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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

_________________

FORM 10-K

[X]   ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

        For the fiscal year ended December 31, 2002

OR

[   ]   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from ______ to ______

Commission file number 1-3970

_________________

HARSCO CORPORATION

(Exact name of Registrant as specified in its Charter)


Delaware   23-1483991  

 
 
(State or other jurisdiction of  (I.R.S. employer identification number) 
incorporation or organization) 
  
Camp Hill, Pennsylvania  17001-8888 

 
 
(Address of principal executive offices)  (Zip Code) 

Registrant’s telephone number, including area code        717-763-7064      

Securities registered pursuant to Section 12(b) of the Act:


    Name of each  
               Title of each class   exchange on which registered  
Common stock, par value $1.25 per share  New York Stock Exchange and 
Preferred stock purchase rights  Pacific Stock Exchange 

Securities registered pursuant to Section 12(g) of the Act:    NONE

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.   YES  x   NO  o

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§229.405 of this chapter) is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  x

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act).   YES  x   NO  o

The aggregate market value of the Company’s voting stock held by non-affiliates of the Company as of June 28, 2002 was $1,519,040,588.

Indicate the number of shares outstanding of each of the registrant’s classes of common stock, as of the latest practicable date.


Classes   Outstanding at February 28, 2003  
Common stock, par value $1.25 per share  40,543,150 

DOCUMENTS INCORPORATED BY REFERENCE

Selected portions of the 2003 Proxy Statement are Incorporated by Reference in Part III of this Report.

The Exhibit Index (Item No. 15) located on pages 67 to 73 incorporates several documents by reference as indicated therein.



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HARSCO CORPORATION AND SUBSIDIARY COMPANIES

PART I

Item 1. Business

(a)  Description of Business

Harsco Corporation (“the Company”) is a diversified, multinational provider of market-leading industrial services and engineered products. The Company’s operations fall into three reportable segments: Mill Services, Access Services and Gas and Fluid Control, plus an “all other” category labeled Other Infrastructure Products and Services. The Company has over 400 locations in 43 countries, including the United States.

The Company’s executive offices are located at 350 Poplar Church Road, Camp Hill, Pennsylvania 17011. The Company’s main telephone number is (717) 763-7064. The Company’s Internet website address is www.harsco.com. Through this Internet website (found in the “Investor Information” link) the Company makes available, free of charge, its Annual Report on Form 10-K, Quarterly Reports on Form 10-Q and Current Reports on Form 8-K and all amendments to those reports, as soon as reasonably practicable after these reports are electronically filed with or furnished to the Securities and Exchange Commission.

The Company’s principal lines of business and related principal business drivers are as follows:


Line of Business Principal Business Drivers
Outsourced, on-site mill services Steel mill production and capacity utilization
Outsourcing of services by mill
 

Scaffolding, forming and shoring and other access services Non-residential construction
Annual industrial and building maintenance cycles

Gas control and containment products
  - Cryogenic containers and industrial cylinders General industrial production and industrial gas production
- Valves Use of industrial, fuel and refrigerant gases
Respiratory care
Consumer barbeque grills
- Propane Tanks Use of propane as a primary and/or backup fuel
- Filament-wound composite cylinders Self contained breathing apparatus (SCBA) market
Natural gas vehicle (NGV) market
- Air-cooled heat exchangers Natural gas drilling and transmission

Railway track maintenance services and equipment Railway track maintenance-of-way capital spending
Track maintenance and build outsourcing

Industrial grating products Industrial production

Industrial abrasives and roofing granules Residential roof replacement
Home resales
Severe weather

Powder processing equipment and heat transfer products Industrial production


The Company reports segment information using the “management approach” in accordance with SFAS No. 131. The management approach is based on the way management organizes the segments within the enterprise for making

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operating decisions and assessing performance. The Company’s reportable segments are identified based upon differences in products, services and markets served. Due to reorganization changes, the Company has adopted a new segment reporting structure for its operations as of December 31, 2002. The new segments are Mill Services, Access Services, Gas and Fluid Control and Other Infrastructure Products and Services, as more fully described below. Historical information by segment has been reclassified for comparative purposes.

