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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

FORM 10-Q

QUARTERLY REPORT UNDER SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934

For the quarter ended June 30, 2004

Commission file number 1-82

PHELPS DODGE CORPORATION

(a New York corporation)

13-1808503

(I.R.S. Employer Identification No.)

One North Central Avenue, Phoenix, AZ 85004

Registrant’s telephone number: (602) 366-8100

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days. Yes [x]            No [   ].

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 in the Exchange Act). Yes [x]            No [   ] .

Number of Common Shares outstanding at July 23, 2004: 93,999,634 shares.



 


PHELPS DODGE CORPORATION

Quarterly Report on Form 10-Q

For the Quarter Ended June 30, 2004

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 EX-11
 EX-12
 EX-15
 EX-31
 EX-32

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Table of Contents

PHELPS DODGE CORPORATION AND SUBSIDIARIES

Part I. Financial Information

Item 1. Financial Statements

PHELPS DODGE CORPORATION

STATEMENT OF CONSOLIDATED OPERATIONS
(Unaudited; in millions except per share data)
                                 
                    Six Months Ended
    Second Quarter
  June 30,
    2004
  2003
  2004
  2003
    (see Note 4)           (see Note 4)        
Sales and other operating revenues
  $ 1,650.9       962.2       3,247.9       1,940.2  
 
   
 
     
 
     
 
     
 
 
Operating costs and expenses
                               
Cost of products sold (exclusive of items shown separately below)
    1,133.6       787.0       2,232.0       1,594.3  
Depreciation, depletion and amortization
    124.4       107.2       249.3       208.8  
Selling and general administrative expense
    34.2       35.8       72.7       68.5  
Exploration and research expense
    15.5       12.9       29.1       22.5  
Special items and provisions, net (see Note 3)
    (11.5 )     2.1       (4.7 )     0.2  
 
   
 
     
 
     
 
     
 
 
 
    1,296.2       945.0       2,578.4       1,894.3  
 
   
 
     
 
     
 
     
 
 
Operating income
    354.7       17.2       669.5       45.9  
Interest expense
    (32.3 )     (37.0 )     (71.3 )     (73.0 )
Capitalized interest
    0.2       0.1       0.3       0.2  
Early debt extinguishment costs (see Note 11)
    (15.2 )           (37.6 )      
Miscellaneous income and expense, net
    1.3       12.3       3.5       13.2  
 
   
 
     
 
     
 
     
 
 
Income (loss) before taxes, minority interests, equity in net earnings of affiliated companies and cumulative effect of accounting change
    308.7       (7.4 )     564.4       (13.7 )
Provision for taxes on income (see Note 8)
    (40.7 )     (6.5 )     (46.9 )     (21.9 )
Minority interests in consolidated subsidiaries
    (42.0 )     (1.9 )     (105.6 )     (4.0 )
Equity in net earnings of affiliated companies
    0.6       0.6       0.4       1.0  
 
   
 
     
 
     
 
     
 
 
Income (loss) before cumulative effect of accounting change
    226.6       (15.2 )     412.3       (38.6 )
Cumulative effect of accounting change, net of tax of $(1.3) in 2003 (see Note 4)
                      8.4  
 
   
 
     
 
     
 
     
 
 
Net income (loss)
    226.6       (15.2 )     412.3       (30.2 )
Preferred stock dividends
    (3.4 )     (3.4 )     (6.8 )     (6.8 )
 
   
 
     
 
     
 
     
 
 
Net income (loss) applicable to common shares
  $ 223.2       (18.6 )     405.5       (37.0 )
 
   
 
     
 
     
 
     
 
 
Weighted average number of common shares outstanding – basic
    92.9       88.6       92.3       88.6  
Basic earnings (loss) per common share before cumulative effect of accounting change
  $ 2.40       (0.21 )     4.39       (0.51 )
Cumulative effect of accounting change
                      0.09  
 
   
 
     
 
     
 
     
 
 
Basic earnings (loss) per common share
  $ 2.40       (0.21 )     4.39       (0.42 )
 
   
 
     
 
     
 
     
 
 
Weighted average number of common shares outstanding – diluted*
    98.4       88.6       98.2       88.6  
Diluted earnings (loss) per common share before cumulative effect of accounting change*
  $ 2.30       (0.21 )     4.20       (0.51 )
Cumulative effect of accounting change
                      0.09  
 
   
 
     
 
     
 
     
 
 
Diluted earnings (loss) per common share*
  $ 2.30       (0.21 )     4.20       (0.42 )
 
   
 
     
 
     
 
     
 
 

*   Diluted earnings (loss) per common share would have been anti-dilutive for the quarter and six months ended June 30, 2003, if based on fully diluted shares adjusted to reflect the conversion of mandatory convertible preferred shares to common shares and stock option exercises.

See Notes to Consolidated Financial Information.

