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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the Fiscal Year Ended December 31, 2004 |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
Commission File Number 1-16463
Peabody Energy Corporation
(Exact name of registrant as specified in its charter)
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Delaware |
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13-4004153 |
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(State or other jurisdiction of incorporation or
organization) |
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(I.R.S. Employer Identification No.) |
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701 Market Street, St. Louis, Missouri
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63101 |
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(Address of principal executive offices) |
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(Zip Code) |
(314) 342-3400
Registrants telephone number, including area code
Securities Registered Pursuant to Section 12(b) of the
Act:
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Name of Each Exchange on Which Registered |
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Common Stock, par value $0.01 per share
Preferred Share Purchase Rights |
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New York Stock Exchange
New York Stock Exchange |
Securities Registered Pursuant to Section 12(g) of the
Act:
None
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K. Yes þ
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Rule 12b-2 of the Exchange
Act) Yes þ No o
Aggregate market value of the voting stock held by
non-affiliates of the Registrant, calculated using the closing
price on June 30, 2004: Common Stock, par value $0.01 per
share, $2,777.9 million.
Number of shares outstanding of each of the Registrants
classes of Common Stock, as of February 28, 2005: Common
Stock, par value $0.01 per share, 65,327,329 shares outstanding,
or 130,654,658 shares outstanding after giving retroactive
effect to the registrants two-for-one stock split,
effective March 30, 2005 for shareholders of record on
March 16, 2005.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the Peabody Energy Corporation (the
Company) Annual Report for the year ended
December 31, 2004 are incorporated by reference into
Part II hereof. Portions of the Companys Proxy
Statement to be filed with the SEC in connection with the
Companys Annual Meeting of Stockholders to be held on May
6, 2005 (the Companys 2005 Proxy Statement)
are incorporated by reference into Part III hereof. Other
documents incorporated by reference in this report are listed in
the Exhibit Index of this Form 10-K.
CAUTIONARY NOTICE REGARDING FORWARD-LOOKING STATEMENTS
This report includes statements of our expectations, intentions,
plans and beliefs that constitute forward-looking
statements within the meaning of Section 27A of the
Securities Act of 1933 and Section 21E of the Securities
Exchange Act of 1934 and are intended to come within the safe
harbor protection provided by those sections. These statements
relate to future events or our future financial performance,
including, without limitation, such statements in the section
captioned Outlook. We use words such as
anticipate, believe, expect,
may, project, will or other
similar words to identify forward-looking statements.
Without limiting the foregoing, all statements relating to our
future outlook, anticipated capital expenditures, future cash
flows and borrowings, and sources of funding are forward-looking
statements. These forward-looking statements are based on
numerous assumptions that we believe are reasonable, but are
open to a wide range of uncertainties and business risks, and
actual results may differ materially from those discussed in
these statements.
Among the factors that could cause actual results to differ
materially are:
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growth of domestic and international coal and power markets; |
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coals market share of electricity generation; |
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future worldwide economic conditions; |
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weather; |
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transportation performance and costs, including demurrage; |
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ability to renew sales contracts; |
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successful implementation of business strategies; |
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regulatory and court decisions; |
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future legislation; |
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changes in postretirement benefit and pension obligations; |
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labor relations and availability; |
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availability and costs of credit, surety bonds and letters of
credit; |
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the effects of changes in currency exchange rates; |
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price volatility and demand, particularly in higher-margin
products; |
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risks associated with customers; |
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reductions of purchases by major customers; |
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geology and equipment risks inherent to mining; |
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terrorist attacks or threats; |
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performance of contractors or third party coal suppliers; |
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replacement of reserves; |
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implementation of new accounting standards; |
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inflationary trends, including those impacting materials used in
our business; |
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the effects of interest rate changes; |
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the effects of acquisitions or divestitures; |
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changes to contribution requirements to multi-employer benefit
funds; and |
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other factors, including those discussed in Legal
Proceedings, set forth in Item 3 of this report and
the Risks Relating to Our Company section of
Managements Discussion and Analysis of Financial
Condition and Results of Operations, set forth in
Item 7 of this report. |
When considering these forward-looking statements, you should
keep in mind the cautionary statements in this document and the
documents incorporated by reference. We will not update these
statements unless the securities laws require us to do so.
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TABLE OF CONTENTS
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| Notes: |
The words we, our, or the
Company as used in this report, refer to Peabody Energy
Corporation or its applicable subsidiary or subsidiaries. |
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On March 2, 2005, we announced a two-for-one stock split
on all shares of our common stock payable to shareholders of
record at the close of business on March 16, 2005. The
additional shares will be distributed on March 30, 2005.
All share and per share amounts in this Annual Report on
Form 10-K reflect the stock split. |
PART I
Overview
We are the largest private-sector coal company in the world.
During the year ended December 31, 2004, we sold
227.2 million tons of coal. During this period, we sold
coal to over 300 electricity generating and industrial plants in
16 countries. Our coal products fuel more than 10% of all
U.S. electricity generation and 3% of worldwide electricity
generation. At December 31, 2004, we had 9.3 billion
tons of proven and probable coal reserves. The 9.3 billion
tons of proven and probable coal reserves did not include
approximately 300 million tons (based on Bureau of Land
Management estimates) of Powder River Basin reserves we recently
gained control of through a successful Federal Coal Lease bid.
We own, through our subsidiaries, majority interests in 32 coal
operations located throughout all major U.S. coal producing
regions and in Australia. Additionally, we own interests in four
mines through joint venture arrangements. We shipped 73% of our
U.S. mining operations coal sales from the western
United States during the year ended December 31, 2004 and
the remaining 27% from the eastern United States. Most of our
production in the western United States is low-sulfur coal from
the Powder River Basin. Our overall western U.S. coal
production has increased from 37.0 million tons in fiscal
year 1990 to 142.6 million tons during 2004, representing a
compounded annual growth rate of 10%. In the West, we own and
operate mines in Arizona, Colorado, New Mexico and Wyoming. In
the East, we own and operate mines in Illinois, Indiana,
Kentucky and West Virginia. We own 4 mines in Queensland,
Australia, one of which was acquired in 2002, two were acquired
during April 2004 and a fourth that was opened after the 2004
acquisition. Most of our Australian production is low-sulfur,
metallurgical coal. We generated 79% of our production for the
year ended December 31, 2004 from non-union mines.
