UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
FORM 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT
OF 1934 |
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| For the fiscal year ended May 31, 2003 | ||
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
ACT OF 1934 |
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| For the transition period from to | ||
Commission File Number 1-8399
WORTHINGTON INDUSTRIES, INC.
| Ohio | 31-1189815 | |||
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| (State or Other Jurisdiction of Incorporation or Organization) | (IRS Employer Identification No.) | |||
| 1205 Dearborn Drive, Columbus, Ohio | 43085 | |||
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| (Address of Principal Executive Offices) | (Zip Code) |
| Registrants telephone number, including area code | (614) 438-3210 | |
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| Securities Registered Pursuant to Section 12(b) of the Act: | ||
| Title of Each Class | Name of Each Exchange on Which Registered | |
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| Common Shares, Without Par Value | New York Stock Exchange |
Securities Registered Pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days.
| Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§ 229.405 of this chapter) is not contained herein, and will not be contained, to the best of Registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form | |
| 10-K. | o |
Indicate by check mark whether the Registrant is an accelerated filer (as defined in Rule 12b-2 of the Act).
Based upon the closing price of the Common Shares on November 29, 2002, as reported on the New York Stock Exchange composite tape (as reported by The Wall Street Journal), the aggregate market value of the Common Shares (the only common equity) held by non-affiliates of the Registrant as of such date was approximately $1,203,763,000.
The number of Common Shares issued and outstanding as of August 1, 2003, was 86,028,496.
DOCUMENTS INCORPORATED BY REFERENCE
Selected portions of the Registrants 2003 Proxy Statement, to be furnished to shareholders of the Registrant in connection with the Annual Meeting of Shareholders to be held on September 25, 2003, are incorporated by reference into Part III of this Form 10-K to the extent provided herein.
TABLE OF CONTENTS
Safe Harbor Statement |
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Part I. |
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Item 1. |
Business | 1 | |||||||
Item 2. |
Properties | 7 | |||||||
Item 3. |
Legal Proceedings | 7 | |||||||
Item 4. |
Submission of Matters to a Vote of Security Holders | 7 | |||||||
Supplemental
Item. |
Executive Officers of the Registrant | 8 | |||||||
Part II. |
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Item 5. |
Market for Registrant's Common Equity and Related Shareholder Matters | 9 | |||||||
Item 6. |
Selected Financial Data | 10 | |||||||
Item 7. |
Management's Discussion and Analysis of Financial Condition and Results of Operations | 12 | |||||||
Item 7A. |
Quantitative and Qualitative Disclosures About Market Risk | 24 | |||||||
Item 8. |
Financial Statements and Supplementary Data | 26 | |||||||
Item 9. |
Changes in and Disagreements With Accountants on Accounting and Financial Disclosure | 52 | |||||||
Item 9A. |
Controls and Procedures | 52 | |||||||
Part III. |
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Item 10. |
Directors and Executive Officers of the Registrant | 53 | |||||||
Item 11. |
Executive Compensation | 53 | |||||||
Item 12. |
Security Ownership of Certain Beneficial Owners and Management and Related Shareholder Matters | 53 | |||||||
Item 13. |
Certain Relationships and Related Transactions | 53 | |||||||
Part IV. |
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Item 14. |
Exhibits, Financial Statement Schedules, and Reports on Form 8-K | 53 | |||||||
Signatures |
55 | ||||||||
Index to Exhibits |
E-1 | ||||||||
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SAFE HARBOR STATEMENT
Selected statements contained in this Annual Report on Form 10-K, including, without limitation, in PART I Item 1 Business and PART II Item 7 Managements Discussion and Analysis of Financial Condition and Results of Operations, constitute forward-looking statements as that term is used in the Private Securities Litigation Reform Act of 1995. Such forward-looking statements are based, in whole or in part, on managements beliefs, estimates, assumptions and currently available information and can often be identified by the words will, may, designed to, outlook, believes, should, plans, expects, intends, estimates and similar expressions. These forward-looking statements include, without limitation, statements relating to:
| | future sales, operating results and earnings per share; | ||
| | projected capacity and working capital needs; | ||
| | pricing trends for raw materials and finished goods; | ||
| | anticipated capital expenditures; | ||
| | projected timing, results, costs, charges and expenditures related to plant shutdowns and consolidations; | ||
| | new products and markets; and | ||
| | other non-historical trends. |
Because they are based on beliefs, estimates and assumptions, forward-looking statements are inherently subject to risks and uncertainties that could cause actual results to differ materially from those projected. Any number of factors could affect actual results, including, without limitation:
| | product demand, changes in product mix and market acceptance of products; | ||
| | fluctuations in pricing, quality or availability of raw materials (particularly steel), supplies, utilities and other items required by our operations; | ||
| | effects of plant closures and the consolidation of operations and our ability to realize expected cost savings and operational efficiencies on a timely basis; | ||
| | our ability to integrate newly acquired businesses with current businesses; | ||
| | capacity levels and efficiencies within our facilities and within the industry as a whole; | ||
| | financial difficulties of customers, suppliers, joint venture partners and others with whom we do business; | ||
| | the effect of national, regional and worldwide economic conditions generally and within our major product markets; | ||
| | the effect of adverse weather on plant and shipping operations; | ||
| | changes in customer spending patterns and supplier choices and risks associated with doing business internationally, including economical, political and social instability and foreign currency exposure; | ||
| | acts of war and terrorist activities; | ||
| | the ability to improve processes and business practices to keep pace with the economic, competitive and technological environment; | ||
| | the impact of governmental regulations, both in the United States and abroad; and | ||
| | other risks described from time to time in our filings with the Securities and Exchange Commission. |
Any forward-looking statements in this Form 10-K are based on current information as of the date of this Form 10-K, and we assume no obligation to correct or update any such statements in the future, except as required by law.
