Back to GetFilings.com



 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C.   20549

 


 

FORM 10-K

 


 

Annual Report Pursuant to
Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the Fiscal Year Ended December 31, 2004

 

Commission File Number 1-12054

 


 

WASHINGTON GROUP INTERNATIONAL, INC.

 

720 PARK BOULEVARD, BOISE, IDAHO  83712

 

A Delaware Corporation
IRS Employer Identification No. 33-0565601
208 / 386-5000

 

SECURITIES REGISTERED PURSUANT TO SECTION 12(b) and
SECTION 12(g) OF THE ACT

 

Securities registered pursuant to Section 12(b) of the Exchange Act:  None

 

Securities registered pursuant to Section 12(g) of the Exchange Act:

 

Title of class

 

Title of class

Common Stock, $.01 par value per share

 

Preferred Stock Purchase Rights

 

COMPLIANCE WITH REPORTING REQUIREMENTS

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days.   ý   Yes  o  No

 

Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Section 12, 13, or 15(d) of the Exchange Act subsequent to the distribution of securities under a plan confirmed by a court.   ý   Yes    o  No

 

DISCLOSURE PURSUANT TO ITEM 405 OF REGULATION S-K

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  ý

 

Indicate by check mark whether the registrant is an accelerated filer. ý   Yes    o No

 

AGGREGATE MARKET VALUE OF COMMON STOCK HELD BY NON-AFFILIATES

At February 18, 2005, the aggregate market value of the registrant’s common stock held by non-affiliates of the registrant, based on the closing price on February 18, 2005, as reported on the NASDAQ National Market®, was approximately $1,096,864,765. At July 2, 2004 (the last business day of the registrant’s most recently completed second fiscal quarter), the aggregate market value of the registrant’s common stock held by nonaffiliates of the registrant, based on the closing price on July 2, 2004, as reported by the NASDAQ National Market®, was approximately $892,572,095.

 

The number of shares of common stock outstanding as of February 18, 2005 was 25,595,718.

 

DOCUMENTS INCORPORATED BY REFERENCE

Portions of the registrant’s definitive proxy statement for its annual meeting of stockholders to be held on May 19, 2005, which is expected to be filed with the Securities and Exchange Commission not later than April 19, 2005, are incorporated by reference into Part III of this report on Form 10-K. In the event such proxy statement is not filed by April 19, 2005, the required information will be filed as an amendment to this report on Form 10-K no later than that date.

 

 



 

WASHINGTON GROUP INTERNATIONAL, INC.

 

Form 10-K

Annual Report

For the Fiscal Year Ended December 31, 2004

 

TABLE OF CONTENTS

 

 

Note Regarding Forward-Looking Information

 

 

 

 

 

PART I

 

 

 

 

Item 1.

Business

 

Item 2.

Properties

 

Item 3.

Legal Proceedings

 

Item 4.

Submission of Matters to a Vote of Security Holders

 

 

 

 

 

PART II

 

 

 

 

Item 5.

Market for the Registrant’s Common Equity, Related Stockholder Matters And Issuer Purchases of Equity Securities

 

Item 6.

Selected Financial Data

 

Item 7.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Item 7A.

Quantitative and Qualitative Disclosure About Market Risk

 

Item 8.

Financial Statements and Supplementary Data

 

Item 9.

Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

 

Item 9A.

Controls and Procedures

 

Item 9B.

Other Information

 

 

 

 

 

PART III

 

 

 

 

Item 10.

Directors and Executive Officers of the Registrant

 

Item 11.

Executive Compensation

 

Item 12.

Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters

 

Item 13.

Certain Relationships and Related Transactions

 

Item 14.

Principal Accountant Fees and Services

 

 

 

 

 

PART IV

 

 

 

 

Item 15.

Exhibits and Financial Statement Schedule

 

 

 

 

 

SIGNATURES

 

 



 

NOTE REGARDING FORWARD-LOOKING INFORMATION

 

This report contains forward-looking statements. You can identify forward-looking statements by the use of terminology such as “may,” “will,” “anticipate,” “believe,” “estimate,” “expect,” “future,” “intend,” “plan,” “could,” “should,” “potential” or “continue,” or the negative or other variations thereof, as well as other statements regarding matters that are not historical fact. These forward-looking statements include, among others, statements concerning:

 

                  Our business strategy and competitive advantages

 

                  Our expectations as to potential revenues from designated markets or customers

 

                  Our expectations as to operating results, cash flows, return on invested capital and net income

 

                  Our expectations as to new work and backlog

 

                  The markets for our services and products

 

                  Our anticipated contractual obligations, capital expenditures and funding requirements

 

Forward-looking statements are only predictions. The forward-looking statements in this report are subject to risks and uncertainties, including, among others, the risks and uncertainties identified in this report and other operational, business, industry, market, legal and regulatory developments, which could cause actual events or results to differ materially from those expressed or implied by the forward-looking statements. Important factors that could prevent us from achieving the expectations expressed include, but are not limited to, our failure to:

 

                  Manage and avoid delays or cost overruns on existing and future contracts

 

                  Maintain relationships with key customers, partners and suppliers

 

                  Successfully bid for, and enter into, new contracts on satisfactory terms

 

                  Successfully manage and negotiate change orders and claims with respect to existing and future contracts

 

                  Manage and maintain our operations and financial performance and the operations and financial performance of our current and future operating subsidiaries and joint ventures

 

                  Respond effectively to regulatory, legislative and judicial developments, including any legal or regulatory proceedings, affecting our existing contracts, including contracts concerning environmental remediation and restoration

 

                  Obtain and maintain any required governmental authorizations, franchises and permits, all in a timely manner, at reasonable costs and on satisfactory terms and conditions

 

                  Satisfy the restrictive covenants imposed by our revolving credit facility and surety arrangements

 

                  Maintain access to sufficient working capital through our existing revolving credit facility or otherwise

 

                  Maintain access to sufficient bonding capacity

 

I-1



 

 

Some other factors that may affect our businesses, financial position or results of operations include:

 

                  Accidents and conditions, including industrial accidents, labor disputes, geological conditions, environmental hazards, weather and other natural phenomena

 

                  Special risks of international operations, including uncertain political and economic environments, acts of terrorism or war, potential incompatibilities with foreign joint venture partners, foreign currency fluctuations and controls, civil disturbances and labor issues

 

                  Special risks of contracts with the government, including the failure of applicable governing authorities to take necessary actions to secure or maintain funding for particular projects with us, the unilateral termination of contracts by the government and reimbursement obligations to the government for funds previously received

 

                  The outcome of legal proceedings

 

                  Maintenance of government-compliant cost systems

 

                  The economic well-being of our private and public customer base and its ability and intentions to invest capital in engineering and construction activities

 

PART I

 

ITEM 1.  BUSINESS

 

Unless otherwise indicated, the terms “we,” “us” and “our” refer to Washington Group International, Inc. (“Washington Group International”) and its consolidated subsidiaries; references to 2004 are references to our fiscal year ended December 31, 2004; references to 2003 are references to our fiscal year ended January 2, 2004; and references to 2002 are references to our one month ended February 1, 2002 combined with our eleven months ended January 3, 2003.

 

Our common stock currently trades on the NASDAQ National Market® under the ticker symbol “WGII.” We also have outstanding three tranches of warrants to purchase shares of our common stock which trade in the over-the-counter market on the OTC Bulletin Board®. All of the warrants expire on January 25, 2006. The Tranche A warrants, which have an exercise price of $28.50 per share, trade under the ticker symbol WGIIW.OB; the Tranche B warrants, which have an exercise price of $31.74, trade under the ticker symbol WGIIZ.OB; and the Tranche C warrants, which have an exercise price of $33.51 per share, trade under the ticker symbol WGIIL.OB.

 

We file annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and other information with the Securities and Exchange Commission (the “SEC”). The public can obtain copies of these materials by visiting the SEC’s Public Reference Room at 450 Fifth Street, NW, Washington DC 20549, or by calling the SEC at 1-800-SEC-0330, or by accessing the SEC’s website at http://www.sec.gov. In addition, as soon as reasonably practicable after such materials are filed with or furnished to the SEC, we make copies available to the public free of charge on or through our website at http://www.wgint.com. The information on our website is not incorporated into, and is not part of, this report.

 

We have adopted a Code of Business Conduct and Ethics (the “Code”) which requires all employees, officers and directors of Washington Group International, Inc. to act, at all times and places, as law-abiding, responsible, and responsive citizens. The Code is published on our website at http://www.wgint.com under Company Information: Investor Relations, Company Overview. A copy of the Code is available by contacting us through our website under Investor Relations, or by writing to the Investor Relations Department at the corporate headquarters.

 

I-2



 

Our principal executive offices are located at 720 Park Boulevard, Boise, Idaho 83712. Our telephone number is (208) 386-5000.

 

GENERAL

 

We are an international provider of a broad range of design, engineering, construction, construction management, facilities and operations management, environmental remediation and mining services. We offer our various services separately or as part of an integrated package throughout the life cycle of a customer’s project.

 

                  In providing engineering and design services, we participate in the conceptualization and planning stages of projects that are part of our customers’ overall capital programs. We develop the physical designs and determine the technical specifications. We also devise project configurations to maximize both construction and operating efficiency.

 

                  As a contractor, we are responsible for the construction and completion of each contract in accordance with its specifications and contracting terms (primarily schedule and total cost). In this capacity, we often manage the procurement of materials, subcontractors and craft labor. Depending on the project, we may function as the primary contractor or as a subcontractor to another firm.

 

                  On some projects, we function as a construction manager, engaged by the customer to oversee other contractors’ compliance with design specifications and contracting terms.

 

                  Under operations and maintenance contracts, we provide staffing, technical support, repair, renovation, predictive and preventive services to customer facilities globally. We also offer other facility services, such as general building maintenance and asset management. In addition, we provide inventory and product logistics for manufacturing plants, information technology support, equipment servicing and tooling changeover.

 

On some projects, particularly those of significant size and requiring specialized technology or know-how, we partner with other firms, both to increase our opportunity to win the contract and to manage development and execution risk. Partners may include, among others, specialized process engineering firms, engineers, constructors, operations contractors or equipment manufacturers. These partnerships may be structured as joint ventures or consortia, with each participating firm having an economic interest relative to the scope of its work.

 

We enter into four basic types of contracts with our customers:

 

                  Under a “fixed-price” contract, we provide the customer a total project for an agreed-upon price, subject to project circumstances and changes in scope. We commonly refer to fixed-price contracts under which the total project cost is determined up front as “lump-sum” contracts. Large design-build infrastructure projects are typically awarded on a lump-sum basis.

 

                  Under a “fixed-unit-price” contract, the customer pays us for materials, labor, overhead, equipment rentals or other costs at fixed rates as each unit of work is performed. Highway infrastructure and mining projects are typically awarded on a fixed-unit-price basis.

 

                  Under a “target-price” contract, we provide the customer with a total project at a target price agreed upon by the customer, subject to project circumstances and changes in scope. Should costs exceed the target within the agreed-upon scope, we will generally absorb a portion of those costs to the extent of our expected fee or profit; however, the customer reimburses us for the costs that we incur if costs continue to escalate beyond our expected fee. An additional fee may be earned if costs are below the target.

 

I-3



 

                  Under a “cost-type” contract, a customer reimburses us for the costs that we incur (primarily materials, labor, overhead and subcontractor services), plus a predetermined fee. The fee portion of the contract may be a percentage of the costs incurred and/or may be based on the achievement of specific performance incentives or milestones. The fee portion may also be subject to a maximum. Engineering, construction management and environmental and hazardous substance remediation contracts, including most of our work for U.S. government customers, are typically awarded pursuant to a cost-type contract.

 

Both anticipated income and economic risk are greater under fixed-price and fixed-unit-price contracts than under target-price and cost-type contracts. We follow strict guidelines in bidding for and entering into all four types of contracts.

 

Some fixed-price contracts require the contractor to provide a surety bond to its customer. This general industry practice provides indemnification to the customer if the contractor fails to perform its obligations. Surety companies consider factors such as capitalization, available working capital, past performance and management expertise to determine the amount of bonds they are willing to issue to a particular engineering and construction firm.

 

BACKGROUND

 

We were originally incorporated in Delaware on April 28, 1993 under the name Kasler Holding Company. In April 1996, we changed our name to Washington Construction Group, Inc. On September 11, 1996, we purchased Morrison Knudsen Corporation, which we refer to in this report as “Old MK,” and changed our name to Morrison Knudsen Corporation. Our purchase of Old MK was structured as a merger with and into us and was an integral part of the reorganization of Old MK under a plan of reorganization that Old MK filed in the U.S. Bankruptcy Court for the District of Delaware. We have no remaining obligations under that plan of reorganization.

 

On March 22, 1999, we and BNFL Nuclear Services, Inc. (“BNFL”) acquired the government and environmental services businesses of CBS Corporation (now Viacom, Inc.). In this report, we refer to these businesses as the “Westinghouse Businesses.” The Westinghouse Businesses currently make up a significant part of our Energy & Environment business unit and a small part of our Defense business unit. See Note 17 “Agreement to acquire BNFL’s Interest in the Westinghouse Businesses,” of the Notes to Consolidated Financial Statements in Item 8 of this report, for a discussion regarding our August 24, 2004 agreement to acquire BNFL’s 40% interest in the Westinghouse Businesses.

 

On July 7, 2000, we purchased from Raytheon Company and Raytheon Engineers & Constructors International, Inc. (“RECI” and, collectively with Raytheon Company, the “Sellers”), the capital stock of the subsidiaries of RECI and specified other assets of RECI and assumed specified liabilities of RECI. The businesses that we purchased, which we refer to in this report as “RE&C,” provide engineering, design, procurement, construction, operation, maintenance and other services on a global basis. Following the acquisition, on September 15, 2000, we changed our name to Washington Group International, Inc.

 

On May 14, 2001, due to near-term liquidity problems resulting from our acquisition of RE&C, we filed for protection under Chapter 11 of the U.S. Bankruptcy Code. On December 21, 2001, the bankruptcy court entered an order confirming the Second Amended Joint Plan of Reorganization of Washington Group International, Inc., et al., as modified (the “Plan of Reorganization”). The Plan of Reorganization became effective and we emerged from bankruptcy protection on January 25, 2002. For a discussion of the RE&C acquisition and the resulting bankruptcy, see Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

The U.S. Bankruptcy Court for the District of Nevada retains jurisdiction to interpret the Plan of Reorganization and to resolve outstanding claims and third party disputes relating thereto. A reorganization plan committee (the “Reorganization Plan Committee”) was established by the bankruptcy court to evaluate claims of unsecured creditors, prosecute any disputed unsecured claims, determine each unsecured creditor’s distribution under the Plan of Reorganization, and generally monitor implementation of the Plan of Reorganization.

 

I-4



 

We are responsible for all fees and expenses incurred in connection with the administration of the Plan of Reorganization, including fees and expenses of the Reorganization Plan Committee, the United States Trustee appointed by the bankruptcy court, and their and our counsel.

 

BUSINESS UNITS

 

We operate our business through six business units, each of which comprises a separate reportable business segment: Power, Infrastructure, Mining, Industrial/Process, Defense and Energy & Environment.

 

Power

 

Our Power business unit specializes in engineering, design, construction, modification, and maintenance of power generating facilities and the systems that transmit and distribute their electricity.  Customers include regulated and deregulated utilities, industrial co-generators, independent power producers, original equipment manufacturers (OEMs), and governments. These customers generate power in a wide variety of methods, including coal-, oil- and gas-fired power plants, combustion turbine in both simple cycle and combined cycle configurations, and nuclear power, hydroelectric, and waste-to-energy. We provide our services to customers in the United States and around the world on target-price, fixed-price and cost-type bases, and the work we have pursued recently has reflected an array of commercial arrangements. (See “Business — General” above for a description of types of contracts and corresponding risks.) The Power business unit provides a range of services that includes:

 

Basic Services

                  General planning

                  Siting and licensing

                  Environmental permitting

                  Engineering and construction, startup

                  Expansion, retrofit, and modification

                  Operations and maintenance

                  Decontamination and decommissioning

 

Basic Markets

                  New generation

                  Combustion turbine (natural gas, oil)

                  Coal

                  Other: waste-to-energy, wind, biomass, geothermal

                  Modifications and maintenance

                  Fossil:  clean air retrofits

                  Repowering

                  Nuclear:  major component replacement

                  Engineering services

                  Fossil and nuclear

                  Transmission, distribution, substations

 

In 2002, the market for new power plants in the United States suffered a severe downturn as regional reserves grew to excessive levels and the economy slumped. We expect that it may take four to six years for these reserve margins to dissipate before a need for additional capacity will stimulate a new wave of power development, although some new generation will be commissioned in specific pockets of need. In the interim, the power industry anticipated that the passage of pending federal legislation in the forms of the Federal Energy Bill and one of the contenders for Clean Air Act regulation would revitalize the market. Though these bills may yet pass, their timing is uncertain and their market impacts may not be felt for some time to come, if at all.

 

I-5



 

Consequently, the Power business unit embarked on a strategy to maintain our presence in all of our principal markets while minimizing our exposure to long-term capital risk. In new power generation, we are limiting the opportunities we pursue to those we determine pose an acceptable level of risk, particularly with established customers. The mix of traditional Power business unit customers and the customers of our other business units with power needs has led to awards for new power plants in Siberia (conversion of plutonium reactor to coal-fired plant) and Iraq (over 700 megawatts (“MW”) in new plants and refurbishments as part of the reconstruction effort). An ongoing engineering, procurement and construction (“EPC”) contract for a 550 MW combined cycle is nearly complete, and plant startup and turnover will be accomplished during 2005. Most recently, in the third quarter of 2004, we were awarded a $153 million EPC contract for a new combined cycle plant in Puerto Rico.

 

Despite the lack of new federal Clean Air legislation, the power market is being propelled by consent decrees, independent state legislation, and the promised enforcement of New Source Review Standards by the Environmental Protection Agency. A substantial number of large system retrofits to control sulfur oxides and nitrous oxides have been announced or are under consideration, and we have secured awards in all phases of implementing these retrofits. During third quarter of 2004, we were awarded a $180 million contract for engineering/design, balance of plant procurement, construction, and start-up of two wet flue gas desulphurization systems and one selective catalytic reduction system at a Wisconsin fossil fuel power generation facility.

 

The abundance of power supply in the United States, combined with the manifestation of electricity as a commodity, has forced most power suppliers to compete for the sale of kilowatts and improve the efficiency of existing resources. Many nuclear plant owners are seeking extensions of existing licenses rather than decommissioning units with up to 40 years of service. Among the most common life-extension strategies is the replacement of steam generators and reactor vessel heads. Through a 50%-owned joint venture with Framatome-ANP, Inc., we specialize in these replacements and have established ourselves as a leading competitor in the United States for this market. A notable achievement in 2004 was the successful completion of three concurrent nuclear plant outage projects in Florida, South Carolina, and Minnesota. Three additional major outages are scheduled for 2005 at nuclear plants in Florida, Missouri, and Arkansas.

 

The competitive nature of the power generation industry is developing a trend toward stronger ties between customers seeking engineering solutions to improve output and contractors assuming the responsibility of in-house specialists. We have secured several alliance-type relationships at various levels of maturity, including a pacesetting program that has established a full services contract for a total generation system that exceeds 11,000 MWs, and outsourcing agreements with two utilities in which we are providing engineering services as needed at a total of more than 90 generating facilities.

 

The impetus for efficient and clean power generation extends globally.  Most visible in the international arena today is our ongoing work for the reconstruction of Iraq’s power infrastructure, where we have designed and built new generation and we are rehabilitating existing generation and transmission and distribution systems. Over $310 million was authorized and funded for these projects during 2004.  Work on these projects began in 2004 and will continue through 2005.

 

Infrastructure

 

Our Infrastructure business unit provides a full range of infrastructure services to clients globally, including project development, design-build-operate-maintain, consulting, engineering, design, project management, construction management, construction, and operations and maintenance. The business unit generally performs as a general contractor or as a joint venture partner with other contractors on domestic and international projects. Typically, consulting, engineering, design, project management, construction management and operations and maintenance type contracts are performed on a cost-type basis, while design-build and construction contracts are performed on a fixed-price basis.

 

I-6



 

Infrastructure serves both private and public sector customers across four major markets:

 

                  Rail and transit: Design, construction, operation and maintenance of light rail, subways, commuter/inter-city railroads, railroads, freight transport, people movers, bus rapid transit, electrification and multimodal facilities. Our current significant projects in this market include:

                  Hudson-Bergen Light Rail Transit System: We are operating under a contract with a value exceeding $500 million to design, build, operate and maintain the Hudson-Bergen Light Rail Transit System in New Jersey. The design-build phase is scheduled to be completed in 2005, and the operations and maintenance in 2015.

                  Metro Gold Line:  A $600.4 million design/build contract for a six-mile-long extension to the Metro Gold Line light rail system in Los Angeles. The contract was awarded by the Los Angeles Metropolitan Transportation Authority (MTA) to a joint venture led by us.

 

                  Highways and bridges: Design and construction of interstates/freeways, arterial highways/streets, interchanges, bridges, tunnels and intelligent transportation systems. The Infrastructure business unit has made the strategic decision to no longer participate in the public agency highway “construction only” market sector.  The contract and change order administration practices of the client agencies, together with an increase in the number of smaller local bidders has lowered available margins to unacceptable levels. Our significant projects in this market include:

                  SR-125: A joint venture led by us to design and build the 10-mile privately-funded toll road section of the public-private State Route 125 South Expressway project in San Diego, California, under a $270 million contract and a 3.5-mile publicly-funded segment of State Route 125 under a $90 million design-build contract.

                  I-215 Southern Beltway: An $82.2 million contract with the Nevada Department of Transportation to construct an interchange and six-lane connector near Las Vegas.

                  Riverside Interchange: A joint venture led by us to perform a $186 million expansion and upgrade of a 7.8 mile section of 1-215 and connecting highways for the California Department of Transportation in Riverside, California.

 

We recognized losses on all three of these projects during 2004.  See “Management’s Discussion and Analysis of Financial Condition and Results of Operations – 2004 Compared to 2003 – Infrastructure,” in item 7 of this report.

 

                  Water resource and hydropower: Design and construction of hydroelectric power, water supply, flood control, locks and dams, irrigation and drainage, hydraulic structures and environmental and safety analysis. A significant project in this market includes:

                  Olmsted Dam: A $564 million cost-reimbursable-plus-award-fee joint venture for the construction of a 2,700-foot concrete dam across the lower Ohio River awarded in January 2004.

 

                  Airports: Design, construction, development and operation of airport, airside and landside infrastructure, security and environmental services. A current project in this market is:

                  Addison Airport: As part of a joint venture, we manage and operate Addison Airport near Dallas, Texas.

 

The Infrastructure business unit is also leading our effort on two contracts with the U.S. Army Corps of Engineers (the “USACOE”) to provide a variety of design, engineering and construction services to the Transatlantic Programs Center of the USACOE throughout Central Asia, North Africa and the Middle East. The contracts are indefinite delivery/indefinite quantity (“ID/IQ”) contracts that do not identify a specific quantity of services, but do set ceilings on the total amount of work that can be awarded to a company during the life of the contract. To date, we have been awarded ID/IQ contracts providing for potential task order awards up to $3.1 billion, including a $500 million ID/IQ contract for power projects. Under the ID/IQ contracts, we bid for specific assignments to support the USACOE in Iraq and 24 other countries. Through December 31, 2004,

 

I-7



 

we have been awarded task orders amounting to $899.7 million of which $615.4 million of work has been completed with a remaining $284.3 million in backlog.

 

We anticipate modest growth in domestic infrastructure markets. Federal highway funding is subject to authorization from the Transportation Equity Act for the 21st Century (“TEA-21”), while budget deficits at the state level limit availability of funds for capital programs. Certain markets continue to have viable projects, and the design-build method of delivery, with its reliance on private capital and potential opportunities for public-private partnerships, continues to grow in popularity.

 

Mining

 

The Mining business unit provides a full range of services, concentrating on contract mining and mines management; design/build and engineering, procurement, and construction or construction management to the precious metals, energy minerals, industrial minerals and metals markets globally. These services include a broad spectrum of tasks from mine planning and feasibility studies through engineering, construction, operations planning and execution, to mine reclamation and closure.

 

Currently, the Mining business unit is providing services to the phosphate industry in Canada and the United States, coal mines in the United States, Venezuela and Germany, and copper and gold mines in the United States and Mexico. In January 2005, the Mining business unit was awarded a 10-year $360 million contract to perform mine development and contract mining for a silver, zinc and lead mine in Bolivia. Mining contracts are typically one to ten years in length, that are normally renewed in subsequent bidding cycles throughout the useful life of the mine, which can typically range from 5 to 30 years.  Mining contracts are generally fixed-unit price, cost-type, or target price.

 

In addition to the Mining business unit’s contracted services, we hold ownership interests in two mining ventures:

 

                  MIBRAG mbH (50%) (“MIBRAG”) is located in Germany and operates two surface lignite coal mines that provide lignite to two utility-owned power generation plants, as well as small commercial plants and three company-owned power plants. Power generated by the company-owned plants is primarily utilized by the mining operations, and surplus power is sold at wholesale to the utilities. The mines have lignite reserves and contracts in place for 20 to 40 years of supply. Because of the significance of MIBRAG to us for the 2004, 2003 and 2002 fiscal years, the financial statements of MIBRAG mbH have been included in this report on Form 10-K as Exhibit 99.1

 

                  Westmoreland Resources, Inc. (20%) is a Montana surface coal mine providing sub-bituminous coal to utilities in the upper Midwest.

 

See Note 5, “Ventures” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

Industrial/Process

 

Our Industrial/Process business unit is a single-source provider of integrated engineering, construction, operations, maintenance, logistics and program management services. A key component of Industrial/Process’ approach is close alignment with its clients to support their business objectives and develop long-term, value-added partnerships and to balance the markets we serve in order to effectively deal with economic cycles that impact industrial and consumer spending.

 

Services are provided using a variety of commercial terms, including various forms of cost-type, target price and lump sum contracting. Industrial/Process’ current projects are primarily cost-type. The unit’s goal over the next few years is to achieve a more evenly balanced commercial mix between cost-type and fixed-priced contracts in order to optimize the risk/reward profile and improve cash flow.

 

I-8



 

Organized in three divisions, the Industrial/Process business unit is focused on the following strategic areas: Life Sciences, Industrial Services and Process.

 

                  Life Sciences. Provides design, engineering, construction, validation and maintenance services to the biotechnology and pharmaceutical industries. An integrated delivery platform is provided in the areas of biologics, chemical synthesis, dosage form, and devise manufacturing to create innovative production solutions.

 

Current clients include Aventis Pasteur, Pfizer, Merck, Eli Lilly, Johnson & Johnson, Novartis and Wyeth.

 

                  Industrial Services. Our Industrial Services division provides life-cycle services, including design, engineering, construction, operations, maintenance, facility management, logistics and quality programs, for the automotive, manufacturing, food and pulp and paper industries.

 

In the automotive markets, clients include General Motors, Ford, Daimler/Chrysler and Hyundai.

 

We have long-term alliance partnerships with Anheuser-Busch, Kraft and General Mills/Pillsbury in the foods market. We provide facility and process design solutions for breweries and producers of baked goods, cake mix, cereal, prepared entrees, snack foods, soups and yogurt.

 

We provide management solutions including operations, maintenance, facility management, quality programs and logistics services across a diverse set of industries to customers seeking to outsource non-core business functions. Customers include many long-term clients such as BP, Caterpillar, DuPont, IBM, Nissan and Tektronix.

 

                  Process. The Process division provides services to several markets, including oil production, gas treating, gas monetization, gas storage, refineries and bulk/specialty chemicals.

 

Clients include ExxonMobil, ConocoPhillips, ChevronTexaco, DuPont, Burlington Resources, El Paso, Dow Corning, PolyOne and Eastman Chemical, among others.

 

Defense

 

The structure of the Defense business unit is matched to the needs of our major customer, the U.S. Government, and, more specifically, the Department of Defense. Our Defense business unit manages, integrates and delivers life-cycle services for domestic and international programs under three markets: Threat Reduction, Defense Infrastructure Services and Homeland Security.

 

                  Threat Reduction. Threat Reduction focuses on global proliferation prevention and elimination of CBRNE (Chemical, biological, radiological, nuclear and high explosives) materials and weapon systems.  We are a global leader in the elimination of chemical weapons and agents. We provide demilitarization services to federal clients, including chemical and biological warfare material elimination and nuclear weapons delivery systems disarmament. This market includes support for the Department of Defense in the destruction of the United States chemical weapons stockpile, as the system contractor for four of the U.S. Army’s five incineration-based chemical weapons destruction thermal facilities. Additionally, we provide support to a fifth facility and purchase equipment for these sites. We are also responsible for the start-up, pilot plant testing, operations and maintenance and closure of two additional neutralization-based plants dealing with intact chemical weapons. All of these facilities are designed to destroy chemical

 

I-9



 

weapons that have been stored for many years in underground bunkers. In 2004, we began chemical weapons destruction operations at the third incineration facility at Umatilla, Oregon.

 

We also provide demilitarization services, funded by the U.S. government, to the Commonwealth of Independent States, and have been awarded significant participation in the Cooperative Threat Reduction Integrated Contract. This contract is financed by the United States to prevent proliferation of and safely eliminate weapons of mass destruction located in the former Soviet Union. Work performed includes elimination of strategic missiles and related delivery systems, and conversion of the Seversk, Russia plutonium production facility into a peacetime electrical power production plant. In 2004, we were selected to assist the Azerbaijan and Uzbekistan governments in establishing Weapons of Mass Destruction material detection and interdiction capabilities.

 

A major objective of Threat Reduction is optimizing the value of existing contracts. Since we have now exhausted major domestic chemical demilitarization opportunities, our business development efforts are focused on evaluating adjacent market opportunities and selecting higher probability market sectors for development and penetration.

 

                  Defense Infrastructure Services. Defense Infrastructure Services principally addresses Department of Defense needs, offering operation services, management/technical services and EPC services with an objective of reducing their risk in mission execution due to infrastructure vulnerabilities. We support the Department of Defense entities and agencies that operate or maintain major facilities, providing classified and unclassified architectural engineering services and engineering, procurement and construction services. These same services are provided to the Department of State and various intelligence agencies of the U.S. government.

 

                  Homeland Security.  Homeland Security provides integrated solutions that reduce vulnerability to terrorist acts or similar hostile acts and that mitigate the consequences of such acts, with emphasis on high-value security systems, force protection and emergency response services. We provide threat analysis and mitigation services to a variety of clients. We support one of the nation’s highest priorities, the security of our nation and the safety of Untied States citizens abroad. The market and demand for our services are principally derived from federal requirements and include funding estimates for 17 federal agencies (including defense activities). With the creation of the Department of Homeland Security, we devote our considerable experience in security research and technologies to compete for resulting business. We are pursuing multiple opportunities for securing transportation systems, including enhanced security at ports of entry and military bases, improved security of offshore transport systems and improved intelligence and data mining for early threat identification.

 

The Defense business unit applies our comprehensive skills to create cost-effective solutions to operational challenges, drawing resources from all of our business units. Such integration is essential to successfully compete in existing and emerging markets. Virtually all Defense work is performed on a cost-plus-fee basis.

 

Energy & Environment

 

Our Energy & Environment business unit provides services to the U.S. Department of Energy, which is responsible for maintaining the nation’s nuclear weapons stockpile, performing legacy environmental cleanup and remediation, and leading the development of next generation nuclear power. The services provided include construction, contract management, supply-chain management, quality assurance, waste management, facilities management, decontamination and decommissioning, environmental cleanup and restoration services.  Energy & Environment provides safety management consulting and waste and environmental technology, engineered products, including radioactive waste containers and technical support services.

 

I-10



 

The Energy & Environment business unit also provides products and services to commercial clients, including the design and manufacture of engineered canisters to ship and store spent nuclear fuel, safety planning, integrated safety management consulting, facility operation, hazardous material management and licensing.

 

The Energy & Environment business unit primarily services the U.S. Department of Energy in the environmental management market segment, while also serving the National Nuclear Security Agency by managing nuclear operations and the Department of Defense in selected engineering, design, construction, environmental cleanup, and remediation projects. There are currently three market units within Energy & Environment: Management Services, Projects and Consulting Services. We are positioning a fourth market unit, International, to provide the services of the existing three market units to international customers, primarily in the United Kingdom.

 

                  Management Services.  The Management Services market unit focuses on Department of Energy site management and support contracts, under which key personnel are supplied to effectively manage existing site operations, infrastructure and human resources. Our current emphasis is managing complex, high-hazard facilities and operations using our experience in technology, commercial nuclear operations, safety and operations in a regulatory environment.

 

Management Services has long-term management contracts with the Department of Energy. We serve three major programs within the Department of Energy, Environmental Management, Science, and the National Nuclear Security Agency. The Environmental Management program consists of the environmental cleanup activities (radioactive and hazardous waste), resulting from the U.S. government’s nuclear weapons program. The Science program consists of facility and infrastructure management at the Idaho National Laboratory. The National Nuclear Security Agency consists of the Department of Energy’s defense programs and weapons production activities at national laboratories and production facilities including the Savannah River Site.

 

Our key existing contracts include the Savannah River Site in South Carolina, the West Valley Nuclear Services Site in New York and the Waste Isolation Pilot Project in New Mexico.

 

                  Projects. The Projects market unit provides life-cycle services to the Department of Energy and its prime contractors, as well as to other U.S. government agencies. We utilize our skills in environmental remediation, design of complex high-hazard facilities and construction capability to service this market.  The Projects market unit provides nuclear and high-hazard facility engineering, procurement and construction; nuclear and high-hazard facility deactivation, decommissioning, decontamination and dismantlement; and environmental characterization, design and remediation. The Projects market also includes mid-level design, construction and environmental projects for the Department of Defense.

 

The Projects market unit offers a broad portfolio of services and technologies to the Department of Energy, the Department of Defense and the Environmental Projection Agency, with five distinct clients within the agencies.  In the Department of Energy, we serve Environmental Management and the National Nuclear Security Agency. In the Department of Defense, our customers include the U.S. Air Force Center for Environmental Excellence (AFCEE), the USACOE and the U.S. Navy Facilities Engineering Command.  We are executing AFCEE contracts in Iraq.

 

                  Consulting Services.  Consulting Services provides services to most Department of Energy sites. These services are also sold to other governmental agencies or commercial clients. The core products and services include safety analysis, regulatory services, criticality and radiological engineering, safeguards and security management and environmental services. We self-perform for our sites, support other sites and are equipped to provide services throughout the life cycle of a project.

 

Consulting Services is primarily concentrated in the Washington Safety Management Solutions LLC.  Washington Safety Management Solutions LLC takes the expertise developed through our experience in

 

I-11



 

the Department of Energy Management Services business and develops programs that are utilized at other Department of Energy and governmental sites and with commercial clients. The Department of Energy facilities are our principal customers.

 

                  International.  The International market unit addresses new markets for our core services in the United Kingdom, which is actively seeking such services to address their environmental legacies. We are currently providing cleanup support to several sites in the United Kingdom and are supporting project work with the Atomic Weapons Establishment. We believe we are well-positioned to compete for this work given our experience and the scope of our projects in the hazardous environmental management field in the United States.

 

For financial information about each of our business units, geographic areas in which we operate, and additional disclosures, see “Management’s Discussion and Analysis of Financial Condition and Results of Operations - Business Unit Results” in Item 7 of this report and Note 12, “Operating Segment, Geographic and Customer Information” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

MATERIAL CUSTOMERS

 

During 2004, 10% or more of our total consolidated revenue was derived from contracts and subcontracts performed by the Power, Infrastructure, Industrial/Process, Defense and Energy & Environment business units for the following customers:

 

 

 

Percent of Consolidated Revenue

 

Department of Defense

 

37%

 

Department of Energy

 

14%

 

 

Although we presently have good relationships with the Department of Defense and the Department of Energy, the loss of these customers, or significant reductions in government funding, could have a material adverse effect primarily on our Defense and Energy & Environment business units and our company as a whole. The percentage of total consolidated revenue derived from the Department of Defense increased from 24% in 2003 to 37% in 2004, primarily due to $556 million of revenue from work in the Middle East. See Risk Factors, “Economic downturns and reductions in government funding could have a negative impact on our business,” later in Item 1 of this report.

 

GOVERNMENT CONTRACTS AND BACKLOG

 

Government funded contracts are, and we expect will continue to be, a significant part of our business. We derived 51% of our consolidated operating revenues in 2004 from contracts with the U.S. government, including 19% from work performed in the Middle East. We also have a number of U.S. government contracts that extend beyond one year and for which government funding has not yet been approved. All U.S. government contracts and some foreign contracts are subject to unilateral termination at the convenience of the customer.

 

Backlog represents the total value of all awarded contracts that have not been completed and will be recognized as revenue or as equity in income of unconsolidated affiliates over the life of the project. Backlog includes our proportionate share of construction joint venture contracts and the uncompleted portions of mining service contracts and ventures for the next five years. Backlog for government contracts includes only two years’ worth of the portions of such contracts that are currently funded or that we are highly confident will be funded. The reported backlog excludes approximately $2.1 billion of government contracts in progress for work to be performed beyond December 2006.

 

We have ID/IQ contracts that are signed contracts under which we perform work only when the client issues specific task orders. The terms of these contracts include a maximum contract value and a specified time period that may include renewal option periods at the client’s discretion. While we believe that we will continue to

 

I-12



 

receive work over the entire term, because of the uncertainty of the renewals and our dependence on the issuance of individual task orders for new projects, we cannot be assured that we will ultimately realize the maximum contract value for any particular contract. Only those task orders that are signed and funded are included in backlog.

 

Backlog at December 31, 2004 totaled $4.0 billion compared with backlog of $3.3 billion at January 2, 2004. Approximately $1.6 billion of the backlog at December 31, 2004 was comprised of U.S. government contracts that are subject to termination by the government, $0.7 billion of which had not yet been funded. Historically, we have not experienced significant reductions in funding of U.S. government contracts once they have been awarded. Terminations for the convenience of the government generally provide for recovery of contract costs and related earnings. Approximately $2.1 billion, or 53%, of backlog at December 2, 2004 is expected to be recognized as contract revenue or as equity in income of unconsolidated affiliates in 2005.

 

Although backlog reflects business that we consider to be firm, cancellations or scope adjustments may occur.

 

Composition of backlog
(In millions)

 

December 31,
2004

 

January 2,
2004

 

Cost-type and target-price contracts

 

$

2,568.1

 

64

%

$

1,916.5

 

58

%

Fixed-price and fixed-unit-price contracts

 

1,436.0

 

36

%

1,406.0

 

42

%

Total backlog

 

$

4,004.1

 

100

%

$

3,322.5

 

100

%

 

For financial information about backlog of our business units, see “Managements Discussion and Analysis of Financial Condition and Results of Operations – Business Unit New Work and Backlog,” in Item 7 of this report.

 

COMPETITION

 

We are engaged in highly competitive businesses in which customer contracts are typically awarded through competitive bidding processes. We compete based primarily on price, reputation and reliability with other general and specialty contractors, both foreign and domestic, including large international contractors and small local contractors. Success or failure in our lines of business is, in large measure, based upon the ability to compete successfully for contracts and to provide the engineering, planning, procurement, construction, operations and project management and project financing skills required to complete them in a timely and cost-efficient manner. Some competitors have greater financial and other resources than we do, which, in some instances, could give them a competitive advantage over us.

 

EMPLOYEES

 

Our total global employment varies widely with the volume, type and scope of operations under way at any given time. At December 31, 2004, we employed approximately 25,500 employees. Approximately 14% of our employees are covered either by one of our regional labor agreements, which expire between June 2006 and June 2007, or by specific project labor agreements, each of which expires upon completion of the relevant project.

 

RAW MATERIALS

 

We can purchase most of the raw materials and components necessary to operate our businesses from numerous sources. We do not anticipate any unavailability of raw materials or components that would have a material adverse effect on our businesses in the foreseeable future.

 

ENVIRONMENTAL MATTERS

 

Our environmental and hazardous substance remediation and contract mining services involve risks of liability under federal, state and local environmental laws and regulations, including the Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”). We perform environmental remediation

 

I-13



 

at Superfund sites as a response action contractor for the Environmental Protection Agency and, in such capacity, are exempt from liability under any federal law, including CERCLA, unless our conduct is negligent. Moreover, we may be entitled to indemnification from agencies of the U.S. government against liability arising out of the negligent performance of work in such capacity. We do not own any of the CERCLA sites.

 

We are subject to risks of liability under federal, state and local environmental laws and regulations, as well as common law. These laws and regulations and the risk of attendant litigation can cause significant delays to a project and add significantly to its cost. Violations of these laws and regulations could subject us to civil and criminal penalties and other liabilities, including liabilities for property damage, costs of investigation and cleanup of hazardous or toxic substances on property currently or previously owned by us or arising out of our current and past remediation, waste management and contract mining activities.

 

For additional information regarding environmental matters, see “Risk Factors - We could be subject to liability under environmental laws,” later in Item 1 of this report.

 

RISK FACTORS

 

We are subject to a number of risks, including those enumerated below. Any or all of these risks could have a material adverse effect on our business, financial condition, results of operations and cash flows and on the market price of our common stock. See also “Note Regarding Forward-Looking Information,” earlier in Part I of this report.

 

The documents governing our indebtedness restrict our ability and the ability of some of our subsidiaries to engage in some business transactions.

 

On October 9, 2003, we obtained a new senior secured revolving credit facility (the “Credit Facility”), which provides for up to $350 million of loans and other financial accommodations. The credit agreement governing the Credit Facility restricts or places certain limits on our ability and the ability of some of our subsidiaries to, among other things:

 

      incur or guarantee additional indebtedness;

 

      declare or pay dividends on, redeem or repurchase capital stock;

 

                  pay dividends or other distributions or transfer assets or make loans between us and some of our subsidiaries;

 

                  make investments;

 

                  incur or permit liens to exist;

 

                  enter into transactions with affiliates;

 

                  make material changes in the nature or conduct of our business;

 

                  merge or consolidate with, or acquire substantially all of the stock or assets of, other companies;

 

                  transfer or sell assets; and

 

                  engage in sale-leaseback transactions.

 

The Credit Facility contains covenants that are typical for credit facilities of its size, type and tenor, such as requirements that we meet specified financial ratios and financial condition tests. Our ability to borrow under the

 

I-14



 

Credit Facility otherwise depends upon satisfaction of these covenants. Our ability to meet these covenants and requirements may be affected by events beyond our control.