For the year ended December 31, 2004, 90% of our sales were
to U.S. electricity generators, 7% were to customers
outside the United States and 3% were to the
U.S. industrial sector. Approximately 90% of our coal sales
during the year ended December 31, 2004 were under
long-term (one year or greater) contracts. Our sales backlog,
including backlog subject to price reopener and/or extension
provisions, was over one billion tons as of December 31,
2004. The average volume weighted remaining term of our
long-term contracts was approximately 3.4 years, with
remaining terms ranging from one to 17 years. As of
December 31, 2004, we had 5 to 10 million tons, 65 to
75 million tons and 130 to 140 million tons for 2005,
2006 and 2007, respectively, of expected production (including
steam and metallurgical coal production) available for sale or
repricing at market prices. We have an annual metallurgical coal
production capacity of 12 to 14 million tons. Approximately
90% of our expected 2005 metallurgical coal production is
priced, and our 2006 metallurgical production is mostly
unpriced. The portion of 2006 that is priced primarily relates
to tonnage committed at our Australian operations for delivery
in the period from April 1, 2005 to March 31, 2006,
the traditional contract year for many customers purchasing
seaborne metallurgical coal. The metallurgical production we
priced for 2005 and 2006 is priced, on average, at levels
significantly above historical metallurgical coal prices.
In addition to our mining operations, we market, broker and
trade coal. Our total tons traded were 33.4 million for the
year ended December 31, 2004. Our other energy related
businesses include the development of mine-mouth coal-fueled
generating plants, the management of our vast coal reserve and
real estate holdings, coalbed methane production and
transportation services.
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History
Peabody, Daniels and Co. was founded in 1883 as a retail coal
supplier, entering the mining business in 1888 as
Peabody & Co. with the opening of our first coal mine
in Illinois. In 1926, Peabody Coal Company was listed on the
Chicago Stock Exchange and, beginning in 1949, on the New York
Stock Exchange.
In 1955, Peabody Coal Company, primarily an underground mine
operator, merged with Sinclair Coal Company, a major surface
mining company. Peabody Coal Company was acquired by Kennecott
Copper Company in 1968. The company was then sold to Peabody
Holding Company in 1977, which was formed by a consortium of
companies.
During the 1980s, Peabody grew through expansion and
acquisition, opening the North Antelope Mine in Wyomings
coal-rich Powder River Basin in 1983 and the Rochelle Mine in
1985, and completing the acquisitions of the West Virginia coal
properties of ARMCO Steel and Eastern Associated Coal Corp.,
which included seven operating mines and substantial low-sulfur
coal reserves in West Virginia.
In July 1990, Hanson, PLC acquired Peabody Holding Company. In
the 1990s, Peabody continued to grow through expansion and
acquisitions. In February 1997, Hanson spun off its
energy-related businesses, including Eastern Group and Peabody
Holding Company, into The Energy Group, plc. The Energy Group
was a publicly traded company in the United Kingdom and its
American Depository Receipts (ADRs) were publicly traded
on the New York Stock Exchange.
In May 1998, Lehman Brothers Merchant Banking Partners II
L.P. and affiliates (Merchant Banking Fund), an
affiliate of Lehman Brothers Inc. (Lehman Brothers),
purchased Peabody Holding Company and its affiliates, Peabody
Resources Limited and Citizens Power LLC in a leveraged buyout
transaction that coincided with the purchase by Texas Utilities
of the remainder of The Energy Group.
In August 2000, Citizens Power, our subsidiary that marketed and
traded electric power and energy-related commodity risk
management products, was sold to Edison Mission Energy.
In January 2001, we sold our Peabody Resources Limited (in
Australia) operations to Coal & Allied, a 71%-owned
subsidiary of Rio Tinto Limited for $575 million (including
debt assumed by the buyer).
In April 2001, we changed our name to Peabody Energy Corporation
(Peabody), reflecting our position as a premier
energy supplier. In May 2001, after having reduced the debt
incurred in the leveraged buyout by more than $1 billion,
we completed an initial public offering of common stock, and the
Companys shares began trading on the New York Stock
Exchange under the ticker symbol BTU, the globally
recognized symbol for energy.
In April 2004, we acquired three coal operations from RAG Coal
International AG for a combined purchase price of
$421 million, net of cash received in the transaction. The
purchase included two mines in Queensland, Australia that
produce a combined 7 to 8 million tons per year of
metallurgical coal, and the Twentymile Mine in Colorado, which
historically produced 7 to 8 million tons per year of
low-sulfur, steam coal. In December 2004, we completed the
purchase of a 25.5% equity interest in Carbones del Guasare,
S.A. from RAG Coal International AG for a net purchase price of
$32.5 million. Carbones del Guasare, a joint venture that
also includes Anglo American plc and a Venezuelan governmental
partner, operates the Paso Diablo surface mine in northwestern
Venezuela, which produces approximately 7 million tons per
year of coal for electricity generators and steel producers.
From 1990 to 2004, Peabody redefined its business, as the
company transformed itself into a more productive, low-cost,
low-sulfur energy company, tripling its productivity and
reducing costs 32% while improving safety performance 74%. In
the 1990s, we established our three core strategies:
1) managing safe, low-cost operations; 2) utilizing
world-class sales and trading practices; and 3) creating
value from our natural resource position.
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Mining Operations
The following provides a description of the operating
characteristics of the principal mines and reserves of each of
our business units and affiliates. The maps below show the mines
we operated in 2004.
Within the United States, we conduct operations in the Powder
River Basin, Southwest, Colorado, Appalachia and Midwest
regions. Internationally, we operate mines in Queensland,
Australia and have a 25.5% interest in a mine in Venezuela. All
of our operating segments are discussed in Note 26 to our
consolidated financial statements.
Included in the descriptions of our mining operations are
discussions of the subsidiaries which manage the respective
mining operation. The subsidiary that manages a particular
mining operation is not necessarily indicative of the subsidiary
or subsidiaries which own the assets utilized in that mining
operation.
Powder River Basin Operations
We control approximately 3.1 billion tons of proven and
probable coal reserves in the Southern Powder River Basin, the
largest and fastest growing major U.S. coal-producing
region. Our subsidiaries, Powder River Coal Company and Caballo
Coal Company, manage three low-sulfur, non-union surface mining
complexes in Wyoming that sold 115.8 million tons of coal
during the year ended December 31, 2004, or approximately
51% of our total coal sales volume. The North Antelope Rochelle
and Caballo
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mines are serviced by both major western railroads, the
Burlington Northern Santa Fe Railway and the Union Pacific
Railroad. The Rawhide Mine is serviced by the Burlington
Northern Santa Fe Railway.
Our Wyoming Powder River Basin reserves are classified as
surface mineable, subbituminous coal with seam thickness varying
from 70 to 105 feet. The sulfur content of the coal in
current production ranges from 0.2% to 0.4% and the heat value
ranges from 8,300 to 9,000 Btus per pound.