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PART I
Item 1. Business
General Overview
Worthington Industries, Inc., an Ohio corporation (individually, the Registrant or Worthington Industries or, together with its subsidiaries, Worthington), headquartered in Columbus, Ohio, is a leading diversified metal processing company. We focus on value-added steel processing and manufactured metal products such as metal framing, pressure cylinders, automotive part stampings and, through joint ventures, metal ceiling grid systems and laser welded blanks. Worthington was founded in 1955 and has grown from a single steel slitting line into a diversified metal processor, which operates 44 manufacturing facilities worldwide and holds equity positions in seven joint ventures, which operate an additional 16 manufacturing facilities worldwide.
Worthington Industries maintains an Internet website at www.WorthingtonIndustries.com. (This uniform resource locator, or URL, is an inactive textual reference only and is not intended to incorporate Worthington Industries web site into this Annual Report on Form 10-K.) We make available, free of charge, on or through this web site, our annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934 as soon as reasonably practicable after we electronically file such material with, or furnish it to, the Securities and Exchange Commission.
Our operations are reported principally in three business segments: Processed Steel Products, Metal Framing and Pressure Cylinders. The Processed Steel Products segment includes the Worthington Steel business unit (Worthington Steel) and the Gerstenslager business unit (Gerstenslager). The Metal Framing segment is comprised of the Dietrich Metal Framing business unit (Dietrich). The Pressure Cylinders segment consists of the Worthington Cylinders business unit (Worthington Cylinders). In addition, we hold equity positions in seven joint ventures, which are described below, two of which are consolidated into our consolidated financial statements included in Item 8. Financial Statements and Supplementary Data. During the year ended May 31, 2003 (fiscal 2003), our Processed Steel Products, Metal Framing and Pressure Cylinders segments served over 1,200, 4,100 and 2,400 customers, respectively, located primarily in the United States. Foreign sales account for less than 10% of consolidated net sales and are comprised primarily of sales to customers in Canada and Europe. No single customer accounts for over 10% of our consolidated net sales.
On July 31, 2002, Worthington Industries acquired all of the outstanding capital stock of Unimast Incorporated (Unimast), a metal framing products company, for approximately $114.7 million in cash plus the assumption of approximately $9.3 million of debt. Unimast manufactures construction steel products, including light gauge steel framing, plastering steel and trim accessories, and serves the construction industry from ten locations. The acquisition increased capacity for our existing products, expanded our product line to include Unimasts complementary products and introduced new products to the Metal Framing segment, including metal corner bead and trim and vinyl construction accessories. For the calendar year ended December 31, 2001, Unimast, together with its subsidiaries, produced revenue of approximately $230.0 million from ten manufacturing facilities. Beginning July 31, 2002, the operations of Unimast and its subsidiaries have been included as part of Dietrich in our Metal Framing segment. See Item 1. Business Metal Framing See also Item 8. Financial Statements and Supplementary Data - Notes to Consolidated Financial Statements Note Q Acquisition.
