Attached files

file filename
EX-32.1 - SECTION 906 PEO CERTIFICATION - ACCELLENT INCdex321.htm
EX-31.1 - SECTION 302 PEO CERTIFICATION - ACCELLENT INCdex311.htm
EX-32.2 - SECTION 906 PFO CERTIFICATION - ACCELLENT INCdex322.htm
EX-31.2 - SECTION 302 PFO CERTIFICATION - ACCELLENT INCdex312.htm
Table of Contents

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

 

Form 10-Q

 

 

 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended March 31, 2010

Commission File Number: 333-130470

 

 

Accellent Inc.

(Exact name of registrant as specified in its charter)

 

 

 

Maryland   84-1507827

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification Number)

100 Fordham Road

Wilmington, Massachusetts

  01887
(Address of registrant’s principal executive offices)   (Zip code)

(978) 570-6900

Registrant’s Telephone Number, Including Area Code:

 

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes  ¨    No  ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer   ¨    Accelerated filer   ¨
Non-accelerated filer   x  (Do not check if a smaller reporting company)    Smaller reporting company   ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  ¨    No  x

As of May 14, 2010, 1,000 shares of the Registrant’s common stock were outstanding. The registrant is a wholly owned subsidiary of Accellent Holdings Corp.

 

 

 


Table of Contents

Table of Contents

 

PART I   FINANCIAL INFORMATION    3
  ITEM 1.    Financial Statements    3
     Unaudited Condensed Consolidated Balance Sheets    3
     Unaudited Condensed Consolidated Statements of Operations    4
     Unaudited Condensed Consolidated Statements of Cash Flows    5
     Notes to Unaudited Condensed Consolidated Financial Statements    6
  ITEM 2.    Management’s Discussion and Analysis of Financial Condition and Results of Operations    20
  ITEM 3.    Quantitative and Qualitative Disclosures About Market Risk    29
  ITEM 4T.    Controls and Procedures    29
PART II   OTHER INFORMATION   
  ITEM 1.    Legal Proceedings    30
  ITEM 1A.    Risk Factors    30
  ITEM 2.    Unregistered Sales of Equity Securities and Use of Proceeds    30
  ITEM 3.    Defaults Upon Senior Securities    30
  ITEM 4.   

Removed and Reserved

   30
  ITEM 5.    Other Information    30
  ITEM 6.    Exhibits    31
Signatures         32

 

2


Table of Contents

PART I. FINANCIAL INFORMATION

 

ITEM 1. FINANCIAL STATEMENTS

ACCELLENT INC.

Unaudited Condensed Consolidated Balance Sheets

As of March 31, 2010 and December 31, 2009

(in thousands, except share and per share data)

 

     March 31,
2010
    December 31,
2009
 

Assets

    

Current assets:

    

Cash and cash equivalents

   $ 43,659      $ 33,785   

Accounts receivable, net of allowances of $2,339 and $2,338 as of March 31, 2010 and December 31, 2009, respectively

     53,957        44,815   

Inventory

     62,600        55,571   

Prepaid expenses and other current assets

     3,693        4,008   
                

Total current assets

     163,909        138,179   

Property, plant and equipment, net

     115,614        117,976   

Goodwill

     629,854        629,854   

Other intangible assets, net

     175,831        179,566   

Deferred financing costs and other assets, net

     18,364        13,400   
                

Total assets

   $ 1,103,572      $ 1,078,975   
                

Liabilities and Stockholder’s equity

    

Current liabilities:

    

Current portion of long-term debt

   $ 7      $ 7   

Accounts payable

     27,593        23,910   

Accrued payroll and benefits

     8,513        6,701   

Accrued interest

     17,107        4,336   

Accrued expenses and other current liabilities

     17,425        16,201   

Liability for derivative instrument

     3,602        4,511   
                

Total current liabilities

     74,247        55,666   

Long-term debt

     700,591        684,650   

Other liabilities

     32,100        32,143   
                

Total liabilities

     806,938        772,459   
                

Commitments and contingencies (Note 11)

    

Stockholder’s equity:

    

Common stock, par value $0.01 per share, 50,000,000 shares authorized; 1,000 shares issued and outstanding at March 31, 2010 and December 31, 2009

     —          —     

Additional paid-in capital

     635,384        635,368   

Accumulated other comprehensive (loss) income

     (94     1,985   

Accumulated deficit

     (338,656     (330,837
                

Total stockholder’s equity

     296,634        306,516   
                

Total liabilities and stockholder’s equity

   $ 1,103,572      $ 1,078,975   
                

The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.

 

3


Table of Contents

ACCELLENT INC.

Unaudited Condensed Consolidated Statements of Operations

For the three months ended March 31, 2010 and 2009

(in thousands)

 

     Three Months Ended  
     March 31,
2010
    March 31,
2009
 

Net sales

   $ 122,680      $ 126,349   

Cost of sales (exclusive of amortization)

     90,405        91,465   
                

Gross profit

     32,275        34,884   

Operating expenses:

    

Selling, general and administrative expenses

     13,251        13,715   

Research and development expenses

     679        679   

Restructuring charges

     —          1,337   

Amortization of intangible assets

     3,735        3,735   

Loss on disposal of property and equipment

     —          40   
                

Total operating expenses

     17,665        19,506   
                

Income from operations

     14,610        15,378   

Other income (expense), net:

    

Interest expense, net

     (17,424     (15,002

Loss on debt extinguishment

     (5,791     —     

Other income, net

     2,267        956   
                

Total other income (expense), net

     (20,948     (14,046
                

(Loss) income before income taxes

     (6,338     1,332   

Provision for income taxes

     1,481        723   
                

Net (loss) income

   $ (7,819   $ 609   
                

The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.

 

4


Table of Contents

ACCELLENT INC.

Unaudited Condensed Consolidated Statements of Cash Flows

For the three months ended March 31, 2010 and 2009

(in thousands)

 

     March 31,
2010
    March 31,
2009
 

Cash flows from operating activities:

    

Net (loss) income

   $ (7,819   $ 609   

Adjustments to reconcile net (loss) income to net cash provided by operating activities:

    

Depreciation and amortization

     9,345        9,103   

Amortization of debt discounts and deferred financing charges

     958        1,049   

Bad debt expense

     15        77   

Restructuring charges, net of payments

     (1,009     587   

Deferred income tax expense

     731        398   

Non-cash compensation expense

     40        118   

Change in fair value of derivative instruments

     (909     185   

Loss on disposal of property and equipment

     —          40   

Loss on debt extinguishment

     5,791        —     

Changes in operating assets and liabilities:

    

Accounts receivable

     (9,342     (2,174

Inventory

     (7,197     4,998   

Prepaid expenses and other current assets

     340        (644

Accounts payable, accrued expenses and other operating liabilities

     18,770        9,528   
                

Net cash provided by operating activities

     9,714        23,874   
                

Cash flows from investing activities:

    

Capital expenditures

     (3,807     (4,038

Proceeds from sale of property and equipment

     —          11   
                

Net cash used in investing activities

     (3,807     (4,027
                

Cash flows from financing activities:

    

Proceeds from borrowings on long-term debt

     397,396        —     

Principal payments on long-term debt

     (381,626     (5,378

Payment of deferred financing fees

     (11,646     —     
                

Net cash provided by (used in) financing activities

     4,124        (5,378
                

Effect of exchange rate changes on cash and cash equivalents

     (157     (259
                

Net increase in cash and cash equivalents

     9,874        14,210   

Cash and cash equivalents, beginning of period

     33,785        14,525   
                

Cash and cash equivalents, end of period

   $ 43,659      $ 28,735   
                

Supplemental disclosure of cash flow information:

    

Cash paid for interest

   $ 3,597      $ 6,534   

Cash paid for income taxes

   $ 149      $ 401   

Deferred financing fees charges included in accounts payable

   $ 396      $ —     

Property and equipment purchases included in accrued expenses

   $ 495      $ 976   

The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.

 

5


Table of Contents

ACCELLENT INC.

Notes to Unaudited Condensed Consolidated Financial Statements

March 31, 2010

 

1. Summary of significant accounting policies

Basis of Presentation

The unaudited condensed consolidated financial statements include the accounts of Accellent Inc. and its wholly owned subsidiaries (collectively, the “Company”). All intercompany transactions have been eliminated.

We have prepared the accompanying unaudited condensed consolidated financial statements pursuant to the rules and regulations of the Securities and Exchange Commission (SEC) regarding interim financial reporting. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States of America for complete financial statements. We have prepared the accompanying unaudited condensed consolidated financial statements on the same basis as the audited financial statements, and these financial statements include all adjustments, consisting only of normal recurring adjustments, necessary for a fair presentation of the results of the interim periods presented. The operating results for the interim periods presented are not necessarily indicative of the results expected for the full fiscal year. These unaudited condensed consolidated financial statements should be read in conjunction with the audited financial statements included in our Annual Report on Form 10-K for the fiscal year ended December 31, 2009.

There have been no significant changes in the application of our significant accounting policies that were disclosed in our Annual Report on Form 10-K for the fiscal year ended December 31, 2009, nor were there any significant changes resulting from the adoption of new accounting pronouncements.

Customer Concentration

During the three months ended March 31, 2010 and 2009, our 10 largest customers accounted for approximately 65% and 72% of our consolidated net sales, respectively. Three customers each accounted for 10% or more of consolidated net sales during the three months ended March 31, 2010 and 2009. For the three months ended March 31, 2010 and 2009, Customer A accounted for 21% and 19% of net sales, respectively, Customer B accounted for 15% and 14% of net sales, respectively, and Customer C accounted for 10% of net sales in each period.

Reclassification

Certain amounts in the unaudited condensed consolidated statements of operations for the three months ended March 31, 2009 have been reclassified to conform to the current year presentation. Specifically, losses on the disposal of property and equipment totaling $40,000 for the three months ended March 31, 2009 were previously reported as a part of “other income, net” within Other income (expense), net, but are now properly reported within operating expenses in the accompanying unaudited condensed consolidated statements of operations. The amount was immaterial for the three months ended March 31, 2009.

