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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
FORM 10-K
Securities and Exchange Commission
Washington, D.C. 20549
(MARK ONE)
þ ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
For the fiscal Year Ended December 31, 2004
OR
o TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES ACT OF 1934
For the transition period from
to
Commission File Number 333-82700
COMPASS MINERALS GROUP, INC.
(Exact name of Registrant as specified in its
charter)
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Delaware
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48-1135403
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(State or other jurisdiction of incorporation
or organization) |
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(I.R.S. Employer Identification No.) |
8300 College Boulevard
Overland Park, Kansas
(Address of principal executive offices)
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66210
(Zip Code)
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Registrants telephone number, including
area code:
(913)344-9200
Securities Registered Pursuant to
Section 12(b) of the Act: None
Securities Registered Pursuant to
Section 12(g) of the Act: None
Indicate by check mark whether the registrant
(1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934
during the preceding 12 months (or for such shorter period
that the registrant was required to file such reports), and
(2) has been subject to such filing requirements for the
past
90 days. Yes þ No o
Indicate by check mark if disclosure of
delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be
contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by
reference in Part III of this Form 10-K or any
amendment to this
Form 10-K. þ
Indicate by check mark whether the registrant is
an accelerated filer (as defined in Exchange Act
Rule 12b-2). Yes o No þ
The number of shares outstanding of the
registrants $0.01 par value common stock at
March 10, 2005 was 1,000 shares. All of such shares
are owned by Compass Minerals International, Inc. (formerly
known as Salt Holdings Corporation).
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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
TABLE OF CONTENTS
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Business
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Properties
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Legal Proceedings
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Submission of Matters to a Vote of Security
Holders
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Market for the Registrants Common Equity
and Related Stockholder Matters
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Selected Financial Data
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Managements Discussion and Analysis of
Financial Condition and Results of Operations
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Quantitative and Qualitative Disclosures About
Market Risk
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Financial Statements and Supplementary Data
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Changes in and Disagreements with Accountants on
Accounting and Financial Disclosures
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Controls and Procedures
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Other Information
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Directors and Executive Officers of the Registrant
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Executive Compensation
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Security Ownership and Certain Beneficial Owners
and Management and Related Stockholder Matters
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Certain Relationships and Related Transactions
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Principal Accountant Fees and Services
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Exhibits, Financial Statement Schedules and
Reports on Form 8-K
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SIGNATURES |
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| Statement of Computation of Ratio of Earnings to Fixed Charges |
| Certification |
| Certification |
| Certification |
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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
PART I
CAUTIONARY NOTE REGARDING FORWARD-LOOKING
STATEMENTS
This annual report on Form 10-K (the
report) contains forward-looking statements. These
statements relate to future events or our future financial
performance and involve known and unknown risks, uncertainties
and other factors that may cause our actual results, levels of
activity, performance or achievements to be materially different
from any future results, levels of activity, performance or
achievements, expressed or implied, by these forward-looking
statements. These risks and other factors include, among other
things, those listed under Item 1,
Business Risk Factors and elsewhere in
this report. In some cases, you can identify forward-looking
statements by terminology such as may,
will, should, expects,
intends, plans, anticipates,
believes, estimates,
predicts, potential,
continue or the negative of these terms or other
comparable terminology. These statements are only predictions.
Actual events or results may differ materially. In evaluating
these statements, you should specifically consider various
factors, including the risks outlined under Item 1,
Business Risk Factors. These factors may
cause our actual results to differ materially from any
forward-looking statement.
Although we believe that the expectations
reflected in the forward-looking statements are reasonable, we
cannot guarantee future results, levels of activity, performance
or achievements. We are under no duty to update any of the
forward-looking statements after the date of this report.
MARKET AND INDUSTRY DATA AND
FORECASTS
This report includes market share and industry
data and forecasts that we obtained from internal company
surveys, market research, consultant surveys, publicly available
information and industry publications and surveys. Industry
surveys, publications, consultant surveys and forecasts
generally state that the information contained therein has been
obtained from sources believed to be reliable, but there can be
no assurance as to the accuracy and completeness of such
information. We have not independently verified any of the data
from third-party sources nor have we ascertained the underlying
economic assumptions relied upon therein. Similarly, internal
company surveys, industry forecasts and market research, which
we believe to be reliable based upon managements knowledge
of the industry, have not been verified by any independent
sources. In addition, we do not know what assumptions regarding
general economic growth were used in preparing the forecasts we
cite. Except where otherwise noted, references to North America
include only the continental United States and Canada, and
statements as to our position relative to our competitors or as
to market share refer to the most recent available data.