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North Antelope Rochelle Mine |
The North Antelope Rochelle Mine is located 65 miles south
of Gillette, Wyoming. This mine is one of the largest in North
America, selling 82.5 million tons of compliance coal
(defined as having sulfur dioxide content of 1.2 pounds or less
per million Btu) during 2004. The North Antelope Rochelle
facility is capable of loading its production in up to 2,000
railcars per day. The North Antelope Rochelle Mine produces
premium quality coal with a sulfur content averaging 0.2% and a
heat value ranging from 8,500 to 8,900 Btu per pound. The North
Antelope Rochelle Mine produces the lowest sulfur coal in the
United States, using two draglines along with six
truck-and-shovel fleets.
The Caballo Mine is located 20 miles south of Gillette,
Wyoming. During 2004, it sold 26.5 million tons of
compliance coal. Caballo is a truck-and-shovel operation with a
coal handling system that includes two 12,000-ton silos and two
11,000-ton silos.
The Rawhide Mine is located ten miles north of Gillette, Wyoming
and uses truck-and-shovel mining methods. During 2004, it sold
6.9 million tons of compliance coal.
Southwest Operations
We own and operate three mines in our Southwest
operations two in Arizona and one in New Mexico. The
Arizona mines, which are managed by our Peabody Western Coal
Company subsidiary, supply primarily bituminous compliance coal
under long-term coal supply agreements to electricity generating
stations in the region. In New Mexico, we own and manage,
through our Peabody Natural Resources Company subsidiary, the
Lee Ranch Mine, which mines and produces subbituminous medium
sulfur coal. Together, these three mines sold 18.7 million
tons of coal during 2004 and control 1.0 billion of proven
and probable coal reserves.
The Black Mesa Mine, which is located on the reservations of the
Navajo Nation and Hopi Tribe in Arizona, uses two draglines and
sold 4.7 million tons of coal during 2004. The Black Mesa
Mine coal is crushed, mixed with water and then transported
273 miles through an underground pipeline owned by a third
party. The coal is conveyed to the Mohave Generating Station
near Laughlin, Nevada, which is operated and partially owned by
Southern California Edison. The mine and pipeline were designed
to deliver coal exclusively to the plant, which has no other
source of coal. The Mohave Generating Station coal supply
agreement extends until December 31, 2005. Further
discussion of the issues surrounding the future of the Black
Mesa Mine and Mohave Generating Station is provided in
Item 3. Legal Proceedings of this report. Hourly workers at
this mine are members of the United Mine Workers of America.
The Kayenta Mine is adjacent to the Black Mesa Mine and uses
four draglines in three mining areas. It sold approximately
8.4 million tons of coal during 2004. The Kayenta Mine coal
is crushed, then carried 17 miles by conveyor belt to
storage silos where it is loaded onto a private rail line and
transported 83 miles to the Navajo Generating Station,
operated by the Salt River Project near Page, Arizona. The
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mine and railroad were designed to deliver coal exclusively to
the power plant, which has no other source of coal. The Navajo
coal supply agreement extends until 2011. Hourly workers at this
mine are members of the United Mine Workers of America.
The Lee Ranch Mine, located near Grants, New Mexico, sold
approximately 5.6 million tons of medium sulfur coal during
2004. Lee Ranch shipped the majority of its coal to two
customers in Arizona and New Mexico under coal supply agreements
extending until 2020 and 2014, respectively. Lee Ranch is a
non-union surface mine that uses a combination of dragline and
truck-and-shovel mining techniques and ships coal to its
customers via the Burlington Northern Santa Fe Railway.
Colorado Operations
We control approximately 0.3 billion tons of coal reserves
and currently have two mines operating in the Colorado Region.
Our Twentymile underground mine is managed by our Twentymile
Coal Company subsidiary and our Seneca surface mine is managed
by our Seneca Coal Company subsidiary. During 2004, these
operations sold approximately 7.6 million tons of
compliance, low-sulfur, steam coal of above average heat content
to customers throughout the United States.
On April 15, 2004, we purchased the Twentymile Mine from
RAG Coal International AG as discussed in Note 5 to our
consolidated financial statements. The Twentymile Mine is
located in Routt County, Colorado, and sold approximately
6.2 million tons of steam coal since the acquisition. This
mine uses both longwall and continuous mining equipment and has
perennially been one of the largest and most productive
underground mines in the United States. The coal quality is high
enough that only a small portion of the coal is washed, normally
less than 15%. Approximately 95% all coal shipped is loaded on
the Union Pacific railroad; the remainder is hauled by truck.
The Seneca Mine near Hayden, Colorado shipped 1.5 million
tons of compliance coal during 2004, operating with two
draglines and a highwall miner in three separate mining areas.
The mines coal is hauled by truck to the nearby Hayden
Generating Station, operated by the Public Service of Colorado,
under a coal supply agreement that extends until 2011. This mine
is near the exhaustion of its economically recoverable reserves
and upon closure (expected in late 2005) the Twentymile Mine is
expected to supply the Hayden Generating Station. The
mines closure is not expected to have a material adverse
effect on our financial condition, results of operations or cash
flows. Hourly workers at Seneca are members of the United Mine
Workers of America.
Appalachia Operations
We manage five wholly-owned business units and related
facilities in West Virginia and one in Western Kentucky. Our
subsidiary, Pine Ridge Coal Company, manages the Big Mountain
business unit, and our subsidiary, Rivers Edge Mining, Inc.
manages our Rivers Edge Mine. Our Eastern Associated Coal Corp.
subsidiary manages the remaining wholly-owned West Virginia
facilities. In addition, Highland Mining manages the Highland
Mine in Western Kentucky. During 2004, these operations sold
approximately 19.2 million tons of compliance,
medium-sulfur, high-sulfur steam and metallurgical coal to
customers in the United States and abroad. Metallurgical coal
accounted for 5.0 million tons of total sales for the year.
All of the hourly workers at these subsidiaries are members of
the United Mine Workers of America. In addition to our
wholly-owned facilities, we own a 49% interest in Kanawha Eagle
Mine, a joint venture which owns and manages underground mining
operations. We control approximately 0.8 billion tons of
proven and probable coal reserves in our Appalachia Operations.
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Big Mountain Business Unit and Contract Mines |
The Big Mountain business unit is based near Prenter, West
Virginia. This business units primary mine is Big Mountain
No. 16, and includes a small amount of contract mine
production from coal reserves we control. During 2004, the Big
Mountain business unit sold approximately 1.9 million tons
of steam coal. Big Mountain No. 16 is an underground mine
using continuous mining equipment. Processed coal is loaded on
the CSX railroad.
The Harris business unit consists of the Harris No. 1 Mine
near Bald Knob, West Virginia, which sold approximately
3.1 million tons of primarily metallurgical product during
2004. This mine uses both longwall and continuous mining
equipment.
