UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended
Commission file number
December 25, 2004
000-23943
PETER KIEWIT SONS, INC.
(Exact name of registrant as specified in its charter)
Delaware
91-1842817
(State of Incorporation)
(I.R.S. Employer Identification No.)
Kiewit Plaza, Omaha, Nebraska
68131
(Address of principal executive offices)
(Zip Code)
(402) 342-2052
(Registrants telephone number, including area code)
Securities registered pursuant to Section 12(b) of the Act:
None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, par value $0.01
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X]
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes [X] No [ ]
The registrants stock is not publicly traded, and therefore, there is no ascertainable market value of voting stock held by non-affiliates.
28,438,455 shares of the registrants $0.01 par value Common Stock were issued and outstanding on February 28, 2005.
Portions of the registrants definitive proxy statement for its 2005 Annual Meeting of Stockholders are incorporated by reference into Part III of this Form 10-K.
TABLE OF CONTENTS
Page
Part I
Item 1.
1
Item 2.
4
Item 3.
6
Item 4.
Submissions of Matters to a Vote of Security Holders
7
Item 4A.
Executive Officers of the Registrant
7
Part II
Item 5.
Market for Registrants Common Equity and Related Stockholder Matters and
Issuer Purchases of Equity Securities
9
Item 6.
11
Item 7.
Managements Discussion and Analysis of Financial Condition and Results of Operations
12
Item 7A.
Quantitative and Qualitative Disclosures About Market Risk
22
Item 8.
Financial Statements and Supplementary Data
23
Item 9.
Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
54
Item 9A
54
Part III
Item 10.
Directors and Executive Officers of the Registrant
55
Item 11.
55
Item 12.
Security Ownership of Certain Beneficial Owners and Management and Related
55
Item 13.
Certain Relationships and Related Transactions
55
Item 14.
Principal Accountant Fees and Services
55
Part IV
Item 15.
Exhibits and Financial Statement Schedules
55
58
i
1
Government Contracts.
Public contracts accounted for approximately 68% of the combined prices of construction contracts awarded to the Company and 74% of construction revenue earned by the Company during 2004. During 2004, construction revenue recognized from a single owner represented 12% of the Companys revenue. Most of these contracts were awarded by government and quasi-government units under fixed price contracts after competitive bidding. Credit risk is minimal with public (government) owners since the Company ascertains that funds have been appropriated by the governmental project owner prior to commencing work on public projects. Most public contracts are subject to termination at the election of the government. In the event of termination, however, the contractor is entitled to receive the contract price on completed work and payment of termination-related costs.
Competition.
A contractors competitive position is based primarily on its prices for construction services, ability to obtain performance bonds and in certain instances, its reputation for quality, timeliness, experience, and financial strength. The construction industry is highly competitive and lacks firms with dominant market power. In 2004, Engineering News Record, a construction trade publication, ranked the Company as the seventh largest United States contractor in terms of 2003 revenue. Also in terms of 2003 revenue, it ranked the Company first in the construction markets of bridges, highways and water supply, second in transportation and dams and in the top ten of various other construction markets.
Demand.
The volume and profitability of the Companys construction work depends to a significant extent upon the general state of the economies of the United States and Canada, and the volume of work available to contractors. Fluctuating demand cycles are typical of the industry, and such cycles determine to a large extent the degree of competition for available projects. The Companys construction operations could be adversely affected by labor stoppages or shortages, adverse weather conditions, shortages of supplies, or governmental action. The volume of available government work is affected by budgetary and political considerations. A significant decrease in the amount of new government contracts, for whatever reason, would have a material adverse effect on the Company.
Backlog.
At the end of 2004 and 2003, the Company had construction backlog (anticipated revenue from uncompleted contracts) of approximately $3.5 billion and $3.7 billion, respectively. Of current construction backlog, approximately $1.4 billion is not expected to be completed during 2005. Additionally, the Company was low bidder on $0.2 billion and $0.9 billion of jobs that have not yet been awarded at December 25, 2004 and December 27, 2003, respectively. In 2004, the Company was the successful bidder on 232 jobs with total contract prices of approximately $2.6 billion and an average price of approximately $11.2 million per job whereas in 2003, the Company was the successful bidder on 288 jobs with total contract prices of approximately $2.0 billion and an average price of approximately $6.9 million per job. There were 24 new projects with contract prices over $25 million, accounting for approximately 40% of the
successful bid volume. The Companys 10 largest jobs in backlog make up 40% of total backlog at December 25, 2004. A single owner makes up 16% of total construction backlog at December 25, 2004.