Statements concerning (a) North America general trade salt
are generally based on historical sales volumes, (b) North
America highway deicing salt are generally based on historical
production capacity, (c) sulfate of potash are generally
based on historical sales volumes and (d) United Kingdom
salt sales (general trade and highway deicing) are generally
based on historical sales volumes. Except where otherwise noted,
all references to tons refer to short tons. One
short ton equals 2,000 pounds.
WHERE YOU CAN FIND MORE INFORMATION
We file annual, quarterly and current reports and
other information with the Securities and Exchange Commission
(SEC). Our SEC filings are available to the public
over the Internet at the SECs website at
http://www.sec.gov. Please note that the SECs
website is included in this report as an active textual
reference only. The information contained on the SECs
website is not incorporated by reference into this report and
should not be considered to be a part of this report. You may
also read and copy any document we file with the SEC at it s
public reference facility at 450 Fifth Street, N.W.,
Washington, D.C. 20459. You can also obtain copies of the
documents at prescribed rates by writing to the Public Reference
Section of the SEC at 450 Fifth Street, N.W.,
Washington, D.C. 20459. Please call the SEC at
1-900-SEC-0330 for further information on the operation of the
public reference facility.
You may request a copy of any of our filings, at
no cost, by writing or telephoning:
Investor Relations
Compass Minerals Group, Inc.
8300 College Boulevard
Overland Park, Kansas 66210
For general inquiries concerning us please call:
(913) 344-9200
Unless the context requires otherwise,
references in this annual report to the Company,
Compass, Compass Minerals,
CMG, we, us and
our refer to Compass Minerals Group, Inc. and its
consolidated subsidiaries. Compass Minerals Group, Inc. is a
wholly owned subsidiary of Compass Minerals International, Inc.
(Compass Minerals International, CMI or
parent).
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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
COMPANY OVERVIEW
Based in the Kansas City metropolitan area,
Compass is the second-leading salt producer in North America and
the largest in the United Kingdom (U.K.). We operate
11 production facilities, including the largest rock salt mine
in the world in Goderich, Ontario and the largest salt mine in
the United Kingdom in Winsford, Cheshire. Our product lines
include salt for highway deicing, consumer deicing, water
conditioning, consumer and industrial food preparation,
agriculture and industrial applications. In addition, Compass is
North Americas leading producer of sulfate of potash,
which is used in the production of specialty fertilizers for
high-value crops and turf.
Salt is indispensable and enormously versatile
with more than 14,000 uses. In addition, there is an absence of
cost-effective alternatives. As a result, our cash flows are not
materially impacted by economic cycles. We are among the lowest
cost salt producers in our markets because our salt deposits are
high grade and among the most extensive in the world, and
because we use effective mining techniques and efficient
production processes. Our sulfate of potash (SOP)
plant is the largest in North America and one of only two
all-natural solar SOP plants in the Western Hemisphere. Our
North American salt mines and SOP production facility are near
either water or rail transport systems, which minimizes our
shipping and handling costs.
For the year ended December 31, 2004, we
sold approximately 13.7 million tons of salt, sulfate of
potash and other minerals, generating sales of
$695.1 million and net income of $56.5 million.
Previously part of Mosaic Global Holdings Inc.
(Mosaic), formerly IMC Global, Inc., Salt Holdings
Corporation (now known as Compass Minerals International) became
a stand-alone entity on November 28, 2001 through a
leveraged recapitalization (the Recapitalization).
SALT SEGMENT
Through our salt segment we mine, produce,
process and distribute salt in North America and Europe,
including rock, evaporated and solar salt. Our products are
marketed primarily in the United States, Canada and the United
Kingdom. Salt is used in a wide variety of applications,
including as a deicer for both highway and consumer use (rock
salt), an ingredient in the production of chemicals for paper
bleaching, water treatment and a variety of other industrial
uses, a flavor enhancer and preservative in food, a nutrient and
trace mineral delivery vehicle in animal feeds and an essential
component in both industrial and residential water softeners.
The demand for salt has historically remained relatively stable
during economic cycles due to its relatively low cost and high
value with a diverse number of end uses.
However, demand in the highway deicing market is
affected by changes in winter weather conditions. Approximately
63% of our highway deicing annual sales, net of shipping and
handling costs, are generated from December through March when
the need for highway deicing salt is at its peak.