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Rocklick Business Unit and Contract Mines |
The Rocklick preparation plant, located near Wharton, West
Virginia, processes coal produced by the Harris No. 1 Mine
and contract mining operations from coal reserves that we
control. This preparation plant shipped approximately
2.0 million tons of steam and metallurgical coal sourced
from the contract mines during 2004. Processed coal is loaded at
the plant site on the CSX railroad or transferred via conveyor
to our Kopperston loadout facility and loaded on the Norfolk
Southern railroad.
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Wells Business Unit and Contract Mines |
The Wells business unit, in Boone County, West Virginia, sold
approximately 4.0 million tons of metallurgical and steam
coal during 2004. The unit consists of the Wells preparation
plant, which processes purchased coal and production from our
Rivers Edge Mine and contract mines. The preparation plant
is located near Wharton, West Virginia and the processed coal is
loaded on the CSX railroad.
The Federal No. 2 Mine, near Fairview, West Virginia, uses
longwall mining methods and shipped approximately
4.8 million tons of steam coal during 2004. Coal shipped
from the Federal No. 2 Mine has a sulfur content only
slightly above that of medium sulfur coal and has above average
heating content. As a result, it is more marketable than some
other medium sulfur coals. The CSX and Norfolk Southern
railroads jointly serve the mine.
The Highland No. 9 Mine, which is managed by our Highland
Mining Company subsidiary, is located near Waverly, Kentucky,
and produced 3.3 million tons during 2004. Hourly workers
at these operations are members of the United Mine Workers of
America.
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Kanawha Eagle Coal Joint Venture |
We have a 49% interest in the Kanawha Eagle Joint Venture, which
owns and manages underground mining operations, a preparation
plant and barge-and-rail loading facilities near Marmet, West
Virginia. The mines are non-union and use continuous mining
equipment. They shipped 2.5 million tons during 2004.
Midwest Operations
Our Midwest operations consist of 13 wholly-owned mines in the
Illinois basin and are comprised of our Patriot Coal Company,
Indian Hill Company and Black Beauty Coal Company subsidiaries.
Our Midwest Operations control approximately 3.8 billion
tons of proven and probable coal reserves. In 2004, these
operations collectively sold 32.5 million tons of coal,
more than any other midwestern coal producer.
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We ship coal from these mines primarily to electricity
generators in the Midwestern United States, and to industrial
customers that generate their own power.
Patriot Coal Company, owns and manages three mines. Patriot, a
surface mine, and Freedom, an underground mine, are located in
Henderson County, Kentucky. The Big Run underground mine is
located in Ohio County, Kentucky. These mines sold
1.4 million tons, 1.5 million tons and
1.3 million tons, respectively, in 2004. The underground
mines use continuous mining equipment and the surface mine uses
truck and shovel equipment. Patriot Coal Company also manages a
preparation plant and a dock. Patriot Coal Company operations
utilize a non-union workforce.
In late 2004, we purchased, through our wholly-owned subsidiary,
Indian Hill Company, the remaining 55% interest of Dodge Hill
Holding JV, LLC. Dodge Hill Holding manages Dodge Hill
No. 1, an underground operation located in Union County,
Kentucky which mined 1.2 million tons in 2004 utilizing
non-union labor.
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Black Beauty Coal Company |
Black Beauty Coal Company currently manages six mines in Indiana
and three mines in Illinois. The Black Beauty mines produced and
sold 27.1 million tons of compliance, medium sulfur and
high sulfur steam coal during 2004.
Black Beautys principal Indiana mines include Air Quality,
Farmersburg, Francisco and Somerville. Air Quality is an
underground coal mine located near Monroe City, Indiana that
shipped 1.7 million tons of compliance coal during 2004.
Farmersburg is a surface mine situated in Vigo and Sullivan
counties in Indiana that sold 4.3 million tons of medium
sulfur coal during 2004. The Francisco Mine, located in Gibson
County, Indiana mines coal by utilizing both surface mining and
underground mining methods and sold 3.1 million tons of
medium sulfur coal during 2004. The Somerville mine complex,
also located in Gibson County, shipped a total of
7.2 million tons of medium sulfur coal in 2004. Two other
surface mines located in Indiana, Viking and Miller Creek,
collectively shipped 2.3 million tons of medium sulfur coal
during 2004.
In east-central Illinois, Black Beautys Riola Complex is
an underground mining facility with two active portals. The
Riola Complex sold 2.3 million tons of medium sulfur coal
during 2004. We operate the Cottage Grove surface mine and
Willow Lake underground mining complex situated in Gallatin and
Saline counties in southern Illinois. During 2004, these mines
sold 2.7 million tons and 3.5 million tons,
respectively, of medium sulfur coal that is primarily shipped by
barge to downriver utility plants. Black Beauty provides a
non-union contract workforce for the Arclar surface operation.
The workforce at the Willow Lake underground mine is represented
under a non-UMWA labor agreement that expires in late 2006. All
other Black Beauty Coal Company operations utilize non-union
labor.
Black Beauty also owns a 75% interest in United Minerals
Company, LLC (United Minerals). United Minerals,
which utilizes non-union labor, currently acts as a contract
miner for Black Beauty at part of the Somerville Mine Complex
and as contract operator for Black Beauty at the Evansville
River Terminal.
Australian Mining Operations
We manage four mines in Queensland, Australia through our
wholly-owned subsidiary, Peabody Pacific Pty Limited. In
addition to our Wilkie Creek Mine acquired in August 2002, we
purchased two coal mines, Burton and North Goonyella, on
April 15, 2004 and recently opened our Eaglefield Mine,
which is a surface operation adjacent to, and fulfilling
contract tonnages in conjunction with, the North Goonyella
underground mine. During 2004, these operations sold
6.1 million tons of coal, 4.4 millions tons
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of which were metallurgical coal. Coal from these mines is
shipped via rail from the mine to the loading point at Dalrymple
Bay, where the coal is loaded onto ocean-going vessels. All
sales from our Australian mines are denominated in
U.S. dollars. Our Australian mines operate with
site-specific collective bargaining labor agreements. Our
Australian operations control 0.2 billion tons of proven
and probable reserves.
Our Wilkie Creek Coal Mine is a surface, truck-and-shovel
operation. For the year ended December 31, 2004, the
mines contract workforce produced 1.3 million tons of
steam coal, which was sold to the Asia export market.
Burton is a surface mine using the truck-and-shovel mining
technique. From the date of acquisition in 2004, the Burton Mine
sold 3.1 million tons of metallurgical coal. We own 95% of
the Burton operation and the remaining five percent interest is
owned by the contract miner operating on reserves that we
control.
The North Goonyella Mine is a longwall underground operation.
From the date of acquisition in 2004, the North Goonyella Mine
sold 1.7 million tons of coal.