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Table of Contents

PHELPS DODGE CORPORATION

CONSOLIDATED BALANCE SHEET
(Unaudited; in millions except per share prices)
                 
    June 30,   December 31,
    2004
  2003
    (see Note 4)        
Assets
               
Current assets:
               
Cash and cash equivalents
  $ 830.8       683.8  
Accounts receivable, less allowance for doubtful accounts (2004 - $12.7; 2003 - $10.1)
    631.0       461.3  
Mill and leach stockpiles
    21.7       22.4  
Inventories
    414.5       379.7  
Supplies
    174.4       150.7  
Prepaid expenses and other current assets
    52.4       31.0  
Deferred income taxes
    58.0       61.1  
 
   
 
     
 
 
Current assets
    2,182.8       1,790.0  
Investments and long-term receivables
    102.8       150.3  
Property, plant and equipment, net (see Note 13)
    5,319.6       4,962.2  
Long-term mill and leach stockpiles
    125.5       89.2  
Deferred income taxes
    35.5       7.6  
Goodwill
    95.3       98.4  
Intangible assets, net (see Note 13)
    5.5       5.6  
Other assets and deferred charges
    194.3       169.6  
 
   
 
     
 
 
 
  $ 8,061.3       7,272.9  
 
   
 
     
 
 
Liabilities
               
Current liabilities:
               
Short-term debt
  $ 35.4       50.5  
Current portion of long-term debt
    207.7       204.6  
Accounts payable and accrued expenses
    828.6       700.7  
Dividends payable
    26.8       3.4  
Accrued income taxes
    52.9       56.1  
 
   
 
     
 
 
Current liabilities
    1,151.4       1,015.3  
Long-term debt
    1,395.3       1,703.9  
Deferred income taxes
    435.5       410.2  
Other liabilities and deferred credits
    1,015.3       1,009.5  
 
   
 
     
 
 
 
    3,997.5       4,138.9  
 
   
 
     
 
 
Commitments and contingencies (see Notes 5, 6 and 8)
               
Minority interests in consolidated subsidiaries
    459.1       70.2  
 
   
 
     
 
 
Shareholders’ equity
               
Common shares, par value $6.25; 200.0 shares authorized; 93.8 outstanding in 2004 and 91.0 outstanding in 2003 after deducting 12.0 and 17.1 shares held in treasury in 2004 and 2003, respectively
    586.0       568.5  
Preferred shares, par value $1.00; 6.0 shares authorized; 2.0 outstanding in 2004 and 2003
    2.0       2.0  
Capital in excess of par value
    1,793.0       1,642.5  
Retained earnings
    1,636.7       1,254.6  
Accumulated other comprehensive loss
    (388.1 )     (393.5 )
Other
    (24.9 )     (10.3 )
 
   
 
     
 
 
 
    3,604.7       3,063.8  
 
   
 
     
 
 
 
  $ 8,061.3       7,272.9  
 
   
 
     
 
 

See Notes to Consolidated Financial Information.

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Table of Contents

PHELPS DODGE CORPORATION

CONSOLIDATED STATEMENT OF CASH FLOWS
(Unaudited; in millions)
                 
    Six Months Ended
    June 30,
    2004
  2003
    (see Note 4)        
Operating activities
               
Net income (loss)
  $ 412.3       (30.2 )
Adjustments to reconcile net income (loss) to net cash provided by operating activities:
               
Depreciation, depletion and amortization
    249.3       208.8  
Deferred income tax provision (benefit)
    (21.1 )     3.5  
Equity earnings, net of dividends received
    1.9       (0.3 )
Special items and provisions
    6.2       (6.2 )
Early debt extinguishment costs
    37.6        
Minority interests in consolidated subsidiaries
    105.6       4.0  
Cumulative effect of accounting change
          (9.7 )
Changes in current assets and liabilities:
               
Accounts receivable
    (161.1 )     (86.8 )
Repayment from sale of accounts receivable
          (5.3 )
Mill and leach stockpiles
    5.5       16.3  
Inventories
    (31.2 )     18.8  
Supplies
    (6.7 )     1.6  
Prepaid expenses
    (20.7 )     (2.7 )
Interest payable
    (4.0 )     0.5  
Other accounts payable
    115.9       (9.2 )
Accrued income taxes
    (6.6 )     13.9  
Other accrued expenses
    14.2       (47.9 )
Other operating, net
    (17.5 )     (32.1 )
 
   
 
     
 
 
Net cash provided by operating activities
    679.6       37.0  
 
   
 
     
 
 
Investing activities
               
Capital outlays
    (96.4 )     (76.7 )
Capitalized interest
    (0.3 )     (0.2 )
Investment in subsidiaries
    (0.2 )     (0.6 )
Proceeds from asset dispositions
    1.7       13.1  
Other investing, net
    2.8       3.4  
 
   
 
     
 
 
Net cash used in investing activities
    (92.4 )     (61.0 )
 
   
 
     
 
 
Financing activities
               
Proceeds from issuance of debt
    149.8       23.2  
Payment of debt
    (714.1 )     (78.3 )
Preferred dividends
    (6.8 )     (6.8 )
Issuance of shares, net
    167.1        
Debt issue costs
    (7.2 )      
Other financing, net
    (57.3 )     34.3  
 
   
 
     
 
 
Net cash used in financing activities
    (468.5 )     (27.6 )
 
   
 
     
 
 
Increase (decrease) in cash and cash equivalents
    118.7       (51.6 )
Increase at beginning of 2004 from consolidating El Abra and Candelaria
    28.3        
Cash and cash equivalents at beginning of period
    683.8       349.8  
 
   
 
     
 
 
Cash and cash equivalents at end of period
  $ 830.8       298.2  
 
   
 
     
 
 

See Notes to Consolidated Financial Information.

