT INFORMATION

We report results for two segments, specialty fibers and nonwoven materials.  The specialty fibers segment consists of our chemical cellulose, customized fibers and fluff pulp product lines which are cellulosic fibers based on both wood and cotton.  The nonwovens materials segment consists of our airlaid plants and our converting plant.  Management makes financial decisions and allocates resources based on the sales and operating income of each segment.  We allocate selling, research, and administrative expenses to each segment and management uses the resulting operating income to measure the performance of the segments.  The financial information attributed to these segments is included in the following table:

Three Months Ended
September 30
     
Specialty
Fibers
 
Nonwoven
Materials
 
 
Corporate
 
 
Total
 
Net sales
   
2011
 
$
183,422
 
$
64,685
 
$
(8,040
)
$
240,067
 
     
2010
   
142,792
   
68,120
   
(8,837
)
 
202,075
 
Operating income (loss)
   
2011
   
43,831
   
2,328
   
(2,142
)
 
44,017
 
     
2010
   
22,140
   
4,603
   
(3,125
)
 
23,618
 
Depreciation and amortization of intangibles
   
2011
   
8,359
   
4,217
   
946
   
13,522
 
 
   
2010
   
7,787
   
3,727
   
939
   
12,453
 
Capital expenditures
   
2011
   
8,985
   
1,689
   
39
   
10,713
 
     
2010
   
10,903
   
782
   
231
   
11,916
 


 
 
 
6

 
 

Management evaluates operating performance of the specialty fibers and nonwoven materials segments excluding amortization of intangibles, charges related to restructuring, unallocated at-risk compensation and unallocated stock-based compensation for executive officers and certain other employees.  Therefore, the corporate column includes operating elements such as segment eliminations, amortization of intangibles, charges related to restructuring, unallocated at-risk compensation and unallocated stock-based compensation for executive officers and certain other employees.  Corporate net sales represent the elimination of intersegment sales included in the specialty fibers reporting segment.  We account for intersegment sales as if the sales were to third parties.

NOTE 3: RESTRUCTURING COSTS

During the second quarter of fiscal year 2011, we completed the consolidation of all production at our Delta, British Columbia, Canada airlaid facility on the newer of the two machines at that site, which resulted in the elimination of 34 positions.  The total cost of this program was $797 of which $552 was expensed in the first quarter of fiscal year 2011 and $69 remains to be paid.  Restructuring expenses are included in “Restructuring costs” in our condensed consolidated statements of operations.

NOTE 4: ALTERNATIVE FUEL MIXTURE CREDITS / CELLULOSIC BIOFUEL CREDITS

On July 9, 2010, the IRS Office of Chief Counsel released legal advice concluding that black liquor sold or used before January 1, 2010, qualifies for the cellulosic biofuel credit (“CBC”).  Each gallon of black liquor produced and used as a fuel by us in our business operations during calendar 2009 qualifies for the $1.01 non-refundable CBC.  We received a cellulosic biofuel producer registration number which allowed us to amend the tax return for the year ended June 30, 2009 to claim CBC on black liquor produced and used in the business from January 1, 2009 until February 11, 2009 before we began mixing diesel with black liquor.  For the quarter ended September 30, 2010, we recognized an income tax benefit in our consolidated statement of operations of $20,462 related to the CBC claimed for the period from January 1, 2009 to February 11, 2009.

We also received Form 637 CB Registration approval during the year ended June 30, 2011, which included additional guidance on converting alternative fuel mixture credits (“AFMC”) for gallons of black liquor produced and used by us from February 12, 2009 through December 31, 2009, the time period that we mixed diesel with black liquor to claim AFMCs.  For any gallon of fuel, the $0.50 AFMC may be exchanged for the $1.01 CBC by repaying the $0.50 credit, with interest, for any gallon of fuel for which the $0.50 credit was claimed and received by us.  Our prior tax returns will have to be amended to claim the CBC.

Converting the $0.50 alternative fuel mixture credits/refunds to $1.01 CBC for all gallons of the black liquor mixed with diesel would produce an additional benefit of approximately $56,278, less interest paid to the IRS.  Utilization of this additional benefit is dependent on cash tax liabilities subject to annual tax credit limitations on future taxable income for tax years ending June 30, 2011 through June 30, 2016 when the credit carryforward period would expire.  We intend to amend our tax returns for 2009 and 2010, as necessary, to exchange the AFMC previously claimed during those years for the more advantageous CBC to the extent we believe the CBC can be utilized prior to expiration.

For the quarter ended September 30, 2010, we recognized $31,162 of  income tax benefit in our consolidated statement of operations related to the expected incremental benefit from exchanging previously claimed AFMC for CBC based upon our expected ability to utilize the CBC prior to expiration.  This amount is net of $1,521 of interest that would be owed the U.S. government for the use of funds from the date that the AFMC refunds, expected to be exchanged for CBC, were received to July 9, 2010 when the IRS ruled that these credits could be exchanged for CBC.

For the three months ended September 30, 2011, we recognized an additional $12,887 of income tax benefit in our consolidated statement of operations related to the expected incremental benefit from exchanging previously claimed AFMC for CBC based upon our updated expected ability to utilize the CBC prior to expiration.  We may recognize up to an additional $10,739 of tax benefit (less interest related to additional AFMC exchanges) if future earnings forecasts project that we will be able to utilize CBC prior to the expiration of the credit carryforward period on June 30, 2016.

Estimating the amount of the CBC benefit recognized requires us to make assumptions and estimates about future taxable income affecting the realization of these tax benefits. The key assumptions in estimating future profitability relate to future selling prices and volumes, operating reliability, raw material, energy, chemical and freight costs, and various other projected economic factors as reflected in our internal planning models including interest cost and the impact of currency exchange rates. These models take into account recent sales and cost data as well as macroeconomic drivers including gross domestic product growth, customer demand and industry capacity. Other assumptions affecting estimates of future taxable income include; significant book-to-tax differences impacting future credit utilization, cost recovery of existing and future capital assets and the domestic manufacturing deduction.  Our current forecasts of these book-to-tax differences are based on expected capital acquisitions and operating results.  Significant changes to any of these key assumptions could have a material impact on the estimate of CBC utilization.  As key factors in these models change in future periods, we will update our projections and revise the estimate of the CBC benefit expected to be utilized.  Such changes to the estimate may be significant.


 
 
 
7

 
 

As of September 30, 2011 and June 30, 2011, we had recorded a liability of $98,813 and $57,850, respectively, related to the repayment of AFMC refunds to the U.S. government in exchange for CBC.  The current portion of the liability as of September 30, 2011and June 30, 2011 was $43,857 and $18,356, respectively, included in accrued expenses, and the noncurrent portion was $54,956 and $39,494, respectively.  We forecast expected repayment of the liability annually in amounts needed to generate sufficient CBC to offset each respective year’s cash tax liability subject to annual tax credit limitations imposed by law.  Based on our current forecasts, we anticipate the noncurrent liability to be paid during the period from fiscal year ending June 30, 2013 through fiscal year ending June 30, 2016.  Interest related to this payable subsequent to July 9, 2010 is recognized as interest expense in the consolidated statement of operations.  For the three months ended September 30, 2011, and September 30, 2010, we recorded $2,673 and $550 of interest expense, respectively.