In January 2002, we announced a consolidation plan (the Consolidation Plan) which resulted in the closure of the Processed Steel Products facilities in Malvern, Pennsylvania (in September 2002), and Jackson, Michigan (in November 2002), and the Pressure Cylinders facilities in Claremore, Oklahoma (in June 2002), and Itu, Brazil (in January 2002). Also, the Fredericksburg, Virginia, Metal Framing operation was moved to the Worthington Steel Rock Hill facility in December 2002, which is now operated as a Metal Framing facility. A more detailed discussion of the Consolidation Plan is contained in Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations Results of Operations Fiscal 2002 Compared to Fiscal 2001 and Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note N Restructuring Expense. Also, the Pressure Cylinders Citronelle, Alabama, facility was closed in October 2002.
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Further, as part of the ongoing efforts to consolidate the Dietrich and Unimast operations, in January 2003, the Unimast corporate offices and the Dietrich plants in East Brunswick, New Jersey, and Atlanta, Georgia, were closed, with operations moving to existing facilities.
Processed Steel Products
Our Processed Steel Products segment consists of two business units, Worthington Steel and Gerstenslager. For fiscal 2003, the fiscal year ended May 31, 2002 (fiscal 2002), and the fiscal year ended May 31, 2001 (fiscal 2001), the percentage of consolidated net sales from continuing operations generated by our Processed Steel Products segment was 60.5%, 64.9% and 64.9%, respectively.
Both Worthington Steel and Gerstenslager are intermediate processors of flat-rolled steel. Worthington Steel occupies a niche in the steel industry by focusing on products requiring exact specifications. These products typically cannot be supplied as efficiently by steel mills or steel end users. We believe that Worthington Steel is one of the largest independent flat-rolled steel processors in the United States. Gerstenslager is a leading independent supplier of automotive quality exterior body panels to the North American automotive original equipment and past model service markets. Gerstenslagers strength is its ability to handle a large number of past model service and current model production automotive and heavy-duty truck body parts.
Our Processed Steel Products segment operates 11 manufacturing facilities, including Spartan Steel Coating, LLC, our consolidated joint venture with Rouge Steel. We serve over 1,200 customers from these facilities, principally in the automotive, construction, lawn and garden, hardware, furniture, office equipment, electrical control, tubing, leisure and recreation, appliance, farm implement, HVAC, container and aerospace markets. During fiscal 2003, no single customer represented greater than 10% of net sales for the segment.
Pursuant to the Consolidation Plan announced in January 2002, Processed Steel Products closed operations at two facilities: Malvern, Pennsylvania, and Jackson, Michigan. In addition, the Rock Hill, South Carolina, plant was converted to a Metal Framing facility during the year. A more detailed discussion of the Consolidation Plan is set forth in Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations Results of Operations Fiscal 2002 Compared to Fiscal 2001 and in Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note N Restructuring Expense.
Worthington Steel buys coils of steel, primarily restricted to minimum standard gauge, from major integrated steel mills and mini-mills and processes it to the precise type, thickness, length, width, shape, temper and surface quality required by customer specifications. Our computer-aided processing capabilities include, among others:
| | pickling, a chemical process using an acidic solution to remove surface oxide which develops on hot-rolled steel; | ||
| | slitting, which cuts steel to specific widths; | ||
| | cold reduction, which achieves close tolerances of thickness and temper by rolling; | ||
| | hot-dipped galvanizing, which coats steel with zinc and zinc alloys through a hot-dipped process; | ||
| | hydrogen annealing, a thermal process that changes the hardness and certain metallurgical characteristics of steel; | ||
| | cutting-to-length, which cuts flattened steel to exact lengths; | ||
| | roller leveling, a method of applying pressure to achieve precise flatness tolerances for steel; | ||
| | edge rolling, which conditions the edges of the steel by imparting round, smooth or knurled edges; | ||
| | CleanCoat, a dry lubrication process; and | ||
| | configured blanking, by which steel is cut into specific shapes. |
Worthington Steel also toll processes steel for steel mills, large end-users, service centers and other processors. Toll processing is different from our typical steel processing because the mill or end user retains title to the steel and has the responsibility for selling the end product. Toll processing enables Worthington to participate in the market for wide sheet steel and large standard orders, which is a market generally served by steel mills rather than by intermediate steel processors.
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Gerstenslager stamps, assembles, primes and packages exterior automotive body parts and panels. We primarily purchase the steel used in our Gerstenslager operations but occasionally process consigned material, similar to toll processing. Gerstenslager processes a large number of past model service and current model production automotive and heavy-duty truck parts, managing over 3,000 finished good part numbers and over 25,000 die/fixture sets.
