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SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


FORM 10-K
Annual Report Pursuant to Section 13 or 15(d)
of
The Securities Exchange Act of 1934


For the Fiscal Year Ended   Commission File Number
June 30, 2001   0-11559
     
KEY TRONIC CORPORATION
     
         Washington
91-0849125    
(State of Incorporation)
(I.R.S. Employer  
Identification No.)

N. 4424 Sullivan Road
Spokane, Washington 99216
(509) 928-8000

Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act: Common Stock

The registrant has filed all reports required to be filed by Section 13 or 15(d) of the Securities and Exchange Act of 1934 during the preceding 12 months, and has been subject to such filing requirements during the past 90 days.

Indicate by checkmark if delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o

The aggregate market value of the voting stock held by non affiliates of the Registrant was $19,619,967 as of June 30, 2001.

The number of shares of Common Stock of the Registrant outstanding as of June 30, 2001 was 9,672,580 shares.

The Exhibit Index is located at page 28.

DOCUMENTS INCORPORATED BY REFERENCE

The following documents are incorporated by reference to the extent specified herein:

Document Description

  10-K Part
Proxy Statement dated September 26, 2001      III

1


KEY TRONIC CORPORATION
2001 FORM 10-K

TABLE OF CONTENTS

        Page
         
    Part I    
         
Item 1.   Business   3 - 6
Item 2.   Properties   6
Item 3.   Legal Proceedings   6 - 7
Item 4.   Submission of Matters to a Vote of Security Holders   7
         
    Part II    
         
Item 5.   Market for the Registrant's Common Stock and Related Stockholder Matters   7
Item 6.  

Selected Financial Data

  7
Item 7.  

Management's Discussion and Analysis of Financial Condition and Results of Operations

  8 - 12
Item 7A.  

Quantitative and Qualitative Disclosures about Market Risk

  12
Item 8.  

Financial Statements and Supplementary Data

  13 - 26
Item 9.  

Changes in and Disagreements with Accountants on Accounting and Financial Disclosures

  26
         
    Part III    
         
Item 10.   Directors and Executive Officers of the Registrant   26 - 27
Item 11.   Executive Compensation   27
Item 12.   Security Ownership of Certain Beneficial Owners and Management   27
Item 13.  

Certain Relationships and Related Transactions

  27
         
    Part IV    
         
Item 14.  

Exhibits, Financial Statement Schedule, Reports on Form 8-K and Signatures

  28 - 31

2


FORWARD-LOOKING STATEMENTS

This Annual Report contains forward-looking statements in addition to historical information. Forward-looking statements are subject to certain risks and uncertainties that could cause actual results to differ materially from those reflected in the forward-looking statements. Risks and uncertainties that might cause such differences include, but are not limited to those outlined in "Management's Discussion and Analysis of Financial Condition and Results of Operations--Risks and Uncertainties that May Affect Future Results." Readers are cautioned not to place undue reliance on forward-looking statements, which reflect management's opinions only as of the date hereof. The Company undertakes no obligation to revise or publicly release the results of any revision to forward-looking statements. Readers should carefully review the risk factors described in other documents the Company files from time to time with the Securities and Exchange Commission, including Quarterly Reports on Form 10-Q.

PART I

Item 1.    BUSINESS

Key Tronic Corporation, a Washington corporation organized in 1969, and its subsidiaries (hereinafter collectively called the "Company" or "Key Tronic" unless the context otherwise requires) are engaged in electronic manufacturing services (EMS) for original equipment manufacturers (OEMs) and manufacturing of keyboards for personal computers, terminals, and workstations. The Company operates on a fiscal year that ends on the Saturday closest to June 30. The following discussion relates to three fiscal years of the Company. In previous filings EMS was referred to as contract design and manufacturing (CDM).

BACKGROUND

Historically Key Tronic was a manufacturer of electronic keyboards, but during the course of the past two fiscal years, its focus has changed to electronic manufacturing services (EMS). Presently Key Tronic is known as an independent provider of a mix of EMS services for OEMs. The Company's manufacturing capabilities include circuit board assemblies, tool making, precision molding, proto building, liquid plastic injection molding and printed circuit board assembly (both through-hole and surface mounting).

Operations are currently conducted in facilities in the United States, China, Ireland and Mexico. This global production capability provides customers with benefits of improved supply chain management, reduced inventory, lower transportation costs and reduced product fulfillment time.