 

Our failure to comply with obligations under the Credit Facility could result in an event of default under the facility. A default, if not cured or waived, could permit acceleration of any outstanding indebtedness. We cannot be certain that we will be able to remedy any default. If our indebtedness is accelerated, we cannot be certain that we will have funds available to pay the accelerated indebtedness or that we will have the ability to refinance the accelerated indebtedness on terms favorable to us or at all.

 

We are engaged in highly competitive businesses and must typically bid against competitors to obtain engineering, construction and service contracts.

 

We are engaged in highly competitive businesses in which customer contracts are typically awarded through competitive bidding processes. We compete with other general and specialty contractors, both foreign and domestic, including large international contractors and small local contractors. Some competitors have greater financial and other resources than we do, which, in some instances, could give them a competitive advantage over us.

 

Strikes, work stoppages and other similar events, as well as resulting increases in operating costs, would have a negative impact on our operations and results.

 

We are party to several regional labor agreements that expire between June 2006 and June 2007, as well as project-specific labor agreements that commit us to use union building trades on certain projects. If the industry were unable to negotiate with any of the unions, it could result in strikes, work stoppages or increased operating costs as a result of higher than anticipated wages or benefits. If the unionized workers engage in a strike or other work stoppage, or other employees become unionized, we could experience a disruption of our operations and higher ongoing labor costs, which could adversely affect portions of our businesses and our financial position, results of operations and cash flows. See “Employees” earlier in Part I of this report.

 

Our success depends on attracting and retaining qualified personnel in a competitive environment.

 

We are dependent upon our ability to attract and retain highly qualified managerial, technical and business development personnel. Competition for key personnel is intense. We cannot be certain that we will retain our key managerial, technical and business development personnel or that we will attract or assimilate key personnel in the future. Failure to retain or attract such personnel could materially adversely affect our businesses, financial position, results of operations and cash flows.

 

Economic downturns and reductions in government funding could have a negative impact on our businesses.

 

Demand for the services offered by us has been, and is expected to continue to be, subject to significant fluctuations due to a variety of factors beyond our control, including economic conditions. During economic downturns, the ability of both private and governmental entities to make expenditures may decline significantly. We cannot be certain that economic or political conditions will be generally favorable or that there will not be significant fluctuations adversely affecting our industry as a whole or key markets targeted by us. In addition, our operations are, in part, dependent upon government funding. Significant changes in the level of government funding could have an unfavorable impact on our business, financial position, results of operations and cash flows.

 

Our fixed-price contracts subject us to the risk of increased project costs.

 

Our fixed-price contracts involve risks relating to our inability to receive additional compensation in the event the costs of performing those contracts prove to be greater than anticipated. Our cost of performing the contracts may be greater than anticipated due to uncertainties inherent in estimating contract completion costs, contract modifications by customers resulting in claims, failure of subcontractors and joint venture partners to perform and

 

I-15



 

other unforeseen events and conditions. At December 31, 2004, approximately 36%, or $1.4 billion, of our backlog represented fixed-price and fixed-unit-price contracts. Any one or more of these risks could result in reduced profits or increased losses on a particular contract or contracts.

 

The U.S. government can audit and disallow claims for compensation under our government contracts, and can terminate those contracts without cause.

 

Government contracts, primarily with the U.S. Departments of Energy and Defense, are, and are expected to continue to be, a significant part of our business. We derived approximately 51% of our consolidated revenues in 2004 from contracts funded by the U.S. government. Allowable costs under government contracts are subject to audit by the U.S. government. To the extent that these audits result in determinations that costs claimed as reimbursable are not allowable costs or were not allocated in accordance with federal government regulations, we could be required to reimburse the U.S. government for amounts previously received. In addition, if we were to lose and not replace our revenues generated by one or more of the U.S. government contracts, our businesses, financial condition, results of operations and cash flows could be adversely affected.

 

We have a number of contracts and subcontracts with agencies of the U.S. government, principally for environmental remediation, restoration and operations work, which extend beyond one year and for which government funding has not yet been approved. We cannot be certain that funding will be approved. All contracts with agencies of the U.S. government and some commercial and foreign contracts are subject to unilateral termination at the convenience of the customer. In the event of a termination, we would not receive projected revenues or profits associated with the terminated portion of those contracts.

 

In addition, government contracts are subject to specific procurement regulations, contract provisions and a variety of other socioeconomic requirements relating to the formation, administration, performance and accounting of these contracts. Many of these contracts include express or implied certifications of compliance with applicable laws and contract provisions. As a result of our government contracting, claims for civil or criminal fraud may be brought by the government for violations of these regulations, requirements or statutes. We may also be subject to qui tam litigation brought by private individuals on behalf of the government under the Federal Civil False Claims Act, which could include claims for up to treble damages. Further, if we fail to comply with any of these regulations, requirements or statutes, our existing government contracts could be terminated, we could be suspended from government contracting or subcontracting, including federally funded projects at the state level, and our ability to participate in foreign projects funded by the United States could be adversely affected. If one or more of our government contracts are terminated for any reason, or if we are suspended from government work, we could suffer a significant reduction in expected revenues.

 

Our dependence on one or a few customers could adversely affect us.

 

One or a few clients have in the past and may in the future contribute a significant portion of our consolidated revenues in any one year or over a period of several consecutive years. In 2004, approximately 37% of our revenues were from the U.S. Department of Defense and approximately 14% of our revenues were from the U.S. Department of Energy. As our backlog frequently reflects multiple projects for individual clients, one major customer may comprise a significant percentage of our backlog at any point in time. For example, the U.S. Department of Defense, with which we have 97 contracts, represented an aggregate of 24% of our backlog at December 31, 2004, and the U.S. Department of Energy, with which we have 223 contracts, represented an aggregate of 16% of our backlog at December 31, 2004.

 

Because these significant customers generally contract with us for specific projects, we may lose these customers from year to year as their projects with us are completed. If we do not replace them with other customers or other projects, our business could be materially adversely affected.

 

Additionally, we have long-standing relationships with many of our significant customers. Our contracts with these customers, however, are on a project-by-project basis, and the customers may unilaterally reduce or

 

I-16



 

discontinue their purchases at any time. The loss of business from any one of such customers could have a material adverse effect on our business or results of operations.

 

Our backlog is subject to unexpected adjustments and cancellations and is, therefore, an uncertain indicator of our future earnings.

 

As of December 31, 2004, our backlog was approximately $4.0 billion. We cannot assure that the revenue projected in our backlog will be realized or, if realized, will result in profits. Projects may remain in our backlog for an extended period of time prior to project execution and, once project execution begins, it may occur unevenly over the current and multiple future periods. Although we have not experienced any significant cancellations, project terminations, suspensions or reductions in scope may occur from time to time with respect to contracts reflected in our backlog. Such backlog reductions would adversely affect the revenue and profit we actually receive from contracts reflected in our backlog.

 

Our businesses involve many project-related and contract-related risks.

 

Our businesses are subject to a variety of project-related risks, including changes in political and other circumstances, particularly since contracts for major projects are performed over extended periods of time. These risks include the failure of applicable governing authorities to take necessary actions, opposition by third parties to particular projects and the failure by customers to obtain adequate financing for particular projects. Due to these factors, losses on a particular contract or contracts could occur, and we could experience significant changes in operating results on a quarterly or annual basis.

 

We may also be adversely affected by various risks and hazards, including industrial accidents, labor disputes, geological conditions, environmental hazards, acts of terrorism or war, weather and other natural phenomena such as earthquakes and floods.

 

Our dependence on subcontractors and equipment manufacturers could adversely affect us.

 

We rely on third-party subcontractors as well as third-party equipment manufacturers to complete our projects. To the extent that we cannot engage subcontractors or acquire equipment or materials, our ability to complete a project in a timely fashion or at a profit may be impaired. If the amount we are required to pay for these goods and services exceeds the amount we have estimated in bidding for fixed-price, fixed-unit-price or target-price contracts, we could experience losses in the performance of these contracts. In addition, if a subcontractor or a manufacturer is unable to deliver its services, equipment or materials according to the negotiated terms for any reason, including the deterioration of its financial condition, we may be required to purchase the services, equipment or materials from another source at a higher price. This may reduce the profit to be realized or result in a loss on a project for which the services, equipment or materials were needed.

 

If we guarantee to a customer the timely completion or performance standards of a project, we could incur additional costs to meet our guarantee obligations.

 

In certain instances, including in some of our fixed-price contracts, we guarantee a customer that we will complete a project by a scheduled date. We sometimes also provide that the project, when completed, will achieve certain performance standards. If we subsequently fail to complete the project as scheduled, or if the project subsequently fails to meet the guaranteed performance standards, we may be held responsible for cost impacts to the client resulting from any delay or the costs to cause the project to achieve the performance standards. In most cases where we fail to meet contract-defined performance standards, we may be subject to agreed-upon liquidated damages. To the extent that these events occur, the total costs for the project would exceed our original estimates and we could experience reduced profits or in some cases, a loss for that project.

 

I-17



 

The success of our joint ventures is dependent on the performance of our joint venture partners of their contractual obligations.

 

We enter into various joint ventures as part of our engineering and construction business and project specific joint ventures. Success of these joint ventures depends largely on the satisfactory performance by our partners of their contractual obligations. If our joint venture partners fail to perform their contractual obligations as a result of financial or other difficulties, we may be required to make additional investments and provide additional services to ensure the adequate performance and delivery of the contracted services. These additional obligations could result in reduced profits or in losses for us.

 

Our international operations involve special risks.

 

We pursue project opportunities internationally through foreign and domestic subsidiaries as well as through agreements with domestic and foreign joint venture partners. Our international operations accounted for approximately 26% of our revenues in 2004, including 19% from work performed in the Middle East. Our foreign operations are subject to special risks, including:

 

      unstable political, economic, financial and market conditions;

 

      potential incompatibility with foreign joint venture partners;

 

      foreign currency controls and fluctuations;

 

      trade restrictions;

 

      restrictions on repatriating foreign profits back to the United States;

 

      increases in taxes;

 

      civil disturbances and acts of terrorism, violence or war in the United States or elsewhere; and

 

      changes in labor conditions, labor strikes and difficulties in staffing and managing international operations.

 

Events outside of our control may limit or disrupt operations, restrict the movement of funds, result in the deprivation of contract rights, increase foreign taxation or limit repatriation of earnings. In addition, in some cases, applicable law and joint venture or other agreements may provide that each joint venture partner is jointly and severally liable for all liabilities of the venture.

 

Our international operations may require our employees or subcontractors to travel to high security risk countries, which may result in employee injury, repatriation costs or other unforeseen costs.

 

As a global provider of engineering, construction and management services, we dispatch employees and subcontractors to various countries around the world. A country may represent a high security risk because of its political, social or economic upheaval such as war, civil unrest or ongoing acts of terrorism. Senior level employees and other key employees and subcontractors have been, and may continue to be, deployed to provide services in high security risk countries. As a result, it is possible that our employees or subcontractors may suffer injury or death, repatriation problems or other unforeseen costs and risks in the course of their international projects, which could negatively impact our operations.

 

I-18



 

We could be subject to liabilities as a result of our performance.

 

The nature of our engineering and construction businesses exposes us to potential liability claims and contract disputes that may reduce our profits.

 

We engage in engineering and construction activities for large industrial facilities where design, construction or systems failures can result in substantial injury or damage to third parties. Any liability in excess of our insurance limits at locations engineered or constructed by us, where our products are installed or where our services are performed could result in significant liability claims against us, which claims may reduce our earnings. In addition, if a customer disputes our performance of project services, the customer may decide to delay or withhold payment to us. If we were ultimately unable to collect on these payments, our profits would be reduced.

 

We could be subject to liability under environmental laws and regulations.

 

We are subject to a variety of environmental, health and safety laws and regulations governing, among other things, discharges to air and water, the handling, storage and disposal of hazardous or solid waste materials and the remediation of contamination associated with releases of hazardous substances. These laws and regulations and the risk of attendant litigation can cause significant delays to a project and add significantly to its cost. Violations of these environmental, health and safety laws and regulations could subject us and our management to civil and criminal penalties and other liabilities. These laws and regulations may become more stringent, or be more stringently enforced, in the future.

 

Various federal, state and local environmental laws and regulations, as well as common law, may impose liability for property damage and costs of investigation and cleanup of hazardous or toxic substances on property currently or previously owned by us or arising out of our waste management or environmental remediation activities. These laws may impose responsibility and liability without regard to knowledge of or causation of the presence of contaminants. The liability under these laws is joint and several. We have potential liabilities associated with our past waste management and contract mining activities and with our current and prior ownership of various properties.

 

Changes in environmental laws, regulations and programs, could reduce demand for our environmental services, which could negatively impact our revenues.

 

Our environmental business is driven by federal, state, local and foreign laws, regulations and programs related to pollution and environmental protection. Accordingly, a relaxation or repeal of these laws and regulations, or changes in governmental policies regarding the funding, implementation or enforcement of these programs, could result in a decline in demand for environmental services that could negatively impact our revenues.

 

Expiration of the Price-Anderson Act’s indemnification authority could have adverse consequences on our Power and Energy & Environment business units.

 

Our Power and Energy & Environment business units provide engineering, construction and operations and maintenance services in the nuclear power market, and approximately 11% of our backlog is derived from nuclear services. The Price-Anderson Act promotes and regulates the nuclear power industry in the United States. It comprehensively regulates the manufacture, use and storage of radioactive materials, and promotes the nuclear power industry by offering broad indemnification to nuclear power plant operators and certain Department of Energy contractors like us. While the Price-Anderson Act’s indemnification provisions are broad, it has not been determined whether they apply to all liabilities that might be incurred by a radioactive materials cleanup contractor. The Price-Anderson Act’s provisions with respect to indemnification of Department of Energy contractors under newly signed contracts extends through December 31, 2006. Congress has extended the expiration date of the Act in the past, and it is expected that it will extend the expiration date in the future beyond December 31, 2006.  Our business units could be adversely affected if the Price-Anderson Act is not extended

 

I-19



 

beyond December 31, 2006 due to either the unwillingness of plant operators to retain us or our inability to obtain adequate indemnification and insurance because of the unavailability of the protections of the Price-Anderson Act.

 

Actual results could differ from the estimates and assumptions used to prepare our financial statements.

 

In order to prepare financial statements in conformity with generally accepted accounting principles, our management is required to make estimates and assumptions as of the date of the financial statements. These estimates and assumptions affect the reported values of assets, liabilities, revenues and expenses, and disclosures of contingent assets and liabilities. Areas requiring significant estimates by our management include:

 

                  determination of new work awards and backlog;

 

                  recognition of contract revenue, costs, profit or losses in applying the principles of percentage-of-completion accounting;

 

                  recognition of recoveries under contract change orders or claims;

 

                  collectibility of billed and unbilled accounts receivable and the need and amount of any allowance for doubtful accounts;

 

                  the amount of reserves necessary for self-insured risks;

 

                  the determination of liabilities under pension and other post-retirement benefit programs;

 

                  estimated amounts for expected project losses, reclamation costs, warranty costs or other contract closing costs;

 

                  recoverability of goodwill;

 

                  provisions for income taxes and any related valuation allowances; and

 

                  accruals for other estimated liabilities, including litigation reserves.

 

Our use of percentage-of-completion accounting could result in a reduction or elimination of previously reported profits.

 

As more fully discussed in “Management’s Discussion and Analysis of Financial Condition and Results of Operations - Overview” in Item 7 of this report and in Note 1, “Significant Accounting Policies” of the Notes to Consolidated Financial Statements in Item 8 of this report, a substantial portion of our revenues are recognized using the percentage-of-completion method of accounting. Generally, the percentage-of-completion accounting practices we utilize result in our recognizing contract revenues and earnings ratably, based on the proportion of costs incurred to total estimated contract costs or on the proportion of labor hours or labor costs incurred to total estimated labor hours or labor costs. For certain long-term contracts, completion is measured on estimated physical completion or units of production.

 

The cumulative effect of revisions to contract revenues and estimated completion costs, including incentive awards, penalties, change orders, claims and anticipated losses, is recorded in the accounting period in which the amounts are known and can be reasonably estimated. Such revisions could occur at any time and the effects could be material. A change order is included in total estimated contract revenue when it is probable that the change order will result in a bona fide addition to contract value and can be reliably estimated. Claims are included in total estimated contract revenue, only to the extent that contract costs related to the claim have been incurred,

 

I-20



 

when it is probable that the claim will result in a bona fide addition to contract value and can be reliably estimated. No profit is recognized on claims until final settlement occurs.

 

Although we have a history of making reasonably dependable estimates of the extent of progress towards completion of contract revenue and of contract completion costs on our long-term engineering and construction contracts, due to uncertainties inherent in the estimation process, it is possible that actual completion costs may vary from estimates, and it is possible that such variances could be material to our operating results.

 

If we have to write off a significant amount of intangible assets, our earnings will be negatively impacted.

 

Goodwill is included on our balance sheet and is a significant asset, totaling $307.8 million at December 31, 2004. If our goodwill were to be significantly impaired, we would be required to write-off the impaired amount. The write-off would negatively impact our earnings; however, it would not impact our cash flows. See Note 1, “Significant Accounting Policies” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

Our stockholder rights plan, our organizational documents, some of our agreements and provisions of Delaware law could inhibit a change in control.

 

We are subject to various restrictions and other requirements that may have the effect of delaying, deterring or preventing a change in control of us, such as:

 

      our stockholder rights plan;

 

      provisions in our certificate of incorporation and bylaws;

 

      some of our agreements, including the disbursing agreement that we entered into in connection with our emergence from bankruptcy; and

 

      Section 203 of the Delaware General Corporation law.

 

Under our stockholder rights plan, each share of our common stock is accompanied by a right that entitles the holder of that share, upon the occurrence of specified events that may be intended to effect a change in control, to purchase either additional shares of our common stock or shares of an acquiring company’s common stock at a price equal to one-half of the current market price of the relevant shares.

 

A number of provisions in our certificate of incorporation and bylaws also may make a change in control more difficult, including, among others, removal of directors only for cause, the elimination of our stockholders’ ability to fill vacancies on the board of directors and to call special meetings and supermajority stockholder amendments. In addition, our certificate of incorporation authorizes the issuance of up to 100 million shares of our common stock and 10 million shares of our preferred stock. Our board of directors has the power to determine the price and terms under which additional capital stock may be issued and to fix the terms of preferred stock. Existing stockholders will not have preemptive rights with respect to any of those shares.

 

On January 25, 2002, the date on which we emerged from bankruptcy protection pursuant to our Plan of Reorganization, we issued 5,000,000 shares of our common stock and warrants to acquire an additional 8,520,424 shares of our common stock, to a disbursing agent for the benefit of unsecured creditors in our bankruptcy. As of February 18, 2005, 3,458,726 shares of our common stock and 5,893,962 of warrants had been distributed to various unsecured creditors. Pending the distribution of the remaining shares to the unsecured creditors, the disbursing agreement requires the disbursing agent to vote the shares held by the disbursing agent as recommended by our board of directors, unless the reorganization plan committee established in connection with our bankruptcy directs it to vote the shares in proportion to the votes cast and abstentions claimed by all other stockholders eligible to vote on the particular matter.

 

I-21



 

Since March 6, 2003, our common stock has been quoted on the NASDAQ National Market®. As a result, Section 203 of the Delaware General Corporation Law is applicable to us and generally limits the ability of major stockholders to engage in specified transactions with us that may be intended to effect a change in control.

 

Conversion of our outstanding exercisable securities will dilute the ownership interests of our existing stockholders and could adversely affect the market price of our common stock.

 

Pursuant to emergence from bankruptcy, we issued warrants to acquire shares of our common stock and we have issued stock options to our chairman and key employees under our long-term incentive program. As of December 31, 2004, we have 8,378,000 warrants outstanding and 6,005,000 options outstanding. All of the warrants expire in January 2006. The exercise of these warrants and options will dilute the ownership interests of our existing stockholders. Furthermore, any sales in the public market of the common stock issuable upon exercise of these warrants and options could adversely affect the prevailing market price of our common stock.

 

The significant demands on our cash resources could affect our ability to achieve our business plan.

 

We have substantial demands on our cash resources in addition to operating expenses and interest expense, principally capital expenditures. See “Management’s Discussion and Analysis of Financial Condition and Results of Operations - Financial Condition and Liquidity,” in Item 7 of this report.

 

Our ability to fund working capital requirements will depend upon our future operating performance, which, in turn, will be affected by prevailing economic conditions and financial, business and other factors, many of which are beyond our control. If we are unable to fund our businesses, we will be forced to adopt an alternative strategy that may include:

 

      reducing or delaying capital expenditures;

 

      limiting our growth;

 

      seeking additional debt financing or equity capital;

 

      selling assets; or

 

      restructuring or refinancing our indebtedness.

 

We cannot provide assurance that any of these strategies could be affected on favorable terms or at all.

 

Adequate bonding is necessary for us to successfully win new work awards on some types of contracts.

 

In line with industry practice, we are often required to provide performance and surety bonds to customers under fixed-price contracts. These bonds indemnify the customer should we fail to perform our obligations under the contract. If a bond is required for a particular project and we are unable to obtain an appropriate bond, we cannot pursue that project. We have bonding capacity but, as is typically the case, the issuance of a bond is at the surety’s sole discretion. Moreover, due to events that affect the insurance and bonding markets generally, bonding may be more difficult to obtain in the future or may only be available at significant additional cost. There can be no assurance that bonds will continue to be available to us on reasonable terms. Our inability to obtain adequate bonding and, as a result, to bid on new work could have a material adverse effect on our businesses, financial condition, results of operations and cash flows.

 

Unavailability of insurance coverage could have a negative impact on our operations and results.

 

We maintain insurance coverage as part of our overall risk management strategy and due to requirements to maintain specific coverage in our financing agreements and in most of our construction contracts. Although we

 

I-22



 

have been able to obtain insurance coverage to meet our requirements in the past, there is no assurance that such insurance coverage will be available in the future.

 

ITEM 2.  PROPERTIES

 

We do not own significant real property for operations. Our principal administrative office facilities located in Boise, Idaho; Aiken, South Carolina; Denver, Colorado; Princeton, New Jersey; Birmingham, Alabama; and Arlington, Virginia are leased under long-term, noncancelable leases expiring at various dates through 2012. As of December 31, 2004, we owned more than 2,300 units of heavy and light mobile construction, environmental remediation and contract mining equipment. We consider our construction, environmental remediation and mining equipment and leased administrative and engineering facilities to be well maintained and suitable for our current operations.

 

As of December 31, 2004, our principal facilities were as follows:

 

Property location

 

Facility Sq. Ft.

 

Owned/Leased

 

Segment/
Business Unit*

 

Usage

 

 

 

 

 

 

 

 

 

 

 

Aiken, SC

 

96,250

 

Leased

 

6,5

 

Business unit headquarters/engineering

 

Arlington, VA

 

25,009

 

Leased

 

2,5,6,7

 

Business unit headquarters/regional office

 

Bellevue, WA

 

16,991

 

Leased

 

2,4

 

Area office

 

Birmingham, AL

 

140,635

 

Leased

 

4,8

 

Business unit headquarters/regional office

 

Boise, ID

 

50,511

 

Leased

 

7

 

Records/retention center

 

Boise, ID (a)

 

190,583

 

Leased

 

1,2,4,6,7,8

 

Corporate/business unit headquarters

 

Boothwyn, PA

 

14,400

 

Leased

 

4

 

Office

 

Bucharest, Romania

 

48,438

 

Leased

 

1,2,4,5,8

 

Engineering

 

Carlsbad, NM

 

200,260

 

Leased

 

6

 

Office/warehouse/container fabrication

 

Cleveland, OH

 

88,775

 

Leased

 

4,5,8

 

Engineering

 

Denver, CO

 

227,987

 

Leased

 

1,2,3,4,5,6,7,8

 

Business unit headquarters/regional office

 

Downers Grove, IL

 

13,888

 

Leased

 

1,4

 

Office/engineering

 

Hato Rey, Puerto Rico

 

16,100

 

Leased

 

4

 

Office/engineering

 

Highland, CA

 

17,400

 

Owned

 

2

 

Regional office/equipment yard

 

Irvine, CA

 

13,752

 

Leased

 

2,4,8

 

Area office/engineering

 

Joliet, IL

 

43,560

 

Leased

 

2

 

Storage yard/warehouse

 

Las Vegas, NV

 

217,800

 

Leased

 

2

 

Storage yards

 

Los Alamos, NM

 

14,600

 

Leased

 

6

 

Long-term project office

 

Monmouth Junction, NJ

 

10,000

 

Leased

 

1,4

 

Office/warehouse

 

New York, NY

 

28,331

 

Leased

 

1,2,8

 

Area office

 

Perris, CA

 

413,820

 

Leased

 

2

 

Office/precast concrete fabrication

 

Petaluma, CA

 

43,800

 

Owned

 

2

 

Office/precast concrete fabrication

 

Princeton, NJ

 

368,245

 

Leased

 

1,2,4,6,8

 

Business unit headquarters/regional offices/engineering

 

San Ramon, CA

 

13,056

 

Leased

 

2

 

Regional office

 

Warrington, England

 

51,836

 

Leased

 

4,6

 

Office

 

Whitehall, AR

 

129,640

 

Leased

 

6

 

Warehouse

 

 

I-23



 


* Segment/business unit:

1 - Power

2 - Infrastructure

3 - Mining

4 - Industrial/Process

5 - Defense

6 - Energy & Environment

7 – Corporate

8 – Operations centers used by all business units

 

(a)          An extension through 2015 of the lease for the Boise, ID corporate and business unit headquarters was signed in January 2005.

 

ITEM 3.  LEGAL PROCEEDINGS

 

We are a defendant in various lawsuits resulting from allegations that third parties sustained injuries and damage from the inhalation of asbestos fibers contained in materials used in construction projects. In addition, based on proofs of claims filed with the court during the pendency of our bankruptcy proceedings, we are aware of other potential asbestos claims against us. We never were a manufacturer of asbestos or products which contain asbestos. Asbestos-related lawsuits against us result from allegations that third parties sustained injuries and damage from the inhalation of asbestos fibers contained in materials used in construction projects and that we allegedly were negligent, the typical negligence claim being that we had a duty but failed to warn the plaintiff or claimant of, or failed to protect the plaintiff or claimant from, the dangers of asbestos. We expect that additional asbestos claims will be filed against us in the future.

 

Previously, we had determined that all of the asbestos claims relating to Old MK are fully insured and most, but potentially not all, of the asbestos claims relating to RE&C are fully insured. The potentially uninsured asbestos claims relate to a company acquired by RE&C in 1986. We recently reviewed the 1986 stock purchase agreement, pursuant to which RE&C had acquired that company, and have recently obtained and reviewed the insurance policies obtained by the prior owners of the company. Based on these reviews, we believe we are entitled to the benefit of the insurance coverage obtained by the prior owners. We have tendered the claims related to the acquired company to such insurance carriers, but we do not yet know if the carriers will accept the claims.

 

The outcome of these claims, including the adequacy of insurance coverage, cannot be predicted with certainty. Prior to receiving and reviewing the insurance policies, we believed that the annual range of reasonably possible additional loss, including related legal costs, was zero to $1.2 million. After analyzing the recently obtained insurance policies and reviewing the solvency of the insurance carriers, we believe the most likely annual loss to be at the lower end of the range.

 

As previously reported, we were sued in the Supreme Court of New York, County of Kings in connection with construction management and inspection services performed by Washington Infrastructure, Inc. for a new school facility for the School Construction Authority of the City of New York by the prime contractor. This suit, Trataros Construction, Inc. et al. v. The New York City School Construction Authority et al., Index No. 20213/01, has been in the discovery stage for years and there have been no material developments in the proceedings in some time. To the extent there are additional material developments in this suit, we will discuss them in future reports under the Exchange Act.

 

We also incorporate by reference the information regarding legal proceedings set forth under the caption “Legal Matters” in Note 13, “Contingencies and Commitments” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

Our reorganization case is In re Washington Group International, Inc. and Related Cases, Docket No. BK-N 01-31627-GWZ, in the U.S. Bankruptcy Court for the District of Nevada.

 

I-24



 

The litigation related to the Old MK 401(k) Plan discussed under the caption “Legal Matters” and referred to as “ERISA Litigation” in Note 13, “Contingencies and Commitments” of the Notes to Consolidated Financial Statements in Item 8 of this report refers to John B. Blyler, et al., v. William J. Agee, et al., Case No. CIV97-0332-S-BLW, in the U.S. District Court for the District of Idaho.

 

The qui tam lawsuit discussed under the caption “Legal Matters” and referred to as “Tar Creek Litigation” in Note 13, “Contingencies and Commitments” of the Notes to Consolidated Financial Statements in Item 8 of this report refers to United States ex. rel. Lovelace  et. al. v. Washington Group International, Inc., Case No. 00-CV-61 EA(M) in the U.S. District Court for the Northern District of Oklahoma.

 

The lawsuit relating to our USAID-financed projects in Egypt discussed under the caption “Legal Matters” and referred to as “Litigation and Investigation related to USAID Egyptian Projects” in Note 13, “Contingencies and Commitments” of the Notes to Consolidated Financial Statements in Item 8 of this report refers to United States of American v. Washington Group International, Inc., et al., Case No.  CIV-04545S-EJL in the U.S. District Court for the District of Idaho.

 

ITEM 4.  SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

We submitted no matters to a vote of our stockholders during the fourth quarter of 2004.

 

I-25



 

PART II

 

ITEM 5.               MARKET FOR THE REGISTRANT’S COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES

 

Market information

 

On January 25, 2002, the date on which we emerged from bankruptcy protection pursuant to our Plan of Reorganization, all of our then-existing equity securities, including our common stock, were canceled and extinguished, and 25,000,000 shares of newly issued common stock were issued, including 5,000,000 shares allocated to the unsecured creditor pool.

 

From its issuance on January 25, 2002 until March 6, 2003, our common stock traded in the over-the-counter market. The price of our common stock was quoted by the Pink Sheets® quotation service under the ticker symbol “WNGXQ” until July 30, 2002 when the OTC Bulletin Board® began quotation of our common stock under the ticker symbol “WGII.” Our common stock began trading on the NASDAQ National Market® under the ticker symbol “WGII” on March 6, 2003.

 

At the close of business on February 18, 2005, we had 25,595,718 shares of common stock issued and outstanding. Of the 5,000,000 shares allocated to the unsecured creditor pool, 3,458,726 shares have been distributed to various unsecured creditors and the remaining 1,541,274 shares will be distributed as the claim pool is resolved. As part of the Plan of Reorganization, 8,520,424 stock purchase warrants were issued and awarded to the unsecured creditor pool of which, at the close of business on February 18, 2005, 5,893,962 warrants had been distributed to various unsecured creditors and the remaining 2,626,462 warrants will be distributed as the claim pool is resolved. In connection with a legal settlement with an unsecured creditor, 26,010 shares of common stock and 44,320 warrants have been returned to us. See the discussion under the caption “Legal Matters - ERISA Litigation” in Note 13, “Contingencies and Commitments,” of the Notes to Consolidated Financial Statements in Item 8 of this report for information about the Blyler v. Agee settlement.

 

The following tables set forth the high and low prices per share of our common stock for each quarterly period in 2004 and 2003.

 

Common stock market prices

 

2004 quarters ended (2)

 

April 2
2004

 

July 2
2004

 

October 1
2004

 

December 31
2004

 

High

 

$

40.20

 

$

38.40

 

$

36.50

 

$

41.34

 

Low

 

32.57

 

31.47

 

30.75

 

31.40

 

 

2003 quarters ended

 

April 4
2003 (1)

 

July 4
2003 (2)

 

October 3
2003 (2)

 

January 2
2004 (2)

 

High

 

$

17.75

 

$

23.15

 

$

27.95

 

$

34.33

 

Low

 

14.35

 

17.38

 

21.59

 

26.85

 

 


(1)          Our common stock began trading on the NASDAQ National Market® on March 6, 2003. Previously, our stock was reported by the OTC Bulletin Board®. The high common stock price for this quarter was reported by the NASDAQ National Market®. The low common stock price for this quarter was reported by the OTC Bulletin Board®. The over-the-counter quotations reflect inter-dealer prices, without retail mark-up, mark-down or commission and may not necessarily represent actual transactions.

(2)          The high and low prices are the high and low bid prices per share of our common stock, as reported by the NASDAQ National Market®.

 

II-1



 

Holders

 

The number of holders of our voting common stock at February 28, 2005 was approximately 6,100. This number does not include all beneficial owners of our common stock held in the name of a nominee.

 

Dividends

 

We have not paid a cash dividend since the first quarter of fiscal 1994 and do not intend to pay cash dividends in the near term. Our credit facility has specified restrictions on dividend payments. For a more detailed discussion, see Note 8, “Credit Facility” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

Recent Sales of Unregistered Equity Securities

 

We did not sell any unregistered equity securities during 2004.

 

II-2



 

ITEM 6.  SELECTED FINANCIAL DATA

(In millions, except per share data)

 

As of February 1, 2002, in connection with our emergence from bankruptcy protection, we adopted fresh-start reporting pursuant to the guidance provided by the American Institute of Certified Public Accountants Statement of Position (“SOP”) 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code. In connection with the adoption of fresh-start reporting, we created a new entity for financial reporting purposes. The effective date of our emergence from bankruptcy is considered to be the close of business on February 1, 2002 for financial reporting purposes. In the tables below, the periods presented through February 1, 2002 have been designated “Predecessor Company.”

 

Effective December 29, 2001, we changed our fiscal year to the 52/53 weeks ending on the Friday closest to December 31 from the 52/53 weeks ending on the Friday closest to November 30.

 

 

 

 

 

 

 

 

 

Predecessor Company

 

 

 

Year Ended
December 31,
2004

 

Year Ended
January 2,
2004

 

Eleven
Months
Ended
January 3,
2003

 

One
Month
Ended
February 1,
2002

 

One
Month
Ended
December 28,
2001

 

Year Ended
November 30,
2001

 

Year Ended
December 1,
2000 (a)

 

OPERATIONS SUMMARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenue

 

$

2,915.4

 

$

2,501.2

 

$

3,311.6

 

$

349.9

 

$

308.3

 

$

4,041.6

 

$

3,090.8

 

Gross profit (loss)

 

150.0

 

176.3

 

149.0

 

11.1

 

.2

 

97.7

 

(94.7

)(b)

Equity in income of unconsolidated affiliates

 

26.9

 

25.5

 

27.4

 

3.1

 

1.3

 

17.9

 

13.1

 

Operating income (loss)

 

118.0

 

150.5

 

131.7

 

9.4

 

(31.8

)

18.3

 

(1,351.5

)(c)

Extraordinary item –gain on debt discharge

 

 

 

 

567.2

(d)

 

 

 

Net income (loss)

 

51.1

 

42.1

 

37.7

 

522.2

 

(26.0

)

(85.0

)

(859.4

)

Income per common share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

 

2.02

 

1.68

 

1.51

 

(e)

(e)

(e)

(e)

Diluted

 

1.86

 

1.66

 

1.51

 

(e)

(e)

(e)

(e)

Shares used to compute income per common share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

 

25.3

 

25.0

 

25.0

 

(e)

(e)

(e)

(e)

Diluted

 

27.4

 

25.3

 

25.0

 

(e)

(e)

(e)

(e)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FINANCIAL POSITION SUMMARY AT END OF PERIOD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current assets

 

$

949.3

 

$

789.0

 

$

731.1

 

$

1,072.4

 

$

1,191.8

 

$

1,203.0

 

$

1,581.3

 

Total assets

 

1,588.2

 

1,410.5

 

1,415.4

 

1,783.4

 

2,133.9

 

2,140.4

 

2,656.0

 

Current liabilities

 

621.9

 

532.5

 

585.7

 

962.3

 

596.1

 

625.9

 

1,958.6

 

Liabilities subject to compromise

 

 

 

 

 

1,950.3

 

1,928.2

 

 

Long-term debt

 

 

 

 

40.0

 

 

 

692.9

 

Minority interests

 

47.9

 

48.5

 

56.1

 

78.0

 

75.8

 

76.5

 

79.7

 

Stockholders’ equity (deficit)

 

732.9

 

660.9

 

596.8

 

550.0

 

(576.9

)

(551.5

)

(464.9

)

 


(a)          On July 7, 2000, we acquired RE&C in a transaction accounted for as a purchase; accordingly, the results of operations of RE&C have been included in our operations from the date of the acquisition. See Items 1 and 7 of this report and Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

(b)         Gross profit (loss) during the year ended December 1, 2000 includes $141.0 of adjustments to the allocation of the RE&C purchase price to the net assets acquired for items that we believe were additional misstatements, based on subsequent information we obtained, but that were not included in an arbitration

 

II-3



 

claim against the Sellers, including adjustments to estimates at completion on contracts and increases in self-insurance reserves.

 

(c)          Operating loss during the year ended December 1, 2000 includes adjustments for items discussed in (b) and a $444.1 impairment of an arbitration claim receivable from the Sellers. In addition, we analyzed for impairment the assets acquired in the acquisition of RE&C, including goodwill. Based upon the results of our analysis, we recorded an impairment of $747.5 of acquired assets.

 

(d)         Extraordinary item consists of the gain on debt discharge of $1,460.7, less the value of common stock and warrants issued of $550.0, net of income tax of $343.5, upon emergence from bankruptcy. See Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

(e)          Net income per share is not presented for these periods as it is not meaningful because of the revised capital structure of the Successor Company.

 

II-4



 

ITEM 7.               MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

The following management’s discussion and analysis of our financial condition and results of operations should be read in conjunction with the consolidated financial statements and notes thereto in Item 8 of this report. The following analysis contains forward-looking statements about our future expectations and potential revenues, and operating results. See “Note Regarding Forward-Looking Statements” for a discussion of the risks and uncertainties affecting these statements and “Risk Factors” in Item 1 of this report.

 

References in our management’s discussion and analysis to 2004 are for the year ended December 31, 2004.  References to 2003 are for the year ended January 2, 2004. References to 2002 are for the one month ended February 1, 2002, which preceded our emergence from bankruptcy protection, combined (on a pro forma basis) with the post-emergence eleven months ended January 3, 2003.

 

OVERVIEW

 

We are an international provider of a broad range of design, engineering, construction, construction management, facilities and operations management, environmental remediation and mining services. We offer our various services separately or as part of an integrated package throughout the life cycle of a customer’s project. We serve our clients through six business units: Power, Infrastructure, Mining, Industrial/Process, Defense and Energy & Environment.

 

We are subject to numerous factors, which have an impact on our ability to obtain new work. The Power business unit is dependent on the domestic demand for new power generating facilities and the modification of existing power facilities. Infrastructure is affected by the availability of public sector funding for transportation projects and availability of bonding. Mining is affected by demand for coal and other extractive resources. The Industrial/Process business unit is affected in general by the growth prospects in the U.S. economy and more directly by the capital spending plans of its large customer base. Finally, the Defense and Energy & Environment business units are almost entirely dependent on the spending levels of the U.S. government, in particular, the Departments of Defense and Energy.

 

CRITICAL ACCOUNTING POLICIES AND RELATED CRITICAL ACCOUNTING ESTIMATES

 

Our accounting and financial reporting policies are in conformity with accounting principles generally accepted in the United States of America (“GAAP”). The preparation of our consolidated financial statements in conformity with GAAP requires us to make estimates and judgments that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the balance sheet date, and the reported amounts of revenue and expenses during the reporting period. Although our significant accounting policies are described in Note 1, “Significant Accounting Policies” of the Notes to Consolidated Financial Statements in Item 8 of this report, the following discussion is intended to describe those accounting policies most critical to the preparation of our consolidated financial statements. The development and selection of the critical accounting policies, related critical accounting estimates and the disclosure below have been reviewed with the audit review committee of our board of directors. There were no changes in our critical accounting policies during the year ended December 31, 2004.

 

Revenue recognition. We follow the provisions of SOP 81-1, Accounting for Performance of Construction-Type and Certain Production-Type Contracts. We recognize revenue on engineering and construction-type contracts using the percentage-of-completion method of accounting whereby revenue is recognized as performance under the contract progresses. For most of our fixed-price and target-price contracts, we use a cost-to-cost approach to measure progress towards completion. Under the cost-to-cost method, we make periodic estimates of our progress towards completion by comparing costs incurred to date with total estimated contract costs. Revenue is then calculated on a cumulative basis (project-to-date) as the total contract value multiplied by the current percentage complete. Revenue for a reporting period is calculated as the cumulative project-to-date revenue less project revenue recognized in prior periods. However, we defer profit recognition on fixed-price and

 

II-5



 

certain target-priced construction contracts until progress is sufficient to estimate the probable outcome, which generally does not occur until the project is at least 20% complete. Fixed-price contracts accounted for 28% of our total revenue for the year ended December 31, 2004.

 

For contracts that include significant materials or equipment costs, we use an efforts expended method to measure progress towards completion based on labor hours, labor dollars or some other measurement of physical completion. For certain long-term contracts involving mining and environmental and hazardous substance remediation, progress towards completion is measured using the units of production method. Revenues from reimbursable or cost-plus contracts are recognized on the basis of costs incurred during the period plus the fee earned. Service-related contracts, including operations and maintenance contracts, are accounted for over the period of performance, in proportion to the costs of performance, evenly over the period or over units of production. Award fees associated with U.S. government contracts are initially estimated and recognized based on prior historical performance until the client has confirmed the final award fee. Performance-based incentive fees are included in contract value when a basis exists for the reasonable prediction of performance in relation to established targets. When a basis for reasonable prediction does not exist, performance-based incentive fees are recognized when actually awarded by the client.

 

The amount of revenue recognized depends on whether the contract or project is determined to be an “at-risk” or an “agency” relationship between the client and us. Determination of the relationship is based on characteristics of the contract or the relationship with the client. For “at-risk” relationships, the gross revenue and the costs of materials, services, payroll, benefits, non-income tax and other costs are recognized in our statement of income. For “agency” relationships, where we act as an agent for our client, only fee revenue is recognized, meaning that direct project costs and the related reimbursement from the client are netted.

