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HUNTSMAN INTERNATIONAL LLC QUARTERLY REPORT ON FORM 10-Q FOR THE QUARTERLY PERIOD ENDED MARCH 31, 2005 TABLE OF CONTENTS



SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549


Form 10-Q

(Mark One)  

ý

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended March 31, 2005

OR

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from                             to                              

Commission file number 333-85141


HUNTSMAN INTERNATIONAL LLC
(Exact name of registrant as specified in its charter)

Delaware
(State or other jurisdiction of
incorporation or organization)
  87-0630358
(I.R.S. Employer
Identification No.)

500 Huntsman Way
Salt Lake City, Utah 84108
(801) 584-5700
(Address of principal executive offices and telephone number)


        Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. YES ý    NO o

        Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). YES o    NO ý

        On May 9, 2005, 1,000 units of membership interest of the registrant were outstanding. There is no established trading market for the registrant's units of membership interest. All of the registrant's units of membership interest are held by an affiliate.





HUNTSMAN INTERNATIONAL LLC

QUARTERLY REPORT ON FORM 10-Q FOR THE QUARTERLY PERIOD
ENDED MARCH 31, 2005

TABLE OF CONTENTS

 
   
PART I. FINANCIAL INFORMATION
 
ITEM 1. Financial Statements
        Condensed Consolidated Balance Sheets (Unaudited)
        Condensed Consolidated Statements of Operations and Comprehensive Income (Loss) (Unaudited)
        Condensed Consolidated Statements of Member's Equity (Unaudited)
        Condensed Consolidated Statements of Cash Flows (Unaudited)
        Notes to Condensed Consolidated Financial Statements (Unaudited)
  ITEM 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
  ITEM 3. Quantitative and Qualitative Disclosures About Market Risk
  ITEM 4. Controls and Procedures

PART II. OTHER INFORMATION
 
ITEM 1. Legal Proceedings
  ITEM 6. Exhibits

2



PART I. FINANCIAL INFORMATION

ITEM 1. FINANCIAL STATEMENTS

HUNTSMAN INTERNATIONAL LLC AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED)

(Dollars in Millions)

 
  March 31,
2005

  December 31,
2004

ASSETS            
Current assets:            
  Cash and cash equivalents   $ 121.1   $ 138.0
  Accounts receivable (net of allowance for doubtful accounts of $8.9 and $10.7, respectively)     1,004.5     770.1
  Accounts receivable from affiliates     8.6     35.9
  Inventories     823.0     735.6
  Prepaid expenses     33.5     30.8
  Deferred income taxes     10.2     10.2
  Other current assets     64.5     50.5
   
 
    Total current assets     2,065.4     1,771.1
Property, plant and equipment, net     3,068.7     3,183.7
Investment in unconsolidated affiliates     149.4     146.2
Intangible assets, net     245.3     254.0
Notes receivable—affiliates         10.8
Other noncurrent assets     485.0     483.1
   
 
    Total assets   $ 6,013.8   $ 5,848.9
   
 

LIABILITIES AND MEMBER'S EQUITY

 

 

 

 

 

 
Current liabilities:            
  Accounts payable   $ 930.0   $ 589.2
  Accounts payable to affiliates     68.3     99.1
  Accrued liabilities     314.8     419.7
  Current portion of long-term debt     9.6     10.5
   
 
    Total current liabilities     1,322.7     1,118.5

Long-term debt

 

 

2,929.6

 

 

3,044.3
Deferred income taxes     161.2     179.2
Notes payable—affiliates         29.9
Other noncurrent liabilities     336.8     269.5
   
 
    Total liabilities     4,750.3     4,641.4
   
 
Minority interests     18.2     8.8
   
 
Commitments and contingencies (Notes 16 and 17)            
Member's equity:            
  Member's equity, 1,000 units     1,026.1     1,026.1
  Retained earnings     97.9     6.1
  Accumulated other comprehensive income     121.3     166.5
   
 
    Total member's equity     1,245.3     1,198.7
   
 
    Total liabilities and member's equity   $ 6,013.8   $ 5,848.9
   
 

See accompanying notes to unaudited condensed consolidated financial statements.