Salt Industry Overview
The salt industry is characterized by stable
demand and steady price increases across various grades. Salt is
one of the most common and widely consumed minerals in the world
due to its low relative cost and its utility in a variety of
applications, including food processing, water conditioning,
industrial chemical processing, nutritional supplements for
animal stock and highway deicing. We estimate that the
consumption of highway deicing salt in North America is
25 million tons per annum (20 million tons per annum
in the markets we serve), while the general trade market totals
11 million tons per annum. In the United Kingdom, we
estimate that the size of the highway deicing market is
1.9 million tons per annum while the general trade market
is approximately 1.0 million tons per annum. According to
the latest available U.S. Geological Survey
(USGS), during the thirty-year period ending 2002,
the production of salt used in highway deicing in the United
States has increased at an historical average of approximately
1% per annum, while the production of general trade salt
products has increased at an historical average of more than
1% per annum over the same period.
Salt prices vary according to purity from the
lowest grade (highway deicing salt) at around $20 per ton
to the highest-grade salt (food-grade salt) at more than
$400 per ton. The price difference between highway and
food-grade salt reflects, among other things, the more elaborate
refining and packaging processes for higher-grade salt. Due to
its low production cost, transportation and handling costs tend
to be a significant component of the total delivered cost making
logistics management and customer service key competitive
factors in the industry. The higher relative cost associated
with transportation also acts as a barrier to entry in favor of
salt manufacturers located in close proximity to their
customers. According to the latest USGS, during the thirty year
period ending 2002, prices for salt used in highway deicing in
the United States have increased at a historical average of
approximately 4% per annum, while prices for general trade
salt products have increased at a historical average of
approximately 5% per annum over the same period.
Processing Methods
We have production capacity, including salt
purchased under long-term contracts, of approximately
14.6 million tons of salt per annum. Mining, other
production activities and packaging
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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
are currently conducted at 11 of our facilities
and at two facilities where finished product is purchased from
Mosaic under long-term contracts.
Summarized below are the three processing methods
we use to produce salt.
Underground Rock Salt
Mining. We employ a drill and blast
mining technique at our underground rock salt mines. Mining
machinery moves salt from the salt face to conveyor belts where
it is then crushed and screened. Salt is then hoisted to the
surface where it is loaded onto shipping vessels, railcars or
trucks. The primary power sources for each of our rock salt
mines are electricity and diesel fuel. At our Winsford, U.K.
facility, we also use a continuous miner process. Rock salt is
primarily used in our highway and consumer deicing products.
Based on annual production capacities, our underground rock salt
mining represents approximately 78% of our salt production.
Mechanical
Evaporation. The mechanical
evaporation method involves subjecting salt-saturated brine to
vacuum pressure and heat, generated by natural gas or oil, to
precipitate salt. The salt brine is obtained from underground
salt deposits through a series of brine wells. The resulting
product has both a high purity and uniform physical shape.
Evaporated salt is primarily used in our general trade salt
product lines. Based on annual production capacities, our
mechanical evaporation represents approximately 12% of our salt
production.
Solar Evaporation.
The solar evaporation method is used in areas of the world where
high-salinity brine is available and where weather conditions
provide for a high natural-evaporation rate. The brine is pumped
into a series of large open ponds where sun and wind evaporate
the water and crystallize the salt, which is then mechanically
harvested and processed through washing, drying and screening.
Solar salt is used in both our general trade salt product lines
and in highway deicing applications. Based on annual production
capacities, our solar evaporation represents approximately 10%
of our salt production.
Operations and Facilities
United States. Our
Central and Midwestern United States general trade customer base
is served by our mechanical evaporation plant in Lyons, Kansas.
Additionally, we serve areas around the Great Lakes with
evaporated salt purchased from Mosaics potash and salt
facility in Michigan. The Cote Blanche, Louisiana rock salt
mine serves chemical customers in the Southern and Western
United States, highway deicing customers through a series of
depots located along the Mississippi and Ohio Rivers, and
agriculture customers in the Southern and Midwestern United
States. Our solar evaporation facility located in Ogden, Utah is
the largest solar salt production site in the United States.
This facility principally serves the Western United States
general trade markets and also provides salt for chemical
applications and highway deicing, and provides magnesium
chloride which is primarily used in deicing, dust control and
soil stabilization applications. Production capacity of salt at
our Ogden facility is currently only limited by demand. We also
own and operate two salt packaging facilities in Illinois and
Wisconsin, which serve consumer deicing and water conditioning
customers in the Central, Midwestern and parts of the
Northeastern United States.
Canada. Our salt is
produced at five different locations in Canada. Mechanically
evaporated salt is produced at three facilities strategically
located throughout Canada: Amherst, Nova Scotia in Eastern
Canada; Goderich, Ontario in Central Canada; and Unity,
Saskatchewan in Western Canada. From the Goderich, Ontario rock
salt mine, we serve the consumer and highway deicing markets in
Canada and the Great Lakes region of the United States. We also
purchase salt and other products from Mosaics potash and
salt facilities located in Saskatchewan, which serve both the
general trade and the highway deicing markets.