The Processed Steel Products industry is fragmented and highly competitive. We compete with many other independent intermediate processors and, with respect to automotive stamping, captive processors owned by the automotive companies, independent tier one suppliers of current model components and a number of smaller competitors. We compete primarily on the basis of product quality, our ability to meet delivery requirements and price. Our technical service and support for material testing and customer specific applications enhance the quality of our products. However, we have not quantified the extent to which our technical service capability has improved our competitive position. See Item 1. Business Technical Services. We believe that our ability to meet tight delivery schedules is, in part, based on the proximity of our facilities to customers and to one another. Again, we have not quantified the extent to which plant location has impacted our competitive position. Our processed steel products are priced competitively, primarily based on market factors including, among other things, the cost and availability of raw material, transportation and shipping costs and overall economic conditions in the United States and abroad.
We use our Worthington Steel and Gerstenslager trade names in our Processed Steel Products segment, and we use the unregistered trademark CleanCoat in connection with our dry lubrication process. We intend to continue the use of our intellectual property. While the CleanCoat trademark is important to our Processed Steel Products segment, we do not consider it material.
Metal Framing
Our Metal Framing segment consists of one business unit, Dietrich, which designs and produces metal framing components and systems and related accessories for the commercial and residential construction markets within the United States. For fiscal 2003, fiscal 2002 and fiscal 2001, the percentage of consolidated net sales from continuing operations generated by Dietrich was 24.3%, 17.5% and 18.9%, respectively.
Our Metal Framing products include steel studs and track, floor and wall system components, roof trusses and other metal framing accessories. Some of our specific products include TradeReady® Floor Systems, Spazzer® bars, Clinch-On® metal corner bead and trim and, through the Aegis Metal Framing, LLC (Aegis) joint venture, Ultra-Span® trusses. Our July 2002 acquisition of Unimast expanded our Metal Framing segment by adding capacity for our existing products, broadening our product line to include Unimasts complementary products and introducing new products, including metal corner bead and trim and vinyl construction accessories. See Item 1. Business General Overview, Item 2. Properties Metal Framing and Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note Q Acquisition.
Our Metal Framing segment has 27 operating facilities located throughout the United States. We believe that Dietrich is the largest national supplier of metal framing products and supplies, supplying approximately 45% of the metal framing products sold in the United States. We have over 4,100 customers, primarily consisting of wholesale distributors, big box building material retailers and commercial and residential building contractors. During fiscal 2003, two customers represented 22% of net sales for the segment, while no other single customer represented more than 3% of net sales for the segment.
Pursuant to the Consolidation Plan, the Fredericksburg, Virginia, facility was closed in December 2002 and its operations moved to Rock Hill, South Carolina. As part of our ongoing efforts to consolidate the Dietrich and Unimast operations, during January 2003, the Unimast corporate offices near Chicago, Illinois, were closed, and Dietrichs East Brunswick, New Jersey, and Atlanta, Georgia, plants were closed, with operations moving into other facilities. A more detailed discussion of the Consolidation Plan is set forth below in Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations Results of Operations Fiscal 2002 Compared to Fiscal 2001 and in Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note N Restructuring Expense.
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The light gauge metal framing industry is very competitive. We compete with five large regional competitors and numerous small, more localized competitors. We compete primarily on the basis of quality, service and price. Similar to our Processed Steel Products segment, the proximity of our facilities to our customers and their project sites provides us with a service advantage and impacts our freight and shipping costs. Our products are transported almost exclusively by common carrier. Again, we have not quantified the extent to which facility location has impacted our competitive position.
Dietrich uses the registered trademarks Spazzer®, TradeReady® and Clinch-On®. The Spazzer® trademark is used in connection with wall component products that are the subject of two United States patents, four pending United States patent applications and several pending foreign applications. The trademark TradeReady® is used in connection with floor system products that are the subject of two United States patents, three foreign patents, three pending United States patent applications and five pending foreign patent applications. The Clinch-On® trademark is used in connection with corner bead and metal trim products for gypsum wallboard that are subject to United States patents. The Aegis joint venture uses the Ultra-Span® registered trademark in connection with certain patents for proprietary roof trusses. We intend to continue to use and renew each of our registered trademarks. Dietrich also has a number of other patents and trade names relating to specialized products. Although trademarks, trade names and patents are important to our Metal Framing segment, none is considered material.
Pressure Cylinders
Our Pressure Cylinders segment consists of one business unit, Worthington Cylinders. For fiscal 2003, fiscal 2002 and fiscal 2001, the percentage of consolidated net sales from continuing operations generated by Worthington Cylinders was 14.5%, 16.8%, and 15.8%, respectively.
Worthington Cylinders operates six manufacturing facilities, three in Ohio and one each in Austria, Canada and Portugal. The segment also operates one consolidated joint venture, Worthington Cylinders, a.s., in the Czech Republic. During fiscal 2003, we discontinued operations at two Pressure Cylinders joint venture plants in Itu, Brazil, and closed our Citronelle, Alabama, and Claremore, Oklahoma, facilities.
