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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

Form 10-K

 


 

x ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the fiscal year ended December 28, 2003

 

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from              to             

 

Commission File Number 000-21507

 


 

POWERWAVE TECHNOLOGIES, INC.

(Exact name of registrant as specified in its charter)

 


 

Delaware   11-2723423

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

 

1801 E. St. Andrew Place, Santa Ana, CA 92705

(Address of principal executive offices, zip code)

 

Registrant’s telephone number, including area code: (714) 466-1000

 

Securities registered pursuant to Section 12(b) of the Act: None

 

Securities registered pursuant to Section 12(g) of the Act: Common Stock, Par Value $.0001

 


 

Indicate by check mark whether the Registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  ¨

 

Indicate by check mark whether the Registrant is an accelerated filer as defined in Rule 12b-2 of the Securities Exchange Act of 1934.    Yes  x    No  ¨

 

As of June 29, 2003, the aggregate market value of the voting stock of the Registrant held by non-affiliates of the Registrant was $400,782,216 computed using the closing price of $6.15 per share of Common Stock on June 27, 2003, the last trading day of the second quarter, as reported by Nasdaq, based on the assumption that directors and officers and more than 10% stockholders are affiliates. As of February 4, 2004 the number of outstanding shares of Common Stock, par value $.0001 per share, of the Registrant was 63,415,219.

 



Table of Contents

POWERWAVE TECHNOLOGIES, INC.

 

INDEX

 

CAUTIONARY STATEMENT RELATED TO FORWARD LOOKING STATEMENTS

   3

HOW TO OBTAIN POWERWAVE SEC FILINGS

   3

PART I

        3
   

ITEM 1.

   Business    3
   

ITEM 2.

   Properties    11
   

ITEM 3.

   Legal Proceedings    11
   

ITEM 4.

   Submission of Matters to a Vote of Security Holders    12

PART II

        12
   

ITEM 5.

   Market for Registrant’s Common Equity and Related Stockholder Matters    12
   

ITEM 6.

   Selected Financial Data    13
   

ITEM 7.

   Management’s Discussion and Analysis of Financial Condition and Results of Operations    13
   

ITEM 7a.

   Quantitative and Qualitative Disclosures About Market Risk    38
   

ITEM 8.

   Financial Statements and Supplementary Data    39
                  Independent Auditors’ Report    40
                  Consolidated Balance Sheets    41
                  Consolidated Statements of Operations    42
                  Consolidated Statements of Comprehensive Operations    43
                  Consolidated Statements of Shareholders’ Equity    44
                  Consolidated Statements of Cash Flows    45
                  Notes to Consolidated Financial Statements    47
                  Quarterly Financial Data (Unaudited)    65
   

ITEM 9.

   Changes and Disagreements with Accountants on Accounting and Financial Disclosure    65
   

ITEM 9a.

   Controls and Procedures    65
PART III         66
   

ITEM 10.

   Directors and Executive Officers of the Registrant    66
   

ITEM 11.

   Executive Compensation    68
   

ITEM 12.

   Security Ownership of Certain Beneficial Owners and Management    75
   

ITEM 13.

   Certain Relationships and Related Transactions    76
   

ITEM 14.

   Principal Accounting Fees and Services    77

PART IV

        77
   

ITEM 15.

   Exhibits, Financial Statement Schedules, and Reports on Form 8-K    77

SIGNATURES

   83

SCHEDULE II — VALUATION AND QUALIFYING ACCOUNTS

   84

 

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CAUTIONARY STATEMENT RELATED TO FORWARD LOOKING STATEMENTS

 

This Annual Report on Form 10-K includes forward-looking statements as defined within Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended, relating to revenue, revenue composition, demand and pricing trends, future expense levels, competition in our industry, trends in average selling prices and gross margins, the transfer of certain manufacturing operations to contract manufacturers, product and infrastructure development, market demand and acceptance, the timing of and demand for 3G products, customer relationships, employee relations, plans and predictions for acquired companies and assets, future acquisition plans, restructuring charges and the level of expected capital and research and development expenditures. Such forward-looking statements are based on the beliefs of, estimates made by, and information currently available to Powerwave Technologies, Inc.’s (“Powerwave” or the “Company”) management and are subject to certain risks, uncertainties and assumptions. Any other statements contained herein (including without limitation statements to the effect that Powerwave or management “estimates,” “expects,” “anticipates,” “plans,” “believes,” “projects,” “continues,” “may,” “will,” “could,” or “would” or statements concerning “potential” or “opportunity” or variations thereof or comparable terminology or the negative thereof) that are not statements of historical fact are also forward-looking statements. The actual results of Powerwave may vary materially from those expected or anticipated in these forward-looking statements. The realization of such forward-looking statements may be impacted by certain important unanticipated factors, including those discussed in “Additional Factors That May Affect Our Future Results” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” at pages 13-37. Because of these and other factors that may affect Powerwave’s operating results, past performance should not be considered as an indicator of future performance, and investors should not use historical results to anticipate results or trends in future periods. We undertake no obligation to publicly release the results of any revisions to these forward-looking statements that may be made to reflect events or circumstances after the date hereof or to reflect the occurrence of unanticipated events. Readers should carefully review the risk factors described in this and other documents that Powerwave files from time to time with the Securities and Exchange Commission (“SEC”), including subsequent Current Reports on Form 8-K, Quarterly Reports on Form 10-Q and Annual Reports on Form 10-K.