United Kingdom. Our
United Kingdom customer base is served by two facilities.
Highway deicing customers throughout the United Kingdom are
served by the Winsford rock salt mine in Northwest England. The
Weston Point mechanical evaporation plant is located
12 miles north of the mine and serves our general trade and
chemical customers in the United Kingdom as well as in
continental Europe.
The table below shows the capacity and type of
salt produced at each of our owned or leased production
locations:
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Production | |
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Capacity | |
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(tons) | |
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North America
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Goderich, Ontario Mine
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6,500,000 |
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Rock |
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Cote Blanche, Louisiana Mine
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2,800,000 |
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Rock |
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Ogden, Utah Plant
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1,500,000 |
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Solar |
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Lyons, Kansas Plant
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450,000 |
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Evaporated |
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Unity, Saskatchewan Plant
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175,000 |
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Evaporated |
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Goderich, Ontario Plant
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175,000 |
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Evaporated |
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Amherst, Nova Scotia Plant
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120,000 |
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Evaporated |
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United Kingdom
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Winsford, Cheshire Mine
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2,000,000 |
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Rock |
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Weston Point, Cheshire Plant
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850,000 |
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Evaporated |
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Salt production at these facilities totaled an
aggregate 12.8 million tons, 12.0 million tons and
10.0 million tons for the years ended December 31,
2004, 2003 and 2002, respectively.
Salt is found throughout the world and is
typically deposited in extremely large quantities where it is
commercially produced. Our mines at Goderich, Cote Blanche
and Winsford, as well as at our other operating facilities, are
proximate to vast mineral deposits. In most of our production
locations, we estimate the recoverable salt to exceed
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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
100 years of reserves at current production
rates and capacities. Our rights to extract those minerals may
currently be contractually limited by either geographic
boundaries or time. We believe that we will be able to continue
to extend these agreements, as we have in the past, at
commercially reasonable terms, without incurring substantial
costs or incurring material modifications to the existing lease
terms and conditions, thereby allowing us to extract the
additional salt necessary to fully develop our existing mineral
rights.
Our underground mines in Canada (Goderich,
Ontario), the United States (Cote Blanche, Louisiana) and
the United Kingdom (Winsford, Cheshire) make up approximately
three-fourths of our salt producing capacity. Each of these
mines are operated with modern mining equipment and utilize
subsurface improvements such as vertical shaft lift systems,
milling and crushing facilities, maintenance and repair shops
and extensive conveyor systems. We believe that the properties
and their operating equipment are maintained in good working
condition.
The mine site at the Goderich mine is owned. We
also maintain a mineral lease at Goderich with the provincial
government, which grants us the right to mine salt. This lease
expires in 2022 with the option to renew until 2043.
Cote Blanche is operated under land and mineral leases with
a third-party landowner who grants us the right to mine salt.
The leases expire in 2060. We own the land, related surface
rights and salt reserves at the Winsford mine.
Our mines at Goderich, Cote Blanche and
Winsford have been in operation for approximately 45, 39 and
159 years, respectively. At current average rates of
production, we estimate that our remaining years of production
for the recoverable minerals we presently own or lease to be
176, 92 and 31 years, respectively. Our mineral interests
are amortized on an individual basis over estimated useful lives
not to exceed 99 years using the units-of-production method
for leased mineral rights and the straight-line method for owned
minerals. Our estimates are based on, among other things, both
internal estimates and the results of reserve studies completed
by a third-party engineering firm. The reserve estimates are
primarily a function of the area and volume covered by the
mining rights and estimates of extraction rates utilized by the
us with the reasonable expectation of reliably operating the
mines on a long-term basis. Established criteria for proven and
probable reserves is primarily applicable to mining deposits of
discontinuous metal, where both presence of ore and its variable
grade need to be precisely identified. However, the massive
continuous nature of evaporative deposits, such as salts,
require proportionately less data for the same degree of
confidence in mineral reserves, both in terms of quantity and
quality. Reserve studies performed by a third-party engineering
firm suggest that our salt reserves most closely resemble
probable reserves and we have therefore classified our reserves
as probable reserves.
We package salt product produced by us or others
at two additional facilities. The table below shows the
packaging capacity at each of these facilities:
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Annual | |
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Packaging | |
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Kenosha, Wisconsin
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100,000 |
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Chicago, Illinois
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100,000 |
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We also have a long-term contract to purchase
finished salt from Mosaic, which is produced as a co-product of
their potash operations. The table below shows the amount and
type of salt purchased from each of these production facilities:
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Annual | |
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Purchasing | |
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Capacity | |
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Product | |
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(tons) | |
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Type | |
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Esterhazy, Saskatchewan
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200,000 |
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Rock |
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Hersey, Michigan
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250,000 |
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Evaporated |
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We divide our salt products into two separate
product lines: highway deicing salt (including chemical salt)
and general trade salt.