3



HUNTSMAN INTERNATIONAL LLC AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF OPERATIONS AND
CONDENSED COMPREHENSIVE INCOME (LOSS) (UNAUDITED)

(Dollars in Millions)

 
  Three Months
Ended
March 31,
2005

  Three Months
Ended
March 31,
2004

 
Revenues:              
  Trade sales, services, and fees   $ 1,895.7   $ 1,461.6  
  Related party sales     66.2     36.5  
   
 
 
    Total revenues     1,961.9     1,498.1  
Cost of goods sold     1,605.5     1,350.0  
   
 
 
Gross profit     356.4     148.1  
   
 
 

Expenses:

 

 

 

 

 

 

 
  Selling, general and administrative     86.6     93.0  
  Research and development     10.5     12.2  
  Other operating expense (income)     33.6     (5.2 )
  Restructuring and plant closing costs     7.0     8.7  
   
 
 
    Total expenses     137.7     108.7  
   
 
 
Operating income     218.7     39.4  

Interest expense, net

 

 

(63.8

)

 

(69.0

)
Loss on accounts receivable securitization program     (3.2 )   (3.5 )
Other expense     (1.3 )   (0.2 )
   
 
 
Income (loss) before income taxes     150.4     (33.3 )
Income tax expense     (23.5 )   (3.6 )
Minority interests     (0.1 )    
   
 
 
Net income (loss)     126.8     (36.9 )

Other comprehensive (loss) income

 

 

(45.2

)

 

1.8

 
   
 
 

Comprehensive income (loss)

 

$

81.6

 

$

(35.1

)
   
 
 

See accompanying notes to unaudited condensed consolidated financial statements.

4



HUNTSMAN INTERNATIONAL LLC AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF MEMBER'S EQUITY (UNAUDITED)

(Dollars in Millions)

 
  Member's Equity
   
  Accumulated
Other
Comprehensive
Income (Loss)

   
 
 
  Retained
Earnings

   
 
 
  Units
  Amount
  Total
 
Balance, January 1, 2005   1,000   $ 1,026.1   $ 6.1   $ 166.5   $ 1,198.7  

Net income

 


 

 


 

 

126.8

 

 


 

 

126.8

 
Dividends paid to parent           (35.0 )       (35.0 )
Other comprehensive loss               (45.2 )   (45.2 )
   
 
 
 
 
 
Balance, March 31, 2005   1,000   $ 1,026.1   $ 97.9   $ 121.3   $ 1,245.3  
   
 
 
 
 
 

See accompanying notes to unaudited condensed consolidated financial statements.

5



HUNTSMAN INTERNATIONAL LLC AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

DOLLARS IN MILLIONS

 
  Three Months
Ended
March 31,
2005

  Three Months
Ended
March 31,
2004

 
Cash Flows From Operating Activities:              
Net income (loss)   $ 126.8   $ (36.9 )
Adjustments to reconcile net income (loss) to net cash provided by operating activities:              
Depreciation and amortization     75.8     77.0  
(Recovery) provision for losses on accounts receivable     (2.4 )   0.3  
Noncash loss on early extinguishment of debt     1.3      
Noncash interest expense     2.9     4.2  
Deferred income taxes     11.5     3.0  
Unrealized losses (gains) on foreign currency transactions     12.6     (20.1 )
Changes in operating assets and liabilities net of new consolidated entity:              
  Accounts and notes receivables     (48.5 )   (103.9 )
  Change in receivables sold, net     64.9     8.8  
  Inventories     (69.0 )   62.0  
  Prepaid expenses     (2.3 )   (0.8 )
  Other current assets     (17.5 )   (13.1 )
  Other noncurrent assets     13.0     (0.8 )
  Accounts payable     48.4     23.4  
  Accrued liabilities     (48.5 )   (64.3 )
  Other noncurrent liabilities     (38.3 )   (0.1 )
   
 
 
Net cash provided by (used in) operating activities     130.7     (61.3 )
   
 
 
Investing Activities:              
Capital expenditures     (33.5 )   (38.2 )
Investments in unconsolidated affiliate     (8.1 )   (11.9 )
Net cash received from unconsolidated affiliate         1.8  
Advances to unconsolidated affiliates     (0.8 )   (0.6 )
Proceeds from sale of fixed assets     4.6      
   
 
 
Net cash used in investing activities     (37.8 )   (48.9 )
   
 
 