Our recently opened Eaglefield Mine is a surface operation
utilizing truck-and-shovel mining methods. It is adjacent to,
and fulfills contract tonnages in conjunction with, the North
Goonyella underground mine. Coal is mined by a contractor from
reserves that we control.
Venezuelan Mining Operations
In December 2004, we acquired a 25.5% interest in Carbones del
Guasare, S.A., a joint venture that includes Anglo American plc
and a Venezuelan governmental partner. Carbones del Guasare
operates the Paso Diablo Mine in Venezuela. The Paso Diablo Mine
is a surface operation in northwestern Venezuela that produces
approximately 7 million tons of steam coal annually for
export primarily to the United States and Europe. We are
responsible for our pro-rata share of sales from Paso Diablo;
the joint venture is responsible for production, processing and
transportation of coal to ocean-going vessels for delivery to
customers.
Long-Term Coal Supply Agreements
We currently have a sales backlog in excess of one billion tons
of coal, including backlog subject to price reopener and/or
extension provisions, and our coal supply agreements have
remaining terms ranging from one to 17 years and an average
volume-weighted remaining term of approximately 3.4 years.
For 2004, we sold approximately 90% of our sales volume under
long-term coal supply agreements. In 2004, we sold coal to over
300 electricity generating and industrial plants in 16
countries. Our primary customer base is in the United States,
although customers in the Pacific Rim and other international
locations represent an increasing portion of our revenue stream.
Two of our largest coal supply agreements are the subject of
ongoing litigation and arbitration, as discussed at Item 3.
Legal Proceedings.
We expect to continue selling a significant portion of our coal
under long-term supply agreements. Our strategy is to
selectively renew, or enter into new, long-term supply contracts
when we can do so at prices we believe are favorable. As of
December 31, 2004, we had 5 to 10 million tons, 65 to
75 million tons and 130 to 140 million tons for 2005,
2006 and 2007, respectively, of expected production (including
steam and metallurgical coal production) available for sale or
repricing at market prices. We have an
9
annual metallurgical coal production capacity of 12 to
14 million tons. Approximately 90% of our expected 2005
metallurgical coal production is priced, and our 2006
metallurgical production is mostly unpriced. The portion of 2006
that is priced primarily relates to tonnage committed at our
Australian operations for delivery in the period from
April 1, 2005 to March 31, 2006, the traditional
contract year for many customers purchasing seaborne
metallurgical coal. The metallurgical production we priced for
2005 and 2006 is priced, on average, at levels significantly
above historical metallurgical coal prices.
Long-term contracts are attractive for regions where market
prices are expected to remain stable, for cost-plus arrangements
serving captive electricity generating plants and for the sale
of high-sulfur coal to scrubbed generating plants.
To the extent we do not renew or replace expiring long-term coal
supply agreements, our future sales will be subject to market
fluctuations, including unexpected downturns in market prices.
Typically, customers enter into coal supply agreements to secure
reliable sources of coal at predictable prices, while we seek
stable sources of revenue to support the investments required to
open, expand and maintain or improve productivity at the mines
needed to supply these contracts. The terms of coal supply
agreements result from competitive bidding and extensive
negotiations with customers. Consequently, the terms of these
contracts vary significantly in many respects, including price
adjustment features, price reopener terms, coal quality
requirements, quantity parameters, permitted sources of supply,
treatment of environmental constraints, extension options, force
majeure, and termination and assignment provisions.
Each contract sets a base price. Some contracts provide for a
predetermined adjustment to base price at times specified in the
agreement. Base prices may also be adjusted quarterly, annually
or at other periodic intervals for changes in production costs
and/or changes due to inflation or deflation. Changes in
production costs may be measured by defined formulas that may
include actual cost experience at the mine as part of the
formula. The inflation/deflation adjustments are measured by
public indices, the most common of which is the implicit price
deflator for the gross domestic product as published by the
U.S. Department of Commerce. In most cases, the components
of the base price represented by taxes, fees and royalties which
are based on a percentage of the selling price are also adjusted
for any changes in the base price and passed through to the
customer. Some contracts allow the base price to be adjusted to
reflect the cost of capital.
Most contracts contain provisions to adjust the base price due
to new statutes, ordinances or regulations that impact our cost
of performance of the agreement. Additionally, some contracts
contain provisions that allow for the recovery of costs impacted
by the modifications or changes in the interpretation or
application of any existing statute by local, state or federal
government authorities. Some agreements provide that if the
parties fail to agree on a price adjustment caused by cost
increases due to changes in applicable laws and regulations, the
purchaser may terminate the agreement.
Price reopener provisions are present in many of our multi-year
coal contracts. These provisions may allow either party to
commence a renegotiation of the contract price at various
intervals. In a limited number of agreements, if the parties do
not agree on a new price, the purchaser or seller has an option
to terminate the contract. Under some contracts, we have the
right to match lower prices offered to our customers by other
suppliers.
Quality and volumes for the coal are stipulated in coal supply
agreements, and in some limited instances buyers have the option
to vary annual or monthly volumes if necessary. Variations to
the quality and volumes of coal may lead to adjustments in the
contract price. Most coal supply agreements contain provisions
requiring us to deliver coal within certain ranges for specific
coal characteristics such as heat (Btu), sulfur, and ash
content, grindability and ash fusion temperature. Failure to
meet these specifications can result in economic penalties,
suspension or cancellation of shipments or termination of the
contracts. Coal supply agreements typically stipulate procedures
for quality control, sampling and weighing. In the eastern
United States, approximately half of our customers require that
the coal is sampled and weighed at the destination, whereas in
the western United States, samples and weights are usually taken
at the shipping source.
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Contract provisions in some cases set out mechanisms for
temporary reductions or delays in coal volumes in the event of a
force majeure, including events such as strikes, adverse mining
conditions or serious transportation problems that affect the
seller or unanticipated plant outages that may affect the buyer.
More recent contracts stipulate that this tonnage can be made up
by mutual agreement. Buyers often negotiate similar clauses
covering changes in environmental laws. We often negotiate the
right to supply coal that complies with a new environmental
requirement to avoid contract termination. Coal supply
agreements typically contain termination clauses if either party
fails to comply with the terms and conditions of the contract,
although most termination provisions provide the opportunity to
cure defaults.
In some of our contracts, we have a right of substitution,
allowing us to provide coal from different mines, including
third party production, as long as the replacement coal meets
the contracted quality specifications and will be sold at the
same delivered cost.
Sales and Marketing
Our sales, trading, brokerage and marketing operations include
COALSALES, LLC; COALSALES II, LLC (formerly Peabody
COALSALES Company); COALTRADE, LLC (formerly Peabody COALTRADE,
Inc.) and COALTRADE International, LLC. Through our sales,
trading, brokerage and marketing, we sell coal produced by our
diverse portfolio of operations, broker coal sales of other coal
producers, both as principal and agent, trade coal and emission
allowances, and provide transportation-related services. As of
December 31, 2004, we had 74 employees in our sales,
trading, brokerage, marketing and transportation operations,
including personnel dedicated to performing market research,
contract administration and risk/credit management activities.
