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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


 

FORM 10-Q

 


 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

FOR THE QUARTERLY PERIOD ENDED MARCH 31, 2004

 

or

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

FOR THE TRANSITION PERIOD FROM              TO             .

 

COMMISSION FILE NO. 1-13683

 


 

DELCO REMY INTERNATIONAL, INC.

(Exact name of registrant as specified in its charter)

 


 

Delaware   35-1909253

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

2902 Enterprise Drive

Anderson, Indiana

  46013
(Address of principal executive offices)   (Zip Code)

 

(765) 778-6499

(Registrant’s telephone number, including area code)

 

Not Applicable

(Former name, former address and former fiscal year, if changed since last report)

 


 

INDICATE BY CHECK MARK WHETHER THE REGISTRANT (1) HAS FILED ALL REPORTS REQUIRED TO BE FILED BY SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934 DURING THE PRECEDING 12 MONTHS (OR FOR SUCH SHORTER PERIOD THAT THE REGISTRANT WAS REQUIRED TO FILE SUCH REPORTS), AND (2) HAS BEEN SUBJECT TO SUCH FILING REQUIREMENTS FOR THE PAST 90 DAYS.    Yes  x    No  ¨

 

INDICATE BY CHECK MARK WHETHER THE REGISTRANT IS AN ACCELERATED FILER (AS DEFINED IN RULE 12B-2 OF THE EXCHANGE ACT).    Yes  ¨    No  x

 

INDICATE THE NUMBER OF SHARES OUTSTANDING OF EACH OF THE REGISTRANT’S CLASSES OF COMMON STOCK, AS OF THE LATEST PRACTICABLE DATE.

 

    

Outstanding

as of May 1, 2004


Common Stock – Class A

   1,000.00

Common Stock – Class B

   2,485,337.48

Common Stock – Class C

   16,687.00

 



Table of Contents

Delco Remy International, Inc. and Subsidiaries

 

INDEX

 

          Page

PART I

  

FINANCIAL INFORMATION

    
     Item 1   

Financial Statements

    
         

Condensed Consolidated Balance Sheets

   3
         

Condensed Consolidated Statements of Operations

   4
         

Condensed Consolidated Statements of Cash Flows

   5
         

Notes to Condensed Consolidated Financial Statements

   6
     Item 2   

Management’s Discussion and Analysis of Financial Condition and Results of Operations

   22
     Item 3   

Quantitative and Qualitative Disclosures About Market Risk

   29
     Item 4   

Controls and Procedures

   29

PART II

  

OTHER INFORMATION

    
     Item 1   

Legal Proceedings

   30
     Item 2   

Changes in Securities, Use of Proceeds and Issuer Purchases of Equity Securities

   32
     Item 3   

Defaults Upon Senior Securities

   32
     Item 4   

Submission of Matters to a Vote of Security Holders

   32
     Item 5   

Other Information

   32
     Item 6   

Exhibits and Reports on Form 8-K

   32

SIGNATURES

   33

EXHIBIT INDEX

   34

 

2


Table of Contents

PART I FINANCIAL INFORMATION

 

Item 1. Financial Statements

 

Delco Remy International, Inc. and Subsidiaries

Condensed Consolidated Balance Sheets

 

IN THOUSANDS, At    March 31,
2004
   

December 31,

2003

 


     (unaudited)        
Assets:                 

Current assets:

                

Cash and cash equivalents

   $ 17,305     $ 21,328  

Trade accounts receivable, net

     176,424       151,221  

Other receivables

     16,013       15,076  

Inventories

     231,156       214,764  

Other current assets

     17,947       13,845  


Total current assets

     458,845       416,234  

Property, plant and equipment

     317,836       311,455  

Less accumulated depreciation

     181,131       175,709  


Property, plant and equipment, net

     136,705       135,746  

Deferred financing costs, net

     12,940       13,968  

Goodwill, net

     132,571       132,571  

Investments in joint ventures

     5,398       5,721  

Other assets

     19,059       19,736  


Total assets

   $ 765,518     $ 723,976  


Liabilities and Stockholders’ Deficit:                 

Current liabilities:

                

