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SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549


FORM 10-K

ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

FOR THE FISCAL YEAR ENDED DECEMBER 31, 2002
COMMISSION FILE NUMBER: 333-48299


SAUER-DANFOSS INC.
(Exact name of registrant as specified in its charter)

Delaware
(State or other jurisdiction of incorporation or organization)
  36-3482074
(I.R.S. Employer Identification No.)

250 Parkway Drive, Suite 270, Lincolnshire, Illinois
(Address of principal executive offices)

 

60069
(Zip Code)

(515) 239-6000
(Registrant's telephone number, including Area Code)

Securities registered pursuant to Section 12(b) of the Act:


Common Stock, par value $0.01 per share
(Title of each class)
  New York Stock Exchange
Frankfurt (Germany) Stock Exchange
(Name of each exchange on which registered)

Securities registered pursuant to Section 12(g) of the Act:
    None    
(Title of class)

        Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days: Yes ý    No o

        Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K: o

        The aggregate market value of the voting stock of the Registrant held by nonaffiliates at February 28, 2003, was $80,869,826. As of February 28, 2003, there were 47,418,768 shares of common stock, $0.01 par value, of the Registrant outstanding.

DOCUMENTS INCORPORATED BY REFERENCE

        Portions of the Proxy Statement for the annual meeting of stockholders to be held June 4, 2003, are incorporated by reference into Parts II and III.





PART I

Item 1.    Business.

        Sauer-Danfoss Inc. (Sauer-Danfoss or the Company), a U.S. Delaware corporation, and its predecessor organizations have been active in the mobile hydraulics industry since the 1960s. Sauer-Danfoss and its predecessor organizations, established in 1987, is a global manufacturer of components and integrated hydraulic systems that generate, transmit, and control fluid power in mobile equipment. Principal products are hydrostatic transmissions, gear pumps and motors, orbital motors, hydrostatic steering units, proportional load-sensing valves, microprocessor controls, electric drives, and electrohydraulics. The Company sells its products to original equipment manufacturers (OEMs) who use Sauer-Danfoss products to provide the hydraulic power for the propel, work, and control functions of their vehicles. The Company's products are sold primarily to the construction, road building, agriculture, turf care, and specialty vehicle markets. The Company conducts its business globally under the Sauer-Danfoss name.

        On April 2, 2002, the Company acquired 100% of the low voltage motor business of Thrige Electric (TE). The acquisition was an all cash transaction of approximately $17.4 million and includes factories in Odense, Denmark, Berching, Germany, and Kaiserslautern, Germany. Thrige Electric is engaged in the production of low voltage motors and integrated pump, steering, or drive units used primarily in mobile machines in the material handling market. Thrige Electric has approximately 450 employees and annual sales of approximately $50.0 million. The Company has consolidated the financial results of this business since the date of acquisition. The transaction resulted in approximately $8.3 million of goodwill being recognized. The Company is completing its allocation of the purchase price to the assets and liabilities acquired, and expects to complete this by March 31, 2003.

        During the first quarter 2002, the Company completed the purchase of a minority interest in Comatrol S.p.A.Comatrol, located in Reggio Emilia, Italy, has 90 employees and approximately $16 million in annual sales. The Company, which paid approximately $8.4 million, owns 45% of Comatrol as a minority interest partner and has recorded its share of Comatrol's earnings using the equity method since the date of acquisition. The Company has the option to acquire additional ownership interest in Comatrol in two phases in the future. The first option period runs from March 1, 2003 through March 31, 2003, whereby the Company could acquire an additional 40% of Comatrol's total capital for approximately $8.5 million, at which time the Company would then consolidate the results of Comatrol. If the Company does not exercise this option by March 31, 2003, the option lapses. The second option period runs from April 1, 2004 through April 30, 2004, and allows for the Company to acquire the remaining 15% of Comatrol for approximately $3.4 million, contingent on exercising the first option described above. Should the Company elect to not exercise either of these two options, the sellers would then have a put option which would run from May 1, 2004 through May 31, 2004, during which time the sellers could require the Company to acquire the remaining outstanding shares of Comatrol for approximately the amounts referred to above in the Company's options, adjusted for provisions as defined in the agreement. Should the sellers not exercise their put option by May 31, 2004, all options would lapse and the Company would not be required to purchase any additional ownership interests in Comatrol.

        Beginning in 2002, the Company has changed the way it reports its operating segments to better reflect the changes to the organizational structure of the Company around its various product lines of Propel, Work Function and Controls. Propel products include hydrostatic transmissions and related products that transmit the power from the engine to the wheel to propel a vehicle. Work Function products include steering motors as well as gear pumps and motors that transmit power for the work functions of the vehicle. Controls products include electrohydraulic controls, microprocessors, and valves that control and

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direct the power of a vehicle. Information about the Company's reportable segments defined by product lines is set forth in Note 15 to the Consolidated Financial Statements on pages 58-60 of this report, and is incorporated herein by reference.

        Information regarding the Company's principal products, by segment, and the business in general is presented below. Information regarding sales by the Company's product lines is set forth in Note 15 to the Consolidated Financial Statements on page 60, and is incorporated herein by reference. No individual customer, OEM or other, accounted for 10% or more of the Company's overall net sales for 2002.