 

HOW TO OBTAIN POWERWAVE SEC FILINGS

 

All reports filed by Powerwave with the SEC are available free of charge via EDGAR through the SEC website at www.sec.gov. In addition, the public may read and copy materials filed by the Company with the SEC at the SEC’s public reference room located at 450 Fifth St., N.W., Washington, D.C. 20549. Powerwave also provides copies of its Forms 8-K, 10-K, 10-Q, Proxy and Annual Report at no charge to investors upon request and makes electronic copies of its most recently filed reports available through its website at www.powerwave.com as soon as reasonably practicable after filing such material with the SEC.

 

PART I

 

ITEM 1. BUSINESS

 

General

 

Powerwave Technologies, Inc. (“Powerwave” or the “Company” or “our” or “we”) was incorporated in Delaware in January 1985, originally under the name Milcom International, Inc., and changed its name to Powerwave Technologies, Inc. in June 1996. Powerwave designs, manufactures and markets ultra-linear radio frequency power amplifiers for use in the wireless communications market. Radio frequency power amplifiers, which are key components of wireless communications networks, increase the signal strength of wireless transmissions from the base station to the handset while reducing interference, or “noise.” Less noise enables wireless service providers to deliver clearer call connections and reduces the number of interrupted or dropped calls.

 

Powerwave manufactures both single and multi-carrier radio frequency power amplifiers for a variety of frequency ranges and transmission protocols. Single carrier radio frequency power amplifiers typically amplify a specific radio channel. Multi-carrier radio frequency power amplifiers are capable of amplifying several radio channels at one time by integrating the functions of several single carrier radio frequency power amplifier units and cavity filters within a single multi-carrier radio frequency power amplifier unit. Powerwave’s products are currently being utilized in wireless networks operating in the 800-1000 megahertz (“MHz”), 1800-2000 MHz and over 2000 MHz frequency ranges. Our products support a wide range of transmission protocols including analog protocols such as AMPS and TACS and digital protocols such as CDMA, TDMA, GSM, UMTS, W-CDMA and cdma2000.

 

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We believe that our future success depends upon continued growth in demand for wireless services as well as our ability to broaden our customer base. For the fiscal year ended December 28, 2003 (“fiscal 2003”), our largest customer was Nortel, who accounted for approximately 57% of our net sales. Our next largest customer in fiscal 2003, Nokia, accounted for 10% or more of our net sales. The loss of either of these customers, or a significant loss, reduction or rescheduling of orders from any of our customers would have a material adverse effect on our business, results of operations and financial condition. See “Additional Factors That May Affect Our Future Results—We rely upon a few customers for the majority of our revenues…; —Our success is tied to the growth of the wireless services communications market…; and —Our future success is dependent upon our ability to compete globally…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

A limited number of large original equipment manufacturers account for a majority of radio frequency power amplifier purchasers in the wireless equipment market, and our future success is dependent upon our ability to establish and maintain relationships with these types of customers. While we regularly attempt to expand our customer base, we cannot give any assurance that a major customer will not reduce, delay or eliminate its purchases from us. We have previously experienced significant reductions in demand from our customers, including the significant reduction in demand during fiscal 2003 as compared to fiscal 2002, that have had an adverse effect on our business and results of operations. Any future reductions in demand by any of our major customers would have a material adverse effect on our business, results of operations and financial condition. See “Additional Factors That May Affect Our Future Results—We rely upon a few customers for the majority of our revenues…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

We have experienced, and expect to continue to experience, declining average sales prices for our products. Consolidation among wireless service providers has enabled such companies to place increased pricing pressure on wireless infrastructure manufacturers, which in turn has resulted in downward pricing pressure on our products. In addition, ongoing competitive pressures in the radio frequency power amplifier market have put pressure on us to continually reduce the sales price of our products. Consequently, we believe that our gross margins may decline over time and that in order to maintain or improve our gross margins, we must achieve manufacturing cost reductions and develop new products that incorporate advanced features that may generate higher gross margins. See “Additional Factors That May Affect Our Future Results—We rely upon a few customers for the majority of our revenues…; —Our success is tied to the growth of the wireless services communications market…; —Our average sales prices have declined…; and —Our future success is dependent upon our ability to compete globally…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

Significant Business Developments in Fiscal Year 2003

 

During fiscal 2003, we experienced significant reductions in demand from our customers as a result of an industry-wide reduction in wireless infrastructure spending. In response, we accelerated the restructuring of our manufacturing operations to outsource the majority of our production to contract manufacturers located in Asia in an effort to reduce our operating cost structure and enable us to be more competitive. In addition, we also accelerated the timing of technology transitions and new product introductions due to our transition to outsourced manufacturing and the continued economic downturn that has significantly impacted demand in the wireless infrastructure industry. As a result, we recorded approximately $15.5 million of restructuring and impairment charges during fiscal 2003. These charges included cash restructuring charges of approximately $4.6 million related primarily to severance payments made in connection with a reduction in our work force of approximately 560 employees. The remaining non-cash impairment charges of approximately $10.9 million related to a $3.0 million write-down of excess manufacturing and test equipment that was disposed of, a $3.0 million write-down of certain product/technology and customer related intangibles and a $4.9 million write-down of goodwill. See “Restructuring and Impairment Charges” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

On July 10, 2003, we purchased selected assets of Ericsson Amplifier Technologies, Inc., a subsidiary of Ericsson, including certain inventories, equipment and real estate for a cash purchase price of $9.8 million. We also assumed certain warranty obligations and made offers of employment to a limited number of employees of Ericsson Amplifier Technologies. In connection with the asset purchase, we also entered into an agreement to become a supplier of certain radio frequency power amplifiers to Ericsson.