NOTE 5:  INVENTORIES

Inventories are valued at the lower of cost or market.  The costs of manufactured cotton-based specialty fibers and costs for nonwoven raw materials are generally determined on the first-in, first-out basis.  Other manufactured products and raw materials are generally valued on an average cost basis.  Manufactured inventory costs include material, labor and manufacturing overhead.  Slash pine timber, cotton fibers and chemicals are the principal raw materials used in the manufacture of our specialty fiber products.  Fluff pulp, BICO fibers and latex binder are the principal raw materials used in our nonwoven materials products.  We take physical counts of inventories at least annually, and we review periodically the provision for potential losses from obsolete, excess or slow-moving inventories.
 
The components of inventory consist of the following as of the dates indicated:
 
   
September 30,
2011
 
June 30,
2011
 
           
Raw materials
 
$
34,209
 
$
30,602
 
Finished goods
   
40,808
   
33,968
 
Storeroom and other supplies
   
26,571
   
26,454
 
  Total inventories
 
$
101,588
 
$
91,024
 

NOTE 6:  LONG-TERM DEBT

On October 22, 2010, we entered into a Second Amended and Restated Credit Agreement (“credit facility”) which  increased our maximum committed borrowing capacity to $300,000 and extended the maturity date of the facility to October 22, 2015.  We used the proceeds from the credit facility to pay the outstanding balance on the former credit facility plus fees and expenses.  The interest rate applicable to borrowings under the credit facility is the agent’s prime rate plus 0.75% to 1.75%, or a LIBOR-based rate ranging from LIBOR plus 1.75% to LIBOR plus 2.75%, based on a grid related to our leverage ratio.  The current interest rate on the credit facility is LIBOR plus 1.75%.  The credit facility is secured by substantially all of our assets located in the United States.  There are no scheduled payments for the credit facility until its maturity in 2016.  At September 30, 2011 and June 30, 2011, long-term debt consisted of borrowings outstanding against the credit facility of $90,351 and $96,921, respectively.

The credit facility contains covenants customary for financing of this type.  The financial covenants include: maximum total leverage ratio of consolidated total debt to consolidated earnings before interest, taxes, depreciation and amortization (“EBITDA”), and a minimum consolidated fixed charge coverage ratio.  At September 30, 2011, we were in compliance with the financial covenants under the credit facility.

At September 30, 2011, we had $205,598 borrowing capacity under the credit facility.  The commitment fee on the unused portion of the credit facility is 0.375% per annum.

NOTE 7:  FAIR VALUE MEASUREMENTS

Assets and Liabilities Measured at Fair Value

We estimate fair values in accordance with ASC 820. ASC 820 provides a framework for measuring fair value and expands disclosures required about fair value measurements.  Specifically, ASC 820 sets forth a definition of fair value and a hierarchy prioritizing the inputs to valuation techniques.  ASC 820 defines fair value as the price that would be received from the sale of an asset or paid to transfer a liability in the principal or most advantageous market for the asset or liability in an orderly transaction between market participants on the measurement date.  Additionally, ASC 820 defines levels within the hierarchy as follows:
 
 
 
Level 1 – Unadjusted quoted prices for identical assets and liabilities in active markets;
 
 
 
8

 
 
 
 
Level 2 – Quoted prices for similar instruments in active markets, quoted prices for identical or similar instruments in inactive markets, and model-based valuation techniques for which all significant assumptions are observable in the market or can be corroborated by observable market data for substantially the full term of the assets or liabilities; and
 
 
 
Level 3 – Valuations derived from valuation techniques in which one or more significant inputs or significant value drivers are unobservable. Such inputs typically reflect management’s estimates of assumptions that market participants would use in pricing the asset or liability.
 
 
As of September 30, 2011 and June 30, 2011, there were no significant financial instruments measured at fair value recorded in the consolidated balance sheet.

Financial Instruments not Recognized at Fair Value

Financial instruments not recognized at fair value on a recurring or nonrecurring basis include cash and cash equivalents, accounts receivable, accounts payable, short-term debt, and long-term debt.  With the exception of long-term debt, the carrying amounts of these financial instruments approximate their fair values due to their short maturities.  The carrying value and fair value of long-term debt at September 30, 2011 were both $90,351 and at June 30, 2011 were both $96,921.  The fair value of the long-term debt at September 30, 2011 and June 30, 2011 approximates the carrying amount on those dates as all outstanding borrowings are under our credit facility which has variable interest rates that re-price frequently at current market rates.

Fair Value of Nonfinancial Assets and Nonfinancial Liabilities

We measure certain nonfinancial assets and nonfinancial liabilities at fair value on a nonrecurring basis.  These assets and liabilities include assets acquired and liabilities assumed in an acquisition or in a nonmonetary exchange and property, plant and equipment and intangible assets that are written down to fair value when they are held for sale or determined to be impaired.  During the three months ended September 30, 2011 and 2010, we did not have any significant nonfinancial assets or nonfinancial liabilities that were measured at fair value on a nonrecurring basis in periods subsequent to initial recognition.

NOTE 8:  FINANCIAL DERIVATIVE INSTRUMENTS

As part of our risk management program, we use a variety of financial instruments such as foreign currency forwards and options, interest rate swaps, and natural gas contracts as cash flow hedges to mitigate risk.  We do not hold or issue derivative financial instruments for trading purposes. 

The following tables present the impact of derivative instruments and their location within the unaudited condensed consolidated statements of operations:

Derivatives in Cash Flow Hedging Relationships:
 
Amount of (Gain) Loss
Recognized in AOCI on
Derivative (Effective Portion)
 
Amount of (Gain) Loss
Reclassified from AOCI into
Income (Effective Portion)(a)
 
Amount of (Gain) Loss
Recognized in Income on
Derivatives (Ineffective Portion)
 
 
Three months ended
September 30,
 
Three months ended
September 30,
 
Three months ended
September 30,
 
 
2011
 
2010
 
2011
 
2010
 
2011
 
2010
 
Natural gas hedges
$
-
 
$
(10
)
$
-
 
$
(21
)
$
-
 
$
-
 
Currency hedge
 
-
   
(577
)
 
-
   
69
   
-
   
-
 
Total
$
-
 
$
(587
)
$
-
 
$
48
 
$
-
 
$
-
 
(a) Amounts related to natural gas contracts are included in cost of goods sold and amounts related to the currency hedge are
included in net interest expense and amortization of debt costs.