Joint Ventures.
The Company frequently enters into joint ventures to efficiently allocate expertise and resources among the venturers and to spread risks associated with particular construction projects. In most joint ventures, if one venturer is financially unable to bear its share of expenses, the other venturers will be required to pay those costs. The Company prefers to act as the sponsor of its joint ventures. The sponsor generally provides the project manager, the majority of venturer-provided personnel, and accounting and other administrative support services. The joint venture generally reimburses the sponsor for such personnel and services on a negotiated basis. The sponsor is generally allocated a majority of the ventures profits and losses and usually has a controlling vote in joint venture decision-making. In 2004, the Company derived approximately 85% of its construction joint venture revenue from sponsored joint ventures and appr
oximately 15% from non-sponsored joint ventures. The Companys share of construction joint venture revenue accounted for approximately 27% of its 2004 total construction revenue.
2
Locations.
The Company has 20 principal construction operating offices located throughout North America, including its headquarters located in Omaha, Nebraska. Through its decentralized system of management, the Company has been able to quickly respond to changes in the local markets. During 2004, the Company had construction projects in 29 states and 7 Canadian provinces. Financial information about geographic areas for the fiscal years ended December 25, 2004, December 27, 2003 and December 28, 2002 is included in Note 13 of the "Notes to Consolidated Financial Statements".
The Coal Mining Business.
The Company owns and operates the Calvert Mine located in Texas and the Buckskin Mine located in Wyoming. Each is a surface mining operation that produces coal used in domestic coal-fired electric generation facilities. The Company produced and sold 10 million tons of coal from these mines in 2004. The Company also manages two active surface coal mines located in the western United States for Level 3 Communications Inc. (Level 3).
Production and Distribution.
The Calvert Mine is located in Robertson County, Texas. Overburden removal is conducted by means of a large, earth-moving machine called a dragline. Mining operations are conducted by trucks and power shovels. The Calvert Mine produces lignite for an electrical generation facility located adjacent to the mine. The lignite is delivered to the facility by company-owned haul trucks.
The Buckskin Mine is located in Campbell County, Wyoming. Overburden removal and mining operations are conducted by trucks and power shovels. The mined coal is processed through a loading facility and is delivered by a railroad line operated by the BNSF Railway Company.
Customers.
Two significant customers account for 51.2% and 10.1% of the Coal Mining Business segment revenue.
Long-term Coal Supply Contracts and Backlog.
The Companys coal sales generally are made under long-term supply contracts. At the end of 2004 the Company had a sales backlog of approximately 85 million tons excluding tons subject to price re-bidding provisions. The remaining terms on these contracts range from less than 1 year to 13 years.
Each contract has a base price, and most contain provisions to adjust the base price for changes in statutes or regulations. Certain contracts allow for price adjustments based on actual cost experience or as measured by public indices. Each contract includes coal quality and delivery volume specifications and includes penalties for failure to meet these specifications.
Competition.
The coal industry is highly competitive. The Company not only competes with other domestic and foreign coal suppliers, some of whom are larger, but also with alternative methods of generating electricity. Demand for the Companys coal is affected by political, economic and regulatory factors. Sales from the Buckskin mine occur at the loading facility and require the customer to obtain transportation to their generating plant. Transportation cost is a significant portion of the customers delivered cost of coal. Many western coal companies are served by two railroads allowing the customer to potentially benefit from an additional distribution channel and competition between railroads compared to the single line available at the Buckskin Mine.
3
4
The Company estimates that its total recoverable coal reserves are in excess of 455 million tons, 1 million of which are owned by the Company with the remainder being available pursuant to federal and private coal leases. The yield from the mining of these reserves is based on an estimate of volume that can be economically and legally extracted to meet current market demand. The Companys reserve estimates are prepared by experienced mining engineers and other operating personnel of the Company using drilling and geological studies in conjunction with mine planning software. The following table summarizes the Companys principal mine locations and estimated reserves at December 25, 2004:
Annual Production
Nature of
Years Until Reserve
Estimated Reserves
Mine
(in millions of tons)
Interest
Depletion
(in millions of tons)
Buckskin Mine
20
Leased
23
431
Calvert Mine
2
Leased/Owned
13
24
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5
Item 3.
Legal Proceedings.