These operations also include seven employees at our COALTRADE
Australia operation, which brokers coal in the Australia and
Pacific Rim markets, and is based in Newcastle, Australia.
Transportation
Coal consumed domestically is usually sold at the mine, and
transportation costs are borne by the purchaser. Export coal is
usually sold at the loading port, with purchasers paying ocean
freight. Producers usually pay shipping costs from the mine to
the port, including any demurrage costs.
The majority of our sales volume is shipped by rail, but a
portion of our production is shipped by other modes of
transportation, including barge and ocean-going vessels. Our
transportation department manages the loading of trains and
barges.
Coal from our Black Mesa Mine in Arizona is transported by a
273-mile coal-water pipeline to the Mohave Generating Station in
southern Nevada. Coal from the Seneca Mine in Colorado is
transported by truck to the nearby Hayden Plant. All coal from
our southern Powder River Basin mines in Wyoming is shipped by
rail, and two competing railroads, the Burlington Northern
Santa Fe Railway and the Union Pacific Railroad, serve our
North Antelope Rochelle and Caballo mines. The Rawhide Mine is
serviced by the Burlington Northern Santa Fe Railway.
Approximately 12,000 unit trains are loaded each year to
accommodate the coal shipped by our mines overall. A unit train
generally consists of 100 to 150 cars, each of which can hold
100 to 120 tons of coal. We believe we enjoy good relationships
with rail carriers and barge companies due, in part, to our
modern coal-loading facilities and the experience of our
transportation coordinators.
Suppliers
The main types of goods we purchase are mining equipment and
replacement parts, explosives, fuel, tires, steel-related
products and lubricants. We have many long, established
relationships with our key suppliers, and do not believe that we
are dependent on any of our individual suppliers, except as
noted below. The supplier base providing mining materials has
been relatively consistent in recent years, although there has
been some consolidation. Recent consolidation of suppliers of
explosives has limited the number of sources for these
materials. Although our current supply of explosives is
concentrated with one supplier, alternative sources are
available to us in the regions where we operate. Further,
purchases of certain
11
underground mining equipment are concentrated with one principal
supplier; however, supplier competition continues to develop. In
the past year, demand for certain surface and underground mining
equipment and off-the-road tires has increased. As a result,
lead times for certain items have generally increased by up to
several months, although no material impact is currently
expected to our financial condition, results of operations or
cash flows.
Technical Innovation
We continue to place great emphasis on the application of
technical innovation to improve new and existing equipment
performance. This research and development effort is typically
undertaken and funded by equipment manufacturers using our input
and expertise. Our engineering, maintenance and purchasing
personnel work together with manufacturers to design and produce
equipment that we believe will add value to the business.
A major effort has been under way to improve the performance of
our draglines which move a third of the billion tons of
overburden handled annually. The dragline improvement effort
includes more efficient bucket design, faster cycle times,
improved swing motion controls to increase component life and
better monitors to enable increased payloads. A new digital
drive design has been tested on an overburden shovel in the
Powder River Basin with excellent results and will be installed
on our other shovels. Blasting performance has improved through
the use of new products including digital detonation, air
decking, blast-hole sleeving and new blasting agents. Filtered
used lubrication oils are also utilized in our blasting products.
We plan to install a longwall system at our Twentymile Mine with
state-of-the-art controls and software to enable increased mine
output beginning in 2006. In addition, the North Goonyella Mine
in Australia has purchased upgraded longwall components to widen
the longwall face and improve operating performance. We have two
state-of-the-art flexible coal train conveyor systems in
operation at our Highland Mine that continuously transport coal
from the continuous miner to the conveyor belt system. Upgrades
at four preparation plants are scheduled in 2005 which will
improve coal recovery and output.
World-class maintenance standards based on condition-based
maintenance practices are being implemented at all operations.
Using these techniques allows us to increase equipment
utilization and reduce capital through extending the equipment
life while minimizing the risk of premature failures.
Lubrication is replaced and work is scheduled on condition
rather than time. Benefits from sophisticated lubrication
analysis and quality control include lower lubrication
consumption, optimum equipment performance and extended
component life. We are upgrading our computerized maintenance
management system to support our maintenance practices. Also, a
remote data acquisition system is being installed to more
efficiently dispatch mobile equipment and monitor equipment
performance on a real-time basis.
Our mines use sophisticated software to schedule and monitor
trains, mine and pit blending, quality and customer shipments.
The integrated software has been developed in-house and provides
a competitive tool to differentiate our reliability and product
consistency. We are the largest user of advanced coal quality
analyzers among coal producers, according to the manufacturer of
this sophisticated equipment. These analyzers allow continuous
analysis of certain coal quality parameters, such as sulfur
content. Their use helps ensure consistent product quality and
helps customers meet stringent air emission requirements.
We also support the Power Systems Development Facility, a highly
efficient electricity generating plant using coal gasification
generation technology, funded primarily through the
U.S. Department of Energy and operated by an affiliate of
Southern Company. Peabody is a member of the multi-company
alliance working with the Department of Energy on FutureGen, a
long-term project to develop near-zero emission power generation
technology that will produce both power and hydrogen from coal
and will capture and sequester carbon dioxide.
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Competition
The markets in which we sell our coal are highly competitive.
According to the National Mining Associations 2003
Coal Producer Survey, the top 10 coal companies in the
United States produced approximately 69% of total domestic coal
in 2003. Our principal U.S. competitors are other large
coal producers, including Kennecott Energy Company, Arch Coal,
Inc., Foundation Coal, CONSOL Energy Inc. and Massey Energy
Company, which collectively accounted for approximately 41% of
total U.S. coal production in 2003. Major international
competitors include Rio Tinto, Anglo-American PLC, and BHP
Billiton.
A number of factors beyond our control affect the markets in
which we sell our coal. Continued demand for our coal and the
prices obtained by us depend primarily on the coal consumption
patterns of the electricity and steel industries in the United
States, China, India and elsewhere around the world; the
availability, location, cost of transportation and price of
competing coal; and other electricity generation and fuel supply
sources such as natural gas, oil, nuclear and hydroelectric.
Coal consumption patterns are affected primarily by the demand
for electricity, environmental and other governmental
regulations and technological developments. We compete on the
basis of coal quality, delivered price, customer service and
support and reliability.
Generation Development
To best maximize our coal assets and land holdings for long-term
growth, we are developing coal-fueled generating projects in
areas of the country where electricity demand is strong and
where there is access to land, water, transmission lines and
low-cost coal.