 

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On July 18, 2003, we completed a private placement of a total of $130.0 million aggregate principal amount of 1.25% convertible subordinated notes due July 2008 and concurrently repurchased an aggregate amount of $25.0 million of our Common Stock (3,144,654 shares) from purchasers of the notes. We received net proceeds of $100.9 million after the deduction of debt issuance costs and the repurchase of our Common Stock. The notes require semi-annual interest payments on January 15 and July 15 and the $130.0 million principal balance is due on July 15, 2008. The notes are convertible into common shares of Powerwave at a conversion price of $10.49 per share. This represents a conversion rate of approximately 95.3289 shares of common stock per $1,000 principal amount of notes.

 

On December 1, 2003, Powerwave and LGP Allgon Holding AB (“LGP Allgon”), a company organized under the laws of Sweden, announced an agreement to combine their businesses in a strategic transaction. Under the terms of the proposed acquisition, we will commence an exchange offer to acquire all of the outstanding shares of LGP Allgon in exchange for newly-issued shares of our Common Stock. Each LGP Allgon share tendered in the exchange offer will be converted into 1.1 shares of our Common Stock. Based on our closing price on the Nasdaq National Market on November 28, 2003, the last trading day before the announcement of the transaction, the transaction values LGP Allgon shares at Swedish kronor (“SEK”) 61.87 ($8.1950 at the currency exchange rate of 7.55 SEK per USD as of November 28, 2003) per share. In addition, LGP Allgon shareholders will be offered the opportunity under a cash alternative to elect for all or a specified number of their LGP Allgon shares to be acquired by us for a fixed price of SEK 61.87 in cash per LGP Allgon share. The cash alternative is subject to an aggregate maximum of $125.0 million. Completion of the transaction is subject to us acquiring more than 90% of LGP Allgon’s stock in the exchange offer and through the exercise of options granted to us by certain shareholders of LGP Allgon, representing approximately 19% of the outstanding LGP Allgon shares. Depending on the form of consideration elected and the number of LGP Allgon shares tendered into the exchange offer, LGP Allgon shareholders would own between 37% and 46% of our outstanding shares of Common Stock upon completion of the transaction. Completion of the transaction is also subject to the approval by our shareholders of the stock issuance in the exchange offer under Nasdaq rules and a proposed amendment to our Certificate of Incorporation to increase our authorized shares of Common Stock, as well as regulatory approvals and satisfaction of other customary closing conditions. We anticipate that the transaction will be completed either late in the first quarter or in the second quarter of 2004.

 

In December 2003, Powerwave and Filtronic plc mutually agreed to terminate their strategic alliance to jointly develop and supply integrated radio frequency power amplifiers and conditioning unit solutions for the 3G wireless infrastructure base station market due to changes in both companies’ business strategies.

 

Industry Segments and Geographic Information

 

Powerwave currently operates in one industry segment: the design, manufacture and marketing of radio frequency power amplifiers for use in wireless communication networks. We currently market our products through our own internal sales force as well as independent sales representatives and resellers. For the purposes of Statement of Financial Accounting Standards No. 131, Disclosures About Segments of an Enterprise and Related Information, we have provided a breakdown of our sales in “Note 20. Segments” of the “Notes to Consolidated Financial Statements” under Part II, Item 8, “Financial Statements and Supplementary Data.” Utilizing the management approach, we categorize our sales based upon the radio frequency in which the product is utilized, i.e. 800-1000 MHz commonly referred to as “Cellular”, 1800-2000 MHz, commonly referred to as “PCS” and over 2000 MHz, which includes 3G frequency bands. For a summary of our sales by geographic region, please refer to “Note 20. Segments” of the “Notes to Consolidated Financial Statements” under Part II, Item 8, “Financial Statements and Supplementary Data.”

 

Business Strategy

 

Powerwave’s strategy is to become the leading supplier of advanced radio frequency power amplifier solutions to the wireless communications industry and includes the following key elements:

 

  provide leading technology to the wireless infrastructure industry through research and development that continues to improve our product’s technical performance and establishes new levels of technical performance for the industry;

 

  utilize our research and development efforts to raise our productivity and lower our product costs;

 

  leverage our position as a leading supplier of both single carrier and multi-carrier radio frequency power amplifiers to increase our market share and expand our relationships with our existing customers;

 

  continue to expand our customer base of wireless network original equipment manufacturers and leading wireless network operators; and

 

  maintain our focus on the quality, reliability and manufacturability of our radio frequency power amplifier products.