Propel Segment

Hydrostatic Transmissions

        Sauer-Danfoss designs, manufactures, and sells a range of closed circuit axial piston hydrostatic transmissions for both the propulsion and work functions of mobile equipment in the Americas, Europe, and Asia-Pacific region. High-power (typically over 50 HP) and medium-power (typically 25 to 50 HP) applications for hydrostatic transmissions manufactured by the Company include construction and agricultural mobile equipment. Light-power (typically 15 to 25 HP) and bantam-power (typically under 15 HP) applications for hydrostatic transmissions manufactured by the Company include light agricultural and turf care mobile equipment.

Work Function Segment

Gear Pumps and Motors

        The Company designs, manufactures, and sells custom-designed gear pumps, as well as a broad range of high-performance standard gear pumps and motors. Gear pumps and motors are the most widely used type of mobile hydraulic pumps and motors in the industry. The Company manufactures customized gear pumps at its Swindon, England, facility and standard gear pumps and motors at its facilities in Bologna, Italy, and West Branch, Iowa.

Open Circuit Piston Pumps

        The Company designs, manufactures, and sells custom-designed open circuit piston pumps used to transform mechanical power from the engine to hydraulic power for the work function of the vehicle. The advantages of open circuit piston pumps compared to other types of pumps, such as vane or gear pumps, are the high degree of control within the work function hydraulic system and the more efficient use of engine power. These products are designed and manufactured in the United States and Europe.

Low Speed High Torque Motors

        The Company designs and manufactures a complete line of geroller and gerotor motors at its Nordborg, Denmark, facilities. These motors are used for both propel and work functions in all served markets.

Steering Units

        Sauer-Danfoss designs, manufactures, and sells hydrostatic steering units to customers throughout the world. These steering units are manufactured in three plants; Nordborg, Denmark, Wroclaw, Poland, and Sturtevant, Wisconsin. These steering units convert steering wheel motion into hydraulic flow and pressure to provide steering motion for agriculture tractors, combines, earthmoving equipment, etc.

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Controls Segment

Mobile Electronics

        During 2002, the Company completed the acquisition of the low voltage motor business of Thrige Electric (TE), incorporating a new product family called "Electric Drives". This product family, added to the Company's existing electrohydraulics product line, has become what the Company now refers to as Mobile Electronics (ME).

        ME designs, manufactures, and sells electrohydraulic valves and electronic controls, including microprocessor-based controls and electronic sensors through its electrohydraulics operations in the United States and Sweden and also designs electrohydraulic products in Germany, the United Kingdom, Italy, and Denmark. Electrohydraulic controls and sensors integrate hydraulics, hydrostatic transmissions, and mechanical components with electronic controls and are used by OEMs of mobile equipment to control the Company's hydraulic systems, as well as the hydraulic systems of other manufacturers. The electrohydraulic products bring together the propulsion and work functions by providing standard or custom-designed controls.

        Additionally, Mobile Electronics designs and manufactures both alternating current (AC) and direct current (DC) electric motors, electronic motor controllers, and electrohydraulic power units through its Electric Drives operations in Denmark and Germany.

Control Valves

        Sauer-Danfoss designs, manufactures and sells a variety of spool type control valves to meet its customers' needs, ranging from very sophisticated electrohydraulic valves for highly sophisticated forestry and agricultural harvesting equipment, to very simple low cost valves for high volume Ag Tractors. These products are manufactured in the factories in Caxias do Sul, Brazil, Nordborg, Denmark, and Easley, South Carolina.

        The Company also designs, manufactures and sells a complete line of cartridge valves and hydraulic integrated circuits (HIC's) in the facilities in Reggio Emilia, Italy, Hillsboro, Oregon and Easley, South Carolina. Aerial lift platforms and road building equipment are very large users of cartridge valves.

Major Markets and Applications

Construction and Road
Building

  Agriculture
  Turf Care
  Specialty Vehicles
Chip spreaders
Concrete pumps
Concrete saws
Crawler dozers
Crawler loaders
Ditchers/trenchers
Excavators
Grinders
Landfill compactors
Oil distributors
Pavers
Planers
Rollers
Skid steer loaders
Transit mixers
Utility tractors
Wheel loaders
  Combines
Cotton pickers
Detasselers
Seeders
Sprayers
Tractors
Windrowers
  Commercial-wide area, walk-
    behind mowers
Commercial zero-turn mowers
General turf maintenance
Lawn and garden tractors
  Fruit pickers
Industrial lift trucks
Logging equipment
Marine equipment
Mining equipment
Oil field equipment
Railway maintenance
Rough terrain fork lifts
Self-propelled boom aerial lifts
Self-propelled scissor aerial lifts
Snow groomers
Sweepers
Tree shakers
Truck and bus fan drives

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General Characteristics

        The Company sells both standard and customized products, with most products being built to order. With respect to some of the most technologically demanding vehicles, such as those used in forestry, construction, and road building, Sauer-Danfoss' engineers work closely with customers from design through manufacture of the final product, a cycle that can take as long as four to six years for a major new machine.

        Sauer-Danfoss operates 27 manufacturing facilities in the Americas, Europe, and the Asia-Pacific region. The Company's decentralized manufacturing capabilities allow it to adapt its products to local market needs and to provide flexibility to meet customer delivery requirements. In North America, the Company sells and distributes its products directly to large OEMs and through independent distributors to smaller OEMs. In Europe, South America, and the Asia-Pacific region, the Company sells and distributes its products either directly or through sales subsidiaries located in Australia, Belgium, Brazil, China, Denmark, Finland, France, Germany, Netherlands, India, Italy, Japan, Norway, Poland, Portugal, Singapore, Slovakia, Spain, Sweden, and the United Kingdom.