Financing Activities:              
  Borrowings under revolving loan facilities         88.0  
  Repayment of long-term debt—credit facilities     (75.2 )    
  Net borrowings under overdraft facility         4.9  
  Shares issued to minority shareholders for cash     3.6      
  Repayments of senior notes     (4.1 )    
  Dividend paid to parent     (35.0 )    
  Other     2.5      
   
 
 
Net cash (used in) provided by financing activities     (108.2 )   92.9  
   
 
 
Effect of exchange rate changes on cash     (1.6 )    
   
 
 
Decrease in cash and cash equivalents     (16.9 )   (17.3 )
Cash and cash equivalents at beginning of period     138.0     97.8  
   
 
 
Cash and cash equivalents at end of period   $ 121.1   $ 80.5  
   
 
 

Supplemental cash flow information:

 

 

 

 

 

 

 
  Cash paid for interest   $ 88.9   $ 104.0  
  Cash paid for income taxes   $ 2.6   $ 3.0  

See accompanying notes to unaudited condensed consolidated financial statements.

6



HUNTSMAN INTERNATIONAL LLC AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

1.     General

        Huntsman International LLC (including its subsidiaries, unless the context otherwise requires, the "Company," "our," "us," or "we") is a global manufacturer and marketer of differentiated and commodity chemicals. We manage our business through four segments: Polyurethanes, Performance Products, Pigments and Base Chemicals. We manufacture our products at facilities located in North America, Europe, Asia and Africa and sell our products throughout the world.

        We are a wholly-owned subsidiary of Huntsman International Holdings LLC ("HIH"). All of the membership interests of HIH are owned directly and indirectly by Huntsman Corporation.

        On February 16, 2005, Huntsman Corporation, our parent corporation, completed initial public offerings of (i) 55,681,819 shares of its common stock sold by Huntsman Corporation and 13,579,546 shares of its common stock sold by a selling stockholder, in each case at a price to the public of $23 per share, and (ii) 5,750,000 shares of its 5% Mandatory Convertible Preferred Stock sold by Huntsman Corporation at a price to the public of $50 per share. Net proceeds to Huntsman Corporation from the offering were approximately $1,500 million, substantially all of which has been used to repay outstanding indebtedness of certain of Huntsman Corporation's subsidiaries, including HMP Equity Holdings Corporation, Huntsman LLC and HIH.

        Our unaudited interim consolidated financial statements were prepared in accordance with accounting principles generally accepted in the United States of America ("GAAP") and in management's opinion, reflect all adjustments, consisting only of normal recurring adjustments necessary for a fair presentation of results of operations, financial position and cash flows for the periods presented. Results for interim periods are not necessarily indicative of those to be expected for the full year. These consolidated financial statements should be read in conjunction with the audited consolidated financial statements and notes to consolidated financial statements included in the our Annual Report on Form 10-K for the year ended December 31, 2004.

        Our consolidated financial statements include the accounts of our majority-owned subsidiaries and variable interest entities for which we are the primary beneficiary.

        The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

7


        Certain amounts in the consolidated financial statements for prior periods have been reclassified to conform with the current presentation.

2.     Recently Issued Accounting Standards

        In January 2003, the Financial Accounting Standards Board ("FASB") issued Financial Interpretation No. ("FIN") 46, "Consolidation of Variable Interest Entities." FIN 46 addresses the requirements for business enterprises to consolidate related entities, for which they do not have controlling interests through voting or other rights, if they are determined to be the primary beneficiary as a result of variable economic interests. Transfers to a qualifying special purpose entity are not subject to this interpretation. In December 2003, the FASB issued a complete replacement of FIN 46 (FIN 46R) to clarify certain complexities. We were required to adopt this financial interpretation on January 1, 2005. The adoption of the standard required us to consolidate our Rubicon Inc. joint venture; however the consolidation of the joint venture was not significant to the financial statements.

        In November 2004, the FASB issued Statement of Financial Accounting Standards ("SFAS") No. 151, "Inventory Costs—an amendment of ARB No. 43." SFAS No. 151 requires abnormal amounts of idle facility expense, freight, handling costs, and wasted material to be recognized as current-period charges. It also requires that allocation of fixed production overhead to the costs of conversion be based on the normal capacity of the production facilities. The requirements of the standard will be effective for inventory costs incurred during fiscal years beginning after June 15, 2005. We are reviewing SFAS No. 151 to determine the statement's impact on our consolidated financial statements.