 

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Our focus on radio frequency power amplifier technology and the experience we have gained through the implementation of our products in both analog and digital wireless networks throughout the world has enabled us to develop substantial expertise in both multi-carrier and single carrier radio frequency power amplifier technology. We intend to continue to research and develop new methods to improve radio frequency power amplifier performance, including efforts to support future generation transmission standards. We believe that both our existing products and new products under development will enable us to continue to expand our customer base by offering a broad range of products at attractive price points to meet the diverse requirements of wireless original equipment manufacturers and network operators. We also intend to leverage our product lines in an attempt to expand our relationships with our existing customers and to add new customers. We believe that we are able to respond quickly and cost-effectively to new transmission protocols and design specifications by obtaining components from numerous leading technology companies and utilizing various contract manufacturers. We also believe that our focus on the manufacturability of our radio frequency power amplifier designs helps us to increase our manufacturing productivity while reducing our product costs. We believe that this ability to offer a broad range of products represents a competitive advantage over other third-party manufacturers of radio frequency power amplifiers.

 

If we are unsuccessful in designing new products, improving existing products or reducing the costs of our products, our inability to meet these objectives would have a negative effect on our gross profit margins, business, results of operations and financial condition. In addition, if our outstanding customer orders were to be significantly reduced, the resulting loss of purchasing volume would also adversely affect our cost competitive advantage, which would negatively affect our gross profit margins, business, results of operations and financial condition. See “Additional Factors That May Affect Our Future Results— Our average sales prices have declined…; and —We may fail to develop products that are sufficiently manufacturable…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

Markets

 

We provide radio frequency power amplifiers that are generally located in wireless base stations which work to increase the signal strength of outgoing transmissions. Our single carrier and multi-carrier radio frequency power amplifiers work in base stations with a variety of other sophisticated electronic equipment, including receivers, radios and oscillators.

 

Wireless networks typically utilize a number of base stations with high power antennas to serve a geographical region. Each region is broken down into a number of smaller geographical areas, or “cells.” Each cell has its own base station that uses wireless technology to receive and transmit calls via base stations and the wireline public switched telephone network. Cellular networks typically operate within the 800 and 900 MHz bandwidths of the radio spectrum and utilize either analog or digital protocols. PCS networks operate in a substantially similar manner as cellular networks, except that PCS networks typically operate at 1800 and 1900 MHz bandwidths and utilize only digital transmission protocols. Third generation networks typically operate in the over 2000 MHz range utilizing only digital transmissions. Transmissions at the higher frequencies utilized by PCS and 3G networks have shorter transmission waves as compared to cellular frequency transmissions, which tends to limit the distances transmissions can travel without significant degradation. Additionally, lower frequency signals penetrate into buildings and other obstacles better than higher frequency signals. Therefore, wireless networks operating at high frequency ranges may require smaller operating cells and more base stations than existing cellular networks to cover the same total geographic area which could lead to increased wireless infrastructure spending in the future.

 

In analog cellular networks, each base station is allocated a certain number of frequency channels, each of which can carry only one call at a time. Originally, cellular base stations in analog networks used single carrier radio frequency power amplifiers for each frequency channel allocated to the cell. With the use of multi-carrier radio frequency power amplifier technology, transmission signals can be amplified simultaneously through a single multi-carrier radio frequency power amplifier that allows for the simultaneous amplification of all channels within a base station. Multi-carrier radio frequency power amplifiers require significantly higher linearity than do single carrier designs, but do not require separate, high-maintenance, tunable cavity filters. By eliminating the need for cavity filters for each channel, multi-carrier radio frequency power amplifiers reduce overall deployment and maintenance costs associated with base stations. Many service providers still require additional capacity to serve the increased flow of transmissions through their networks. This has led many service providers to move from analog networks to digital networks.

 

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In digital networks, calls are segmented into time slots or codes and transmitted across the entire bandwidth of allocated spectrum, rather than in single channels of that spectrum. The calls are then reassembled when received at the base station or cellular phone. While using the entire bandwidth of allocated spectrum results in greater system capacity, there is a greater likelihood that even minimal background noise will result in interrupted or dropped calls. Accordingly, ultra-linear amplification is even more critical in digital networks than in their analog counterparts.

 

Products

 

Powerwave offers both single and multi-carrier radio frequency power amplifiers for use in cellular networks, including ultra-linear multi-carrier radio frequency power amplifiers for CDMA, cdma2000, TDMA and GSM digital cellular systems as well as analog systems utilizing AMPS and TACS protocols. We also offer both single and multi-carrier radio frequency power amplifiers for use in PCS networks that operate in the international DCS-1800 frequency (1800 MHz) and the United States PCS band at 1900 MHz and multi-carrier radio frequency power amplifiers for 3G UMTS networks operating at 2100 MHz. Typical system applications include CDMA, cdma 2000, W-CDMA, TDMA, and GSM protocols with output power ranging from 10 to 180 Watts (“W”).

 

Our ultra-linear multi-carrier radio frequency power amplifiers generally utilize feed-forward technology, and typically employ pre-distortion techniques. Our multi-carrier designs also utilize an actively switched output combiner (3 or 4 way), which allows any number of radio frequency power amplifiers to be “hot-swapped”, or interchanged, without a significant loss of power. This design also allows for true cold standby switching of a standby radio frequency power amplifier, thereby providing network operators with a backup redundancy solution for even greater reliability. These power amplifiers are typically designed to be installed in racks of three or four radio frequency power amplifiers. Smart combiner paralleling units allow for both higher power as well as system redundancy, which is the ability of the system to remain operational in the event of the failure of one or more of the paralleled radio frequency power amplifiers.