        In accordance with standard industry practice for mobile hydraulics, the Company warrants its products to be free from defects in material and workmanship. The warranty period varies from one to three years from the date of first use or date of manufacture, depending on the type of product or, in some cases, the application. The Company's warranty expense has been less than 1.0% of net sales in each of the past three years.

        Because many of its products are designed and developed in conjunction with its customers' design teams to fit their specific needs and to minimize inventory levels, the Company primarily manufactures products to order. The Company typically machines components with long lead times according to a sales forecast and machines certain unique components for specific customers according to firm orders. Inventories at the Company's manufacturing sites consist primarily of raw materials and machined iron housings and components. Only small amounts of assembled finished units are maintained in inventory. Inventories at the Company's sales locations consist mainly of finished units manufactured specifically for distribution to customers in those locations.

        The Company does not normally accept orders subject to late delivery penalties. On occasion, the Company sells its products to government agencies, including those used for military applications, but it does not design its products specifically according to government standards and usually only enters into contracts for the supply of commercial products. There are no government contracts of material value to the Company.

Raw Materials

        The Company purchases iron housings and components from various U.S. and European foundries. The principal materials used by the Company are iron, steel, brass, and aluminum. All materials used by the Company are generally available from a number of sources in quantities sufficient to meet current requirements.

Patents, Trademarks, and Licenses

        The Company owns or licenses rights to approximately 540 patents and trademarks relating to its business. While the Company considers its patents and trademarks important in the operation of its business and in protecting its technology from being used by competitors, its business is not dependent on any single patent or trademark or group of related patents or trademarks. The Company licenses the use of the Sundstrand name from Hamilton Sundstrand (formerly Sundstrand Corporation), a division of United Technologies, under agreements that extend to March 31, 2004. The Company has discontinued the use of the Sundstrand name and does not expect to seek renewal of the license.

4



        To ensure worldwide availability of the Company's design of products, the Company has, in the past, licensed its technology to companies in certain countries. Prior to 2001, the Company licensed all its open and closed circuit piston pumps and motor and electrohydraulic valve technology to a subsidiary of Daikin Industries Ltd. in Japan. Effective October 1, 2001, the Company terminated this license and entered into a joint venture agreement with Daikin to jointly manufacture these products for distribution into the Asia-Pacific region. The Company also previously licensed its original hydrostatic transmission technology to Larsen & Toubro Ltd. in India. During 2001, the Company terminated this license agreement in conjunction with its acquisition of Dantal Hydraulics Ltd. As a result, the Company did not recognize any royalty income during 2002. Royalty income generated by these licenses during 2001 and 2000 was approximately $0.9 million and $1.3 million, respectively.

Backlog

        The amount of the Company's backlog is significant because, among other factors, customer orders typically involve long lead times and specific model types. At December 31, 2002, the Company's backlog (consisting of accepted but unfilled customer orders primarily scheduled for delivery during 2003) was $383 million as compared with $320 million at December 31, 2001. However, orders can be canceled or rescheduled by customers. Thus, the level of orders currently in backlog could decline because of cancellation or rescheduling. Additionally, the level of reported backlog can be impacted by currency translation fluctuations and acquisitions. Excluding the impact of currency and acquisitions, backlog at December 31, 2002 was $352 million. Customers' ordering patterns can also impact the level of reported backlog. For example, the Company's U.S. distributor customers are placing orders with shorter lead times due to the Company's ability to fulfill such orders in a shorter time frame.

Competition

        The mobile hydraulics industry is very competitive. Sauer-Danfoss competes based on technological product innovation, quality, and customer service. The Company believes that long-term successful suppliers to mobile equipment manufacturers will be those companies that have the ability to capitalize on the changing needs of the industry by providing technological innovation, shorter product development times, and reduced manufacturing lead times at globally competitive price levels.

        The closed circuit hydrostatic transmission market is highly concentrated and intensely competitive. There are a small number of manufacturers of hydrostatic transmissions with which the Company competes worldwide that are not captive suppliers of OEMs. These include Bosch Rexroth AG, Eaton Corporation, and Linde AG. In addition, the Company competes with alternative products, such as mechanical transmissions of other manufacturers.

        The Company competes with a number of smaller companies that typically offer a single, specialized product on a more limited geographic basis as a component of a closed circuit hydrostatic transmission system.

        In terms of global supply of closed circuit hydrostatic transmissions, the Company believes it is the world leader in terms of product range, market share, and geographic coverage. Only Bosch Rexroth AG offers similar geographic coverage.

        The open circuit work function market is fragmented with a large number of suppliers of all types of products, including open circuit piston pumps, gear pumps and motors, hydraulic and electrohydraulic valves, electronic sensors and controls, and with intensive competition on pricing at the component level. There are approximately ten major companies that compete on a global basis, including Bosch Rexroth

5


AG, Parker Hannifin Corporation, and Eaton Corporation, and in Japan, Kayaba and Kawasaki. The supply of standard gear pumps and motors and hydraulic valves is particularly fragmented with more than 50 companies worldwide in each respective area. Most of these competitors have a limited product range and operate in a limited geographic market.