NOTE 9:  COMPREHENSIVE INCOME

The components of comprehensive income consist of the following:
  
     
Three Months Ended
September 30
 
           
2011
 
2010
 
Net income
             
$
41,107
 
$
64,425
 
Foreign currency translation adjustments – net
               
(20,188
)
 
11,728
 
Unrealized gains (losses) on hedging activities - net
               
-
   
(334
)
Comprehensive income, net of tax
             
$
20,919
 
$
75,819
 
 
 
 
9

 
 
For the three months ended September 30, 2011, the change in the foreign currency translation adjustment was due to fluctuations in the exchange rate of the U.S. dollar against the euro of $(6,616), the Brazilian real of $(10,685) and the Canadian dollar of $(2,887).
 
For the three months ended September 30, 2010, the change in the foreign currency translation adjustment was due to fluctuations in the exchange rate of the U.S. dollar against the euro of $9,334, the Brazilian real of $1,442 and the Canadian dollar of $952.

A rollforward of the amounts included in Accumulated Other Comprehensive Income, net of taxes is shown below:
 
   
Hedging Activities
 
Foreign Currency Translation
 
Post-Employment Healthcare
 
Accumulated Other Comprehensive Income
 
Balance at June 30, 2011
$
(253
)
$
60,918
 
$
(3,662
)
$
57,003
 
Changes in value
 
-
   
(20,188
)
 
-
   
(20,188
)
Reclassification into earnings
 
-
   
-
   
-
   
-
 
Balance at September 30, 2011
$
(253
)
$
40,730
 
$
(3,662
)
$
36,815
 
 
NOTE 10:  EARNINGS PER SHARE

Certain of our restricted stock awards granted are considered participating securities as they receive non-forfeitable rights to dividends at the same rate as common stock.  As participating securities, we include these instruments in the earnings allocation in computing earnings per share (“EPS”) under the two-class method described in ASC 260.

The following table sets forth the computation of basic and diluted earnings per share under the two-class method: 

       
Three Months Ended
September 30
 
           
2011
 
2010
 
Basic earnings per share:
                         
  Numerator:
                         
    Net income attributable to shareholders
             
$
41,107
 
$
64,425
 
    Less:  Distributed and undistributed income allocated to participating securities
               
(606
)
 
(1,186
)
    Distributed and undistributed income available to shareholders
             
$
40,501
 
$
63,239
 
                           
  Denominator:
                         
    Basic weighted average shares outstanding
               
39,358
   
39,352
 
                           
Basic earnings per share
             
$
1.03
 
$
1.61
 
                           
                           
Diluted earnings per share
                         
  Numerator:
                         
    Net income attributable to shareholders
             
$
41,107
 
$
64,425
 
    Less:  Distributed and undistributed income allocated to participating securities
               
(606
)
 
(1,186
)
    Distributed and undistributed income available to shareholders
             
$
40,501
 
$
63,239
 
                           
  Denominator:
                         
    Basic weighted average shares outstanding
               
39,358
   
39,352
 
    Effect of dilutive stock options and non-participating securities
               
481
   
364
 
    Diluted weighted average shares outstanding
               
39,839
   
39,716
 
                           
Diluted earnings per share
             
$
1.02
 
$
1.59
 
                           

Stock options that could potentially dilute basic earnings per share in the future, which were not included in the fully diluted computation because the grant prices were greater than the average market price of common shares for the period, were 0 for the three months ended September 30, 2011 and 286,381 for the three months ended September 30, 2010.


 
10

 
NOTE 11:  SHARE-BASED PAYMENTS

We recognize compensation expense for share-based payments based on the fair value of the awards at the grant date.  Share-based payments include stock option awards, restricted stock awards and performance based restricted stock awards.  Total share-based compensation expense (a component of selling, research and administrative expenses) was $966 for the three month period ended September 30, 2011 and $935 for the three month period ended September 30, 2010.

During the three month period ended September 30, 2011 we granted 64,715 shares of restricted stock, 47,959 shares of performance based restricted stock and options to purchase 97,981 shares of stock.  All grants vest over a three year period.  The fair value of the restricted stock was $28.49 per share, the closing price of our common stock on the date of grant.  The fair value of the performance based restricted stock was $21.92 per share, based on a Monte-Carlo simulation.  The weighted average fair value of the stock option awards, using the Black-Scholes option pricing model, was $18.37 per share using the following key assumptions:

Expected lives
 
6.0 years
Expected volatility
 
0.73
Risk-free interest rate
 
1.92%
Dividend yield
 
0.084%
 
The 2011 Annual Report contains a complete discussion of the methodologies employed in developing the assumptions used in determining the fair value of the option awards.

NOTE 12:  INCOME TAXES

We file income tax returns with federal, state, local and foreign jurisdictions.  As of September 30, 2011, we remain subject to examinations of our U.S. federal and state income tax returns for the years ended June 30, 2002 through June 30, 2011, Canadian income tax returns for the years ended June 30, 2004 through June 30, 2011 and German tax filings for the years ended June 30, 2004 through June 30, 2011.  We are currently under a US income tax audit for the years ended June 30, 2009 and June 30, 2010.

During the three months ended September 30, 2011, we recorded tax benefits of $12,887 for exchange of CBCs from AFMCs.   During the three months ended September 30, 2010, we recorded tax benefits of $20,462 for CBCs claimed on black liquor without diesel for the period January 1, 2009 through February 11, 2009, and $31,162 for exchange of CBCs from AFMCs.  See additional discussion at Note 4 to the condensed consolidated financial statements.

The net deferred tax asset balance changed from $29,485 on June 30, 2011 to $44,244 on September 30, 2011.  $12,446 of the $14,759 change was due to the increase in the expected alternative fuel mixture credit conversion to cellulosic biofuel credits.

We decreased our valuation allowance related to state net operating loss carryforwards by $499 during the three months ended September 30, 2011 as a result of improved results in the respective state.

During the three months ended September 30, 2011, we recorded a tax benefit of $750, for IRS Section 48 energy investment tax credits related to the Foley Energy Project.