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Table of Contents

PHELPS DODGE CORPORATION

CONSOLIDATED STATEMENT OF SHAREHOLDERS’ EQUITY
(Unaudited; in millions)
                                                                         
    Common Shares
  Preferred Shares
  Capital in           Accumulated
Other
           
    Number   At Par   Number   At Par   Excess of   Retained   Comprehensive           Shareholders’
    of Shares
  Value
  of Shares
  Value
  Par Value
  Earnings
  Income (Loss)
  Other
  Equity
Balance at December 31, 2003
    91.0     $ 568.5       2.0     $ 2.0     $ 1,642.5     $ 1,254.6     $ (393.5 )   $ (10.3 )   $ 3,063.8  
Stock options exercised
    2.6       16.0                       134.0                               150.0  
Restricted shares issued/cancelled, net
    0.2       1.5                       17.1                       (14.6 )     4.0  
Common shares purchased
                                    (0.6 )                             (0.6 )
Dividends on preferred shares
                                            (6.8 )                     (6.8 )
Dividends on common shares
                                            (23.4 )                     (23.4 )
Comprehensive income (loss):
                                                                       
Net income
                                            412.3                       412.3  
Other comprehensive income (loss), net of tax:
                                                                       
Translation adjustment
                                                    (6.8 )             (6.8 )
Net gain on derivative instruments
                                                    12.5               12.5  
Other investment adjustments
                                                    0.1               0.1  
Unrealized loss on securities
                                                    (0.5 )             (0.5 )
Minimum pension liability
                                                    0.1               0.1  
 
                                                   
 
             
 
 
Other comprehensive income
                                                    5.4               5.4  
 
                                                   
 
             
 
 
Comprehensive income
                                                                    417.7  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
     
 
     
 
 
Balance at June 30, 2004
    93.8     $ 586.0       2.0     $ 2.0     $ 1,793.0     $ 1,636.7     $ (388.1 )   $ (24.9 )   $ 3,604.7  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
     
 
     
 
 

See Notes to Consolidated Financial Information.

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Table of Contents

FINANCIAL DATA BY BUSINESS SEGMENT

(Unaudited; $ in millions)
                                                                         
    U.S. Mines
  South American Mines
   
                                            Candelaria/                
            Bagdad/   Miami/   Chino/           Ojos del   Cerro           Primary
    Morenci
  Sierrita
  Bisbee
  Cobre
  Tyrone
  Salado*
  Verde
  El Abra*
  Molybdenum
Second Quarter 2004
                                                                       
Sales and other operating revenues:
                                                                       
Unaffiliated customers
  $                   0.1             95.3       28.0       97.1       225.1  
Intersegment
    219.6       201.5       2.6       45.9       25.5       46.5       33.5       66.0        
Depreciation, depletion and amortization
    19.2       8.0       1.2       2.8       3.0       12.3       8.1       30.9       7.9  
Operating income (loss) before special items and provisions
    86.9       91.4       (3.1 )     10.4       8.4       49.3       25.1       64.6       29.5  
Special items and provisions
    (0.4 )                 (0.4 )     (1.8 )                       0.3  
Operating income (loss)
    86.5       91.4       (3.1 )     10.0       6.6       49.3       25.1       64.6       29.8  
Minority interests in consolidated subsidiaries
                                  (7.3 )     (3.0 )     (30.1 )      
Assets at June 30
    967.0       743.3       108.4       425.8       174.2       728.4       491.4       1,080.5       814.9  
Expenditures for segment assets
    3.4       7.4       0.2       5.2       1.9       5.3       0.9       1.2       3.8  
 
Second Quarter 2003
                                                                       
Sales and other operating revenues:
                                                                       
Unaffiliated customers
  $                   0.1             60.0       9.0       30.0       93.4  
Intersegment
    138.1       119.4       9.2       8.4       21.9       7.1       28.4       20.8        
Depreciation, depletion and amortization
    20.3       7.8       1.5       2.0       3.5       9.7       7.3       17.1       6.8  
Operating income (loss) before special items and provisions
    4.9       18.3       (2.6 )     (2.8 )     (4.5 )     13.6       8.6       5.2       0.4  
Special items and provisions
                (0.5 )                                    
Operating income (loss)
    4.9       18.3       (3.1 )     (2.8 )     (4.5 )     13.6       8.6       5.2       0.4  
Minority interests in consolidated subsidiaries
                                        (1.4 )            
Assets at June 30
    1,051.2       749.0       122.0       297.1       164.3       643.6       433.4       539.9       784.3  
Expenditures for segment assets
    3.8       4.6       0.1       0.6