 

We offer various versions of our multi-carrier radio frequency power amplifiers providing from 10W to 180W of average power with maximum distortion of up to -65dBc or better. Up to four units can be combined in parallel utilizing our fully redundant smart combiner racks for various effective average power ratings. We also offer booster products which combine one or more multi-carrier amplifiers with filters and/or combine products in a single integrated package.

 

We also offer single carrier radio frequency power amplifiers for GSM, CDMA and TDMA operating systems. Products are available in a wide range of radio frequency output levels. These products are available in versions ranging from complete stand-alone units to highly integrated radio frequency power amplifiers for tower-top applications.

 

Our multi-carrier radio frequency power amplifiers range in price from approximately $1,500 to over $10,000 per radio frequency power amplifier, based upon the specification requirements. Our single carrier radio frequency power amplifiers range in price from approximately $500 to $3,000 per radio frequency power amplifier, depending upon product type and specifications. We also sell rack systems, cabinets and combiners for multiple radio frequency power amplifiers, ranging in price from approximately $2,000 to over $100,000, depending upon specifications.

 

Customers

 

We sell our products to customers worldwide, including a variety of wireless original equipment manufacturers, such as Ericsson, LGIC, Lucent, Motorola, Nokia, Nortel and Samsung. We also sell our products to operators of wireless networks, such as ALLTEL Corporation, AT&T Wireless, Cingular Wireless, Sprint PCS and Verizon Wireless.

 

For fiscal 2003, our largest customer, Nortel, accounted for approximately 57% of our net sales. Our next largest customer in fiscal 2003, Nokia, accounted for 10% or more of our net sales. The loss of any one of these customers, or a significant loss, reduction or rescheduling of orders from any of our customers, would have a material adverse effect on our business, results of operations and financial condition. See “Additional Factors That May Affect Our Future Results—We rely upon a few customers for the majority of our revenues…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

Marketing and Distribution, International Sales

 

We sell our products through a highly technical direct sales force and through independent sales representatives. Direct sales personnel are assigned to geographic territories and, in addition to sales responsibilities, manage networks of independent sales representatives. We utilize a network of independent sales representatives selected

 

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for their familiarity with our potential customers and their knowledge of the wireless infrastructure equipment market. Both our direct sales personnel and independent sales representatives generate product sales, provide product and customer service, and provide customer feedback for product development. In addition, our sales personnel and independent sales representatives receive support from our marketing, product support and customer service departments.

 

Our marketing efforts are focused on establishing and developing long-term relationships with potential customers. The initial sales cycle for certain of our products, particularly our base station radio frequency power amplifiers, are lengthy, typically ranging from six to eighteen months. Our customers typically conduct significant technical evaluations of our products before making purchase commitments. In addition, as is customary in the industry, sales are made through standard purchase orders that can be subject to cancellation, postponement or other types of delays. While certain customers provide us with estimated forecasts of their future requirements, they are not typically bound by such forecasts.

 

International sales (excluding North American sales) of our products amounted to approximately 46%, 33%, and 41% of net sales for the fiscal years ended December 28, 2003, December 29, 2002, December 30, 2001, respectively. Foreign sales of some of our products may be subject to national security and export regulations and may require us to obtain a permit or license. In recent years, we have not experienced any significant difficulties in obtaining required permits or licenses. International sales also subject us to risks related to political upheaval and economic downturns in foreign countries and regions, such as the economic downturn in the South Korean and Asian markets in 1998 and the Brazilian market during 1999. Since our foreign customers typically pay for our products with U.S. Dollars, a strengthening of the U.S. Dollar as compared to a foreign customer’s local currency would effectively increase the cost of our products for that customer, thereby making our products less attractive to such customers. See “Additional Factors That May Affect Our Future Results—Our future success is dependent upon our ability to compete globally…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

Service and Warranty

 

We offer warranties of various lengths which differ by customer and product type and typically cover defects in materials and workmanship. We, along with our contract manufacturers, perform warranty obligations and other maintenance services for our products at our facilities in Southern California and at our contract manufacturing locations in Asia. We also utilize our South Korean sales representative to provide service and support for the Korean market.

 

Product Development

 

We invest significant resources in the research and development of new methods to improve amplifier performance, including reduced noise and increased power in the radio frequency amplification process, as well as alternatives to feed-forward technology techniques. We also invest significant resources in the development of new amplifier products to support new transmission protocols, including EDGE and third generation protocols such as W-CDMA and cdma2000. Our development efforts also seek to reduce the cost and increase the manufacturing efficiency of both new and existing products. Our total research and development staff consisted of 193 people as of December 28, 2003. Expenditures for research and development amounted to approximately $38.9 million in 2003, $33.1 million in 2002, and $34.8 million in 2001. See “Additional Factors That May Affect Our Future Results—The wireless communications infrastructure equipment industry is extremely competitive…; and —If we are unable to hire and retain highly qualified technical and managerial personnel…” under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 

Competition

 

The wireless communications infrastructure equipment industry is extremely competitive and is characterized by rapid technological change, new product development, rapid product obsolescence, evolving industry standards and significant price erosion over the life of a product. Our products compete on the basis of the following key characteristics: performance, functionality, reliability, pricing, quality, designs that can be efficiently manufactured in large volumes, time-to-market delivery capabilities and compliance with industry standards. While we believe that we compete favorably with respect to the foregoing characteristics, there can be no assurance that we will be able to continue to do so.