Our effective tax rates for the three month period ended September 30, 2011 was 0.24%.  Our effective tax rate for the same period in 2010 was (232.0)%.  Our income tax expense (benefit) differs from the amount computed by applying the statutory federal income tax rate of 35% to income before income taxes due to the following:
 
       
Three Months Ended
September 30
 
           
2011
 
2010
 
Expected tax expense at 35%
             
14,423
 
6,792
 
Cellulosic biofuel credits – black liquor without diesel
               
-
   
(20,462
)
Cellulosic biofuel credits – exchanged from alternative fuel mixture credits
               
(12,887
)
 
(31,162
)
Energy investment tax credits
               
(750
)
 
(887
)
Change in valuation allowance
               
(467
)
 
812
 
Other
               
(218
)
 
(111
)
Income tax (benefit) expense
             
$
101
 
$
(45,018
)


 
 
 
11

 
 

NOTE 13:  EMPLOYEE BENEFIT PLANS
 
We provide medical, dental and life insurance postretirement plans covering certain U.S. employees who meet specified age and service requirements.  The components of net periodic benefit costs are as follows:

       
Three Months Ended
September 30
 
           
2011
 
2010
 
Service cost for benefits earned
             
$
116
 
$
117
 
Interest cost on benefit obligation
               
320
   
316
 
Amortization of unrecognized prior service cost
               
(129
)
 
(131
)
Actuarial loss
               
93
   
96
 
Total cost
             
$
400
 
$
398
 

NOTE 14:  CONTINGENCIES

Our operations are subject to extensive general and industry-specific federal, state, local and foreign environmental laws and regulations, particularly those relating to air and water quality, waste disposal and the cleanup of contaminated soil and groundwater. We devote significant resources to maintaining compliance with these laws and regulations.  Such environmental laws and regulations at the federal level include the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended, the Clean Air Act of 1990, as amended, the Clean Water Act of 1972, as amended, the Resource Conservation and Recovery Act of 1976, as amended, the Toxic Substances Control Act of 1976, as amended, and the Safe Drinking Water Act of 1974, as amended.  These environmental regulatory programs are primarily administered by the U.S. Environmental Protection Agency (“EPA”).  In addition, the individual states and foreign countries in which we operate have adopted and may adopt in the future equivalent or more stringent environmental laws and regulations or have enacted their own parallel environmental programs.  We closely monitor our compliance with current environmental requirements and believe that we are in substantial compliance.

We expect that, due to the nature of our operations, we will be subject to increasingly stringent environmental requirements, including standards applicable to wastewater discharges and air emissions, such as emissions of greenhouse gases, and general permitting requirements for our manufacturing facilities.  We also expect that we will continue to incur substantial costs to comply with such requirements.  Any failure on our part to comply with environmental laws or regulations could subject us to penalties or other sanctions that could materially affect our business, results of operations or financial condition.  We cannot currently assess, however, the impact that more stringent environmental requirements may have on our operations or capital expenditure requirements.  We do not anticipate that capital expenditures in connection with matters relating to environmental compliance will have a material effect on our earnings during fiscal year 2012.

Our Foley Plant discharges treated wastewater into the Fenholloway River.  Under the terms of an agreement with the Florida Department of Environmental Protection (“FDEP”), approved by the EPA in 1995, we agreed to a comprehensive plan to attain Class III (“fishable/swimmable”) status for the Fenholloway River under applicable Florida law (the “Fenholloway Agreement”).  The Fenholloway Agreement established a schedule for the filing of necessary permit applications and approvals to implement the following activities, among others: (i) make process changes within the Foley Plant to reduce the coloration of its wastewater discharge, (ii) restore certain wetlands areas, (iii) install a pipeline to relocate the wastewater discharge point into the Fenholloway River to a point closer to the mouth of the river, and (iv) provide oxygen enrichment to the treated wastewater prior to discharge at the new location.  We have completed the process changes within the Foley Plant as required by the Fenholloway Agreement.  In making these in-plant process changes, we incurred significant capital expenditures.  Based on the anticipated permit conditions, we expect to incur significant additional capital expenditures once final permits are issued.  

In August 2005 FDEP drafted a proposed renewal of the Buckeye National Pollutant Discharge Elimination System (“NPDES”) permit. The FDEP completed the required public notice, review and comment process and issued the formal Notice of Intent to Issue Permit in November 2005.  The proposed permit was challenged by some members of the public.  In January 2008, the pending administrative hearing was dismissed due to anticipated revisions to the permit based on additional studies and development of a total maximum daily load (“TMDL”) for the Fenholloway River.  The development of the TMDL is necessary because the EPA and FDEP have listed the Fenholloway River as an impaired water (not meeting all water quality standards) under the Clean Water Act for certain pollutants.  The additional studies necessary to support revisions to the permit have been completed. As a result, we  filed  petitions with the FDEP for the establishment of  several Site-Specific Alternative Water Quality Criteria (“SSAC”) for the Fenholloway River.  The Florida Environmental Regulation Commission adopted a rule establishing a SSAC for the Fenholloway River and the FDEP approved the other SSACs. SSACs require the approval of the EPA.  The FDEP forwarded the SSACs to EPA in September 2010 for their approval.  The revised draft NPDES permit to be issued by FDEP will be based upon modeling performed in conjunction with the EPA and the FDEP, will address the TMDL established for the Fenholloway River by the EPA and will also contain Water Quality Based Effluent Limits based on the new SSACs.  When the FDEP issues the revised draft permit it will be subject to public comment and opportunity for requesting a hearing.

 
 
12

 
 
We expect to incur additional capital expenditures related to our wastewater treatment and discharge of between $40 million and $60 million over at least five years, possibly beginning as early as fiscal year 2013.  The amount and timing of these capital expenditures may vary depending on a number of factors including when the final NPDES permit is issued and its final terms and conditions.

The Foley Plant is also subject to FDEP and EPA air emission standards.  In 2007, new EPA boiler air emission regulations (boiler Maximum Achievable Control Technology (“MACT”) standards) applicable to the bark boilers at the Foley Plant were vacated following a public legal challenge.  EPA re-proposed those regulations in April 2010 and issued final regulations in February 2011.  Due to significant feedback provided during the public comment period,  EPA has recognized that portions of the final boiler MACT regulations contain problematic provisions that will have to be resolved through the ‘reconsideration process’ allowed by the Clean Air Act.  These regulations may impact both bark boilers at the Foley Plant.  However, until the reconsideration process is completed, it will be difficult to predict the potential capital expenditures associated with these pending regulations.

On November 4, 2009, we received an Infraction Document from the São Paulo State Tax Authority with respect to our Americana Plant related to Brazilian state value-added taxes (“ICMS Taxes”) for the period of January 1, 2005 through December 31, 2008.  On December 4, 2009, we filed our objection to 2,471 real ($1,333 at September 30, 2011 exchange rates) of the taxes and penalties that were assessed.  On January 6, 2011, we filed with the Judicial Courts in Americana a petition and presented our arguments with respect to the ICMS taxes for the 2005 through 2008 period.  In the event that we are unsuccessful in the appeals process, we would incur interest expense in addition to taxes and penalties of approximately 1,654 real ($892 at September 30, 2011 exchange rates).  On August 9, 2010 Americana received an Infraction Document from the São Paulo State Tax Authority related to ICMS taxes for the period of January 1, 2009 through December 31, 2009.  On September 3, 2010 we filed our objection to 774 real ($417 at September 30, 2011 exchange rates) of the taxes and penalties that were assessed.  On August 16, 2011 Americana received an Infraction Document from the Sao Paulo State Tax Authority related to ICMS taxes for the period of January 1, 2010 through December 31, 2010.  On September 14, 2011, we filed our objection to 783 real ($422 at September 30, 2011 exchange rates) of the taxes and penalties that were assessed.  The process for defending our objections and our petition will involve a lengthy appeals process and it could be several years before we reach resolution.  We believe we have meritorious defenses to this assessment and intend to defend our position vigorously.