        There are a limited number of competitors who can provide a complete line of low speed, high torque motors (LSHT). Competitors include Eaton Corporation, Bosch Rexroth AG, White Hydraulics, Parker-Hannifin Corporation, and M&S Hydraulics. This market is extremely price-competitive, and is growing, providing Sauer-Danfoss opportunity to develop new products to increase market share.

        Hydrostatic Steering units are provided to the market from the same competitors as LSHT Motors (above) plus Ognibene. Sauer-Danfoss has the largest European market share and a growing share globally. As steering systems grow and needs expand, Sauer-Danfoss is providing electronic control of steering and complete electrical steering solutions to meet the growing demands of the steering market. Today, Sauer-Danfoss leads the industry in this direction for steering.

        In the mobile electronics market, which covers both propulsion and work function systems, there are few suppliers of propulsion system controls and only three are worldwide competitors. The main competition in this area comes from major OEMs, who produce controls for their own use. In work function electrohydraulic valves, electronic sensors, and controls, there is a wide range of niche suppliers in limited geographic markets. In recent years, larger companies have increasingly acquired these niche or regional suppliers and thereby have improved their ability to offer integrated systems. The company has closely watched the needs for electric drives grow in the low power market segments. With the Company's addition of alternate current (AC) and direct current (DC) motors and controls the company is now well equipped to serve our customers in these segments with either a hydraulic solution or an electric solution for their propel, work, and steering needs. The Company believes it is well positioned to establish itself as a technology leader in the work function and propel segments, as there is no clearly established technology in this sector that is deemed to be an industry standard.

        The control valve marketplace is fragmented with a large number of suppliers who are primarily focused on limited valve types or flow ranges. Sauer-Danfoss provides a comprehensive line of both spool valves and cartridge valves to meet the specific needs of their customers. Competitors who provide partial lines include Eaton Corporation, Hydra-Force, Sterling Hydraulics, Husco, Sun Hydraulics, Integrated Hydraulics, Walvoil, and Oil Control, plus many others. Complete global control valve line competitors are limited to Parker-Hannifin and Bosch Rexroth AG.

6


Research and Development

        The Company's research and development expenditures during 2002, 2001, and 2000 were approximately $37.8 million, $38.1 million, and $29.9 million, respectively.

Environmental Matters

        In all countries in which it operates, the Company is subject to environmental laws and regulations concerning emissions to air, discharge to waterways, and the generation, handling, storage, transportation, treatment, and disposal of waste materials. These laws and regulations are constantly evolving, and it is impossible to predict accurately the effect they will have on the Company in the future. The regulations are subject to varying and conflicting interpretations and implementation. In some cases, compliance can only be achieved by additional capital expenditures. The Company cannot accurately predict what capital expenditures, if any, may be required to comply with applicable environmental laws and regulations in the future; however, the Company does not currently estimate that any future capital expenditures for environmental control facilities will be material. The Company is not currently subject to any governmental remediation order, nor is the Company aware of any environmental problems that would have a materially adverse effect on the Company.

Employees

        As of December 31, 2002, 2001, and 2000 the Company had 7,207, 6,790, and 6,733 employees, respectively.

Financial Information about Geographic Areas

        Information regarding the Company's net sales and long-lived assets by geographic area is set forth in Note 15 to the Consolidated Financial Statements on pages 59-60 of this report, and is incorporated herein by reference.

Available Information

        The Company maintains an Internet Website and the address of that site is http://www.sauer-danfoss.com. Commencing with the filing of this Form 10-K, the Company will make available free of charge on its Internet website its annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) of the Securities Exchange Act of 1934 as soon as reasonably practicable after the Company electronically files such material with, or furnishes it to, the Securities and Exchange Commission.

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Item 2. Properties.

        Sauer-Danfoss Inc. conducts its manufacturing operations at 27 locations; ten in the United States, three in Italy and Germany, two in the United Kingdom, Denmark, and Slovakia, and one each in Brazil, China, Japan, Poland, and Sweden. The following table sets forth certain information relating to the Company's principal manufacturing facilities:

Location

  Segment that Uses the Facility
  Approx.
Area in
Sq. Ft.

  Owned/Leased
United States            
  Ames, Iowa   Propel   330,000   Owned
  LaSalle, Illinois   Propel   325,000   Owned
  Freeport, Illinois   Propel   183,000   Owned
  Lawrence, Kansas   Propel   162,000   Owned
  Easley, South Carolina   Controls   184,000   Owned
  Hillsboro, Oregon   Controls   60,000   Leased
  Sturtevant, Wisconsin   Work Function   25,000   Leased
  Minneapolis, Minnesota   Controls   75,000   Leased
  West Branch, Iowa   Work Function   105,000   Owned
  Sullivan, Illinois   Propel   176,000   Owned
South America            
  Caxias do Sul, Brazil   Controls   29,000   Leased
Europe            
  Neumünster, Germany   Propel and Controls   463,000   Owned
  Berching, Germany   Controls   131,000   Leased
  Kaiserslautern, Germany   Controls   8,500   Leased
  Nordborg, Denmark   Work Function and Controls   680,000   Leased
  Odense, Denmark   Controls   121,500   Leased
  Wroclaw, Poland   Work Function   41,000   Owned
  Povazská Bystrica, Slovakia   Propel and Work Function   351,500   Owned
  Dubnica nad Váhom, Slovakia   Propel   236,000   Leased
  Swindon, England   Work Function   229,000   Leased
  Stratford-upon-Avon, England   Controls   5,000   Leased
  Bologna, Italy   Work Function   246,000   Owned
  Cento, Italy   Controls   3,500   Leased
  Reggio Emilia, Italy   Controls   53,000   Leased
  Älmhult, Sweden   Controls   20,000   Owned
Asia            
  Shanghai/Pudong, China   Propel   105,000   Leased
  Osaka, Japan   Propel   94,000   Leased
       
   
    Total       4,442,000    
       
   


Item 3. Legal Proceedings.