 

The use of the percentage-of-completion method for revenue recognition requires the use of various estimates, including among others, the extent of progress towards completion, contract completion costs and contract revenue. Profit margins to be recognized are dependent upon the accuracy of estimated engineering progress, materials quantities, achievement of milestones and other incentives, penalty provisions, labor productivity and other cost estimates. Such estimates are dependent upon various judgments we make with respect to those factors, and some are difficult to accurately determine until the project is significantly underway. Progress is evaluated each reporting period. We recognize adjustments to profitability on contracts utilizing the percentage-of-completion method on a cumulative basis, when such adjustments are identified. We have a history of making reasonably dependable estimates of the extent of progress towards completion, contract revenue and contract completion costs on our long-term engineering and construction contracts. However, due to uncertainties inherent in the estimation process, it is possible that actual completion costs may vary from estimates. In limited circumstances, we may use the completed-contract method for specific contracts for which reasonably dependable estimates cannot be made or for which inherent hazards make the estimates doubtful. The completed contract method was not utilized during any of the periods presented.

 

Change orders and claims. Once contract performance is underway, we often experience changes in conditions, client requirements, specifications, designs, materials and work schedule. Generally, a “change order” will be negotiated with our customer to modify the original contract to approve both the scope and price of the change. Occasionally, however, disagreements arise regarding changes, their nature, measurement, timing and other characteristics that impact costs and revenue under the contract. When a change becomes a point of dispute between our customer and us, we then consider it as a claim.

 

Costs related to change orders and claims are recognized when they are incurred. Change orders are included in total estimated contract revenue when it is probable that the change order will result in a bona fide addition to contract value and can be reliably estimated. Claims are included in total estimated contract revenue, only to the extent that contract costs related to the claim have been incurred, when it is probable that the claim will result in a bona fide addition to contract value and can be reliably estimated. No profit is recognized on claims until final settlement occurs. This can lead to a situation where costs are recognized in one period and revenue is recognized when customer agreement is obtained or claim resolution occurs, which can be in subsequent periods. We recognized $30.4 million, $35.2 million and $15.4 million of claim revenue during 2004, 2003 and 2002,

 

II-6



 

respectively. Substantially all claims were settled and collected during each respective period for which claim revenue was recognized. Additional contract related costs, including subcontractors’ share of claim settlements, of $1.9 million, $9.0 million, and $2.6 million for 2004, 2003, and 2002, respectively, reduced the impact on operating income of the claim settlements disclosed above.

 

Estimated losses on uncompleted contracts and changes in contract estimates. We record provisions for estimated losses on uncompleted contracts in the period in which such losses are identified. The cumulative effect of revisions to contract revenue and estimated completion costs are recorded in the accounting period in which the amounts become evident and can be reasonably estimated. These revisions include such items as the effects of change orders and claims, warranty claims, liquidated damages or other contractual penalties, adjustments for audit findings on U.S. government contracts and contract closeout settlements. It is possible that there will be future and currently unknown significant adjustments to our estimated contract revenues, costs and gross margins for contracts currently in process, particularly in the later stages of the contracts. These adjustments are common in the construction industry and inherent in the nature of our contracts. These adjustments could, depending on the magnitude of the adjustments and/or the number of contracts being completed, materially, positively or negatively, affect our operating results in an annual or quarterly reporting period.

 

Goodwill. Effective February 1, 2002, in conjunction with fresh-start reporting, we used the purchase method of accounting to allocate our reorganization value of $550 million to our net assets, based on estimates of fair value, with the excess being recorded as goodwill. As of December 31, 2004, we have $307.8 million of goodwill. Pursuant to Statement of Financial Accounting Standards (“SFAS”) No. 142, Goodwill and Other Intangible Assets, goodwill is no longer amortized but is to be tested for impairment at least annually. We regularly evaluate whether events and circumstances have occurred which may indicate a possible impairment of goodwill and perform the annual impairment test for all of our reporting units each October. In conducting the impairment test, we apply various techniques to estimate the fair value of our reporting units. These techniques are inherently subjective, and the resulting values are not necessarily representative of the values we might obtain in a sale of our reporting units to a willing third party. Based on our annual review of the recoverability of goodwill as of October 31, 2004, we determined that our goodwill is not impaired. However, our businesses are cyclical and subject to competitive pressures. Therefore it is possible that the goodwill values of our business units could be adversely impacted in the future by these or other factors and that a significant impairment adjustment, which would reduce earnings and potentially affect debt covenants, could be required in such circumstances.

 

Litigation claims and contingencies. In the normal course of business, we are subject to a variety of contractual guarantees and litigation. In general, guarantees can relate to project scheduling, project completion, plant performance or meeting required standards of workmanship. Most of our litigation involves us as a defendant in workers’ compensation, personal injury, contract, environmental, environmental exposure, professional liability and other similar lawsuits. We maintain insurance coverage for some aspects of our business and operations. In addition, we have elected to retain a portion of insured losses that may occur through the use of various deductibles, limits and retentions under our insurance programs. This situation may subject us to some future liability for which we are only partially insured, or completely uninsured. Self-insurance reserves are established and maintained for uninsured business risks.

 

Government funded contracts are, and are expected to continue to be, a significant part of our business. We derived 51% of our consolidated operating revenues in 2004 from contracts with the U.S. government, including 19% from work performed in the Middle East. Allowable costs under U.S. government contracts are subject to audit by the government. To the extent that these audits result in determinations that costs claimed as reimbursable are not allowable costs or were not allocated in accordance with federal regulations, we could be required to reimburse the government for amounts previously received. We also have a number of U.S. government contracts which extend beyond one year and for which government funding has not yet been approved. All U.S. government contracts and some foreign contracts are subject to unilateral termination at the convenience of the customer. However, we have not experienced any unilateral termination of U.S. government contracts within the recent past.

 

II-7



 

Estimating liabilities and costs associated with such claims, guarantees, litigation and audits and investigations requires judgment and assessment based on professional knowledge and experience of our management and legal counsel. In accordance with SFAS No. 5, Accounting for Contingencies, amounts are recorded as charges to earnings when we determine that it is probable that a liability has been incurred and the amount of loss can be reasonably estimated. The ultimate resolution of any such exposure may vary from earlier estimates as further facts and circumstances become known. We maintain reserves for both self-insured claims that are known as well as for self-insured claims that are believed to have been incurred based on actuarial analysis, but have not yet been reported to our claims administrators. We include any adjustments to such insurance reserves in our consolidated results of operations.

 

OTHER SIGNIFICANT ACCOUNTING POLICIES AND TERMS

 

The following summary of significant accounting policies and terms is presented to provide a better understanding of our industry, our consolidated financial statements and discussion and analysis of our results of operations and financial position and liquidity.

 

New work represents the monetary value of a contract entered into with a client that is binding on both parties and reflects the revenue, or equity in income of unconsolidated affiliates, expected to be recognized from that contract.

 

Backlog represents the total accumulation of new work awarded less the amount of revenue, or equity in income of unconsolidated affiliates, recognized to date on contracts at a specific point in time. It comprises the total value of awarded contracts that are not complete and the revenue, or equity in income of unconsolidated affiliates, that is expected to be recognized over the remaining life of the projects in process. We believe backlog is a key predictor of future earnings potential. Although backlog reflects business that we consider to be firm, cancellations or reductions may occur and may reduce backlog and future revenues. We have a significant number of clients that consistently extend or add to the scope of existing contracts. We do not include any estimate of this ongoing work in backlog until awarded.

 

There are three unique aspects of our approach to recording new work and backlog:

 

                  Government contracts - Most of our government contracts cover several years. However, funding for the contracts is subject to annual appropriations by Congress. To account for the risk that future amounts may not be appropriated, we only include the most immediate two years of forecast revenue in our backlog. Therefore, as time passes and appropriations occur, additional new work is recorded on existing government contracts. At December 31, 2004, U.S. government funded contracts comprised approximately 40% of our total backlog.

 

                  Mining contracts - Mining contracts span varying periods of time up to the life of the resource. For new work and backlog purposes, we limit the amount recorded to five years. Similar to our practices with government contracts, as time passes, we recognize additional new work as commitments for that future work are firmed up. At December 31, 2004, mining contracts comprised approximately 13% of our total backlog.

 

                  At-risk and agency contracts - The amount of new work and related backlog recognized depends on whether the contract or project is determined to be an “at-risk” or “agency” relationship between the client and us. For “at-risk” relationships, the expected gross revenue is included in new work and backlog. For relationships where we act as an agent for our client, only the expected net fee revenue is included in new work and backlog. At December 31, 2004, agency contracts comprised approximately 7% of our total backlog.

 

II-8



 

Joint ventures and equity investments are utilized when contracts are executed jointly through partnerships and joint ventures with unrelated third parties.

 

                  Joint ventures. A large part of our work on large construction and engineering projects is performed through unincorporated joint ventures with one or more partners. For those in which we control the joint venture by contract terms or other means, the assets, liabilities and results of operations of the joint venture are fully consolidated in our financial statements, and the minority interests of third parties are separately deducted in our financial statements. For those construction joint ventures in which we do not control the joint venture, we report our pro rata portion of revenue and costs, but the balance sheet reflects only our net investment in the project. Joint ventures not involving construction or engineering activities, and which we do not control, are reported using the equity method of accounting in which we record our portion of the joint venture’s net income or loss as equity in income or loss of unconsolidated affiliates and our investment on the balance sheet reflects our original investment, at cost, as adjusted for our equity in the income or loss of the joint venture.

 

                  Partially owned subsidiary companies. For incorporated ventures in which we have a controlling interest, the assets, liabilities and results of operations of the subsidiary company are fully consolidated in our financial statements, and the minority interests of third parties are separately deducted in our financial statements. However, for those in which we do not have a controlling interest but do have significant influence, we use the equity method of accounting in which we record our portion of the subsidiary company’s net income or loss as equity in income or loss of unconsolidated affiliates and our investment on the balance sheet reflects our original investment, at cost, as adjusted for our equity in the income or loss of the subsidiary company.

 

Normal profit is an accounting concept that results from the requirement that an acquiring company record all contracts of an acquiree that are in-process at the date of acquisition, including construction contracts, at fair value based on estimated normal profit margins. As such, an asset for favorable contracts or a liability for unfavorable contracts is recorded in purchase accounting. These assets or liabilities are then reduced based on revenues recorded over the remaining contract lives, effectively resulting in the recognition of a reasonable or normal profit margin on contract activity performed subsequent to the acquisition. Because of the acquisition of RE&C and the below market profit status of many of the significant acquired contracts, we recorded significant liabilities in purchase accounting. The reduction of these liabilities has an impact on our recorded net income, but has no impact on our cash flows. Most of the contracts with normal profit attributes are now completed and only minor amounts remain to be recognized annually.

 

Accounts receivable represent amounts billed to clients that have not been paid. On large fixed-price construction contracts, contract provisions may allow the client to withhold from 5% to 10% of invoices until the project is completed, which may be several months or years. These amounts withheld, referred to as retentions, are recorded as receivables and are separately disclosed in the financial statements.

 

Unbilled receivables include costs incurred on projects, together with any profit recognized on projects using the percentage-of-completion method, and represents work performed but not yet billed pursuant to contract terms or billed after the accounting period cut-off occurred.

 

Billings in excess of cost and estimated earnings on uncompleted contracts represent amounts actually billed to clients, and perhaps collected, in excess of costs incurred and profits recognized on a project. Also, in limited situations, we negotiate substantial advance payments as a contract condition. These advance payments are reflected in billings in excess of cost and estimated earnings on uncompleted contracts. Provisions for losses on contracts, reclamation reserves on mining contracts and reserves for punch-list costs, demobilization and warranty costs on contracts that have achieved substantial completion and reserves for audit and contract closing adjustments on U.S. government contracts are also included in billings in excess of cost and estimated earnings on uncompleted contracts.

 

II-9



 

Estimate at completion is a financial forecast of a project that indicates the best current estimate of total revenues and profits at the point in time when the project will be completed. If a project estimate at completion indicates that a project will incur a loss, a provision for the entire loss on the contract is recognized currently.

 

General and administrative expenses include executive and corporate functions, such as legal, human resources and finance and accounting.

 

Self-insurance reserves are maintained for uninsured business risks. We carry substantial premium-paid, traditional insurance for our various business risks; however, we do self-insure the lower level deductibles for workers’ compensation and general, automobile and professional liability. As such, we carry self-insurance reserves on our balance sheet. The current portion of the self-insurance reserves is included in other accrued liabilities.

 

Minority interest reflects the equity investment by third parties in certain subsidiary companies and joint ventures that we have consolidated in our financial statements, and is comprised primarily of BNFL’s interest in the Westinghouse Businesses.

 

Government contract costs are incurred under some of our contracts, primarily in our Defense, Energy & Environment, and Infrastructure business units. We have contracts with the U.S. government that contain provisions requiring compliance with the U.S. Federal Acquisition Regulations and the U.S. Cost Accounting Standards. The allowable costs we charge to those contracts are subject to adjustment upon audit by various agencies of the U.S. government. Audits of indirect costs are complete through 2000. Audits of 2001 and 2002 indirect costs are in process. We have prepared and submitted cost impact statements for 1989 through 1998 that have been audited by the U.S. government. We are currently negotiating the resolution of certain proposed audit adjustments to the cost impact statements. We are also in the process of preparing cost impact statements for 1999 through 2004. While we have recorded reserves for amounts we believe may be owed to the U.S. government under cost reimbursable contracts, actual results may differ from our estimates.  We believe that the results of indirect cost audits and cost impact assessments will not have a material adverse effect on our financial position, results of operations or cash flows.

 

Pension and post-retirement benefit obligations include defined benefit pension plans that primarily cover certain groups of employees of the Westinghouse Businesses.  We make actuarially-computed contributions as necessary to adequately fund benefits for these plans. We also provide benefits under company-sponsored retiree health care and life insurance plans for certain groups of employees of the Westinghouse Businesses. The retiree health care plans require retiree contributions and contain other cost-sharing features. The retiree life insurance plan provides basic coverage on a noncontributory basis.  We also sponsor certain frozen benefit plans for certain groups of employees and retirees other than the Westinghouse Businesses. Depending on the plan, the retirees are entitled to health care, life insurance, or retirement benefits.  Some of the plans require retiree contributions.

 

REORGANIZATION CASE AND FRESH-START REPORTING

 

On May 14, 2001, due to near-term liquidity problems resulting from our acquisition of RE&C, Washington Group International and several but not all of its direct and indirect subsidiaries filed voluntary petitions to reorganize under Chapter 11 of the U.S. Bankruptcy Code in the U.S. Bankruptcy Court for the District of Nevada (Case No. BK-N-01-31627). The various legal entities that filed for bankruptcy are collectively referred to hereafter as the “Debtors.” The individual bankruptcy cases were administered jointly. Each of the Debtors continued to operate its business and manage its property as a debtor-in-possession pursuant to sections 1107 and 1108 of the U.S. Bankruptcy Code during the pendency of the cases. For a more detailed discussion, see our current report on Form 8-K filed May 29, 2001.

 

On December 21, 2001, the bankruptcy court entered an order confirming the Plan of Reorganization. For a more detailed discussion, see our current report on Form 8-K filed January 4, 2002.

 

II-10



 

On the January 25, 2002 (the “Effective Date”), we emerged from bankruptcy protection pursuant to our Plan of Reorganization. We also entered into a secured $350 million, 30-month revolving credit facility to fund our working capital requirements and obtained bonding capacity to take on new projects. Under our Plan of Reorganization, on the Effective Date, all our equity securities existing prior to the Effective Date were canceled and extinguished; we issued an aggregate 25,000,000 shares of common stock; we issued warrants to purchase an additional aggregate 8,520,424 shares of common stock; we filed an amended and restated certificate of incorporation and adopted amended and restated bylaws; we adopted new stock option plans and granted options under those plans for an aggregate 4,417,000 shares of common stock, including options granted to Dennis R. Washington, our chairman, to purchase an aggregate 3,224,100 shares of common stock; and we entered into various other agreements.

 

During the pendency of the bankruptcy cases, we continued to negotiate a settlement of our outstanding litigation with the Sellers with respect to the RE&C acquisition. We entered into the Raytheon Settlement regarding the issues and disputes between the parties, which settlement was incorporated into our Plan of Reorganization. See also Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

Under the Raytheon Settlement, the Sellers agreed that, with respect to their bankruptcy claim, the Sellers would be considered unpaid, unsecured creditors having rights in the unsecured creditor class, but that, upon completion of our reorganization, they would waive any rights to receive any distributions to be given to unsecured creditors with allowed claims. In exchange, we agreed to dismiss all litigation against the Sellers related to the acquisition, and to discontinue the purchase price adjustment and binding arbitration process. We released all claims based on any act occurring prior to our emergence from bankruptcy protection, including all claims against the Sellers, their affiliates and their directors, officers, employees, agents and specified professionals. The Sellers released all claims based on any act occurring prior to our emergence from bankruptcy protection, including any claims related to any contracts or projects not assumed by us during the bankruptcy cases, against us and our directors, officers, employees, agents and professionals. No cash was exchanged as a result of the settlement.

 

As of February 1, 2002, we adopted fresh-start reporting pursuant to the guidance provided by SOP 90-7. In connection with the adoption of fresh-start reporting, we created a new entity for financial reporting purposes. The effective date of our emergence from bankruptcy protection is considered to be the close of business on February 1, 2002 for financial reporting purposes. The periods presented through February 1, 2002 have been designated “Predecessor Company.”

 

These events are discussed in greater detail in Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting” of the Notes to Consolidated Financial Statements in Item 8 of this report and are discussed in our annual reports on Form 10-K for the fiscal years ended December 1, 2000, November 30, 2001 and January 3, 2003.

 

II-11



 

BUSINESS UNIT NEW WORK AND BACKLOG

 

New work for each business unit, which represents additions to backlog for the period, is presented below:

 

 

 

Three months ended

 

Year ended

 

NEW WORK
(In millions)

 

December 31,
2004

 

January 2,
2004

 

December 31,
2004

 

January 2,
2004

 

Power

 

$

266.1

 

$

154.9

 

$

854.0

 

$

706.5

 

Infrastructure

 

136.1

 

205.1

 

959.8

 

868.2

 

Mining

 

(50.0

)

108.0

 

216.3

 

265.3

 

Industrial/Process

 

87.7

 

64.6

 

434.5

 

405.6

 

Defense

 

291.1

 

161.5

 

723.4

 

500.2

 

Energy & Environment

 

114.7

 

58.0

 

442.1

 

434.5

 

Other

 

(1.9

)

(4.6

)

(6.1

)

5.3

 

Total new work

 

$

843.8

 

$

747.5

 

$

3,624.0

 

$

3,185.6

 

 

The following table summarizes our changes in backlog for each of the periods presented:

 

 

 

Three months ended

 

Year ended

 

CHANGES IN BACKLOG
(In millions)

 

December 31,
2004

 

January 2,
2004

 

December 31,
2004

 

January 2,
2004

 

Beginning backlog

 

$

3,928.2

 

$

3,201.8

 

$

3,322.5

 

$

2,755.1

 

New work

 

843.8

 

747.5

 

3,624.0

 

3,185.6

 

Backlog sold and other adjustments

 

 

 

 

(91.5

)

Revenue and equity income recognized

 

(767.9

)

(626.8

)

(2,942.4

)

(2,526.7

)

Ending backlog

 

$

4,004.1

 

$

3,322.5

 

$

4,004.1

 

$

3,322.5

 

 

Backlog at December 31, 2004, October 1, 2004 and January 2, 2004 consisted of:

 

BACKLOG
(In millions)

 

December 31, 2004

 

October 1, 2004

 

January 2, 2004

 

Power

 

$

716.4

 

$

641.1

 

$

496.7

 

Infrastructure

 

1,121.3

 

1,182.1

 

1,053.5

 

Mining

 

516.1

 

601.5

 

435.2

 

Industrial/Process

 

293.5

 

305.9

 

254.4

 

Defense

 

869.7

 

713.8

 

641.6

 

Energy & Environment

 

487.1

 

483.8

 

441.1

 

Total backlog

 

$

4,004.1

 

$

3,928.2

 

$

3,322.5

 

 

New work and backlog

 

At December 31, 2004, our backlog was $4,004.1 million, an increase of $75.9 million and $681.6 million from the third quarter and the beginning of 2004, respectively. Backlog on government contracts includes only two years’ worth of the portions of such contracts that are currently funded or which management is highly confident will be funded. In this regard, the reported backlog at December 31, 2004 excludes $2.1 billion of government contracts in progress for work to be performed beyond December 2006. Approximately $2.1 billion, or 52.6%, of backlog at December 31, 2004 is expected to be recognized as contract revenue or as equity in income of unconsolidated affiliates in 2005. Our backlog at the end of 2004 consisted of approximately 64% cost-type and 36% fixed-price contracts compared with 58% cost-type and 42% fixed-price contracts at the end of 2003.

 

II-12



 

New work for the three months and year ended December 31, 2004 includes the following significant contracts:

 

(In millions)

 

Three months
Ended
December 31, 2004

 

Year ended
December 31, 2004

 

Power

 

 

 

 

 

Middle East task orders

 

$

197.4

 

$

314.2

 

Plant modification contract in Wisconsin

 

 

180.3

 

Engineering, procurement and construction contract in Puerto Rico

 

 

154.8

 

Infrastructure

 

 

 

 

 

Light rail extension in California

 

 

300.3

 

Middle East task orders

 

51.9

 

215.2

 

Highway interchange in California

 

 

186.0

 

Mining

 

 

 

 

 

Copper mining contract in Nevada

 

 

118.4

 

Industrial Process

 

 

 

 

 

Facilities operation and management contract

 

 

67.0

 

Food/Beverage facility construction contract

 

 

54.0

 

Defense

 

 

 

 

 

Threat reduction project in the former Soviet Union

 

156.2

 

251.3

 

Chemical demilitarization contract continuations

 

129.5

 

434.2

 

Energy & Environment

 

 

 

 

 

Department of Energy operations, maintenance and management services contract continuations

 

47.7

 

148.7

 

Commercial consulting services

 

27.3

 

117.0

 

 

II-13



 

RESULTS OF OPERATIONS

 

On January 25, 2002, we emerged from Chapter 11 bankruptcy proceedings and implemented fresh-start reporting effective February 1, 2002. Accordingly, all assets and liabilities were adjusted to reflect their respective fair values. The consolidated financial statements after that date are those of a new reporting entity and are not comparable to the pre-emergence periods. However, to better describe the results of a complete operating cycle, we have combined the eleven months ended January 3, 2003 (post-emergence) with the month ended February 1, 2002 (pre-emergence). Comparisons of pre-emergence financial data to post-emergence financial data are not meaningful. The following table is included solely to facilitate our analysis and discussion of results of operations.

 

 

 

Three months ended

 

Year ended

 

(In millions)

 

December 31,
2004

 

January 2,
2004

 

December 31,
2004

 

January 2,
2004

 

Pro forma (a)
January 3,
2003

 

Revenue

 

$

761.4

 

$

620.9

 

$

2,915.4

 

$

2,501.2

 

$

3,661.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

$

35.9

 

$

37.4

 

$

150.0

 

$

176.3

 

$

160.1

 

Equity in income of unconsolidated affiliates

 

6.5

 

5.9

 

26.9

 

25.5

 

30.5

 

General and administrative expenses

 

(18.0

)

(20.2

)

(60.4

)

(57.5

)

(52.3

)

Other operating income

 

1.5

 

4.9

 

1.5

 

6.2

 

2.8

 

Operating income

 

25.9

 

28.0

 

118.0

 

150.5

 

141.1

 

Investment income

 

1.0

 

.4

 

2.7

 

1.8

 

1.3

 

Interest expense

 

(3.1

)

(4.3

)

(14.6

)

(24.6

)

(28.0

)

Write-off of deferred financing fees

 

 

(9.8

)

 

(9.8

)

 

Other income (expense), net

 

(1.9

)

(.7

)

(1.5

)

(2.1

)

1.3

 

Income before reorganization items, income taxes, minority interests and extraordinary items

 

21.9

 

13.6

 

104.6

 

115.8

 

115.7

 

Reorganization items

 

 

(1.2

)

1.2

 

(4.9

)

(75.2

)

Income tax expense

 

(5.5

)

(5.5

)

(39.5

)

(46.9

)

(26.1

)

Minority interests in income of consolidated subsidiaries

 

(3.9

)

(4.7

)

(15.2

)

(21.9

)

(21.7

)

Income (loss) before extraordinary items

 

12.5

 

2.2

 

51.1

 

42.1

 

(7.3

)

Extraordinary item: debt discharge, net of tax

 

 

 

 

 

567.2

 

Net income

 

$

12.5

 

$

2.2

 

$

51.1

 

$

42.1

 

$

559.9

 

 


(a)          For an explanation of pro forma adjustments, see “Reconciliation of GAAP to Pro forma Summary Financial Data” provided below.

 

II-14



 

RECONCILIATION OF GAAP TO PRO FORMA SUMMARY FINANCIAL DATA

 

Our financial results for the year ended January 3, 2003 presented and discussed herein are pro forma in nature. The results of operations for the year ended January 3, 2003 combine the results of the reorganized company for the eleven months ended January 3, 2003 with pre-emergence results for the one month ended February 1, 2002.

 

(In millions)

 

Eleven months
ended
January 3, 2003

 

(Predecessor Company)
One month
ended
February 1, 2002

 

Pro forma
Twelve months
ended
January 3, 2003

 

Revenue

 

$

3,311.6

 

$

349.9

 

$

3,661.5

 

 

 

 

 

 

 

 

 

Gross profit

 

$

149.0

 

$

11.1

 

$

160.1

 

Equity in income of unconsolidated affiliates

 

27.4

 

3.1

 

30.5

 

General and administrative expenses

 

(48.1

)

(4.2

)

(52.3

)

Restructuring charges

 

 

(.6

)

(.6

)

Other operating income

 

3.4

 

 

3.4

 

Operating income

 

131.7

 

9.4

 

141.1

 

Investment income

 

.9

 

.4

 

1.3

 

Interest expense

 

(26.8

)

(1.2

)

(28.0

)

Other income (expense), net

 

1.8

 

(.5

)

1.3

 

Income before income taxes, minority interests and bankruptcy related items

 

107.6

 

8.1

 

115.7

 

Reorganization items

 

(3.1

)

(72.1

)

(75.2

)

Income tax (expense) benefit

 

(46.2

)

20.1

 

(26.1

)

Minority interests in income of consolidated subsidiaries

 

(20.6

)

(1.1

)

(21.7

)

Income (loss) before extraordinary items

 

37.7

 

(45.0

)

(7.3

Extraordinary item: debt discharge, net of tax

 

 

567.2

 

567.2

 

Net income

 

$

37.7

 

$

522.2

 

$

559.9

 

 

Reorganization items for the year ended January 3, 2003, consisted of charges to earnings of $(36.0) million related to “fresh-start” accounting and professional fees and expenses related to the bankruptcy proceeding of $(39.2) million, which together totaled $(75.2) million, or $(51.4) million after tax.

 

THREE MONTHS ENDED DECMEBER 31, 2004 COMPARED TO THE THREE MONTHS ENDED JANUARY 2, 2004

 

Revenue and operating income

 

Revenue for the three months ended December 31, 2004 increased $140.5 million or 23% from the comparable period in 2003. The increase in revenue is principally due to work performed under task orders with the USACOE in the Middle East, revenue from several new projects including new domestic power contracts, two new large highway projects in California, new mining contracts, a new decontamination and demolition contract and new threat reduction contracts, primarily in the former Soviet Union. In addition, revenue increased related to two large Department of Energy management service contracts. These increases in revenue were partially offset by a decline in revenue from the completion of several large design build infrastructure projects and chemical demilitarization contracts. Revenue from task orders in the Middle East for the three months ended December 31, 2004 and January 2, 2004, totaled $111.0 million and $55.6 million, respectively.

 

II-15



 

Operating income for the three months ended December 31, 2004 decreased $2.1 million from the comparable period in 2003. Operating income for the three months ended December 31, 2004 was impacted by several items in the Infrastructure business unit including a $10.7 million contract loss on a $186 million highway project in California which is less than 20% complete, an $8.2 million charge related to a legal matter on completed U.S. government funded international contracts dating back to the early 1990s and decreased earnings from engineering services. These losses were partially offset by $16.7 million of earnings from task orders in the Middle East. The Infrastructure charges were also partially offset by improved performance on two Department of Energy management services contracts. Operating income for the three months ended January 2, 2004 included a $6.8 million net recovery of a claim on a completed infrastructure construction contract and favorable earnings from the closeout and completion of two additional infrastructure contracts. In the three months ended January 2, 2004, we recorded a $5.4 million charge associated with unbilled indirect costs related to a completed chemical demilitarization project.

 

General and administrative expense

 

General and administrative expense for the three months ended December 31, 2004 declined $2.2 million from the comparable period in 2003. During the three months ended January 2, 2004, we recorded an expense of $6.2 million related to the extension of the term of previously granted options of our chairman, Dennis R. Washington. During the three months ended December 31, 2004, we incurred higher costs associated with complying with the Sarbanes-Oxley Act.

 

Write-off of deferred financing fees

 

During the three months ended January 2, 2004, we entered into an agreement replacing our senior secured revolving credit facility with a new credit facility. In connection with the termination of the senior secured revolving credit facility, we wrote off the remaining unamortized balance of the related deferred financing fees totaling $9.8 million. No such write-off occurred in 2004.

 

Income tax expense

 

The effective income tax rate for the three months ended December 31, 2004 and January 2, 2004 was 25.2% and 44.5%, respectively. The decline in the effective tax rate during the three months ended December 31, 2004, was due primarily to the impact from the ratification of the 2004 Protocol to U.S.-Netherlands Income Tax Treaty, which reduced our income tax expense by $3.6 million.

 

2004 COMPARED TO 2003

 

Revenue and operating income

 

Revenue for 2004 increased $414.2 million or 17%, compared to 2003. The increase was principally due to substantial infrastructure and power work performed under task orders with the USACOE in the Middle East totaling $556.3 million, an increase of $497.1 million from 2003, and revenue from new large highway projects, new domestic power contracts and new threat reduction contracts, primarily in the former Soviet Union. The increase in revenue was partially offset by a decline in revenue due to the completion of certain major contracts in the Power, Infrastructure, Defense and Energy & Environment business units.

 

Operating income for 2004 declined $32.5 million from 2003.  Operating income was impacted by several items including contract losses on three highway projects totaling $44.3 million, the winding down or completion of certain major projects in the Power, Infrastructure and Energy & Environment business units and a fourth quarter charge of $8.2 million related to a legal matter on completed U.S. government funded international contracts. In addition, operating income in 2003 included the recognition of contract incentives, claim settlements and contract renegotiations. The decline in operating income was partially offset by an increase in earnings from task order work in the Middle East, earnings from new power and threat reduction contracts and the favorable

 

II-16



 

renegotiation and improved performance on several Energy & Environment contracts.  A summary of the significant changes in operating income is included in the following table:

 

Operating Income for 2003

 

$

150.5

 

Significant increases (decreases) in 2004 operating income:

 

 

 

Increase in earnings from Middle East task orders

 

41.7

 

Increase in earnings from other new contracts

 

19.1

 

Increase in earnings from ongoing projects

 

13.1

 

Decline in earnings from completion of contracts

 

(44.3

)

Significant highway project losses

 

(44.3

)

Increase in business unit business development overhead and general and administrative expenses

 

(10.2

)

Other, including charges for legal issues

 

(7.6

)

Net decrease for 2004

 

(32.5

)

Operating income for 2004

 

$

118.0

 

 

Revenue and operating income from the Middle East task orders successively declined during the second and third quarters of 2004 as compared to the first quarter of 2004 principally due to the substantial completion of a large task order in the first quarter. During the fourth quarter of 2004, revenue remained essentially unchanged from the second and third quarters; however, earnings increased significantly due to the resolution of funding and other related contingencies. In addition, the pace of awards of new task orders by the USACOE and other U.S. agencies slowed in the first and second quarters of 2004 as funding for task orders was diverted from reconstruction to security efforts in the Middle East. During the third and fourth quarters of 2004, awards of new task orders increased. We are unable to predict with certainty, the timing, probability and level of new work to be awarded which may cause future results to vary materially from our current results from these task orders.

 

The diversification of our business may cause margins to vary between periods due to the inherent risks and rewards on fixed-price contracts causing unplanned gains and losses on contracts. Operating results may also vary between periods due to changes in the mix and timing of our projects, which contain various risk and profit profiles and are subject to uncertainties in the estimation process.

 

For a more detailed discussion of our revenue and operating income, see “Business Unit Results,” later in this Management’s Discussion and Analysis.

 

Equity in income of unconsolidated affiliates

 

Equity in income of unconsolidated affiliates for 2004 increased by $1.4 million from 2003 generally due to improved performance. Equity earnings in 2004 from the MIBRAG mining venture in Germany, which accounts for a significant portion of our unconsolidated affiliates, were comparable to 2003. The quantity of coal shipments by MIBRAG in 2004 declined by 9% compared to 2003 resulting from planned maintenance outages by MIBRAG’s power plant customers that were of longer duration than those experienced in 2003. An increase in the average sales price per ton offset, in part, the decline in coal shipments. However, operating expenses, some related to lower volume, also offset the impact of lower shipments. A strengthening of the euro of approximately 10%, as compared to the U.S. dollar, offset an increase in MIBRAG’s municipal tax liability.

 

General and administrative expenses

 

General and administrative expenses for 2004 increased $2.9 million from 2003. The increase was principally due to costs associated with complying with the Sarbanes-Oxley Act and higher international business development costs. The increase was partially offset by a reduction in expense of $5.4 million as compared to 2003 related to the extension of the term of previously granted options of our chairman Dennis R. Washington.

 

II-17



 

Other operating income (expense), net

 

Other operating income (expense), net of $1.5 million in 2004, primarily consisted of a recovery related to a legal settlement. Other operating income (expense), net of $6.2 million in 2003 included a gain of $4.9 million from the April 2003 sale of the Technology Center, a gain of $3.2 million from the sale of coal leases, a gain of $1.5 million from the resolution of certain contingent issues related to the October 2002 sale of EMD offset by a charge of $3.4 million related to a legal settlement.

 

Interest expense

 

Interest expense for 2004 declined $10.0 million from 2003 due to improved terms under a new credit facility entered into in October 2003, as compared to the prior credit facility. On March 19, 2004 and again on August 5, 2004, we successfully amended the credit facility to include more favorable terms and reduce interest expense over the remaining term of the agreement.

 

Write-off of deferred financing fees

 

On October 9, 2003, we entered into an agreement replacing our prior senior secured revolving credit facility with a new credit facility. In connection with the termination of the senior secured revolving credit facility, we wrote off the remaining unamortized balance of the related deferred financing fees totaling $9.8 million.  No such write-off occurred in 2004.

 

Reorganization items

 

Reorganization items of $1.2 million for 2004 consisted of a reduction in estimated professional expenses to settle outstanding claims from our bankruptcy. During 2003, we recognized a charge of $4.9 million as a result of estimated additional professional fees and expenses to be incurred primarily by the unsecured creditors’ committee to settle outstanding claims in connection with our reorganization.

 

Income tax expense

 

The components of the effective tax rate for the various periods are shown in the table below:

 

 

 

Year ended

 

 

 

December 31, 2004

 

January 2, 2004

 

Federal tax rate

 

35.0

%

35.0

%

State tax

 

3.1

 

3.2

 

Nondeductible items

 

2.1

 

2.8

 

Foreign tax

 

(2.9

)

1.3

 

Effective tax rate

 

37.3

%

42.3

%

 

The effective tax rate for 2004 decreased from 2003, primarily due to the impact of lower foreign taxes.  Foreign taxes for 2004 decreased substantially from 2003 due to a $3.6 million impact from the ratification of the 2004 Protocol to U.S.-Netherlands Income Tax Treaty.

 

Minority interests

 

Minority interests in income of consolidated subsidiaries for 2004 declined by $6.7 million from 2003. The majority of our minority interests relates to BNFL’s 40% ownership of the Westinghouse Businesses, which are included in the Energy & Environment business unit. Increases or decreases in income of our majority-owned subsidiaries result in a corresponding increase or decrease in the minority interest share of income from those operations. During 2004, a consolidated joint venture recorded a $10.7 million contract loss, of which $3.7 million related to the minority interest.

 

II-18



 

2003 COMPARED TO 2002

 

Revenue and operating income

 

Revenue for 2003 declined $1,160.3, or 32%, compared to 2002 due to a number of anticipated events, including the completion of several major projects and the sale in October 2002 of the Electro-Mechanical Division (“EMD”) within the Energy & Environment business unit. The Power business unit experienced a decline in revenue primarily from the completion of four power generation projects acquired in the RE&C acquisition. Revenue from the Infrastructure business unit declined primarily from the substantial completion of certain large projects, including a dam and hydropower project in the Philippines. In addition, our Industrial/Process business unit was affected by a weakness in the domestic and international economies, causing a reduction in demand and capital spending for our services in this market.

 

Although revenue declined, operating income for 2003 increased slightly by $9.4 million, or 7%, from 2002 primarily from performance incentives and lower than expected costs incurred by the Power business unit related to the completion of a steam generator replacement contract and the settlement of contract claims and improved operating performance in the Infrastructure business unit. The Energy & Environment business unit experienced a decline in operating income primarily from the sale of EMD. Additionally, general and administrative expense increased in 2003 primarily due to expense associated with the extension of our chairman’s stock options recognized in the fourth quarter. The overall decline in revenue from projects completed or near completion mentioned above had little impact on operating income in 2002, as several of these major projects contributed nominal operating earnings during 2002. Operating income included the recognition of normal profit of $2.3 million and $30.9 million in 2003 and 2002, respectively, due to the completion of acquired contracts assigned normal profit. Normal profit has no affect on our cash flows.

 

Equity in income of unconsolidated affiliates

 

Equity in income of unconsolidated affiliates for 2003 declined $5.0 million from 2002. We account for MIBRAG mbH on the equity method. In 2002, the MIBRAG mbH mining venture in Germany, which accounts for a significant portion of the equity in income of unconsolidated affiliates, recognized a one-time award of power cogeneration credits, of which our share was $6.0 million.

 

General and administrative expenses

 

General and administrative expenses for 2003 increased $5.2 million compared to 2002. On November 14, 2003, our chairman, Dennis R. Washington, agreed to continue to serve in that role through January 2007. In return, our board of directors approved the extension of the term of his previously granted outstanding options to 2012. The exercise price of certain of his options was below our stock’s closing price at November 14, 2003, giving rise to $6.2 million of stock compensation expense with a corresponding increase to additional paid-in capital.

 

Other operating income (expense), net

 

Other operating income (expense), net of $6.2 million for 2003 included a gain of $4.9 million from the April 2003 sale of the Technology Center and wind-up of related contract issues, a gain of $3.2 million from the sale of coal leases, a gain of $1.5 million from the resolution of certain contingent issues related to the October 2002 sale of EMD offset by a charge of $3.4 million related to a legal settlement. In 2002, we recognized a gain of $3.4 million related to the sale of EMD.

 

II-19



 

Interest expense

 

Interest expense in 2003 declined $3.4 million from 2002, primarily due to more favorable terms under our new credit facility that we entered into on October 9, 2003. Interest expense for 2003 consisted of $9.7 million of amortization of deferred financing fees paid in connection with the new credit facility and our prior senior secured revolving credit facility and $14.9 million of cash and accrued interest expense consisting primarily of letter of credit fees, commitment fees, fronting fees and administrative fees paid to the agent bank. Deferred financing fees paid in connection with the new credit facility are being amortized over the 48-month term of the facility. Letter of credit fees and commitment fees are recorded as interest expense.

 

Write-off of deferred financing fees

 

On October 9, 2003, we entered into an agreement replacing our prior senior secured revolving credit facility with a new credit facility. In connection with the termination of the senior secured revolving credit facility, we wrote off the remaining unamortized balance of the related deferred financing fees totaling $9.8 million.

 

Income tax expense

 

The components of the effective tax rate for the various periods are shown in the table below:

 

 

 

 

 

 

 

Predecessor Company

 

 

 

Year ended
January 2, 2004

 

Eleven months
ended
January 3, 2003

 

One month
ended
February 1, 2002

 

Federal tax rate

 

35.0

%

35.0

%

35.0

%

State tax

 

3.2

 

3.5

 

2.8

 

Nondeductible items

 

2.8

 

3.0

 

.4

 

Foreign tax

 

1.3

 

2.7

 

 

Effective tax rate

 

42.3

%

44.2

%

38.2

%

 

The effective tax rate for the year ended January 2, 2004 decreased compared to the effective tax rate for the eleven months ended January 3, 2003, primarily due to the impact of higher pre-tax earnings and lower non-deductible items and foreign taxes. A higher level of pre-tax earnings reduces the impact non-deductible items and foreign taxes have on the effective tax rate. The decrease in the effective tax rate for state taxes resulted from an increase in the amount of foreign earnings not subject to state tax.

 

Minority interests

 

Minority interests in income of consolidated subsidiaries for 2003 increased by $0.2 million from 2002. The majority of our minority interests relates to BNFL’s 40% ownership of the Westinghouse Businesses that are included in the Energy & Environment business unit. Increases in income of our majority-owned subsidiaries cause an increase in the minority interest share of income from those operations.

 

Reorganization items

 

During 2003, we recognized a charge of $4.9 million as a result of estimated additional professional fees and expenses to be incurred by the unsecured creditors’ committee to settle outstanding claims in connection with our reorganization. During 2002, $75.2 million of reorganization charges were recognized. This included $35.1 million in adjustments to reflect all assets and liabilities at their respective fair values in fresh-start reporting. The remainder of the reorganization items was primarily for professional fees incurred in connection with the bankruptcy proceedings, including the defense of the appeals to our Plan of Reorganization. Cash paid for reorganization items totaled $9.9 million and $39.6 million for 2003 and 2002, respectively.

 

II-20



 

Extraordinary item

 

During January 2002, an extraordinary gain of $567.2 million was recorded as a result of the discharge of liabilities of $1,460.7 million as part of our Plan of Reorganization, less the fair value of common stock and warrants issued of $550.0 million and income taxes of $343.5 million.