In 2002, 2001 and 2000, the United States contributed sales of $0.9 billion, $1.0 billion and $1.1 billion, equal to 46%, 50% and 56% of total sales, respectively. In 2002, 2001 and 2000 the United Kingdom contributed sales of $0.4 billion, $0.4 billion and $0.3 billion equal to 21%, 19% and 15% of total sales, respectively. No single customer represented 10% or more of the Company’s sales during 2002, 2001 and 2000. There are no significant inter-segment sales.

(b)  Financial Information about Industry Segments

Financial information concerning industry segments is included in Note 14, Information by Segment and Geographic Area, to the Consolidated Financial Statements under Part II, Item 8, “Financial Statements and Supplementary Data.”

(c)  Narrative Description of Business

      (1)   A narrative description of the businesses by operating segment is as follows:


  Mill Services – 35% of consolidated sales for 2002

  The Mill Services Segment, which consists of the Heckett MultiServ Division, is the Company’s largest operating segment in terms of revenues and operating income. Heckett MultiServ is the world’s largest provider of outsourced, on-site mill services to the international steel and metals industries. Heckett MultiServ provides its services on a long-term contract basis, supporting each stage of the metal-making process from initial raw material handling to post-production by-product processing and on-site recycling. Working exclusively as a specialized, high-value-added services provider, Heckett MultiServ does not trade steel or scrap, or take ownership of its customers’ raw materials or finished products. Similar services are provided to the producers of non-ferrous metals, such as aluminum, copper and nickel. The Company’s multi-year contracts, with estimated future revenues of $3.0 billion at December 31, 2002, provide the Company with a substantial financial base of long-term revenues. Over 50% of these revenues are expected to be recognized by December 31, 2005. The remaining revenues are expected to be recognized principally between January 1, 2006 and December 31, 2010.

  Heckett MultiServ’s geographic reach to approximately 150 locations in over 30 countries, and its increasing range of services, enhance the Company’s financial and operating balance. Approximately 30%, 20%, 15% and 10% of this segment’s revenues are generated in Continental Europe, the United Kingdom, the United States and Latin America, respectively.

  For 2002, 2001 and 2000, the Mill Services Segment’s percentage of consolidated sales was 35%, 33% and 37%, respectively.

  Access Services – 30% of consolidated sales for 2002

  The Access Services Segment includes the Company’s SGB Group and Patent Construction Systems Divisions. Harsco’s Access Services Segment leads the access industry as the world’s most complete provider of scaffolding, shoring, forming and other access solutions. Major products and services include the rental and sales of scaffolding, powered access equipment, shoring and concrete forming products. The Company also provides access design engineering services; on-site installation and dismantling; and a variety of other access equipment services. These businesses serve principally the non-residential construction and industrial plant maintenance markets.

  The Company’s access services are provided from approximately 20 countries of operation. Approximately 40%, 30% and 20% of this segment’s revenues are generated in the United Kingdom, the United States and Continental Europe, respectively.

  For 2002, 2001 and 2000, the Access Services Segment’s percentage of consolidated sales was 30%, 29% and 20%, respectively.

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  Gas and Fluid Control – 18% of consolidated sales for 2002

  The Gas and Fluid Control Segment includes the Company’s Gas and Fluid Control Group. The segment’s manufacturing and service facilities in the United States, Europe, Australia, Malaysia and China comprise an integrated manufacturing network for gas containment and control products. This global operating presence and product breadth provide economies of scale and multiple code production capability, enabling the operating group to serve as a single source to the world’s leading industrial gas producers and distributors, as well as regional and local customers on a worldwide basis. Approximately 90% of this segment’s revenues are generated in the United States.