On November 19, 2002, a suit was filed in the District Court, City and County of Broomfield, Colorado (the Court) for an unspecified amount of damages by Gary Haegle, derivatively on behalf of Level 3 against Walter Scott, Jr., James Q. Crowe, R. Douglas Bradbury, Charles C. Miller, III, Kevin V. OHara, Mogens C. Bay, William L. Grewcock, Richard Jaros, Robert E. Julian, David C. McCourt, Kenneth E. Stinson, Michael B. Yanney, Colin V. K. Williams (collectively, the Level 3 Directors) and PKS. The suit alleges that the Level 3 Directors breached their fiduciary duty with respect to various transactions between Level 3 and PKS, and that PKS aided and abetted the Level 3 Directors in their alleged breach of fiduciary duty. The suit also alleges that PKS exercised improper control over certain of the Level 3 Directors. The defendants filed a motion to dismiss, which was denied by the court in ea
rly October 2003. Subsequently, the Board of Directors of Level 3 appointed a Special Litigation Committee comprised of an independent director with the exclusive power to conduct or cause to be conducted an impartial and independent investigation of all matters alleged by the Plaintiff and to determine whether the litigation should be maintained, terminated, or otherwise disposed, in accordance with its findings as to whether the litigation is in the best interests of Level 3. On August 2, 2004, the Special Litigation Committee delivered its report in which it concluded that it is not in the best interests of either Level 3 or its stockholders to pursue any of the claims asserted by the plaintiff. Level 3 has filed a motion to dismiss the suit based on the recommendation of the Special Litigation Committee. The parties are now in the process of conducting discovery limited by the Court solely to issues regarding the independence and authority of the Special Litigation Committee
and the reasonableness and good faith of the Special Litigation Committees investigation and analysis. PKS believes that the factual allegations and legal claims made against it are without merit and intends to vigorously defend them.
On August 7, 2003, BBC-MEC, a Joint Venture (the "Joint Venture"), and its two joint venture partners, including Mass. Electric Construction Co., a subsidiary of PKS, received "target letters" from the U.S. Department of Justice and the United States Attorney for the District of Connecticut ("DOJ"), notifying the Joint Venture and its joint venture partners that each was a target of a criminal investigation in connection with a certain portion of the work performed by the Joint Venture to electrify a high speed rail line from New Haven, Connecticut, to Boston, Massachusetts. After several meetings and an extensive exchange of information between the Joint Venture and the DOJ, the DOJ notified The Joint Venture and its partners, by letter dated July 2, 2004, that it had reached a decision not to pursue criminal charges. The DOJ is also conducting a civil investigation relating to certain proposed change orders and modificat
ions that were issued in conjunction with the work. In a meeting on July 30, 2004 the DOJ presented its concerns to the Joint Venture, including raising several new issues. The Joint Venture provided a counter-presentation to the DOJ on January 18 and 19, 2005, which the DOJ is in the process of evaluating. The Company is currently unable to determine the impact of the investigation upon the future financial position, results of operations or cash flows of either the Company or the Joint Venture.
The Company is party to many other pending legal proceedings incidental to the business of such entities. It is not believed that any resulting liabilities for legal proceedings, beyond amounts reserved, will materially affect the financial condition, future results of operation, or future cash flows of the Company.
6
7
Christopher J. Murphy
Mr. Murphy has been a Vice President of PKS since August 2004. Mr. Murphy has been a Senior Vice President of Kiewit Corporation since December 2004. Mr. Murphy was President of Rinker Materials Corporations Western United States Division from October 2002 until August 2004. Mr. Murphy was a Director, President and Chief Executive Officer of Kiewit Materials Company, a former subsidiary of PKS, from June 2000 until October 2002. Mr. Murphy was President of Kiewit Mining Group Inc., a subsidiary of PKS, from July 1996 until June 2000.
50
Douglas E. Patterson
Mr. Patterson has been an Executive Vice President of PKS since November 2001. Mr. Patterson has been an Executive Vice President of Kiewit Corporation since December 2004. Mr. Patterson was President of Gilbert Central Corp., Gilbert Industrial Corporation and Kiewit Engineering Co., all subsidiaries of PKS, from June 1999 until June 2001. Mr. Patterson has been a director of PKS since June 2001 and is a member of the Executive Committee of PKS board of directors.
53
R. Michael Phelps
Mr. Phelps has been a Senior Vice President of Kiewit Corporation since December 2004, a Senior Vice President of Kiewit Construction Company since June 2004, a Senior Vice President of Kiewit Pacific Co. since June 1999, and a Senior Vice President of Kiewit Western Co., a subsidiary of PKS, since July 1999. Mr. Phelps has been a director of PKS since June 2004 and is a member of the Executive Committee of PKS board of directors.