The EMS industry is comprised of companies that provide a range of manufacturing services for OEMs. The EMS industry has experienced rapid growth over the past several years as more and more OEMs shift to external manufacturing. Equity Research reports have stated that the EMS market is expected to grow at a rate of 25% over the next three to five years.

KEYBOARD PRODUCTS

During fiscal years 2001, 2000, and 1999, the Company realized revenues of approximately $39.2 million, $70.5 million, and $134.7 million, respectively, from the sale of keyboards representing approximately 24%, 43%, and 76% of total sales. The keyboard market has continued to trend toward standard keyboard layouts. In order to accommodate the demand for standard products, the Company maintains a purchase-from-stock program. The most popular standard layouts are built and stocked for immediate availability. These products serve as enhancements to or replacements for the original system-supplied keyboard.

MANUFACTURING

Since inception, the Company has made substantial investments in developing and expanding its now extensive capital equipment base to achieve selective vertical integration in its manufacturing processes. The Company designs and develops tooling for injection molding machines and manufactures the majority of plastic parts used in the products it manufactures. Additionally, the Company has invested in equipment to produce switch membranes as a means to reduce cost and improve quality.

The OEM keyboard market has increasingly demanded rapid response time and design adaptability from keyboard manufacturers. New computer products are continually being introduced by computer manufacturers, with the timing of product introduction often perceived as having distinct marketing advantages. Developing a keyboard for a new application is a custom process, which requires frequent

¯ 3

contact with the customer while working through changes during design stages. Computer manufacturers place a premium on the ability of the keyboard manufacturer to design and produce keyboards that meet their technical specifications and aesthetic considerations and to deliver in accordance with production schedules. The processes and skills the Company developed and uses in the keyboard market are transferable to and valued in the EMS market. This has resulted in the Company gaining new customers and EMS programs.

The Company's automated manufacturing processes enable it to work closely with its customers during design and prototype stages of production for new custom products and to jointly increase productivity and reduce response time to the market place. Key Tronic uses computer-aided design techniques and unique software to assist in preparation of the tool design layout and tool fabrication, to reduce tooling costs, improve component and product quality and enhance turnaround time during product development.

The Company uses numerous injection molding machines in producing more than 50,000 different keycaps, enclosures and various plastic parts for the products it manufactures. Designs by Key Tronic engineers in both tooling and molding have improved standard processing time and thereby increased productivity. During fiscal 1998, Key Tronic introduced stack molding technology to the manufacturing process. Stacked molds allow the Company to utilize two molds simultaneously thereby producing twice as many parts in nearly the same cycle time used for one part. The molding machines used by the Company employ the latest technology, including the ability to mix plastics and determine the color of finished components as part of the molding process. This automated, pneumatically-fed process, not only allows precise control of color determination, but also results in lower product costs and improved component quality. The Company also produces blank keytops for certain models. The print legends are later added using a laser technology to produce entire key configuration layouts in local languages for the European market.

Key Tronic uses a variety of manual to highly-automated assembly processes in its facilities, depending upon product complexity and degree of customization. Automated processes include component insertion, surface mount technology, flexible robotic assembly, computerized vision system quality inspection, automated switch and keytop installation, and automated functional testing.

The Company purchases materials for its products from a number of different suppliers. Key Tronic believes that it has excellent relationships with its vendors, most of whom have been suppliers for the Company for many years.

CUSTOMERS AND MARKETING

OEM MARKETS

The Company provides manufacturing services for outsourced OEM products. The Company also manufactures and supplies custom keyboards to leading OEMs in the keyboard market.

Hewlett Packard accounted for approximately 39 percent, 38 percent, and 24 percent of net sales in 2001, 2000, and 1999, respectively. Lexmark accounted for 27 percent of net sales in 2001 and 13 percent in 2000. Microsoft accounted for approximately 5 percent, 9 percent, and 11 percent of net sales in 2001, 2000, and 1999, respectively. Gateway accounted for approximately 1 percent, 8 percent, and 13 percent of net sales in fiscal years 2001, 2000, and 1999, respectively. No other customer accounted for more than 10 percent of net sales during any of the last three years. In 2001, 2000, and 1999, the five largest customers accounted for 81 percent, 72 percent, and 60 percent of total sales, respectively.