  The Company’s gas containment products include cryogenic gas storage tanks, high pressure and acetylene cylinders, propane tanks and composite vessels for industrial and commercial gases, natural gas vehicle (NGV) products and other products. Gas control products include valves and regulators serving a variety of markets, including the industrial gas, commercial refrigeration, life support and outdoor recreation industries. The segment also provides custom-designed and manufactured air-cooled heat exchangers for the natural gas industry.

  For 2002, 2001 and 2000, the Gas and Fluid Control Segment’s percentage of consolidated sales was 18%, 20% and 23%, respectively.

  Other Infrastructure Products and Services – 17% of consolidated sales for 2002

  The Other Infrastructure Products and Services category includes the Harsco Track Technologies Division and the Reed Minerals, IKG Industries and Patterson-Kelley business units. Approximately 90% of this category’s revenues are generated in the United States.

  Harsco Track Technologies is a global provider of equipment and services to maintain, repair and construct railway track. The Company’s railway track maintenance services provide high technology comprehensive track maintenance and new track construction support to railroad customers worldwide. The railway track maintenance equipment product class includes specialized track maintenance equipment used by private and government-owned railroads and urban transit systems worldwide.

  Reed Minerals’ roofing granules and industrial abrasives are produced from utility coal slag at a number of locations throughout the United States. The Company’s Black Beauty® abrasives are used for industrial surface preparation, such as rust removal and cleaning of bridges, ship hulls and various structures. Roofing granules are sold to residential roofing shingle manufacturers, primarily for the replacement market. This business unit is the United States’ largest manufacturer of slag abrasives and third largest manufacturer of residential roofing granules.

  IKG Industries manufactures a varied line of industrial grating products at several plants in North America. These products include a full range of riveted, pressure-locked and welded grating in steel, aluminum and fiberglass, used mainly in industrial flooring, safety and security applications for power, paper, chemical, refining and processing applications.

  Patterson-Kelley is a leader in powder processing equipment such as blenders, dryers and mixers for the chemical and food processing industries and heat transfer products such as water heaters and boilers.

  For 2002, 2001 and 2000, Other Infrastructure Products and Services’ percentage of consolidated sales was 17%, 18% and 20%, respectively.

  (1) (i)

The products and services of the Company include a number of classes. The product classes that contributed 10% or more as a percentage of consolidated sales in any of the last three fiscal years are set forth in the following table:


  2002 2001 2000
 
  Mill Services   35 % 33 % 37 %
  Access Services and Equipment  30 % 29 % 20 %
  Gas Control and Containment Equipment  18 % 20 % 23 %
 

  (1) (ii)

New products and services are added from time to time; however, in 2002 none required the investment of a material amount of the Company’s assets.


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  (1) (iii)

The manufacturing requirements of the Company’s operations are such that no unusual sources of supply for raw materials are required. The raw materials used by the Company include principally steel and, to a lesser extent, aluminum which are usually readily available. Additionally, the Company uses coal slag for its roofing granule and abrasives manufacturing. Although this raw material has limited availability, the Company has an adequate supply for the foreseeable future.


  (1) (iv)

While the Company has a number of trademarks, patents and patent applications, it does not consider that any material part of its business is dependent upon them.


  (1) (v)

The Company furnishes building products and materials and certain industrial services within the Access Services and Gas and Fluid Control Segments and the Other Infrastructure Products and Services category that are seasonal in nature. As a result, the Company’s sales and net income for the first quarter ending March 31 are lower than the second, third and fourth quarters.


  (1) (vi)

The practices of the Company relating to working capital are similar to those practices of other industrial service providers or manufacturers servicing both domestic and international industrial services and commercial markets. These practices include the following:


      Standard accounts receivable payment terms of 30 days to 60 days, with progress payments required for certain long-lead-time or large orders.

      Standard accounts payable payment terms of 30 days to 75 days.

      Inventories are maintained in sufficient quantities to meet forecasted demand. There are no unusual sources of supply for raw materials. However, the Company uses coal slag for its roofing granule and abrasives manufacturing. This material has limited availability but the Company has an adequate supply for the foreseeable future. Additionally, due to the time required to manufacture certain railway maintenance equipment to customer specifications, inventory levels of this business tend to increase during the production phase and then decline when the equipment is sold.