        In December 2004, the FASB issued SFAS No. 153, "Exchanges of Nonmonetary Assets—an amendment of APB Opinion No. 29." SFAS No. 153 addresses the measurement of exchanges of nonmonetary assets and eliminates the exception from fair value measurement for nonmonetary exchanges of similar productive assets in APB Opinion No. 29 and replaces it with an exception for exchanges that do not have commercial substance. SFAS No. 153 specifies that a nonmonetary exchange has commercial substance if the future cash flows of the entity are expected to change significantly as a result of the exchange. The provisions of this standard are effective for nonmonetary exchanges occurring in fiscal periods beginning after June 15, 2005. We will apply this standard prospectively.

        In December 2004, the FASB issued SFAS No. 123R, "Share Based Payment." SFAS No. 123R requires entities to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award. That cost will be recognized over the period during which the employee is required to provide services in exchange for the award. This standard eliminates the alternative to use the intrinsic value method of accounting for share based payments as previously provided in APB Opinion No. 25, "Accounting for Stock Issued to Employees." We adopted SFAS No. 123R effective January 1, 2005, and have applied this standard prospectively to share-based awards issued to our employees in connection with Huntsman Corporation's initial public offering. In connection with Huntsman Corporation's initial public offering of common stock on February 16, 2005, certain of our employees received Huntsman Corporation stock options and restricted stock. Accordingly, we were allocated share-based compensation expense of $0.2 million during the three months ended March 31, 2005. We did not have share-based awards prior to the awards issued in connection with Huntsman Corporation's initial public offering.

8



        In March 2005, the FASB issued FIN 47, "Accounting for Conditional Asset Retirement Obligations." FIN 47 clarifies the term conditional asset retirement obligation used in SFAS No. 143, "Accounting for Asset Retirement Obligations," and clarifies when an entity would have sufficient information to reasonably estimate the fair value of an asset retirement obligation. FIN 47 is effective no later than the end of December 2005. We are reviewing FIN 47 to determine its impact on our financial statements.

        In March 2005, the Emerging Issues Task Force issued a preliminary consensus on issue 04-13, "Accounting for Purchase and Sales of Inventory with the Same Counterparty," that, if adopted, would require companies to recognize an exchange of finished goods for raw materials or work-in-process within the same line of business at fair value. All other exchanges of inventory would be reflected at the recorded amount. We are evaluating the impact of this preliminary consensus to determine its impact on our results of operations.

3.     Inventories

        Inventories consist of the following (dollars in millions):

 
  March 31,
2005

  December 31,
2004

Raw materials and supplies   $ 224.2   $ 191.4
Work in progress     41.9     45.4
Finished goods     556.9     498.8
   
 
Total   $ 823.0   $ 735.6
   
 

        In the normal course of operations, we exchange raw materials with other companies. No gains or losses are recognized on these exchanges, and the net open exchange positions are valued at our cost. The amount included in inventory under open exchange agreements receivable by us at March 31, 2005 was $0.6 million (0.1 million pounds of feedstock and products), which represented the amount to be received by us under open exchange agreements. The amount included in inventory under open exchange agreements receivable by us at December 31, 2004 was $1.1 million (2.1 million pounds of feedstock and products), which represented the amount payable by us under open exchange agreements.

9



4.     Property, Plant and Equipment

        The cost and accumulated depreciation of property, plant and equipment are as follows (dollars in millions):

 
  March 31,
2005

  December 31,
2004

 
Land   $ 54.0   $ 56.7  
Buildings     226.8     230.9  
Plant and equipment     3,992.6     4,095.9  
Construction in progress     191.8     173.2  
   
 
 
Total     4,465.2     4,556.7  
Less accumulated depreciation     (1,396.5 )   (1,373.0 )
   
 
 
Net   $ 3,068.7   $ 3,183.7  
   
 
 

        Depreciation expense for the three months ended March 31, 2005 and March 31, 2004, was $68.9 million and $69.3 million respectively.

        Property, plant and equipment includes gross assets acquired under capital leases of $16.6 million at both March 31, 2005 and December 31, 2004; related amounts included in accumulated depreciation were $5.6 million and $5.4 million at March 31, 2005 and December 31, 2004, respectively.