Accounts payable

   $ 181,041     $ 161,828  

Accrued interest

     13,721       9,837  

Accrued restructuring

     5,703       10,826  

Liabilities of discontinued operations

     1,506       1,565  

Other liabilities and accrued expenses

     127,996       123,385  

Current maturities of long-term debt

     29,989       31,397  


Total current liabilities

     359,956       338,838  

Long-term debt, net of current portion

     606,183       593,103  

Deferred income taxes

     647       644  

Post-retirement benefits other than pensions

     16,688       16,431  

Accrued pension benefits

     13,141       13,073  

Accrued restructuring

     8,427       8,801  

Other non-current liabilities

     6,185       6,918  

Commitments and contingencies

                

Minority interest in subsidiaries

     15,475       15,193  

Redeemable preferred stock

     315,521       306,969  

Stockholders’ deficit:

                

Common stock:

                

Class A shares

     —         —    

Class B shares

     3       3  

Class C shares

     —         —    

Retained deficit

     (563,489 )     (560,193 )

Accumulated other comprehensive loss

     (13,219 )     (15,804 )


Total stockholders’ deficit

     (576,705 )     (575,994 )


Total liabilities and stockholders’ deficit

   $ 765,518     $ 723,976  


 

See notes to the condensed consolidated financial statements.

 

3


Table of Contents

Delco Remy International, Inc. and Subsidiaries

Condensed Consolidated Statements of Operations

(Unaudited)

 

IN THOUSANDS, For the three months ended March 31,    2004     2003  


Net sales    $ 293,187     $ 256,570  

Cost of goods sold

     240,467       213,139  


Gross profit

     52,720       43,431  

Selling, general and administrative expenses

     27,578       26,222  

Restructuring charges

     1,095       45,085  


Operating income (loss)      24,047       (27,876 )

Interest expense, net

     16,202       14,116  


Income (loss) from continuing operations before income taxes, minority interest and loss from unconsolidated joint ventures

     7,845       (41,992 )

Income tax expense

     1,437       5,260  

Minority interest

     548       (213 )

Loss from unconsolidated joint ventures

     454       715  


Net income (loss) from continuing operations

     5,406       (47,754 )

Discontinued operations:

                

Loss from discontinued operations, net of tax

     (258 )     (3,747 )

Gain on disposal of discontinued operations, net of tax

     108       2,417  


Net loss from discontinued operations, net of tax

     (150 )     (1,330 )


Net income (loss)      5,256       (49,084 )

Accretion for redemption of preferred stock

     8,552       7,556  


Net loss attributable to common stockholders

   $ (3,296 )   $ (56,640 )


 

See notes to the condensed consolidated financial statements.

 

4


Table of Contents

Delco Remy International, Inc. and Subsidiaries

Condensed Consolidated Statements of Cash Flows

(Unaudited)

 

IN THOUSANDS, For the three months ended March 31,    2004     2003  


Cash Flows from Operating Activities:                 

Net loss attributable to common stockholders

   $ (3,296 )   $ (56,640 )

Adjustments to reconcile net loss to net cash used in operating activities:

                

Loss from discontinued operations

     258       3,747  

Gain on disposal of discontinued operations

     (108 )     (2,417 )

Depreciation

     5,178       7,122  

Amortization

     734       358  

Non-cash interest expense

     1,028       1,097  

Accretion for redemption of preferred stock

     8,552       7,556  

Minority interest

     548       (213 )

Loss from unconsolidated joint ventures

     454       715  

Deferred income taxes

     2       2,385  

Post-retirement benefits other than pensions

     257       (6,276 )

Accrued pension benefits

     68       1,997  

Restructuring charges

     1,095       45,085  

Cash payments for restructuring charges

     (6,607 )     (7,019 )

Changes in operating assets and liabilities, net of acquisitions and restructuring charges:

                

Accounts receivable

     (25,062 )     (22,719 )

Inventories

     (16,399 )     (27,243 )

Accounts payable

     19,863       17,320  

Other current assets and liabilities

     3,983       23,509  

Other non-current assets and liabilities, net

     609       (5,217 )