 

2. Inventories

Inventories at March 31, 2010 and December 31, 2009 consisted of the following (in thousands):

 

     March 31,
2010
   December 31,
2009

Raw materials

   $ 16,220    $ 16,249

Work-in-process

     29,324      21,240

Finished goods

     17,056      18,082
             

Total

   $ 62,600    $ 55,571
             

 

3. Goodwill and intangible assets

Goodwill is the amount by which the cost of acquired net assets in a business combination exceeds the fair value of net identifiable assets acquired. Intangible assets include the value ascribed to trade names and trademarks, developed technology and know-how, as well as customer contracts and relationships obtained in connection with business combinations.

The Company has elected October 31st as its annual impairment assessment date for goodwill and the indefinite lived intangible assets and performs additional impairment tests if triggering events occur. No impairment charges were recorded for goodwill and the indefinite lived intangible assets during the three months ended March 31, 2010 and 2009.

 

6


Table of Contents

The Company reports all amortization expense related to finite lived intangible assets on a separate line in our unaudited condensed consolidated statement of operations. For the three months ended March 31, 2010 and 2009, the Company incurred amortization expense related to cost of sales and selling, general and administrative expenses, respectively, as follows (in thousands):

 

     Three Months Ended
     March 31,
2010
   March 31,
2009

Cost of sales

   $ 497    $ 497

Selling, general and administrative

     3,238      3,238
             

Total amortization

   $ 3,735    $ 3,735
             

Intangible assets consisted of the following at March 31, 2010 (in thousands):

 

      Gross
Carrying
Amount
   Accumulated
Amortization
    Net
Carrying
Amount

Developed technology and know how

   $ 16,991    $ (8,706   $ 8,285

Customer contracts and relationships

     197,575      (59,429     138,146

Trade names and trademarks

     29,400      —          29,400
                     

Total intangible assets

   $ 243,996    $ (68,135   $ 175,831
                     

Intangible assets consisted of the following at December 31, 2009 (in thousands):

 

      Gross
Carrying
Amount
   Accumulated
Amortization
    Net
Carrying
Amount

Developed technology and know how

   $ 16,991    $ (8,210   $ 8,781

Customer contracts and relationships

     197,575      (56,190     141,385

Trade names and trademarks

     29,400      —          29,400
                     

Total intangible assets

   $ 243,996    $ (64,400   $ 179,566
                     

Estimated intangible asset amortization expense for the remainder of 2010 total approximately $11.2 million. Estimated intangible asset amortization expense in each of 2011, 2012 and 2013 approximates $14.9 million. Estimated intangible asset amortization expense approximates $13.8 million in 2014.

 

4. Long-term debt

Long-term debt at March 31, 2010 and December 31, 2009 consisted of the following (in thousands):

 

     March 31,
2010
    December 31,
2009
 

Senior secured notes maturing on February 1, 2017, interest at 8.375%

   $ 400,000      $ —     

Senior subordinated notes maturing on December 1, 2013, interest at 10.5%

     305,000        305,000   

Term loan, interest at 2.51% at December 31, 2009

     —          381,624   

Capital lease obligations

     8        10   
                

Total debt

     705,008        686,634   

Less—unamortized discount

     (4,410     (1,977

Less—current portion

     (7     (7
                

Long term debt, excluding current portion

   $ 700,591      $ 684,650   
                

In January 2010, the Company repaid the existing balance of its then outstanding term loan totaling $381.6 million plus accrued interest unpaid thereon through the closing date (January 29, 2010) with the proceeds from the sale of $400 million of Senior Secured Notes (the “Senior Secured Notes”) (the “Refinancing”). The Senior Secured Notes were sold at a discount to face value, or 99.349% of their face value. The aggregate discount totaled $2.6 million. The discount is being amortized to earnings using the effective interest method over the life of the Senior Secured Notes, or through February 2017, and is being recorded as non cash interest within interest expense, net in the accompany unaudited condensed consolidated statement of operations. The total non-cash interest recorded during the three months ended March 31, 2010 related to the discount on the Senior Secured Notes was approximately $45,000.

In connection with the Refinancing, the Company terminated its existing revolving credit facility, and replaced it with a new senior secured asset-based revolving credit facility (the “ABL Revolver”) that provides for up to $75.0 million of borrowing capacity, subject to customary borrowing base limitations. There were no amounts outstanding under the terminated revolving credit facility at the time of the Refinancing.

The Company incurred approximately $12.1 million of financing fees to unrelated third parties in connection with the Refinancing. These costs were recorded as deferred financing fees. Deferred financing fees of approximately $14.4 million and accumulated amortization thereon of approximately $8.6 million at the closing date related to the then outstanding term loan and revolving credit facility were charged to expense in connection with the Refinancing. The resulting loss on debt extinguishment totaled approximately $5.8 million and is included within Other (expense) income, net in the accompanying unaudited condensed consolidated statement of operations for the three months ended March 31, 2010.

Upon sale of the Senior Secured Notes, the Company entered into an indenture agreement governing their issuance. The Senior Secured Notes were offered and sold pursuant to a Rule 144A offering, bear interest at 8 3/8% per annum and mature in 2017. Interest is payable semi-annually on August 1 and February 1, commencing August 1, 2010. Prior to February 1, 2013, the Company may redeem the Senior Secured Notes, in whole or in part, at a price equal to 100% of the principal amount thereof plus the make-whole premium. Additionally, during any 12-month period commencing on the issue date, the Company may redeem up to 10% of the aggregate principal amount of the notes at a redemption price equal to 103.00% of the principal amount thereof plus accrued and unpaid interest, if any. The Company may also redeem any of the Senior Secured Notes at any time on or after February 1, 2013, in whole or in part, at the redemption prices plus accrued and unpaid interest, if any, to the date of redemption. In addition, prior to February 1, 2013, the Company may redeem up to 35% of the aggregate principal amount of the Senior Secured Notes issued under the indenture with the net proceeds of certain equity offerings, provided at least 65% of the aggregate principal amount of the Senior Secured Notes remains outstanding immediately after such redemption. Upon a change of control, the Company will be required to

 

7


Table of Contents

make an offer to purchase each holder’s Senior Secured Note at a price of 101% of the principal amount thereof, plus accrued and unpaid interest, if any, to the date of purchase. The Company has determined that none of these features of the Senior Secured Notes constitutes a derivative instrument as they are within the control of the Company, or our parent and we do not expect a change in control event to occur. .

The Senior Secured Notes are subject to certain restrictions. The Senior Secured Notes and related guarantees are the Company’s and guarantors’ senior secured obligations and 1) rank senior in right of payment to any existing and future subordinated and unsecured indebtedness, including the Company’s existing senior subordinated notes; and 2) rank equally in right of payment with all of the Company’s and guarantors’ existing and future senior indebtedness, including amounts outstanding under the ABL Revolver and the Senior Secured Notes. The Company’s obligations under the Senior Secured Notes are jointly and severally guaranteed on a senior secured basis by the Company and all of the Company’s domestic subsidiaries (refer to Note 14). All obligations under the Senior Secured Notes, and the guarantees of those obligations, are secured, subject to certain exceptions, by substantially all of the Company’s assets and the assets of the guarantors.

Coincident with the issuance of the Senior Secured Notes in January 2010, the Company entered into the “ABL Revolver” pursuant to a credit agreement among the Company and a syndicate of financial institutions. The ABL Revolver provides for revolving credit financing of up to $75.0 million, subject to borrowing base availability, and matures in January 2015. The borrowing base at any time is limited to a percentage of eligible accounts receivable and inventories. Borrowings under the ABL Revolver bear interest at a rate per annum equal to, at the Company’s option, either (a) a base rate determined by reference to the highest of (1) the prime rate of the administrative agent, (2) the federal funds effective rate plus  1 /2 of 1% and (3) the LIBOR rate determined by reference to the costs of funds for U.S. dollar deposits for a three month interest period plus 1% or (b) a LIBOR rate determined by reference to the costs of funds for U.S. dollar deposits for the interest period relevant to such borrowing adjusted for certain additional costs, in each case plus an applicable margin set at 2.25% per annum with respect to base rate borrowings and 3.25% per annum with respect to LIBOR borrowings. In addition to interest costs on any outstanding principal under the ABL Revolver, the Company is required to pay a commitment fee of 0.50% per annum related to unutilized commitments. The Company must also pay customary administrative agency fees and customary letter of credit fees equal to the applicable margin on LIBOR loans. All outstanding loans under the ABL Revolver are due and payable in full in January 2015. All obligations under the ABL Revolver are unconditionally guaranteed jointly and severally on a senior secured basis by all the Company’s existing and subsequently acquired or organized, direct or indirect U.S. restricted subsidiaries and in any event by all subsidiaries that guarantee the Senior Secured Notes (refer to Note 14). All obligations under the ABL Revolver, and the guarantees of those obligations, are secured, subject to certain exceptions, by substantially all of the Company’s assets and the assets of the guarantors.

The indenture that governs our Senior Secured Notes and the credit agreement that governs our ABL Revolver, contain restrictions on our ability, and the ability of our subsidiaries: to (i) incur additional indebtedness or issue preferred stock; (ii) repay subordinated indebtedness prior to its stated maturity; (iii) pay dividends on, repurchase or make distributions in respect of our capital stock or make other restricted payments; (iv) make certain investments; (v) sell certain assets; (vi) create liens; (vii) consolidate, merge, sell or otherwise dispose of all or substantially all of our assets; and (viii) enter into certain transactions with our affiliates.

In addition, under the ABL Revolver, if our borrowing availability falls below 15% of the lesser of (i) the commitment amount and (ii) the borrowing base for 5 consecutive business days, we will be required to satisfy and maintain a fixed charge coverage ratio not less than 1.1 to 1 until the first day thereafter on which excess availability has been greater than 15% of the lesser of (i) the commitment amount and (ii) the borrowing base for 30 consecutive days.