We are involved in certain legal actions and claims arising in the ordinary course of business.  In the opinion of management, however, based upon information currently available, the ultimate liability with respect to these actions will not materially affect our consolidated results of operations or financial position.  We review outstanding claims and proceedings internally and with external counsel as necessary to assess probability of loss and for the ability to estimate loss.  These assessments are re-evaluated each quarter or as new information becomes available to determine whether a reserve should be established or if any existing reserve should be adjusted.  The actual cost of resolving a claim or proceeding ultimately may be substantially different than the amount of the recorded reserve.  In addition, because it is not permissible under GAAP to establish a litigation reserve until the loss is both probable and estimable, in some cases there may be insufficient time to establish a reserve prior to the actual incurrence of the loss (upon verdict and judgment at trial, for example, or in the case of a quickly negotiated settlement).

NOTE 15:  SUBSEQUENT EVENTS

On October 25, 2011, our Board of Directors declared a quarterly dividend of $0.06 per share of common stock.  The dividend is payable on December 15, 2011 to stockholders of record as of the close of business on November 15, 2011.

On October 25, 2011 we announced that our Board of Directors approved funding to increase the high-end specialty wood pulp capacity by 42,000 tons at our Foley Plant.  The cost of the project is expected to be approximately $79 million with an anticipated rate of return of 15% to 20%.  Engineering and design work is nearing completion, and construction is expected to begin in January 2012 with project startup planned for December 2012.  This investment will be funded by cash flow from operations.

 
 
 
13

 
 

Item 2.
Management’s Discussion and Analysis of Financial Condition and Results of Operations

The following Management's Discussion and Analysis of Financial Condition and Results of Operations ("MD&A") summarizes the significant factors affecting our results of operations, liquidity, capital resources and contractual obligations, as well as discusses our critical accounting policies.  This discussion should be read in conjunction with the accompanying unaudited financial statements and our Annual Report on Form 10-K for the year ended June 30, 2011 filed with the Securities and Exchange Commission (the “SEC”) on August 29, 2011 ("Annual Report"), which include additional information about our significant accounting policies, practices and transactions that underlie our financial results.  Our MD&A is composed of four major sections: Executive Summary, Results of Operations, Financial Condition, and Critical Accounting Policies.
 
Except as otherwise specified, references to years (e.g., “2012”) indicate our fiscal year ending June 30 of the year referenced and comparisons are to the corresponding period of the prior year.  The following discussion includes a comparison of the results of operations for the three month period ended September 30, 2011 to the three months ended September 30, 2010.

Except for specific historical information, many of the matters discussed in this report may express or imply projections of revenues or expenditures, plans and objectives for future operations, growth or initiatives, expected future economic performance, or the expected outcome or impact of pending or threatened litigation.  These and similar statements regarding events or results which we expect will or may occur in the future are forward-looking statements that involve risks, uncertainties and other factors which may cause our actual results and performance to differ materially from those expressed or implied by those statements.  All forward-looking information is provided pursuant to the safe harbor established under the Private Securities Litigation Reform Act of 1995 and should be evaluated in the context of these risks, uncertainties and other factors.  Forward-looking statements generally can be identified by the use of forward-looking terminology such as “trends,” “assumptions,” “target,” “guidance,” “outlook,” “opportunity,” “future,” “plans,” “goals,” “objectives,” “expectations,”   “near-term,” “long-term,” “projection,” “may,” “will,” “would,” “could,” “expect,” “intend,” “estimate,” “anticipate,” “believe,” “potential,” “regular,” “should,” “projects,” “forecasts” or “continue”  (or the negative or other derivatives of each of these terms) or similar terminology.

We believe the assumptions underlying any forward-looking statements are reasonable; however, any of the assumptions could be inaccurate, and therefore, actual results may differ materially from those projected in or implied by the forward-looking statements.  The following important factors, among others, could affect future results, causing these results to differ materially from those expressed in our forward-looking statements:  

·  
pricing fluctuations and worldwide economic conditions;
·  
dependence on large customers;
·  
fluctuation in the costs of raw materials and energy resources;
·  
competition;
·  
changes in the net benefit realized from the alternative fuel mixture credit;
·  
changes in fair values of long-lived assets;
·  
inability to predict the scope of future environmental compliance costs or liabilities;
·  
inability to predict the scope of future restructuring costs or liabilities; and
·  
the ability to obtain additional capital, maintain adequate cash flow to service debt as well as meet operating needs.

Other factors and risks that may result in actual results differing from this forward-looking information include, but are not limited to, those contained in Part I, Item 1A of the Annual Report, which is incorporated herein by this reference, or from time to time, in our filings with the SEC, press releases and other communications.

Readers are cautioned not to place undue reliance on forward-looking statements made in this report, since the statements speak only as of the report’s date.  Except as may be required by law, we have no obligation, and do not intend, to publicly update or revise any of these forward-looking statements to reflect events or circumstances occurring after the date of this report or to reflect the occurrence of unanticipated events.  Readers are advised, however, to consult any future public disclosures that we may make on related subjects in reports that we file with or furnish to the SEC or in our other public disclosures.
 
Executive Summary

Buckeye manufactures and distributes value-added cellulose-based specialty products used in numerous applications, including disposable diapers, personal hygiene products, engine, air and oil filters, food casings, cigarette filters, rayon filaments, acetate plastics, thickeners and papers.  Our products are produced in the United States, Canada, Germany and Brazil, and we sell these products in approximately 60 countries worldwide.  We generate revenues, operating income and cash flows from two reporting segments: specialty fibers and nonwoven materials.  Specialty fibers are derived from wood and cotton cellulose materials using wetlaid technologies.  Our nonwoven materials are derived from wood pulps, synthetic fibers and other materials using an airlaid process.
 
 
 
14

 
 
Our strategy is to continue to strengthen our position as a leading supplier of cellulose-based specialty products.  The key focus areas for Buckeye over the next twelve months include maximizing cash flow, optimizing capacity utilization, completing  the Foley Energy Project, successful execution of the just announced high-end specialty wood pulp expansion project, identifying new initiatives that support profitable, sustainable growth, addressing under-performing assets and accelerating the rate of change to a Lean Enterprise culture.  We plan to take a balanced approach in allocating capital between debt reduction, investment in high rate of return projects, and returning value to stockholders.

Net sales for the three months ended September 30, 2011 were $240 million, an increase of $38 million or 19% versus net sales of $202 million during the same period in 2010 due to higher selling prices and increased shipment volume in our Specialty Fibers segment.   Average selling prices were up more than 20% on our high-end wood and cotton dissolving pulp and customized fiber products compared to the year-ago quarter while fluff pulp prices increased by $23 per ton between these two periods.  Shipment volume was up 51% at our two cotton linter pulp plants as we entered the quarter in a much stronger inventory position in cotton linters than we did a year ago.
 