        From time to time, the Company is involved in various legal matters considered normal in the course of its business. The Company intends to vigorously defend against all such claims. It is the Company's policy to accrue for amounts related to these matters if it is probable that a liability has been incurred and an amount can be reasonably estimated. Although the outcome of such matters cannot be predicted with certainty and no assurances can be given with respect to such matters, the Company believes that the outcome of these matters in which it is currently involved will not have a materially adverse effect on its results of operations, liquidity, or financial position.

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Item 4.    Submission of Matters to a Vote of Security Holders.

        The Company did not submit any matter to a vote of security holders, through a solicitation of proxies or otherwise, during the fourth quarter of 2002.

EXECUTIVE OFFICERS OF THE COMPANY

        The following table sets forth certain information regarding the executive officers of the Company:

Name

  Age
  Position
  Year
Appointed

Klaus H. Murmann (1)(2)   71   Chairman   1989
Joergen M. Clausen (3)   54   Vice Chairman   2000
David J. Anderson (1)   55   President and Chief Executive Officer   2000
Hans J. Cornett (4)   52   Executive Vice President — Sales and Marketing   2000
Karl J. Schmidt (5)   49   Executive Vice President and Chief Financial Officer   2002
James R. Wilcox (6)   57   Executive Vice President and Chief Operating Officer   2000
Richard Jarboe (7)   60   Vice President — Open Circuit   2000
Thomas K. Kittel (1)   54   Vice President — Hydrostatics, Europe   2000
Henrik Krabsen (4)   41   Vice President — Valves   2000
Finn Lyhne (4)   48   Vice President — Motors and Steering   2000
Kenneth D. McCuskey (1)   48   Vice President — Finance, Secretary and Treasurer   2000
Albert Zahalka (8)   51   Vice President — Mobile Electronics   2000

(1)
These executive officers have served in various capacities with the Company or its subsidiaries for more than the past five years.

(2)
Klaus Murmann is the father of Nicola Keim and Sven Murmann, who are directors of the Company.

(3)
Mr. Clausen's principal occupation is serving as the President and Chief Executive Officer and a member of the Executive Committee of Danfoss A/S for more than the past five years.

(4)
Prior to being appointed to a position with the Company, each of these executive officers served in various capacities with Danfoss A/S or its subsidiaries for more than the past five years.

(5)
Prior to joining the Company, Mr. Schmidt was employed by Degussa — Huls Corporation as Vice President and Chief Financial Officer.

(6)
Prior to joining the Company, Mr. Wilcox was employed by Omniquip — Textron as President — Material Handling unit from October 1999 through October 2000. Prior to being employed by Omniquip, Mr. Wilcox served as the Vice President and General Manager for the Company's U.S. Hydrostatics business.

(7)
Prior to joining the Company, Mr. Jarboe was employed by Danfoss Fluid Power as Vice President, Sales and Marketing for North America. Prior to joining Danfoss Fluid Power, Mr. Jarboe was employed by Aeroquip Vickers as Vice President Sales, Marketing and Engineering.

(8)
Prior to joining the Company, Mr. Zahalka was employed by Emerson Electric in various executive capacities.

9



PART II

Item 5.    Market for the Company's Common Stock and Related Stockholder Matters.

        The Company's Common Stock is traded on the New York Stock Exchange and the Frankfurt (Germany) Stock Exchange. As of February 27, 2003, there were approximately 224 stockholders of record. Although exact information is unavailable, the Company also estimates that there are 3,500 additional beneficial owners of the Company's Common Stock, based upon the 2003 proxy solicitation.

        The Company is currently paying a quarterly dividend of $0.07 per share. The payment of dividends is subject to restrictions as described in Management's Discussion and Analysis of Financial Conditions and Results of Operations — Liquidity and Capital Resources, on pages 19-24 of this report.

        The following table sets forth the high and low prices on the New York Stock Exchange for the Company's Common Stock since January 1, 2001, and the quarterly cash dividends paid in 2002 and 2001:

 
  1st
  2nd
  3rd
  4th
  Full
Year

2002                              
High   $ 11.72   $ 12.75   $ 11.16   $ 9.45   $ 12.75
Low   $ 7.55   $ 9.58   $ 8.79   $ 7.25   $ 7.25
Dividends   $ 0.07   $ 0.07   $ 0.07   $ 0.07   $ 0.28

2001

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
High   $ 10.29   $ 9.95   $ 9.43   $ 8.48   $ 10.29
Low   $ 8.41   $ 7.27   $ 7.37   $ 6.64   $ 6.64
Dividends   $ 0.07   $ 0.07   $ 0.07   $ 0.07   $ 0.28

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Item 6.    Selected Financial Data.