Our Pressure Cylinders segment produces a diversified line of pressure cylinders, including low-pressure liquefied petroleum gas (LPG) and refrigerant gas cylinders and high-pressure industrial/specialty gas cylinders. Our LPG cylinders are sold to manufacturers, distributors and/or mass merchandisers and are used for gas barbecue grills, recreational vehicle equipment, residential heating systems, industrial forklifts and commercial/residential cooking (outside North America). Refrigerant cylinders are sold primarily to major refrigerant gas producers and distributors and are used to hold refrigerant gases for commercial and residential air conditioning and refrigeration systems and for automotive air conditioning systems. Industrial/specialty gas high-pressure cylinders are sold primarily to gas producers and distributors and are used as containers for gases for: cutting and welding metals; breathing (medical, diving and firefighting); semiconductor production; beverage delivery; and compressed natural gas systems. Worthington Cylinders also produces recovery tanks for refrigerant gases, air reservoirs for truck and trailer original equipment manufacturers and non-refillable cylinders for Balloon Time® helium kits. While a large percentage of our cylinder sales are made to major accounts, Worthington Cylinders has over 2,400 customers. During fiscal 2003, one customer represented 11% of net sales for the segment, while no other single customer represented more than 5% of net sales for the segment.
Worthington Cylinders primary low-pressure cylinder products are steel cylinders with refrigerant gas capacities of 15 to 1,000 lbs. and steel and aluminum cylinders with LPG capacities of 4-1/4 to 420 lbs. In the United States and Canada, our high-pressure and low-pressure cylinders are manufactured in accordance with U.S. Department of Transportation and Transport Canada safety requirements, respectively. Outside the United States and Canada, we manufacture cylinders according to European Union specifications, as well as various other international requirements and standards. Low-pressure cylinders are produced by precision stamping, drawing and welding component parts to customer specifications. They are then tested, painted and packaged as required. Our high-pressure cylinders are manufactured by several processes, including deep drawing, tube spinning and billet piercing.
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Worthington Cylinders has two principal domestic competitors and several smaller foreign competitors in its major low-pressure cylinder markets, and we believe that we have the largest domestic market share. In our high-pressure cylinder market, we compete against two principal domestic competitors. We believe that we have the leading market share of the European industrial gas cylinder market and the non-refillable refrigerant cylinder market. As with our other segments, we compete on the basis of service, price and quality.
Our Pressure Cylinders segment uses the trade name Worthington Cylinders to conduct business and the registered trademark Balloon Time® to market our low-pressure helium balloon kits. We intend to continue to use and renew our registered trademark. We also hold domestic and foreign patents applicable to the non-refillable valve we use for our refrigerant cylinders. Although this intellectual property is important to our Pressure Cylinders segment, it is not considered material.
Segment Financial Data
Financial information for our segments is provided in Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements - - Note H Industry Segment Data.
Financial Information About Geographic Areas
Foreign operations and exports represent less than 10% of our production and consolidated net sales. Summary information about our foreign operations is set forth in Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note A Summary of Significant Accounting Policies Risks and Uncertainties. For fiscal 2003, we had operations in North America and Europe while prior years also included operations in South America. Net sales by geographic region are provided in Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note H Industry Segment Data.
Suppliers
In fiscal 2003, we purchased over 3 million tons of steel for use as raw material for our Processed Steel Products, Pressure Cylinders and Metal Framing segments. We purchase steel in large quantities at regular intervals from major primary producers, both domestic and foreign. In our Processed Steel Products segment, we primarily purchase and process steel based on specific customer orders and do not typically purchase steel for inventory. Our Metal Framing and Pressure Cylinders segments purchase steel to meet our production schedules. We purchase the majority of our raw materials in the open market on a negotiated spot market basis at prevailing market prices, but we also enter into long-term contracts, some of which have fixed or capped pricing. During fiscal 2003, our major suppliers of steel were, in alphabetical order: Gallatin Steel Company; Inland Steel Company; International Steel Group (including Bethlehem Steel facilities); NorthStar BHP Steel; Nucor Corporation; Rouge Steel Company; Steel Dynamics, Inc.; US Steel Corporation; and WCI Steel, Inc. Alcoa, Inc. was our primary aluminum supplier for our Pressure Cylinders segment in fiscal 2003. We believe that our supplier relationships are good.