The Company markets its products and services primarily through its direct sales organization aided by distribution sales in the U.S., Canada and Europe. In fiscal 2001, the Company hired a number of outside sales organizations to help promote its electronic manufacturing services.

All OEM keyboards are accompanied by a manufacturer's three-year warranty that provides for repair or replacement of defective products. Retail products carry a one-year to a limited lifetime warranty. The limited lifetime warranty is product specific.

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FOREIGN MARKETS

Information concerning geographic areas for the years ended June 30, 2001, July 1, 2000, and July 3, 1999 is summarized in the following table.

(in thousands)

Domestic Exports

U.S. Operations

Mexico Operations

Ireland Operations

Far East Operations

Eliminations

Consolidated


2001
Net sales:
Unaffiliated
customers

$

77,842

$

76,950

$

$

9,617

$

1,456

$

$

165,865

Affiliates

6,355

41,829

12

22,312

(70,508

)


Total

$

77,842

$

83,305

$

41,829

$

9,629

$

23,768

$

(70,508

) $

165,865


Income (loss)
before income

taxes

$

$

(14,714

) $

2,955

$

(978

) $

1,865

$

142

$

(10,730

)

Total assets

$

$

68,394

$

20,703

$

5,879

$

8,056

$

(28,661

) $

74,371


2000
Net sales:
Unaffiliated
customers

$

53,657

$

97,956

$

$

11,616

$

1,124

$

$

164,353

Affiliates

10,571

22,311

142

20,987

(54,011

)


Total

$

53,657

$

108,527

$

22,311

$

11,758

$

22,111

$

(54,011

) $

164,353


Income (loss)
before income
taxes

$

$

(6,016

) $

1,318

$

(1,786)

) $

1,418

$

(103

) $

(5,169

)

Total assets

$

$

103,271

$

7,714

$

11,401

$

18,854

$

(45,425

) $

95,815


1999
Net sales:
Unaffiliated
customers

$

57,192

$

102,872

$

$

17,650

$

590

$

$

178,304

Affiliates

9,581

20,297

190

3,493

(33,561

)


Total

$

57,192

$

112,453

$

20,297

$

17,840

$

4,083

$

(33,561

) $

178,304


Income (loss)
before income
taxes

$

$

1,989

$

1,631

$

499

$

26

$

600

$

4,745


Total assets

$

$

91,552

$

13,585

$

15,655

$

7,022

$

(26,867

) $

100,947


Transfers to affiliates are made at prices which approximate market. Intercompany margins are eliminated upon consolidation.

In 2001, $88.9 million, or 53.6% percent of the Company's revenues were from foreign sales, primarily sales in Europe, the Far East, Canada, Mexico and South America. Foreign sales in 2000 and 1999 were $65.3 million and $75.4 million, respectively. Foreign sales are made primarily through the Company's direct sales force in the U.S. and Ireland. Key Tronic Shanghai (KTS), the Company's facility in Shanghai, China, began operations in the third quarter of 1999 and is used to support customers in that area as well as for export.

For additional financial information about foreign operations, see Note 12 to the Consolidated Financial Statements.

BACKLOG

At August 11, 2001, the Company had an order backlog of approximately $81.5 million. This compares with a backlog of approximately $35 million at August 5, 2000. The increase in backlog is attributable in part to increased customer orders from a new EMS customer for fiscal year 2002. The Company also supports two major OEM customers that have expanded their Just-In-Time (JIT) inventory systems, so that orders are not placed in advance but are pulled from a stock location maintained by Key Tronic. Order backlog is not necessarily indicative of future sales. Order backlog consists of purchase orders received for products expected to be shipped approximately within the next fiscal year, although shipment dates are subject to change due to design modifications or other customer requirements. All orders in backlog are expected to be filled within the current fiscal year.

RESEARCH, DEVELOPMENT, AND ENGINEERING

The Company's research, development, and engineering expenses were $2.7 million, $2.8 million, and $4.9 million in 2001, 2000, and 1999, respectively. Research, development and engineering expenses as a percentage of sales were 1.6 percent, 1.7 percent, and 2.7 percent in 2001, 2000, and 1999, respectively. The slight decrease in fiscal year 2001 is a result of greater recovery of engineering design costs.