51
Michael J. Piechoski
Mr. Piechoski has been a Senior Vice President of PKS since December 2004 and Chief Financial Officer of PKS since November 2002. Mr. Piechoski was a Vice President of PKS from June 2000 until December 2004. Mr. Piechoski was Treasurer of PKS from June 2000 until June 2003. Mr. Piechoski was Director of Audit of PKS from April 1999 until June 2000.
50
Tobin A. Schropp
Mr. Schropp has been a Senior Vice President of PKS since November 2002 and General Counsel and Secretary of PKS since September 1998. Mr. Schropp was a Vice President of PKS from September 1998 until November 2002.
42
Kenneth E. Stinson
Mr. Stinson was Chief Executive Officer of PKS from March 1998 until December 2004 and was President of PKS from August 1997 until December 2000. Mr. Stinson has been a director and Chairman of the Board of PKS since August 1997. Mr. Stinson is also currently a director and a member of the audit committee of ConAgra Foods, Inc., and is a director of Valmont Industries, Inc. Mr. Stinson is the Chairman of the Executive Committee of PKS board of directors.
62
Michael J. Whetstine
Mr. Whetstine has been the Controller and Assistant Secretary of PKS since September 2003. Mr. Whetstine has been a Vice President and the Controller of Kiewit Corporation since December 2004. Mr. Whetstine served as Controller for DTN Corporation from January 2001 until August 2003, and was Assistant Controller from February 2000 until January 2001. Mr. Whetstine was affiliated with PricewaterhouseCoopers, LLP (formerly Coopers & Lybrand) for more than five years prior to February 2000.
38
8
Pursuant to the terms of PKS Restated Certificate of Incorporation ("Certificate"), PKS is required to repurchase shares of Common Stock at a formula price, generally upon demand. Common Stock can generally be issued only to employees and directors of the Company and can be resold only to PKS at a formula price based on the year-end book value of PKS.
Formula Price.
The formula price of the Common Stock is based on the book value of PKS. A significant element of the Common Stock formula price is the subtraction of the book value of property, plant, and equipment used in the Companys construction activities (approximately $98 million at December 25, 2004).
9
Restrictions.
Ownership of Common Stock is generally restricted to directors and active employees of PKS and is also conditioned upon the execution of repurchase agreements which restrict directors of PKS on the transfer of the Common Stock. Upon retirement, termination of employment, or death, PKS is required to repurchase the Common Stock at the applicable formula price, generally upon demand.
Stockholders.
On February 28, 2005, PKS had the following numbers of stockholders and outstanding shares:
Class of Stock
Stockholders
Outstanding Shares
Common Stock
1,602
28,438,455
Dividends and Prices.
The chart below sets forth the cash dividends declared or paid on the Common Stock during, 2003 and 2004, and the formula price after each dividend payment.
Dividend Declared
Dividend Paid
Dividend
Per Share
Price Adjusted
Formula Price
October 25, 2002
January 6, 2003
$0.35
December 28, 2002
$27.15
April 25, 2003
May 1, 2003
$0.40
May 1, 2003
$26.75
October 31, 2003
January 5, 2004
$0.40
December 27, 2003
$32.45
April 30, 2004
May 3, 2004
$0.45
May 3, 2004
$32.00
PKS current dividend policy is to pay a regular cash dividend on Common Stock based on a percentage of the prior years ordinary income, with any special dividends to be based on extraordinary income.
10
11
12
The Company frequently enters into joint ventures to efficiently allocate expertise and resources among the venturers and to spread risks associated with particular projects. In most joint ventures, if one venturer is financially unable to bear its share of expenses, the other venturers may be required to pay those costs. The Company prefers to act as the sponsor of its joint ventures. The sponsor generally provides the project manager, the majority of venturer-provided personnel, and accounting and other administrative support services. The joint venture generally reimburses the sponsor for such personnel and services on a negotiated basis. The sponsor is generally allocated a majority of the ventures profits and losses and usually has a controlling vote in joint venture decision-making. In 2004, the Company derived approximately 85% of its joint venture revenue from sponsored joint ventures and approxi
mately 15% from non-sponsored joint ventures. The Companys share of joint venture revenue accounted for approximately 27% of its 2004 total construction revenue.
The Company owns and operates the Calvert Mine located in Texas and the Buckskin Mine located in Wyoming. Each is a surface mining operation that produces coal used in domestic coal-fired electric generation facilities. The Company also manages two active surface coal mines located in the western United States for Level 3.