Technical Services
We employ a staff of engineers and other technical personnel and maintain fully equipped modern laboratories to support our operations. These facilities enable us to verify, analyze and document the physical, chemical, metallurgical and mechanical properties of our raw materials and products. Technical service personnel also work in conjunction with our sales force to determine the types of flat-rolled steel required for our customers particular needs. Additionally, technical service personnel design and engineer metal framing structures and provide sealed shop drawings to the building construction markets. To provide these services, we maintain a continuing program of developmental engineering with respect to the characteristics and performance of our products under varying conditions. Laboratory facilities also perform metallurgical and chemical testing as dictated by the regulations of the U.S. Department of Transportation, Transport Canada and other associated agencies, along with International Organization for Standardization, or ISO, and customer requirements. All design work complies with current local and national building code requirements. Our ICBO (International Conference of Building Officials) accredited product-testing laboratory supports these design efforts.
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Employees
As of May 31, 2003, Worthington employed approximately 6,700 employees in its operations, excluding unconsolidated joint ventures, approximately 12% of whom were covered by collective bargaining agreements. We believe that we have good relationships with our employees.
Joint Ventures
As part of our strategy to selectively develop new products, markets and technological capabilities and to expand our international presence, while mitigating the risks and costs associated with those activities, we participate in two consolidated and five unconsolidated joint ventures.
Consolidated
| | Spartan Steel Coating, LLC, a 52%-owned consolidated joint venture with Rouge Steel, operates a cold-rolled, hot-dipped galvanizing facility in Monroe, Michigan. | ||
| | Worthington Cylinders, a.s., a 51%-owned consolidated joint venture with a local Czech Republic entrepreneur, operates a pressure cylinder manufacturing facility in Hustopece, Czech Republic. |
Unconsolidated
| | Acerex S.A. de C.V., a 50%-owned joint venture with Hylsa S.A. de C.V., is a steel processing company located in Monterrey, Mexico. | ||
| | Aegis Metal Framing, LLC, a 60%-owned joint venture with MiTek Industries, Inc., headquartered in Chesterfield, Missouri, offers light gauge metal component manufacturers and contractors design, estimating and management software, a full line of metal framing products and integrated professional engineering services. | ||
| | TWB Company, LLC (TWB), a 50%-owned joint venture with ThyssenKrupp Stahl, produces laser welded blanks for use in the automotive industry for products such as inner door frames. TWB operates facilities in Monroe, Michigan; North Vernon, Indiana; and Saltillo, Mexico. | ||
| | Worthington Armstrong Venture (WAVE), a 50%-owned joint venture with Armstrong World Industries, is one of the three leading global manufacturers of suspended ceiling systems for concealed and lay-in panel ceilings. WAVE operates facilities in Sparrows Point, Maryland; Benton Harbor, Michigan; North Las Vegas, Nevada; Malvern, Pennsylvania; Shanghai, China; Team Valley, United Kingdom; Valenciennes, France; and Madrid, Spain. | ||
| | Worthington Specialty Processing, a 50%-owned general partnership with US Steel Corporation (US Steel) in Jackson, Michigan, operates primarily as a toll processor for US Steel. |
| See Item 8. Financial Statements and Supplementary Data Notes to Consolidated Financial Statements Note J Investments in Unconsolidated Affiliates. |
Environmental Regulation
Our manufacturing facilities, generally in common with those of similar industries making similar products, are subject to many federal, state and local requirements relating to the protection of the environment. We continually examine ways to reduce emissions and waste and to decrease costs related to environmental compliance. We do not anticipate that cost of compliance or capital expenditures for environmental control facilities required to meet environmental requirements will be material when compared with our overall costs and capital expenditures and, accordingly, will not have a material effect on our net earnings or competitive position.
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Item 2. Properties
General
Our corporate offices are currently located at 1205 Dearborn Drive, Columbus, Ohio. In the Autumn of 2003, we will consolidate our primary corporate offices and those of Worthington Steel and Worthington Cylinders into a leased, three-story office building at 200 West Old Wilson Bridge Road, Columbus, Ohio, which is approximately two miles from the current offices. Certain functions, primarily information technology and training, will remain at the current offices. The administrative offices for Dietrich will remain in leased facilities in Pittsburgh and Blairsville, Pennsylvania.
Excluding our unconsolidated joint ventures, we have 46 manufacturing facilities and two warehouses. All of our facilities are well maintained and in good operating condition, and we believe they are sufficient to meet our current needs.
Processed Steel Products
The Processed Steel Products segment, including our consolidated Spartan Steel Coating, LLC joint venture, operates 11 manufacturing facilities, all of which are owned. These facilities are located in Alabama, Indiana, Kentucky, Maryland, Michigan (2) and Ohio (5). This segment also maintains a warehouse in Columbus, Ohio.