  (1) (vii)

The Company as a whole is not dependent upon any one customer for 10% or more of its revenues. However, the Mill Services Segment is dependent largely on the steel industry and has two European-based customers that each provided in excess of 10% of this segment’s revenues under multiple long-term contracts at several mill sites. The loss of any one of the contracts should not have a material adverse effect upon the Company’s financial position or cash flows; however, it could have a material effect on quarterly or annual results of operations.


  (1) (viii)

Backlog of orders was $157.8 million and $215.9 million as of December 31, 2002 and 2001, respectively. The December 31, 2001 amount included $21.9 million related to businesses that have been divested in 2002. It is expected that approximately 13% of the total backlog at December 31, 2002 will not be filled during 2003. There is no significant seasonal aspect to the Company’s backlog. Backlog for scaffolding, shoring and forming services and for roofing granules and slag abrasives is not included in the total backlog, because it is generally not quantifiable due to the nature of the products and services provided. Contracts for the Mill Services Segment are also excluded from the total backlog. These contracts have estimated future revenues of $3.0 billion at December 31, 2002.


  (1) (ix)

At December 31, 2002, the Company had no material contracts that were subject to renegotiation of profits or termination at the election of the U.S. Government.


  (1) (x)

The various businesses in which the Company operates are highly competitive and the Company encounters active competition in all of its activities from both larger and smaller companies who produce the same or similar products or services, or who produce different products appropriate for the same uses.


  (1) (xi)

The expense for product development activities was $2.8 million, $4.0 million and $5.7 million in 2002, 2001 and 2000, respectively.


  (1) (xii)

The Company has become subject, as have others, to stringent air and water quality control legislation. In general, the Company has not experienced substantial difficulty in complying with these environmental regulations in the past, and does not anticipate making any material capital expenditures for environmental control facilities. While the Company expects that environmental regulations may expand, and that its expenditures for air and water quality control will continue, it cannot predict the effect on its business of such expanded regulations. For additional information regarding environmental matters see Note 10,


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Commitments and Contingencies, to the Consolidated Financial Statements included in Part II, Item 8, “Financial Statements and Supplementary Data.”


  (1) (xiii)

As of December 31, 2002, the Company had approximately 17,500 employees.


(d)     Financial Information about Foreign and Domestic Operations and Export Sales

Financial information concerning foreign and domestic operations is included in Note 14, Information by Segment and Geographic Area, to the Consolidated Financial Statements under Part II, Item 8, “Financial Statements and Supplementary Data.” Export sales totaled $76.6 million and $84.3 million in 2002 and 2001, respectively.

Item 2.  Properties

Information as to the principal plants owned and operated by the Company is summarized in the following table:


Location Principal Products

Access Services      
     Marion, Ohio  Access Equipment Maintenance 
     Dosthill, United Kingdom  Forms 
 
Gas and Fluid Control  
     Catoosa, Oklahoma  Heat Exchangers 
     Lockport, New York  Valves 
     Niagara Falls, New York  Valves 
     Washington, Pennsylvania  Valves 
     Bloomfield, Iowa  Propane Tanks 
     Fremont, Ohio  Propane Tanks 
     Jesup, Georgia  Propane Tanks 
     West Jordan, Utah  Propane Tanks 
     Harrisburg, Pennsylvania  High Pressure Cylinders 
     Huntsville, Alabama  High Pressure Cylinders 
     Beijing, China  Cryogenic Storage Vessels 
     Husum, Germany  Cryogenic Storage Vessels 
     Jesup, Georgia  Cryogenic Storage Vessels 
     Kosice, Slovakia  Cryogenic Storage Vessels 
     Shah Alam, Malaysia  Cryogenic Storage Vessels 
     Theodore, Alabama  Cryogenic Storage Vessels 
 