We are continuing to progress on the permitting processes,
transmission access agreements and contractor-related activities
for developing clean, low-cost mine-mouth generating plants
using our surface lands and coal reserves. Because coal costs
just a fraction of natural gas, mine-mouth generating plants can
provide low-cost electricity to satisfy growing baseload
generation demand. The plants will be designed to comply with
all current clean air standards using advanced emissions control
technologies.
The plants described below are expected to be operational
following a four-year construction phase, which is conditioned
upon the company completing all necessary permitting, selection
of partners, securing financing and selling the majority of the
output of the plant. These plants will not be operational until
at least 2010.
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Prairie State Energy Campus |
Our Prairie State Energy Campus is a planned 1,500-megawatt
coal-fueled electricity generation project located in Washington
County, Illinois. Prairie State would be fueled by
6 million tons of coal each year produced from an adjacent
underground mine. During August of 2004, Prairie State signed a
letter of intent with Fluor Daniel Illinois, Inc. for
engineering, design and construction of Prairie States
power-related facilities. In January 2005, Prairie State
achieved a major milestone when the State of Illinois issued the
final air permit for the electric generating station and
adjoining coal mine. In February 2005, a group of Midwest rural
electric cooperatives and municipal joint action agencies
entered into definitive agreements to acquire approximately 47%
of the project. This group of investors is comprised of Soyland
Power Cooperative, Inc, Kentucky Municipal Power Agency,
Wolverine Power Cooperative, Northern Illinois Municipal Power
Agency, Indiana Municipal Power Agency and the Missouri Joint
Municipal Electric Utility Commission. In February 2005, certain
parties filed an appeal with the Environmental Appeals Board in
Washington, D.C. challenging the air permit issued by the
Illinois Environmental Protection Agency. The appeal must be
resolved before construction of the project can begin.
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Thoroughbred Energy Campus |
In 2003, we achieved a major milestone in the development of the
1,500 megawatt Thoroughbred Energy Campus in Muhlenberg County,
Kentucky, when we received a conditional Certificate to Construct
13
from the Commonwealth of Kentucky. We and the Commonwealth of
Kentucky are defending the air permit granted in 2002 to
Thoroughbred Energy Campus, as certain environmental groups are
challenging the air permit. Hearings and final briefings were
completed before year end and we now await the findings of the
Administrative Law Judge.
In October 2004, our Mustang Energy Project was awarded a
$19.7 million Clean Coal Power Initiative grant from the
Department of Energy to demonstrate technology to achieve
ultra-low emissions at the proposed 300 megawatt generating
station near Grants, New Mexico. The project is in the early
stages of obtaining all necessary permits. If successfully
completed, the Mustang Energy project would be located near our
Lee Ranch Coal Company operations using lands and coal reserves
controlled by us. The plant would be fueled by about
1 million tons of coal each year. The plant is expected to
use proprietary technology to remove 99.5% of sulfur dioxide,
98% of nitrogen oxide and 90% of mercury from the plants
emissions. By-products from the scrubbing process would be used
to create high value, granular fertilizer.
Coalbed Methane
We continue to evaluate the potential of the coalbed methane
business and will make acquisitions, develop our properties,
enter into partnerships with other companies or make property
sales as appropriate. Our subsidiary, Peabody Natural Gas, LLC,
produces coalbed methane from its operations in the Southern
Powder River Basin near the Caballo Mine and North Antelope
Rochelle Mine. At December 31, 2004, we operated 60 coalbed
methane wells with net production of approximately
2.4 million cubic feet per day. We are also evaluating the
coalbed methane resources in several deep coal seams on more
than 27,000 acres in the Western Powder River Basin near
Buffalo, Wyoming. We purchased these coalbed methane assets in
January 2001 and are engaged in an ongoing drilling and testing
program to continue to evaluate the property. In Southern
Illinois, Peabody Natural Gas is continuing a five-well coalbed
methane pilot program at its Broughton project. More than
15,000 net coal acres and coalbed methane leases covering
property near the Broughton project were purchased in December
2003 and have been added to the project. In June 2004, we
purchased operating rights and a 50% working interest in a
five-well coalbed methane pilot program on over 9,400 acres
in Gallatin County, Illinois. The test program is being
conducted with AFS Development Company, LLC, an affiliate of
Ameren Corporation. A coalbed methane testing program is also
being conducted in Western Kentucky.
Certain Liabilities
We have significant long-term liabilities for reclamation (also
called asset retirement obligations), work-related injuries and
illnesses, pensions and retiree health care. In addition, labor
contracts with the United Mine Workers of America and voluntary
arrangements with non-union employees include long-term
benefits, notably health care coverage for retired and future
retirees and their dependents. The majority of our existing
liabilities relate to our past operations, which had more mines
and employees than we currently have.
Asset Retirement Obligations. Asset retirement
obligations primarily represent the present value of future
anticipated costs to restore surface lands to productivity
levels equal to or greater than pre-mining conditions, as
required by the Surface Mining Control and Reclamation Act. Our
asset retirement obligations totaled approximately
$396.0 million as of December 31, 2004. Expense for
the years ended December 31, 2004, 2003 and 2002 was
$42.4 million, $31.2 million and $11.0 million,
respectively. Our method for accounting for reclamation
activities changed on January 1, 2003 as a result of the
adoption of Statement of Financial Accounting Standards
(SFAS) No. 143, Accounting for Asset
Retirement Obligations. The effect of the adoption of
SFAS No. 143 is discussed in Note 6 to our
consolidated financial statements. Total asset retirement
obligations as of December 31, 2004 of $396.0 million
consisted of $303.7 million related to locations with
active mining operations and $92.3 million related to
locations that are closed or inactive.
14
Workers Compensation. These liabilities represent
the actuarial estimates for compensable, work-related injuries
(traumatic claims) and occupational disease, primarily black
lung disease (pneumoconiosis). The Federal Black Lung Benefits
Act requires employers to pay black lung awards to former
employees who filed claims after June 1973. These liabilities
totaled approximately $268.9 million as of
December 31, 2004, $41.4 million of which was a
current liability. Expense for the years ended December 31,
2004, 2003 and 2002 was $59.2 million, $50.6 million
and $55.4 million, respectively.
Pension-Related Provisions. Pension-related costs
represent the actuarially-estimated cost of pension benefits.
Annual minimum contributions to the pension plans are determined
by consulting actuaries based on the Employee Retirement Income
Security Act minimum funding standards and an agreement with the
Pension Benefit Guaranty Corporation. Pension-related
liabilities totaled approximately $95.8 million as of
December 31, 2004, $5.8 million of which was a current
liability. Expense for the years ended December 31, 2004,
2003 and 2002 was $28.5 million, $20.7 million and
$4.8 million, respectively.