Highway Deicing Salt Products
Products and
Sales
Highway deicing constituted approximately 50% of
our gross sales of salt in 2004. Principal customers are states,
provinces, counties, municipalities and road maintenance
contractors that purchase bulk salt for ice control on public
roadways. Highway deicing salt is sold primarily through an
annual tendered bid contract system as well as through some
longer-term contracts, with price, product quality and delivery
being the primary competitive market factors. Annual supply
contracts generally are awarded on the basis of tendered bids
once the purchaser is assured that the minimum requirements for
purity, service and delivery can be met. The bidding process
eliminates the need to invest significant time and effort in
promotion and advertising. Location of the source of salt and
distribution outlets also play a significant role in determining
a supplier. We have an extensive network of over 70 depots for
storage and distribution of highway deicing salt in North
America. The majority of these depots are located on the Great
Lakes and the Mississippi and Ohio River systems where our
Goderich, Ontario and Cote Blanche, Louisiana mines are
located to serve those markets. Salt from our Ogden, Utah
facility is also partially used for highway deicing.
We produce salt in the United Kingdom for the
highway deicing product line through our facility at Winsford,
Cheshire, the largest rock salt mine in the United Kingdom. We
believe our superior production capacity, productivity and
favorable logistics allow us to be the only supplier of highway
deicing salt capable of meeting peak winter demands in the
United Kingdom. This strong position has resulted in our
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| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
being viewed as a strategic operation by the
United Kingdoms Highway Agency. As such, we work with the
Highway Agency to develop standards for deicing product
specifications and to monitor Highway Agency deicing application
contractors. We further act as a primary contact for the Highway
Agency in connection with winter road management in the United
Kingdom. In the United Kingdom approximately 70% of our highway
deicing business is on multi-year contracts.
Winter weather variability is the most
significant factor affecting salt sales for deicing applications
because mild winters reduce the need for salt used in ice and
snow control. Over the last four years, our North American
highway deicing product line has generated over 63% of our
annual sales, net of shipping and handling costs, from December
through March when the need for highway deicing is at its peak.
Lower than expected sales during this period could have a
material adverse effect on our results of operations. The vast
majority of our North American deicing sales are made in Canada
and the Midwestern United States; where winter weather is
generally harsher than in other parts of North America. In
keeping with industry practice, we stockpile quantities of salt
to meet estimated requirements for the next winter season. See
Item 1, Business Risk Factors
The seasonal demand for our products and the variations in our
cash flows from quarter to quarter as a result of weather
conditions may have an adverse effect on our results of
operations and the price of our common stock and
Item 7, Managements Discussion and Analysis of
Financial Condition and Results of Operations
Seasonality.
Chemical customers accounted for approximately 4%
of our 2004 gross sales of salt. Principal customers are
producers of intermediate chemical products used in pulp
bleaching, water treatment and a variety of other industrial
uses. Our customers do not have a captive source of brine.
Distribution into the chemical market is made primarily through
multi-year supply agreements, which are negotiated privately.
Price, service, product quality and security of supply are the
major competitive market factors.
The table below shows our shipments of highway
deicing and chemical salt products to the following regions
(thousands of tons):
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Year Ended December 31, | |
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|
|
Tons | |
|
% | |
|
Tons | |
|
% | |
|
Tons | |
|
% | |
|
|
|
| |
|
| |
|
North America
|
|
|
9,153 |
|
|
|
88 |
|
|
|
8,827 |
|
|
|
91 |
|
|
|
7,266 |
|
|
|
91 |
|
|
Europe and Others
|
|
|
1,180 |
|
|
|
12 |
|
|
|
836 |
|
|
|
9 |
|
|
|
699 |
|
|
|
9 |
|
|
|
|
|
Total
|
|
|
10,333 |
|
|
|
100 |
|
|
|
9,663 |
|
|
|
100 |
|
|
|
7,965 |
|
|
|
100 |
|
|
|
|
Competition
We face strong competition in each of the markets
in which we operate. In North America, other large, nationally
recognized companies compete against our highway deicing and
chemical salt products. In addition, there are several smaller
regional producers of highway deicing salt. There are several
importers of salt into North America but these mostly impact the
Eastern seaboard where we have a minimal position. In the United
Kingdom, there are two other companies that produce highway
deicing salt, one in Northern England and the other in Northern
Ireland. There are no significant imports of highway deicing
salt into the United Kingdom.