A breach of any of these restrictions or failure to satisfy the fixed charge coverage ratio requirement, should we be in such a scenario, could result in an event of default under the indenture that governs our Senior Secured Notes, the credit agreement that governs our ABL Revolver, or both, in which case all amounts outstanding could become immediately due and payable.

In connection with the Refinancing, our interest rate swap agreement was amended as to the counter-party and the fixed rate of interest we pay increased to 4.981%. All other terms remained consistent.

At March 31, 2010, there are no amounts outstanding under the ABL Revolver and our aggregate borrowing capacity was $33.2 million, after giving effect to outstanding letters of credit totaling $10.7 million and the amount of the swap liability reflected as a pari passu borrowing on the ABL Revolver.

 

8


Table of Contents
5. Derivative instruments

The Company maintains an interest rate swap agreement that, through January 29, 2010, the closing date of the Refinancing, was used to mitigate its exposure to changes in cash flows from movements in variable interest rates on its long term debt.

At March 31, 2010, the notional amount of our swap agreement was $125.0 million and it will expire on November 27, 2010. In connection with the Refinancing, the swap was amended as to the counter-party. Through maturity, we will receive variable rate payments (equal to the three-month LIBOR rate) and are obligated to pay fixed interest rate payments at 4.981% of the notional amount outstanding.

At March 31, 2010, the Company has determined that hedge accounting is not appropriate, as the hedged forecasted cash flow transactions, as determined at the outset of the swap contract, no longer occur due to the Refinancing (refer to Note 4). Accordingly the derivative mark-to-market adjustment of $0.9 million for the three months ended March 31, 2010 has been recorded as income in earnings and is included in other income, net in the accompanying unaudited condensed consolidated statements of operations. At March 31, 2010 and December 31, 2009, the fair value of the interest rate swap was $3.6 million and $4.5 million, respectively.

The following table summarizes the balance sheet presentation of our derivative instrument:

 

    Fair Values of a Derivative Instrument
    March 31, 2010   December 31, 2009
    Balance
Sheet

Location
  Fair Value
(in thousands)
  Balance
Sheet

Location
  Fair Value
(in thousands)

Interest rate swap contract not designated as a hedging instrument

  Current

liabilities

  $ 3,602   Current
liabilities
  $ 4,511

The following table summarizes the activity related to the interest rate swap contract and interest rate collar agreement not designated as hedges during the three months ended March 31, 2010 and 2009:

 

    Location of gain
recognized in income
on derivative instrument
  Amount of gain
recognized in income
Three months ended March  31,
2010
  Amount of gain
recognized in income
Three months ended March  31,
2009

Interest rate swap contract

  Other income, net   $ 909   $ —  

Interest rate collar agreement

  Other income, net     —       285

The following table summarizes the activity related to the interest rate swap contract designated as a cash flow hedge during the three months ended March 31, 2009:

 

     Amount of  gain/
(loss)
recognized  in
OCI
(Effective portion)
Three months
ended March 31, 2009
   Amount of  gain/
(loss)
reclassified  from
AOCI
(Prior effective portion)
Three months
ended March 31, 2009
    Amount of  gain/
(loss)
reclassified from
AOCI
(Effective portion)
Three months
ended March 31, 2009
    Amount of  gain/
(loss)
reclassified from

AOCI
(Ineffective portion)
Three months
ended  March 31, 2009

Interest rate swap contract

   $ 830    $ (494   $ (469   $ 25

The following table summarizes the activity related to our interest rate swap contract for the three months ended March 31, 2010 and 2009, and interest rate collar agreement for the three months ended March 31, 2009:

 

     March 31,
2010
    March 31,
2009
 

Liability balance at January 1

   $ 4,511      $ 7,974   

Cash paid to settle derivative liability

     (1,818     (1,685

Unrealized gain included in other (expense) income, net

     909        26   

Realized gain included in other (expense) income , net

     —          (285

Unrealized gain included in accumulated other comprehensive (loss) income, net

     —          830   
                

Liability balance at March 31

   $ 3,602      $ 6,860   
                

 

9


Table of Contents

Cash paid to settle the derivative liabilities has been reported as a component of interest expense, net in the accompanying unaudited condensed consolidated statements of operations for the three months ended March 31, 2010 and 2009..

 

6. Restructuring charges

The following table summarizes the amounts recorded related to restructuring activities, which are included in “Accrued expenses” in the accompanying unaudited condensed consolidated balance sheets and “Restructuring charges” in the accompanying unaudited condensed consolidated statements of operations for the three months ended March 31, 2010 (in thousands):

 

     Employee
costs
    Other exit
costs
   Total  

Balance at January 1, 2010

   $ 1,525      $ 72    $ 1,597   

Payments

     (1,009     —        (1,009
                       

Balance at March 31, 2010

   $ 516      $ 72    $ 588   
                       

Accrued restructuring costs at March 31, 2010 relate to actions initiated during 2009 and are expected to be paid in cash within 2010 and are therefore classified as current liabilities in the accompanying unaudited condensed consolidated balance sheet at March 31, 2010.

During the three months ended March 31, 2009, the Company eliminated 207 positions across both manufacturing and administrative functions as part of a company wide effort to reduce costs and streamline operations. All affected employees were offered individually determined severance arrangements. As a result of this action, the Company recorded $1.3 million in restructuring charges during the three months ended March 31, 2009.

 

7. Stock-based compensation

Employee stock-based compensation

The Company maintains a 2005 Equity Plan for Key Employees of Accellent Holdings Corp. (the “2005 Equity Plan”), which provides for grants of incentive stock options, nonqualified stock options, restricted stock units and AHC stock appreciation rights. Vesting is determined in the applicable stock option or restricted stock agreement and generally occurs either in equal installments over five years from the date of grant (“Time-Based”), or upon achievement of certain performance targets, over a five-year period (“Performance-Based”). Targets underlying the vesting of Performance-Based options are generally achieved upon the attainment of a specified level of Adjusted EBITDA measured each calendar year. The vesting requirements for Performance-Based options permit a catch-up of vesting should the target not be achieved in a calendar year but achieved in a subsequent calendar year, over the five year vesting period. In addition, as a result of the acquisition of the Company in 2005, the Company exchanged fully vested stock options to acquire common shares of our predecessor for 4,901,107 fully vested stock options, or “Roll-Over” options, of Accellent Holdings Corp. which are recorded as a liability until such options are exercised, forfeited, expired or settled.

The table below summarizes the activity relating to the Roll-Over options during the three months ended March 31, 2010 and 2009:

 

     2010    2009
     Liability (in
thousands)
   Roll-Over
Shares
Outstanding
   Liability (in
thousands)
   Roll-Over
Shares
Outstanding

Balance at January 1

   $ 1,024    576,390    $ 1,100    619,466

Change in fair value

     —      —        6    —  
                       

Balance at March 31

   $ 1,024    576,390    $ 1,106    619,466
                       

Our stock-based compensation expense reflects the fair value of stock-based awards measured at the grant date that is recognized over the relevant service period and includes any adjustments to the fair value of our liability related to the Roll-Over options. For stock options, we estimate the fair value of each stock-based award on the date of grant using the Black-Scholes option valuation model. The Black-Scholes option pricing model incorporates assumptions regarding stock price volatility, the expected life of options, a risk-free interest rate, dividend yield, and an estimate of the fair value of Accellent Holdings Corp. common stock. The fair value per share of Accellent Holdings Corp. common stock is determined by the Board of Directors of Accellent Holdings Corp. utilizing a market based approach which considers the market value of comparable companies. Stock price volatility is estimated utilizing weighted average stock price volatility values of our publicly traded peer companies group adjusted for the Company financial performance and risks associated with the illiquid nature of Accellent Holdings Corp. stock.

 

10


Table of Contents

The following tables summarize the classification of stock-based compensation as reflected in our unaudited condensed consolidated statements of operations and the recorded stock compensation by type of award for the three months ended March 31, 2010 and 2009:

Classification of expense (in thousands):

 

     Three Months Ended
     March 31,
2010
    March 31,
2009

Cost of sales

   $ 44      $ 4

Selling, general and administrative

     (28     84
              

Total

   $ 16      $ 88
              

Stock compensation expense by type of award (in thousands):

 

     Three Months Ended
     March 31,
2010
    March 31,
2009

Time based vesting awards

   $ (89   $ 37

Performance based vesting awards

     78        —  

Restricted stock awards

     27        75

Roll-over options

     —          6
              

Total expense

   $ 16      $ 118
              

At March 31, 2010, the Company determined that attainment of certain of the 2010 targets necessary for Performance Based options to vest is likely to be achieved. Accordingly, $0.1 million of expense related to Performance Based options was recorded during the three months ended March 31, 2010.

Non-employee stock-based compensation

During the three months ended March 31, 2010 and 2009, the Company recognized approximately $24,000 and $30,000 of non-employee stock-based compensation related to fees paid to members of the Company’s Board of Directors.

 

8. Income taxes

We provide for deferred income taxes resulting from temporary differences between financial and taxable income as well as current and deferred taxes attributable to the states and foreign jurisdictions in which we are required to pay income taxes. We record valuation allowances to reduce deferred tax assets to the amount that is more likely than not to be realized. We have not provided for U.S. income taxes on the undistributed earnings of non-U.S. subsidiaries, as these earnings have been permanently reinvested or would be offset by foreign tax credits.

Income tax expense for the three months ended March 31, 2010 was $1.5 million and included $0.7 million of deferred income tax expense for differences in the book and tax treatment of goodwill and $0.8 million in foreign income taxes. Income tax expense for the three months ended March 31, 2009 was $0.7 million and included $0.4 million of deferred income taxes for differences in the book and tax treatment of goodwill and $0.3 million in foreign income taxes.

