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SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

FORM 10-Q

 

x Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the quarterly period ended May 1, 2004

 

¨ Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

Commission File Number 333-88212

 

COLLINS & AIKMAN FLOORCOVERINGS, INC.

(Exact name of registrant as specified in its charter)

 

Delaware   58-2151061

(State or other jurisdiction of

incorporation or organization)

 

(IRS Employer

Identification No.)

311 Smith Industrial Boulevard, Dalton, Georgia   30721
(Address of principal executive offices)   (Zip Code)

 

Registrant’s telephone number: (706) 259-9711

 

Securities registered pursuant to Section 12(b) of the Act: None

 

Securities registered pursuant to Section 12(g) of the Act: None

 

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No ¨

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes ¨ No x

 

The Registrant had 1,000 shares of Common Stock, par value $.01 per share, issued and outstanding as of June 14, 2004.

 


 


Table of Contents

COLLINS & AIKMAN FLOORCOVERINGS, INC. AND SUBSIDIARIES

 

INDEX

 

          Page No.

Part I.

   Financial Information     
     Item 1. Financial Statements     
    

Consolidated Balance Sheets – As of January 31, 2004 and May 1, 2004

   3
    

Consolidated Statements of Operations – Thirteen Weeks Ended May 1, 2004 and April 26, 2003

   4
    

Consolidated Statements of Stockholder’s Equity – Thirteen Weeks Ended May 1, 2004

   5
    

Consolidated Statements of Cash Flows – Thirteen Weeks Ended May 1, 2004 and April 26, 2003

   6
    

Notes to Consolidated Financial Statements

   7
     Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations    23
     Item 3. Quantitative and Qualitative Disclosures About Market Risk    29
     Item 4. Controls and Procedures    30

Part II.

   Other Information     
     Item 1. Legal Proceedings    30
     Item 6. Exhibits and Reports on Form 8-K    31

Signature

   32

Certifications

    

 

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Table of Contents

PART 1 – FINANCIAL INFORMATION

 

Item 1. Financial Statements

 

COLLINS & AIKMAN FLOORCOVERINGS, INC. AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

(In Thousands)

 

     January 31,
2004


    May 1,
2004


 
           (Unaudited)  
ASSETS                 

CURRENT ASSETS:

                

Cash and cash equivalents

   $ 11,041     $ 4,044  

Accounts receivable, net of allowance of $918 and $918 in fiscal 2003 and 2004, respectively

     36,019       41,199  

Inventories

     35,463       44,953  

Deferred tax assets

     4,013       4,275  

Prepaid expenses and other

     4,961       5,440  
    


 


Total current assets

     91,497       99,911  

PROPERTY, PLANT AND EQUIPMENT, net

     66,062       64,283  

GOODWILL

     98,378       98,378  

OTHER INTANGIBLE ASSETS, net

     34,255       33,489  

OTHER ASSETS

     8,956       8,532  
    


 


TOTAL ASSETS

   $ 299,148     $ 304,593  
    


 


LIABILITIES AND STOCKHOLDER’S EQUITY                 

CURRENT LIABILITIES:

                

Accounts payable

   $ 17,722     $ 21,277  

Accrued expenses

     20,298       17,708  

Current portion of long-term debt

     1,791       1,519  
    


 


Total current liabilities

     39,811       40,504  

OTHER LIABILITIES, including post-retirement benefit obligation

     4,768       4,757  

DEFERRED TAX LIABILITIES

     19       1,370  

LONG-TERM DEBT, net of current portion

     207,516       211,771  

MINORITY INTEREST

     342       306  

COMMITMENTS AND CONTINGENCIES (Note 15)

                

STOCKHOLDER’S EQUITY:

                

Common stock: $.01 par value per share, 1,000 shares authorized, issued, and outstanding in fiscal

    2003 and 2004

     —         —    

Paid-in capital

     72,648       72,648  

Retained deficit

     (24,509 )     (25,264 )

Accumulated other comprehensive loss :

                

Foreign currency translation adjustment

     (493 )     (545 )

Minimum pension liability adjustment, net of tax

     (954 )     (954 )
    


 


       46,692       45,885  
    


 


TOTAL LIABILITIES AND STOCKHOLDER’S EQUITY

   $ 299,148     $ 304,593  
    


 


 

The accompanying notes are an integral part of these consolidated financial statements.

 

3


Table of Contents

COLLINS & AIKMAN FLOORCOVERINGS, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF OPERATIONS

(Unaudited and In Thousands)

 

     Thirteen Weeks Ended

 
     April 26, 2003

    May 1, 2004

 

Net Sales

   $ 71,569     $ 77,685  
    


 


Cost of Goods Sold

     48,332       51,416  

Selling, General & Administrative Expenses

     17,458       21,004  

Amortization

     1,528       766  
    


 


Operating Expenses

     67,318       73,186  
    


 


Operating Income

     4,251       4,499  

Minority Interest in Loss of Subsidiary

     (16 )     (36 )

Equity in Earnings of Affiliate

     361       411  

Net Interest Expense

     5,406       5,123  
    


 


Loss Before Income Taxes

     (778 )     (177 )

Income Tax Expense (Benefit)

     (681 )     578  
    


 


Net Loss

   $ (97 )   $ (755 )
    


 


 

The accompanying notes are an integral part of these consolidated financial statements.