Metal Framing
Our Metal Framing segment operates 27 facilities in Arizona (2), California (2), Colorado, Florida (4), Georgia, Hawaii, Indiana (3), Illinois, Kansas, Maryland, Massachusetts, Minnesota, New Jersey, Ohio (3), South Carolina, Texas (2) and Washington. Of these facilities, 13 are leased and 14 are owned. This segment also leases administrative offices in Pittsburgh and Blairsville, Pennsylvania.
Pressure Cylinders
The Pressure Cylinders segment operates six fully-owned, manufacturing facilities three in Ohio, and one each in Austria, Canada and Portugal, and an owned, consolidated joint venture facility in the Czech Republic. This segment also leases a manufacturing facility in Portugal and a warehouse in Canada.
Joint Ventures
Our joint ventures operate 16 manufacturing facilities. These facilities are located in Indiana, Maryland, Michigan (4), Missouri, Nevada, and Pennsylvania domestically, and in China, the Czech Republic, France, Mexico (2), Spain and the United Kingdom. Nine of these facilities are leased, and seven are owned, three of which are subject to mortgages in favor of the joint ventures lender. See Item 1. Business Joint Ventures.
Item 3. Legal Proceedings
Various legal actions, which generally have arisen in the ordinary course of business, are pending against Worthington. None of this pending litigation, individually or collectively, is expected to have a material adverse effect on Worthington.
Item 4. Submission of Matters to a Vote of Security Holders
None.
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Supplemental Item. Executive Officers of the Registrant
The following table lists the names, positions held and ages of the Registrants executive officers as of May 31, 2003:
| Present Office | ||||||||||
| Name | Age | Position(s) with the Registrant | Held Since | |||||||
| John P. McConnell | 49 | Chairman and Chief Executive Officer | 1996 | |||||||
| John S. Christie | 53 | President and Chief Operating Officer | 1999 | |||||||
| John T. Baldwin | 46 | Vice President and Chief Financial Officer | 1998 | |||||||
| Dale T. Brinkman | 50 | Vice President-Administration, General Counsel and Secretary | 2000 | |||||||
| Ralph V. Roberts | 56 | Sr. Vice President-Marketing | 2001 | |||||||
| Virgil L. Winland | 55 | Sr. Vice President-Manufacturing | 2001 | |||||||
| Richard G. Welch | 45 | Controller | 2000 | |||||||
| Randal I. Rombeiro | 35 | Treasurer | 2002 | |||||||
John P. McConnell has served as Worthington Industries Chief Executive Officer since June 1993. Mr. McConnell has served as a Director continuously since 1990 and Chairman of the Board of Directors since September 1996.
John S. Christie has served as President and Chief Operating Officer and a Director of Worthington Industries since June 1999. Prior to that time, Mr. Christie served as President of JMAC, Inc., a private investment company, from 1995 through May 1999.
John T. Baldwin has served as Vice President and Chief Financial Officer of Worthington Industries since December 1998 and as its Treasurer from August 1997 through December 1998. Before joining Worthington Industries, Mr. Baldwin served as Assistant Treasurer of Tenneco, Inc., which manufactured and marketed automotive parts and packaging, from 1994 through August 1997.
Dale T. Brinkman has served as Vice President-Administration, General Counsel and Secretary of Worthington Industries since September 2000. From December 1998 through September 2000, he served as Vice President-Administration, General Counsel and Assistant Secretary for Worthington Industries. Prior to that time, Mr. Brinkman served as Worthington Industries General Counsel and Assistant Secretary from 1982 through 1998.
Ralph V. Roberts has served as Senior Vice President-Marketing of Worthington Industries since January 2001. From June 1998 through January 2001, he served as President of The Worthington Steel Company. Prior to that time, Mr. Roberts served as Worthington Industries Vice President-Corporate Development from June 1997 through May 1998 and as President of WAVE from its formation in June 1992 through June 1997.
Virgil L. Winland has served as Senior Vice President-Manufacturing of Worthington Industries since January 2001 and, prior to that time, from June 1996 through January 2001 as President of Worthington Cylinder Corporation.
Richard G. Welch has served as Controller of Worthington Industries since March 2000 and as its Assistant Controller from September 1999 to March 2000. Before joining Worthington Industries, Mr. Welch served in various accounting and financial reporting capacities with Time Warner Cable, a distributor of cable programming, including as Assistant Controller from March 1999 through September 1999 and as an accounting director from September 1990 through March 1999.