The Company believes that it is more likely than not that the Company will not recognize the benefits of its domestic federal and state deferred tax assets. As a result, the Company continues to provide a full valuation allowance to those deferred tax assets. The Company’s deferred tax assets are not offset by the tax liabilities related to non-deductible goodwill when determining the need for a valuation allowance. The Company has $23.9 million and $23.2 million of net deferred tax liabilities included in other long-term liabilities in the accompanying unaudited condensed consolidated balance sheets as of March 31, 2010 and December 31, 2009, respectively, relating to goodwill basis differences.

The Company is subject to income taxes in the U.S. Federal jurisdiction, and various state and foreign jurisdictions. Tax regulations within each jurisdiction are subject to the interpretation of the related tax law and regulations and require significant judgment to apply. With exception to one state jurisdiction, the Company is not currently under any examination by U.S. Federal, state and local, or non-U.S. tax authorities. The tax years ended December 31, 2005 through 2009, remain subject to examination by major tax jurisdictions. However, since the Company has net operating loss carryforwards which may be utilized in future years to offset taxable income, those years may also be subject to review by relevant taxing authorities if utilized, notwithstanding that the statute for assessment may have closed.

 

11


Table of Contents
9. Related party transactions

The Company maintains a management services agreement with its principal equity owner, Kohlberg, Kravis, Roberts & Co., (“KKR”) pursuant to which KKR will provide certain structuring, consulting and management advisory services. During the three months ended March 31, 2010 and 2009, the Company incurred management fees and related expenses pursuant to this agreement of $0.3 million in each three month period. As of March 31, 2010 and December 31, 2009, the Company owed KKR $0.6 million and $0.3 million, respectively, for unpaid management fees which are included in accrued expenses in the accompanying unaudited condensed consolidated balance sheets. The Company has also historically utilized the services of Capstone Consulting LLC (“Capstone”), an entity affiliated with KKR. During the three months ended March 31, 2010, the Company incurred consulting fees and related expenses of $0.2 million. There were no such fees incurred during the three months ended March 31, 2009. At March 31, 2010, the Company owed Capstone $0.5 million, of which $0.3 million is payable in shares of common stock of AHC. At December 31, 2009 the Company owed Capstone $0.3 million, all of which was payable in shares of common stock of AHC.

The Company sells products to Biomet, Inc., which in September 2007 became privately owned by a consortium of private equity sponsors, including KKR. Net sales resulting from product shipments to Biomet, Inc. during the three months ended March 31, 2010 and 2009 totaled $0.1 million and $0.4 million, respectively. At December 31, 2009, accounts receivable from Biomet aggregated $0.2 million. Accounts receivable from Biomet at March 31, 2010 were not material.

The Company utilizes the services of SunGard Data Systems, Inc. (“SunGard”), a provider of software and information processing solutions, which is privately owned by a consortium of private equity sponsors, including KKR and Bain Capital. The Company maintains an agreement with SunGard to provide information systems hosting services for the Company. The Company incurred approximately $0.1 million in fees in connection with this agreement for the three months ended March 31, 2010. There were no such fees incurred during the three months ended March 31, 2009.

 

10. Fair value measurements

The Company determines fair value utilizing a fair value hierarchy that ranks the quality and reliability of the information used to determine fair value. In general, fair values determined using Level 1 inputs utilize quoted prices (unadjusted) in active markets for identical assets or liabilities that the Company has the ability to access. Fair values determined using Level 2 inputs utilize data points that are observable such as quoted prices, interest rates and yield curves. Level 3 inputs are unobservable data points for the asset or liability, and include situations where there is little, if any, market activity for the asset or liability.

The Company uses the Black-Scholes option pricing model to value its liability for Roll-Over option awards. A roll-forward of the change in fair value of this financial instrument and information regarding the inputs used in the Black-Scholes model, that are determined by management, that is used to derive the Roll-Over options fair value is included in Note 7. The Company’s interest rate swap contract is valued using an income approach which consists of a discounted cash flow model that takes into account the present value of future cash flows under the terms of the contract using current market information as of the reporting date, such as prevailing interest rates. To determine fair value using an income based approach management estimates the three month forward LIBOR yield curve and LIBOR spot rates and determines the counter-party’s risk of default estimated utilizing the price of the Company’s Senior Subordinated Notes and industry benchmark credit indices.

The following tables provide a summary of the financial assets and liabilities recorded at fair value at March 31, 2010 and December 31, 2009:

 

          Fair Value Measurements at
March 31, 2010 determined using
     Total Carrying
Value at
March 31,
2010
   Quoted Prices in
Active Markets
for Identical
Assets (Level 1)
   Significant Other
Observable
Inputs (Level 2)
   Significant
Unobservable
Inputs
(Level 3)

Cash equivalents

   $ 3,236    $ 3,236    $ —      $ —  

Liability for Roll-Over options

     1,024      —        —        1,024

Liability for derivative instrument

   $ 3,602    $ —      $ —      $ 3,602

 

12


Table of Contents
          Fair Value Measurements at
December 31, 2009 determined using
     Total Carrying
Value at
December 31,
2009
   Quoted Prices in
Active Markets
for Identical
Assets (Level 1)
   Significant Other
Observable
Inputs (Level 2)
   Significant
Unobservable
Inputs
(Level 3)

Cash equivalents

   $ 2,693    $ 2,693    $ —      $ —  

Liability for roll-over options

     1,024      —        —        1,024

Liability for derivative instrument

   $ 4,511    $ —      $ —      $ 4,511

For other instruments, the estimated fair value has been determined by the Company using available market information; however, considerable judgment is required in interpreting market data to develop these estimates. The methods and assumptions used to estimate the fair value of each class of financial instruments is as set forth below:

 

   

Accounts receivable and accounts payable: The carrying amounts of these items are a reasonable estimate of their fair values at March 31, 2010 and December 31, 2009 based on the short-term nature of these items.

 

   

Borrowings under the Amended Credit Agreement: Borrowings under the Amended Credit Agreement have variable rates that reflect currently available terms and conditions for similar debt. The carrying amount of this debt at December 31, 2009 is a reasonable estimate of its fair value.

 

   

Borrowings under the Senior Secured Notes—2017—Borrowings under the Senior Secured Notes —2017 have a fixed rate. The Company intends to carry the Notes until their maturity. At March 31, 2010, the fair value of the Senior Secured Notes – 2017, based on the issue price on January 29, 2010, was approximately 99.4% or $397.4 million compared to the face value of $400 million.

 

   

Borrowings under the Senior Subordinated Notes—2013—Borrowings under the Senior Subordinated Notes—2013 have a fixed rate. The Company intends to carry the Notes until their maturity. At March 31, 2010 and December 31, 2009, the fair value of the Senior Subordinated Notes – 2013, based on quoted market prices for them, was 102%, or $311 million, and 95%, or $289 million, respectively, compared to their carrying value of $303 million at March 31, 2010 and December 31, 2009.

 

13


Table of Contents
11. Contingencies

We are subject to various legal proceedings and claims, either asserted or unasserted, which arise in the ordinary course of business. While the outcome of these claims cannot be predicted with certainty, management does not believe that the outcome of any of these legal matters will have a material adverse effect on our consolidated financial position, results of operations or cash flows.

 

12. Comprehensive (loss) income

Comprehensive (loss) income represents net (loss) income plus the results of any changes in stockholder’s equity related to currency translation adjustments and changes in the carrying value of the effective portion of interest rate hedging instruments. For the three months ended March 31, 2010 and 2009, the Company recorded comprehensive (loss) income as follows (in thousands):

 

     Three Months Ended  
     March 31,
2010
    March 31,
2009
 

Net (loss) income

   $ (7,819   $ 609   

Effect of interest rate hedging instruments

     —          1,299   

Cumulative translation adjustments

     (2,079     (1,905
                

Comprehensive (loss) income

   $ (9,898   $ 3   
                

 

13. Environmental matters

The Pennsylvania Department of Environmental Protection (“DEP”) has filed a petition for review with the U.S. Court of Appeals for the District of Columbia Circuit challenging recent amendments to the U.S. Environmental Protection Agency (“EPA”) National Air Emissions Standards for hazardous air pollutants from halogenated solvent cleaning operations. These revised standards exempt three industry sectors (aerospace, narrow tube manufacturers and facilities that use continuous web-cleaning and halogenated solvent cleaning machines) from facility emission limits for TCE and other degreaser emissions. The EPA has agreed to reconsider the exemption. Our Collegeville facility meets current EPA control standards for TCE emissions and is exempt from the new lower TCE emission limit since we manufacture narrow tubes. Nevertheless, we have begun to implement a process that will reduce our TCE emissions generated by our Collegeville facility. However, this process will not reduce our TCE emissions to the levels expected to be required should a new standard become law.

At March 31, 2010 and December 31, 2009, the Company had a long-term liability of $3.3 million primarily related to environmental remediation obligations at our Collegeville site. The Company has prepared estimates of its potential liability based on available information. Changes in EPA standards, improvement in cleanup technology and discovery of additional information, however, could affect the estimated costs associated with these matters in the future.

 

14. Supplemental guarantor condensed consolidating financial statements

In connection with Accellent Inc.’s issuance of the its Senior Subordinated Notes, and Senior Secured Notes (refer to Note 4) (collectively the “Notes”), all of its domestic subsidiaries (the “Subsidiary Guarantors”) guaranteed on a joint and several, full and unconditional basis, the repayment by Accellent Inc. of such Notes. Certain foreign subsidiaries of Accellent Inc. (the “Non-Guarantor Subsidiaries”) have not guaranteed the Notes.

The following tables present the unaudited condensed consolidating statements of operations for the three months ended March 31, 2010 and 2009 of Accellent Inc. (“Parent”), the Subsidiary Guarantors and the Non-Guarantor Subsidiaries, the unaudited condensed consolidating balance sheets as of March 31, 2010 and December 31, 2009, and the unaudited condensed consolidating statements of cash flows for the three months ended March 31, 2010 and 2009.