 

BUSINESS UNIT RESULTS

(In millions)

 

 

 

Three months ended

 

Year ended

 

Revenue

 

December 31
2004

 

January 2,
2004

 

December 31,
2004

 

January 2,
2004

 

January 3,
2003
(Pro forma)

 

Power

 

$

190.7

 

$

119.4

 

$

634.0

 

$

511.8

 

$

1,005.6

 

Infrastructure

 

196.6

 

184.1

 

891.1

 

585.9

 

789.4

 

Mining

 

29.3

 

18.9

 

109.8

 

84.2

 

68.5

 

Industrial/Process

 

100.0

 

95.2

 

394.7

 

430.3

 

594.9

 

Defense

 

135.2

 

127.5

 

495.3

 

506.1

 

557.1

 

Energy & Environment

 

111.5

 

80.4

 

396.6

 

385.5

 

637.2

 

Intersegment, eliminations and other

 

(1.9

)

(4.6

)

(6.1

)

(2.6

)

8.8

 

Total revenue

 

$

761.4

 

$

620.9

 

$

2,915.4

 

$

2,501.2

 

$

3,661.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating income (loss)

 

 

 

 

 

 

 

 

 

 

 

Power

 

$

14.6

 

$

8.3

 

$

34.8

 

$

39.0

 

$

24.1

 

Infrastructure

 

(15.8

)

16.1

 

(16.2

)

32.3

 

21.3

 

Mining

 

6.7

 

9.6

 

33.4

 

33.5

 

32.3

 

Industrial/Process

 

1.6

 

(1.3

)

17.8

 

2.5

 

(5.7

)

Defense

 

12.6

 

8.2

 

40.1

 

49.8

 

44.1

 

Energy & Environment

 

23.0

 

13.2

 

73.1

 

69.9

 

89.8

 

Intersegment and other unallocated operating costs

 

1.2

 

(5.9

)

(4.6

)

(19.0

)

(12.5

)

General and administrative expenses

 

(18.0

)

(20.2

)

(60.4

)

(57.5

)

(52.3

)

Total operating income

 

$

25.9

 

$

28.0

 

$

118.0

 

$

150.5

 

$

141.1

 

 

RECONCILIATION OF GAAP SEGMENT INFORMATION TO PRO FORMA FINANCIAL INFORMATION

 

GAAP requires us to report our results for the reorganized entity separately from those that existed prior to the reorganization. Following is post-emergence segment information for the eleven months ended January 3, 2003 and pre-emergence segment information for the month ended February 1, 2002, as well as pro forma combined segment information for the year ended January 3, 2003.

 

(In millions)
Revenue

 

Eleven months ended
January 3, 2003

 

One month ended
February 1, 2002

 

Year ended
January 3, 2003
(Pro forma)

 

Power

 

$

920.1

 

$

85.5

 

$

1,005.6

 

Infrastructure

 

707.2

 

82.2

 

789.4

 

Mining

 

63.3

 

5.2

 

68.5

 

Industrial/Process

 

534.9

 

60.0

 

594.9

 

Defense

 

495.0

 

62.1

 

557.1

 

Energy & Environment

 

584.7

 

52.5

 

637.2

 

Intersegment, eliminations and other

 

6.4

 

2.4

 

8.8

 

Total revenue

 

$

3,311.6

 

$

349.9

 

$

3,661.5

 

 

II-21



 

(In millions)
Operating income (loss)

 

Eleven months ended
January 3, 2003

 

One month ended
February 1, 2002

 

Year ended
January 3, 2003
(Pro forma)

 

Power

 

$

23.9

 

$

.2

 

$

24.1

 

Infrastructure

 

18.1

 

3.2

 

21.3

 

Mining

 

29.1

 

3.2

 

32.3

 

Industrial/Process

 

(6.0

)

.3

 

(5.7

)

Defense

 

42.2

 

1.9

 

44.1

 

Energy & Environment

 

84.1

 

5.7

 

89.8

 

Intersegment and other unallocated operating costs

 

(11.6

)

(.9

)

(12.5

)

General and administrative expense, corporate

 

(48.1

)

(4.2

)

(52.3

)

Total operating income

 

$

131.7

 

$

9.4

 

$

141.1

 

 

2004 COMPARED TO 2003

 

Power

 

Revenue for 2004 increased $122.2 million, or 24%, from 2003. The increase in revenue was primarily due to work in the Middle East totaling $152.0 million and new major domestic fossil and nuclear power projects including the construction of new generation power plants in Wisconsin and Puerto Rico, reactor containment vessel head and steam generator replacement projects in South Carolina, Minnesota and Florida, and a plant modification and maintenance project in Wisconsin. The increase in revenue for 2004 was partially offset by a decline in revenue from the winding down and completion of two new generation power projects in Massachusetts in 2003 totaling $112.1 million, and the completion of several other projects including a plant modification project in Michigan and a steam generator replacement project in Maryland.

 

Operating income for 2004 declined $4.2 million from 2003 due to the completion of several projects including the favorable performance on a steam generator replacement project and a plant modification project in 2003 that together totaled $24.4 million. The decline in operating income was partially offset by earnings on a new generation power project of $7.6 million, favorable performance from a steam generator replacement project of $6.9 million and earnings from power projects performed in the Middle East of $7.0 million.

 

Infrastructure

 

Revenue for 2004 increased $305.2 million, or 52%, from 2003. The increase was due to revenue from task order contracts in the Middle East with the USACOE and other U.S. agencies totaling $401.5 million, revenue from three new highway projects in California and Nevada, and a new light rail project in California. The increase in revenue was partially offset by a decline of $138.3 million from the substantial completion of several large projects.

 

The Infrastructure business unit incurred an operating loss of $16.2 million for 2004 compared to operating income of $32.3 million in 2003, a decline in earnings of $48.5 million. During the year, Infrastructure performed $401.5 million in work in the Middle East which generated earnings of $38.9 million. However, during the year, three fixed price highway projects with a total value of approximately $450 million experienced significant cost growth resulting from design changes, cost escalation and quantity growth, and project delays which resulted in higher than estimated costs. Infrastructure recognized losses on these projects of $44.3 million. As discussed in our summary of critical accounting policies, we provide for estimated losses on contracts when such losses are identified and can be estimated. However, we do not recognize revenue for change orders or claims until it is probable that they will result in additions to the contract value; in many cases, this does not happen until an actual settlement is reached. As evidenced above, the combination of these accounting policies can result in volatility in operating income with a charge recognized in one period and change order or claim revenue recognized in a subsequent period. Negotiations are ongoing with all three clients for change orders or claims and we expect a

 

II-22



 

portion of the losses will be recovered. In addition, the earnings for Infrastructure’s engineering services division were down by approximately $15 million as a result of fewer engineering hours resulting in unabsorbed fixed costs, costs associated with right sizing the operation, and the inability to negotiate change orders with certain clients prior to year-end.  We expect this division to recover in 2005. Lastly, an $8.2 million charge was taken related to a potential settlement associated with legal issues surrounding completed U.S. government funded international contracts. Operating income for 2004 included claim settlements of $14.2 million compared with $12.1 million in 2003.

 

Due to the dynamic nature of the work we have performed in the Middle East under cost reimbursable contracts with the U.S. government, as is the case with all contractors, costs incurred on these contracts are subject to review and audit by the U.S. government. Additionally, two cost reimbursable task orders experienced $54.2 million of cost growth from original estimates. As of December 31, 2004, $31.5 million of the increased costs had been approved, both as to scope and price, by the USACOE through the issuance of contract modifications and an additional $20.7 million of incurred costs were recognized as revenue in 2004 because we believe it is probable the costs will be recovered under the cost reimbursable arrangements. Subsequent to December 31, 2004, additional contract modifications have been received for $16.4 million of the $20.7 million. Based on all currently available information, we believe we have established adequate reserves for estimated unallowable, non-recoverable, or disputed costs incurred to date.

 

Mining

 

Revenue for 2004 increased $25.6 million, or 30%, from 2003 as a result of revenue provided from new mining contracts, including a copper mine in Nevada, and a phosphate mine in Canada. The increase in revenue was partially offset by a decline of $5.5 million from the completion of two mining contracts in Wyoming and Nevada.

 

Operating income for 2004 was essentially unchanged from 2003. Operating income for 2004 benefited from earnings on new contracts, improved performance and higher production on existing contracts.  Operating income for 2003 included a $3.2 million gain from the sale of coal leases in the fourth quarter of 2003.  Equity earnings in 2004 from the MIBRAG mining venture in Germany, which accounts for a significant portion of operating income, were comparable to 2003. The quantity of coal shipments by MIBRAG in 2004 declined by 9% compared to 2003 resulting from planned maintenance outages by MIBRAG’s power plant customers that were of longer duration than those experienced in 2003. An increase in the average sales price per ton offset, in part, the decline in coal shipments. In addition, lower operating expenses, primarily related to lower volume, also offset the impact of lower shipments. A strengthening of the euro as compared to the U.S. dollar, of about 10%, offset an increase in MIBRAG’s municipal tax liability.

 

Industrial Process

 

Revenue for 2004 declined $35.6 million, or 8%, from 2003. The decline was due to the winding down or completion of several automotive contracts, the completion of a refinery shutdown project and several other contracts. The decline was partially offset by an increase in revenue from a food processing facility construction contract, a new major facilities management contract and the recognition of a $10.0 million claim settlement.

 

Operating income for 2004 increased by $15.3 million from 2003 primarily due to a $9.8 million net claim settlement and $3.9 million from the expiration of the warranty period on a major process contract. Operating income for 2004 includes $13.2 million of claim settlements as compared to no claim settlements recognized in 2003.

 

Defense

 

Revenue for 2004 declined $10.8 million, or 2%, from 2003 primarily from closure activities on a chemical demilitarization contract in 2003 that resulted in a decrease in revenue of $66.1 million and the completion of construction activities and slower start-up requirements at another chemical demilitarization contract. The decline

 

II-23



 

in revenue was partially offset by an increase in revenue attributable to an increase in scope of work on threat reduction contracts in the Former Soviet Union and revenue from a new power enhancement contract.

 

Operating income for 2004 declined by $9.7 million from 2003. The decline in operating income was primarily the result of certain events occurring in 2003 including favorable claim settlements on construction projects totaling $13.6 million (as compared to zero in 2004), which was partially offset by a charge in the fourth quarter associated with unbilled indirect costs related to a completed chemical demilitarization project of $5.4 million. Earnings in 2004 from chemical demilitarization projects and threat reduction projects in the Former Soviet Union have improved marginally.

 

Energy & Environment

 

Revenue for 2004 increased $11.1 million, or 3%, from 2003. The increase in revenue was primarily due to improved performance at two large DoE management service contracts and at a design-build project, and revenue from a new decontamination and demolition contract. The increase in revenue was partially offset by a decline in revenue from the winding down of a large design-build contract and a reduction in volume at an engineered-products business.

 

Operating income for 2004 increased $3.2 million from 2003. Operating income in 2004 increased $23.0 million from the favorable renegotiation of one contract and improved performance at two other DoE management services contracts. The increase in 2004 operating income was partially offset by a $5.2 million decline in earnings from the winding down of a large design-build contract, an $8.8 million impact from a reduction in volume at an engineered-products business and increased business development costs associated with pursuit of new DoE procurements.

 

Intersegment and others

 

Intersegment operating loss of ($4.6) million in 2004 primarily consisted of residual costs from our non-union subsidiary of $4.1 million.

 

Intersegment operating loss of ($19.0) million in 2003 included residual costs from our non-union subsidiary of $8.4 million and bonding fees of $5.3 million, a $5.4 million charge resulting from an underaccrual of employee benefits related to periods prior to our emergence from bankruptcy protection, a charge of $3.4 million related to a legal settlement, all partially offset by a gain of $4.9 million from the sale of the Technology Center.

 

2003 COMPARED TO 2002

 

Power

 

Revenue for 2003 declined $493.8 million, or 49%, from 2002. The decline in revenue was primarily due to the winding down and completion of four contracts purchased in the RE&C transaction (the “Reformed Contracts”) and the completion of two emissions projects and a simple cycle project, partially offset by revenue from the start of a new power generation project and a steam generator replacement project. Revenue from the four Reformed Contracts declined $419.1 million in 2003 compared to 2002.

 

Operating income for 2003 increased $14.9 million from 2002 primarily due to $15.2 million of earnings on the successful early completion of the second of two steam generator replacements as compared to a $7.2 million loss from cost overruns on the first replacement in 2002. Additionally, in 2003, we earned $6.2 million in connection with a settlement and renegotiation of a plant modification contract and $6.2 million from a new steam generator project. Operating income on the four Reformed Contracts and a simple cycle project declined $14.9 million in 2003 as compared to 2002 as a result of the wind-up and completion of the projects. Operating income included no normal profit in 2003 compared to $3.2 million recognized in 2002.

 

II-24



 

Infrastructure

 

Revenue for 2003 declined $203.5 million, or 26%, from 2002. The decline in revenue was primarily attributable to the substantial completion in 2002 of a toll road project in Colorado, a Philippine dam and hydropower project and a large rail project in California. Revenue for 2003 included $59.2 million of activity in the fourth quarter of 2003 from the USACOE task orders under a new indefinite delivery, indefinite quantity contract with the USACOE in Iraq, Afghanistan and Kuwait.

 

Operating income for 2003 increased $11.0 million from 2002. Results for 2003 were positively impacted by increased profit projections on two large toll road projects in Colorado, the resolution of a claim of $6.8 million (net of $7.0 million of additional contract related expenses) on a Philippine dam and hydropower project, other claim and insurance settlements of $7.9 million (net of $2.0 million of additional contract expenses) and income from the USACOE task orders. These positive results were partially offset by the recognition of unfavorable contract adjustments of $6.3 million on a rail project in California, a highway project in Nevada and a pump station in Nevada. Operating income of $21.3 million for 2002 included $26.6 million on a light rail project and $5.0 million primarily attributable to the recovery of a claim on a completed construction project. Results for 2002 were negatively impacted by unfavorable contract adjustments of $23.4 million on the Philippine dam and hydropower project and contract adjustments on two highway projects of $5.1 million. Operating income for 2003 included $2.3 million from the recognition of normal profit compared to $25.5 million for the comparable period of 2002.

 

Mining

 

Revenue for 2003 increased $15.7 million, or 23%, from 2002. The increase in revenue was due to work on new projects, including a phosphate mining project in Canada, increased activity at a reclamation project in the State of Washington, a production support contract in Wyoming and a gold mine in Nevada.

 

Operating income for 2003 increased $1.2 million from 2002. Operating income included $25.7 million and $30.5 million in 2003 and 2002, respectively, from equity in income of unconsolidated affiliates, which is comprised primarily of our portion of the results of operations of the MIBRAG mbH mining venture in Germany. Our share of equity earnings from MIBRAG mbH declined $4.9 million in 2003 compared to 2002 as a result of $12.0 million of income recognized by MIBRAG mbH in the fourth quarter of 2002, of which our share was $6.0 million, from a one-time award of power cogeneration credits. Favorable results from other mining operations in 2003 accounted for the overall increase in operating income over the prior year. Operating income for 2003 included a $3.2 million gain from the sale of coal leases during the fourth quarter of 2003, improved performance at two mining operations over the prior year and income from new projects.

 

Industrial/Process

 

Revenue for 2003 declined $164.6 million, or 28%, from 2002. The decline was primarily due to the softness of the domestic and international economies and related reduction in capital spending by our Fortune 100 client base. Revenue was also down compared to 2002 as a result of the completion of a large, turnkey process facility as well as the completion of several large automotive contracts.

 

Operating income for 2003 increased $8.2 million compared to 2002 primarily due to a combination of better utilization of professional resources and a reduction in business unit overhead costs partially offset by a lower volume of work. In addition, operating income in 2002 included the recognition of an unfavorable contract adjustment totaling $2.5 million on an international methanol plant construction project. Operating income included no normal profit in 2003 compared to $1.6 million recognized in 2002.

 

II-25



 

Defense

 

Revenue for 2003 declined $51.0 million, or 9%, from 2002. Revenue in 2003 declined $117.0 million due to the completion of two major construction projects in 2002 and by $29.5 million due to the completion of the closure activities on a chemical demilitarization project. These effects were offset by higher revenues of $72.0 million on the other five chemical demilitarization projects as they transition from construction to the systemization and operations phases of the projects, and $24.4 million from cooperative threat reduction projects in the former Soviet Union, principally due to the award of two new projects.

 

Operating income in 2003 increased $5.7 million over the comparable period of 2002 and included $15.1 million from the increase in scope and fees on four threat reduction operations and maintenance contracts, an $8.0 million claim settlement on the closeout of a fixed-price construction project, $5.6 million from an additional claim settlement and $4.4 million favorable settlement of government indirect cost rates. Operating income in 2003 included a fourth quarter charge associated with unbillable indirect costs related to a recently completed chemical demilitarization project of $5.4 million. The costs primarily related to the period December 2000 through December 2003. In 2002, the Defense business unit negotiated a $7.2 million settlement in connection with reforming a construction contract and recognized $7.0 million of additional profit related to favorable progress on a chemical demilitarization contract, both obtained in the acquisition of RE&C. In addition, the Defense business unit successfully completed a chemical demilitarization project within the cost estimate and on schedule. As a result, we recognized additional profit of $8.9 million.

 

Energy & Environment

 

Revenue for 2003 declined $251.7 million, or 40%, from 2002. The decline was the result of the sale in October 2002 of EMD, which had recognized revenue totaling $144.0 million in 2002, and the winding down of a large construction contract and an environmental remediation contract together totaling $125.7 million.

 

Operating income for 2003 declined $19.9 million from 2002. The decline was due to the sale of EMD which had operating income of $24.9 million in 2002, and a reduction of $7.0 million of operating income in 2003 from the winding down of a large cost-type contract beginning in the second quarter of 2003. The renegotiation of a large cost-type contract in 2003 resulted in a reduction of operating income of $9.4 million as compared to 2002. Partially offsetting the decline in operating income was an increase of $19.5 million in 2003 from the renegotiation of two large operations, maintenance and management contracts.

 

Intersegment and other

 

Intersegment operating loss of $(19.0) million in 2003 primarily included residual costs from our non-union subsidiary of $8.4 million and bonding fees of $5.3 million, a $5.4 million charge resulting from an under accrual of employee benefits related to periods prior to our emergence from bankruptcy protection, a charge of $3.4 million related to a legal settlement, all partially offset by a gain of $4.9 million from the sale of the Technology Center.

 

Intersegment operating loss of $(12.5) million for 2002 includes the operations of the Technology Center, a business held for sale. It also includes residual costs from our non-union subsidiary of $7.0 million and bonding fees of $4.6 million, including amortization of the bonding facility fee paid upon emergence from bankruptcy protection.

 

FINANCIAL CONDITION AND LIQUIDITY

 

We have three principal sources of liquidity: (1) cash generated by operations; (2) existing cash, cash equivalents and short-term investments; and (3) available capacity under our Credit Facility. We had cash, cash equivalents, and short-term investments of $316.3 million at December 31, 2004, of which $61.5 million was restricted for use in the normal operations of our consolidated joint venture projects or was restricted under our self-insurance programs. At December 31, 2004, we had no borrowing and $123.9 million in face amount of

 

II-26



 

letters of credit outstanding under the Credit Facility, leaving a borrowing capacity of $226.1 million under the facility. For more information on our financing activities, see “Credit Facility” below.

 

Our cash flows are primarily impacted from period to period by fluctuations in working capital and purchase of construction and mining equipment required to perform our contracts. Working capital is affected by numerous factors including:

 

                  Business unit mix.  Our working capital requirements are unique by business unit, and changes in the type, size and stage of completion of contracts performed by our business units can impact our working capital requirements. Also, growth in the business requires working capital investment and the purchase of construction and mining equipment.

 

                  Commercial terms.  The commercial terms of our contracts with customers and subcontractors may vary by business unit, contract type and customer type and utilize a variety of billing and payment terms.  These could include client advances, milestone payment schedules, monthly or bi-monthly billing cycles, and performance base incentives. Additionally, some customers have requirements on billing documentation including documentation from subcontractors, which may increase the level of billing complexity and cause delays in the billing cycle and collection cycle from period to period.

 

                  Contract life cycle.  Our contracts typically involve initial cash for working capital during the start-up phase, reach a cash neutral position and eventually experience a reduction of working capital during the wind-down and completion of the project.

 

                  Delays in execution.  At times, we may experience delays in scheduling and performance of our contracts and encounter unforeseen events or issues that may negatively affect our cash flow.

 

Cash flows

(In millions)

 

Liquidity and capital resources

 

December 31, 2004

 

January 2, 2004

 

Cash and cash equivalents

 

$

286.1

 

$

188.8

 

Short-term investments

 

30.2

 

50.0

 

Total

 

$

316.3

 

$

238.8

 

 

Cash flow activities

 

Year ended
December 31, 2004

 

Year ended
January 2, 2004

 

Net cash provided (used) by:

 

 

 

 

 

Operating activities

 

$

113.4

 

$

79.6

 

Investing activities

 

3.1

 

(9.6

)

Financing activities

 

(19.2

)

(52.4

)

 

The discussion below highlights significant aspects of our cash flows.

 

                  Operating activities:

 

In 2004, our operating activities provided $113.4 million of cash compared to $79.6 million provided in 2003. Cash from operating activities in 2004 included net income of $51.1 million and several significant non-cash charges including non-cash income tax expense of $34.6 million and depreciation and amortization of $21.9 million. Included in 2004 operating earnings were estimated losses of $44.3 million on three large highway construction projects. The recognition of these losses during 2004 did not have a significant impact on our cash flows; however, cash will be required in future periods to fund the cost growth on these contracts as work progresses. We anticipate future change orders and claim recoveries on these projects which, if received, will partially mitigate the negative cash impact of these projects. Cash flow for 2004 was impacted by an increase of working capital requirements for the

 

II-27



 

USACOE task orders in the Middle East, in both our Infrastructure and Power business units. At December 31, 2004, capital invested in contracts in the Middle East amounted to $51.6 million. The majority of the investment consists of accounts receivable and unbilled amounts that are anticipated to be billed and collected during the first quarter of 2005 as additional funding is made available to the USACOE. During 2004 we made state and foreign tax payments of  $7.4 million and interest of  $12.1 million

 

In 2003, operating activities provided $79.6 million of cash compared to $79.5 million provided in 2002. Cash in both years increased from favorable results of operations that included several significant non-cash items, including depreciation, non-cash income taxes and the amortization and write-off of deferred financing fees. Operating activities for 2003 used $43.1 million of cash for working capital, $14.3 million for interest payments associated with our credit facilities, $5.7 million for state and foreign income tax payments and $9.9 million paid for reorganization items. Cash used for working capital in 2003 was primarily the result of our use of advance payments from customers of $34.4 million to complete several power and industrial/process projects. Cash paid for professional fees associated with our reorganization in 2003 declined $29.8 million from 2002 primarily due to the significant legal and professional fees incurred in connection with our emergence from bankruptcy protection. Professional fees paid in 2003 are primarily associated with expenses of the unsecured creditors’ committee for settlement of outstanding claims in connection with our reorganization.

 

                  Investing activities:

 

During 2004, investing activities provided $3.1 million of cash. We used $35.2 million for equipment purchases, principally for new contracts in the Infrastructure and Mining business units. The uses were offset by $21.3 million of proceeds from the sale of property and equipment including $13.6 million of equipment sales from the dam and hydropower project in the Philippines. All of the equipment in the Philippines has been sold. In addition, we had net sales of $19.8 million of short-term investments. In 2003, investing activities used $9.6 million of cash, consisting of $17.7 million of proceeds from the sale of the Technology Center and $34.9 million in proceeds from the sales of property and equipment, including $17.2 million from the sale of excess equipment from the dam and hydropower project in the Philippines. These proceeds were partially offset by $12.2 million used for the acquisition of equipment. During 2003, we invested in $50.0 million of short-term investments.

 

                  Financing activities:

 

During 2004, we distributed $25.5 million to our partners in consolidated joint ventures, primarily BNFL. In addition, we received $10.2 million in proceeds from the exercise of stock options and warrants and paid $3.9 million of financing fees in amending our credit facility. In 2003, cash used by financing activities of $52.3 million included $42.1 million in distributions to partners in our consolidated joint ventures (including approximately $27 million to BNFL) and $11.4 million of financing fees paid in connection with the Credit Facility.  In 2003, we received $1.2 million from the exercise of stock options.

 

In 2004, distributions to minority interests declined by $16.6 million from the comparable period of 2003. During 2004 an increase in working capital requirements primarily in the Middle East for certain consolidated joint ventures in the Infrastructure business unit resulted in contributions by minority interest partners in excess of distributions. In 2003, distributions were made to joint venture partners upon the windup and completion of some large infrastructure joint ventures.

 

II-28



 

Income taxes

 

We anticipate that cash payments for income taxes for 2005 and later years will be substantially less than income tax expense recognized in the financial statements. This difference results from expected tax deductions for goodwill amortization and from use of net operating loss (“NOL”) carryovers. As of December 31, 2004, we have remaining tax goodwill of approximately $59 million resulting from the acquisition of the Westinghouse Businesses and $579 million resulting from the acquisition of RE&C. The amortization of this tax goodwill is deductible over remaining periods of 9.2 and 10.5 years, respectively, resulting in annual tax deductions of approximately $61 million, net of minority interest. The federal NOL carryovers as of December 31, 2004 were approximately $212 million, most of which are subject to an annual limitation of approximately $27 million. Unused available NOL carryovers from previous years plus the 2005 annual limitation of $27 million, would allow us to use as much as $82 million of the NOL carryovers in 2005 or beyond, if not used. Until the tax goodwill deductions and the NOL carryovers are exhausted, we will not pay cash taxes (other than a minimal impact for alternative minimum tax) on the first $88 million of federal taxable income before tax goodwill amortization and application of NOL carryovers each year.

 

Cash flows for 2005

 

As in 2004, we expect to generate positive cash flows from operations in 2005. Specific issues which are relevant to understanding 2005 cash flows include:

 

                  Income taxes: Because of anticipated utilization of tax goodwill amortization of $61 million, and the availability of $82 million of NOL carryovers, we will not pay federal taxes, other than a minimal impact for alternative minimum tax. Our partners in joint ventures are responsible for their share of the income tax liabilities of the joint ventures. We anticipate the payment of state and foreign income taxes.

 

                  Property and equipment: Capital expenditures for current construction and mining projects, along with normal capital expenditures to upgrade our information systems hardware and software, are expected to be approximately $25 to $35 million. Additional capital may be required for new projects obtained during the year. Additionally, in the normal course of business, we sell a portion of our construction and mining equipment fleet each year, depending on estimated future requirements.

 

                  Pension and post-retirement benefit obligations: We expect to fund $12.5 million to our defined benefit pension and post-retirement benefit plans during 2005 as compared to $12.0 million funded in 2004. We estimate financial statement expense under these plans to be approximately $12.0 million in 2005 as compared to $13.5 million in 2004.

 

                  Financing activities: On December 31, 2004, we had outstanding approximately 8.4 million warrants to purchase common stock. These warrants will expire in January 2006. Additionally, we have issued common stock options that are currently exercisable. At December 31, 2004, the market price of our common stock exceeded the exercise price of the warrants and options. If the warrants or options are exercised, we would receive proceeds to the extent of the exercise price of the warrants or options. For a complete discussion of these, see Note 16, “Capital Stock, Stock Purchase Warrants and Stock Compensation Plans” of the Notes to Consolidated Financial Statements in Item 8 of this report.

 

                  MIBRAG mbH: During the first quarter of 2003, MIBRAG mbH, our German mining venture that primarily operates lignite coal mines in Germany, reached an agreement with one of its customers to contribute to a retrofit of the customer’s power plant because the quality of the coal MIBRAG mbH is delivering had fallen below specifications in the coal supply contract. MIBRAG mbH has agreed to contribute 45 million euros toward the retrofit, of which 21.5 million euros were paid in 2003, 14.5 million euros were paid in the first quarter of 2004 and 9 million euros have been paid in the first quarter of 2005. The coal supply contract was assumed by MIBRAG mbH in a privatization transaction in 1994. MIBRAG mbH believes the German government guaranteed that the coal quality was sufficient to fulfill

 

II-29



 

the terms of the contract assumed. Discussions are ongoing with government representatives regarding potential contributions from the government to reduce the contribution of MIBRAG mbH to the retrofit. MIBRAG mbH will amortize the cost over the remaining 17 years of the coal supply contract. In addition, higher coal sales have required a review of the timing of capital expenditures, and some acceleration of expenditures may be required to meet commitments. As a result of these two issues, distributions received in 2004 and 2003 of $8.0 million and $6.6 million, respectively, were lower than normal. We currently anticipate distributions of $10 million to $15 million in 2005.

 

Financial condition and liquidity

 

We expect to use cash to, among other things, satisfy contractual obligations, fund working capital requirements and make capital expenditures. For additional information on contractual obligations and capital expenditures, see “Contractual Obligations” below and “Property and Equipment” above.

 

We believe that our cash flows from operations, existing cash, cash equivalents, and short-term investments,  and available capacity under our revolving credit facility will be sufficient to meet our reasonably foreseeable liquidity needs.

 

In line with industry practice, we are often required to provide performance and surety bonds to customers under fixed-price contracts. These bonds indemnify the customer should we fail to perform our obligations under the contract. If a bond is required for a particular project and we are unable to obtain an appropriate bond, we cannot pursue that project. We have existing bonding capacity but, as is customary, the issuance of a bond is at the sureties’ discretion. Moreover, due to events that affect the insurance and bonding markets generally, bonding may be more difficult to obtain in the future or may only be available at significant additional cost. While there can be no assurance that bonds will continue to be available on reasonable terms, we believe that we have access to the bonding necessary to achieve our operating goals.

 

We continually evaluate alternative capital structures and the terms of our credit facilities. We may also, from time to time, pursue opportunities to complement existing operations through business combinations and participation in ventures, which may require additional financing and utilization of our capital resources.

 

Off-balance sheet arrangements

 

We do not have any off-balance sheet arrangements that have or are reasonably likely to have a current or future effect on financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources that are material to investors.

 

Contractual obligations

 

As of December 31, 2004, we had the following contractual obligations:

 

 

 

Payments due by period

 

Contractual obligations
(In millions)

 

2005

 

2006-
2007

 

2008-
2009

 

Thereafter

 

Total

 

Operating lease obligations (a)

 

$

36.1

 

$

57.7

 

$

22.1

 

$

19.7

 

$

135.6

 

Purchase obligations (b)

 

8.5

 

17.0

 

16.8

 

8.7

 

51.0

 

Credit facility (c)

 

9.0

 

16.9

 

4.9

 

 

30.8

 

Pension and post-retirement obligations (d)

 

12.5

 

24.9

 

22.8

 

 

60.2

 

Total

 

$

66.1

 

$

116.5

 

$

66.6

 

$

28.4

 

$

277.6

 

 

II-30



 


(a)          Operating lease obligations do not include minimal non-cancelable sub-lease rentals totaling approximately $5.9 million. In January 2005, a seven year extension, through 2015, of the Boise, ID Corporate and Business Unit headquarters lease was signed for an additional total lease commitment of approximately $19.8 million.

(b)         Purchase obligations include future cash payments pursuant to an outsourcing agreement for certain information technology services. Commitments pursuant to subcontracts and other purchase orders related to engineering and construction contracts are not included since such amounts are expected to be funded under contract billings.

(c)          Represents payments for letter of credit, commitment and administrative fees for our Credit Facility.

(d)         Due to practicality, pension and post-retirement payments are not presented beyond 2009.

 

We have no long-term debt, capital leases or other material long-term liabilities, reflected on our balance sheet.

 

In the normal course of business, we cause letters of credit and surety bonds to be issued generally in connection with contract performance obligations that are not required to be recorded in our consolidated balance sheets. We are obligated to reimburse the issuer of our letters of credit or surety bonds for any payments made thereunder. The table below presents the expiration of our estimated outstanding commitments on letters of credit and surety bonds outstanding as of December 31, 2004 for each of the next five years and thereafter. Although letters of credit under the Credit Facility expire upon termination of the Credit Facility, the presentation is prepared based on the expiration period of our contractual obligations with the customer or beneficiary. At December 31, 2004, $123.9 million of the outstanding letters of credit were issued under the Credit Facility. We have pledged cash and cash equivalents as collateral for our reimbursement obligation with respect to $34.0 million in face amount of specified letters of credit that were outstanding at December 31, 2004 outside of our Credit Facility. Our commitments under performance bonds generally end concurrent with the expiration of our contractual obligation. The face amount of the surety bonds expiring by period is presented below. Our actual exposure is limited to estimated cost to complete our bonded contracts which was approximately $1,208 million at December 31, 2004.

 

Other commercial commitments (in millions)

 

Letters of credit

 

Surety bonds

 

Total

 

Commitments expiring by period

 

 

 

 

 

 

 

2005

 

$

55.0

 

$

589.6

 

$

644.6

 

2006

 

5.6

 

165.2

 

170.8

 

2007

 

10.3

 

435.5

 

445.8

 

2008

 

 

277.3

 

277.3

 

2009

 

 

5.9

 

5.9

 

Thereafter

 

87.0

 

811.1

 

898.1

 

Total other commercial commitments

 

$

157.9

 

$

2,284.6

 

$

2,442.5

 

 

Guarantees

 

We have guaranteed the indemnity obligations of the Westinghouse Businesses relating to the sale of EMD to Curtiss-Wright Corporation for the potential occurrence of specified events, including breaches of representations and warranties and/or failure to perform certain covenants or agreements. Generally, the indemnification provisions expire by October 2005 and are capped at $20 million. In addition, the indemnity provisions relating to environmental conditions obligate the Westinghouse Businesses to pay Curtiss-Wright Corporation up to a maximum $3.5 million for environmental losses they incur over $5 million until October 2007. The Westinghouse Businesses are also responsible for environmental losses that exceed $1.3 million related to a specified parcel of the sold property through October 2012. If the Westinghouse Businesses are unable to perform their indemnity obligations, BNFL has agreed to indemnify us for 40% of losses we incur as a result of our guarantee. We believe that the indemnification provisions will not have a material adverse effect on our financial position, results of operations or cash flows.

 

II-31



 

Credit Facility

 

The Credit Facility provides for up to $350 million in the aggregate for loans and other financial accommodations allocated pro rata between a Tranche A facility in the amount of $115 million and a Tranche B facility in the amount of $235 million. We amended the Credit Facility on March 19, 2004 and again on August 5, 2004, to include more favorable terms on the Tranche B facility. As amended, the scheduled termination dates for Tranche A and Tranche B are October 9, 2007 and August 5, 2008, respectively. The borrowing rate for Tranche A is the greater of LIBOR or 2%, plus an additional margin of 3.50%. The borrowing rate for Tranche B is LIBOR, plus an additional margin of 2.50%. As of December 31, 2004, the effective borrowing rate was 5.90% for Tranche A and 4.90% for Tranche B. The Credit Facility also provides for other fees, including commitment and letter of credit fees, normal and customary for such credit agreements. Under the current terms of the agreement, letters of credit are allocated pro rata between the facilities on the same basis as loans. Letter of credit fees are calculated using the applicable LIBOR margins of 3.50% for Tranche A and 2.50% for Tranche B plus an issuance fee. The average issuance fee for both tranches was 0.25%. Commitment fees are calculated on the remaining borrowing capacity of each tranche after subtracting all loans and letters of credit. The Commitment fee is 1.50% for Tranche A and 2.50% for Tranche B. At December 31, 2004, $123.9 million in face amount of letters of credit were issued and outstanding and no borrowings were outstanding leaving a borrowing capacity of $226.1 million under the Credit Facility. The Credit Facility contains financial covenants requiring the maintenance of specified financial and operating ratios, and specified events of default that are typical for a credit facility of this size, type and tenor. The Credit Facility also contains affirmative and negative covenants that limit our ability and the ability of some of our subsidiaries to incur debt or liens, provide guarantees, make investments, merge with or acquire other companies, and pay dividends. At December 31, 2004, we were in compliance with all of the financial covenants under the Credit Facility. The Credit Facility is secured by substantially all of the assets of Washington Group and our wholly owned domestic subsidiaries.

 

Earnings Before Interest, Taxes, Depreciation and Amortization (“EBITDA”)

 

We view EBITDA as a performance measure of operating liquidity, and as such we believe that the GAAP financial measure most directly comparable to it is net cash provided by operating activities (see reconciliation of EBITDA to net cash provided by operating activities below). EBITDA is not an alternative to and should not be considered instead of, or as a substitute for, earnings from operations, net income or loss, cash flows from operating activities or other statements of operations or cash flow data prepared in conformity with GAAP, or as a GAAP measure of profitability or liquidity. In addition, our calculation of EBITDA may or may not be comparable to similarly titled measures of other companies.

 

EBITDA is used by our management as a supplemental financial measure to evaluate the performance of our business that, when viewed with our GAAP results and the accompanying reconciliations, we believe provides a more complete understanding of factors and trends affecting our business than the GAAP results alone. We also regularly communicate our EBITDA to the public through our earnings releases because it is a financial measure commonly used by analysts that cover our industry to evaluate our performance as compared to the performance of other companies that have different financing and capital structures or effective tax rates. In addition, EBITDA is a financial measure used in the financial covenants of our Credit Facility and therefore is a financial measure to evaluate our compliance with our financial covenants. Management compensates for the above-described limitations of using a non-GAAP financial measure by using this non-GAAP financial measure only to supplement our GAAP results to provide a more complete understanding of the factors and trends affecting our business.

 

II-32



 

Components of EBITDA are presented below:

 

 

 

Year ended

 

(In millions)

 

December 31, 2004

 

January 2, 2004

 

January 3, 2003

 

Net income

 

$

51.1

 

$

42.1

 

$

559.9

 

Taxes

 

39.5

 

46.9

 

26.1

 

Interest expense (a)

 

14.6

 

34.4

 

28.0

 

Depreciation and amortization  (b)

 

18.2

 

29.0

 

25.4

 

Total (c)

 

$

123.4

 

$

152.4

 

$

639.4

 

 


(a)          Interest expense for the year ended January 2, 2004 includes the write-off of deferred financing fees of $9.8 million that occurred in the fourth quarter of 2003 in connection with refinancing the Senior Secured Revolving Credit Facility.

(b)         Depreciation and amortization includes $10.1 million for the year ended January 2, 2004 and $30.1 million for the year ended January 3, 2003 of depreciation on equipment used on a large dam and hydropower construction project in the Philippines, which we completed in 2003. We began selling the equipment during the third quarter of 2002 and the sales have been completed as of December 31, 2004. Depreciation and amortization includes amortization of normal profit of $.6 million, $2.3 million and $30.9 million, respectively, for 2004, 2003 and 2002.

(c)          EBITDA for the year ended December 31, 2004 includes reorganization income of $1.2 million which had minimal tax expense. EBITDA for the year ended January 2, 2004 includes reorganization charges of $(4.9) million, which provided minimal tax benefit. For the year ended January 3, 2003, EBITDA includes $(36.1) million, after tax benefit of $3.1 million, for reorganization charges and extraordinary gain on debt discharge of $567.72 million after tax.

 

RECONCILIATION OF EBITDA TO NET CASH PROVIDED BY OPERATING ACTIVITIES

 

We believe that net cash provided by operating activities is the financial measure calculated and presented in accordance with GAAP that is most directly comparable to EBITDA. The following tables reconcile EBITDA to net cash provided by operating activities for each of the periods for which EBITDA is presented.

 

 

 

Year ended

 

(In millions)

 

December 31, 2004

 

January 2, 2004

 

January 3, 2003

 

EBITDA

 

$

123.4

 

$

152.4

 

$

639.4

 

Interest expense (a)

 

(14.6

)

(34.4

)

(28.0

)

Tax expense

 

(39.5

)

(46.9

)

(26.1

)

Reorganization items

 

(1.2

)

4.9

 

75.2

 

Extraordinary item – gain on debt discharge

 

 

 

(567.2

)

Cash paid for reorganization items

 

(2.5

)

(9.9

)

(39.6

)

Amortization of financing fees

 

3.2

 

19.6

 

11.7

 

Non-cash income tax expense

 

34.6

 

43.1

 

31.2

 

Minority interest in net income of consolidated subsidiaries

 

15.2

 

21.9

 

21.7

 

Equity in income of unconsolidated affiliates, less dividends received

 

(17.3

)

(17.1

)

(18.9

)

Loss (gain) on sale of assets, net

 

(1.0

)

(7.7

)

(5.4

)

Changes in net operating assets and liabilities and other

 

13.1

 

(46.3

)

(14.6

)

Net cash provided by operating activities

 

$

113.4

 

$

79.6

 

$

79.4

 

 

II-33



 

 

 

 

 

 

 

Year ended

 

(In millions)

 

 

 

 

 

January 3, 2003

 

Cash provided by operating activities for the eleven months ended January 3, 2003

 

 

 

 

 

$

72.8

 

Plus: Cash provided by operating activities for the month ended February 1, 2002

 

 

 

 

 

6.6

 

Cash provided by operating activities for the year ended January 3, 2003

 

 

 

 

 

$

79.4

 

 


(a)          Includes the write-off of deferred financing fees of $9.8 million that occurred in the fourth quarter of 2003 in connection with refinancing the Senior Secured Revolving Credit Facility.

 

ACCOUNTING STANDARDS

 

Adoption of accounting standards

 

In January 2003, the FASB issued Interpretation No. 46, Consolidation of Variable Interest Entities (“FIN 46”), which is an interpretation of Accounting Research Bulletin No. 51, Consolidated Financial Statements. FIN 46 requires a variable interest entity to be consolidated by a company that is considered to be the primary beneficiary of that variable interest entity. In December 2003, the FASB issued FIN 46 (revised December 2003), Consolidation of Variable Interest Entities (“FIN 46-R”) to address certain FIN 46 implementation issues. We adopted FIN 46-R at the end of the first quarter of 2004. The impact of FIN 46-R on our consolidated financial statements includes:

 

                  Special purpose entities. We completed our assessment and determined we have no investment in special purpose entities as defined by FIN 46-R.

 

                  Non-special purpose entities. As is common to our industry, we have executed contracts jointly with third parties through partnerships and joint ventures. The adoption of FIN 46-R was not material to our financial position, results of operations or cash flows for non-special purpose entities. The entry into any significant joint venture or partnership agreements in the future that would require consolidation under FIN 46-R, could have a material impact on our future consolidated financial statements.

 

In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (2003 Medicare Act) was signed into law. The 2003 Medicare Act expanded Medicare to include, for the first time, coverage for prescription drugs. Because of various uncertainties related to our response to the 2003 Medicare Act and the appropriate accounting for this event, we elected to defer financial recognition of this legislation until the FASB issued final accounting guidance. In May 2004, the FASB issued Staff Position No. 106-2, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“FSP 106-2”). FSP 106-2 was effective for us in the third quarter of 2004. We have concluded that enactment of the 2003 Medicare Act was not material and not a significant event pursuant to SFAS No. 106, Employers’ Accounting for Postretirement Benefits Other Than Pensions.