SELECTED FINANCIAL DATA

 
  2002
  2001
  2000(1)
  1999
  1998
 
 
  (in thousands except per share and employee data)

 
Operating Data:                                
Net sales   $ 952,308   $ 855,279   $ 782,537   $ 534,382   $ 564,524  
Gross profit     219,429     193,233     201,011     125,932     136,213  
Marketing     68,054     63,318     40,874     24,727     24,942  
Research and development     37,806     38,054     29,874     23,311     22,089  
Administration     60,592     59,485     57,302     33,655     29,571  
Total operating expenses     166,452     160,857     128,050     81,693     76,602  
Earnings before interest and taxes     38,578     24,976     55,347     37,625     50,527  
Total interest expense, net     17,219     17,377     11,194     8,566     8,814  
Net income     13,972     4,730     26,925     18,120     26,334  
Per Share Data:                                
Income per common share, basic and diluted   $ 0.29   $ 0.10   $ 0.69   $ 0.67   $ 1.01  
Cash dividends per share   $ 0.28   $ 0.28   $ 0.28   $ 0.28   $ 0.29  
Weighted average basic shares outstanding     47,395     46,977     39,216     27,225     26,148  
Weighted average diluted shares outstanding     47,404     46,980     39,217     27,240     26,150  
Balance Sheet Data:                                
Inventories   $ 164,686   $ 141,652   $ 146,232   $ 73,977   $ 89,195  
Property, plant and equipment, net     443,147     423,195     422,986     269,485     262,527  
Total assets     971,093     884,891     840,963     442,515     459,771  
Total debt     318,293     298,799     245,739     131,855     151,027  
Stockholder's equity     368,959     347,184     342,397     150,752     148,904  
Debt to debt plus equity     44.6 %   44.5 %   39.8 %   41.7 %   45.0 %
Other Data:                                
Backlog (at year-end)   $ 382,815   $ 319,905   $ 375,052   $ 252,400   $ 261,700  
Depreciation and amortization     72,156     69,474     53,338     35,538     30,635  
Capital expenditures     42,278     69,697     67,931     57,149     98,582  
EBITDA*     110,734     94,450     108,685     73,163     81,162  
Cash flows from (used in):                                
  Operating activities     98,283     67,266     81,859     77,786     63,535  
  Investing activities     (66,272 )   (110,143 )   (62,305 )   (56,779 )   (98,950 )
  Financing activities     (34,417 )   33,497     5,406     (22,940 )   35,077  
Number of employees (at year-end)     7,207     6,790     6,733     3,836     3,710  

*
EBITDA represents net income, plus provision for income taxes and net interest expense, plus depreciation and amortization. EBITDA may not be comparable to similarly titled measures reported by other companies. While EBITDA should not be construed as a substitute for operating income or a better indicator of liquidity than cash flow from operating activities, which is determined in accordance with accounting principles generally accepted in the United States, it is included herein to provide additional information as management of the Company feels it provides an indication with respect to the ability of Sauer-Danfoss to meet its future debt service, capital expenditures, and working capital requirements.

(1)
Includes results of Danfoss Fluid Power since May 3, 2000.

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Item 7.    Management's Discussion and Analysis of Financial Condition and Results of Operations.

Safe Harbor Statement

        This Management's Discussion and Analysis of Financial Condition and Results of Operations, as well as other portions of this annual report on Form 10-K, contain statements that constitute "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements provide current expectations of future events based on certain assumptions and include any statement that does not directly relate to any historical or current fact. All statements regarding future performance, growth, sales and earnings projections, conditions or developments are forward-looking statements. Words such as "anticipates," "in the opinion," "believes," "intends," "expects," "may," "will," "should," "could," "plans," "forecasts," "estimates," "predicts," "potential," "continue," and similar expressions may be intended to identify forward-looking statements.

        Actual future results may differ materially from those described in the forward-looking statements due to a variety of factors, including the fact that the economy generally, and the agriculture, construction, road building, turf care and specialty vehicle markets specifically, have recently been in a state of uncertainty, making it difficult to determine if past experience is a good guide to the future. There is a continuing concern that the earlier economic recovery the Company was experiencing in prior quarters may be receding. A continuing downturn in the Company's business segments could adversely affect the Company's revenues and results of operations. Other factors affecting forward-looking statements include, but are not limited to, the following: specific economic conditions in the agriculture, construction, road building, turf care and specialty vehicle markets and the impact of such conditions on the Company's customers in such markets; the cyclical nature of some of the Company's businesses; the ability of the Company to win new programs and maintain existing programs with its original equipment manufacturer (OEM) customers; the highly competitive nature of the markets for the Company's products as well as pricing pressures that may result from such competitive conditions; the continued operation and viability of the Company's major customers; the Company's execution of internal performance plans; difficulties or delays in manufacturing; cost-reduction and productivity efforts; competing technologies and difficulties entering new markets, both domestic and foreign; changes in our product mix; future levels of indebtedness and capital spending; claims, including, without limitation, warranty claims, charges or dispute resolutions; ability of suppliers to provide materials as needed and the Company's ability to recover any price increases for materials and product pricing; the Company's ability to attract and retain key technical and other personnel; labor relations; the failure of customers to make timely payment; any inadequacy of the Company's intellectual property protection or the potential for third-party claims of infringement; global economic factors, including currency exchange rates; general economic conditions, including interest rates, the rate of inflation, and commercial and consumer confidence; energy prices; governmental laws and regulations affecting domestic and foreign operation, including tax obligations; changes in accounting standards; worldwide political stability; the effects of terrorist activities and resulting political or economic instability; including U.S. military action overseas; and the effect of acquisitions, divestitures, restructurings, product withdrawals, and other unusual events.