Other Infrastructure Products and Services  
     Drakesboro, Kentucky  Roofing Granules/Abrasives 
     Gary, Indiana  Roofing Granules/Abrasives 
     Moundsville, West Virginia  Roofing Granules/Abrasives 
     Brendale, Australia  Railroad Equipment 
     Fairmont, Minnesota  Railroad Equipment 
     Ludington, Michigan  Railroad Equipment 
     West Columbia, South Carolina  Railroad Equipment 
     Channelview, Texas  Grating 
     Leeds, Alabama  Grating 
     Nashville, Tennessee  Grating 
     Queretaro, Mexico  Grating 
     East Stroudsburg, Pennsylvania  Process Equipment 



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The Company also operates the following plants which are leased:


Location Principal Products

 
Access Services      
     Maldon, United Kingdom  Aluminum Access Products 
     DeLimiet, Netherlands  Powered Access Equipment 
 
Gas and Fluid Control  
     Cleveland, Ohio  Brass Castings 
     Catoosa, Oklahoma  Heat Exchangers 
     Sapulpa, Oklahoma  Heat Exchangers 
     Pomona, California  Composite Cylinders 
 
Other Infrastructure Products and Services  
     Eastwood, United Kingdom  Railroad Equipment 
     Marlboro, New Jersey  Grating 
     Tulsa, Oklahoma  Grating 


The Company operates from a number of other plants, branches, warehouses and offices in addition to the above. The Company has approximately 150 locations related to mill services in over 30 countries; however since these facilities are on the property of the steel mill being serviced they are not listed. The Company considers all of its properties at which operations are currently performed to be in satisfactory condition and suitable for operations.

Item 3.  Legal Proceedings

Information regarding legal proceedings is included in Note 10, Commitments and Contingencies, to the Consolidated Financial Statements under Part II, Item 8, “Financial Statements and Supplementary Data.”

Item 4.  Submission of Matters to a Vote of Security Holders

There were no matters that were submitted during the fourth quarter of the year covered by this report to a vote of security holders, through the solicitation of proxies or otherwise.

Supplementary Item.   Executive Officers of Registrant (Pursuant to Instruction 3 to Item 401(b) of Regulation S-K)

Set forth below, as of March 20, 2003, are the executive officers (this excludes one corporate officer who is not deemed an “executive officer” within the meaning of applicable Securities and Exchange Commission regulations) of the Company and certain information with respect to each of them. The executive officers were elected to their respective offices on April 30, 2002, or at various times during the year as noted. All terms expire on April 29, 2003. There are no family relationships between any of the executive officers.


Name   Age  

Principal Occupation or Employment


Executive Officers:

 


D. C. Hathaway   58  

Chairman, President and Chief Executive Officer of the Corporation since July 31, 2000. Chairman and Chief Executive Officer from January 1, 1998 to July 31, 2000. Served as Chairman, President and Chief Executive Officer from April 1, 1994 to December 31, 1997 and President and Chief Executive Officer from January 1, 1994 to April 1, 1994. Director since 1991. From 1991 to 1993, served as President and Chief Operating Officer. From 1986 to 1991 served as Senior Vice President-Operations of the Corporation. Served as Group Vice President from 1984 to 1986 and as President of the Dartmouth Division of the Corporation from 1979 until 1984.


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Name   Age  

Principal Occupation or Employment


G. D. H. Butler   56  

Senior Vice President - Operations of the Corporation effective September 26, 2000 and Director since January 2002. Concurrently serves as President of the Heckett MultiServ International Division and President of the SGB Division. Was President of the Heckett MultiServ-East Division from July 1, 1994, to September 26, 2000. Served as Managing Director - Eastern Region of the Heckett MultiServ Division from January 1, 1994 to June 30, 1994. Served in various officer positions within MultiServ International, N. V. prior to 1994 and prior to Harsco's acquisition of that corporation in August 1993.


P. C. Coppock   52  

Senior Vice President, Chief Administrative Officer, General Counsel and Secretary of the Corporation effective January 1, 1994. Served as Vice President, General Counsel and Secretary of the Corporation from May 1, 1991 to December 31, 1993. From 1989 to 1991 served as Secretary and Corporate Counsel and as Assistant Secretary and Corporate Counsel from 1986 to 1989. Served in various Corporate Attorney positions for the Corporation since 1981.