¯ 5

COMPETITION

The Company believes that its principal competitors in the EMS market are: Plexus Corp, SCI Systems, ACT Manufacturing, Celestica, Flextronics International, Jabil Circuits, and Solectron. The principal methods of competition are price, quality and capability.

The Company believes that its principal competitors in the keyboard market are: Chicony, NMB and Siletek.

TRADEMARKS AND PATENTS

The Company owns several keyboard patents. However, since the Company's focus is now electronic manufacturing services, management believes that these patents will not have a significant impact on future revenues. The Key Tronic name and logo are federally registered trademarks, and the Company believes they are valuable assets in its business. In fiscal 2001, Key Tronic began operating under the trade name "KeyTronicEMS" to better represent its primary business concentration.

EMPLOYEES

As of July 28, 2001, the Company had approximately 2,151 employees compared to 2,007 on August 5, 2000. Management considers its employee relations to be excellent. The Company's employees in Ireland and Reynosa are represented by local unions. The Company has never experienced any material interruption of production due to labor disputes.

The Company's employee benefit program includes a bonus program involving periodic payments to all employees based on quarterly before-tax income. The Company maintains a tax-qualified profit sharing plan, a 401(k) plan, which provides a matching company contribution on a portion of the employee's contribution, and also provides group health, life, and disability insurance plans. The Company also offers an Executive Stock Option Plan and an Employee Stock Ownership Plan to certain individuals.

Item 2.    PROPERTIES

On December 27, 2000, the Company sold two contiguous parcels of land and its corporate headquarters building in Spokane to Royal Hills Associates L.L.C. (RHA) for approximately $6 million in cash. In connection with the sale, the Company entered into a 10-year lease agreement with RHA for one floor of the two-story building, which the Company will continue to occupy as its headquarters. The initial monthly rent is $30,875 plus allocated expenses. Under the terms of the sale agreement, the Company has guaranteed the rent on the second floor of the building for one year following the closing date of December 27, 2000 (see Capital Resources and Liquidity for further discussion). Proceeds from the sale of these properties was used to pay off the balance of the Company's term loan with General Electrical Capital Corporation (GECC) in the amount of $2,702,000, and to pay down the Company's revolving line of credit (also with GECC) by $2.4 million. The Company also owns a 165,000 sq. ft. assembly and molding facility in Juarez, Mexico in addition to a 45,000 sq. ft. manufacturing and assembly facility in Las Cruces, New Mexico. The Company leases manufacturing facilities in the Spokane Industrial Park which total 156,000 sq. ft. and two warehouses in El Paso, Texas, totaling 52,800 sq. ft. One of the leases at the industrial park expired on July 31, 2001, while the other facility lease was renewed until July 31, 2003. In Dundalk, Ireland, the Company leases 24,200 sq. ft. of office and warehouse space. This lease expires on March 1, 2002. The two leases in El Paso were renewed during fiscal year 2001, and both expire on July 31, 2003. In March 2000, the Company entered into a five-year lease for a 140,000 sq. ft. manufacturing facility in Reynosa, Mexico. In September 1997, the Company signed a five-year operating lease with a local company for property owned by the Company which is located in Cheney, Washington. The lease terms give the lessee an option to buy the property upon notice at any time during the course of the lease. During the fourth fiscal quarter of 1998, the Company leased space of approximately 36,000 sq. ft. in a building in Shanghai, China. The Company began an assembly operation in this facility in the third quarter of fiscal year 1999. The Company considers its properties in good condition, well maintained and suitable for operations. The Company considers the productive capacity of its current facilities sufficient to carry on the Company's business.

Item 3.    LEGAL PROCEEDINGS

The Company currently has fifteen lawsuits by computer keyboard users that are in state or federal courts in New York. These suits allege that specific keyboard products manufactured by the Company were sold with manufacturing, design and warning defects which caused or contributed to their injury. The alleged injuries are not specifically identified but are referred to as repetitive stress injuries (RSI) or cumulative trauma disorders (CTD). These suits seek compensatory damages and some seek punitive damages. It is more likely than not that compensatory damages, if awarded, will be covered by insurance; however, the likelihood that punitive damages, if awarded, will be covered by insurance is remote. A total of 123 suits have been dismissed in California, Connecticut, Florida, Illinois, Kansas, Kentucky, Maryland, Massachusetts, Michigan, New Jersey, New York, Pennsylvania and Texas. Given the inherent uncertainty in litigation, the inherently limited information available with respect to unasserted claims, and the complexity of the circumstances surrounding these matters, management estimates are subject to and will change or be established as facts and circumstances warrant.