5.     Investments in Unconsolidated Affiliates

        Our ownership percentage and investments in unconsolidated affiliates, primarily manufacturing joint ventures, are as follows (dollars in millions):

 
  March 31,
2005

  December 31,
2004

Louisiana Pigment Company, L.P. (50%)   $ 123.2   $ 121.6
BASF Huntsman Shanghai Isocyanate Investment BV (50%)     25.9     17.9
Rubicon, Inc. (50%)(a)         5.7
Others     0.3     1.0
   
 
Total   $ 149.4   $ 146.2
   
 

(a)
Beginning January 1, 2005, we consolidated the results of operations and financial position of Rubicon, Inc. in accordance with FIN 46R since we are the primary beneficiary of this variable interest entity. As noted, we own 50% of BASF Huntsman Shanghai Isocyanate Investment BV. BASF Huntsman Shanghai Isocyanate Investment BV owns a 70% interest in a manufacturing joint venture, thus giving us an indirect 35% interest in the manufacturing joint venture. BASF Huntsman Shanghai Isocyanate Investment BV is an unrestricted subsidiary under the HI Credit Facilities and under the indentures governing our notes.

10


6.     Intangible Assets

        The gross carrying amount and accumulated amortization of intangible assets were as follows (dollars in millions):

 
  March 31, 2005
  December 31, 2004
 
  Carrying
Amount

  Accumulated
Amortization

  Net
  Carrying
Amount

  Accumulated
Amortization

  Net
Patents, trademarks, and technology   $ 388.3   $ 149.1   $ 239.2   $ 389.9   $ 142.7   $ 247.2
Non-compete agreements     49.7     43.6     6.1     49.9     43.1     6.8
   
 
 
 
 
 
Total   $ 438.0   $ 192.7   $ 245.3   $ 439.8   $ 185.8   $ 254.0
   
 
 
 
 
 

        Amortization expense for intangible assets for the three months ended March 31, 2005 and 2004, was $6.3 million and $8.3 million respectively. Estimated future amortization expense for intangible assets through December 31, 2009 is $26.2 million annually in 2005, $25.9 million annually in 2006, and $23.9 million annually for 2007, 2008 and 2009.

7.     Other Noncurrent Assets

        Other noncurrent assets consist of the following (dollars in millions):

 
  March 31,
2005

  December 31,
2004

Prepaid pension costs   $ 259.7   $ 266.0
Debt issuance costs, net     48.2     52.5
Capitalized turnaround expense, net     60.7     72.7
Spare parts inventory     65.7     56.7
Other noncurrent assets     50.7     35.2
   
 
Total   $ 485.0   $ 483.1
   
 

8.     Accrued Liabilities

        Accrued liabilities consist of the following (dollars in millions):

 
  March 31,
2005

  December 31,
2004

Payroll and related costs   $ 90.3   $ 112.1
Interest     35.7     62.8
Volume and rebates accruals     48.0     64.1
Income tax payable     29.0     26.7
Taxes (property and VAT)     13.4     36.5
Restructuring and plant closing costs     67.2     87.6
Environmental accruals     5.5     5.7
Other miscellaneous accruals     25.7     24.2
   
 
Total   $ 314.8   $ 419.7
   
 

11


9.     Other Noncurrent Liabilities

        Other noncurrent liabilities consist of the following (dollars in millions):

 
  March 31,
2005

  December 31,
2004

Pension liabilities   $ 240.8   $ 168.6
Restructuring and plant closing costs     23.9     19.0
Other postretirement benefits     11.8     12.2
Environmental accruals     14.7     15.5
Other noncurrent liabilities     45.6     54.2
   
 
Total   $ 336.8   $ 269.5
   
 

10.   Restructuring and Plant Closing Costs

        As of March 31, 2005 and December 31, 2004, accrued restructuring and plant closing costs by type of cost and activity consist of the following (dollars in millions):

 
  Workforce
reductions

  Demolition and
decommissioning

  Non-cancelable
lease costs

  Other
restructuring
costs

  Total(1)
 
Accrued liabilities as of December 31, 2004   $ 82.9   $ 4.8   $ 5.1   $ 13.8   $ 106.6  
2005 Charges for 2003 activities     4.2                   4.2  
2005 Charges for 2004 activities     2.4     0.2     0.1     0.1     2.8  
2005 Payments for 2003 activities     (5.5 )               (5.5 )
2005 Payments for 2004 activities