 

Our current competitors include Andrew Corporation, Fujitsu Limited, Hitachi Kokusai Electric Inc., Japan Radio Co., Ltd., Mitsubishi Electric Corporation and REMEC, Inc. We also compete with a number of other foreign and privately held companies throughout the world, the subsidiaries of certain multinational corporations and, more

 

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importantly, the captive amplifier design and manufacturing operations within certain leading wireless infrastructure original equipment manufacturers such as Ericsson, Motorola, Nokia, Nortel and Samsung. Some competitors have significantly greater financial, technical, manufacturing, sales, marketing and other resources than Powerwave and have achieved greater name recognition for their existing products and technologies than we have. We cannot guarantee that we will be able to successfully increase our market penetration or our overall share of the radio frequency amplifier marketplace. Our results of operations could be adversely impacted if we are unable to effectively increase our share of the radio frequency amplifier marketplace.

 

Powerwave’s success depends in large part upon the rate at which wireless infrastructure original equipment manufacturers incorporate our products into their systems. We believe that a substantial portion of the present worldwide production of radio frequency power amplifiers is captive within the internal manufacturing operations of a small number of leading wireless infrastructure manufacturers such as Ericsson, Motorola, Nokia and Samsung. In addition, most large wireless infrastructure original equipment manufacturers maintain internal amplifier design capabilities that may compete directly with our products and our own designs. Many of our customers internally design and/or manufacture their own radio frequency power amplifiers rather than purchase them from third-party vendors such as Powerwave. Many of our customers also continuously evaluate whether to manufacture their own radio frequency power amplifiers or whether to utilize contract manufacturers to produce their own internal designs. Certain of our customers regularly produce or design radio frequency power amplifiers in an attempt to replace products sold by us. We believe that this practice will continue. In the event that a customer manufactures or designs their own radio frequency power amplifiers, such customer could reduce or eliminate their purchase of our products, which would result in reduced revenues and would adversely impact our results of operations and liquidity. Wireless infrastructure equipment manufacturers with internal manufacturing capabilities, including many of our customers, could also sell radio frequency power amplifiers externally to other manufacturers, thereby competing directly with us. If, for any reason, our customers decide to produce their radio frequency power amplifiers internally, increase the percentage of their internal production, require us to participate in joint venture manufacturing with them or compete directly against us, our revenues would decrease which would adversely impact our results of operations.

 

We have experienced significant price competition and we expect price competition in the sale of radio frequency power amplifiers to increase. No assurance can be given that our competitors will not develop new technologies or enhancements to existing products or introduce new products that will offer superior price or performance features. We expect our competitors to offer new and existing products at prices necessary to gain or retain market share. Certain of our competitors have substantial financial resources which may enable them to withstand sustained price competition or a market downturn better than us. There can be no assurance that we will be able to compete successfully in the pricing of our products, or otherwise, in the future.

 

Backlog

 

Our six-month backlog of orders was approximately $40.5 million on December 28, 2003 compared to approximately $46.4 million on December 29, 2002. The reduction in our backlog is primarily due to the industry-wide reduction in wireless infrastructure spending during 2003. We include in our reported backlog only the accepted product purchase orders with respect to which a delivery schedule has been specified for product shipment within six months.

 

Product orders in our backlog are frequently subject to changes in delivery schedules or to cancellation at the option of the purchaser without significant penalty. While we regularly review our backlog of orders to ensure that it adequately reflects product orders expected to be shipped within a six-month period, we cannot make any guarantee that such orders will actually be shipped or that such orders will not be delayed or cancelled in the future. We make regular adjustments to our backlog as customer delivery schedules change and in response to changes in our production schedule. Accordingly, we stress that backlog as of any particular date should not be considered a reliable indicator of sales for any future period and our revenues in any given period may depend substantially on orders placed in that period.

 

Manufacturing and Suppliers

 

During fiscal 2003, we outsourced the majority of our manufacturing activities to third party manufacturers located primarily in Asia in order to reduce our operating cost structure. Our manufacturing process involves the assembly of numerous individual components and precise fine-tuning by production technicians. The parts and materials used by us and our contract manufacturers consist primarily of printed circuit boards, specialized subassemblies, fabricated housings, relays and small electric circuit components, such as integrated circuits, semiconductors, resistors and capacitors.

 

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As a result of outsourcing the majority of our production to contract manufacturers, the cost, quality, performance and availability of our offshore contract manufacturing operations are, and will continue to be, essential to the successful production and sale of our products. Any delays in the ramp-up of our production lines at contract manufacturers, or any delays in the qualification by our customers of the contract manufacturer facilities and the products produced there, could cause us to miss customer agreed product delivery dates. Similarly, the inability of our contract manufacturers to meet production schedules or produce products in accordance with the quality and performance standards established by us or our customers could also cause us to miss customer agreed product delivery dates. Any failure to meet customer agreed delivery dates could result in lost revenues due to customer cancellations, potential financial penalties payable by us to our customers and additional costs to expedite products or production schedules.