Randal I. Rombeiro has served as Treasurer of Worthington Industries since November 2002 and as Assistant Treasurer from 1999 through November 2002. Before joining Worthington Industries, Mr. Rombeiro served as Assistant Treasurer with Mettler-Toledo International, Inc., a global supplier of precision instruments and services, from 1998 to 1999.
8
Executive officers serve at the pleasure of the directors. There are no family relationships among the Registrants executive officers or directors. No arrangements or understandings exist pursuant to which any individual has been, or is to be, selected as an executive officer.
PART II
Item 5. - Market for Registrants Common Equity and Related Shareholder Matters
The common shares of Worthington Industries, Inc. (Worthington Industries) trade on the New York Stock Exchange (NYSE) under the symbol WOR and are listed in most newspapers as WorthgtnInd. As of June 30, 2003, Worthington Industries had 9,871 registered shareholders. The following table sets forth (i) the low, high and closing prices for Worthington Industries common shares for each quarter of fiscal 2002 and 2003, and (ii) the cash dividends per share paid on Worthington Industries common shares during each quarter of fiscal 2002 and fiscal 2003.
| Market Price | ||||||||||||||||
| Cash | ||||||||||||||||
| Low | High | Closing | Dividends | |||||||||||||
Fiscal 2002 |
||||||||||||||||
Quarter Ended |
||||||||||||||||
August 31, 2001 |
$ | 11.55 | $ | 14.77 | $ | 14.00 | $ | 0.16 | ||||||||
November 30, 2001 |
$ | 10.30 | $ | 14.80 | $ | 14.80 | $ | 0.16 | ||||||||
February 28, 2002 |
$ | 13.40 | $ | 15.20 | $ | 14.71 | $ | 0.16 | ||||||||
May 31, 2002 |
$ | 14.41 | $ | 16.20 | $ | 15.25 | $ | 0.16 | ||||||||
Fiscal 2003 |
||||||||||||||||
Quarter Ended |
||||||||||||||||
August 31, 2002 |
$ | 14.43 | $ | 18.45 | $ | 17.75 | $ | 0.16 | ||||||||
November 30, 2002 |
$ | 16.80 | $ | 19.88 | $ | 17.62 | $ | 0.16 | ||||||||
February 28, 2003 |
$ | 13.45 | $ | 18.00 | $ | 13.78 | $ | 0.16 | ||||||||
May 31, 2003 |
$ | 11.93 | $ | 14.93 | $ | 14.93 | $ | 0.16 | ||||||||
Dividend Policy
Dividends are declared at the discretion of the Board of Directors. Worthington Industries paid quarterly dividends of $0.16 per share in fiscal 2003. The Board of Directors reviews the dividend quarterly and establishes the dividend rate based upon our financial condition, results of operations, capital requirements, current and projected cash flows, business prospects and other factors which the Board of Directors may deem relevant. While Worthington Industries has paid a dividend every quarter since becoming a public company in 1968, there is no guarantee that this will continue in the future.
9
Item 6. - Selected Financial Data
| Year ended May 31, | |||||||||||||||||||||||
| In thousands, except per share | 2003 | 2002 | 2001 | 2000 | 1999 | ||||||||||||||||||
FINANCIAL RESULTS |
|||||||||||||||||||||||
Net sales |
$ | 2,219,891 | $ | 1,744,961 | $ | 1,826,100 | $ | 1,962,606 | $ | 1,763,072 | |||||||||||||
Cost of goods sold |
1,916,990 | 1,480,184 | 1,581,178 | 1,629,455 | 1,468,886 | ||||||||||||||||||
Gross margin |
302,901 | 264,777 | 244,922 | 333,151 | 294,186 | ||||||||||||||||||
Selling, general & administrative
expense |
182,692 | 165,885 | 173,264 | 163,662 | 147,990 | ||||||||||||||||||
Restructuring (credit) expense |
(5,622 | ) | 64,575 | 6,474 | | ||||||||||||||||||
Operating income |
125,831 | 34,317 | 65,184 | 169,489 | 146,196 | ||||||||||||||||||
Miscellaneous income (expense) |
(7,240 | ) | (3,224 | ) | (928 | ) | 2,653 | 5,210 | |||||||||||||||
Nonrecurring losses |
(5,400 | ) | (21,223 | ) | | (8,553 | ) | | |||||||||||||||
Interest expense |
(24,766 | ) | (22,740 | ) | (33,449 | ) | (39,779 | ) | (43,126 | ) | |||||||||||||
Equity in net income of unconsolidated
affiliates |
29,973 | 23,110 | 25,201 | 26,832 | 24,471 | ||||||||||||||||||