 

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COLLINS & AIKMAN FLOORCOVERINGS, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF STOCKHOLDER’S EQUITY

FOR THE THIRTEEN WEEKS ENDED MAY 1, 2004

(Unaudited and In Thousands, Except Share Amounts)

 

     Common Stock

                             
     Shares

   Amount

  

Paid - in

Capital


   Retained Earnings
(Deficit)


    Foreign Currency
Translation Adjustment


    Minimum Pension
Liability


    Total

 

BALANCE, January 31, 2004

   1,000    $ —      $ 72,648    $ (24,509 )   $ (493 )   $ (954 )   $ 46,692  
    
  

  

  


 


 


 


Net Loss

   —        —        —        (755 )     —         —         (755 )

Foreign currency translation adjustment

   —        —        —        —         (52 )     —         (52 )
    
  

  

  


 


 


 


Total Comprehensive Loss

   —        —        —        (755 )     (52 )     —         (807 )
    
  

  

  


 


 


 


BALANCE, May 1, 2004

   1,000    $ —      $ 72,648    $ (25,264 )   $ (545 )   $ (954 )   $ 45,885  
    
  

  

  


 


 


 


 

The accompanying notes are an integral part of these consolidated financial statements.

 

5


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COLLINS & AIKMAN FLOORCOVERINGS, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited and In Thousands)

 

     Thirteen Weeks Ended

 
     April 26,
2003


    May 1,
2004


 

CASH FLOWS FROM OPERATING ACTIVITIES:

                

Net loss

   $ (97 )   $ (755 )
    


 


Adjustments to reconcile net loss to net cash used by operating activities:

                

Depreciation and leasehold amortization

     2,512       2,586  

Amortization of other intangible assets

     1,528       766  

Amortization and write-off of deferred financing fees

     315       420  

Deferred income tax expense

     276       1,089  

Equity in earnings of affiliate

     (361 )     (411 )

Minority interest in loss of subsidiary

     (16 )     (36 )

Changes in operating assets and liabilities:

                

Accounts receivable

     (3,539 )     (5,180 )

Inventories

     (8,161 )     (9,490 )

Accounts payable

     3,969       3,555  

Accrued expenses

     (3,824 )     (2,590 )

Other, net

     (1,035 )     (337 )
    


 


Total adjustments

     (8,336 )     (9,628 )
    


 


Net cash used by operating activities

     (8,433 )     (10,383 )
    


 


CASH FLOWS FROM INVESTING ACTIVITIES:

                

Equity distribution from affiliate

     1,878       278  

Additions to property, plant, and equipment

     (2,046 )     (1,214 )
    


 


Net cash used in investing activities

     (168 )     (936 )
    


 


CASH FLOWS FROM FINANCING ACTIVITIES:

                

Proceeds from revolving credit facility

     1,500       10,104  

Repayments of revolving credit facility

     (1,500 )     (4,500 )

Repayments of long-term debt

     (11,079 )     (1,567 )

Cash dividends to Tandus Group, Inc.

     (586 )     —    

Financing costs

     (11 )     (17 )
    


 


Net cash provided by (used in) financing activities

     (11,676 )     4,020  
    


 


EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS

     309       302  
    


 


NET CHANGE IN CASH AND CASH EQUIVALENTS

     (19,968 )     (6,997 )

CASH AND CASH EQUIVALENTS, beginning of period

     20,907       11,041  
    


 


CASH AND CASH EQUIVALENTS, end of period

   $ 939     $ 4,044  
    


 


 

The accompanying notes are an integral part of these consolidated financial statements.

 

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COLLINS & AIKMAN FLOORCOVERINGS, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(Unaudited)

 

1. General

 

The accompanying unaudited consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. These consolidated financial statements should be read in conjunction with the audited consolidated financial statements and related notes thereto included in the Company’s Form 10-K, which was filed with the Securities and Exchange Commission. The accompanying unaudited consolidated financial statements, in the opinion of management, include all adjustments necessary for fair presentation. All such adjustments are of a normal and recurring nature.

 

2. Organization

 

Based on annual sales and product brands, Collins & Aikman Floorcoverings, Inc. (the “Company”), a Delaware corporation, is a leading manufacturer of floorcovering products for the North American specified commercial carpet market. The Company’s floorcovering products include (i) vinyl-backed six-foot roll carpet and modular carpet tile, and (ii) high style tufted and woven broadloom carpet. The Company designs, manufactures and markets its C&A, Monterey and Crossley brands for a wide variety of end markets, including corporate offices, education, healthcare, government facilities and retail stores. The ability to provide a “package of product offerings” in various forms, coupled with flexible distribution channels, allows the Company to provide a wide array of floorcovering solutions for each of its customers. The Company is headquartered in Georgia, with additional locations in California, Canada, the United Kingdom, Singapore and China.

 

The Company is a wholly-owned subsidiary of Tandus Group, Inc. (“Tandus Group”). Subsequent to a recapitalization transaction on January 25, 2001, investment funds managed by Oaktree Capital Management, LLC (“Oaktree”) and Banc of America Capital Investors (“BACI”) control a majority of the outstanding capital stock of Tandus Group.

 

3. Reclassifications

 

Certain prior period amounts have been reclassified to conform to the current period’s presentation.

 

4. Cash and Cash Equivalents

 

Cash and cash equivalents include all cash balances and investments with an original maturity of three months or less.

 

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Table of Contents
5. Inventories

 

Net inventory balances are summarized below (in thousands):

 

     January 31,
2004


  

May 1,

2004