 

14


Table of Contents

Unaudited Consolidating Statements of Operations —

Three months ended March 31, 2010 (in thousands):

 

     Parent     Subsidiary
Guarantors
    Non-
Guarantor
Subsidiaries
    Eliminations     Consolidated  

Net sales

   $ —        $ 116,892      $ 6,017      $ (229   $ 122,680   

Cost of sales (exclusive of amortization)

     —          86,533        4,101        (229     90,405   

Selling, general and administrative expenses

     23        12,520        708        —          13,251   

Research and development expenses

     —          490        189        —          679   

Amortization of intangible assets

     3,735        —          —          —          3,735   
                                        

(Loss) income from operations

     (3,758     17,349        1,019        —          14,610   

Interest expense, net

     (17,407     (17     —          —          (17,424

Loss on debt extinguishment

     (5,791     —          —          —          (5,791

Other income, net

     910        99        1,258        —          2,267   

Equity in earnings of affiliates

     19,298        1,994        —          (21,292     —     

Provision for income taxes

     (1,071     (127     (283     —          (1,481
                                        

Net (loss) income

   $ (7,819   $ 19,298      $ 1,994      $ (21,292   $ (7,819
                                        

Unaudited Consolidating Statements of Operations —

Three months ended March 31, 2009 (in thousands):

 

     Parent     Subsidiary
Guarantors
    Non-
Guarantor
Subsidiaries
    Eliminations     Consolidated  

Net sales

   $ —        $ 119,838      $ 6,734      $ (223   $ 126,349   

Cost of sales (exclusive of amortization)

     —          87,389        4,299        (223     91,465   

Selling, general and administrative expenses

     30        13,008        677        —          13,715   

Research and development expenses

     —          498        181        —          679   

Restructuring charges

     —          1,337        —          —          1,337   

Amortization of intangible assets

     3,735        —          —          —          3,735   

Loss on disposal of property and equipment

     —          40        —          —          40   
                                        

(Loss) income from operations

     (3,765     17,566        1,577        —          15,378   

Interest expense (income), net

     (15,000     (3     1        —          (15,002

Other (expense) income, net

     (185     14        1,127        —          956   

Equity in earnings of affiliates

     19,559        2,288        —          (21,847     —     

Provision for income taxes

     —          (306     (417     —          (723
                                        

Net income (loss)

   $ 609      $ 19,559      $ 2,288      $ (21,847   $ 609   
                                        

 

15


Table of Contents

Unaudited Condensed Consolidating Balance Sheets

March 31, 2010 (in thousands):

 

     Parent    Subsidiary
Guarantors
   Non-
Guarantor
Subsidiaries
   Eliminations     Consolidated

Cash and cash equivalents

   $ —      $ 41,898    $ 1,761    $ —        $ 43,659

Accounts receivable, net

     —        51,757      2,788      (588     53,957

Inventory

     —        60,203      2,397      —          62,600

Prepaid expenses and other current assets

     27      3,499      167      —          3,693
                                   

Total current assets

     27      157,357      7,113      (588     163,909

Property, plant and equipment, net

     —        106,171      9,443      —          115,614

Intercompany advances receivable

     —        145,937      20,959      (166,896     —  

Investment in subsidiaries

     366,104      31,867      —        (397,971     —  

Goodwill

     629,854      —        —        —          629,854

Other intangible assets, net

     175,831      —        —        —          175,831

Deferred financing costs and other assets, net

     17,715      384      265      —          18,364
                                   

Total assets

   $ 1,189,531    $ 441,716    $ 37,780    $ (565,455   $ 1,103,572
                                   

Current portion of long-term debt

   $ —      $ 7    $ —      $ —        $ 7

Accounts payable

     979      25,560      1,208      (154     27,593

Accrued expenses and other current liabilities

     21,924      21,944      2,733      46        46,647
                                   

Total current liabilities

     22,903      47,511      3,941      (108     74,247

Long-term debt

     700,590      1      —        —          700,591

Intercompany advances payable

     167,376      —        —        (167,376     —  

Other liabilities

     2,028      28,100      1,972      —          32,100
                                   

Total liabilities

     892,897      75,612      5,913      (167,484     806,938

Equity

     296,634      366,104      31,867      (397,971     296,634
                                   

Total liabilities and equity

   $ 1,189,531    $ 441,716    $ 37,780    $ (565,455   $ 1,103,572
                                   

 

16


Table of Contents

Unaudited Condensed Consolidating Balance Sheets

December 31, 2009 (in thousands)

 

     Parent    Subsidiary
Guarantors
   Non-
Guarantor
Subsidiaries
   Eliminations     Consolidated

Cash and cash equivalents

   $ —      $ 31,739    $ 2,046    $ —        $ 33,785

Accounts receivable, net

     —        42,571      2,514      (270     44,815

Inventory

     —        53,096      2,475      —          55,571

Prepaid expenses and other current assets

     111      3,717      180      —          4,008
                                   

Total current assets

     111      131,123      7,215      (270     138,179

Property, plant and equipment, net

     —        107,918      10,058      —          117,976

Intercompany advances receivable

     —        148,914      19,734      (168,648     —  

Investment in subsidiaries

     348,883      31,665      —        (380,548     —  

Goodwill

     629,854      —        —        —          629,854

Other intangible assets, net

     179,566      —        —        —          179,566

Deferred financing costs and other assets, net

     12,251      896      253      —          13,400
                                   

Total assets

   $ 1,170,665    $ 420,516    $ 37,260    $ (549,466   $ 1,078,975
                                   

Current portion of long-term debt

   $      $ 7    $ —      $ —        $ 7

Accounts payable

     10      22,992      961      (53     23,910

Accrued expenses and other current liabilities

     8,836      20,375      2,559      (21     31,749
                                   

Total current liabilities

     8,846      43,374      3,520      (74     55,666

Long-term debt

     684,650      —        —        —          684,650

Intercompany advances payable

     168,844      —        —        (168,844     —  

Other liabilities

     1,809      28,259      2,075      —          32,143
                                   

Total liabilities

     864,149      71,633      5,595      (168,918     772,459

Equity

     306,516      348,883      31,665      (380,548     306,516
                                   

Total liabilities and equity

   $ 1,170,665    $ 420,516    $ 37,260    $ (549,466   $ 1,078,975
                                   

 

17


Table of Contents

Unaudited Condensed Consolidating Statements of Cash Flows -

Three months ended March 31, 2010 (in thousands):

 

     Parent     Subsidiary
Guarantors
    Non-
Guarantor
Subsidiaries
    Eliminations    Consolidated  

Net cash (used in) provided by operating activities

   $ (2,370   $ 10,682      $ 1,402      $ —      $ 9,714   
                                       

Cash flows from investing activities:

           

Purchases of property and equipment

     —          (3,451     (356     —        (3,807

Proceeds from the sale of property and equipment

     —          —          —          —        —     
                                       

Net cash used in investing activities

     —          (3,451     (356     —        (3,807
                                       

Cash flows from financing activities:

           

Proceeds from borrowings on long-term debt

     397,396        —          —          —        397,396   

Principal payments on long-term debt

     (381,624     (2     —          —        (381,626

Intercompany (advances) receipts

     (1,756     2,981        (1,225     —        —     

Payment of deferred financing fees

     (11,646     —          —          —        (11,646
                                       

Cash flows provided by (used in) financing activities

     2,370        2,979        (1,225     —        4,124   
                                       

Effect of exchange rate changes in cash

     —          (50     (107     —        (157
                                       

Net increase (decrease) in cash and cash equivalents

     —          10,160        (286     —        9,874   

Cash and cash equivalents, beginning of period

     —          31,739        2,046        —        33,785   
                                       

Cash and cash equivalents, end of period

   $ —        $ 41,899      $ 1,760      $ —      $ 43,659   
                                       

 

18


Table of Contents

Unaudited Consolidating Statements of Cash Flows—

Three months ended March 31, 2009 (in thousands):

 

     Parent     Subsidiary
Guarantors
    Non-
Guarantor
Subsidiaries
    Eliminations    Consolidated  

Net cash (used in) provided by operating activities

   $ (7,076   $ 29,311      $ 1,639      $ —      $ 23,874   
                                       

Cash flows from investing activities:

           

Purchases of property and equipment

     —          (3,421     (617     —        (4,038

Proceeds from the sale of property and equipment

     —          11        —          —        11   
                                       

Net cash used in investing activities

     —          (3,410     (617     —        (4,027
                                       

Cash flows from financing activities:

           

Principal payments on long-term debt

     (5,376     (2     —          —        (5,378

Intercompany receipts (advances)

     12,452        (11,669     (783     —        —     
                                       

Cash flows provided by (used in) financing activities

     7,076        (11,671     (783     —        (5,378
                                       

Effect of exchange rate changes in cash

     —          (12     (247     —        (259
                                       

Net increase (decrease) in cash and cash equivalents

     —          14,218        (8     —        14,210   

Cash and cash equivalents, beginning of year

     —          12,379        2,146        —        14,525   
                                       

Cash and cash equivalents, end of period

   $ —        $ 26,597      $ 2,138      $ —      $ 28,735   
                                       

 

15. Changes in Stockholders’ Equity (Deficit)

The following table summarizes the changes in stockholders’ equity (deficit) during the three months ended March 31, 2010:

 

                    Other Comprehensive Income             
      Common Stock    Additional
Paid-In
Capital
   Cumulative
Translation
Adjustment
    Gain/(loss)  on
Derivative
Instruments
   Minimum
Pension
Liability
   Retained
Earnings
(Deficit)
    Total
Equity
 
                  
      Shares    Amount                

Balance at January 1, 2010

   1,000    $     —    635,368    1,812          —      173    (330,837   306,516   

Stock-based Compensation

         16    —        —      —      —        16   

Net Income / (Loss)

         —      —        —      —      (7,819   (7,819

Cumulative translation adjustments

         —      (2,079   —      —      —        (2,079
                                             

Balance at March 31, 2010

   1,000    $    635,384    (267   —      173    (338,656   296,634   
                                             

 

19


Table of Contents
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

Some of the information in this Quarterly Report on Form 10-Q includes “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. All statements other than statements of historical facts included in this Form 10-Q, including, without limitation, certain statements under “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” may constitute forward-looking statements. In some cases you can identify these “forward-looking statements” by words like “may,” “should,” “expects,” “plans,” “anticipates,” “believes,” “estimates,” “predicts,” “potential” or “continue” or the negative of those words and other comparable words. These forward-looking statements involve risks and uncertainties. Our actual results could differ materially from those indicated in these statements as a result of certain factors as more fully discussed under the heading “Risk Factors” contained in our annual report on Form 10-K filed on March 31, 2010 with the Securities and Exchange Commission (File No. 333-130470) for the Company’s fiscal year ended December 31, 2009. The following discussion and analysis should be read in conjunction with the unaudited condensed consolidated financial statements and notes thereto included herein.