 

In December 2004, the FASB issued FASB Staff Position No. 109-1, Application of FASB Statement No. 109, Accounting for Income Taxes, to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004, (“FSP 109-1”), which provides guidance on applying FASB Statement No. 109, Accounting for Income Taxes, to the tax deduction on qualified production activities provided under the American Jobs Creation Act of 2004 (“the Act”).  In addition, FASB issued FASB Staff Position No. 109-2, Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004, (“FSP-109-2”), which provides guidance on the Act’s provision for a one time tax benefit of the repatriation of foreign earnings. We have concluded that the impact of FSP-109-1 and FSP 109-2, for us, was not material and will not be material in the foreseeable future.

 

II-34



 

Recently issued accounting standards

 

In December 2004, the FASB issued SFAS No. 123 (Revised), Share-Based Payment (“SFAS 123-R”). SFAS 123-R replaces SFAS 123 and supersedes APB Opinion No. 25 Accounting for Stock Issued to Employees (“APB No. 25”). Adoption of SFAS 123-R will require us to record a non-cash expense for our equity-related compensation plans using the fair value method. Historically we have recorded our compensation cost in accordance with APB No. 25, which does not require the recording of an expense for our equity related compensation plans if stock options were granted at a price equal to the fair market value of our common stock on the grant date. SFAS 123-R is effective for us beginning the third quarter of 2005. Based on the options outstanding as of December 31, 2004 and granted in February 2005, we estimate the adoption SFAS 123-R will result in an additional expense of approximately $3.5 million during the third and fourth quarters of the fiscal year 2005.

 

In December 2004, the FASB issued SFAS No. 153, Exchanges of Non-monetary Assets — An Amendment of APB Opinion No. 29. APB Opinion No. 29 provided an exception to the basic measurement principle (fair value) for exchanges of similar productive assets. That exception required that some non-monetary exchanges, although commercially substantive, be recorded on a carryover basis. SFAS No. 153 eliminates the exception to fair value for exchanges of similar productive assets and replaces it with a general exception for exchange transactions that do not have commercial substance — that is, transactions that are not expected to result in significant changes in the cash flows of the reporting entity. SFAS No. 153 is effective for us in the third quarter of 2005 but is not expected to have a significant impact on our financial position, result of operations or cash flows.

 

ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURE ABOUT MARKET RISK

(In millions)

 

Interest rate risk

 

Our exposure to market risk for changes in interest rates relates primarily to our short-term investment portfolio and credit facility. Our short-term investment portfolio consisted primarily of highly liquid instruments sold or re-priced as to interest rate in periods less than three months. In February 2005, we liquidated our entire short-term investment portfolio and invested the proceeds in cash equivalents. Substantially all cash and cash equivalents at December 31, 2004 of $286.1 million were held in highly liquid instruments.

 

From time to time, we may effect borrowings under bank credit facilities or otherwise for general corporate purposes, including working capital requirements and capital expenditures. Borrowings under our Credit Facility, of which there currently are none, bear interest at the applicable LIBOR or prime rate, plus an additional margin and, therefore, are subject to fluctuations in interest rates.

 

Foreign currency risk

 

We conduct our business in various regions of the world. Our operations are, therefore, subject to volatility because of currency fluctuations, inflation changes and changes in political and economic conditions in these countries. We are subject to foreign currency translation and exchange issues, primarily with regard to our mining venture, MIBRAG mbH, in Germany. At December 31, 2004 and January 2, 2004, the cumulative adjustments for translation gains (losses), net of related income tax benefits, were $34.8 million and $25.5 million, respectively. While we endeavor to enter into contracts with foreign customers with repayment terms in U.S. dollars in order to mitigate foreign exchange risk, our revenues and expenses are sometimes denominated in local currencies, and our results of operations may be affected adversely as currency fluctuations affect our pricing and operating costs or those of our competitors. We may engage from time to time in hedging operations, including forward foreign exchange contracts, to reduce the exposure of our cash flows to fluctuations in foreign currency rates. We do not engage in hedging for speculative investment reasons. We can give no assurances that our hedging operations will eliminate or substantially reduce risks associated with fluctuating currencies.

 

II-35



 

ITEM 8.  FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

 

INDEX TO FINANCIAL STATEMENTS

 

WASHINGTON GROUP INTERNATIONAL, INC. AND SUBSIDIARIES

 

Consolidated Financial Statements and Financial Statement Schedule as of

December 31, 2004 and January 2, 2004, and for the years ended December 31, 2004 and

January 2, 2004, the eleven months ended January 3, 2003, and the one month ended

February 1, 2002

 

 

Report of Independent Registered Public Accounting Firm

 

Consolidated Statements of Income

 

Consolidated Statements of Comprehensive Income

 

Consolidated Balance Sheets

 

Consolidated Statements of Cash Flows

 

Consolidated Statements of Stockholders’ Equity (Deficit)

 

Notes to Consolidated Financial Statements

 

Quarterly Financial Data (Unaudited)

 

Schedule II - Valuation, Qualifying and Reserve Accounts

 

Management’s Annual Report on Internal Control over Financial Reporting

 

Attestation Report of Independent Registered Public Accounting Firm on Internal Control Over Financial Reporting

 

Financial Statements of Mitteldeutsche Braunkohlengesellschaft mbH

 

 

II-36



 

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

 

To the Board of Directors and Stockholders of Washington Group International, Inc.

 

We have audited the accompanying consolidated balance sheets of Washington Group International, Inc. and subsidiaries (the “Company”) as of December 31, 2004 and January 2, 2004, and the related consolidated statements of income, comprehensive income, cash flows, and stockholders’ equity (deficit) for the years ended December 31, 2004 and January 2, 2004, and the eleven months ended January 3, 2003 (Successor Company operations) and the one month ended February 1, 2002 (Predecessor Company operations).  Our audits also included the financial statement schedule listed in the Index at Item 8.  These financial statements and financial statement schedule are the responsibility of the Company’s management.  Our responsibility is to express an opinion on the financial statements and financial statement schedule based on our audits.

 

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States).  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement.  An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements.  An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation.  We believe that our audits provide a reasonable basis for our opinion.

 

As discussed in Note 3 to the consolidated financial statements, on December 21, 2001, the bankruptcy court entered an order confirming the Plan of Reorganization which became effective after the close of business of January 25, 2002.  Accordingly, the accompanying financial statements have been prepared in conformity with AICPA Statement of Position 90-7, Financial Reporting for Entities in Reorganization under the Bankruptcy Code, for the Successor Company as a new entity with assets, liabilities, and a capital structure having carrying values not comparable with prior periods as described in Note 1.

 

In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of Washington Group International, Inc. and subsidiaries as of December 31, 2004 and January 2, 2004, and the results of their operations and their cash flows for the years ended December 31, 2004 and January 2, 2004, and the eleven months ended January 3, 2003 (Successor Company operations) and the one month ended February 1, 2002 (Predecessor Company operations), in conformity with accounting principles generally accepted in the United States of America.  Also, in our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein.

 

We have also audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the effectiveness of the Company’s internal control over financial reporting as of December 31, 2004, based on the criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated March 11, 2005 expressed an unqualified opinion on management’s assessment of the effectiveness of the Company’s internal control over financial reporting and an unqualified opinion on the effectiveness of the Company’s internal control over financial reporting.

 

 

/s/ DELOITTE & TOUCHE, LLP

 

 

Deloitte & Touche, LLP

 

Boise, Idaho

 

March 11, 2005

 

 

II-37



 

CONSOLIDATED STATEMENTS OF INCOME

(In thousands except per share data)

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Revenue

 

$

2,915,382

 

$

2,501,151

 

$

3,311,614

 

$

349,912

 

Cost of revenue

 

(2,765,351

)

(2,324,802

)

(3,162,578

)

(338,792

)

Gross profit

 

150,031

 

176,349

 

149,036

 

11,120

 

Equity in income of unconsolidated affiliates

 

26,917

 

25,519

 

27,342

 

3,109

 

General and administrative expenses

 

(60,404

)

(57,520

)

(48,138

)

(4,180

)

Restructuring charges

 

 

 

 

(625

)

Other operating income

 

1,443

 

6,182

 

3,420

 

 

Operating income

 

117,987

 

150,530

 

131,660

 

9,424

 

Interest income

 

2,778

 

1,748

 

926

 

400

 

Interest expense (a)

 

(14,625

)

(24,587

)

(26,784

)

(1,193

)

Write-off of deferred financing fees

 

 

(9,831

)

 

 

Other income (expense), net

 

(1,509

)

(2,101

)

1,874

 

(563

)

Income before reorganization items, income taxes, minority interests and extraordinary item

 

104,631

 

115,759

 

107,676

 

8,068

 

Reorganization items

 

1,245

 

(4,900

)

(3,174

)

(72,057

)

Income tax (expense) benefit

 

(39,525

)

(46,888

)

(46,217

)

20,078

 

Minority interests in income of consolidated subsidiaries

 

(15,214

)

(21,908

)

(20,584

)

(1,132

)

Income (loss) before extraordinary item

 

51,137

 

42,063

 

37,701

 

(45,043

)

Extraordinary item – gain on debt discharge, net of tax of $343,539

 

 

 

 

567,193

 

Net income

 

$

51,137

 

$

42,063

 

$

37,701

 

$

522,150

 

Income per share:

 

 

 

 

 

 

 

 

 

Basic

 

$

2.02

 

$

1.68

 

$

1.51

 

(b)

Diluted

 

1.86

 

1.66

 

1.51

 

(b)

Common shares used to compute income per share:

 

 

 

 

 

 

 

 

 

Basic

 

25,281

 

25,007

 

25,000

 

(b)

Diluted

 

27,444

 

25,322

 

25,005

 

(b)


(a)          Contractual interest expense not recorded during bankruptcy proceedings for the one month ended February 1, 2002, was $7,090.

(b)         Net income per share is not presented for this period, as it is not meaningful because of the revised capital structure of the company after reorganization.

 

The accompanying notes are an integral part of the consolidated financial statements.

 

II-38



 

CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

(In thousands)

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Net income

 

$

51,137

 

$

42,063

 

$

37,701

 

$

522,150

 

Other comprehensive income (loss), net of tax:

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

9,348

 

15,844

 

9,652

 

80

 

Amounts reclassified to net income in fresh-start reporting

 

 

 

 

20,268

 

Minimum pension liability adjustment and other

 

(991

)

(1,154

)

(603

)

 

Other comprehensive income, net of tax

 

8,357

 

14,690

 

9,049

 

20,348

 

Comprehensive income

 

$

59,494

 

$

56,753

 

$

46,750

 

$

542,498

 

 

The accompanying notes are an integral part of the consolidated financial statements.

 

II-39



 

CONSOLIDATED BALANCE SHEETS

(In thousands except per share data)

 

 

 

December 31, 2004

 

January 2, 2004

 

ASSETS

 

 

 

 

 

Current assets

 

 

 

 

 

Cash and cash equivalents

 

$

286,078

 

$

188,835

 

Short-term investments

 

30,200

 

50,000

 

Accounts receivable, including retentions of $14,973 and $13,663, respectively

 

250,251

 

248,456

 

Unbilled receivables

 

214,437

 

142,250

 

Investments in and advances to construction joint ventures

 

24,321

 

26,346

 

Deferred income taxes

 

94,343

 

89,320

 

Other

 

49,642

 

43,804

 

Total current assets

 

949,272

 

789,011

 

 

 

 

 

 

 

Investments and other assets

 

 

 

 

 

Investments in unconsolidated affiliates

 

179,347

 

145,144

 

Goodwill

 

307,817

 

359,903

 

Deferred income taxes

 

64,479

 

26,644

 

Other assets

 

18,078

 

18,928

 

Total investments and other assets

 

569,721

 

550,619

 

 

 

 

 

 

 

Property and equipment

 

 

 

 

 

Construction equipment

 

81,432

 

94,234

 

Other equipment and fixtures

 

31,954

 

28,500

 

Buildings and improvements

 

11,543

 

10,212

 

Land and improvements

 

2,491

 

2,491

 

Total property and equipment

 

127,420

 

135,437

 

Less accumulated depreciation

 

(58,207

)

(64,544

)

Property and equipment, net

 

69,213

 

70,893

 

Total assets

 

$

1,588,206

 

$

1,410,523

 

 

The accompanying notes are an integral part of the consolidated financial statements.

 

II-40



 

CONSOLIDATED BALANCE SHEETS  (continued)

(In thousands except per share data)

 

 

 

December 31, 2004

 

January 2, 2004

 

LIABILITIES AND STOCKHOLDERS’ EQUITY

 

 

 

 

 

Current liabilities

 

 

 

 

 

Accounts payable and subcontracts payable, including retentions of $30,154 and $21,184, respectively

 

$

206,180

 

$

176,300

 

Billings in excess of cost and estimated earnings on uncompleted contracts

 

204,263

 

170,182

 

Accrued salaries, wages and benefits, including compensated absences of $48,908 and $45,765, respectively

 

149,502

 

131,216

 

Other accrued liabilities

 

61,919

 

54,781

 

Total current liabilities

 

621,864

 

532,479

 

Non-current liabilities

 

 

 

 

 

Self-insurance reserves

 

67,945

 

58,674

 

Pension and post-retirement benefit obligations

 

103,398

 

99,076

 

Other non-current liabilities

 

14,158

 

10,941

 

Total non-current liabilities

 

185,501

 

168,691

 

Contingencies and commitments

 

 

 

 

 

Minority interests

 

47,920

 

48,469

 

Stockholders’ equity

 

 

 

 

 

Preferred stock, par value $.01 per share, 10,000 shares authorized

 

 

 

Common stock, par value $.01 per share, 100,000 shares authorized; 25,474 and 25,046 shares issued, respectively

 

255

 

250

 

Capital in excess of par value

 

542,514

 

528,484

 

Stock purchase warrants

 

28,167

 

28,647

 

Retained earnings

 

130,901

 

79,764

 

Treasury stock, 26 shares, at cost

 

(1,012

)

 

Accumulated other comprehensive income

 

32,096

 

23,739

 

Total stockholders’ equity

 

732,921

 

660,884

 

Total liabilities and stockholders’ equity

 

$

1,588,206

 

$

1,410,523

 

 

The accompanying notes are an integral part of the consolidated financial statements.

 

II-41



 

CONSOLIDATED STATEMENTS OF CASH FLOWS

(In thousands)

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Operating activities

 

 

 

 

 

 

 

 

 

Net income

 

$

51,137

 

$

42,063

 

$

37,701

 

$

522,150

 

Reorganization items

 

(1,245

)

4,900

 

3,174

 

36,979

 

Adjustments to reconcile net income to net cash provided by operating activities:

 

 

 

 

 

 

 

 

 

Reorganization items:

 

 

 

 

 

 

 

 

 

Cash paid for reorganization items

 

(2,493

)

(9,869

)

(19,091

)

(20,548

)

Fresh-start adjustments

 

 

 

 

35,078

 

Extraordinary item-gain on debt discharge

 

 

 

 

(567,193

)

Depreciation of property and equipment

 

18,714

 

31,369

 

50,742

 

5,612

 

Amortization and write-off of financing fees

 

3,225

 

19,565

 

11,091

 

624

 

Normal profit

 

(594

)

(2,331

)

(27,425

)

(3,518

)

Non-cash income tax expense

 

34,603

 

43,057

 

40,309

 

(9,147

)

Minority interests in net income of consolidated subsidiaries

 

15,214

 

21,908

 

20,584

 

1,132

 

Equity in income of unconsolidated affiliates, less dividends received

 

(17,296

)

(17,091

)

(15,717

)

(3,109

)

Self-insurance reserves

 

7,772

 

(11,259

)

20,611

 

7,921

 

Compensation related to stock options

 

1,164

 

6,174

 

 

 

Common stock and warrants received in legal settlement

 

(1,443

)

 

 

 

Loss (gain) on sale of assets, net

 

(1,031

)

(7,682

)

(5,599

)

227

 

Other

 

10,313

 

1,901

 

8,857

 

(7,635

)

Changes in other assets and liabilities:

 

 

 

 

 

 

 

 

 

Accounts receivable and unbilled receivables

 

(73,980

)

605

 

150,644

 

41,883

 

Investments in and advances to construction joint ventures

 

2,040

 

(7,531

)

14,936

 

4,138

 

Other current assets

 

(5,841

)

2,869

 

15,607

 

(5,212

)

Accounts payable and subcontracts payable, accrued salaries, wages and benefits and other accrued liabilities

 

40,511

 

(4,629

)

(102,270

)

20,027

 

Billings in excess of cost and estimated earnings

 

32,603

 

(34,408

)

(131,291

)

(52,821

)

Net cash provided by operating activities

 

113,373

 

79,611

 

72,863

 

6,588

 

Investing activities

 

 

 

 

 

 

 

 

 

Property and equipment additions

 

(35,217

)

(12,213

)

(22,957

)

(3,903

)

Property and equipment disposals

 

21,270

 

34,881

 

19,326

 

2,339

 

Purchases of short-term investments

 

(617,200

)

(313,701

)

 

 

Sales of short-term investments

 

637,000

 

263,701

 

 

 

Advances to unconsolidated affiliates

 

(2,739

)

 

 

 

Proceeds from sale of businesses

 

 

17,700

 

77,133

 

 

Net cash provided (used) by investing activities

 

3,114

 

(9,632

)

73,502

 

(1,564

)

Financing activities

 

 

 

 

 

 

 

 

 

Payments on senior secured credit facilities

 

 

 

 

(20,000

)

Payment of financing fees

 

(3,914

)

(11,438

)

 

(34,749

)

Net borrowings (repayments) under credit agreement

 

 

 

(40,000

)

40,000

 

Distributions to minority interests, net (including $30,853 related to sale of EMD in eleven months ended January 3, 2003)

 

(25,501

)

(42,105

)

(63,374

)

(227

)

Proceeds from exercise of stock options and warrants

 

10,171

 

1,207

 

 

 

Net cash used by financing activities

 

(19,244

)

(52,336

)

(103,374

)

(14,976

)

Increase (decrease) in cash and cash equivalents

 

97,243

 

17,643

 

42,991

 

(9,952

)

Cash and cash equivalents at beginning of period

 

188,835

 

171,192

 

128,201

 

138,153

 

Cash and cash equivalents at end of period

 

$

286,078

 

$

188,835

 

$

171,192

 

$

128,201

 

 

Supplemental disclosure of cash flow information (Note 14)

The accompanying notes are an integral part of the consolidated financial statements.

 

II-42



 

CONSOLIDATED STATEMENTS OF STOCKHOLDERS’ EQUITY (DEFICIT)

(In thousands)

 

Period ended

 

Shares of
Common stock

 

Common
stock

 

Capital
in
excess of
par value

 

Stock
purchase
warrants

 

Retained
earnings
(Accumulated
deficit)

 

Treasury
stock

 

Accumulated
other
comprehensive
income (loss)

 

 

Issued

 

Treasury

 

December 28, 2001

 

54,486

 

(2,019

)

$

545

 

$

250,118

 

$

6,550

 

$

(790,566

)

$

(23,192

)

$

(20,348

)

Net income, including extraordinary gain of $567,193

 

 

 

 

 

 

 

 

 

 

 

522,150

 

 

 

 

 

Foreign currency translation adjustments, net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

Plan of Reorganization:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cancel Predecessor common stock

 

(54,486

)

2,019

 

(545

)

(250,118

)

 

 

 

 

23,192

 

 

 

Cancel Predecessor stock purchase warrants

 

 

 

 

 

 

 

 

 

(6,550

)

 

 

 

 

 

 

Eliminate Predecessor accumulated deficit and accumulated other comprehensive loss

 

 

 

 

 

 

 

 

 

 

 

268,416

 

 

 

20,268

 

Issue Successor common shares

 

25,000

 

 

 

250

 

521,103

 

 

 

 

 

 

 

 

 

Issue Successor stock purchase warrants

 

 

 

 

 

 

 

 

 

28,647

 

 

 

 

 

 

 

February 1, 2002

 

25,000

 

 

250

 

521,103

 

28,647

 

 

 

 

Net income

 

 

 

 

 

 

 

 

 

 

 

37,701

 

 

 

 

 

Foreign currency translation adjustments, net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9,652

 

Minimum pension liability adjustment, net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(603

)

January 3, 2003

 

25,000

 

 

250

 

521,103

 

28,647

 

37,701

 

 

9,049

 

Net income

 

 

 

 

 

 

 

 

 

 

 

42,063

 

 

 

 

 

Shares issued upon exercise of stock options, including tax benefits

 

46

 

 

 

 

 

1,207

 

 

 

 

 

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

6,174

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments, net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15,844

 

Minimum pension liability adjustment, net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1,154

)

January 2, 2004

 

25,046

 

 

250

 

528,484

 

28,647

 

79,764

 

 

23,739

 

Net income

 

 

 

 

 

 

 

 

 

 

 

51,137

 

 

 

 

 

Shares issued upon exercise of stock options and warrants, including tax benefits

 

428

 

 

 

5

 

12,280

 

(331

)

 

 

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

1,164

 

 

 

 

 

 

 

 

 

Capital contribution to unconsolidated affiliate by majority parent

 

 

 

 

 

 

 

868

 

 

 

 

 

 

 

 

 

Shares and warrants received in legal settlement

 

 

 

(26

)

 

 

(282

)

(149

)

 

 

(1,012

)

 

 

Foreign currency translation adjustments, net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9,348

 

Minimum pension liability adjustment and other

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(991

)

December 31, 2004

 

25,474

 

(26

)

$

255

 

$

542,514

 

$

28,167

 

$

130,901

 

$

(1,012

)

$

32,096

 

 

The accompanying notes are an integral part of the consolidated financial statements.

 

II-43



 

WASHINGTON GROUP INTERNATIONAL, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(In thousands except per share data)

 

The terms “we,” “us” and “our” as used in this annual report include Washington Group International, Inc. (“Washington Group”) and its consolidated subsidiaries unless otherwise indicated. On May 14, 2001, Washington Group International and several but not all of its subsidiaries filed for Chapter 11 bankruptcy protection. On January 25, 2002, we emerged from bankruptcy protection. See Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting.”

 

1.              SIGNIFICANT ACCOUNTING POLICIES

 

Business

 

We were originally incorporated in Delaware on April 28, 1993 under the name Kasler Holding Company. In April 1996, we changed our name to Washington Construction Group, Inc. On September 11, 1996, we purchased Morrison Knudsen Corporation, which we refer to as “Old MK,” and changed our name to Morrison Knudsen Corporation. On September 15, 2000, we changed our name to Washington Group International, Inc.

 

We are an international provider of a broad range of design, engineering, construction, construction management, facilities and operations management, environmental remediation and mining services to diverse public and private sector clients, including (1) engineering, construction and operations and maintenance services in nuclear and fossil power markets; (2) diverse engineering and construction and construction management services for the highway and bridge, airport and seaport, dam, tunnel, water resource, railway and commercial building markets; (3) design, engineering, procurement, construction and construction management and operations and maintenance services to industrial companies; (4) contract mining, technical and engineering services for the metals, precious metals, coal, minerals and minerals processes markets; (5) comprehensive nuclear and other environmental and hazardous substance remediation services for governmental and private-sector clients and 6) design, engineering, construction, management and operations, and closure services for  weapons and chemical demilitarization programs for governmental and private-sector clients. In providing these services, we enter into four basic types of contracts: fixed-price or lump-sum contracts providing for a fixed price for all work to be performed, fixed-unit-price contracts providing for a fixed price for each unit of work to be performed; target-price contracts providing for an agreed upon price whereby we absorb cost escalations to the extent of our expected fee or profit and are reimbursed for costs which continue to escalate beyond our expected fee; and cost-type contracts providing for reimbursement of costs plus a fee. Both anticipated income and economic risk are greater under fixed-price and fixed-unit-price contracts than under target-price and cost-type contracts. Engineering, construction management, maintenance and environmental and hazardous substance remediation contracts are typically awarded pursuant to a cost-type contract.

 

We participate in construction joint ventures, often as sponsor and manager of projects, which are formed for the sole purpose of bidding, negotiating and completing specific projects. We participate in two incorporated mining ventures: MIBRAG mbH (“MIBRAG”), a company that operates lignite coal mines and power plants in Germany, and Westmoreland Resources, Inc. (“Westmoreland Resources”), a coal mining company in Montana. We also participate in two incorporated government contracting ventures, collectively the Westinghouse Businesses. Our venture partner is British Nuclear Services, Inc. (“BNFL”). We hold a 60% economic interest in the Westinghouse Businesses and BNFL holds a 40% economic interest. See Note 17, “Agreement to Acquire BNFL’s Interest in Westinghouse Businesses,” regarding our agreement to purchase BNFL’s 40% economic interest. On July 7, 2000, we purchased from Raytheon Company (“Raytheon”) and Raytheon Engineers & Constructors International, Inc. (“RECI”) the capital stock of the subsidiaries of RECI and specified other assets of RECI, and we assumed specified liabilities of RECI. The businesses that we purchased, hereinafter called “RE&C,” provide engineering, design, procurement, construction, operation, maintenance and other services on a global basis. See Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting.”

 

II-44



 

Basis of presentation

 

The consolidated financial statements include the accounts of Washington Group and all of its majority-owned subsidiaries and certain majority-owned construction joint ventures. Investments in unconsolidated construction joint ventures are accounted for by the equity method on the balance sheet with our proportionate share of revenue, cost of revenue and gross profit included in the consolidated statements of income. Investments in unconsolidated affiliates are accounted for using the equity method. Intercompany transactions and accounts have been eliminated.

 

As of February 1, 2002, we adopted fresh-start reporting pursuant to the guidelines provided by the American Institute of Certified Public Accountants Statement of Position (“SOP”) 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code. In connection with the adoption of fresh-start reporting, a new entity was created for financial reporting purposes. We used the purchase method of accounting to allocate our reorganization value of $550 million to our assets and liabilities based on estimates of fair value. Accordingly, periods subsequent to February 1, 2002 are not comparable to prior periods. In the accompanying consolidated financial statements and notes to consolidated financial statements, the one month period ended February 1, 2002 has been designated “Predecessor Company.” See Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting.”

 

Our fiscal year is the 52/53 weeks ending on the Friday closest to December 31.

 

Revenue recognition

 

We follow the provisions of SOP 81-1, Accounting for Performance of Construction-Type and Certain Production-Type Contracts. We recognize revenue on engineering and construction-type contracts using the percentage-of-completion method of accounting whereby revenue is recognized as performance under the contract progresses. For most of our fixed-price and target-price contracts, we use a cost-to-cost approach to measure progress towards completion. Under the cost-to-cost method, we make periodic estimates of our progress towards completion by comparing costs incurred to date with total estimated contract costs. Revenue is then calculated on a cumulative basis (project-to-date) as the total contract value multiplied by the current percentage complete. Revenue for a reporting period is calculated as the cumulative project-to-date revenue less project revenue recognized in prior periods. However, we defer profit recognition on fixed-price and certain target-priced construction contracts until progress is sufficient to estimate the probable outcome, which generally does not occur until the project is at least 20% complete.

 

For contracts that include significant materials or equipment costs, we use an efforts expended method to measure progress towards completion based on labor hours, labor dollars or some other measurement of physical completion. For certain long-term contracts involving mining and environmental and hazardous substance remediation, progress towards completion is measured using the units of production method. Revenues from reimbursable or cost-plus contracts are recognized on the basis of costs incurred during the period plus the fee earned. Service-related contracts, including operations and maintenance contracts, are accounted for over the period of performance, in proportion to the costs of performance, evenly over the period or over units of production. Award fees associated with U.S. government contracts are initially estimated and recognized based on prior historical performance until the client has confirmed the final award fee. Performance-based incentive fees are included in contract value when a basis exists for the reasonable prediction of performance in relation to established targets. When a basis for reasonable prediction does not exist, performance-based incentive fees are recognized when actually awarded by the client.

 

The amount of revenue recognized also depends on whether the contract or project is determined to be an “at-risk” or an “agency” relationship between the client and us. Determination of the relationship is based on characteristics of the contract or the relationship with the client. For “at-risk” relationships, the gross revenue and the costs of materials, services, payroll, benefits, non-income tax and other costs are recognized in our statements of income. For “agency” relationships, where we act as an agent for our client, only fee revenue is recognized, meaning that direct project costs and the related reimbursement from the client are netted.

 

II-45



 

The use of the percentage-of-completion method for revenue recognition requires the use of various estimates, including among others, the extent of progress towards completion, contract completion costs and contract revenue. Profit margins to be recognized are dependent upon the accuracy of estimated engineering progress, materials quantities, achievement of milestones and other incentives, penalty provisions, labor productivity and other cost estimates. Such estimates are dependent upon various judgments we make with respect to those factors, and some are difficult to accurately determine until the project is significantly underway. Progress is evaluated each reporting period. We recognize adjustments to profitability on contracts utilizing the percentage-of-completion method on a cumulative basis, when such adjustments are identified. We have a history of making reasonably dependable estimates of the extent of progress towards completion, contract revenue and contract completion costs on our long-term engineering and construction contracts. However, due to uncertainties inherent in the estimation process, it is possible that actual completion costs may vary from estimates. In limited circumstances, we may use the completed-contract method for specific contracts for which reasonably dependable estimates cannot be made or for which inherent hazards make the estimates doubtful. The completed contract method was not utilized during any of the periods presented.

 

Change orders and claims

 

Once contract performance is underway, we often experience changes in conditions, client requirements, specifications, designs, materials and work schedule. Generally, a “change order” will be negotiated with our customer to modify the original contract to approve both the scope and price of the change. Occasionally, however, disagreements arise regarding changes, their nature, measurement, timing and other characteristics that impact costs and revenue under the contract. When a change becomes a point of dispute between our customer and us, we then consider it as a claim.

 

Costs related to change orders and claims are recognized when they are incurred. Change orders are included in total estimated contract revenue when it is probable that the change order will result in a bona fide addition to contract value and can be reliably estimated. Claims are included in total estimated contract revenue, only to the extent that contract costs related to the claim have been incurred, when it is probable that the claim will result in a bona fide addition to contract value and can be reliably estimated. Those two conditions are satisfied when (1) the contract or other evidence provides a legal basis for the claim or a legal opinion is obtained providing a reasonable basis to support the claim, (2) additional costs incurred were caused by unforeseen circumstances and are not the result of deficiencies in our performance, (3) costs associated with the claim are identifiable and reasonable in view of work performed and (4) evidence supporting the claim is objective and verifiable. No profit is recognized on claims until final settlement occurs. This can lead to a situation where costs are recognized in one period and revenue is recognized when customer agreement is obtained or claim resolution occurs, which can be in subsequent periods. Historical claim recoveries should not be considered indicative of future claim recoveries.  We recognized revenue and related additional contract costs from claims in the following amounts for the periods presented:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1
2002

 

Revenue from claims

 

$

30,439

 

$

35,199

 

$

15,393

 

$

 

Less additional contract related costs and subcontractors’ share of claim settlements

 

(1,901

)

(8,998

)

(2,554

)

 

Net impact on gross profit from claims

 

$

28,538

 

$

26,201

 

$

12,839

 

$

 

 

II-46



 

Substantially all claims were settled and collected during each respective period for which claim revenue was recognized.

 

Estimated losses on uncompleted contracts and changes in contract estimates

 

We record provisions for estimated losses on uncompleted contracts in the period in which such losses are identified. The cumulative effects of revisions to contract revenue and estimated completion costs are recorded in the accounting period in which the amounts become evident and can be reasonably estimated. These revisions can include such items as the effects of change orders and claims, warranty claims, liquidated damages or other contractual penalties, adjustments for audit findings on U.S. government contracts and contract closeout settlements.

 

Segmenting contracts

 

Occasionally a contract may include several elements or phases, each of which were negotiated separately with the customer that we agreed to perform without regard to the performance of others. We follow the criteria set forth in SOP 81-1 when segmenting contracts. In these situations, we segment the contract and assign revenues to the different elements or phases to achieve different rates of profitability based on the relative value of each element or phase to the estimated contract revenue. Values assigned to the segments are based on our normal historical prices and terms of such services to other customers.

 

Normal profit

 

Normal profit is an accounting concept that results from the requirement that an acquiring company record all contracts of an acquiree that are in-process at the date of acquisition, including construction contracts, at fair value. As such, an asset for favorable contracts or a liability for unfavorable contracts is recorded in purchase accounting. These assets or liabilities are then reduced based on revenues recorded over the remaining contract lives, effectively resulting in the recognition of a reasonable or normal profit margin on contract activity performed subsequent to the acquisition. Because of the acquisition of RE&C and the below market profit status of many of the significant acquired contracts, we recorded significant liabilities in purchase accounting. The reduction of these liabilities has an impact on our recorded net income, but has no impact on our cash flows.

 

Use of estimates

 

The preparation of our consolidated financial statements in conformity with generally accepted accounting principles necessarily requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at the balance sheet dates and the reported amounts of revenue and costs during the reporting periods. Actual results could differ from those estimates. On an ongoing basis, we review our estimates based on information that is currently available. Changes in facts and circumstances may result in revised estimates.

 

Classification of current assets and liabilities

 

We include in current assets and liabilities amounts realizable and payable under contracts that extend beyond one year. Accounts receivable at December 31, 2004 and January 2, 2004 included $12,393 and $6,296, respectively, of contract retentions, which are not expected to be collected within one year. Subcontracts payable at December 31, 2004, included $16,627 of retentions payable, which are not expected to be paid within one year. Billings in excess of cost and estimated earnings on uncompleted contracts contain amounts that, depending on contract performance, resolution of U.S. government contract audits, negotiations, change orders, claims or changes in facts and circumstances, may not require payment within one year.

 

II-47



 

Cash and cash equivalents

 

Cash and cash equivalents consist of liquid securities with remaining maturities of three months or less at the date of acquisition that are readily convertible into known amounts of cash. At December 31, 2004 and January 2, 2004, cash and cash equivalents included amounts totaling $61,549 and $70,667, respectively, that were restricted for use in the normal operations of our consolidated construction joint ventures, by projects having contractual cash restrictions and by our self-insurance programs.

 

Short-term investments

 

Short-term investments consist of investment grade fixed-income auction rate securities classified as available-for-sale.  The short-term investments are stated at fair value that approximated cost, therefore there were no unrealized gains or losses related to these securities included in accumulated other comprehensive income at December 31, 2004 and January 2, 2004. The cost of securities sold was based on the specific identification method. At December 31, 2004, short-term investments had contractual maturities generally ranging from 24 to 38 years; however, all securities had provisions to be re-priced as to the interest rate or to be sold within 28 days or less. All auction rate securities were sold in February, 2005 and the proceeds were reinvested in cash equivalents.

 

Accounts and unbilled receivables

 

Accounts receivable at December 31, 2004 and January 2, 2004 include allowances for doubtful accounts of $9,419 and $13,519, respectively. Unbilled receivables represent costs incurred under contracts in process that have not yet been invoiced to customers and arise from the use of the percentage-of-completion method of accounting, cost reimbursement-type contracts and the timing of billings. Substantially all unbilled receivables at December 31, 2004 are expected to be billed and collected within one year.

 

Credit risk concentration

 

By policy, we limit the amount of credit exposure to any one financial institution and place investments with financial institutions evaluated as highly creditworthy. Concentrations of credit risk with respect to accounts receivable and unbilled receivables are believed to be limited due to the number, diversification and character of the obligors and our credit evaluation process. Typically, we have not required collateral for such obligations, but we may place liens against property, plant or equipment constructed if a default occurs.

 

Goodwill

 

Goodwill is subject to annual impairment tests pursuant to SFAS No. 142, Goodwill and Other Intangible Assets. Effective February 1, 2002, in conjunction with fresh-start reporting, we used the purchase method of accounting to allocate our reorganization value to our net assets, with the excess recorded as goodwill on the basis of estimates of fair value. See Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting.” For income tax purposes, we have tax deductible goodwill in excess of financial statement goodwill and net operating loss (“NOL”) carryovers for which a valuation allowance was established in fresh-start reporting. As goodwill is deducted for income tax purposes and as the pre-reorganization NOL carryovers are utilized, substantially all the resulting tax benefit reduces financial statement goodwill.

 

Property and equipment

 

Property and equipment was stated at estimated fair value as of February 1, 2002. Subsequent major renewals and improvements are capitalized at cost, while maintenance and repairs are expensed when incurred. Depreciation of construction equipment is provided based on the straight-line and accelerated methods, after an allowance for estimated salvage value, over estimated lives of 2 to 10 years. Depreciation of buildings is provided based on the straight-line method

 

II-48



 

over estimated lives of 10 to 15 years, and improvements are amortized over the shorter of the asset life or lease term. Depreciation of equipment is provided based on the straight-line method over estimated lives of 3 to 12 years. Upon disposition, cost and related accumulated depreciation of property and equipment are removed from the accounts, and the gain or loss is reflected in results of operations.

 

Billings in excess of cost and estimated earnings on uncompleted contracts

 

Billings in excess of cost and estimated earnings on uncompleted contracts represent amounts actually billed to clients, and perhaps collected, in excess of costs incurred and profits recognized on a project. Also, in limited situations, we negotiate substantial advance payments as a contract condition. These advance payments are reflected in billings in excess of cost and estimated earnings on uncompleted contracts. Provisions for losses on contracts, reclamation reserves on mining contracts and reserves for punch-list costs, demobilization and warranty costs on contracts that have achieved substantial completion and reserves for audit and contract closing adjustments on U.S. government contracts are also included in billings in excess of cost and estimated earnings on uncompleted contracts. The following table summarizes the components of billings in excess of cost and estimated earnings on uncompleted contracts.

 

 

 

December 31, 2004

 

January 2, 2004

 

Billings in excess of cost and estimated earnings on uncompleted contracts

 

$

112,628

 

$

97,982

 

Estimated costs to complete long-term contracts

 

28,371

 

49,900

 

Normal profit reserve

 

13,143

 

13,737

 

Net liabilities of construction joint ventures

 

27,708

 

 

Other reserves

 

22,413

 

8,563

 

 

 

$

204,263

 

$

170,182

 

 

The caption “Net liabilities of construction joint ventures” above, represents our share of unconsolidated construction joint ventures that had an excess of liabilities over assets primarily due to accrued contract losses. See Note 5, “Ventures.”

 

Self-insurance reserves

 

Self-insurance reserves represent reserves established through a program under which we self-insure certain business risks. We carry substantial premium-paid, traditional insurance for our various business risks; however, we self-insure the lower level deductibles for workers’ compensation and general, automobile and professional liability. Our total self-insurance reserves at December 31, 2004 and January 2, 2004 are $79,429 and $71,656, respectively. The current portion of the self-insurance reserves of $11,484 and $12,982, respectively, at December 31, 2004 and January 2, 2004 is included in other accrued liabilities.

 

Foreign currency translation

 

The functional currency for foreign operations is generally the local currency. Translation of assets and liabilities to U.S. dollars is based on exchange rates at the balance sheet date. Translation of revenue and expenses to U.S. dollars is based on a weighted-average rate during the period. Translation gains or losses, net of income tax effects, are reported as a component of other comprehensive income (loss), except for translation gains or losses related to short-term duration construction and engineering projects which are recognized currently. Gains or losses from foreign currency transactions are included in the results of operations of the period in which the transaction is completed.

 

Income taxes

 

Deferred income tax assets and liabilities are recognized for the effects of temporary differences between the carrying amounts and the income tax basis of assets and liabilities using enacted tax rates. A valuation allowance is established when it is more likely than not that net deferred tax assets will not be realized. Tax credits are generally recognized in the year they arise.

 

II-49



 

Income per share

 

Basic income per share is calculated based on the weighted-average number of outstanding common shares during the applicable period. Diluted income per share is based on the weighted-average number of outstanding common shares plus the weighted-average number of potential outstanding common shares. Income per share is computed separately for each period presented.

 

For the eleven months ended January 3, 2003, the 8,520 outstanding stock purchase warrants and 5,033 outstanding stock options were not included in the computation of diluted earnings per share because the exercise price was greater than the average market price of the warrants and options, and, therefore, the effect would be antidilutive. During the year ended January 2, 2004, the weighted average number of outstanding warrants and options excluded from the computation of diluted earnings per share was 7,749 and 3,270, respectively. During the year ended December 31, 2004, the weighted average number of outstanding warrants and options excluded from the computation of diluted earnings per share was not significant.

 

Our emergence from bankruptcy in January 2002 resulted in the cancellation of all of our then-outstanding capital stock, stock options and stock purchase warrants and the issuance of new shares of capital stock, stock purchase warrants and stock options. As such, we believe the presentation of income (loss) per share for these canceled instruments is not meaningful. For a detailed discussion of our bankruptcy proceedings and emergence from bankruptcy protection, see Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting.”

 

Stock-based compensation

 

We have used the intrinsic value method to account for stock-based employee compensation under the recognition and measurement principles of Accounting Principles Bulletin (“APB”) Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations for all periods presented. Our stock-based employee compensation plans are described in Note 16, “Capital Stock, Stock Purchase Warrants and Stock Compensation Plans.” The following table presents the pro forma effect on net income and income per share as if we had applied the fair value recognition provisions of the SFAS No. 123, Accounting for Stock-Based Compensation, to stock-based employee compensation.

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Net income as reported

 

$

51,137

 

$

42,063

 

$

37,701

 

$

522,150

 

Deduct: Stock-based employee compensation expense determined under fair value based method for all awards (1)

 

(7,010

)

(15,923

)

(25,888

)

10,995

 

Add: Compensation cost recognized using intrinsic value method

 

1,164

 

6,174

 

 

 

Tax effects

 

2,282

 

3,805

 

10,104

 

(4,291

)

Pro forma net income

 

$

47,573

 

$

36,119

 

$

21,917

 

$

528,854

(2)

Income per share (3)

 

 

 

 

 

 

 

 

 

As reported - basic

 

$

2.02

 

$

1.68

 

$

1.51

 

 

As reported - diluted

 

1.86

 

1.66

 

1.51

 

 

Pro forma - basic

 

1.88

 

1.44

 

.88

 

 

Pro forma - diluted

 

1.73

 

1.43

 

.88

 

 

 

II-50



 


(1)          We present pro forma compensation cost assuming all stock options granted will vest, with pro forma recognition of actual forfeitures as they occur. Our emergence from bankruptcy protection in January 2002 and the resulting cancellation of all of our previously existing stock options therefore gave rise to a reversal of compensation expense on a pro forma basis for the one month ended February 1, 2002. Upon emergence from bankruptcy protection, we granted options of which one-third immediately vested. Due to this vesting, a significant portion of the total pro forma compensation cost associated with these options is presented on a pro forma basis during the eleven months ended January 3, 2003 with the remainder substantially recognized during the year ended January 2, 2004.