General Trade Salt Products
Products and
Sales
The general trade business accounted for
approximately 46% of our 2004 gross sales of salt. We are the
third largest producer of general trade salt in North America.
This product line includes commercial and consumer applications,
such as table salt, water conditioning, consumer ice control,
food processing, agricultural applications, as well as a variety
of industrial applications. We believe that we are the largest
private label producer of water conditioning and salt-based
agricultural products in North America and sell more than 70
private labels of table salt to major retailers. Our Sifto®
brand is well recognized in the Canadian market.
In the United Kingdom we operate the largest
evaporated-salt plant in the United Kingdom at Weston Point. We
are one of the U.K.s market leaders in branded evaporated
salt for water conditioning. We also produce salt for the food,
chemical, animal feeds and textile markets.
We have maintained a significant presence in the
general trade business over recent years due to our strong focus
on: (i) the Midwestern region of the United States;
(ii) all of Canada and the United Kingdom; (iii) our
distribution network to the grocery trade; and (iv) our
relationships with large distributors of water conditioning salt.
The general trade market is driven by strong
customer relationships. Sales in the general trade salt product
line occur through retail channels, such as grocery stores,
building supply, hardware and automotive stores and feed
suppliers. Distribution in the general trade salt product line
is channeled through a direct sales force located in various
parts of our service territories who sell products to
distributors, dealers and end users. We also maintain a network
of brokers who sell table salt, consumer deicing and water
conditioning products. These brokers service wholesalers,
grocery chains and retailers, as well as the food service
industry.
The table below shows our shipments of general
trade salt products to the following regions (thousands of tons):
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
|
|
|
|
|
| |
|
| |
|
|
Tons | |
|
% | |
|
Tons | |
|
% | |
|
Tons | |
|
% | |
|
|
|
| |
|
| |
|
North America
|
|
|
2,404 |
|
|
|
79 |
|
|
|
2,323 |
|
|
|
79 |
|
|
|
2,135 |
|
|
|
77 |
|
|
Europe and Others
|
|
|
622 |
|
|
|
21 |
|
|
|
604 |
|
|
|
21 |
|
|
|
651 |
|
|
|
23 |
|
|
|
|
|
Total
|
|
|
3,026 |
|
|
|
100 |
|
|
|
2,927 |
|
|
|
100 |
|
|
|
2,786 |
|
|
|
100 |
|
|
|
|
7
|
|
| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
Competition
In North America, other large nationally
recognized companies compete against our salt business in
production and marketing of general trade salt products. In
addition, there are several smaller regional producers of
general trade salt. There are several importers of salt into
North America but they mostly impact the East Coast and West
Coast of the United States where we have a minimal position. In
the United Kingdom, there is one other large domestic producer
of general trade salt, one small local producer and some imports
from continental Europe. We also export salt from the United
Kingdom to Scandinavia and continental Europe and compete with
many other European producers in these markets.
SPECIALTY POTASH SEGMENT
SOP is primarily used as a specialty fertilizer,
providing essential potassium to high-value, chloride-sensitive
crops, such as vegetables, fruits, tea, potatoes, grapes, nuts,
tobacco and turf grass. We are the market leader in North
America for SOP and market SOP products both domestically and
overseas. We offer several grades of SOP, which are designed to
better serve the special needs of our customers. In 2004, the
specialty potash segment accounted for approximately 15% of our
sales after shipping and handling costs.
Potash Industry
Overview
The annual worldwide consumption of all potash
fertilizers approaches 50 million tons. Muriate of potash,
or potassium chloride, is the most common source of potassium
and accounts for over 90% of all potash consumed in fertilizer
production. SOP represents about 5% of potash consumption. The
remainder is supplied in the forms of potassium magnesium
sulfate, nitrate of potassium and, to a lesser extent, potassium
thiosulfate and monopotassium phosphate. All of these products
contain varying concentrations of potassium expressed as
potassium oxide (K2O) and different combinations of
co-nutrients.
Muriate of potash is the least expensive form of
potash fertilizer based on the concentration of K2O.
It is the preferred potassium source for most crops. However,
SOP (containing approximately 50% K2O) is utilized by
growers for many high-value crops, especially where the
requirements are for fertilizers with low chloride content. The
use of SOP has been scientifically proven to improve the yield
and quality of certain crops.
Examples of crops where SOP is utilized to
increase yield and quality include tobacco, tea, potatoes,
citrus fruits, grapes, almonds, some vegetables and on
turfgrass, including turf for golf courses. Approximately 73% of
our annual SOP sales volumes in 2004 were made to domestic
customers, which include retail fertilizer dealers and
distributors of professional turf care products. These dealers
and distributors combine or blend SOP with other fertilizers and
minerals to produce fertilizer blends tailored to individual
requirements.