We undertake no obligation to update publicly or publicly revise any forward-looking statement, whether as a result of new information, future events or otherwise.

Unless the context otherwise requires, references in this Form 10-Q to “Accellent,” “we,” “our” and “us” refer to Accellent Inc. and its consolidated subsidiaries.

Overview

We believe that we are a leading provider of outsourced precision manufacturing services in our target markets within the medical device industry. We offer our customers design and engineering, precision component manufacturing, device assembly and supply chain management services. We have extensive resources focused on providing our customers with reliable, high quality, cost-efficient, integrated outsourced solutions. Based on discussions with our customers, we believe we often become the sole supplier of manufacturing and engineering services for the products we provide to our customers.

We primarily focus on leading companies in large and growing markets within the medical device industry including cardiology, endoscopy, and orthopaedics. Our customers include many of the leading medical device companies including Abbott Laboratories, Boston Scientific, Johnson & Johnson, Medtronic, Smith & Nephew, St. Jude Medical, Stryker and Zimmer. While revenues are aggregated by us to the ultimate parent of a customer, we typically generate diversified revenue streams within these large customers across separate customer divisions and multiple products.

During the three months ended March 31, 2010 and 2009, our 10 largest customers accounted for approximately 65% and 72% of our consolidated net sales, respectively. Three customers each accounted for 10% or more of consolidated net sales during the three months ended March 31, 2010 and 2009. We expect net sales from our largest customers to continue to constitute a significant portion of our net sales in the future.

Actual percentages of net sales from each 10% or more customer were as follows:

 

     Three Months Ended March 31,  
     2010     2009  

Customer A

   21   19

Customer B

   15   14

Customer C

   10   10

Results of Operations

The following table sets forth percentages derived from the unaudited condensed consolidated statements of operations for the three months ended March 31, 2010 and 2009, presented as a percentage of net sales.

 

     Three Months Ended  
     March 31,
2010
    March 31,
2009
 

STATEMENT OF OPERATIONS DATA:

    

Net sales

   100.0   100.0

Cost of sales

   73.7      72.4   
            

Gross profit

   26.3      27.6   

 

20


Table of Contents
     Three Months Ended  
     March 31,
2010
    March 31,
2009
 

Selling, general and administrative expenses

   10.8      10.8   

Research and development expenses

   0.6      0.5   

Restructuring charges

   —        1.1   

Amortization of intangibles

   3.0      3.0   
            

Income from operations

   11.9   12.2
            

Three Months Ended March 31, 2010 Compared to Three Months Ended March 31, 2009

Net Sales

Net sales for the three months ended March 31, 2010 were $122.7 million, a decrease of $3.7 million, or 2.9%, compared to net sales of $126.3 million for the three months ended March 31, 2009. Net sales were negatively impacted by lower sales volume totaling $4.3 million, offset by price increases of $0.3 million and $0.3 million related to increased sales of platinum resulting primarily from passing through to our customers, increases in precious metal prices which do not benefit gross profit.

Cost of goods sold and gross profit

Cost of goods sold was $90.4 million for the three months ended March 31, 2010 compared to $91.5 million for the three months ended March 31, 2009, a decrease of $1.1 million, or 1.2%. Cost of goods sold reflects our variable manufacturing costs and our fixed overhead costs necessary to produce product for our customers. Gross profit was $32.3 million, or 26.3% of net sales, for the three months ended March 31, 2010 compared to $34.9 million, or 27.6% of net sales for the three months ended March 31, 2009. The decrease in our gross profit of $2.6 million included $1.9 million resulting from lower leverage of our fixed costs due to lower sales, exclusive of platinum, during the three months ended March 31, 2010 compared to the three months ended March 31, 2009. In addition, our gross profit was negatively impacted by increased costs for manufacturing supplies and lower productivity resulting from activities related to shop floor re-designs at certain sites. Collectively, these items totaled incremental costs of $0.7 million during the three months ended March 31, 2010 compared to the three months ended March 31, 2009. As a percent of sales, gross profit declined 1.3% during the three months ended March 31, 2010, compared to March 31, 2009 primarily due to the decline in net sales, exclusive of platinum.

Selling, General and Administrative Expenses

Selling, general and administrative expenses, or SG&A, were $13.3 million for the three months ended March 31, 2010 compared to $13.7 million for the three months ended March 31, 2009. The $0.4 million decrease in SG&A expenses was attributable to lower labor and executive severance costs totaling $1.0 million and lower recruiting and management relocation costs of approximately $0.2 million offset by higher sales commission costs of $0.2 million and higher professional fees totaling $0.6 million. Lower labor costs during the three months ended March 31, 2010 compared to the three months ended March 31, 2009 reflect the restructuring actions we completed in 2009, lower labor costs overall, and the departure of our CEO in November 2009 who was not permanently replaced prior to March 31, 2010. The increased professional fee expenses relate to consulting work done to support improvements in our sales planning processes while increased sales commission costs reflect our sales team’s performance in developing new business.

Research and Development Expenses

Research and development expenses for the three months ended March 31, 2010 and 2009 were $0.7 million.

Restructuring Charges

During the three months ended March 31, 2009, the Company eliminated 207 positions across both manufacturing and administrative functions as part of a company wide effort to reduce costs and streamline operations. As a result of this action, the Company recorded $1.3 million in restructuring charges during the three months ended March 31, 2009. No restructuring actions occurred during the three months ended March 31, 2010.

Interest Expense, net

Interest expense, net, increased $2.4 million to $17.4 million for the three months ended March 31, 2010, compared to $15.0 million for the three months ended March 31, 2009. The increase was primarily the result of a higher rate of interest on our senior secured notes compared to our term loan, which was refinanced in January 2010, and higher gross debt during the three months ended March 31, 2010 compared to the three months ended March 31, 2009 resulting from the refinancing.

 

21


Table of Contents

Loss on Debt Extinguishment

In January 2010, the Company repaid the entire balance then outstanding of its term loan totaling $381.6 million plus accrued interest with proceeds received from a $400 million sale of Senior Secured Notes (the “Refinancing”). As part of the Refinancing, the Company terminated its revolving credit facility and replaced it with a new senior secured asset-based revolving credit facility (the “ABL Revolver”). In connection with the refinancing, deferred financing fees in the amount of $11.7 million, net of accumulated amortization of $5.9 million, related to the loans that were paid or terminated were written off as a charge to expense during the three months ended March 31, 2010 resulting in a loss on debt extinguishment of $5.8 million during the three months ended March 31, 2010.

Other Income (Expense)

Included in other income (expense) are gains and losses on our derivative instruments and foreign currency gains and losses. During the three months ended March 31, 2010, we realized a $0.9 million gain on our derivative instruments compared to a $0.2 million loss during the three months ended March 31, 2009. In addition, we recorded a currency exchange gain of approximately $1.3 million and $1.1 million during the three months ended March 31, 2010 and 2009. This difference of $0.2 million is due to larger changes in foreign currency exchange rates during the three months ended March 31, 2010 compared to the three months ended March 31, 2009.

Income Tax Expense

Income tax expense for the three months ended March 31, 2010 was $1.5 million and included $0.7 million of deferred income tax expense for differences in the book and tax treatment of goodwill and $0.8 million in state and foreign income taxes. Income tax expense for the three months ended March 31, 2009 was $0.7 and included $0.4 million of deferred income tax expense for differences in the book and tax treatment of goodwill and $0.3 million in state and foreign income taxes. The increase in deferred income tax expense during the three months ended March 31, 2010 compared to the three months ended March 31, 2009 is attributable to apportionment changes impacting state income tax rates related to differences in the book and tax treatment of goodwill and increased profits in the Company’s foreign subsidiaries during the three months ended March 31, 2010 compared to the three months ended March 31, 2009.

Liquidity and Capital Resources

Our principal sources of liquidity are our cash flow from operations and borrowings under our various credit and note arrangements. On January 29, 2010, in connection with the Refinancing we issued $400.0 million of Senior Secured Notes (the “Notes”), repaid the outstanding balance of an existing term loan totaling $381.6 million and terminated our revolving credit arrangement. Commensurate with the issuance of the Notes, we entered into a Credit Agreement with a group of banks which provides for up to $75 million of revolving borrowings, subject to borrowing base limitations, under an asset backed line of credit (the “ABL Revolver”), refer to Note 4 to our unaudited condensed consolidated financial statements included elsewhere in this Quarterly Report on Form 10-Q. We have no scheduled principal payments during 2010 related to these arrangements.

Cash provided by operating activities was $9.7 million during the three months ended March 31, 2010, compared to $23.9 million during the three months ended March 31, 2009. The decrease in cash provided by operating activities of $14.2 million is primarily attributable to increased use of cash to fund working capital investments in accounts receivable and inventory partially offset by increases in accounts payable and accrued liabilities.

Cash used in investing activities was $3.8 million during the three months ended March 31, 2010 compared to $4.0 million during the three months ended March 31, 2009. The decrease in cash used in investing activities is due to lower purchases of property and equipment.