The Companys coal sales generally are made under long-term supply contracts. Each contract has a base price, and most contain provisions to adjust the base price for changes in statutes or regulations. Certain contracts allow for price adjustments based on actual cost experience or as measured by public indices. Each contract includes coal quality and delivery volume specifications and includes penalties for failure to meet these specifications.
The coal mining industry is highly competitive. The Company not only competes with other domestic and foreign coal suppliers, some of whom are larger, but also with alternative methods of generating electricity. Demand for the Companys coal is affected by political, economic and regulatory factors. Sales from the Buckskin mine occur at the loading facility and require the customer to obtain transportation to their generating plant. Transportation cost is a significant portion of the customers delivered cost of coal. Many western coal companies are served by two railroads allowing the customer to potentially benefit from an additional distribution channel and competition between railroads compared to the single line available at the Buckskin mine.
Due to their competitive nature, the construction and coal mining industries experience lower margins than many other industries. As a result, cost control is a primary focus of the Company. The ability to control costs enables the Company to price more competitively and also to complete contracts profitably. Further, since the formula price of Common Stock is based upon the Companys book value, formula price is primarily driven by the Companys ability to complete contracts profitably. Consequently, the Company views both margin as a percentage of revenue and general and administrative expenses as a percentage of revenue as key measures of operating results.
Results of Operations 2004 vs. 2003
Revenue.
Revenue from each of the Companys segments was:
2004
2003
(dollars in millions)
Construction
$
3,265
$
3,328
Coal Mining
87
47
$
3,352
$
3,375
13
Total construction revenues decreased $63 million or 1.9% from the same period in 2003. The Company recognized increases in claim settlements of $21 million and a $109 million increase in revenue on a large bridge project in California related to a significant change order. The Company recognizes claims when they are settled. As a result, the amount of claims settlements recognized varies with both the amount of settlements outstanding and the stage of the negotiation process for each claim. However, these increases were more than offset by the fact that certain significant commercial rail, highway and power plant projects, because they were substantially complete in 2003, did not contribute significant revenues during 2004. Although the Company added $3 billion of backlog during the twelve months ended December 25, 2004, much of this work did not contribute revenue at the same pace as the projects that
completed during 2003.
Construction contract backlog was $3.5 billion and $3.7 billion at December 25, 2004 and December 27, 2003, respectively. Additionally, the Company was low bidder on $0.2 billion and $0.9 billion of construction jobs that had not been awarded at December 25, 2004 and December 27, 2003, respectively. Foreign operations, located primarily in Canada, represent 9% of construction backlog at December 25, 2004. Domestic construction projects are spread geographically throughout the U.S. The Companys 10 largest jobs in backlog make up 40% of total backlog at December 25, 2004. A single owner in the western region of the United States makes up 16% of total construction backlog at December 25, 2004.
Coal Mining revenues increased $40 million or 85.1% from the same period in 2003. The increase is primarily attributable to revenues earned by the Buckskin Mine acquired on August 20, 2004. (See Note 2 of the Notes to Consolidated Financial Statements.)
Coal Mining sales backlog at December 25, 2004 was approximately 85 million tons of coal excluding tons subject to price re-bidding provisions. The remaining terms on these contracts range from less than 1 year to 13 years.
Margin.
Margin from each of the Companys segments was:
2004
2003
(dollars in millions)
Construction
$
486
$
430
Coal Mining
23
18
$
509
$
448
Total construction margin increased $56 million or 13.0% from the same period in 2003. Total margin as a percentage of revenue for the year increased to 14.9% from 12.9% for the same period in 2003. A decrease in job losses of $17 million and an increase in claim settlements of $21 million as well as improved cost containment, estimating and bidding efforts contributed to the increased margins. Claim settlements for the twelve months ended December 25, 2004 and December 27, 2003 were $49 million and $28 million, respectively.
Total coal mining margin increased $5 million or 27.8% from the same period in 2003. The increase is primarily attributable to revenues earned by the Buckskin Mine acquired on August 20, 2004. (See Note 2 of the Notes to Consolidated Financial Statements.) However, the highly competitive coal market in the area in which the Buckskin Mine operates resulted in margin decreasing as a percentage of revenue from 38.3% in 2003 to 26.4% in 2004.
14
General and Administrative Expenses.
General and administrative expense from each of the Companys segments was:
2004
2003
(dollars in millions)
Construction
$
219
$
216
Coal Mining
7
7