¯ 6

The Company is also subject to various legal proceedings that arise in the ordinary course of business. In the opinion of management, the outcome of these matters is not expected to have any material effect on the consolidated financial position or results of operations of the Company.

Also see Note 10 to the June 30, 2001 Consolidated Financial Statements.

Item 4.    SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

None

PART II

Item 5:     MARKET FOR REGISTRANT'S COMMON STOCK AND RELATED SHAREHOLDER MATTERS

Market Information

Key Tronic Corporation's common stock is traded in the over-the-counter market and is listed on the NASDAQ National Market System under the symbol KTCC. Quarterly high and low sales prices for Key Tronic common stock for fiscal years 2001 and 2000 were as follows:

   
2001

2000

    High
Low
High

Low

   
First Quarter   5.438   3.000   7.250   4.125
Second Quarter   5.125   2.125   4.750   3.500
Third Quarter   3.031   2.063   4.688   3.125
Fourth Quarter   2.250   1.438   3.625   2.500

High and low stock prices are based on the daily closing price reported by the NASDAQ National Market System. These quotations represent prices between dealers without adjustment for markups, markdowns, and commissions, and may not represent actual transactions.

Holders and Dividends

As of June 30, 2001, the Company had 1,400 shareholders of record. The Company's current line of credit agreement contains a covenant that prohibits the declaration or payment of dividends (see Note 5 to Consolidated Financial Statements). The Company has never paid a cash dividend and does not anticipate payment of dividends on its Common Stock in the foreseeable future.

The following selected consolidated financial data of the Company should be read in conjunction with "Management's Discussion and Analysis of Financial Condition and Results of Operations" and the other financial information included elsewhere in this Form 10-K.

Item 6:    SELECTED FINANCIAL DATA

KEY TRONIC TEN-YEAR FINANCIAL HIGHLIGHTS
(Dollars in millions, except share amounts)

   
2001

2000

1999
1998
1997
1996
1995
1994
1993
1992
 
Net sales   $
165.9
    $
164.4
    $
178.3
  $
170.1
    $
184.9
  $
201.0
    $
207.5
  $
159.4
    $
123.3
  $
124.0
 
                                                                         
Operating income (loss)    
(9.5
)    
(3.5
)    
5.2
   
1.2
     
1.9
   
0.2
     
9.8
   
(8.3
)    
3.7
   
(7.7
)
                                                                         
Net income (loss)    
(11.4
)    
(5.3
)    
3.0
   
(0.9
)    
0.3
   
(1.8
)    
4.4
   
(1.1
)    
3.8
   
(7.5
)
                                                                         
Net income (loss) per share    
(1.18
)    
(.55
)    
0.32
   
(0.09
)    
0.03
   
(0.22
)    
0.53
   
(0.13
)    
0.49
   
(0.97
)
                                                                         
Depreciation/amortization    
5.9
     
6.3
     
6.9
   
9.6
     
8.9
   
10.0
     
8.9
   
8.6
     
6.3
   
6.9
 
                                                                         
Total assets    
74.4
     
95.8
     
101.0
   
97.0
     
100.2
   
93.5
     
115.1
   
101.9
     
61.8
   
62.2
 
                                                                         
Net working capital    
22.9
     
37.1
     
41.8
   
34.6
     
38.5
   
28.0
     
37.7
   
28.5
     
20.0
   
17.2
 
                                                                         
Long-term debt (net
of current)
   
9.4
     
17.6
     
20.6
   
22.9
     
27.0
   
17.3
     
28.5
   
26.6
     
0.8
   
0.8
 
                                                                         
Shareholders' equity    
35.3
     
46.6
     
51.9
   
48.8
     
49.8
   
49.5
     
51.3
   
44.5
     
43.4
   
40.5
 
                                                                         
Book value per share    
3.65
     
4.83
     
5.39
   
5.06
     
5.18
   
5.80
     
6.06
   
5.38
     
5.54
   
5.21
 
                                                                         
Cash dividends per
share
   
0
     
0
     
0
   
0
     
0
   
0
     
0
   
0
     
0
   
0
 
                                                                         
Number of shares
outstanding
at year end (thousands)
   
9,673
     
9,641
     
9,631