Operating income for the three months ended September 30, 2011 was $44.0 million, which was $20.4 million higher than the same period in 2010.  This improvement was largely driven by higher selling prices and increased cotton linter pulp shipment volume.  Aside from cotton linter costs, which have increased significantly in North America versus the same period a year ago, cost inflation for chemicals, transportation, wood and other raw materials was modest while energy prices were stable.  Gross margin improved from 18.0% to 23.7% as a percentage of sales.

Net earnings for the three months ended September 30, 2011 of $41.1 million or $1.02 per diluted share were $23.3 million or $0.57 per diluted share less than the same period a year ago.  The improvement in operating income was offset by a reduction in the net benefit from the cellulosic biofuel credit (“CBC”), which decreased by $40.1 million or $1.01 per diluted share compared to $11.2 million or $0.28 per diluted share in the just completed quarter.

Net cash provided by operating activities for the three months ended September 30, 2011of $28.5 million decreased by $53.6 million compared to the same period a year ago.  In July 2010, we received our fiscal 2010 tax refund of $67.1 million, of which most was attributable to AFMC credits.  Excluding the impact of these tax refunds, cash flow from operations was $13.5 million higher than in the same period last year due to increased earnings.  Net cash used in investing activities decreased $1.2 million compared to the same period last year.  Strong cash flow during the quarter enabled us to reduce debt by $6.6 million, increase our quarterly cash dividend to $2.4 million and repurchase $8.6 million of our common stock.  We also paid a record bonus to all of our employees reflecting our record 2011 performance.

We continue to work toward addressing under-performing assets. In the Nonwovens business, we are making progress on the work to transition the customers of our Delta, B.C., Canada airlaid plant to our other two nonwovens facilities following its closure.  It will take engineering, equipment installation, and product qualification to quantify the amount that can be transferred.  We have also started the process of marketing the land and building for sale.  We remain on schedule to close this facility in December 2012.  In the Specialty Fibers business, we are working on three potential options for our Americana business, which are to incorporate flexibility to use other raw materials, sell the facility to a strategic buyer or close the plant.

Results of Operations
 
Consolidated results
 
The following tables compare components of operating income for the three months ended September 30, 2011 and 2010.
 
 (millions)
Three Months Ended September 30
 
 
2011
 
2010
 
Change
 
% Change
 
Net sales
$
240.1
 
$
202.1
 
$
38.0
   
18.8
%
Cost of goods sold
 
183.2
   
165.8
   
17.4
   
10.5
%
Gross margin
 
56.9
   
36.3
   
20.6
   
56.7
%
Selling, research and administrative expenses
 
12.4
   
11.7
   
0.7
   
6.0
%
Amortization of intangibles and other
 
0.5
   
0.5
   
-
   
-
 
Restructuring costs
 
-
   
0.5
   
(0.5
)
 
(100.0
)%
Operating income
$
44.0
 
$
23.6
 
$
20.4
   
86.4
%
 
            Net sales for the three months ended September 30, 2011 increased $38.0 million or 18.8% compared to the three months ended September 30, 2010.  Higher selling prices in both segments drove the improvement.  Higher specialty cotton fibers shipment volume contributed to the improvement but was partially offset by lower nonwovens materials shipment volume.  In addition, exchange rates in Europe were also favorable.



 
 
 
15

 
 

Gross margin was significantly higher for the three months ended September 30, 2011 versus the comparable prior year period.  The improvement primarily resulted from higher selling prices.  Improved capacity utilization at our Memphis specialty cotton fibers plant contributed to higher gross margin as we continued to experience improvement in the availability of cotton linters.  Raw material costs increased significantly for both our cotton specialty fibers and nonwovens products compared to the year ago quarter.  Wood costs were only modestly higher.  Chemical, transportation and direct costs were also up versus the prior year.

Selling, research and administrative expenses increased for the three months ended September 30, 2011 versus the same period in the prior year, primarily as a result of higher employee costs.

Segment results
 
Although nonwoven materials, processes, customers, distribution methods and regulatory environment are similar to specialty fibers, we believe it is appropriate for nonwoven materials to be disclosed as a separate reporting segment from specialty fibers.  The specialty fibers segment consists of our chemical cellulose, customized fibers and fluff pulp product lines which are cellulosic fibers based on both wood and cotton.  The nonwovens materials segment consists of our airlaid plants and our converting plant.  We make separate financial decisions and allocate resources based on the sales and operating income of each segment.  We allocate selling, research, and administrative expense to each segment, and we use the resulting operating income to measure the performance of the two segments.  We exclude items that are not included in measuring business performance, such as restructuring costs, alternative fuel mixture credits, amortization of intangibles, and unallocated at-risk and stock-based compensation.
 
Specialty fibers
 
The following tables compare specialty fibers net sales and operating income for the three months ended September 30, 2011 and 2010.

(millions)
 
Three Months Ended September 30
 
   
2011
 
2010
 
Change
 
% Change
 
Net sales
 
$
183.4
 
$
142.8
 
$
40.6
   
28.4
%
Operating income
   
43.8
   
22.1
   
21.7
   
98.2
%

Net sales were up substantially for the three months ended September 30, 2011 versus the comparable prior year period.  Higher pricing for the specialty fibers segment compared to the same period a year ago and increased shipment volumes for specialty cotton fibers were the main drivers of this improvement.  For the three months ended September 30, 2011 versus the same period in 2010, fluff pulp pricing increased by $23 per ton and prices for high-end specialty wood grades were up 23%, reflecting strong market conditions.  Prices for specialty cotton grades were up 26% as higher costs for cotton linters were passed through based on provisions included in our long-term sales agreements.  As of September 30, 2011, more than 90% of our Memphis Plant’s specialty cotton fibers business is committed to contracts that allow us to commit to longer procurement agreements for cotton linters.  This has provided improved control of cost and flow of products to our customers.

Operating income almost doubled for the three months ended September 30, 2011 versus the prior year comparable period, with the improvement driven by higher pricing and higher volume.  Improved capacity utilization at our Memphis specialty cotton fibers plant also contributed to higher gross margin as we continued to experience improvement in the availability of cotton linters.  Partially offsetting these items for the three month comparison were higher raw material, chemical, transportation and direct cost spending.

Nonwoven materials
 
The following tables compare nonwoven materials net sales and operating income for the three months ended September 30, 2011 and 2010.

(millions)
 
Three Months Ended September 30
 
   
2011
 
2010
 
Change
 
% Change
 
Net sales
 
$
64.7
 
$
68.1
 
$
(3.4
)
 
(5.0
)%
Operating income
   
2.3
   
4.6
   
(2.3
)
 
(50.0
)%

Nonwoven materials sales decreased during the three months ended September 30, 2011 versus the prior year comparable period.  Higher selling prices and favorable exchange rates were more than offset by lower shipment volume.