 

Our manufacturing, production and design operations are ISO 9001 and TL-9000 certified. ISO refers to the quality model developed by the International Organization for Standardization. TL refers to the set of quality system requirements that are specific to the telecommunications industry. Numerous customers and potential customers throughout the world, particularly in Europe, require that their suppliers be ISO certified. In addition, many customers require that their suppliers purchase components only from subcontractors that are ISO certified. Powerwave requires that all of its contract manufacturers maintain ISO and/or TL certifications.

 

A number of the parts used in our products are available from only one or a limited number of outside suppliers due to unique component designs as well as certain quality and performance requirements. To take advantage of volume pricing discounts, we, along with our contract manufacturers, purchase certain customized components from single or limited sources. Powerwave has experienced, and expects to continue to experience, shortages of single-source and limited-source components. Shortages have compelled us to adjust our product designs and production schedules and have caused us to miss customer requested delivery dates. If single-source or limited-source components become unavailable in sufficient quantities in the desired time periods, are discontinued or are available only on unsatisfactory terms, we would be required to purchase comparable components from other sources and “retune” our products to function with the replacement components, or may be required to redesign our products to use other components, either of which could delay production and delivery of our products. If production and delivery of our products are delayed such that they do not meet the agreed upon delivery dates of our customers, such delays could result in lost revenues due to customer cancellations, as well as potential financial penalties payable to our customers. Any such loss of revenue or financial penalties would have a material adverse effect on our results of operations.

 

Our reliance on certain single-source and limited-source components exposes us to quality control issues if these suppliers experience a failure in their production process or otherwise fail to meet our quality requirements. A failure in single-source or limited-source components or products could force us to repair or replace a product utilizing replacement components. If we cannot obtain comparable replacements or effectively retune or redesign our products, we could lose customer orders or incur additional costs, which could have a material adverse effect on our gross margins and results of operations.

 

We believe that the production facilities that we utilize, which are primarily owned by our contract manufacturers, are in good condition and well maintained and are not currently in need of any major investments.

 

Intellectual Property

 

We rely upon trade secrets and patents to protect our intellectual property. We execute confidentiality and non-disclosure agreements with our employees and suppliers and limit access to, and distribution of, our proprietary information. We have an on-going program to identify and file applications for both U.S. and international patents for various aspects of our technology. We have been granted a total of 28 U.S. patents and 14 foreign patents, and we have filed applications for over 25 additional U.S. patents and over 50 additional foreign patents. All of these efforts, along with the knowledge and experience of our management and technical personnel, strengthen our ability to market our existing products and to develop new products. The departure of any of our management and technical personnel, the breach of their confidentiality and non-disclosure obligations to us, or the failure to achieve our intellectual property objectives may have a material adverse effect on our business, financial condition and results of operations.

 

We believe that our success depends upon the knowledge and experience of our management and technical personnel, our ability to market our existing products and our ability to develop new products. We do not have non-compete agreements with our employees who are employed on an “at-will” basis. Therefore, employees have left and may continue to leave us and go to work for competitors. While we believe that we have adequately protected our proprietary technology and that we have taken all legal measures to protect it, we will continue to pursue all reasonable means available to protect it and to prohibit the unauthorized use of our proprietary technology. In spite of our efforts, the use of our processes by a competitor could have a material adverse effect on our business, financial condition and results of operations.

 

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Our ability to compete successfully and achieve future revenue growth will depend, in part, on our ability to protect our proprietary technology and operate without infringing upon the rights of others. We may not be able to successfully protect our intellectual property, or our intellectual property or proprietary technology may otherwise become known or be independently developed by competitors. In addition, the laws of certain countries in which our products are or may be sold may not protect our products and intellectual property rights to the same extent as the laws of the United States.

 

The inability to protect our intellectual property and proprietary technology could have a material adverse effect on our business, financial condition and results of operations. As the number of patents, copyrights and other intellectual property rights in our industry increases, and as the coverage of these rights and the functionality of the products in the market further overlap, we believe that we, along with other companies in our industry, may face more frequent infringement claims. Such litigation or claims of infringement could result in substantial costs and diversion of resources and could have a material adverse effect on our business, results of operations and financial condition. A third party claiming infringement may also be able to obtain an injunction or other equitable relief, which could effectively block our ability or our customers’ ability to distribute, sell or import allegedly infringing products. If it appears necessary or desirable, we may seek licenses from third parties covering intellectual property that we are allegedly infringing. No assurance can be given, however, that any such licenses could be obtained on terms acceptable to us, if at all. The failure to obtain the necessary licenses or other rights could have a material adverse effect on our business, financial condition and results of operations.

 

Employees

 

As of December 28, 2003, Powerwave had 448 full and part-time employees, including 118 in manufacturing, 38 in quality, 193 in research and development, 32 in sales and marketing and 67 in general and administration. None of our employees are represented by a union. We believe that our employee relations are good.

 

Contract Personnel

 

Powerwave also utilizes contract personnel hired from third party agencies. As of December 28, 2003, we were utilizing approximately 34 contract personnel, primarily in our manufacturing operations.

 

ITEM 2. PROPERTIES

 

We own our Southern California headquarters facility which is located in Santa Ana, California. This facility has approximately 360,000 square feet, of which 275,000 are available to us. The remaining 85,000 square feet is being sublet to an unrelated third party. We also lease an additional 115,000 square foot warehouse facility in Santa Ana, California. The lease on this warehouse facility has an expiration date of March 2007.