 

22


Table of Contents

During the three months ended March 31, 2010, net cash provided by financing activities was $4.1 million compared to cash used in financing activities of $5.4 million during the three months ended March 31, 2009. The change in cash provided by financing activities was primarily to due to net incremental cash received from our Refinancing.

Our planned capital expenditures for the next 12 months include investments related to new business opportunities, geographical expansion, upgrades of our existing equipment infrastructure and information technology enhancements. We expect that these investments will be financed from operating cash flow.

The ABL Revolver provides for revolving credit financing of up to $75.0 million, subject to borrowing base availability, with a maturity of five years. The borrowing base at any time is limited to a certain percentage of eligible accounts receivable and inventories. All borrowings under the ABL Revolver are subject to the satisfaction of customary conditions, including absence of default and accuracy of representations and warranties. The ABL Revolver requires that if excess availability is less than 15% of the lesser of (i) the commitment amount and (ii) the borrowing base for five consecutive business days, the Company must comply with a minimum fixed charge coverage ratio test of not less than 1.1 to 1.0 for a period ending on the first day thereafter on which excess availability has been greater than the amounts set forth above for 30 consecutive days.

Our ability to make payments on our indebtedness and to fund planned capital expenditures, other expenditures and long term liabilities, and necessary working capital will depend on our ability to generate cash in the future. This, to a certain extent, is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Based on our current level of operations, we believe our cash flow from operations and available borrowings under our ABL Revolver will be adequate to meet our liquidity requirements for the next 12 months. However, no assurance can be given that this will be the case.

Other Key Indicators of Financial Condition and Operating Performance

EBITDA and Adjusted EBITDA presented in this Quarterly Report on Form 10-Q are supplemental measures of our performance that are not required by, or presented in accordance with generally accepted accounting principles in the United States, or GAAP. EBITDA and Adjusted EBITDA are not measures of our financial performance under GAAP and should not be considered as alternatives to net (loss) income or any other performance measures derived in accordance with GAAP, or as an alternative to cash flow from operating activities as a measure of our liquidity.

EBITDA represents net (loss) income before net interest expense, income tax expense, depreciation and amortization. Adjusted EBITDA is defined as EBITDA further adjusted to give effect to unusual items, non-cash items and other adjustments, all of which are defined in the indentures governing the Senior Subordinated Notes, our Senior Secured Notes and our ABL Revolver. We believe that the inclusion of EBITDA and Adjusted EBITDA in this Quarterly Report on Form 10-Q is appropriate to provide additional information to investors regarding certain thresholds based on Adjusted EBITDA that we may be required to meet in certain cases that are included in the indentures governing the Senior Subordinated Notes, our Senior Secured Notes or our ABL Revolver. There are no material differences in the manner in which EBITDA and Adjusted EBITDA were determined in the past under our credit agreement, as amended.

We also present EBITDA because we consider it an important supplemental measure of our performance and believe it is frequently used by securities analysts, investors and other interested parties in the evaluation of high yield issuers, many of which present EBITDA when reporting their results. We believe EBITDA facilitates operating performance comparison from period to period and company to company by backing out differences caused by variations in capital structures, tax positions (such as the impact on periods or companies of changes in effective tax rates or net operating losses) and the age and book depreciation of facilities and equipment (affecting relative depreciation expense).

In determining Adjusted EBITDA, as permitted by the terms of our indebtedness, we eliminate the impact of a number of items. For the reasons indicated herein, you are encouraged to evaluate each adjustment and whether you consider it appropriate. In addition, in evaluating Adjusted EBITDA, you should be aware that in the future we may incur expenses similar to the adjustments in the presentation of Adjusted EBITDA. Our presentation of Adjusted EBITDA should not be construed as an inference that our future results will be unaffected by unusual or non-recurring items.

EBITDA and Adjusted EBITDA have limitations as analytical tools, and you should not consider them in isolation, or as a substitute for analysis of our results as reported under GAAP. Some of these limitations are:

 

   

they do not reflect our cash expenditures for capital expenditure or contractual commitments;

 

   

they do not reflect changes in, or cash requirements for, our working capital requirements;

 

   

they do not reflect interest expense, or the cash requirements necessary to service interest or principal payments on our indebtedness;

 

23


Table of Contents
   

although depreciation and amortization are non-cash charges, the assets being depreciated and amortized will often have to be replaced in the future, and EBITDA and Adjusted EBITDA do not reflect cash requirements for such replacements;

 

   

Adjusted EBITDA does not reflect the impact of earnings or charges resulting from matters we consider not to be indicative of our ongoing operations, as discussed in our presentation of “Adjusted EBITDA” in this report; and

 

   

other companies, including other companies in our industry, may calculate these measures differently than we do, limiting their usefulness as a comparative measure.

Because of these limitations, EBITDA and Adjusted EBITDA should not be considered as measures of discretionary cash available to us to invest in the growth of our business or reduce our indebtedness. For these purposes, we rely on our GAAP results. For more information, see our unaudited condensed consolidated financial statements and the notes to those statements included elsewhere in this Quarterly Report on Form 10-Q.

The following table sets forth a reconciliation of net (loss) income to EBITDA for the periods indicated:

 

     Three Months Ended
     March 31,
2010
    March 31,
2009

RECONCILIATION OF NET (LOSS) INCOME TO EBITDA:

    

Net (loss) income

   $ (7,819   $ 609

Interest expense, net

     17,424        15,002

Provision for income taxes

     1,481        723

Depreciation and amortization

     9,345        9,103
              

EBITDA

   $ 20,431      $ 25,437
              

The following table sets forth a reconciliation of EBITDA to Adjusted EBITDA for the periods indicated:

 

     Three Months Ended  
     March 31,
2010
    March 31,
2009
 

EBITDA

   $ 20,431      $ 25,437   

Adjustments:

    

Restructuring charges

     —          1,337   

Stock-based compensation - employees

     16        88   

Stock-based compensation - non-employees

     24        30   

Employee severance and relocation

     305        431   

Plant closure costs

     18        —     

Currency transaction gain

     (1,300     (1,104

Change in fair value of derivative instruments

     (909     185   

Loss on sale of property and equipment

     —          40   

Other taxes

     41        —     

Loss on debt extinguishment

     5,791        —     

Management fees to stockholder

     304        289   
                

Adjusted EBITDA

   $ 24,721      $ 26,733   
                

 

24


Table of Contents

The differences between Adjusted EBITDA and cash flows provided by operating activities are summarized as follows:

 

     Three Months Ended  
     March 31,
2010
    March 31,
2009
 

Adjusted EBITDA

   $ 24,721      $ 26,733   

Net changes in operating assets and liabilities

     2,572        11,708   

Interest expense, net

     17,424        15,002   

Restructuring charges

     (1,009     (750

Deferred taxes

     731        398   

Current income tax expense

     750        325   

Amortization of debt discount

     958        1,049   

Other items, net

     (36,433     (30,591
                

Net cash provided by operating activities

   $ 9,714      $ 23,874   
                

Net cash used in investing activities

   $ (3,807   $ (4,027
                

Net cash provided by (used in) financing activities

   $ 4,124      $ (5,378
                

Off-Balance Sheet Arrangements

We do not have any “off-balance sheet arrangements” (as such term is defined in Item 303 of Regulation S-K) that are reasonably likely to have a current or future effect on our financial condition, changes in financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources.

Contractual Obligations and Commitments

The following table sets forth our long-term contractual obligations as of March 31, 2010 (in thousands):

 

     Payment due by Period

Contractual Obligations

   Total    Less than
1 year
   1-3 years    3-5 years    More than
5 years

Senior Secured Notes (1)

     628,917      33,500      67,000      67,000      461,417

Senior Subordinated Notes (1)

     422,514      32,025      64,050      326,439      —  

Capital leases (1)

     8      7      1      —        —  

Operating leases

     19,499      5,663      7,627      3,052      3,157

Purchase obligations (2)

     37,750      37,750      —        —        —  

Other obligations (3)

     36,556      4,558      753      966      30,279
                                  

Total

   $ 1,145,244    $ 113,503    $ 139,431    $ 397,457    $ 494,853
                                  

 

(1) Includes interest and principal payments. Interest is determined using the instrument’s fixed rate of interest.
(2) Purchase obligations consist of commitments for materials, supplies, machinery and equipment.
(3) Other obligations include share based payment obligations of $1.0 million payable to employees and $0.8 million payable to non-employees, environmental remediation obligations of $3.3 million, accrued compensation and pension benefits of $3.0 million, accrued swap liability of $3.6 million, deferred income taxes of $24.0 million and other obligations of $0.9 million.

Critical Accounting Policies

Our unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial statements. The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. We base our estimates on historical experience, current conditions and various other assumptions that are believed to be reasonable under the circumstances. Estimates and assumptions are reviewed on an ongoing basis and the effects of revisions are reflected in the unaudited condensed consolidated financial statements in the period they are determined to be necessary. Actual results could differ materially from those estimates under different assumptions or conditions. We believe the following critical accounting policies impact our judgments and estimates used in the preparation of our unaudited condensed consolidated financial statements.

 

25


Table of Contents

Revenue Recognition. The amount of product revenue recognized in a given period is impacted by our judgments made in establishing our reserve for potential future product returns. We provide a reserve for our estimate of future returns against revenue in the period the revenue is recorded. Our estimate of future returns is based on such factors as historical return data, which is the most critical element of our estimate, and current economic conditions impacting our customer base. The amount of revenue we recognize will be directly impacted by our estimates made to establish the reserve for potential future product returns. To date, the amount of estimated returns has not been material to total net revenues. Our reserve for sales returns was $1.2 million as of March 31, 2010 and December 31, 2009.

Allowance for Doubtful Accounts. We estimate the collectibility of our accounts receivable and the related amount of bad debts that may be incurred in the future. The allowance for doubtful accounts results from an analysis of specific customer accounts, historical experience, credit ratings and current economic trends. Based on this analysis, we provide allowances for specific accounts where collectibility is not reasonably assured. Our allowance for doubtful accounts was $1.1 million as of March 31, 2010 and December 31, 2009, respectively. Our provision for doubtful accounts was not significant during the three months ended March 31, 2010 or 2009.