        The Company cautions the reader that these lists of cautionary statements and risk factors may not be exhaustive. The Company expressly disclaims any obligation or undertaking to release publicly any updates or changes to these forward-looking statements that may be made to reflect any future events or circumstances.

Overview

        Sauer-Danfoss Inc. and subsidiaries (the Company) is a leading international supplier of components and systems that generate, transmit and control fluid power in mobile equipment. The Company's products are used by original equipment manufacturers (OEMs) of mobile equipment, including construction, road building, agricultural, turf care and specialty equipment. The Company designs, manufactures and sells its products in the Americas, Europe and the Asia-Pacific region, and sells its products throughout the rest of the world either directly or through distributors.

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Results of Operations

2002 Compared to 2001

Consolidated Results

        Net income in 2002 was $14.0 million, or $0.29 per diluted share, compared with net income per diluted share of $0.10 in 2001. Special pretax charges of $1.9 million in 2002 and $9.7 million in 2001 had a negative impact on the results for the respective years. The special charges for 2002 were $1.2 million related to rationalizing overlapping product lines within the Controls segment relating to the acquisition of the low voltage motor business (TE) and a one-time noncash after-tax charge of $0.7 million for goodwill impairment. The special charges in 2001 related to plant closing costs of $8.3 million and a bad debt write-off of $1.4 million relating to a customer in the aerial lift market filing for bankruptcy. The following table, although not a U.S. GAAP disclosure, shows net income for the two years adjusted for these special charges in order to provide a more comparable picture of the Company's net operating results:

(in millions)

  2002
  2001
Net income as reported   $ 14.0   $ 4.7
Product rationalization charge after tax     0.8    
Goodwill impairment charge     0.7    
Plant closing costs after tax         5.4
Bad debt write-off after tax         0.9
   
 
Net income on comparable basis   $ 15.5   $ 11.0
   
 
Net income per share on comparable basis   $ 0.33   $ 0.23

        Excluding the special charges in both years, net income in 2002 increased by 41% over 2001. The primary driver for this improvement was the Company's broad-based cost control initiatives, particularly in the areas of fixed production costs, selling, general and administrative expenses, and research and development expenses. In addition, the Company focused significant attention on working capital management that resulted in a $13.2 million reduction in trade receivables. These factors helped generate a record operating cash flow of $98.3 million, or an increase of 45% over 2001.

        Net sales in 2002 of $952.3 million increased by $97.0 million, or 11.4%, over the 2001 sales of $855.3 million. Excluding the impact of currency exchange fluctuations, net sales increased 8.6% (i.e. net sales of businesses outside the United States measured in U.S. dollars would have been lower had currency exchange/translation rates remained at the same levels as the rates that prevailed during 2001.) Excluding the impact of currency exchange fluctuations and acquisitions, net sales increased 1.6% over 2001.

        Gross profit in 2002 of $219.4 million increased $26.2 million or 13.6% from 2001 gross profit of $193.2 million. The majority of the reported increase is a result of acquisitions completed in 2002 or those completed in 2001 and included for a full year in 2002. Gross profit as a percentage of sales for 2002 was 23.0%, compared to 22.6% for 2001. While fixed production costs were reported to be $5.2 million higher in 2002 compared to 2001, the Company successfully reduced overall fixed production costs by $4.1 million compared to 2001 when the impact of currency exchange fluctuations and acquisitions are excluded.. Had the Company not achieved this cost reduction, gross profit as a percentage of sales would have declined slightly from 2001. Pricing pressures within the markets the Company serves continue to challenge the Company to maintain profitability levels. While the Company was successful in reducing fixed costs in 2002, it is not feasible to believe that the Company can attain this same year-over-year reduction in this area. Therefore, the Company has embarked on a global procurement initiative by establishing a global procurement office with resources in the U.S., Europe, South America, and Asia-Pacific. The focus of this global procurement will be to leverage the Company's global purchasing power to help reduce both direct and indirect material costs with a goal to obtain a 1%-2% margin improvement over the next 12 months. In

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addition, significant focus will be placed on the procurement of nonproductive materials, supplies and services in order to achieve additional cost reductions to offset the ongoing pricing pressures.

        The Company's selling, general and administrative expenses increased $5.8 million, or 4.7%, over the 2001 reported amount of $122.8 million. Excluding the impact of currency exchange fluctuations, selling, general and administrative expenses increased $2.7 million, and excluding acquisitions, these expenses actually declined from the 2001 levels by $7.9 million, reflecting the Company's focus on reducing fixed costs during 2002.

        Research and development activities in 2002 were essentially flat with the 2001 levels in terms of reported amounts. Excluding the impact of currency exchange fluctuations and acquisitions, these expenses were $3.1 million less than the 2001 levels. While the Company was focused on reducing fixed costs in all areas of the business, the Company remains committed to investing in new technology and product development. Much of the Company's product development activities continue to be driven by ongoing customer inquiries.

        Net nonoperating expenses increased by $2.9 million over 2001 due primarily to foreign currency exchange losses and to the fact that the Company no longer receives royalty income from its former Japanese licensee as a result of forming a joint venture in the fourth quarter of 2001. This accounts for a $3.1 million increase, which was offset by slightly lower net interest expense for 2002.