 

We also own our research and development facility located in New York, which is approximately 85,000 square feet. This facility is currently held for sale. We lease approximately 32,000 square feet in El Dorado Hills, California under two leases, expiring in January 2005 and August 2007, for our Northern California research and development staff. Our European research and development staff occupy approximately 8,100 square feet in Bristol, United Kingdom under three leases expiring in October 2006, October 2009 and September 2010. We also lease five office suites for our regional sales and support staff. These leases cover approximately 7,200 square feet and expire from 2004 through 2006.

 

We believe that our existing facilities provide adequate space for our operations.

 

ITEM 3. LEGAL PROCEEDINGS

 

We are subject to various legal proceedings and threatened legal proceedings from time to time as part of our business. We are not currently party to any legal proceedings nor aware of any threatened legal proceedings, the adverse outcome of which, individually or in the aggregate, we believe would have a material adverse effect on our business, financial condition and results of operations. However, any potential litigation, regardless of its merits, could result in substantial costs to us and divert management’s attention from our operations. Such diversions could have an adverse impact on our business, results of operations and financial condition.

 

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ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

No matters were submitted to a vote of security holders during the fourth quarter of 2003.

 

PART II

 

ITEM 5. MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS

 

Market Information

 

Powerwave’s Common Stock is quoted on the Nasdaq National Market System under the symbol PWAV. Set forth below are the high and low sales prices as reported by Nasdaq for Powerwave’s Common Stock for the periods indicated.

 

     High

   Low

Fiscal Year 2003

             

First Quarter Ended March 30, 2003

   $ 6.10    $ 3.05

Second Quarter Ended June 29, 2003

   $ 7.64    $ 3.11

Third Quarter Ended September 28, 2003

   $ 10.96    $ 5.15

Fourth Quarter Ended December 28, 2003

   $ 7.96    $ 6.04

Fiscal Year 2002

             

First Quarter Ended March 31, 2002

   $ 20.10    $ 12.87

Second Quarter Ended June 30, 2002

   $ 15.17    $ 7.05

Third Quarter Ended September 29, 2002

   $ 8.32    $ 3.48

Fourth Quarter Ended December 29, 2002

   $ 7.24    $ 2.75

 

Holders

 

There were approximately 120 stockholders of record as of February 4, 2004. We believe there are approximately 25,000 stockholders of Powerwave’s Common Stock held in street name.

 

Dividends

 

We have not paid any dividends to date and do not anticipate paying any dividends on our Common Stock in the foreseeable future. We anticipate that all future earnings will be retained to finance future growth.

 

Recent Sales of Unregistered Securities

 

On July 18, 2003, we completed a private placement of a total of $130.0 million aggregate principal amount of 1.25% convertible subordinated notes due July 2008. The notes were sold to the initial purchaser, Deutsche Bank Securities, Inc., under the exemption from registration provided in Rule 144A of the Securities Act of 1933. Deutsche Bank Securities, Inc. purchased the notes for 97% of the aggregate principal amount or $126.1 million. Concurrently with the sale of the notes we repurchased an aggregate amount of $25.0 million of our Common Stock (3,144,654 shares). We received net proceeds of $100.9 million after the deduction of debt issuance costs and the repurchase of our Common Stock. The notes are convertible into common shares of Powerwave at a conversion price of $10.49 per share. This represents a conversion rate of approximately 95.3289 shares of common stock per $1,000 principal amount of notes.

 

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ITEM 6. SELECTED FINANCIAL DATA

 

The following selected consolidated financial data has been derived from Powerwave’s audited consolidated financial statements. The financial data as of and for the fiscal years ended December 28, 2003, December 29, 2002, and December 30, 2001 are included herein. The information set forth below is not necessarily indicative of the expectations of results for future operations and should be read in conjunction with the consolidated financial statements and notes thereto appearing elsewhere in this Annual Report on Form 10-K.

 

    

Fiscal Years Ended

(in thousands, except per share data)


     December 28,
2003


    December 29,
2002


   December 30,
2001


    December 31,
2000


  

January 2,

2000


Consolidated Statements of Operations Data:

                                    

Net sales

   $ 239,069     $ 384,889    $ 300,293     $ 447,422    $ 292,547

Operating income (loss)

   $ (55,824 )   $ 3,910    $ (37,615 )   $ 64,717    $ 28,725

Net income (loss)

   $ (32,859 )   $ 4,111    $ (20,512 )   $ 45,653    $ 20,265

Basic earnings (loss) per share

   $ (0.51 )   $ 0.06    $ (.33 )   $ 0.75    $ 0.34

Diluted earnings (loss) per share

   $ (0.51 )   $ 0.06    $ (.33 )   $ 0.71    $ 0.33

Basic weighted average common shares

     64,667       65,485      64,197       61,953      58,480

Diluted weighted average common shares

     64,667       66,230      64,197       65,313      60,671

Consolidated Balance Sheet Data:

                                    

Cash and cash equivalents

   $ 260,528     $ 162,529    $ 123,171     $ 128,733    $ 76,671

Working capital

   $ 280,245     $ 218,504    $ 186,255     $ 196,733    $ 118,566

Total assets

   $ 466,257