Operating income decreased $2.3 million for the three months ended September 30, 2011 versus the comparable prior year period due to lower shipments and higher raw material prices.  The results were also significantly impacted by a production issue that resulted in a large amount of non-prime product.  This impacted operating income by $2.2 million.
 
 
 
16

 
 
We are making progress on the work to transition a portion of our current Delta customers to our other two nonwovens facilities following the closure of the Delta, BC facility in December 2012.  We are working closely with all Delta customers to meet their needs during the transition.

Corporate
 
Our intercompany net sales elimination represents intercompany sales from our Florida and Memphis specialty fiber facilities to our airlaid nonwovens plants.  The unallocated at-risk compensation and unallocated stock-based compensation represent compensation for executive officers and certain other employees.

The following tables compare corporate net sales and operating (loss) income for the three months ended September 30, 2011 and 2010.

(millions)
 
Three Months Ended September 30
 
   
2011
 
2010
 
Change
 
% Change
 
Net sales
 
$
(8.0
)
$
(8.8
)
$
0.8
   
9.1
%
Operating (loss) income
   
(2.1
)
 
(3.1
)
 
1.0
   
32.3
%

The operating loss for the three months ended September 30 consists of:

     
Three Months Ended September 30
 
(millions)
       
2011
 
2010
 
Unallocated at-risk compensation
           
(1.0
)
$
(0.8
)
Unallocated stock-based compensation 
             
(0.9
)
 
(0.9
)
Intellectual property amortization
             
(0.5
)
 
(0.5
)
Gross margin on intercompany sales
             
0.3
   
(0.4
)
Restructuring costs
             
-
   
(0.5
)
Alternative fuel mixture credits
             
-
   
-
 
  Operating (loss) income 
           
$
(2.1
)
$
(3.1
)

Net interest expense and amortization of debt costs

Net interest expense and amortization of debt costs decreased $0.3 million for the three months ending September 30, 2011 versus the prior year comparable period.  Net interest expense decreased $2.1 million due to the reduction in average debt outstanding of approximately $76 million for the three months ended September 30, 2011 versus September 30, 2010and lower interest rates after the redemption in October 2010 of the last $140 million of our 8.5% 2013 senior notes.  These favorable reductions were mostly offset as we recorded $2.7 million of interest expected to be paid to the U.S. government related to exchanging AFMC credits for CBC credits during the three months ended September 30, 2011 versus $0.6 million during the three months ended September 30, 2010.

Income tax

Our effective tax rates for the three month periods ended September 30, 2011 and 2010 were 0.24% and(232.0)%, respectively.

During the three months ended September 30, 2011, we recorded tax benefits of $12.9 million for additional benefit expected from exchange of AFMCs for CBCs.   During the three months ended September 30, 2010, we recorded tax benefits of $20.5 million for CBCs claimed on black liquor without diesel for the period January 1, 2009 through February 11, 2009, and $31.2 million for exchange of AFMCs for CBCs.  See additional discussion at Note 4 to the condensed consolidated financial statements in Part I, Item I of this Quarterly Report on Form 10-Q.

The net deferred tax asset balance changed from $29.5 million on June 30, 2011 to $44.2 million on September 30, 2011, primarily as a result of the change in the estimated amount of AFMCs expected to be converted to CBCs and deferred tax adjustments related to the 2011 year.

Financial Condition
 
Liquidity and capital resources
 
On October 22, 2010, we entered into a Second Amended and Restated Credit Agreement (“credit facility”) which amended and restated the prior credit facility in its entirety.  The credit facility increased our maximum committed borrowing capacity to $300.0 million and extended our maturity date on such borrowings to October 22, 2015.  We used the proceeds from the credit facility to pay the outstanding balance on the prior credit facility plus fees and expenses.
 
 
 
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On September 30, 2011, we had $32.8 million of cash and cash equivalents and $205.6 million borrowing capacity on our credit facility.

While we can offer no assurances, we believe that our cash flow from operations, together with current cash and cash equivalents, will be sufficient to fund necessary capital expenditures, meet operating expenses, service our debt obligations and pay dividends for the next twenty-four months.

Treasury shares

At September 30, 2011, a total of 6.1 million shares have been repurchased under authorizations by our Board of Directors to repurchase up to 11.0 million shares of our common stock.  Repurchased shares are held as treasury stock and are available for general corporate purposes, including the funding of employee benefit and stock-related plans.  We repurchased 0.4 million shares during the three months ended September 30, 2011.

Cash Flow

The following table provides a summary of cash flows for the three month periods ended September 30, 2011 and 2010.
 
   
Three Months Ended
September 30
 
(millions)
 
2011
 
2010
 
Operating activities:
         
  Net income
 
$
41.1
 
$
64.4
 
  Noncash charges and credits, net
   
1.0
   
(10.8
)
  Changes in operating assets and liabilities, net
   
(13.6
)
 
28.4
 
    Net cash provided by operating activities
   
28.5
   
82.0
 
               
Investing activities:
             
  Purchases of property, plant and equipment
   
(10.7
)
 
(11.9
)
  Other investing activities
   
(0.1
)
 
(0.1
)
    Net cash used in investing activities
   
(10.8
)
 
(12.0
)
               
Financing activities:
             
  Net borrowings under lines of credit
   
(6.6
)
 
(72.5
)
  Purchase of treasury shares
   
(8.6
)
 
-
 
  Net proceeds from sale of equity interests
   
0.6
   
-
 
  Payment of dividend
   
(2.4
)
 
(1.6
)
  Other
   
0.3
   
-
 
    Net cash used in financing activities
   
(16.7
)
 
(74.1
)
               
Effect of foreign currency rate fluctuations on cash
   
1.3
   
4.3
 
               
Net increase in cash and cash equivalents
 
$
2.3
 
$
0.3
 

Cash provided by operating activities
 
Cash provided by operating activities for the three months ended September 30, 2011 was $53.5 million less than for the comparable prior year period.  In July 2010, we received our fiscal 2010 tax refund of $67.1 million, of which most was attributable to AFMC credits.  While gross margin was significantly higher relative to the same period a year ago, this was offset by an increase in working capital as we rebuilt inventory to more sustainable levels during the first three months of the current fiscal year.
 