        The Company's effective tax rate for 2002 of 34.6% was lower than the 2001 effective tax rate of 37.8%. The primary driver for the lower effective rate in 2002 is related to the mix of the Company's net income with a higher portion of the Company's net income being generated in countries with lower effective tax rates.

Business Segment Results

        The following discussion of operating results by reportable segment relates to information as presented in Note 15 to the Consolidated Financial Statements. Segment income is defined as the respective segment's portion of the total Company's net income, excluding net interest, income taxes, minority interest, equity in net earnings of affiliates, and corporate expenses. The format of this discussion for comparing the 2002 results from operations to 2001 is different from prior years due to the Company changing its reportable segments beginning in 2002 to reflect the changes in organizational structure of the Company around its various product lines of Propel, Work Function and Controls. Propel products include hydrostatic transmissions and related products that transmit the power from the engine to the wheel to propel a vehicle. Work Function products include steering motors as well as gear pumps and motors that transmit power for the work functions of the vehicle. Controls products include electrohydraulic controls, microprocessors, and valves that control and direct the power of a vehicle. Because historical information for the year 2000 does not exist in this new segment format, the prior year's discussion and analysis of results from operations has been presented on the same basis as last year's report.

Propel Segment

        Net sales for the Propel segment of $440.2 million increased $40.7 million, or 10.2%, from 2001 net sales of $399.5 million. All geographic regions in which the Propel segment operates experienced net sales growth. Excluding the impact of currency fluctuations, net sales increased $35.2 million. Additionally, excluding the impact of acquisitions, net sales increased $11.0 million from 2001. Approximately $10.0 million of the increase in net sales was driven by a new product introduction for compact utility tractors in the U.S. and from the infinitely variable transmission for agriculture tractors developed for John Deere. In the turf care market, $14.0 million of increased sales were generated by the Company's joint venture located in Sullivan, Illinois. However, these increases in the U.S. were partially offset by declines in the agriculture, construction, specialty and distribution markets. In Europe, both the agriculture and road building markets experienced growth over 2001. The agriculture market in Europe recovered somewhat in

14



2002 after several difficult years caused by the foot and mouth disease scare. These increases in Europe were offset be declines in the construction, turf care, and specialty markets.

        Propel segment income in 2002 of $47.3 million increased $10.4 million, or 28%, over segment income of $36.9 million in 2001. Excluding the impact of currency exchange fluctuations and acquisitions, Propel segment income increased $6.7 million, with all of this increase being driven by the turf care market.

Work Function Segment

        Net sales in the Work Function segment of $295.0 million in 2002 increased by $26.6 million, or 9.9%, over 2001 net sales of $268.4 million. Excluding the impact of currency exchange fluctuations and acquisitions, net sales increased $15.9 million, or 5.9%, from 2001. While sales of steering units and low speed high torque motors increased $12.4 million over 2001, this was partially offset by a decline of gear pump and motor sales of $4.4 million.

        Work Function segment income in 2002 of $19.5 million increased $9.9 million, or 103.1%, over 2001 segment income of $9.6 million. Excluding the impact of currency exchange fluctuations, Work Function segment income increased $8.9 million from 2001. The Work Function segment was impacted by a one-time special charge of $0.7 million in 2002 related to goodwill impairment. The 2001 segment income was negatively impacted by a one-time pretax charge of $8.3 million related to plant closing costs. Excluding these special charges and the impact of currencies, segment income for the Work Function segment increased $1.3 million, or 13.6%, over 2001, driven by the overall higher sales levels within this segment.

Controls Segment

        Net sales in the Controls segment in 2002 of $217.1 million increased $29.7 million, or 15.8%, over 2001 segment net sales of $187.4 million. During 2002, the Company completed the acquisition of TE. The addition of this business added $34.2 million of sales to this segment. Excluding this acquisition and the impact of currency exchange fluctuations, net sales for 2002 would have declined by $11.8 million from the comparable 2001 levels. The majority of this decrease comes from the aerial lift market in the U.S. that continues to be depressed.

        Controls segment income for 2002 of $5.8 million decreased $0.8 million, or 12%, from 2001 segment income of $6.6 million. The TE business added $1.3 million to the Controls segment income. Excluding the impact of acquisitions and currency exchange fluctuations, the Controls segment income declined $2.3 million from 2001. However, in 2002, the Controls segment was negatively impacted by a special pretax charge of $1.2 million relating to product line rationalization as a result of overlapping product lines within this segment relating to the acquisition of the TE business. On a comparable basis to 2001, Controls segment income declined $1.1 million, or 16.7%, from 2001.

Corporate Function

        The Company's Corporate Function incurs costs that relate to worldwide services such as worldwide tax and accounting fees paid to outside third parties, certain insurance premiums, the amortization of intangible assets from certain business combinations, and internal global services departments, along with the operating costs of the Company's executive office which was established in 2002 located in Lincolnshire, Illinois. For 2002, total corporate charges amounted to $22.9 million, or an increase of $2.7 million from the 2001 charges of $20.2 million.

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Order Backlog

        Total order backlog at the end of 2002 was $382.8 million, compared to $319.9 million at the end of 2001, an increase of 19.7%. On a comparable basis, excluding the effects of acquisitions, order backlog increased 15.7% from the year-end 2001 levels, or 10.2% excluding the additional