Operations and
Facilities
All of our SOP production is located on the Great
Salt Lake west of Ogden, Utah. It is the largest SOP production
facility in North America. The evaporation facility utilizes
solar energy and operates over 40,000 acres of evaporation
ponds to manufacture SOP and magnesium chloride from the brines
of the Great Salt Lake. The property utilized in our operation
is both owned and leased under annually renewing leases. This
facility has the capacity to annually produce approximately
450,000 tons of SOP, approximately 400,000 tons of magnesium
chloride and over 1.5 million tons of salt. These
recoverable minerals exist in vast quantities in the Great Salt
Lake. We estimate the recoverable minerals exceed 100 years
of reserves at current production rates and capacities. Our
rights to extract these minerals are contractually limited. We
believe we will continue to be able to extend these agreements,
as we have in the past, at commercially reasonable terms,
without incurring substantial costs or incurring material
modifications to the existing lease terms and conditions,
thereby allowing us to extract additional quantities of minerals
necessary to significantly extend the economic life of the
reserves.
The potassium bearing salts are mechanically
harvested and refined to high purity SOP in an integrated
production facility that has been in operation since 1967. We
believe that our property and operating equipment are maintained
in good working condition.
The Ogden facility was unable to produce SOP from
1984 through the beginning of 1989 due to flooding. Following
the flood, dikes were raised to a height three feet over the
historic peak flood level. Also, the State of Utah constructed
and implemented the West Desert Pumping Project, which could be
utilized to lower the level of the Great Salt Lake by up to
12 inches per year thus reducing the risk of flooding.
Although we believe that the subsequent dike improvements and
the West Desert Pumping Project have reduced the likelihood of
future pond flooding, we maintain both property damage and
business interruption insurance policies for this risk.
Products and
Sales
Our domestic sales of SOP are concentrated in the
western states of California, Oregon, Washington, Idaho and the
central tobacco belt area where the crops and soil conditions
favor SOP. We generally export SOP through major trading
companies. International SOP sales volumes in 2004 were 27% of
our annual SOP sales. Beginning in late 2001, we organized and
employed an experienced global sales group to focus on the
specialty aspects and benefits of SOP as a source of potassium
nutrients. We believe our sales growth over the past few years
has been positively influenced by reestablishing this specialty
marketing focus.
8
|
|
| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
The table below shows our shipments of SOP to the
following regions (thousands of tons):
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
Year Ended December 31, | |
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
|
|
|
|
|
| |
|
| |
|
|
Tons | |
|
% | |
|
Tons | |
|
% | |
|
Tons | |
|
% | |
|
|
|
| |
|
| |
|
U.S.
|
|
|
280 |
|
|
|
73 |
|
|
|
182 |
|
|
|
73 |
|
|
|
151 |
|
|
|
62 |
|
|
Export(a)
|
|
|
106 |
|
|
|
27 |
|
|
|
69 |
|
|
|
27 |
|
|
|
91 |
|
|
|
38 |
|
|
|
|
|
Total
|
|
|
386 |
|
|
|
100 |
|
|
|
251 |
|
|
|
100 |
|
|
|
242 |
|
|
|
100 |
|
|
|
|
|
|
| (a) |
Export sales include product sold to foreign
customers at U.S. ports.
|
Competition
Approximately 60% of the world SOP capacity is
located in Europe, 11% in the United States and the remaining
29% in various other countries. The world consumption of SOP
totals about 3.1 million tons. Our major competition for
SOP sales in North America include imports from Germany, Chile,
Canada and Belgium. In addition, there is also some functional
competition between SOP, muriate of potash and nitrate of
potash. For exports into Asia, the Pacific Rim countries and
Latin America, we compete with various local and European
producers.
INTELLECTUAL PROPERTY
We rely on a combination of patents, trademarks,
copyright and trade secret protection, employee and third-party
non-disclosure agreements, license arrangements and domain name
registrations to protect our intellectual property. We sell many
of our products under a number of registered trademarks that we
believe are widely recognized in the industry. No single patent,
trademark or trade name is material to our business as a whole.
Any issued patents that cover our proprietary
technology and any of our other intellectual property rights may
not provide us with substantial protection or be commercially
beneficial to us. The issuance of a patent is not conclusive as
to its validity or its enforceability. Competitors may also be
able to design around our patents. If we are unable to protect
our patented technologies, our competitors could commercialize
our technologies.
With respect to proprietary know-how, we rely on
trade secret protection and confidentiality agreements.