Net cash used in investing activities

Purchases of property, plant and equipment decreased $1.2 million during the three months ended September 30, 2011 versus the comparable prior year period.  Spending on the Foley Energy Project accounted for $1.4 million of our capital spending for the three months ended September 30, 2011 versus $5.0 million in the comparable prior year period.  Through September 30, 2011, we have spent $45.3 million ($43.5 million in capital and $1.8 million in expense) of this three-year, $49 million project.  The Foley Energy Project involves the installation of a steam turbine generator and upgrade of two recovery boilers, and is expected to save the equivalent of 200,000 barrels of oil per year and improve the energy self-sufficiency of our Foley mill from about 85% to about 95%.  In October 2011, the Board of Directors approved the Foley Transformer Project which will add approximately 42,000 tons annually of high-end specialty production while reducing an equal amount of fluff pulp production.  This project will cost approximately $79 million of which $43 million is expected to be spent in the current fiscal year.  We now expect our capital spending will be approximately $107 million in fiscal year 2012.
 
 
 
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Net cash used in financing activities

During the three months ended September 30, 2011, we paid cash dividends ($0.06 per share) in the aggregate amount of $2.4 million.  During the three months ended September 30, 2010, we paid cash dividends ($0.04 per share) in the aggregate amount of $1.6 million.

Contractual obligations
 
The following table summarizes our significant contractual cash obligations as of September 30, 2011.  Certain of these contractual obligations are reflected in our balance sheet, while others are disclosed as future obligations under accounting principles generally accepted in the United States.

(millions)
 
Payments Due by Period
 
 
Contractual Obligations
 
 
Total
 
 
2012(1)
 
2013
and 2014
 
2015
and 2016
 
 
Thereafter
 
                       
Long-term obligations (2)
 
$
98.4
 
$
1.5
 
$
4.0
 
$
92.9
 
$
-
 
Operating lease obligations
   
1.7
   
1.1
   
0.5
   
0.1
   
-
 
Timber commitments
   
205.2
   
17.6
   
51.7
   
47.2
   
88.7
 
Other purchase commitments (3)
   
36.3
   
20.9
   
12.5
   
2.9
   
-
 
Total contractual cash obligations
 
$
341.6
 
$
41.1
 
$
68.7
 
$
143.1
 
$
88.7
 
(1)
 Cash obligations for the remainder of 2012.

(2)
Amounts include related interest payments.  Interest payments of $8.0 million for variable debt are based on the effective annual rate as of September 30, 2011 of 2.2%.

(3)
The majority of other purchase commitments are take-or-pay contracts made in the ordinary course of business related to utilities and raw material purchases.
 
Note:
The cash amounts necessary to fund post-retirement benefit obligations have not changed materially since June 30, 2011.  These obligations are not included in the table above as the total obligation is based on the present value of the payments and would not be consistent with the contractual cash obligations disclosures included in the table above.  See Note 19, Employee Benefit Plans, to the Consolidated Financial Statements in our Annual Report for further information.

 
Critical Accounting Policies

The preparation of financial statements in accordance with accounting principles generally accepted in the United States requires management to adopt accounting policies and make significant judgments and estimates to develop amounts reflected and disclosed in the financial statements.  Management bases these estimates and assumptions considering historical data and trends, current fact patterns, expectations and other sources of information they believe are reasonable. In many cases, there are alternative policies or estimation techniques that could be used.  We maintain a thorough process to review the application of our accounting policies and to evaluate the appropriateness of the many estimates that are required to prepare the financial statements.  However, even under optimal circumstances, estimates routinely require adjustment based on changing circumstances and the receipt of new or better information.

 
See Part II, Item 7 — Critical Accounting Policies and Estimates and our consolidated financial statements and related notes in Part IV, Item 15 of our Annual Report for additional accounting policies and related estimates that we believe are the most critical to understanding our condensed consolidated financial statements, financial condition and results of operations and which require complex management judgment and assumptions, or involve uncertainties.  These critical accounting policies include those relating to allowance for doubtful accounts, deferred income taxes, depreciation and long-lived assets.

Item 3.                      Quantitative and Qualitative Disclosures About Market Risk

Part II, Item 7A of our Annual Report is incorporated herein by this reference.  There have been no material changes in our quantitative and qualitative market risks since June 30, 2011.
 
 
 
19

 
 
Item 4.
Controls and Procedures

Under the supervision and with the participation of our management, including our Chief Executive Officer and Chief Financial Officer, we conducted an evaluation as of September 30, 2011 of our disclosure controls and procedures, as such term is defined under Rule 13a-15(e) promulgated under the Securities Exchange Act of 1934, as amended (the “Exchange Act”).  Based on that evaluation, our Chief Executive Officer and our Chief Financial Officer concluded that, as of September 30, 2011, our disclosure controls and procedures were effective for the purposes set forth in the definition thereof in Exchange Act Rule 13a-15(e).

There have been no changes (including corrective actions with regard to significant deficiencies and material weaknesses) during the quarter ended September 30, 2011 in our internal control over financial reporting (as defined in Exchange Act Rule 13a-15(f)) that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

PART II - OTHER INFORMATION
 
Item 2.
Changes in Securities and Use of Proceeds

 
Issuer Purchases of Equity Securities

The Board of Directors has authorized total repurchases of 11.0 million shares of common stock.  At September 30, 2011, we have remaining approximately 4.9 million shares authorized by our Board of Directors to repurchase.  Repurchased shares will be held as treasury stock and will be available for general corporate purposes, including the funding of employee benefit and stock-related plans.  Below is a summary of our stock repurchases for the quarter ending September 30, 2011.

   
(a) Total number of shares purchased
   
 (b) Average price paid per share
   
(c) Total number of shares purchased as part of publicly announced plans or programs
   
(d) Maximum number of shares that may yet be purchased under plans or programs
 
                     
5,235,900 
   
July 1 – July 31, 2011
 
-
   
-
   
-
   
5,235,900
   
August 1 – August 31, 2011
 
350,455
 
$
24.31
   
350,455
   
4,885,445
   
September 1 – September  30, 2011
 
5,411
   
23.98
   
5,411
   
4,880,034
   
Total
 
355,866
 
$
24.30
   
355,866
   
4,880,034
   

Item 6.
Exhibits

See Exhibit Index immediately following signature page.

 
 
 
20

 
 



SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.


BUCKEYE TECHNOLOGIES INC.
 
   
   
By:
  /s/ John B. Crowe  
   
John B. Crowe, Chairman of the Board and Chief Executive Officer
 
   
Date: October 31, 2011
 
   
   
   
   
By:
  /s/ Steven G. Dean  
   
Steven G. Dean, Senior Vice President and Chief Financial Officer
 
   
Date: October 31, 2011
 
   


 
 
 
21

 
 

EXHIBIT INDEX

31.1
Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer
 
31.2
Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer
 
32.1
Section 1350 Certification of Chief Executive Officer
 
32.2
Section 1350 Certification of Chief Financial Officer
 
101.CAL
XBRL Taxonomy Extension Calculation Linkbase
101.DEF
XBRL Taxonomy Extension Definition Linkbase 
101.INS
XBRL Instance Document
101.LAB
XBRL Taxonomy Extension Label Linkbase 
101.PRE
XBRL Presentation Linkbase Document
101.SCH
XBRL Taxonomy Extension Schema 


 
 
 
22