Retiree Health Care. Consistent with
SFAS No. 106, we record a liability representing the
estimated cost of providing retiree health care benefits to
current retirees and active employees who will retire in the
future. Provisions for active employees represent the amount
recognized to date, based on their service to date; additional
amounts are accrued periodically so that the total estimated
liability is accrued when the employee retires.
A second category of retiree health care obligations represents
the liability for future contributions to certain multi-employer
health funds. The United Mine Workers of America Combined Fund
was created by federal law in 1992. This multi-employer fund
provides health care benefits to a closed group of our retired
former employees who last worked prior to 1976, as well as
orphaned beneficiaries of out of business companies who were
receiving benefits as orphans prior to the 1992 law; no new
retirees will be added to this group. The liability is subject
to increases or decreases in per capita health care costs,
offset by the mortality curve in this aging population of
beneficiaries. Another fund, the 1992 Benefit Plan also created
by the same federal law in 1992 provides benefits to qualifying
retired former employees of companies who have gone out of
business and have defaulted in providing their former employees
with retiree medical benefits. Beneficiaries continue to be
added to this fund as employers go out of business, but the
overall exposure for new beneficiaries into this fund is limited
to retirees covered under their employers plan who retired
prior to October 1, 1994. A third fund, the 1993 Benefit
Fund was established through collective bargaining and provides
benefits to qualifying retired former employees who retired
after September 30, 1994 of certain signatory companies who
have gone out of business and have defaulted in providing their
former employees with retiree medical benefits. Beneficiaries
continue to be added to this fund as employers go out of
business, however our liability is limited to our contractual
commitment of $0.50 per hour worked.
Our retiree health care liabilities totaled approximately
$1,020.8 million as of December 31, 2004,
$81.3 million of which was a current liability. Expense for
the years ended December 31, 2004, 2003 and 2002 was
$58.4 million, $83.6 million and $74.4 million,
respectively. Obligations to the United Mine Workers of America
Combined Fund totaled $39.8 million as of December 31,
2004, $6.4 million of which was a current liability.
Expense for the years ended December 31, 2004, 2003 and
2002 was $4.9 million, $1.2 million and
$16.7 million, respectively. The expense recorded during
the year ended December 31, 2002 reflects the reassignment
of certain beneficiaries to us as a result of an adverse
U.S. Supreme Court decision in January 2003. Those
beneficiaries had been deemed improperly assigned to us in a
prior U.S. Circuit Court decision. The 1992 Fund and the
1993 Fund are expensed as payments are made and no liability was
recorded other than amounts due and unpaid. Expense related to
these funds was $4.4 million, $5.3 million and
$4.1 million for the years ended December 31, 2004,
2003 and 2002 respectively.
Employees
As of December 31, 2004, we and our subsidiaries had
approximately 7,900 employees. As of December 31, 2004,
approximately 60% of our hourly employees were non-union and
they generated 79%
15
of our 2004 coal production. Relations with our employees and,
where applicable, organized labor are important to our success.
Approximately 63% of our U.S. miners are non-union and are
employed in the states of Wyoming, Colorado, Indiana, New
Mexico, Illinois and Kentucky. The United Mine Workers of
America represented approximately 30% of our hourly employees,
who generated 16% of our domestic production during the year
ended December 31, 2004. An additional 6% of our hourly
employees are represented by labor unions other than the United
Mine Workers of America. These employees generated 2% of our
production during the year ended December 31, 2004. Hourly
workers at our mines in Arizona and one of our mines in Colorado
are represented by the United Mine Workers of America under the
Western Surface Agreement, which was ratified in 2000 and is
effective through September 1, 2005. Our union labor east
of the Mississippi River is primarily represented by the United
Mine Workers of America and the majority of union mines are
subject to the National Bituminous Coal Wage Agreement. The
current five-year labor agreement was ratified in December 2001
and is effective through December 31, 2006.
The Australian coal mining industry is highly unionized and the
majority of workers employed at our Australian Mining Operations
are members of trade unions. These employees are represented by
three unions: the Construction Forestry Mining and Energy Union
(CFMEU), which represents the production employees,
and two unions that represent the other staff. Our Australian
employees are approximately 4% of our entire workforce and
generated 3% of our total production in the year ended
December 31, 2004. The miners at Wilkie Creek operate under
a labor agreement that expires in June 2006. The miners at
Burton operate under a labor agreement that is currently under
negotiation. The miners at North Goonyella operate under a labor
agreement which expires in March 2008. The miners at Eaglefield
operate under a labor agreement that expires in May 2007.
The Australian Federal Government, as part of micro-economic
reform, has long had a Workplace Relations Strategy that seeks
structural reform to encourage an enterprise focus and to
facilitate enterprise agreements. Further industrial reform is
likely from July 1, 2005 when the Federal Government has
control of both Houses of Parliament.
Regulatory Matters United States
Federal, state and local authorities regulate the U.S. coal
mining industry with respect to matters such as employee health
and safety, permitting and licensing requirements, air quality
standards, water pollution, plant and wildlife protection, the
reclamation and restoration of mining properties after mining
has been completed, the discharge of materials into the
environment, surface subsidence from underground mining and the
effects of mining on groundwater quality and availability. In
addition, the industry is affected by significant legislation
mandating certain benefits for current and retired coal miners.
Numerous federal, state and local governmental permits and
approvals are required for mining operations. We believe that we
have obtained all permits currently required to conduct our
present mining operations. We may be required to prepare and
present to federal, state or local authorities data pertaining
to the effect or impact that a proposed exploration for or
production of coal may have on the environment. These
requirements could prove costly and time-consuming and could
delay commencing or continuing exploration or production
operations. Future legislation and administrative regulations
may emphasize the protection of the environment and, as a
consequence, our activities may be more closely regulated. Such
legislation and regulations, as well as future interpretations
and more rigorous enforcement of existing laws, may require
substantial increases in equipment and operating costs to us and
delays, interruptions or a termination of operations, the extent
of which we cannot predict.
We endeavor to conduct our mining operations in compliance with
all applicable federal, state and local laws and regulations.
However, because of extensive and comprehensive regulatory
requirements,
16
violations during mining operations occur from time to time in
the industry. None of the violations to date or the monetary
penalties assessed has been material.
Stringent health and safety standards have been in effect since
Congress enacted the Coal Mine Health and Safety Act of 1969.
The Federal Mine Safety and Health Act of 1977 significantly
expanded the enforcement of safety and health standards and
imposed safety and health standards on all aspects of mining
operations.
Most of the states in which we operate have state programs for
mine safety and health regulation and enforcement. Collectively,
federal and state safety and health regulation in the coal
mining industry is perhaps