Monitoring the unauthorized use of our technology is difficult
and the steps we have taken may not prevent unauthorized use of
our technology. The disclosure or misappropriation of our
intellectual property could harm our ability to protect our
rights and our competitive position. See Item 1,
Business Risk Factors Protection
of proprietary technology Our intellectual property
may be misappropriated or subject to claims of
infringement.
EMPLOYEES
As of December 31, 2004, we had 1,541
employees, of which 724 are employed in the United States, 638
in Canada and 179 in the United Kingdom. Approximately 35% of
our U.S. workforce (55% of our global workforce) is
represented by labor unions. Of our nine material collective
bargaining agreements, one will expire in 2005, five will expire
in 2006 and three will expire in 2007. Additionally,
approximately 12% of our workforce is employed in Europe where
trade union membership is common. We consider our labor
relations to be good.
9
|
|
| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
PROPERTIES
The table below sets forth our principal
properties:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
Land and Related | |
|
|
|
|
Surface Rights | |
|
Mineral Reserves | |
|
|
| |
|
| |
|
|
Owned/ | |
|
Expiration | |
|
Owned/ | |
|
Expiration | |
| Location |
|
Use |
|
Leased | |
|
of Lease | |
|
Leased | |
|
of Lease | |
|
| |
|
Cote Blanche, Louisiana
|
|
Rock salt production facility
|
|
Leased
|
|
|
2060 |
|
|
|
Leased |
|
|
|
2060 |
|
|
Lyons, Kansas
|
|
Evaporated salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Owned |
|
|
|
N/A |
|
|
Ogden, Utah
|
|
SOP and solar salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Leased |
|
|
|
|
(1) |
|
Amherst, Nova Scotia, Canada
|
|
Evaporated salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Leased |
|
|
|
2023 |
(2) |
|
Goderich, Ontario, Canada
|
|
Rock salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Leased |
|
|
|
2022 |
(2) |
|
Goderich, Ontario, Canada
|
|
Evaporated salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Owned |
|
|
|
N/A |
|
|
Unity, Saskatchewan, Canada
|
|
Evaporated salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Leased |
|
|
|
2009/2016 |
(3) |
|
Weston Point, Cheshire, U.K.
|
|
Evaporated salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
N/A |
(4) |
|
|
N/A |
|
|
Winsford, Cheshire, U.K.
|
|
Rock salt production facility
|
|
Owned
|
|
|
N/A |
|
|
|
Owned |
|
|
|
N/A |
|
|
Overland Park, Kansas
|
|
Corporate headquarters
|
|
Leased
|
|
|
2005 |
(5) |
|
|
N/A |
|
|
|
N/A |
|
|
|
|
| (1) |
The Ogden lease automatically renews on an annual
basis.
|
| (2) |
Subject to the right of renewal through 2043.
|
| (3) |
Consists of two leases expiring in 2009 and 2016
subject to the right of renewal through 2030 and 2037,
respectively.
|
| (4) |
Weston Point purchases brine for production
purposes from a third party pursuant to a supply agreement that
will expire in 2017.
|
| (5) |
We are moving our corporate headquarters to a new
location in Overland Park, Kansas in April 2005, and as a
result, entered into a new lease. The new lease is expected to
be effective April 2005 and expires in 2015. The old lease
expires in April 2005.
|
With respect to each facility at which we extract
salt, brine or SOP, we obtain any required or necessary permits
prior to the commencement of mining. Permits or licenses are
obtained as needed in the normal course of business based on our
mine plans and state, provincial and local regulatory provisions
regarding mine permitting and licensing. Based on our historical
permitting experience, we expect to be able to continue to
obtain necessary mining permits to support historical rates of
production.
Our mineral leases have varying terms. Some will
expire after a set term of years, while others continue
indefinitely. Many of these leases provide for a royalty payment
to the lessor based on a specific amount per ton of mineral
extracted or as a percentage of revenue. We believe we will be
able to continue to extend our material mineral lease
agreements, as we have in the past, at commercially reasonable
terms, without incurring substantial costs or incurring material
modifications to the existing lease terms and conditions. In
addition, we own a number of properties and are party to
non-mining leases that permit us to perform activities that are
ancillary to our mining operations, such as surface use leases,
and storage, depot and warehouse leases. We also believe that
all of our leases were entered into on market terms.
10
|
|
| COMPASS MINERALS GROUP, INC. |
2004 FORM 10-K |
The following map shows the locations of our
principal salt and SOP production facilities:
ENVIRONMENTAL, HEALTH AND SAFETY
MATTERS
We produce and distribute crop and animal
nutrients, salt and deicing products. These activities subject
us to an evolving set of international, federal, state,
provincial and local environmental, health and safety
(EHS) laws that regul