(2)          Pro forma income before extraordinary item was $(38,339) for the one month ended February 1, 2002.

(3)          Income per share is not presented for the Predecessor Company period, as it is not meaningful because of the revised capital structure of the company after reorganization.

 

See Note 16, “Capital Stock, Stock Purchase Warrants and Stock Compensation Plans” for a discussion of the assumptions used for the table above.

 

Reclassifications

 

Certain reclassifications have been made to the accompanying consolidated financial statements for prior years to conform to the current year presentation.  The reclassifications did not impact previously reported revenues, operating income, net income, total assets, total liabilities or stockholders’ equity.

 

In February 2005, we determined that investments in Auction Rate Securities (“ARS”) should not be considered cash equivalents.  ARS generally have long-term stated maturities; however, these investments have characteristics similar to short-term investments because at pre-determined intervals, generally between 7 to 90 days of the purchase, there is a new auction process. At December 31, 2004, we held $30,200 of ARS that are classified as short-term investments.  We reclassified $50,000 of ARS at January 2, 2004 that were previously included in cash and cash equivalents to short-term investments. We have included the purchases and sales of ARS in the consolidated statements of cash flows as a component of investing activities. The reclassification resulted in a decrease of net cash provided (used) by investing activities from $40,368 as previously reported to ($9,632) within the consolidated statement of cash flows for the year ended January 2, 2004.  We have held ARS since May 2003.  All ARS were sold in February 2005.

 

2.             ACCOUNTING STANDARDS

 

Adoption of accounting standards

 

In January 2003, the FASB issued Interpretation No. 46, Consolidation of Variable Interest Entities (“FIN 46”), which is an interpretation of Accounting Research Bulletin No. 51, Consolidated Financial Statements. FIN 46 requires a variable interest entity to be consolidated by a company that is considered to be the primary beneficiary of that variable interest entity. In December 2003, the FASB issued FIN 46 (revised December 2003), Consolidation of Variable Interest Entities (“FIN 46-R”) to address certain FIN 46 implementation issues. We adopted FIN 46-R at the end of the first quarter of 2004. The impact of FIN 46-R on our consolidated financial statements includes:

 

                  Special purpose entities. We completed our assessment and determined we have no investment in special purpose entities as defined by FIN 46-R.

                  Non-special purpose entities. As is common to our industry, we have executed contracts jointly with third parties through partnerships and joint ventures. The adoption of FIN 46-R was not material to our financial position, results of operations or cash flows for non-special purpose entities. The entry into any significant joint venture or partnership agreements in the future that would require consolidation under FIN 46-R, could have a material impact on our future consolidated financial statements.

 

II-51



 

In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (2003 Medicare Act) was signed into law. The 2003 Medicare Act expanded Medicare to include, for the first time, coverage for prescription drugs. Because of various uncertainties related to our response to the 2003 Medicare Act and the appropriate accounting for this event, we elected to defer financial recognition of this legislation until the FASB issued final accounting guidance. In May 2004, the FASB issued Staff Position No. 106-2, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“FSP 106-2”). FSP 106-2 was effective for us in the third quarter of 2004. We have concluded that enactment of the 2003 Medicare Act was not material and not a significant event pursuant to SFAS No. 106, Employers’ Accounting for Postretirement Benefits Other Than Pensions.

 

In December 2004, the FASB issued FASB Staff Position No. 109-1, Application of FASB Statement No. 109, Accounting for Income Taxes, to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004, (“FSP 109-1”), which provides guidance on applying FASB Statement No. 109, Accounting for Income Taxes, to the tax deduction on qualified production activities provided under the American Jobs Creation Act of 2004 (“the Act”).  In addition, FASB issued FASB Staff Position No. 109-2, Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004, (“FSP-109-2”), which provides guidance on the Act’s provision for a one time tax benefit of the repatriation on foreign earnings. We have concluded that the impact of FSP-109-1 and FSP 109-2 for us, was not material and will not be material in the foreseeable future.

 

Recently issued accounting standards

 

In December 2004, the FASB issued SFAS No. 123 (Revised), Share-Based Payment (“SFAS 123-R”). SFAS 123-R replaces SFAS 123 and supersedes APB Opinion No. 25 Accounting for Stock Issued to Employees (“APB No. 25”). Adoption of SFAS 123-R will require us to record a non-cash expense for our stock compensation plans using the fair value method. Historically we have recorded our compensation cost in accordance with APB No. 25, which does not require the recording of an expense for our equity related compensation plans if stock options were granted at a price equal to the fair market value of our common stock on the grant date. SFAS 123-R is effective for us beginning the third quarter of 2005. Based on the options outstanding as of December 31, 2004 and granted in February 2005, we estimate the adoption SFAS 123-R will result in an additional expense of approximately $3,500 during the last six months of fiscal year 2005.

 

In December 2004, the FASB issued SFAS No. 153, Exchanges of Non-monetary Assets — An Amendment of APB Opinion No. 29. ABP Opinion 29 provided an exception to the basic measurement principle (fair value) for exchanges of similar productive assets. That exception required that some non-monetary exchanges, although commercially substantive, be recorded on a carryover basis.  SFAS No. 153 eliminates the exception to fair value for exchanges of similar productive assets and replaces it with a general exception for exchange transactions that do not have commercial substance — that is, transactions that are not expected to result in significant changes in the cash flows of the reporting entity. SFAS No. 153 is effective for us in the third quarter of 2005 but is not expected to have a significant impact on our financial position, results of operations or cash flows.

 

3.             ACQUISITION, REORGANIZATION CASE AND FRESH-START REPORTING

 

Acquisition of RE&C

 

The following discussion describes our acquisition of Raytheon Engineers & Constructors (“RE&C”) in 2000 and the resulting issues and events, including the establishment of normal profit reserves, our severe near-term liquidity problems and filing for protection under Chapter 11 of the U.S. Bankruptcy Code, and integration and merger costs related to the acquisition. These issues and events primarily pertain to the Predecessor Company and our financial statements for the one month ended February 1, 2002.

 

On July 7, 2000, pursuant to a stock purchase agreement dated April 14, 2000 (the “Stock Purchase Agreement”), we purchased RE&C from Raytheon and RECI (collectively, the “Sellers”), which provides engineering, design, procurement, construction, operation, maintenance and other services on a global basis. We

 

II-52



 

financed the acquisition by obtaining new senior secured facilities providing for an aggregate of $1,000,000 of term loans and revolving borrowing capacity (the “RE&C Financing Facility”) and issuing $300,000 of senior unsecured notes due July 1, 2010 (the “Senior Unsecured Notes”).

 

RECI retained, among other assets, all of its interest in and rights with respect to some of the existing contracts. In addition, the Stock Purchase Agreement provided that the contracts related to four specified construction projects would be transferred to RECI, and RE&C would enter into subcontracts to perform, on a cost-reimbursed basis, all of RECI’s obligations under the contracts. Because the customer consents required to transfer the four contracts to RECI could not be obtained as of closing, we agreed to remain the contract party and continued to be directly obligated to the customers and other third parties under the contracts relating to the four projects. Accordingly, we and the Sellers agreed that the Sellers would provide us with full indemnification with respect to any risks associated with those contracts, which arrangement accomplished the original intent of the Stock Purchase Agreement. Under the Stock Purchase Agreement, we agreed that we would complete the four specified projects for the Sellers’ account and the Sellers agreed to reimburse our costs to do so and to share equally with us any positive variance between actual costs and estimated costs. The Sellers also agreed to indemnify us against any losses, claims or liabilities under the contracts relating to such projects, except losses, claims or liabilities resulting from our gross negligence or willful misconduct, against which we would indemnify the Sellers.

 

As part of the acquisition of RE&C, we undertook a comprehensive review of existing contracts that we acquired for the purpose of making a preliminary allocation of the acquisition price to the net assets acquired. As part of this review, we evaluated, among other matters, RECI’s estimates of the costs at completion of the long-term contracts that were underway as of July 7, 2000 (“Acquisition Date EAC’s”). During this process, information came to our attention that raised questions as to whether the Acquisition Date EAC’s needed to be adjusted significantly. Our review process involved the analysis of an extensive amount of supporting data, including analysis of numerous, large construction projects in various stages of completion. Based on the information available at the time of the review, the preliminary results of this review indicated that the Acquisition Date EAC’s of numerous long-term contracts required substantial adjustment. The adjustments resulted in contract losses or lower than market rate margins. As a result, in our report on Form 10-Q for the quarter ended September 1, 2000, we significantly decreased the carrying value of the net assets acquired and increased the goodwill associated with the transaction. Because many of the contracts we acquired contained either unrecorded losses or lower than market profits, these contracts were adjusted to their estimated fair value at the July 7, 2000 acquisition date in order to allow for a reasonable profit margin for completing the contracts, and a gross margin or normal profit reserve of $233,135 was established and recorded in billings in excess of cost and estimated earnings on uncompleted contracts.

 

Our review of the RE&C contracts and the purchase price allocation process continued thereafter, and, based on the results of that review, we expected that, as a result of the purchase price adjustment process, the purchase price of RE&C would be adjusted downward by a significant amount. Subsequent to the quarter ended September 1, 2000, we completed the review and made additional adjustments to the contracts we had acquired, resulting from a more accurate determination of the actual contract status at the acquisition date.

 

The normal profit reserve has been reduced as work has been performed on the affected projects. The reduction results in decreases to cost of revenue and corresponding increases in gross profit, but has no effect on cash. The changes in the normal profit reserve for the periods indicated are as follows:

 

II-53



 

Normal profit reserve

 

 

 

December 28, 2001 balance

 

$

37,910

 

Increase from fresh-start reporting

 

9,101

 

Cost of revenue (decrease)

 

(3,518

)

February 1, 2002 balance

 

43,493

 

Cost of revenue (decrease)

 

(27,425

)

January 3, 2003 balance

 

16,068

 

Cost of revenue (decrease)

 

(2,331

)

January 2, 2004 balance

 

13,737

 

Cost of revenue (decrease)

 

(594

)

December 31, 2004 balance

 

$

13,143

 

 

On February 27, 2001, we filed a lawsuit against the Sellers seeking specific performance of the purchase price adjustment provisions of the Stock Purchase Agreement. On March 8, 2001, we amended our complaint to also seek money damages for misstatements and omissions allegedly made by the Sellers. Our lawsuit seeking specific performance was successful, and we and the Sellers thereafter commenced an arbitration proceeding before an independent accountant approved by the court to determine the purchase price adjustment. A significant arbitration claim was ultimately filed against the Sellers, as discussed below.

 

On March 2, 2001, we announced that we faced severe near-term liquidity problems as a result of our acquisition of RE&C. On March 9, 2001, because of those liquidity problems, we suspended work on two large construction projects located in Massachusetts that were part of the acquisition. The Sellers had provided the customer with parent performance guarantees on those two contracts, and the guarantees remained in effect after closing the Stock Purchase Agreement. Those performance guarantees required the Sellers to complete the work on the contracts in the event RE&C (owned by us as of July 7, 2000) did not complete them. The contracts were fixed-price in nature, and our review of cost estimates indicated that there were substantial unrecognized future costs in excess of future contract revenues that were not reflected in RECI’s Acquisition Date EAC’s.

 

Upon our suspension of work, the Sellers undertook performance of those contracts pursuant to the outstanding performance guarantees. We, however, were obligated under the Stock Purchase Agreement to indemnify the Sellers for losses they incurred under those guarantees. The Sellers also assumed obligations under other contracts, primarily in the RE&C power generation construction business unit, which resulted in significant additional indemnification obligations by us to the Sellers. As a result of costs they incurred to perform under the parent guarantees, the Sellers filed a claim against us in the bankruptcy process for approximately $940,000. As further discussed below, this claim was ultimately settled without payment to the Sellers in connection with our emergence from bankruptcy protection. See “Reorganization case” further in this Note. Until such settlement, we retained all liabilities related to the contracts, including normal profit reserves, on our balance sheet as accrued liabilities included in liabilities subject to compromise.

 

On May 14, 2001, because of the severe near-term liquidity problems resulting from our acquisition of RE&C, we filed for protection under Chapter 11 of the U.S. Bankruptcy Code. At various times between May 14, 2001 and November 20, 2001, we “rejected” numerous contracts (construction contracts, leases and others), as that term is used in the legal sense in bankruptcy law. Included in these rejections were numerous contracts that we acquired from the Sellers. On August 27, 2001, we also rejected the Stock Purchase Agreement.

 

On December 21, 2001, the bankruptcy court entered an order confirming the Second Amended Joint Plan of Reorganization of Washington Group International, Inc., et al., as modified (the “Plan of Reorganization”). The Plan of Reorganization became effective and we emerged from bankruptcy protection on January 25, 2002 (the “Effective Date”).

 

II-54



 

During the pendency of the bankruptcy, we continued to negotiate with the Sellers a settlement of our outstanding litigation with respect to the RE&C acquisition. As a result of those negotiations, we reached a settlement regarding all issues and disputes between the parties, which settlement was incorporated into our Plan of Reorganization (the “Raytheon Settlement”).

 

Under the Raytheon Settlement, the Sellers agreed that, with respect to their bankruptcy claim, the Sellers would be considered unpaid, unsecured creditors having rights in the unsecured creditor class, but that, upon completion of our Plan of Reorganization, they would waive any rights to receive any distributions to be given to unsecured creditors with allowed claims. In exchange, we agreed to dismiss all litigation against the Sellers related to the acquisition and to discontinue the purchase price adjustment and binding arbitration process. We released all claims based on any act occurring prior to the Effective Date of the Plan of Reorganization, including all claims against the Sellers, their affiliates and directors, officers, employees, agents and specified professionals. The Sellers released all claims based on any act occurring prior to the Effective Date of our Plan of Reorganization, including any claims related to any contracts or projects not assumed by us during the bankruptcy cases, against us and our directors, officers, employees, agents and professionals. No cash was exchanged as a result of this settlement.

 

In addition, under a services agreement entered into as a part of the Raytheon Settlement, the Sellers will direct the process for resolving pre-petition claims asserted against us in the bankruptcy case relating to any contract or project that we rejected and that involved some form of support arrangement from the Sellers. We agreed to assist the Sellers in settling or litigating various claims related to those rejected projects. We also agreed to complete work as requested by the Sellers on those rejected projects on a cost-reimbursable basis. The Sellers may, with respect to the rejected projects described above, pursue or settle any of our claims against project owners, contractors or other third parties and will retain any resulting proceeds, except that for specified projects, recoveries in excess of amounts paid by the Sellers will be returned to us.

 

While this settlement eliminated our ability to continue to seek to collect our arbitration claim, it was necessary because the Sellers’ large unsecured claims in the bankruptcy were substantially impeding our Plan of Reorganization process. Without this settlement, a successful emergence from Chapter 11 would have been delayed or impossible.

 

Reorganization case

 

As previously discussed, on May 14, 2001, because of severe near-term liquidity issues Washington Group International and several, but not all, of its direct and indirect wholly owned domestic subsidiaries (the “Debtors”) filed voluntary petitions to reorganize under Chapter 11 of the U.S. Bankruptcy Code in the U.S. Bankruptcy Court for the District of Nevada. The various individual bankruptcy cases were administered jointly.

 

Under Chapter 11, certain claims against a debtor in existence prior to the filing of a petition for relief under the federal bankruptcy laws (“Pre-petition Claims”) are stayed while the debtor continues business operations as a debtor-in-possession. Each of our Debtors in this case continued to operate its business and manage its property as a debtor-in-possession during the pendency of the case. Subsequent to the filing date, additional Pre-petition Claims resulted from the rejection of executory contracts, including leases, and from the resolution of claims for contingencies and other disputed amounts. Secured claims, primarily representing liens on the Debtors’ assets related to the RE&C Financing Facilities, were also stayed during the pendency of the bankruptcy.

 

The Debtors received approval from the bankruptcy court under first-day orders to pay and did pay specified pre-petition obligations, including employee wages and benefits, foreign vendors, tax obligations and critical vendor obligations.

 

Our ability to continue as a going-concern during the pendency of the bankruptcy was dependent upon obtaining sufficient debtor-in-possession financing in order to continue operations while in bankruptcy, the confirmation of a plan of reorganization by the bankruptcy court, and resolution of disputes between the Sellers and us.

 

II-55



 

On May 14, 2001, we obtained a Secured Super-Priority Debtor-in-Possession Revolving Credit Facility (the “DIP Facility”) with an initial commitment of $195,000 and the ability to increase the total commitment to $350,000. The DIP Facility was available to provide both ongoing funding and to support letters of credit. On June 5, 2001, the DIP Facility lenders approved an increase in the commitment from $195,000 to $220,000. The DIP Facility was available and utilized as needed throughout the pendency of the bankruptcy and was replaced by a secured $350,000, 30-month revolving credit facility, (the “Emergence Credit Facility”), entered into on January 25, 2002.

 

During the pendency of the bankruptcy, we continued to negotiate with the Sellers a settlement of our outstanding litigation with respect to the RE&C acquisition. As a result of those negotiations, we entered into the Raytheon Settlement as disclosed previously in this Note 3.

 

On December 21, 2001, the bankruptcy court entered an order confirming the Plan of Reorganization. Substantially all liabilities of the Debtors as of the date of the bankruptcy filing were subject to settlement under our Plan of Reorganization.

 

The Plan of Reorganization became effective and the Debtors emerged from bankruptcy protection on the Effective Date. Our Plan of Reorganization provided for the following upon the Effective Date:

 

                  All of our equity securities (common stock, stock purchase warrants and stock options) existing prior to the Effective Date were canceled and extinguished.

 

                  $570,000 of secured debt under the RE&C Financing Facilities was exchanged for $20,000 in cash and 20,000 shares of newly issued common stock of reorganized Washington Group International (“Common Stock”) as discussed further below.

 

                  We entered into a registration rights agreement with each holder of a secured claim that received Common Stock and requested to be a party to such agreement.

 

                  Vendor and subcontractor claims directly related to contracts we assumed during bankruptcy or upon emergence from bankruptcy that were not paid as critical vendor payments were paid in cash in a cure amount equal to the total claim.

 

                  Each holder of unsecured claims at or under $5 (five thousand dollars) is to receive cash in an amount equal to its total unsecured claim (“Convenience Class Payments”).

 

                  Accounts payable and subcontracts payable that were not related to cure payments or Convenience Class Payments were discharged.

 

                  The holders of $300,000 of Senior Unsecured Notes and all other unsecured creditors were to receive a pro rata share of 5,000 shares of Common Stock and a pro rata share of 8,520 fully vested stock warrants to purchase additional shares of Common Stock. The stock warrants expire if unexercised four years after the Effective Date. A reorganization plan committee was established to evaluate and resolve objections to disputed claims of unsecured creditors and to determine each unsecured creditor’s pro rata share of shares and warrants. The warrants consisted of three tranches as follows:

 

 

 

Number of shares

 

Exercise price per share

 

Tranche A

 

3,086

 

$

28.50

 

Tranche B

 

3,527

 

$

31.74

 

Tranche C

 

1,907

 

$

33.51

 

 

II-56



 

                  Specified members of management and designated employees were granted stock options pursuant to a management option plan. The management option plan provided for nonqualified stock option grants as of the Effective Date totaling 1,389 aggregate shares of Common Stock with a term of 10 years and an exercise price of $24.00 per share. In addition, another 1,389 shares of Common Stock were reserved for grants after the Effective Date at exercise prices to be established by our board of directors.

 

                  The chairman of our board of directors, Mr. Dennis R. Washington, was granted stock options to purchase shares of Common Stock in three tranches. The first tranche was to expire five years after the Effective Date. The remaining tranches were to expire four years after the Effective Date. One-third of each tranche vested on the Effective Date, one-third of each tranche vested on the first anniversary of the Effective Date and the final third of each tranche vested on the second anniversary of the Effective Date, January 25, 2004. We also agreed with Mr. Washington that our amended certificate of incorporation and bylaws would permit his accumulation of up to 40% of the fully diluted shares of Common Stock in open market or privately-negotiated transactions, including exercise of the stock options, and that we would take no action inconsistent with those provisions. Mr. Washington’s stock options were amended in November 2003, extending the expiration dates on all three tranches to ten years from the original date of grant, or January 25, 2012. The number of shares and respective exercise prices for each tranche are as follows:

 

 

 

Number of shares

 

Exercise price per share

 

Tranche A

 

1,389

 

$

24.00

 

Tranche B

 

882

 

$

31.74

 

Tranche C

 

953

 

$

33.51

 

 

                  We adopted fresh-start reporting as of February 1, 2002 as discussed below.

 

                  We filed an amended and restated certificate of incorporation and adopted amended and restated bylaws and established a new board of directors.

 

Reorganization items

 

Reorganization items consisted of the following:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Professional fees and other expenses related to bankruptcy proceedings

 

$

 

$

4,900

 

$

3,174

 

$

36,072

 

Adjustment to accrued reorganization costs due to a settlement

 

(1,245

)

 

 

 

Impairment of assets of rejected contracts

 

 

 

 

907

 

Adjustments to fair values in fresh-start

 

 

 

 

35,078

 

Total reorganization items

 

$

(1,245

)

$

4,900

 

$

3,174

 

$

72,057

 

 

Contractual interest expense

 

During the pendency of our bankruptcy proceedings, we ceased accruing interest on our long-term debt. Contractual interest expense not recorded during the one month ended February 1, 2002 was $7,090.

 

II-57



 

Fresh-start reporting

 

As of February 1, 2002, we adopted fresh-start reporting pursuant to the guidance provided by SOP 90-7, Financial Reporting by Entities in Reorganization under the Bankruptcy Code. In connection with the adoption of fresh-start reporting, a new entity was created for financial reporting purposes. The effective date of our emergence from bankruptcy is considered to be the close of business on February 1, 2002 for financial reporting purposes.

 

Pursuant to SOP 90-7, we used the purchase method of accounting to allocate our reorganization value to our net assets with the excess recorded as goodwill on the basis of estimates of fair values. The reorganization value was determined to be $550,000 as of February 1, 2002. On the Effective Date, we borrowed $40,000 under the Senior Secured Revolving Credit Facility; however, because the borrowings under the Senior Secured Revolving Credit Facility are revolving working capital loans, they were not included as part of the reorganization value. Therefore, the reorganization value of $550,000 represents the value of our stockholders’ equity as of the Effective Date. Based on estimated fair value, we allocated $28,647 of the equity value to the stock purchase warrants and the remainder to Common Stock.

 

As part of our emergence from bankruptcy, the following transactions were recorded:

 

(a)          We made payments of $24,500 to creditors under the Plan of Reorganization and $34,749 in deferred financing costs related to the Senior Secured Revolving Credit Facility and deferred bonding fees. These emergence costs necessitated the $40,000 draw under the Senior Secured Revolving Credit Facility.

(b)         We wrote-off $22,123 in fees on the RE&C Financing Facilities and the Senior Unsecured Notes.

(c)          Upon emergence, $1,880,900 of liabilities subject to compromise were treated as follows:

                  $373,545 of unsecured liabilities were retained by us and $4,500 were paid at emergence.

                  $926,288 in unsecured obligations were exchanged for 5,000 shares of Common Stock and 8,520 warrants. The unsecured obligations included $300,000 of Senior Unsecured Notes and approximately $415,000 related to specified Power business unit projects that were subject to guarantees by the Sellers.

                  $576,567 in secured obligations, including accrued interest, were exchanged for 20,000 shares of Common Stock, and $20,000 in cash paid on the Effective Date.

(d)         We recorded a gain on debt discharge of $1,460,732, less the value of Common Stock and warrants issued of $550,000, net of income taxes of $343,539.

 

4.              RESTRUCTURING CHARGES

 

During 2001, we initiated restructuring actions to improve operational effectiveness and efficiency and reduce expenses globally relative to employment levels and excess facilities consistent with the Plan of Reorganization. A liability was recorded as other accrued liabilities for employee termination benefits, impairment charges and enhanced pension benefits. The severance costs represented expected reductions in work force for management, professional, administrative and operational overhead. The facility closure costs consist primarily of future lease payments, net of estimated sub-tenant rental income, for vacated excess facilities. As part of the Plan of Reorganization in January 2002, restructuring liabilities of $14,155 representing the remaining balance recorded as part of the acquisition of RE&C and consisting of non-cancelable lease obligations were discharged. The remaining liability at December 31, 2004 primarily represents facility closure costs.

 

II-58



 

The following presents restructuring charges accrued and costs incurred for the periods presented:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Accrued restructuring liability at beginning of period

 

$

9,454

 

$

11,987

 

$

24,718

 

$

44,072

 

Charges and liabilities accrued:

 

 

 

 

 

 

 

 

 

Severance and other employee related costs

 

 

 

 

625

 

Payments, net of sub-tenant rental income and other

 

(2,777

)

(2,533

)

(12,731

)

(5,824

)

Liabilities discharged in bankruptcy

 

 

 

 

(14,155

)

Accrued restructuring liability at end of period

 

$

6,677

 

$

9,454

 

$

11,987

 

$

24,718

 

 

5.             VENTURES

 

Construction joint ventures

 

We participate in unconsolidated construction joint ventures that are formed to bid, negotiate and complete specific projects. The unconsolidated construction joint ventures are reflected in our consolidated balance sheets as investments in and advances to construction joint ventures accounted for under the equity method, and our proportionate share of revenue, cost of revenue and gross profit is included in our consolidated statements of operations. The size, scope and duration of joint-venture projects vary among periods. The tables below present the financial information of our unconsolidated construction joint ventures in which we do not hold a controlling interest but do exercise significant influence. At December 31, 2004, $27,708 was included in our consolidated balance sheet under the caption “Billings in excess of cost and estimated earnings or uncompleted contracts,” representing our share of unconsolidated construction joint ventures that had an excess of liabilities over assets primarily due to accrued contract losses.

 

Combined financial position of unconsolidated construction joint ventures

 

December 31, 2004

 

January 2, 2004

 

Current assets

 

$

182,127

 

$

217,893

 

Property and equipment, net

 

3,707

 

3,785

 

Current liabilities

 

(171,476

)

(165,284

)

Net assets

 

$

14,358

 

$

56,394

 

 

Combined results of operations of unconsolidated construction

joint ventures

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

 

 

 

 

 

 

 

 

 

 

Revenue

 

$

656,307

 

$

702,648

 

$

596,965

 

$

43,751

 

Cost of revenue

 

(668,496

)

(624,535

)

(574,175

)

(42,436

)

Gross profit (loss)

 

$

(12,189

)

$

78,113

 

$

22,790

 

$

1,315

 

 

Washington Group International’s share of results of operations

of unconsolidated construction joint ventures

 

 

 

 

 

 

 

 

 

Revenue

 

$

257,679

 

$

271,218

 

$

236,701

 

$

17,790

 

Cost of revenue

 

(270,237

)

(239,881

)

(229,383

)

(17,387

)

Gross profit (loss)

 

$

(12,558

)

$

31,337

 

$

7,318

 

$

403

 

 

II-59



 

During 2004, a construction joint venture in which we participate recorded a contract loss on a $362,000 fixed-price roadway interchange and bridge project in which we have a 50% interest. Our share of the loss amounted to $27,500. The contract loss is primarily a result of cost growth due to design changes, quantity growth, price escalation, and project delays. As of December 31, 2004, the project is approximately 30 percent complete and scheduled to be completed in the fourth quarter of 2006. A portion of the joint venture losses may be recovered through change orders or claims; however, since realization can not be assured at this time, no potential change orders or claims have been considered in calculating the estimated loss. The change orders and claims will be recognized when it is probable that they will result in additional contract revenue and can be reliably estimated. While the entire amount of the current estimated loss has been recognized, actual results may differ from our estimates.

 

Unconsolidated affiliates

 

At December 31, 2004 and January 2, 2004, we held ownership interests in several unconsolidated affiliates that are accounted for under the equity method, the most significant of which are two incorporated mining ventures: MIBRAG (50%) and Westmoreland Resources, Inc. (“Westmoreland Resources”) (20%). We provide consulting services to MIBRAG and contract mining services to Westmoreland Resources. The tables below present the financial information of our unconsolidated affiliates in which we do not hold a controlling interest but do exercise significant influence.

 

Combined financial position of unconsolidated affiliates

 

December 31, 2004

 

January 2, 2004

 

Current assets

 

$

184,801

 

$

187,983

 

Property and equipment, net

 

615,475

 

553,219

 

Other non-current assets

 

686,849

 

665,705

 

Current liabilities

 

(98,424

)

(87,306

)

Long-term debt, non-recourse to parents

 

(257,950

)

(274,697

)

Other non-current liabilities

 

(769,739

)

(739,741

)

Net assets

 

$

361,012

 

$

305,163

 

 

Combined results of operations of unconsolidated affiliates

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Revenue

 

$

457,219

 

$

447,386

 

$

296,335

 

$

28,403

 

Costs and expenses

 

(401,182

)

(394,847

)

(240,358

)

(21,508

)

Net income

 

$

56,037

 

$

52,539

 

$

55,977

 

$

6,895

 

 

In the fourth quarter of 2002, MIBRAG mbH successfully negotiated amendments to the original agreement on transportation credit matters it had entered into with the German government in 1993. As a result of those negotiations, MIBRAG mbH recognized $13,000 in operating income, of which our portion was $6,500. In addition, MIBRAG mbH recognized a $12,000 one-time award of power cogeneration credits, of which our portion was $6,000. The negotiations also included a settlement agreement replacing annual payments to be received by MIBRAG mbH over approximately 19 years from the German government with a one-time, up-front payment totaling approximately $383,000, which was recorded as deferred income in other non-current liabilities. MIBRAG mbH also capitalized approximately $392,000 as a non-current asset for coal transportation and mining rights acquired through the settlement agreement. Both the deferred revenue and the rights will be amortized over approximately 19 years.

 

6.     SALE OF BUSINESSES

 

In November 2001, we and BNFL agreed to pursue the sale of the Electro-Mechanical Division (“EMD”) of the Westinghouse Businesses. EMD designed and manufactured components for the U.S. Navy, nuclear power

 

II-60



 

utilities and other industries. On October 28, 2002, we sold EMD to a subsidiary of Curtiss-Wright Corporation. Curtiss-Wright Corporation agreed to pay $80,000 in cash, subject to certain adjustments, and assumed certain liabilities, including pension and other post-retirement obligations. Cash proceeds, net of a required contribution to the pension plan assumed by Curtiss-Wright Corporation were $77,133 and were distributed 60:40 between us and BNFL. We received $46,280 in net cash proceeds resulting in a $3,420 gain ($1,145 net of tax and minority interest) on the sale of EMD, which was reflected as other operating income in 2002. Operating results for EMD are included as part of the Energy & Environment business unit in Note 12, “Operating Segment, Geographic and Customer Information” through the date of the sale.

 

On April 18, 2003, we sold the process technology development portion of our petroleum and chemical business (the “Technology Center”) for $17,700, subject to certain adjustments, and recognized a gain of $4,946 on the sale reflected as other operating income in 2003. Operating results for the Technology Center are included as part of the “Intersegment and other unallocated operating costs” in Note 12, “Operating Segment, Geographic and Customer Information” through the date of the sale.

 

Operating results of the Technology Center and EMD included in our consolidated results of operations for periods prior to the sales are as follows:

 

 

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Revenue

 

$

9,989

 

$

150,086

 

$

17,088

 

Net income (loss)

 

(590

)

7,333

 

960

 

 

7.     GOODWILL

 

The following table reflects the changes in the carrying value of goodwill from January 3, 2003 to December 31, 2004. We reduce goodwill as a result of amortization of the excess of tax deductible goodwill over financial reporting goodwill and from actual and forecast usage of pre-reorganization NOL carryovers. Goodwill of a subsidiary is assigned each year to the reporting segments to which the subsidiary was providing service in accordance with SFAS No. 142, Goodwill and Other Intangible Assets. In addition, as disclosed in Note 12, “Operating Segment Geographic and Customer Information,” certain operations were transferred among business units during 2004.

 

Goodwill activity by

reporting segment

 

Power

 

Industrial/
Process

 

Infrastructure

 

Mining

 

Defense

 

Energy &
Environment

 

Corporate
and other

 

Total

 

Balance at January 3, 2003

 

$

6,386

 

$

112,077

 

$

49,008

 

 

$

42,320

 

$

177,463

 

 

$

387,254

 

Reorganization of reporting structure

 

1,695

 

(9,658

)

7,963

 

 

 

 

 

 

Adjustment for amortization of tax goodwill and utilization of NOL’s

 

(834

)

(12,338

)

(6,397

)

 

(3,847

)

(3,935

)

 

(27,351

)

Balance at January 2, 2004

 

7,247

 

90,081

 

50,574

 

 

38,473

 

173,528

 

 

359,903

 

Reorganization of reporting structure

 

7,000

 

(10,656

)

(1,536

)

 

720

 

4,472

 

 

 

Adjustment for amortization of tax goodwill and utilization of NOL’s

 

(1,588

)

(21,493

)

(12,907

)

 

(7,327

)

(8,771

)

 

(52,086

)

Balance at December 31, 2004

 

$

12,659

 

$

57,932

 

$

36,131

 

 

$

31,866

 

$

169,229

 

 

$

307,817

 

 

We perform our annual goodwill impairment test for all of our reporting segments as of October 31, in conjunction with our annual budgeting and forecasting process. There was no goodwill identified for impairment during our annual review of goodwill for the years ended December 31, 2004 and January 2, 2004.

 

II-61



 

8.     CREDIT FACILITY

 

In connection with our emergence from bankruptcy protection on January 25, 2002, we entered into the Emergence Credit Facility that provided for an aggregate of $350,000 of revolving borrowing and letter of credit capacity. Borrowings and other financial accommodations under the Emergence Credit Facility were allocated pro rata between a Tranche A facility in the amount of $208,350 and a Tranche B facility in the amount of $141,650. The borrowing rate under the Emergence Credit Facility was, for Tranche A, the applicable LIBOR, which had a stated floor of 3%, plus an additional margin of 5.5%, and for Tranche B, LIBOR plus an additional margin of 5.5%. The Emergence Credit Facility carried other fees, including commitment fees and letter of credit fees, normal and customary for such credit agreements. On October 9, 2003, we replaced the Emergence Credit Facility with a New Senior Secured Revolving Credit Facility (the “Credit Facility”). As a result of the refinancing, a pre-tax charge to income of $9,831 was recorded in the fourth quarter of 2003 associated with the unamortized balance of the financing fees of the Emergence Credit Facility.

 

The Credit Facility provides for up to $350,000 in the aggregate of loans and other financial accommodations allocated pro rata between a Tranche A facility in the amount of $115,000 and a Tranche B facility in the amount of $235,000. We amended the Credit Facility on March 19, 2004 and again on August 5, 2004, to include more favorable terms on the Tranche B facility. As amended, the scheduled termination dates for Tranche A and Tranche B are October 9, 2007 and August 5, 2008, respectively. The borrowing rate for Tranche A is the greater of LIBOR or 2%, plus an additional margin of 3.50%. The borrowing rate for Tranche B is LIBOR, plus an additional margin of 2.50%. As of December 31, 2004, the effective borrowing rate was 5.90% for Tranche A and 4.90% for Tranche B. The Credit Facility also provides for other fees, including commitment and letter of credit fees, normal and customary for such credit agreements. Under the current terms of the agreement, letters of credit are allocated pro rata between the facilities on the same basis as loans. Letter of credit fees are calculated using the applicable LIBOR margins of 3.50% for Tranche A and 2.50% for Tranche B plus an issuance fee. The average issuance fee for both tranches was 0.25%. Commitment fees are calculated on the remaining borrowing capacity of each tranche after subtracting all loans and letters of credit. The commitment fee is 1.50% for Tranche A and 2.50% for Tranche B. At December 31, 2004, $123,881 in face amount of letters of credit were issued and outstanding and no borrowings were outstanding leaving a borrowing capacity of $226,119 under the Credit Facility. The Credit Facility contains financial covenants requiring the maintenance of specified financial and operating ratios, and specified events of default that are typical for a credit facility of this size, type and tenor. The Credit Facility also contains affirmative and negative covenants that limit our ability and the ability of some of our subsidiaries to incur debt or liens, provide guarantees, make investments, merge with or acquire other companies, and pay dividends. At December 31, 2004, we were in compliance with all of the financial covenants under the Credit Facility. The Credit Facility is secured by substantially all of the assets of Washington Group and our wholly owned domestic subsidiaries.

 

II-62



 

9.     TAXES ON INCOME

 

The components of the U.S. federal, state and foreign income tax expense (benefit) were as follows:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Currently payable

 

 

 

 

 

 

 

 

 

U.S. federal

 

$

611

 

$

684

 

$

 

$

 

State

 

548

 

1,247

 

1,660

 

(129

)

Foreign

 

3,629

 

4,927

 

4,158

 

361

 

Total current expense

 

4,788

 

6,858

 

5,818

 

232

 

Deferred

 

 

 

 

 

 

 

 

 

U.S. federal

 

37,526

 

34,605

 

36,107

 

(19,178

)

State

 

4,517

 

4,175

 

3,900

 

(1,246

)

Foreign

 

(7,306

)

1,250

 

392

 

114

 

Total deferred expense (benefit)

 

34,737

 

40,030

 

40,399

 

(20,310

)

Income tax expense (benefit)

 

$

39,525

 

$

46,888

 

$

46,217

 

$

(20,078

)

 

The components of the deferred tax assets and liabilities and the related valuation allowances were as follows:

 

Deferred tax assets and liabilities

 

December 31, 2004

 

January 2, 2004

 

Deferred tax assets

 

 

 

 

 

Goodwill

 

$

18,051

 

$

4,557

 

Compensation and benefits

 

51,946

 

45,915

 

Depreciation

 

1,322

 

 

Provision for losses

 

35,131

 

42,279

 

Joint ventures

 

13,101

 

9,065

 

Revenue recognition

 

6,514

 

3,343

 

Self-insurance reserves

 

33,702

 

28,790

 

Alternative minimum tax

 

17,098

 

16,796

 

Foreign tax credit

 

17,461

 

16,462

 

Net operating loss carryovers

 

142,212

 

150,393

 

Valuation allowance

 

(126,969

)

(144,582

)

Other, net

 

6,831

 

 

Total deferred tax assets

 

216,400

 

173,018

 

Deferred tax liabilities

 

 

 

 

 

Investment in affiliates

 

(57,578

)

(38,670

)

Depreciation

 

 

(1,493

)

Other, net

 

 

(16,891

)

Total deferred tax liabilities

 

(57,578

)

(57,054

)

Total deferred tax assets, net

 

$

158,822

 

$

115,964

 

 

During the third quarter of 2003, we completed an analysis of the tax laws applicable to the cancellation of debt under our bankruptcy proceedings resulting in adjustments to deferred income taxes for the year ended January 2, 2004. The following adjustments to deferred taxes were recorded:

 

II-63



 

                  Net operating loss (“NOL”) carryovers were increased by $278,704, resulting in a deferred tax asset of $108,778. A valuation allowance of $91,834 was established against this deferred tax asset.

                  Alternative minimum tax (“AMT”) credit carryovers increased by $16,112, resulting in a deferred tax asset of $16,112.

                  The tax basis in depreciable assets was reduced by $37,187, resulting in a deferred tax liability of $13,016.

 

As of December 31, 2004, we have remaining tax goodwill of $59,031 resulting from the acquisition of the Westinghouse Businesses and $579,320 resulting from the acquisition of RE&C. The amortization of this tax goodwill is deductible over remaining periods of 9.2 and 10.5 years, respectively, resulting in annual tax deductions of $61,613, net of minority interest. At December 31, 2004, we had federal NOL carryovers of $211,551, most of which is subject to an annual limitation of $26,510. The federal NOL carryovers expire in years 2020 through 2022.  We also have foreign NOL carryovers of $181,524, most of which are not subject to expiration. The foreign NOL carryovers primarily consist of losses incurred on two construction projects in the United Kingdom which were acquired as part of the RE&C acquisition. We also had $17,461 of foreign tax credits which currently have no expiration date.

 

The $126,969 valuation allowance reduces the deferred tax assets associated with the NOL carryovers to a level which we believe will, more likely than not, be realized based on estimated future taxable income. As the NOL is used against taxable income or the valuation allowance is no longer considered necessary, the valuation allowance will be reduced, substantially all of which will result in a corresponding reduction to financial statement goodwill. During 2004, based on actual and forecasted utilization of NOL carryovers the valuation allowance was decreased by $17,365. The tax effect of the change resulted in an additional $11,116 deferred tax asset. The combined amount of $28,481 was recorded as a reduction to goodwill. The valuation allowance also had minor adjustments due to foreign currency translation.

 

Years prior to 1994 are closed to examination for federal tax purposes. We have evaluated the available evidence about both asserted and unasserted income tax contingencies in our income tax returns filed with the Internal Revenue Service, state, local and foreign tax authorities.  We have recorded $18,232 for income tax contingencies which represents our estimate of the amount that is probable and estimable of being payable, if successfully challenged by such tax authorities, under the provisions of SFAS No. 5, Accounting for Contingencies.  Any reversal of this contingency resulting from favorable settlements with a tax authority will result in a reduction to goodwill because the contingency relates to issues that existed prior to fresh-start reporting. We have not received either written or oral tax opinions that are contrary to our assessment of the recorded income tax provision and income tax contingency accrual.

 

Income tax expense (benefit) differed from income taxes at the U.S. federal statutory tax rate of 35.0% as follows:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Federal tax rate

 

35.0

%

35.0

%

35.0

%

35.0

%

State tax, net of federal benefit

 

3.1

 

3.2

 

3.5

 

2.8

 

Nondeductible items

 

2.1

 

2.8

 

3.0

 

.4

 

Foreign tax

 

(2.9

)

1.3

 

2.7

 

 

Effective tax rate

 

37.3

%

42.3

%

44.2

%

38.2

%

 

II-64



 

Foreign taxes include a benefit for current year losses in certain foreign jurisdictions. A full valuation allowance has been provided against the resulting foreign NOL’s. Non-deductible items were principally comprised of non-deductible reorganization expenses, lobbying expenses, and the non-deductible portion of meals and entertainment expenses.