Net cash used in operating activities of continuing operations

     (8,843 )     (16,853 )
Cash Flows from Investing Activities:                 

Acquisitions, net of cash acquired

     —         (4,837 )

Net proceeds on sale of businesses

     108       27,876  

Purchases of property, plant and equipment

     (6,030 )     (5,257 )


Net cash (used in) provided by investing activities of continuing operations

     (5,922 )     17,782  
Cash Flows from Financing Activities:                 

Net borrowings under revolving line of credit and other

     11,672       205  

Distributions to minority interests

     (1,010 )     —    


Net cash provided by financing activities of continuing operations

     10,662       205  

Effect of exchange rate changes on cash

     241       (62 )

Cash flows of discontinued operations

     (161 )     (552 )


Net (decrease) increase in cash and cash equivalents

     (4,023 )     520  

Cash and cash equivalents at beginning of year

     21,328       12,426  


Cash and cash equivalents at end of period

   $ 17,305     $ 12,946  


 

See notes to the condensed consolidated financial statements.

 

5


Table of Contents

DELCO REMY INTERNATIONAL, INC. AND SUBSIDIARIES

 

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

 

AMOUNTS IN THOUSANDS, EXCEPT AS INDICATED

 

Quarters Ended March 31, 2004 and 2003

 

(Unaudited)

 

1. Basis of Presentation

 

The accompanying unaudited, condensed consolidated financial statements in this Quarterly Report on Form 10-Q should be read in conjunction with the financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2003. The unaudited, condensed consolidated financial statements have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and notes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring adjustments) considered necessary for a fair presentation have been included.

 

Operating results for the three-month period ended March 31, 2004 are not necessarily indicative of the results that may be expected for the full year. The balance sheet at December 31, 2003 has been derived from the audited financial statements at that date but does not include all of the information and notes required by generally accepted accounting principles for complete financial statements. The Company has not materially changed its significant accounting policies from those disclosed in its Form 10-K for the year ended December 31, 2003. For further information, refer to the consolidated financial statements and notes thereto for the year ended December 31, 2003.

 

2. Additional Balance Sheet Information

 

Inventories

 

The components of inventory were as follows:

 

     March 31,
2004
   December 31,
2003

Raw material

   $ 135,655    $ 126,545

Work-in-process

     7,940      4,978

Finished goods

     87,561      83,241
    

  


Total

   $ 231,156    $ 214,764

 

6


Table of Contents

Warranty

 

The Company provides an allowance for the estimated future cost of product warranties and other defective product returns based on management’s estimate of product failure rates and customer eligibility. If these factors differ from management’s estimates, revisions to the estimated warranty liability may be required. The specific terms and conditions of the warranties vary depending upon the customer and the product sold. Changes to the Company’s warranty liability, excluding discontinued operations, are summarized as follows:

 

     Quarter Ended
March 31,
2004
    Year Ended
December 31,
2003
 


Balance at beginning of period

   $ 20,683     $ 15,851  

Provision for warranty

     11,533       49,634  

Payments and charges against the accrual

     (11,433 )     (49,429 )

Other (including acquisitions)

     —         4,627  


Balance at end of period

   $ 20,783     $ 20,683  


 

3. Acquisitions

 

The Company made no acquisition payments during the three months ended March 31, 2004.

 

During the three months ended March 31, 2003 the Company made payments totaling $3,064 under contractual put agreements to purchase additional shares from the minority shareholders of World Wide Automotive, L.L.C. (“World Wide”), which was acquired in 1997. These payments increased the Company’s ownership percentage of World Wide from 94.0% to 97.2%. At December 31, 2003, the Company owned 100% of World Wide. The Company made payments totaling $1,314 under contractual put agreements to purchase additional shares from the minority shareholder of Power Investments, Inc., which was acquired in 1996. These payments increased the Company’s ownership percentage of Power from 93.4% to 95.1%. At December 31, 2003, the Company owned 100% of Power. The Company also made payments of $459 on notes issued in connection with the acquisition of certain parts of the Delphi Corporation (“Delphi”) alternator business in the fourth quarter of 2002. Also during the three months ended March 31, 2003, the Company com