 

26


Table of Contents

Valuation of Goodwill, Trade Names and Trademarks. Goodwill is the excess of the purchase price over the fair value of identifiable net assets acquired in business combinations. Goodwill and certain of our other intangible assets, specifically trade names and trademarks, have indefinite lives. Goodwill and other indefinite life intangible assets are subject to an annual impairment test, or more often if impairment indicators arise, using a fair-value-based approach. In assessing the fair value of goodwill and other indefinite life intangible assets, we make projections regarding future cash flow and other estimates. If these projections or other estimates change, we may be required to record an impairment charge.

Valuation of Long-lived Assets. Long-lived assets are comprised of property, plant and equipment and intangible assets with finite lives. We assess the impairment of long-lived assets whenever events or changes in circumstances indicate that the carrying value may not be recoverable through projected undiscounted cash flows expected to be generated by the asset. When we determine that the carrying value of intangible assets and fixed assets may not be recoverable, we measure impairment by the amount by which the carrying value of the asset exceeds the related fair value. Estimated fair value is generally based on projections of future cash flows and other estimates.

Self Insurance Reserves. We self-insure benefits under our workers’ compensation and employee health benefits programs. We determine the accrual for workers’ compensation losses based on estimated costs to resolve each claim. We accrue for self-insured health benefits based on historical claims experience. We maintain insurance coverage to prevent financial losses from catastrophic workers’ compensation or employee health benefit claims. Our financial position or results of operations could be materially impacted in a fiscal quarter due to a material increase in claims. Our accruals for self-insured workers’ compensation and employee health benefits at March 31, 2010 and December 31, 2009 were $4.8 million and $4.5 million, respectively.

Environmental Reserves. We accrue for environmental remediation costs when it is probable that a liability has been incurred and a reasonable estimate of the liability can be made. Our remediation cost estimates are based on the facts known at the current time including consultation with a third-party environmental specialist and external legal counsel. Changes in environmental laws, improvements in remediation technology and discovery of additional information concerning known or new environmental matters could affect our operating results.

Share Based Payments. Stock-based compensation cost is measured at the grant date based on the fair value of the award and is recognized as expense over the requisite service period. Determining the fair value of stock-based awards at the grant date requires considerable judgment, including estimating the underlying value of the common stock, the expected term of stock options, expected volatility of the underlying stock, and the number of stock-based awards expected to be forfeited due to future terminations. In addition, for stock-based awards where vesting is dependent upon achieving certain operating performance goals, we estimate the likelihood of achieving the performance goals. Differences between actual results and these estimates could have a material impact on our financial results.

Income Taxes. We estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our actual current tax exposure together with assessing temporary differences resulting from differing treatment of items, such as goodwill amortization, for tax and accounting purposes. These differences result in deferred tax assets and liabilities, which are included within our unaudited condensed consolidated balance sheet. We then assess the likelihood that our deferred tax assets will be recovered from future taxable income and, to the extent we believe that recovery is not likely, we establish a valuation allowance. To the extent we establish a valuation allowance or increase this allowance in a period, we increase or decrease our income tax provision in our consolidated statement of operations. If any of our estimates of our prior period taxable income or loss require change, material differences could impact the amount and timing of income tax benefits or payments for any period.

We evaluate positions taken or expected to be taken in our income tax filings in all jurisdictions where we are required to file, and provide a liability for any positions that do not meet a “more likely than not” threshold of being sustained if examined by tax authorities.

 

27


Table of Contents

Hedge Accounting. We use derivative instruments, including interest rate swaps and collars to reduce our risk to variable interest rates. When we determine that the instrument is a cash flow hedge using the Hypothetical Derivative Method, changes in the fair value of the swap agreement are recorded in accumulated other comprehensive income and reclassified into earnings as the underlying hedged item affects earnings. In applying the Hypothetical Derivative Method we create a hypothetical derivative with terms that match our underlying hedged instrument. To the extent that changes in the fair value of the hypothetical derivative mirror changes in the fair value of the swap agreement, the hedge will be considered effective and we will apply hedge accounting. The fair values of the swap agreement and hypothetical derivative are based on a discounted cash flow model which contains a number of variables including estimated future interest rates, projected reset dates, and projected notional amounts. A material change in these assumptions could cause our hedge to be considered ineffective. If our swap agreement is not treated as a hedge, which is the case at March 31, 2010, we would record the change in fair value of the swap agreement in earnings, which could have material adverse effect on our results of operations.

 

28


Table of Contents
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

During the three months ended March 31 2010, there were no significant changes to our quantitative and qualitative disclosures about market risk. Please refer to Part II, Item 7A. Quantitative and Qualitative Disclosures about Market Risk included in our Annual Report on Form 10-K for the year ended December 31, 2009 for a more complete discussion of the market risks we encounter.

 

ITEM 4T. CONTROLS AND PROCEDURES

The certifications of our principal executive officer and principal financial officer required in accordance with Rule 13a-14(a) under the Exchange Act and Section 302 of the Sarbanes-Oxley Act of 2002 are attached as exhibits to this Quarterly Report on Form 10-Q. The disclosures set forth in this Item 4T contain information concerning the evaluation of our disclosure controls and procedures, and changes in internal control over financial reporting, referred to in paragraph 4 of the certifications. Those certifications should be read in conjunction with this Item 4T for a more complete understanding of the matters covered by the certifications.

 

  (a) Evaluation of Disclosure Controls and Procedures: Our management, with the participation of our Acting Chief Executive Officer, or CEO, and Chief Financial Officer, or CFO, evaluated the effectiveness of our disclosure controls and procedures as of December 31, 2009. The term “disclosure controls and procedures,” as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act, means controls and other procedures of a company that are designed to ensure that information required to be disclosed by a company in the reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the SEC’s rules and forms. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by a company in the reports that it files or submits under the Exchange Act is accumulated and communicated to the company’s management, including its principal executive and principal financial officers, as appropriate to allow timely decisions regarding required disclosure. In designing and evaluating our disclosure controls and procedures, our management recognized that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving their objectives, and our management necessarily applied its judgment in evaluating the cost-benefit relationship of possible controls and procedures. Based on this evaluation, our CEO and CFO concluded that our disclosure controls and procedures were effective as of December 31, 2009.

 

  (b) Changes in internal control over financial reporting. No changes in our internal control over financial reporting occurred during the three months ended March 31, 2010 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
 

 

29


Table of Contents

PART II. OTHER INFORMATION

 

ITEM 1. Legal Proceedings.

The Pennsylvania Department of Environmental Protection (“DEP”) has filed a petition for review with the U.S. Court of Appeals for the District of Columbia Circuit challenging recent amendments to the U.S. Environmental Protection Agency (“EPA”) National Air Emissions Standards for hazardous air pollutants from halogenated solvent cleaning operations. These revised standards exempt three industry sectors (aerospace, narrow tube manufacturers and facilities that use continuous web-cleaning and halogenated solvent cleaning machines) from facility emission limits for TCE and other degreaser emissions. The EPA has agreed to reconsider the exemption. Our Collegeville facility meets current EPA control standards for TCE emissions and is exempt from the new lower TCE emission limit since we manufacture narrow tubes. Nevertheless, we have begun to implement a process that will reduce our TCE emissions generated by our facility in Collegeville, PA. However, this process will not reduce our TCE emissions to the levels required should a new standard become law. If the narrow tube exemption were no longer available to us, we may not be able to reduce our Collegeville facility TCE emissions to the levels expected to be required by the new EPA standard, resulting in a reduction in our ability to manufacture narrow tubes, which could have a material adverse impact on our financial position and results of operations.

We are subject to various other legal proceedings and claims, either asserted or unasserted, which arise in the ordinary course of business. While the outcome of these other claims cannot be predicted with certainty, management does not believe that the outcome of any of these legal matters will have a material adverse effect on our consolidated financial position, results of operations or cash flows.

 

ITEM 1A. RISK FACTORS

For a discussion of our potential risks or uncertainties, please see Part I, Item 1A, of Accellent Inc.’s 2009 Annual Report on Form 10-K filed with the Securities and Exchange Commission. There have been no material changes to the risk factors disclosed in Part I, Item 1A, of Accellent Inc.’s 2009 Annual Report on Form 10-K.

 

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

No unregistered equity securities of the registrant were sold and no repurchases of equity securities were made during the three months ended March 31, 2010.

 

ITEM 3. DEFAULTS UPON SENIOR SECURITIES

Not applicable.

 

ITEM 4. REMOVED AND RESERVED

Not applicable.

 

ITEM 5. OTHER INFORMATION

Not applicable.

 

30


Table of Contents
ITEM 6. EXHIBITS

 

Exhibit

Number

 

Description of Exhibits

31.1*   Rule 13a-14(a) Certification of Principal Executive Officer
31.2*   Rule 13a-14(a) Certification of Principal Financial Officer
32.1*   Section 1350 Certification of Principal Executive Officer
32.2*   Section 1350 Certification of Principal Financial Officer

 

* Filed herewith.

 

31


Table of Contents

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

  Accellent Inc.
May 17, 2010   By:  

/s/ Kenneth W. Freeman

    Kenneth W. Freeman
    Executive Chairman and Acting Chief Executive Officer
  Accellent Inc.
May 17, 2010   By:  

/s/ Jeremy A. Friedman

    Jeremy A. Friedman
   

Chief Financial Officer

(Principal Financial Officer)

 

32


Table of Contents

EXHIBIT INDEX

 

Exhibit

Number

 

Description of Exhibits

31.1*   Rule 13a-14(a) Certification of Principal Executive Officer
31.2*   Rule 13a-14(a) Certification of Principal Financial Officer
32.1*   Section 1350 Certification of Principal Executive Officer
32.2*   Section 1350 Certification of Principal Financial Officer

 

* Filed herewith.

 

33