 

The US Government ratified the protocol modifying the income tax treaty between the US and the Netherlands in December 2004. The protocol eliminates the 5% Netherlands withholding tax on dividends from Netherlands subsidiaries received after February 1, 2005. The net impact of the elimination of the Netherlands withholding tax on future dividends was a reduction in our deferred tax liability of $3,623, which decreased income tax expense in 2004.

 

Income before reorganization items, income taxes, minority interests and extraordinary item is comprised of the following:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

U.S. source

 

$

13,950

 

$

46,018

 

$

60,059

 

$

4,648

 

Foreign source

 

90,681

 

69,741

 

47,617

 

3,420

 

Income (loss) before reorganization items, income taxes, minority interests and extraordinary item

 

$

104,631

 

$

115,759

 

$

107,676

 

$

8,068

 

 

10.  BENEFIT PLANS

 

Pension plans and supplemental retirement plans

 

We sponsor defined benefit pension plans and unfunded supplemental retirement plans, which primarily cover certain groups of current and former employees of the Westinghouse Businesses. We make actuarially computed liability calculations for financial reporting purposes and make contributions as necessary to adequately fund benefits for these plans. Qualified plan assets are invested in master pension trusts for the Westinghouse Businesses that invest primarily in publicly traded common stocks, bonds, government securities and cash equivalents.

 

We use an October 31 measurement date for our pension plans.

 

Reconciliation of beginning and ending balances of benefit obligations and fair value of plan assets and the funded status of the pension plans are as follows:

 

Change in benefit obligations

 

Year Ended
December 31, 2004

 

Year Ended
January 2, 2004

 

Benefit obligations at beginning of period

 

$

72,207

 

$

62,619

 

Service cost

 

4,768

 

3,367

 

Interest cost

 

4,453

 

4,091

 

Participant contributions

 

510

 

447

 

Benefit payments

 

(3,538

)

(3,627

)

Actuarial loss

 

4,728

 

5,310

 

Benefit obligations at end of period

 

$

83,128

 

$

72,207

 

 

II-65



 

Change in plan assets

 

Year Ended
December 31,
2004

 

Year Ended
January 2,
2004

 

Fair value of plan assets at beginning of period

 

$

14,605

 

$

9,620

 

Actual return on plan assets

 

1,233

 

2,480

 

Company contributions

 

8,263

 

6,130

 

Participant contributions

 

510

 

447

 

Benefit payments

 

(3,538

)

(3,627

)

Divestiture - sale of EMD

 

 

(445

)

Fair value of plan assets at end of period

 

$

21,073

 

$

14,605

 

Funded status (obligations less fair value of plan assets)

 

$

(62,055

)

$

(57,602

)

Unrecognized net actuarial loss

 

12,559

 

7,915

 

Unrecognized prior service cost

 

12

 

 

Accrued benefit cost

 

(49,484

)

(49,687

)

Contributions made after the measurement date

 

545

 

507

 

Accrued benefit cost at end of period

 

$

(48,939

)

$

(49,180

)

 

Amounts recognized in the balance sheet for the pension plans are as follows:

 

 

 

December 31, 2004

 

January 2, 2004

 

Accrued benefit liability

 

$

(55,986

)

$

(53,227

)

Intangible asset

 

1

 

 

Accumulated other comprehensive loss

 

4,846

 

2,881

 

Minority interest in other comprehensive loss

 

2,200

 

1,166

 

Net amount recognized

 

$

(48,939

)

$

(49,180

)

 

We expect to contribute $8,400 to our pension plans in 2005. At December 31, 2004, the benefit obligation for each pension benefit plan disclosed above exceeded the fair value of plan assets.  Pension benefits expected to be paid in each of the next five years and in the aggregate for the next succeeding five years are $3,618, $3,827, $4,027, $4,294, $4,600 and $30,960, respectively, at December 31, 2004.

 

The accumulated benefit obligation for all defined benefit pension plans was $77,099 and $67,365 at December 31, 2004 and January 2, 2004, respectively.

 

The components of net pension costs for the plans are as follows:

 

Components of net pension costs

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Service cost

 

$

4,769

 

$

3,367

 

$

4,503

 

$

369

 

Interest cost

 

4,453

 

4,091

 

9,111

 

854

 

Expected return on assets

 

(1,336

)

(923

)

(6,214

)

(600

)

Recognized net actuarial loss

 

175

 

125

 

11

 

13

 

Net periodic pension costs

 

$

8,061

 

$

6,660

 

$

7,411

 

$

636

 

 

The actuarial assumptions used to determine pension benefit obligations for the plans are as follows:

 

 

 

December 31, 2004

 

January 2, 2004

 

Discount rate

 

5.50% to 6.0%

 

6.3

%

Compensation increases

 

4.0

 

4.0

 

Expected return on assets

 

8.0

 

8.0

 

 

II-66



 

Experience gains and losses, as well as the effects of changes in actuarial assumptions and plan provisions, are amortized over the average future service period of employees.

 

To determine the overall expected long-term rate of return on assets, we evaluate the following: (i) expectations of investment performance based on the specific investment policies and strategy for each class of plan assets, (ii) historical rates of return for each significant category of plan assets and (iii) other relevant market and company specific factors we believe have historically impacted long-term rates of return.

 

Separate investment committees manage the assets of the two master trusts, which hold the plan assets. In accordance with the investment guidelines, the assets of the funds are invested in a manner consistent with the fiduciary standards of the Employee Retirement Income Security Act of 1974 (ERISA). The investments are made solely in the interest of the participants and beneficiaries and for the exclusive purpose of providing benefits to the participants and their beneficiaries. The asset allocation targets for these two master trusts are approximately 60 percent in equities and 40 percent in fixed income securities. Actual allocation percentages will vary from the target percentages based on short-term fluctuations in cash flows and market fluctuations.

 

The pension plan’s weighted-average asset allocations by asset category are:

 

Asset category

 

December 31, 2004

 

January 2, 2004

 

U.S. equity securities

 

58

%

55

%

Fixed income debt securities

 

34

 

36

 

Non-U.S. equity securities

 

6

 

6

 

Cash and cash equivalents

 

2

 

3

 

 

Post-retirement benefit plans

 

We provide benefits under company-sponsored retiree health care and life insurance plans for certain groups of employees of the Westinghouse Businesses. The retiree health care plans require retiree contributions and contain other cost sharing features. The retiree life insurance plan provides basic coverage on a noncontributory basis.  We also sponsor frozen benefit plans for certain groups of employees and retirees other than the Westinghouse Businesses.  Depending on the plan, the retirees are entitled to health care and/or life insurance benefits.  Some plans require retiree contributions.  We reserve the right to amend or terminate the post-retirement benefits currently provided under the plans and may increase retirees’ cash contributions at any time.

 

We use an October 31 measurement date for our post-retirement benefit plans.

 

Reconciliation of beginning and ending balances of post-retirement benefit obligations and fair value of plan assets and the funded status are as follows:

 

Change in post-retirement benefit obligations

 

Year Ended
December 31, 2004

 

Year Ended
January 2, 2004

 

Benefit obligations at beginning of period

 

$

54,890

 

$

48,179

 

Service cost

 

1,911

 

889

 

Interest cost

 

3,397

 

3,119

 

Participant contributions

 

1,201

 

1,244

 

Benefit payments

 

(4,926

)

(5,688

)

Actuarial loss

 

2,748

 

7,147

 

Benefit obligations at end of period

 

$

59,221

 

$

54,890

 

 

II-67



 

Change in plan assets

 

Year Ended
December 31,
2004

 

Year Ended
January 2,
2004

 

Fair value of plan assets at beginning of period

 

$

 

$

 

Company contributions

 

3,725

 

4,444

 

Participant contributions

 

1,201

 

1,244

 

Benefit payments

 

(4,926

)

(5,688

)

Fair value of plan assets at end of period

 

$

 

$

 

Funded status (obligations less fair value of plan assets)

 

$

(59,221

)

$

(54,890

)

Unrecognized net actuarial loss

 

11,073

 

8,464

 

Accrued benefit cost

 

(48,148

)

(46,426

)

Contributions made after the measurement date

 

736

 

577

 

Accrued benefit cost at end of period

 

$

(47,412

)

$

(45,849

)

 

As of December 31, 2004 and January 2, 2004, the accrued benefit liabilities recognized in the balance sheet for the postretirement benefit plans are $(47,412) and $(45,849), respectively.

 

We expect to contribute $4,100 to our post-retirement plans in 2005.  Post-retirement benefits expected to be paid in each of the next five years and in the aggregate for the next succeeding five years are $4,062, $4,201, $3,968, $4,034, $4,111, and $22,117, respectively, at December 31, 2004.

 

The components of net post-retirement costs are as follows:

 

Components of net post-retirement costs

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2004

 

(Predecessor Company)
One month
ended
February 1,
2003

 

Service cost

 

$

1,456

 

$

889

 

$

1,216

 

$

25

 

Interest cost

 

3,397

 

3,119

 

4,623

 

292

 

Recognized net actuarial gain (loss)

 

306

 

 

 

(31

)

Amortization of prior service credit

 

 

 

 

(32

)

Partial recognition of initial obligation

 

287

 

 

 

 

Net post-retirement costs

 

$

5,446

 

$

4,008

 

$

5,839

 

$

254

 

 

The actuarial assumptions used to determine post-retirement benefit obligations are as follows:

 

 

 

December 31, 2004

 

January 2, 2004

 

Discount rate

 

5.25 to 6.25%

 

6.3%

 

Health care cost trend rate assumed for next year

 

10.0%

 

9.6%

 

Rate to which the cost trend rate is assumed to decline (the ultimate trend rate)

 

5.0%

 

5.5%

 

Year that the rate reaches the ultimate trend rate

 

2010

 

2006

 

 

Experience gains and losses, as well as the effects of changes in actuarial assumptions and plan provisions, are amortized over the average future service period of employees.

 

II-68



 

The health care cost trend rate assumption has a significant effect on the amounts reported for health care plans. The effect of a 1% change in this assumption would be as follows:

 

Post-retirement benefits

 

December 31, 2004

 

January 2, 2004

 

Effect on total of service and interest cost

 

 

 

 

 

1% point increase

 

$

647

 

$

433

 

1% point decrease

 

(501

)

(338

)

Effect on accumulated projected benefit obligation

 

 

 

 

 

1% point increase

 

4,565

 

4,367

 

1% point decrease

 

(3,882

)

(3,618

)

 

Deferred compensation plans

 

We provide nonqualified plans for executives. We have a deferred compensation plan which allows for deferral of salary and incentive compensation beyond amounts allowed under our 401(k) plan and a restoration plan that provides matching contributions on compensation not eligible for matching contributions under our 401(k) plan. As of December 31, 2004 and January 2, 2004, the accrued benefit amounts are $9,262 and $5,014, respectively, and are included in other non-current liabilities in the accompanying consolidated balance sheets.

 

Other retirement plans

 

We sponsor a number of defined contribution retirement plans. Participation in these plans is available to substantially all salaried employees and to certain groups of hourly employees. Our cash contributions to these plans are based on either a percentage of employee contributions or on a specified amount per hour depending on the provisions of each plan. The net cost of these plans was $26,600 for the year ended December 31, 2004, $28,915 for the year ended January 2, 2004, $29,643 in the eleven months ended January 3, 2003 and $2,557 for the month ended February 1, 2002.

 

Multiemployer pension plans

 

We participate in and make contributions to numerous construction-industry multiemployer pension plans. Generally, the plans provide defined benefits to substantially all employees covered by collective bargaining agreements. Under the Employee Retirement Income Security Act, a contributor to a multiemployer plan is liable, upon termination or withdrawal from a plan, for its proportionate share of a plan’s unfunded vested liability. We currently have no intention of withdrawing from any of the multiemployer pension plans in which we participate. The net cost of these plans was $31,290 in the year ended December 31, 2004, $51,566 in the year ended January 2, 2004, $89,242 in the eleven months ended January 3, 2003 and $6,479 for the month ended February 1, 2002. During the eleven months ended January 3, 2003, the net cost of the multiemployer pension plans included cost incurred by us on several large projects performed under the Raytheon Settlement which were funded on a cost-type basis. Such costs decreased during the years ended December 31, 2004 and January 2, 2004, as the projects were being completed.

 

II-69



 

11.  TRANSACTIONS WITH AFFILIATES

 

We purchased goods and services from companies owned by the chairman of our board of directors as follows:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Capital expenditures

 

$

160

 

$

25

 

$

258

 

$

17

 

Lease and maintenance of corporate aircraft

 

1,904

 

1,875

 

1,934

 

149

 

Parts, rentals, overhauls and repairs of construction equipment

 

1,055

 

1,242

 

731

 

111

 

Other

 

272

 

3

 

21

 

 

 

We mined and sold ballast used in railroad beds to affiliates of the chairman of our board of directors as follows:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Ballast sales

 

$

681

 

$

667

 

$

2,383

 

$

8

 

 

Financial advisory services and construction materials were purchased by us from firms owned by or affiliated with persons who were members of our board of directors at the time of purchase as follows:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Financial advisory services

 

 

 

 

$

700

 

Construction materials and services

 

$

1,362

 

$

203

 

$

1,879

 

 

 

12.  OPERATING SEGMENT, GEOGRAPHIC AND CUSTOMER INFORMATION

 

We operate through six business units, each of which comprises a separate reportable business segment: Power, Infrastructure, Mining, Industrial/Process, Defense and Energy & Environment. The reportable segments are separately managed, serve different markets and customers and differ in their expertise, technology and resources necessary to perform their services.

 

Power provides engineering, construction and operations and maintenance services in both nuclear and fossil power markets for turnkey new power plant construction, plant expansion, retrofit and modification, decontamination and decommissioning, general planning, siting and licensing and environmental permitting.

 

Infrastructure provides diverse engineering and construction and construction management services for highways and bridges, airports and seaports, tunnels and tube tunnels, railroad and transit lines, water storage and transport, water treatment, site development and hydroelectric facilities. The business unit generally performs as a general contractor or as a joint venture partner with other contractors on domestic and international projects.

 

II-70



 

Mining provides contract-mining, engineering, resource evaluation, geologic modeling, mine planning, simulation modeling, equipment selection, production scheduling and operations management to coal, industrial minerals and metals markets.

 

Industrial/Process provides engineering, design, procurement, construction services and total facilities management for general manufacturing, pharmaceutical and biotechnology, metals processing, institutional buildings, food and consumer products, automotive, aerospace, telecommunications and pulp and paper industries.

 

Defense provides a complete range of technical services to the U.S. Department of Defense, including operations and management services, environmental and chemical demilitarization services, waste handling and storage, architectural engineering services and engineering, procurement and construction services for the armed forces.

 

Energy & Environment provides services to the U.S. Department of Energy, which is responsible for maintaining the nation’s nuclear weapons stockpile and performing environmental cleanup and remediation. The business unit also provides the U.S. government with construction, contract management, supply chain management, quality assurance, administration and environmental cleanup and restoration services. Energy & Environment also provides safety management consulting and waste and environmental technology and engineered products, including radioactive waste containers and technical support services.

 

The accounting policies of the segments are the same as those described in the summary of significant accounting policies. We evaluate performance and allocate resources based on segment assets, gross profit and equity in income of unconsolidated affiliates. Segment operating income is total segment revenue reduced by segment cost of revenue, goodwill amortization, integration and merger costs, restructuring costs and other operating income.  Effective January 3, 2004, certain divisions of the Industrial/Process business unit were transferred to the Infrastructure and Energy business units to more closely align the divisions to the markets of the respective business unit.  Prior periods operating results for the transferred divisions have been reclassified between business units to conform to the current period organization.

 

II-71



 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Revenue

 

 

 

 

 

 

 

 

 

Power

 

$

633,981

 

$

511,788

 

$

920,068

 

$

85,551

 

Infrastructure

 

891,081

 

585,847

 

707,249

 

82,130

 

Mining

 

109,780

 

84,150

 

63,227

 

5,326

 

Industrial/Process

 

394,739

 

430,341

 

534,936

 

59,952

 

Defense

 

495,295

 

506,092

 

494,981

 

62,107

 

Energy & Environment

 

396,570

 

385,497

 

584,744

 

52,471

 

Intersegment, eliminations and other

 

(6,064

)

(2,564

)

6,409

 

2,375

 

Total revenues

 

$

2,915,382

 

$

2,501,151

 

$

3,311,614

 

$

349,912

 

Gross profit (loss)

 

 

 

 

 

 

 

 

 

Power

 

$

34,493

 

$

38,595

 

$

23,886

 

$

199

 

Infrastructure

 

(17,117

)

31,600

 

18,110

 

3,212

 

Mining

 

7,848

 

4,581

 

1,805

 

100

 

Industrial/Process

 

17,151

 

1,965

 

(6,033

)

298

 

Defense

 

40,156

 

49,836

 

42,140

 

1,956

 

Energy & Environment

 

73,567

 

70,232

 

80,628

 

5,717

 

Intersegment and other unallocated operating costs

 

(6,067

)

(20,460

)

(11,500

)

(362

)

Total gross profit

 

$

150,031

 

$

176,349

 

$

149,036

 

$

11,120

 

Equity in income of unconsolidated affiliates

 

 

 

 

 

 

 

 

 

Power

 

$

260

 

$

417

 

$

 

$

 

Infrastructure

 

892

 

730

 

 

 

Mining

 

25,551

 

25,740

 

27,342

 

3,109

 

Industrial/Process

 

696

 

512

 

 

 

Defense

 

 

 

 

 

Energy & Environment

 

(482

)

(1,880

)

 

 

Intersegment and other

 

 

 

 

 

Total equity in income of unconsolidated affiliates

 

$

26,917

 

$

25,519

 

$

27,342

 

$

3,109

 

Operating income (loss)

 

 

 

 

 

 

 

 

 

Power

 

$

34,753

 

$

39,012

 

$

23,886

 

$

199

 

Infrastructure

 

(16,225

)

32,330

 

18,110

 

3,212

 

Mining

 

33,399

 

33,521

 

29,147

 

3,209

 

Industrial/Process

 

17,847

 

2,477

 

(6,033

)

298

 

Defense

 

40,156

 

49,836

 

42,140

 

1,956

 

Energy & Environment

 

73,085

 

69,867

 

84,048

 

5,717

 

Intersegment and other unallocated operating income and costs

 

(4,624

)

(18,993

)

(11,500

)

(987

)

General and administrative expenses, corporate

 

(60,404

)

(57,520

)

(48,138

)

(4,180

)

Total operating income (loss)

 

$

117,987

 

$

150,530

 

$

131,660

 

$

9,424

 

 

II-72



 

Assets as of

 

December 31, 2004

 

January 2, 2004

 

Power

 

$

88,672

 

$

48,463

 

Infrastructure

 

255,704

 

256,398

 

Mining

 

216,911

 

178,690

 

Industrial/Process

 

141,674

 

168,138

 

Defense

 

112,990

 

125,042

 

Energy & Environment

 

280,381

 

267,077

 

Corporate and other (a)

 

491,874

 

366,715

 

Total assets

 

$

1,588,206

 

$

1,410,523

 

 


(a)           Corporate and other assets principally consist of cash and cash equivalents and deferred tax assets.

 

Capital expenditures

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Power

 

$

 

$

34

 

$

269

 

$

15

 

Infrastructure

 

20,022

 

3,651

 

3,424

 

296

 

Mining

 

9,947

 

3,715

 

2,972

 

58

 

Industrial/Process

 

206

 

303

 

2,539

 

657

 

Defense

 

8

 

 

113

 

 

Energy & Environment

 

1,507

 

671

 

6,068

 

1,474

 

Corporate and other

 

3,527

 

3,839

 

7,572

 

1,403

 

Total capital expenditures

 

$

35,217

 

$

12,213

 

$

22,957

 

$

3,903

 

 

Depreciation

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Power

 

$

108

 

$

149

 

$

137

 

$

12

 

Infrastructure

 

5,906

 

15,461

 

34,505

 

2,971

 

Mining

 

5,913

 

6,314

 

6,269

 

586

 

Industrial/Process

 

743

 

1,168

 

1,382

 

270

 

Defense

 

59

 

103

 

137

 

14

 

Energy & Environment

 

1,258

 

1,667

 

2,612

 

172

 

Corporate and other

 

4,727

 

6,507

 

5,700

 

1,587

 

Total depreciation

 

$

18,714

 

$

31,369

 

$

50,742

 

$

5,612

 

 

Investments in unconsolidated affiliates

 

At December 31, 2004 and January 2, 2004, we had $179,347 and $145,144, respectively, in investments accounted for by the equity method, primarily consisting of MIBRAG. These investments were held and reported primarily as part of the Mining business unit.

 

Geographic areas

 

Geographic data regarding our revenue is shown below. Revenues are attributed to geographic locations based upon the primary location of work performed. Geographical disclosures of long-lived assets are impracticable to prepare.

 

II-73



 

Geographic data

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Revenue

 

 

 

 

 

 

 

 

 

United States

 

$

2,145,175

 

$

2,259,826

 

$

3,044,201

 

$

321,885

 

Iraq

 

492,430

 

39,129

 

 

 

Other international

 

277,777

 

202,196

 

267,413

 

28,027

 

Total revenue

 

$

2,915,382

 

$

2,501,151

 

$

3,311,614

 

$

349,912

 

 

Revenue from other international operations in all periods presented was in numerous geographic areas without significant concentration.

 

Major customers

 

Ten percent or more of our total revenues were derived from contracts and subcontracts performed by the Power, Infrastructure, Industrial/Process, Defense, and Energy & Environment business units to the following customers for the periods presented:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

U.S. Department of Energy

 

$

409,700

 

$

340,027

 

$

315,687

 

$

26,938

 

U.S. Department of Defense

 

1,086,034

 

605,942

 

748,656

 

84,745

 

Raytheon Company

 

 

129,296

 

513,247

 

44,058

 

 

13.  CONTINGENCIES AND COMMITMENTS

 

Contract related matters

 

We have cost-type contracts with the U.S. government that require the use of estimated annual rates for indirect costs. The estimated rates are analyzed periodically and adjusted based on changes in the level of indirect costs we expect to incur and the volume of work we expect to perform. The cumulative effect of changes to estimated rates is recorded in the period of the change. Additionally, the allowable indirect costs for U.S. government cost-type contracts are subject to adjustment upon audit by the U.S. government. To the extent that these audits result in determinations that costs claimed as reimbursable are not allowable costs, or were not allocated in accordance with federal regulations, we could be required to reimburse the government for amounts previously received. Audits by the U.S. government of indirect costs are substantially complete through 2000. Audits of 2001 and 2002 indirect costs are in process.

 

U.S. Government Cost Accounting Standards and other regulations also require that accounting changes, as defined, be evaluated for potential impact to the amount of indirect costs allocated to government contracts and that cost impact statements be submitted to the U.S. government for audit. We have prepared and submitted cost impact statements for 1989 through 1998 that have been audited by the U.S. government. We are currently negotiating the resolution of certain proposed audit adjustments to the cost impact statements. We are also in the process of preparing cost impact statements for 1999 through 2004.

 

While we have recorded reserves for amounts we believe are owed to the U.S. government under cost-type contracts, actual results may differ from our estimates. We believe that the results of the indirect cost audits, the resolution of the proposed audit adjustments related to the 1989 through 1998 cost impact statements, and the

 

II-74



 

final submission and audit of cost impact statements for 1999 through 2004 will not have a material adverse effect on our financial position, results of operations or cash flows.

 

Letters of credit

 

In the normal course of business, we cause letters of credit to be issued in connection with contract performance obligations that are not required to be reflected in the accompanying consolidated balance sheets. We are obligated to reimburse the issuer of such letters of credit for any payments made thereunder. At December 31, 2004 and January 2, 2004, $157,881 and $175,417, respectively, in face amount of letters of credit were outstanding. We have pledged cash and cash equivalents as collateral for our reimbursement obligations with respect to $34,000 in face amount of letters of credit that were outstanding at December 31, 2004 not related to the New Credit Facility. At December 31, 2004, $123,881 of the outstanding letters of credit were issued and outstanding under the New Credit Facility.

 

Long-term leases

 

Total rental and long-term lease payments for real estate and equipment charged to operations were $55,053 for the year ended December 31, 2004, $51,724 for the year ended January 2, 2004, $53,488 in the eleven months ended January 3, 2003 and $5,235 for the month ended February 1, 2002. Future minimum rental payments under operating leases, some of which contain renewal or escalation clauses, with remaining noncancelable terms in excess of one year at December 31, 2004 were as follows:

 

Year ending

 

Real estate

 

Equipment

 

Total

 

December 30, 2005

 

$

31,568

 

$

4,535

 

$

36,103

 

December 29, 2006

 

29,068

 

3,485

 

32,553

 

December 28, 2007

 

22,497

 

2,714

 

25,211

 

January 2, 2009

 

12,258

 

1,264

 

13,522

 

January 1, 2010

 

7,505

 

1,059

 

8,564

 

Thereafter

 

17,594

 

2,053

 

19,647

 

Totals

 

$

120,490

 

$

15,110

 

$

135,600

 

 

Future minimum lease payments as of December 31, 2004 have not been reduced by minimum non-cancelable sublease rentals aggregating $5,934.

 

The above table does not include a seven year extension, signed in January 2005, for the Boise, Idaho corporate and business unit headquarters. The annual minimum lease cost will be an additional $3,145 for 2009 and 2010 and will be $15,723 thereafter.

 

Guarantees

 

We have guaranteed the indemnity obligations of the Westinghouse Businesses relating to the sale of EMD to Curtiss-Wright Corporation for the potential occurrence of specified events, including breaches of representations and warranties and/or failure to perform certain covenants or agreements. Generally, the indemnification provisions expire by October 2005 and are capped at $20,000. In addition, the indemnity provisions relating to environmental conditions obligate the Westinghouse Businesses to pay Curtiss-Wright Corporation up to a maximum $3,500 for environmental losses they incur over $5,000 until October 2007. The Westinghouse Businesses are also responsible for environmental losses that exceed $1,300 related to a specified parcel of the sold property through October 2012. BNFL has agreed to indemnify us for 40% of losses we incur as a result of our guarantee. We believe that the indemnification provisions will not have a material adverse effect on our financial position, results of operations or cash flows.

 

II-75



 

Legal Matters

 

ERISA Litigation.  Some current and former officers, employees and directors of Washington Group were named defendants in an action filed in 1997 in the U.S. District Court for the District of Idaho by two former participants in the Old MK 401(k) Plan and the Old MK Employee Stock Ownership Plan. The complaint alleged, among other things, that the defendants breached certain fiduciary duties under the Employee Retirement Income Security Act of 1974 (“ERISA”). In October 2003, an agreement in principle was reached to settle the matter. The settlement includes contributions from insurance carriers, the two plan trustees and Washington Group. In addition, the plaintiffs’ claim in our reorganization case has been allowed and plaintiffs are entitled to participate in the distribution of shares of common stock and warrants to unsecured creditors. The two plan trustees and Washington Group guaranteed that the value of shares of common stock and warrants, as defined, would be at least $1,425. To the extent the value of the shares and warrants exceed the specified amount, excess shares and warrants are distributed to the trustees and us. In August 2004, the settlement was approved by the trial court in which the class action was pending. No appeal has been taken and therefore the trial court’s decision has become final and non-appealable as of October 1, 2004. The settlement has also been approved by the bankruptcy court that presides over our reorganization case resulting in final settlement of this matter. A charge of $3,480 for settlement costs and legal expenses related to this matter was included in other operating income in the year ended January 2, 2004. During the fourth quarter of 2004, distributions of shares and warrants exceeded the minimum amount. Accordingly, we are entitled to receive common stock and warrants with a value of $1,443. The value of the common stock and warrants has been recorded as a reduction to the previously recorded settlement charge.

 

Tar Creek Litigation. From the spring of 1996 through the spring of 2001, we were the environmental remediation contractor for the U.S. Army Corps of Engineers (the “USACOE”) with respect to remediation at the Tar Creek Superfund site at a former mining area in northeast Oklahoma. The USACOE had contracted with the U.S. Environmental Protection Agency (the “EPA”) to remove lead contaminated soil in residential areas from more than 2,000 sites and replace it with clean fill material. In February 2000, various federal investigators working with the U.S. Attorney’s Office for the Northern District of Oklahoma executed search warrants and seized records at the Tar Creek project site. Allegations made at the time included claims that the project had falsified truck load tickets and had claimed compensation for more loads than actually were hauled, or had indicated that full loads had been hauled when partial loads actually were carried, as well as claims that the project had sought compensation for truckers and injured workers who were directed to remain at the job site, but not to work. Through claims filed in our bankruptcy proceedings and conversations with lawyers from the Civil Division of the U.S. Department of Justice, we learned that a qui tam lawsuit was filed against us under the federal False Claims Act by private citizens (the relators), alleging fraudulent or false claims by us for payments we received in connection with the Tar Creek remediation project. In March 2004, the Department of Justice declined to intervene in this civil lawsuit, with the exception of four claims, which are stayed and remain under seal. The relators filed an amended complaint in March 2004, which eliminated the four claims that had been reserved to the government. We have moved to dismiss the relators’ claims, and the Court has yet to rule on our motion to dismiss. Also, in April 2004, we received a letter from the EPA’s Suspension and Debarment Division seeking information from us regarding the qui tam allegations, in order for the EPA to determine whether we were a responsible contractor. In October 2004, we were advised by the government that the criminal investigation was concluded in September 2004 without any criminal prosecution. We believe that there was no wrongdoing by us or our employees at this project. Based on the status of this matter, we cannot make an estimate of potential additional loss, if any.

 

Litigation and Investigation related to USAID Egyptian Projects. In 2002, the Inspector General for the U.S. Agency for International Development (“USAID”) requested documentation about and made inquiries into the contractual relationships between one of our U.S. joint ventures and a local construction company in Egypt. The focus of the inquiry, which is ongoing, is whether the structure of our business relationship with the Egyptian company violated USAID contract regulations with respect to source, origin and nationality requirements. In January 2004, we entered into an agreement with USAID whereby we agreed to undertake certain compliance and training measures and USAID agreed that we are presently eligible for USAID contracts, including for host-country projects, and are not under threat of suspension or debarment arising out of matters covered by the

 

II-76



 

USAID inquiry. We satisfactorily completed that training effective November 22, 2004, and we are currently in good standing to bid all USAID projects.

 

We were notified by the Department of Justice in March 2003 that the U.S. government was considering civil litigation against us for potential violations of the USAID source, origin and nationality regulations in connection with five of our USAID-financed host-country projects located in Egypt beginning in 1996. Following that notification we responded to inquiries from the Department of Justice and otherwise cooperated with the government’s investigation.  In November 2004, the government filed an action in the U.S. District Court for the District of Idaho against us and the companies referred to above with respect to the Egyptian projects. The action was brought under the Federal False Claims Act, the Federal Foreign Assistance Act of 1961, and common law theories of payment by mistake and unjust enrichment. The complaint seeks damages and civil penalties for violations of the statutes and asserts that the government is entitled to a refund of all amounts paid to us and the other defendants under the specified contracts. The government alleges that approximately $373,000 was paid under those contracts. We have been in discussions and mediation with the government concerning these matters for an extended period of time, although no resolution of the matter has been reached.  During this period, the litigation has been stayed by agreement of the parties until early April 2005.  We continue to dispute the government’s damages allegations and its entitlement to any recovery. We intend to vigorously defend against the allegations and claims in the litigation and to pursue continued discussions with the government.

 

Our joint venture for one of the five projects referred to above has brought arbitration proceedings before an arbitral tribunal in Egypt in which it has asserted a claim for additional compensation for the construction of water and wastewater treatment facilities in Egypt. The project owner, an Egyptian government agency, has asserted in a counterclaim that, by reason of alleged violations of the USAID source, origin and nationality regulations and alleged violations of Egyptian law, our joint venture should forfeit its claim, and pay damages of approximately $6,000 and the owner’s costs of defending against the joint venture’s claims.

 

Based on our assessment of these matters, we recorded a charge of $8,200 in the fourth quarter of 2004. We cannot make an estimate of potential additional loss, if any.

 

General Litigation.  In addition to the foregoing, there are other claims, lawsuits, disputes with third parties, investigations and administrative proceedings against us relating to matters in the ordinary course of our business activities that we do not expect to have a material adverse effect on our financial position, results of operations or cash flows. Government contracts are subject to specific procurement regulations, contract provisions and a variety of other requirements relating to the formation, administration, performance and accounting for these contracts. As a result of our government contracting, claims for civil or criminal fraud may be brought by the government for violations of those regulations, requirements and statutes.

 

14.  SUPPLEMENTAL CASH FLOW INFORMATION

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months
ended
January 3,
2003

 

(Predecessor Company)
One month
ended
February 1,
2002

 

Supplemental cash flow information

 

 

 

 

 

 

 

 

 

Interest paid

 

$

12,121

 

$

14,285

 

$

15,874

 

$

451

 

Income taxes paid, net

 

7,411

 

5,725

 

2,646

 

975

 

Supplemental non-cash investing activities

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjustment to investment in foreign subsidiaries for cumulative translation adjustments, net of income taxes

 

$

9,348

 

$

15,844

 

$

9,652

 

$

80

 

 

II-77



 

15.  COMPREHENSIVE INCOME (LOSS)

 

Comprehensive income (loss) for the periods ended December 31, 2004, January 2, 2004, January 3, 2003 and February 1, 2002 (Predecessor Company) was as follows:

 

 

 

Before-tax
amount

 

Tax (expense)
or benefit

 

Net-of-tax
amount

 

Year ended December 31, 2004

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

$

14,381

 

$

(5,033

)

$

9,348

 

Minimum pension liability adjustment, and other

 

(1,645

)

654

 

(991

)

Other comprehensive income

 

$

12,736

 

$

(4,379

)

$

8,357

 

Year ended January 2, 2004

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

$

24,376

 

$

(8,532

)

$

15,844

 

Minimum pension liability adjustment, net of minority interests

 

(1,890

)

736

 

(1,154

)

Other comprehensive income

 

$

22,486

 

$

(7,796

)

$

14,690

 

Eleven months ended January 3, 2003

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

$

14,849

 

$

(5,197

)

$

9,652

 

Minimum pension liability adjustment, net of minority interests

 

(992

)

389

 

(603

)

Other comprehensive income

 

$

13,857

 

$

(4,808

)

$

9,049

 

One month ended February 1, 2002

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

$

123

 

$

(43

)

$

80

 

Amounts reclassified to net income in fresh-start reporting

 

31,038

 

(10,770

)

20,268

 

Other comprehensive income

 

$

31,161

 

$

(10,813

)

$

20,348

 

 

The accumulated balances related to each component of other comprehensive income (loss) were as follows:

 

 

 

Foreign
currency
items

 

Unrealized
gains (losses)
on securities

 

Minimum
pension
liability
adjustment

 

Accumulated
other
comprehensive
income (loss)

 

Balance at December 28, 2001

 

$

(15,718

)

$

 

$

(4,630

)

$

(20,348

)

Other comprehensive income

 

15,718

 

 

4,630

 

20,348

 

Balance at February 1, 2002

 

 

 

 

 

Other comprehensive income (loss)

 

9,652

 

 

(603

)

9,049

 

Balance at January 3, 2003

 

9,652

 

 

(603

)

9,049

 

Other comprehensive income (loss)

 

15,844

 

 

(1,154

)

14,690

 

Balance at January 2, 2004

 

25,496

 

 

(1,757

)

23,739

 

Other comprehensive income (loss)

 

9,348

 

207

 

(1,198

)

8,357

 

Balance at December 31, 2004

 

$

34,844

 

$

207

 

$

(2,955

)

$

32,096

 

 

16.  CAPITAL STOCK, STOCK PURCHASE WARRANTS AND STOCK COMPENSATION PLANS

 

As discussed in Note 3, “Acquisition, Reorganization Case and Fresh-start Reporting,” our Plan of Reorganization canceled all of the then outstanding shares of capital stock, stock purchase warrants and stock options as of January 25, 2002, and new capital stock, stock purchase warrants and stock options were issued.

 

Capital stock

 

Pursuant to our certificate of incorporation, we have the authority to issue 100,000 shares of common stock and 10,000 shares of preferred stock. Preferred stock can be issued at any time or from time to time in one or

 

II-78



 

more series with such designations, powers, preferences and rights, qualifications, limitations and restrictions thereon as determined by our board of directors.

 

Stock purchase warrants

 

At December 31, 2004, we had outstanding warrants giving rights to acquire 8,378 shares of our common stock. The warrants were issued in connection with our Plan of Reorganization to unsecured creditors in three tranches as follows:

 

Tranche A - 3,035 shares at an exercise price of $28.50 per share

Tranche B - 3,468 shares at an exercise price of $31.74 per share

Tranche C - 1,875 shares at an exercise price of $33.51 per share

 

All of the above warrants will expire in January 2006.

 

Stock compensation plans

 

Washington Group International, Inc.’s Equity and Performance Incentive Plan (the “2002 Plan”) became effective January 25, 2002 upon our emergence from bankruptcy. An amended and restated version of the 2002 Plan was approved at our annual meeting of stockholders on May 9, 2003. Under the 2002 Plan, our board of directors may approve the award of option rights, appreciation rights, performance units, performance shares, restricted shares, deferred shares or other awards to directors, officers and key employees and option rights and restricted shares to directors for us and our subsidiaries. Our common shares available under the 2002 Plan shall not exceed 6,002 shares. Awards are subject to terms and conditions determined by our board of directors. All stock options issued under the 2002 Plan must have an exercise price equal to or greater than the fair value of our common stock on the date the stock option is granted. Re-pricing of stock options is prohibited without stockholder approval. As of December 31, 2004, only option rights and performance units have been awarded under the 2002 Plan.

 

On May 7, 2004, our stockholders approved the Washington Group International Inc. 2004 Equity Incentive Plan (the “2004 Plan”), which provides for additional shares under the long-term incentive program (“LTIP”). The 2004 Plan allows our board of directors to award various types of rights related to our stock, including options to purchase stock, appreciation rights, restricted stock, and deferred stock. Persons eligible to receive awards under the 2004 Plan include officers, key employees and directors of the company. The 2004 Plan provides a fixed limit of 2,400 shares of which no more than 400 may be issued in connection with awards other than stock options and appreciation rights. All stock options issued under the 2004 Plan must have an exercise price equal to or greater than the fair value of our common stock on the date the stock option is granted. Repricing of stock options is prohibited without stockholder approval. As of December 31, 2004, only option rights and deferred stock have been awarded under the 2004 Plan.

 

Long-term incentive program

 

We have an LTIP designed to provide long-term incentives to executives to increase stockholder value. The LTIP consists of nonqualified fixed-price stock options and performance unit awards granted under the 2002 Plan and the 2004 Plan, annually. The LTIP links a portion of compensation to stockholder value and utilizes vesting periods to encourage participating executives to continue in our employ. The size and timing of awards are determined by the compensation committee of the board of directors.

 

From January 25, 2002 through December 31, 2004, specified members of management, designated employees and our board of directors (other than the chairman) were granted nonqualified stock options to purchase an aggregate total of 3,308 shares of the common stock, subject to dilution, with terms of ten years and exercise prices determined at the market prices on the dates of grant, ranging from $13.40 to $38.72 per share. Options granted in 2002 vested one-third on the date of grant, one-third on the first anniversary of the date of

 

II-79



 

grant and the final third on the second anniversary of the date of grant. Options granted after 2002 vest one-third on the first anniversary of the date of grant, one-third on the second anniversary of the date of grant and the final third on the third anniversary of the date of grant. The vesting period for future grants will be determined by the compensation committee of our board of directors.

 

On January 25, 2002, the chairman of our board of directors, Mr. Dennis R. Washington, was granted stock options to purchase shares of common stock in three tranches. The first tranche was to expire five years after the Effective Date of our Plan of Reorganization. The remaining tranches were to expire four years after the Effective Date. One-third of each tranche vested on the Effective Date, an additional one-third of each tranche vested on the first anniversary of the Effective Date and the final third of each tranche vested on the second anniversary of the Effective Date, January 25, 2004. As consideration for an additional three years of service as chairman of our board of directors, Mr. Washington’s stock options were amended in November 2003 extending the expiration dates on all three tranches to ten years from the original date of grant, or January 25, 2012. As a result of this extension, we recorded compensation expense of $784 and $6,174 during the years ended December 31, 2004 and January 2, 2004, respectively, as general administrative expenses and as an increase to additional paid-in capital. The number of shares and respective exercise prices for each tranche are as follows:

 

 

 

Number of shares

 

Exercise price per share

 

Tranche A

 

1,389

 

$

24.00

 

Tranche B

 

882

 

$

31.74

 

Tranche C

 

953

 

$

33.51

 

 

Option and award activity under our stock plans is summarized as follows:

 

Number of options

 

Outstanding at
beginning of period

 

Granted

 

Canceled

 

Exercised

 

Outstanding at
end of period

 

Year ended December 31, 2004

 

5,563

 

837

 

(66

)

(329

)

6,005

 

Year ended January 2, 2004

 

5,033

 

652

 

(76

)

(46

)

5,563

 

Eleven months ended January 3, 2003

 

4,417

 

626

 

(10

)

 

5,033

 

Options issued upon emergence from bankruptcy

 

 

4,417

 

 

 

4,417

 

Predecessor Company

 

 

 

 

 

 

 

 

 

 

 

One month ended February 1, 2002

 

7,390

 

 

(7,390

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted-average exercise prices

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2004

 

$

25.52

 

$

34.82

 

$

21.30

 

$

21.62

 

$

27.17

 

Year ended January 2, 2004

 

26.62

 

16.18

 

19.47

 

23.13

 

25.52

 

Eleven months ended January 3, 2003

 

27.60

 

19.65

 

24.00

 

 

26.62

 

Options issued upon emergence from bankruptcy

 

 

27.60

 

 

 

27.60

 

Predecessor Company

 

 

 

 

 

 

 

 

 

 

 

One month ended February 1, 2002

 

8.72

 

 

8.72

 

 

 

 

Number of options and awards

 

Options Exercisable
at end of period

 

Stock
Awards

 

Shares available
for grant

 

Year ended December 31, 2004

 

4,777

 

16

 

2,006

 

Year ended January 2, 2004

 

3,323

 

 

393

 

Eleven months ended January 3, 2003

 

1,688

 

 

969

 

Options issued upon emergence from bankruptcy

 

1,486

 

 

1,585

 

Predecessor Company

 

 

 

 

 

 

 

One month ended February 1, 2002

 

 

 

 

 

II-80



 

Weighted-average exercise price of vested options

 

Exercisable at
end of period

 

Year ended December 31, 2004

 

$

26.62

 

Year ended January 2, 2004

 

26.67

 

Year ended January 3, 2003

 

26.60

 

Options issued upon emergence from bankruptcy

 

27.56

 

Predecessor Company

 

 

 

One month ended February 1, 2002

 

 

 

On February 9, 2005, an additional 382 options to purchase common shares were granted at an exercise price of $42.25 per share.  In addition, 124 shares of restricted shares were awarded to key employees under the 2004 Plan.