S. D. Fazzolari   50  

Senior Vice President, Chief Financial Officer and Treasurer of the Corporation effective August 24, 1999 and Director since January 2002. Served as Senior Vice President and Chief Financial Officer from January 1998 to August 1999. Served as Vice President and Controller from January 1994 to December 1997 and as Controller from January 1993 to January 1994. Previously served as Director of Auditing from 1985 to 1993 and served in various auditing positions from 1980 to 1985.


R. W. Kaplan   51  

Senior Vice President - Operations of the Corporation effective July 1, 1998. Concurrently serves as President of the Harsco Gas & Fluid Control Group and was President of the Taylor-Wharton Gas Equipment Division from February 1, 1994 to November 16, 1999. Served as Vice President and Treasurer of the Corporation from January 1992 to February 1994. Served as Treasurer of the Corporation from May 1991 to December 1992. Previously served as Vice President and General Manager of the Plant City Steel/Taylor-Wharton Division from 1987 to 1991 and Vice President and Controller of the Division from 1985 to 1987. Previously served in various Corporate treasury/financial positions since 1979.


S. J. Schnoor   49  

Vice President and Controller of the Corporation effective May 15, 1998. Served as Vice President and Controller of the Patent Construction Systems Division from February 1996 to May 1998 and as Controller of the Patent Construction Systems Division from January 1993 to February 1996. Previously served in various auditing positions for the Corporation from 1988 to 1993.



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PART II

Item 5.  Market for the Registrant’s Common Stock and Related Stockholder Matters

Harsco common stock is traded on the New York, Pacific, Boston and Philadelphia Stock Exchanges under the symbol HSC. At the end of 2002, there were 40,539,400 shares outstanding. In 2002, the stock traded in a range of $24.20 to $44.48 and closed at $31.89 at year-end. At December 31, 2002 there were approximately 17,000 shareholders. There are no significant limitations on the payment of dividends included in the Company’s loan agreements. For additional information regarding Harsco common stock market price and dividends declared, see Dividend Action under Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the Common Stock Price and Dividend Information under Part II, Item 8, “Financial Statements and Supplementary Data.”

Item 6.  Selected Financial Data (a)

Five-Year Statistical Summary


(In thousands, except per share and employee information) 2002 2001 2000 (b) 1999 1998

Income Statement Information            
Revenues from continuing operations  $ 1,976,732   $ 2,025,163   $ 1,904,691   $ 1,649,092   $ 1,651,502  
Income from continuing operations  88,410   74,642   94,343   86,391   103,285  
Income (loss) from discontinued operations  1,696   (2,917 ) 2,460   4,322   4,228  
Net income  90,106   71,725   96,803   90,713   107,513  

Financial Position and Cash Flow Information  
Working capital  $    228,552   $    231,156   $    181,489   $    174,147   $    101,226  
Total assets  1,999,297   2,090,766   2,180,948   1,659,823   1,623,581  
Long-term debt  605,613   720,133   774,448   418,504   309,131  
Total debt  639,670   762,115   837,473   455,343   363,737  
Depreciation and amortization  155,661   176,531   159,099   135,853   131,381  
Capital expenditures  114,340   156,073   180,048   175,248   159,816  
Cash provided by operating activities  253,753   240,601   259,448   213,953   189,260  
Cash used by investing activities  (53,929 ) (125,213 ) (459,052 ) (194,674 ) (233,490 )
Cash provided (used) by financing activities  (205,480 ) (99,190 ) 210,746   (8,928 ) (134,324 )

Ratios  
Return on sales(c)  4.5 % 3.7 % 5.0 % 5.2 % 6.3 %
Return on average equity(d)  12.6 % 11.1 % 14.4 % 13.3 % 13.7 %
Current ratio  1.5:1   1.5:1   1.3:1   1.4:1   1.2:1  <