 

Beginning in 2003, performance units are awarded annually and mature at the end of their three-year performance period. The value of each performance unit will be calculated at the end of the three-year performance period to which it relates, based on performance results relative to predetermined corporate financial goals. At the end of each three-year period, the value of mature performance units generally will be paid in cash provided the threshold performance metrics have been achieved. Certain executives who are subject to stock ownership guidelines may elect to have the value of mature performance units paid in stock to the extent necessary to satisfy those guidelines. During 2004 and 2003, $6,316 and $2,563 was recorded as compensation related to the performance units based on financial performance.

 

Stock-based compensation

 

We adopted the disclosure-only provisions of SFAS No. 123. Accordingly, compensation cost has been recorded based only on the intrinsic value of the options granted. No significant compensation cost was recognized for the eleven months ended January 3, 2003 or the one month ended February 1, 2002. We recognized $1,164 and $6,174 of compensation cost during the years ended December 31, 2004 and January 2, 2004, respectively, for stock-based compensation awards. If we had elected to recognize compensation cost based on the fair value of the options granted at grant date as prescribed by SFAS No. 123, net income (loss) would have been adjusted to the pro forma amounts as disclosed in Note 1, “Significant Accounting Policies.”

 

The Black-Scholes option valuation model was used to estimate the fair value of the options for purposes of the pro forma presentation set forth in Note 1, “Significant Accounting Policies.”

 

The following assumptions were used in the valuation and no dividends were assumed:

 

 

 

Year ended
December 31,
2004

 

Year ended
January 2,
2004

 

Eleven months ended
January 3,
2003

 

Average expected life (years)

 

6

 

6

 

5

 

Expected volatility

 

39.9

%

40.2

%

42.3

%

Risk-free interest rate

 

4.0

%

4.6

%

5.0

%

Weighted-average fair value:

 

 

 

 

 

 

 

Exercise price greater than market price at grant

 

$

 

$

 

$

8.00

 

Exercise price equal to market price at grant

 

15.93

 

7.48

 

8.65

 

Exercise price less than market price at grant

 

 

 

 

 

The assumptions used in the Black-Scholes option valuation model are highly subjective, particularly as to stock price volatility of the underlying stock, and can materially affect the resulting valuation.

 

II-81



 

The following table summarizes information regarding options that were outstanding at December 31, 2004:

 

 

 

Options outstanding

 

Options exercisable

 

 

 

Number

 

Weighted-average
exercise price

 

Weighted-average
remaining
contractual life (years)

 

 

 

 

 

 

 

Number

 

Weighted-average
exercise price

 

Price range

 

 

 

 

 

 

Below $24.00

 

890

 

$

16.70

 

7.91

 

507

 

$

17.31

 

$24.00 - $29.01

 

2,448

 

24.03

 

7.03

 

2,435

 

24.01

 

$29.02 - $33.51

 

1,838

 

32.66

 

7.07

 

1,835

 

32.66

 

Above $33.51

 

829

 

35.52

 

9.13

 

 

 

 

Stockholder rights plan

 

On June 21, 2002, our board of directors adopted a stockholder rights plan under which we issue one right for each outstanding share of our common stock. The rights expire in 2012 unless they are earlier redeemed, exchanged or amended by the board of directors. The board also adopted a Three-Year Independent Director Evaluation (“TIDE”) policy with respect to the plan. Under the TIDE policy, a committee comprised solely of independent directors will review the plan at least once every three years to determine whether to modify the plan in light of all relevant factors.

 

The rights initially trade together with our common stock and are not exercisable until 10 days after the earlier of a public announcement that a person or group has acquired beneficial ownership of 15% or more, with certain exceptions, of our common stock or the commencement of, or public announcement of an intent to commence, a tender or exchange offer which, if successful, would result in the offeror acquiring 15% or more of our common stock. Once exercisable, each right would separate from the common stock and be separately tradeable.

 

If a person or group acquires beneficial ownership of 15% or more, with certain exceptions, of our common stock, or if we are acquired in a merger or other business combination, each right then exercisable would entitle its holder to purchase, at the exercise price of $125 per right, shares of our common stock, or the surviving company’s stock if we are not the surviving company, with a market value equal to twice the right’s exercise price.

 

We may redeem the rights for $.01 per right until the rights become exercisable. We also may exchange each right for one share of common stock or an equivalent security until an acquiring person or group owns 50% or more of the outstanding common stock.

 

The rights are not considered to be common stock equivalents because there is no indication that any event will occur that would cause them to become exercisable.

 

17.  AGREEMENT TO ACQUIRE BNFL’S INTEREST IN WESTINGHOUSE BUSINESSES

 

On August 25, 2004, we entered into an agreement to acquire BNFL’s 40% economic interest in the Westinghouse Businesses, effective July 31, 2004. The Westinghouse Businesses manage highly complex facilities and programs for the U.S. Department of Energy (“DoE”) and Department of Defense (“DoD”) and provide engineering, construction, management, and risk-analysis services for a variety of governmental markets.  Under the terms of the agreement, we will control the Westinghouse Businesses and will generally pay BNFL 40% of net future profits from certain existing contracts and on future Washington Group contracts, if any, at certain DoE sites and one DoD site (the “40% Legacy Contracts”), and 10% of the profits from all other existing operations and future contracts with the DoE through September 30, 2012 (the “10% Contracts”).  BNFL will not share in any losses related to 10% Contracts if they occur in the future, but will retain its portion of liabilities incurred prior to July 31, 2004. The acquisition is currently subject to compliance with the Hart-Scott-Rodino Antitrust Act (the “HSR Act”). The acquisition will be exempt from the HSR Act under rules recently adopted by the Federal Trade Commission that will become effective on April 7, 2005.

 

II-82



 

For accounting purposes, the agreement will be bifurcated between the 40% Legacy Contracts and the 10% Contracts. Since BNFL currently has a 40% economic interest in the 40% Legacy Contracts and will continue to receive 40% of the net profits from such contracts, in substance there will be no change in the economic relationship of the parties and therefore payments to BNFL for their share of the cash flows from the 40% Legacy Contracts will not be recorded as consideration for the acquisition of a minority interest. Currently, BNFL’s portion of the earnings related to the 40% Legacy Contracts is classified on the statement of income as minority interest in income of consolidated subsidiaries. BNFL’s portion of the cash flows related to the 40% Legacy Contracts is classified on the statement of cash flows as a financing activity as distributions to minority interests. After the transaction becomes effective, BNFL’s share of the earnings related to the 40% Legacy Contracts will be classified as cost of revenue and BNFL’s share of the cash flows related to the 40% Legacy Contracts will be classified as an operating activity.

 

Payments to BNFL for the 10% Contracts will be treated as consideration for the acquisition of a minority interest and will be recorded using the purchase method of accounting. The acquired interest in assets and assumed liabilities will be recorded at estimated fair value. We do not expect that the fair values of assets and liabilities will differ significantly from currently recorded balances, except for goodwill. To the extent the fair value of assets acquired exceeds liabilities assumed, contingent consideration will be recorded at the date of acquisition. If future payments for the 10% Contracts exceed the amount of initial contingent consideration recorded, the excess payments will be recorded as goodwill.

 

On a pro forma basis, assuming the acquisition was effective as of December 31, 2004, significant impacts on the balance sheet would include: (i) elimination of minority interest of approximately $41,600 related to BNFL’s current interest in the Westinghouse Businesses, (ii) elimination of approximately $64,100 of goodwill currently recorded, and (iii) recording a receivable from BNFL for its portion of liabilities retained consisting primarily of pension liabilities. We do not anticipate that the acquisition will have a significant impact on our results of operations and cash flows except for the classification of BNFL’s portion of the earnings and payments for the 40% Legacy Contracts as explained above.

 

18.  FINANCIAL INSTRUMENTS

 

The estimated fair values of financial instruments at December 31, 2004 and January 2, 2004 were determined, using available market information and valuation methodologies believed to be appropriate. However, judgment is necessary in interpreting market data to develop the estimates of fair values. Accordingly, the estimates presented herein are not necessarily indicative of the amounts that we could realize in a current market exchange. The use of different market assumptions and/or estimation methodologies could have a material effect on the estimated fair value amounts.

 

The carrying amounts and estimated fair values of certain financial instruments at December 31, 2004 and January 2, 2004 were as follows:

 

 

 

December 31, 2004

 

January 2, 2004

 

 

 

Carrying
Amount

 

Fair
value

 

Carrying
amount

 

Fair
value

 

Financial assets

 

 

 

 

 

 

 

 

 

Customer retentions

 

$

14,973

 

$

14,587

 

$

13,663

 

$

13,277

 

Financial liabilities

 

 

 

 

 

 

 

 

 

Subcontract retentions

 

30,154

 

29,377

 

21,184

 

20,585

 

 

The fair value of customer retentions and subcontract retentions was estimated by discounting expected cash flows at rates currently available to us for instruments with similar risks and maturities. The fair value of other financial instruments including cash and cash equivalents, short-term investments, accounts receivable excluding customer retentions, unbilled receivables and accounts and subcontracts payable excluding retentions approximate cost because of the immediate or short-term maturity.

 

II-83



 

QUARTERLY FINANCIAL DATA

(In millions except per share data)

UNAUDITED

 

Selected quarterly financial data for the years ended December 31, 2004 and January 2, 2004 is presented below.

 

2004 Quarters ended

 

April 2,
2004

 

July 2,
2004

 

October 1,
2004

 

December 31,
2004

 

Revenue

 

$

754.2

 

$

684.5

 

$

715.3

 

$

761.4

 

Gross profit

 

37.4

 

37.7

 

39.0

 

35.9

 

Reorganization items

 

 

1.2

 

 

 

Net income

 

13.1

 

13.3

 

12.2

 

12.5

 

Income per share:

 

 

 

 

 

 

 

 

 

Basic

 

.52

 

.53

 

.48

 

.49

 

Diluted

 

.47

 

.49

 

.45

 

.45

 

Market price

 

 

 

 

 

 

 

 

 

High

 

 

40.20

 

 

38.40

 

 

36.50

 

 

41.34

 

Low

 

32.57

 

31.47

 

30.75

 

31.40

 

 

 

2003 Quarters ended

 

April 4,
2003

 

July 4,
2003

 

October 3,
2003

 

January 2,
2004

 

Revenue

 

$

657.5

 

$

634.7

 

$

588.1

 

$

620.9

 

Gross profit

 

37.5

 

47.7

 

53.8

 

37.3

 

Reorganization items

 

 

(3.7

)

 

(1.2

)

Net income

 

12.8

 

14.3

 

12.8

 

2.2

 

Income per share:

 

 

 

 

 

 

 

 

 

Basic

 

.51

 

.57

 

.51

 

.09

 

Diluted

 

.51

 

.57

 

.51

 

.09

 

Market price

 

 

 

 

 

 

 

 

 

High

 

17.75

 

 

23.15

 

 

27.95

 

 

34.33

 

Low

 

14.35

 

17.38

 

21.59

 

26.85

 

 

 

ITEM 9.                             CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

 

During the fiscal years ended December 31, 2004 and January 2, 2004, there were no changes in, or disagreements with, accountants on accounting and financial disclosure matters.

 

ITEM 9A.                    CONTROLS AND PROCEDURES

 

Evaluation of our Disclosure Controls and disclosure of changes to Internal Control over Financial Reporting.

 

We maintain a set of disclosure controls and procedures designed to ensure that information required to be disclosed by us in reports that we file or submit under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission (“SEC”) rules and forms. As of the date of the financial statements, an evaluation was carried out under the supervision and with the participation of our management, including the Chief Executive Officer (“CEO”) and Chief Financial Officer (“CFO”), of the effectiveness of our disclosure controls and procedures. Based on that evaluation, the CEO and CFO have concluded that our disclosure controls and procedures are effective.

 

II-84



 

                  CEO and CFO certificates

 

Attached as Exhibits 31.1 and 31.2 to this report on Form 10-K are two certifications, one each by the CEO and the CFO. They are required in accordance with Rule 13a-14 of the Exchange Act. This Item 9A, Controls and Procedures, includes the information concerning the controls evaluation referred to in the certifications and should be read in conjunction with the certifications.

 

                  Disclosure controls

 

“Disclosure Controls” are controls and procedures that are designed to reasonably ensure that information required to be disclosed in our reports filed under the Securities Exchange Act of 1934, such as this report on Form 10-K, is recorded, processed, summarized and reported within the time periods specified in the SEC rules and forms. Disclosure Controls are also designed to ensure that information required to be disclosed is accumulated and communicated to our management, including our CEO and CFO.

 

                  Internal controls over financial reporting

 

Our Disclosure Controls include components of our “Internal Control over Financial Reporting.” Internal Control over Financial Reporting is a process designed by, or under the supervision of our principal executive and principal financial officers, and effected by our board of directors, management and other personnel, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles and includes those policies and procedures that:

 

                  Pertain to the maintenance of records that in reasonable detail accurately and fairly reflect the transactions and dispositions of our assets;

                  Provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that our receipts and expenditures are being made only in accordance with authorizations of our management and directors; and

                  Provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use or disposition of our assets that could have a material effect on the financial statements.

 

                  Limitations on the effectiveness of controls

 

Our management, including the CEO and CFO, does not expect that our Disclosure Controls and/or our Internal Control over Financial Reporting will prevent or detect all error or fraud. A system of controls is able to provide only reasonable, not complete, assurance that the control objectives are being met, no matter how extensive those control systems may be. Also, control systems must be established considering the benefits of a control system relative to its costs. Because of these inherent limitations that exist in all control systems, no evaluation of controls can provide absolute assurance that all errors or fraud, if any, have been detected. The inherent limitations in control systems include various human and system factors that may include errors in judgment or interpretation regarding events or circumstances or inadvertent error. Additionally, controls can be circumvented by the acts of a single person, by collusion on the part of two or more people or by management override of the control. Over time, controls can also become ineffective as conditions, circumstances, policies, technologies, level of compliance and people change. Because of such inherent limitations, in any cost-effective control system over financial information, misstatements may occur due to error or fraud and may not be detected.

 

II-85



 

                  Scope of evaluation of Disclosure Controls

 

The evaluation of our Disclosure Controls performed by our CEO and CFO included obtaining an understanding of the design and objective of the controls, the implementation of those controls and the results of the controls on this report on Form 10-K. We have established a Disclosure Committee whose duty is to perform procedures to evaluate the Disclosure Controls and provide the CEO and CFO with the results of their evaluation as part of the information considered by the CEO and CFO in their evaluation of Disclosure Controls. In the course of the evaluation of Disclosure Controls, we reviewed the controls that are in place to record, process, summarize and report, on a timely basis, matters that require disclosure in our reports filed under the Securities Exchange Act of 1934. We also considered the adequacy of the items disclosed in this report on Form 10-K.

 

                  Conclusions

 

Based upon the evaluation of Disclosure Controls described above, our CEO and CFO have concluded that, subject to the limitations described above, our Disclosure Controls are effective to provide reasonable assurance that material information relating to Washington Group International, Inc. and its consolidated subsidiaries is made known to management, including the CEO and CFO, so that required disclosures have been included in this report on Form 10-K.

 

We have also reviewed our internal control over financial reporting during the most recent fiscal quarter, and our CEO and CFO have concluded that there have been no changes that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

 

Management’s Annual Report on Internal Control Over Financial Reporting

 

Our management is responsible for establishing and maintaining adequate internal control over financial reporting.  Under the supervision and with the participation of our management, including our CEO and our CFO, we conducted an evaluation of the effectiveness of our internal control over financial reporting based on the framework in Internal Control — Integrated Framework, issued by the Committee of Sponsoring Organizations of the Treadway Commission.  Based on our evaluation under the framework in Internal Control — Integrated Framework, our management concluded that our internal control over financial reporting was effective as of December 31, 2004.

 

Our independent registered public accountants, Deloitte & Touche, LLP, have audited our management’s assessment of internal control over financial reporting as of December 31, 2004, as stated in their attestation report which is included herein.

 

II-86



 

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

 

To the Board of Directors and Stockholders of Washington Group International, Inc.

 

We have audited management’s assessment, included in the accompanying Management’s Annual Report on Internal Control Over Financial Reporting, that Washington Group International, Inc. and subsidiaries (the “Company”) maintained effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission.  The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting.  Our responsibility is to express an opinion on management’s assessment and an opinion on the effectiveness of the Company’s internal control over financial reporting based on our audit.

 

We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States).  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, evaluating management’s assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinions.

 

A company’s internal control over financial reporting is a process designed by, or under the supervision of, the company’s principal executive and principal financial officers, or persons performing similar functions, and effected by the company’s board of directors, management, and other personnel to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles.  A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.

 

Because of the inherent limitations of internal control over financial reporting, including the possibility of collusion or improper management override of controls, material misstatements due to error or fraud may not be prevented or detected on a timely basis.  Also, projections of any evaluation of the effectiveness of the internal control over financial reporting to future periods are subject to the risk that the controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

 

In our opinion, management’s assessment that the Company maintained effective internal control over financial reporting as of December 31, 2004, is fairly stated, in all material respects, based on the criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission. Also in our opinion, the Company maintained, in all material respects, effective internal control over financial reporting as of December 31, 2004, based on the criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission.

 

II-87



 

We have also audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated financial statements and financial statement schedule as of and for the year ended December 31, 2004 of the Company and our report dated March 11, 2005 expressed an unqualified opinion on those financial statements and financial statement schedule.

 

 

/s/ DELOITTE & TOUCHE, LLP

 

 

Deloitte & Touche, LLP

 

Boise, Idaho

 

March 11, 2005

 

 

ITEM 9B.  OTHER INFORMATION

 

None.

 

II-88



 

PART III

 

ITEM 10.               DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT

 

The information called for by this Item will be set forth under the captions “Directors” and “Executive Officers” in our definitive proxy statement for our annual meeting of stockholders, to be filed not later than April 19, 2005, and is incorporated herein by this reference.

 

ITEM 11.               EXECUTIVE COMPENSATION

 

The information called for by this Item will be set forth under the caption “Report of the Compensation Committee on Executive Compensation for 2004” in our definitive proxy statement for our annual meeting of stockholders, to be filed not later than April 19, 2005, and is incorporated herein by this reference.

 

ITEM 12.               SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT

 

Securities authorized for issuance under equity compensation plans

 

 

 

(a)

 

(b)

 

(c)

 

Plan category

 

Number of securities to
be issued upon exercise
of outstanding options,
warrants and rights

 

Weighted-average
exercise price of
outstanding options,
warrants and rights

 

Number of securities remaining
available for future issuance
under equity compensation
plans (excluding securities)

 

Equity compensation plans approved by security holders

 

6,021,000

 

$

27.17

 

2,006,000

 

Equity compensation plans not approved by security holders

 

871

 

 

 

Total

 

6,021,871

 

$

27.17

 

2,006,000

 

 

As previously disclosed in the definitive proxy statement we filed with the SEC on March 30, 2004, our non-employee directors (other than the Chairman of the Board) may elect to take their annual retainer in deferred stock. One of our directors elected to receive deferred stock, and in May 2004 we issued rights to receive 871 shares of deferred stock in lieu of the director’s $30,000 retainer for attending meetings in 2004.

 

Additional information called for by this item will be set forth under the caption “Security Ownership of Certain Beneficial owners and Management” in our definitive proxy statement for our annual meeting of stockholders, to be filed not later than April 19, 2005, and is incorporated herein by this reference.

 

ITEM 13.               CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

 

The information called for by this Item will be set forth under the caption “Certain Relationships and Related Transactions” in our definitive proxy statement for our annual meeting of stockholders, to be filed not later than April 19, 2005, and is incorporated herein by this reference.

 

ITEM 14.               PRINCIPAL ACCOUNTANT FEES AND SERVICES

 

The information called for by this Item will be set forth under the caption “Principal Accountant Fees and Services” in our definitive proxy statement for our annual meeting of stockholders, to be filed not later than April 19, 2005, and is incorporated herein by this reference.

 

III-1



 

PART IV

 

ITEM 15.               EXHIBITS, FINANCIAL STATEMENT SCHEDULE AND REPORTS ON FORM 8-K

 

(a)

Documents filed as a part of this Form 10-K.

 

 

 

 

1.

The Consolidated Financial Statements, together with the report thereon of Deloitte & Touche LLP, are included in Part II, Item 8 of this report

 

 

 

 

 

 

 

Report of Independent Registered Public Accounting Firm

 

 

 

 

 

 

 

Consolidated Statements of Income for the years ended December 31, 2004 and January 2, 2004, the eleven months ended January 3, 2003 (Successor Company), and the one month ended February 1, 2002 (Predecessor Company)

 

 

 

 

 

 

 

Consolidated Statements of Comprehensive Income for the years ended December 31, 2004 and January 2, 2004, the eleven months ended January 3, 2003 (Successor Company), and the one month ended February 1, 2002 (Predecessor Company)

 

 

 

 

 

 

 

Consolidated Balance Sheets as of December 31, 2004 and January 2, 2004 (Successor Company)

 

 

 

 

 

 

 

Consolidated Statements of Cash Flows for the years ended December 31, 2004 and January 2, 2004, the eleven months ended January 3, 2003 (Successor Company), and the one month ended February 1, 2002 (Predecessor Company)

 

 

 

 

 

 

 

Consolidated Statements of Stockholders’ Equity (Deficit) for the years ended December 31, 2004 and January 2, 2004, the eleven months ended January 3, 2003 (Successor Company), and the one month ended February 1, 2002 (Predecessor Company)

 

 

 

 

 

 

 

Notes to Consolidated Financial Statements

 

 

 

 

 

 

2.

Valuation, Qualifying and Reserve Accounts

 

 

 

 

 

 

 

Financial statement schedules not listed above are omitted because they are not required or are not applicable, or the required information is presented in the financial statements including the notes thereto. Captions and column headings have been omitted where not applicable.

 

 

 

 

 

 

3.

Exhibits

 

 

 

 

 

 

 

The exhibits to this report are listed in the Exhibit Index set forth below.

 

 

IV-1



 

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, we have duly caused this Form 10-K to be signed on our behalf by the undersigned, thereunto duly authorized on March 11, 2005.

 

Washington Group International, Inc.

 

By   /s/ George H. Juetten

 

 

George H. Juetten, Executive Vice President and Chief Financial Officer

 

 

Pursuant to the requirements of the Securities Exchange Act of 1934, this Form 10-K has been signed below on March 11, 2005 by the following persons on our behalf in the capacities indicated.

 

 

Chief Executive Officer and President and Director

  /s/ Stephen G. Hanks

 

(Principal Executive Officer)

 

 

 

Executive Vice President and Chief Financial Officer

  /s/ George H. Juetten

 

(Principal Financial Officer)

 

 

 

Vice President and Controller

  /s/ Jerry K. Lemon

 

(Principal Accounting Officer)

 

 

  /s/ Dennis R. Washington*

 

Chairman and Director

 

 

  /s/ David H. Batchelder*

 

Director

 

 

  /s/ Michael R. D’Appolonia *

 

Director

 

 

  /s/ William J. Flanagan*

 

Director

 

 

  /s/ C. Scott Greer*

 

Director

 

 

  /s/ William H. Mallender*

 

Director

 

 

  /s/ Michael P. Monaco*

 

Director

 

 

  /s/ Cordell Reed*

 

Director

 

 

  /s/ Bettina M. Whyte*

 

Director

 

 

  /s/ Dennis K. Williams*

 

Director

 


*Craig G. Taylor, by signing his name hereto, does hereby sign this Form 10-K on behalf of each of the above-named directors of Washington Group International, Inc., pursuant to powers of attorney executed on behalf of each such officer and director.

 

 

By     /s/ Craig G. Taylor

 

 

 

Craig G. Taylor, Attorney-in-fact

 

 



 

WASHINGTON GROUP INTERNATIONAL, INC.

SCHEDULE II.  VALUATION, QUALIFYING AND RESERVE ACCOUNTS

(In thousands)

 

Allowance for Doubtful Accounts Receivables Deducted in the Balance Sheet from Accounts Receivable

 

Period Ended

 

Balance at
Beginning
of Period

 

Provisions
Charged to
Operations

 

Other

 

Deductions

 

Balance at
End of
Period

 

Predecessor Company

 

 

 

 

 

 

 

 

 

 

 

One month ended February 1, 2002

 

$

(25,941

)

$

(160

)

 

$

1,311

 

$

(24,790

)

Successor Company

 

 

 

 

 

 

 

 

 

 

 

Eleven months ended January 3, 2003

 

(24,790

)

(13,444

)

 

18,820

 

(19,414

)

Year ended January 2, 2004

 

(19,414

)

(5,321

)

 

11,216

 

(13,519

)

Year ended December 31, 2004

 

(13,519

)

(3,707

)

 

7,807

 

(9,419

)

 

Deferred Income Tax Asset Valuation Allowance Deducted in the Balance Sheet

from Deferred Income Tax Assets

 

Period Ended

 

Balance at
Beginning
of Period

 

Provisions
Charged to
Operations

 

Other

 

Deductions

 

Balance at
End of
Period

 

Predecessor Company

 

 

 

 

 

 

 

 

 

 

 

One month ended February 1, 2002

 

$

(44,675

)

$

(577

)

$

 

$

 

$

(45,252

)

Successor Company

 

 

 

 

 

 

 

 

 

 

 

Eleven months ended January 3, 2003

 

(45,252

)

(3,260

)

 

 

(48,512

)

Year ended January 2, 2004

 

(48,512

)

 

(97,194

)(a)

1,124

 

(144,582

)

Year ended December 31, 2004

 

(144,582

)

 

17,613

(b)

 

(126,969

)

 

 


(a)           Other adjustments to the deferred income tax valuation allowance during the year ended January 2, 2004 include a $91,834 increase related to NOL retained after the cancellation of debt and increase of $5,360 primarily related to foreign exchange gains on foreign NOL carryovers.

 

(b)           Other adjustments to the deferred income tax valuation allowance during the year ended December 31, 2004 primarily relate to actual and forecasted utilization of NOL carryovers.

 

S-1



 

WASHINGTON GROUP INTERNATIONAL, INC.

EXHIBIT INDEX

 

Copies of exhibits will be supplied upon request. Exhibits will be provided at a fee of $.25 per page requested.

 

Exhibit
Number

 

Exhibit Description

 

 

 

2.1

 

Stock Purchase Agreement dated as of April 14, 2000, among Raytheon Company, Raytheon Engineers & Constructors International, Inc. and Washington Group International, Inc. (“Washington Group International”) (filed as Exhibit 2 to Washington Group International’s Form 10-Q Quarterly Report for the quarter ended March 3, 2000, and incorporated herein by reference).

 

 

 

2.2.1

 

Second Amended Joint Plan of Reorganization of Washington Group International, et. al. (filed as Exhibit 99.1 to Washington Group International’s Form 8-K Current Report filed on August 2, 2001, and incorporated herein by reference).

 

 

 

2.2.2

 

Modification to Second Amended Joint Plan of Reorganization of Washington Group International, et. al. (filed as Exhibit 99.1 to Washington Group International’s Form 8-K Current Report filed on August 31, 2001, and incorporated herein by reference).

 

 

 

2.2.3

 

Second Modification to Second Amended Joint Plan of Reorganization of Washington Group International, et. al. (filed as Exhibit 2.3 to Washington Group International’s Form 8-K Current Report filed on January 4, 2002, and incorporated herein by reference).

 

 

 

2.2.4

 

Third Modification to Second Amended Joint Plan of Reorganization of Washington Group International, et. al. (filed as Exhibit 2.4 to Washington Group International’s Form 8-K Current Report filed on January 4, 2002 and incorporated herein by reference).

 

 

 

3.1

 

Amended and Restated Certificate of Incorporation of Washington Group International (filed as Appendix B to Washington Group International’s Form 14A Definitive Proxy Statement filed on March 20, 2004, and incorporated herein by reference).

 

 

 

3.2*

 

Amended and Restated Bylaws of Washington Group International as of May 7, 2004.

 

 

 

4.1

 

Specimen certificate of Washington Group International’s common stock (filed as Exhibit 4.1 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended June 28, 2002, and incorporated herein by reference).

 

 

 

4.2

 

Specimen certificate of Washington Group International’s Tranche A Warrants (filed as Exhibit 4.2 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended June 28, 2002, and incorporated herein by reference).

 

 

 

4.3

 

Specimen certificate of Washington Group International’s Tranche B Warrants (filed as Exhibit 4.3 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended June 28, 2002, and incorporated herein by reference).

 

 

 

4.4

 

Specimen certificate of Washington Group International’s Tranche C Warrants (filed as Exhibit 4.4 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended June 28, 2002, and incorporated herein by reference).

 

E-1



 

4.5

 

Warrant Agreement dated as of January 25, 2002, between Washington Group International and Wells Fargo Bank Minnesota, National Association, as warrant agent (filed as Exhibit 4.3 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference).

 

 

 

4.6

 

Registration Rights Agreement dated January 25, 2002, among Washington Group International and certain parties identified therein (filed as Exhibit 4.2 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference).

 

 

 

4.11

 

Rights Agreement dated as of June 21, 2002, by and between Washington Group International and Wells Fargo Bank Minnesota, National Association, as rights agent (filed as Exhibit 4.1 to Washington Group International’s Registration Statement on Form 8-A filed on June 24, 2002, and incorporated herein by reference).

 

 

 

10.1.1

 

Credit Agreement dated as of January 24, 2002, among Washington Group International, Credit Suisse First Boston, as administrative agent, collateral monitoring agent, lead arranger and book manager, ABLECO Finance LLC, as documentation agent, and certain lenders and issuers identified therein (filed as Exhibit 10.1 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference).

 

 

 

10.1.2

 

Amendment No. 1 and Consent dated as of June 28, 2002, to Washington Group International’s Credit Agreement dated as of January 24, 2002, among Washington Group International, Credit Suisse First Boston, as administrative agent, collateral monitoring agent, lead arranger and book manager, ABLECO Finance LLC, as documentation agent, and certain lenders and issuers identified therein (filed as Exhibit 10.1 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended June 28, 2002, and incorporated herein by reference).

 

 

 

10.2

 

Pledge and Security Agreement dated as of January 24, 2002, among Washington Group International, certain subsidiaries of Washington Group International identified therein and Credit Suisse First Boston, as administrative agent (filed as Exhibit 10.2 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference).

 

 

 

10.3

 

Shareholders Agreement dated December 18, 1993, among Morrison Knudsen BV, a wholly-owned subsidiary of Washington Group International, Lambique Beheer BV and Ergon Overseas Holdings Limited (filed as Exhibit 10.6 to Washington Group International’s Form 10-K Annual Report for fiscal year ended November 30, 1997, and incorporated herein by reference).

 

 

 

10.4

 

Asset Purchase Agreement dated as of June 25, 1998, between CBS Corporation and WGNH Acquisition, LLC related to the acquisition of the Westinghouse Energy Systems Business Unit from CBS Corporation (filed as Exhibit 10.10 to Washington Group International’s Form 10-K Annual Report for fiscal year ended November 30, 1998, and incorporated herein by reference).

 

 

 

10.5

 

Asset Purchase Agreement dated as of June 25, 1998, between CBS Corporation and WGNH Acquisition, LLC related to the acquisition of the Westinghouse Government and Environmental Services Company business from CBS Corporation (filed as Exhibit 10.11 to Washington Group International’s Form 10-K Annual Report for fiscal year ended November 30, 1998, and incorporated herein by reference).

 

 

 

10.6.1

 

Amended and Restated Consortium Agreement between Washington Group International’s wholly-owned subsidiary, Washington Group International, Inc., an Ohio corporation, and BNFL USA Group, Inc. (filed as Exhibit 10.3 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended February 26, 1999, and incorporated herein by reference.)

 

E-2



 

10.6.2

 

Second Amended and Restated Consortium Agreement between Washington Group International’s wholly-owned subsidiary, Washington Group International, Inc., an Ohio corporation, and BNFL-USA Group, Inc., effective as of July 31, 2004 (filed as Exhibit 10.1 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended October 1, 2004, and incorporated herein by reference).

 

 

 

10.7

 

Asset Purchase Agreement dated as of October 25, 2002, between Westinghouse Government Services Company LLC and Curtiss-Wright Electro-Mechanical Corporation (filed as Exhibit 99.2 to Washington Group International’s Form 8-K/A Amended Current Report filed on November 1, 2002, and incorporated herein by reference).

 

 

 

10.8

 

Trust and Disbursing Agreement dated as of January 25, 2002, among Washington Group International, the Official Unsecured Creditors’ Committee and Wells Fargo Bank Minnesota, National Association, as disbursing agent (filed as Exhibit 10.4 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference).

 

 

 

10.9

 

Settlement Agreement dated as of January 23, 2002, among Washington Group International, Raytheon Company and Raytheon Engineers & Constructors International, Inc. (filed as Exhibit 10.5 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference).

 

 

 

10.10

 

Asset Purchase Agreement dated as of April 17, 2003, between The Shaw Group Inc. and Washington Group International related to the sale of Washington Group International’s Petrochemical Technology Center in Cambridge, Massachusetts, to Stone & Webster, Inc., a subsidiary of The Shaw Group Inc. of Baton Rouge, Louisiana (filed as Exhibit 10.1 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended July 4, 2003, and incorporated herein by reference).

 

 

 

10.11.1

 

Amended and Restated Credit Agreement dated as of October 9, 2003, among Washington Group International, Inc., the lenders and issuers party thereto, Credit Suisse First Boston, as administrative agent, sole lead arranger and book manager, LaSalle Bank National Association, as documentation agent, and ABLECO Finance LLC, as syndication agent (filed as Exhibit 10.1 to Washington Group International’s Form 8-K Current Report filed on October 13, 2003, and incorporated herein by reference).

 

 

 

10.11.2

 

Amendment No. 1, dated as of March 19, 2004, to the Amended and Restated Credit Agreement dated as of October 9, 2003, among Washington Group International, Inc., the lenders and issuers party thereto, Credit Suisse First Boston, as administrative agent, sole lead arranger and book manager, and LaSalle Bank National Association, as documentation agent (filed as Exhibit 10.3 to Washington Group International’s Form 10-Q Quarterly Report for the quarter ended April 2, 2004, and incorporated herein by reference).

 

 

 

10.11.3

 

Amendment No. 2, dated as of July 22, 2004, to the Amended and Restated Credit Agreement of October 9, 2003, as amended by Amendment No. 1 dated as of March 19, 2004, among Washington Group international, Inc., the lenders and issuers party thereto, and Credit Suisse First Boston, as administrative agent for the Lenders and Issuers thereunder (filed as Exhibit 10.2 to Washington Group International’s Form 10-Q Quarterly Report for the quarter ended July 2, 2004, and incorporated herein by reference).

 

 

 

10.12

 

Joinder Agreement dated as of October 9, 2003, delivered by subsidiaries of Washington Group International, Inc. and acknowledged and agreed by Credit Suisse First Boston (filed as Exhibit 10.2 to Washington Group International’s Form 8-K Current report filed on October 13, 2003, and incorporated herein by reference).

 

E-3



 

10.13.1

 

Washington Group International, Inc. Equity and Performance Incentive Plan, Amended and Restated as of November 9, 2002 (filed as Appendix E to Washington Group International’s Form Def 14A Definitive Proxy Statement filed on April 8, 2003, and incorporated herein by reference).#

 

 

 

10.13.2

 

Washington Group International, Inc. Equity and Performance Incentive Plan, Amended and Restated as of August 14, 2003 (filed as Exhibit 10.13.2 to Washington Group International’s Form 10-K Annual Report for the year ended January 2, 2004, and incorporated herein by reference). #

 

 

 

10.13.3

 

Amendment No. 1, effective as of February 13, 2004, to the Washington Group International, Inc. Equity and Performance Incentive Plan as Amended and Restated as of August 14, 2003 (filed as Exhibit 10.2 to Washington Group International’s Form 10-Q Quarterly Report for the quarter ended April 2, 2004, and incorporated herein by reference).#

 

 

 

10.14

 

Washington Group International, Inc. Equity and Performance Incentive Plan - California (filed as Exhibit 10.8 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference). #

 

 

 

10.15

 

Description of Washington Group International’s additional retention and incentive arrangements (filed as Exhibit 10.9 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended March 29, 2002, and incorporated herein by reference). #

 

 

 

10.16

 

Letter Agreement dated as of November 15, 2001, between Washington Group International and Dennis R. Washington (filed as Exhibit 10.9 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference). #

 

 

 

10.17

 

Letter Agreement of January 21, 2004, effective as of November 14, 2003, between Washington Group International and Dennis R. Washington (filed as Exhibit 10.17 to Form 10-K Annual Report for the year ended January 2, 2004, and incorporated herein by reference).

 

 

 

10.18

 

Form of Indemnification Agreement (filed as Exhibit 10.10 to Washington Group International’s Form 8-K Current Report filed on February 8, 2002, and incorporated herein by reference). # A schedule listing the directors and officers with whom Washington Group International has entered into such agreements is filed herewith. # *

 

 

 

10.19

 

Washington Group International Key Executive Disability Insurance Plan (filed as Exhibit 10.12 to Old MK’s Form 10-K Annual Report for year ended December 31, 1992, and incorporated herein by reference). #

 

 

 

10.20

 

Washington Group International Executive Life Insurance Plan (filed as Exhibit 10.13 to Old MK’s Form 10-K Annual Report for year ended December 31, 1992, and incorporated herein by reference). #

 

 

 

10.21.1

 

Washington Group International’s Retention Agreement with Stephen G. Hanks dated as of March 20, 2001 (filed as Exhibit 10.20 to Washington Group International’s Form 10-K Annual Report for fiscal year ended November 30, 2001, and incorporated herein by reference). #

 

 

 

10.21.2

 

Amendment dated August 20, 2002, to Washington Group International’s Retention Agreement of March 20, 2001, with Stephen G. Hanks (filed as Exhibit 10.17.2 to Washington Group International’s Form 10-K Annual Report for fiscal year ended January 3, 2003, and incorporated herein by reference). #

 

 

 

10.22.1

 

Form of Washington Group International’s Retention Agreement (filed as Exhibit 10.21 to Washington Group International’s Form 10-K Annual Report for fiscal year ended November 30, 2001, and incorporated herein by reference). # A schedule listing the Executive Officers with whom Washington Group International has entered into such agreements is filed herewith.*

 

E-4



 

10.22.2

 

Form of Amendment to Washington Group International’s Retention Agreement (filed as Exhibit 10.18.2 to Washington Group International’s Form 10-K Annual Report for fiscal year ended January 3, 2003, and incorporated herein by reference). # A schedule listing Executive Officers with whom Washington Group International has entered into such amendments is filed herewith.*

 

 

 

10.23

 

Washington Group International, Inc. Short-Term Incentive Plan (filed as Appendix D to Washington Group International’s Form Def 14A Proxy Statement filed on April 8, 2003, and incorporated herein by reference). #

 

 

 

10.23.1

 

Amendment 1 to Washington Group International, Inc. Short-Term Incentive Plan (filed as Exhibit 10.3 to Washington Group International’s Form 8-K Current Report filed on February 15, 2005, and incorporated herein by reference).#

 

 

 

10.24

 

Washington Group International, Inc. Restoration Plan effective as of January 1, 2003, amended and restated as of August 14, 2003 (filed as Exhibit 10.3 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended October 3, 2003, and incorporated herein by reference). #

 

 

 

10.25

 

Washington Group International, Inc. Voluntary Deferred Compensation Plan effective as of January 1, 2003, amended and restated as of August 14, 2003 (filed as Exhibit 10.4 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended October 3, 2003, and incorporated herein by reference). #

 

 

 

10.26

 

Description of Washington Group International Executive Financial Counseling Program adopted on February 14, 2003 (filed as Exhibit 10.23 to Washington Group International’s Form 10-K Annual Report for fiscal year ended January 3, 2003, and incorporated herein by reference). #

 

 

 

10.27

 

Washington Group International, Inc. 2004 Equity Incentive Plan effective as of May 7, 2004 (filed as Exhibit 10.1 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended July 2, 2004, and incorporated herein by reference).#

 

 

 

10.28

 

Intercreditor Agreement as of July 31, 2004, among Credit Suisse First Boston, BNFL USA Group, Inc., Washington Group International, Inc. (an Ohio corporation) (“Washington Group (Ohio)”) and various affiliates of Washington (Ohio) (filed as Exhibit 10.2 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended October 1, 2004, and incorporated herein by reference).

 

 

 

10.29

 

Security Agreement as of July 31, 2004, among Washington Group (Ohio), various affiliates of Washington Group (Ohio) listed therein as Debtors, and BNFL USA Group, Inc. (filed as Exhibit 10.3 to Washington Group International’s Form 10-Q Quarterly Report for quarter ended October 1, 2004, and incorporated herein by reference).

 

 

 

10.30

 

Washington Group International, Inc. 2004 Equity Incentive Plan Option Rights Agreement (filed as Exhibit 10.1 to Washington Group International’s Form 8-K Current Report filed on February 15, 2005, and incorporated herein by reference).#

 

 

 

10.31

 

Washington Group International, Inc. 2004 Equity Incentive Plan Restricted Share Agreement (filed as Exhibit 10.2 to Washington Group International’s Form 8-K Current Report filed on February 15, 2005, and incorporated herein by reference).#

 

 

 

21.*

 

Subsidiaries of Washington Group International.

 

 

 

23.1*

 

Consent of Deloitte & Touche LLP.

 

 

 

23.2*

 

Consent of Deloitte & Touche GmbH.

 

E-5



 

24.*

 

Powers of Attorney.

 

 

 

31.1*

 

Certification of the Principal Executive Officer of Washington Group International pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

 

 

31.2*

 

Certification of the Principal Financial Officer of Washington Group International, pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

 

 

32.1†

 

Certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

 

 

99.1*

 

Financial Statement of Mitteldeutsche Braunkohlengesellschaft mbH (MIBRAG) for the year ended December 31, 2004.

 


#                    Management contract or compensatory plan

*                    Filed herewith

†  Furnished herewith

 

E-6