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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington D.C. 20549


Form 10-Q

     
(Mark One)
   
 
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
    For the quarterly period ended September 30, 2002
 
 
or
 
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
    For the transition period from           to           .

Commission file number 1-10218


Collins & Aikman Corporation

(Exact name of registrant, as specified in its charter)
     
DELAWARE
  13-3489233
(State or other jurisdiction of
incorporation or organization)
  (IRS Employer
Identification No.)

250 Stephenson Highway

Troy, Michigan 48083
(Address of principal executive offices, including zip code)

(248) 824-2500

(Registrant’s telephone number, including area code)

     Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ          No o.

      As of October 31, 2002, the number of outstanding shares of the Registrant’s common stock, $.01 par value, was 83,630,087 shares.




TABLE OF CONTENTS

Item 1. Financial Statements.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
CONDENSED CONSOLIDATED BALANCE SHEETS
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)
CONSOLIDATING STATEMENT OF INCOME
CONSOLIDATING STATEMENT OF INCOME
CONSOLIDATED BALANCE SHEET
CONSOLIDATED BALANCE SHEET
CONSOLIDATED CASH FLOWS STATEMENT
CONSOLIDATING STATEMENT OF CASH FLOWS
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Results of Operations
Quarter Ended September 30, 2002 versus Quarter Ended September 30, 2001
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Item 4. Controls and Procedures
PART II -- OTHER INFORMATION
Item 6. Exhibits and Reports on Form 8-K
SIGNATURE
Employment and Consulting Agreement
Separation Agreement Dated September 2002
Separation Agreement Dated October 2002
Computation of Earnings Per Share
Computation of Ratios of Earnings to Fixed Charges
Certification of Chief Executive Officer
Certification of Chief Financial Officer
Certification Pursuant to Section 906


Table of Contents

Item 1.     Financial Statements.

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
                                   
Quarter Ended Nine Months Ended


September 30, September 30, September 30, September 30,
2002 2001 2002 2001




(Footnote 2)
(Unaudited)
(in millions, except for per share data)
Net sales
  $ 922.5     $ 430.4     $ 2,922.6     $ 1,341.1  
Cost of goods sold
    821.8       377.1       2,532.3       1,164.7  
     
     
     
     
 
Gross profit
    100.7       53.3       390.3       176.4  
Selling, general and administrative expenses
    71.2       41.8       215.8       118.2  
Restructuring charges and impairment of long-lived assets
    33.8             42.8       9.2  
     
     
     
     
 
Operating income (loss)
    (4.3 )     11.5       131.7       49.0  
Interest expense, net
    37.0       20.4       112.6       64.3  
Loss on sale of receivables
    0.8       1.0       3.0       4.7  
Subsidiary preferred stock dividend
    6.2             24.4        
Subsidiary preferred stock accretion
    1.8             5.6        
Other expense, net
    2.0       0.9       13.4       6.7  
     
     
     
     
 
Income (loss) from continuing operations before income taxes
    (52.1 )     (10.8 )     (27.3 )     (26.7 )
Income tax expense (benefit)
    (6.9 )     3.0       20.9       (7.6 )
     
     
     
     
 
Income (loss) from continuing operations before extraordinary items and cumulative effect of change in accounting principle
    (45.2 )     (13.8 )     (48.2 )     (19.1 )
Income from discontinued operations, net of income taxes of $0.0 and $0.9 for the quarters ended and $6.3 and $5.7 for the nine months, 2002 and 2001, respectively
          1.4       9.5       8.8  
Cumulative effect of change in accounting principle, net of income taxes of $0.0 in 2002
                (11.7 )      
     
     
     
     
 
Income (loss) before extraordinary charge
    (45.2 )     (12.4 )     (50.4 )     (10.3 )
Extraordinary charge, net of income taxes of $0.2
                      (.3 )
     
     
     
     
 
Net income (loss)
  $ (45.2 )   $ (12.4 )   $ (50.4 )   $ (10.6 )
     
     
     
     
 
Earnings per share data:
                               
Net income (loss)
  $ (45.2 )   $ (12.4 )   $ (50.4 )   $ (10.6 )
Loss on redemption of subsidiary preferred stock
                (36.3 )      
     
     
     
     
 
Net income (loss) available to common shareholders
  $ (45.2 )   $ (12.4 )   $ (86.7 )   $ (10.6 )
     
     
     
     
 
Net income (loss) per basic and diluted common share:
                               
 
Continuing operations
  $ (0.54 )   $ (0.32 )   $ (1.15 )   $ (0.54 )
 
Discontinued operations
          0.03       0.13       0.25  
 
Cumulative effect of change in accounting Principle
                (0.16 )      
 
Extraordinary charge
                      (0.01 )
     
     
     
     
 
 
Net income (loss) available to common shareholders
  $ (0.54 )   $ (0.29 )   $ (1.18 )   $ (0.30 )
     
     
     
     
 
Average basic and diluted common shares outstanding:
    83.6       42.5       73.7       35.3  
     
     
     
     
 

The accompanying notes are an integral part of the financial statements.

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Table of Contents

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONDENSED CONSOLIDATED BALANCE SHEETS
                     
September 30, December 31,
2002 2001


(Unaudited)
(in millions)
ASSETS
Current Assets:
               
 
Cash and cash equivalents
  $ 77.2     $ 73.9  
 
Accounts and other receivables, net
    472.3       406.1  
 
Inventories
    173.5       132.6  
 
Other
    123.2       131.9  
     
     
 
   
Total current assets
    846.2       744.5  
Property, plant and equipment, net
    654.0       612.6  
Deferred tax assets
    122.6       136.5  
Goodwill
    1,223.5       1,253.8  
Intangible assets, net
    88.9       23.6  
Other assets
    195.8       216.9  
     
     
 
Total Assets
  $ 3,131.0     $ 2,987.9  
     
     
 
LIABILITIES AND COMMON STOCKHOLDERS’ EQUITY
Current Liabilities:
               
 
Short-term borrowings
  $ 19.0     $ 35.7  
 
Current maturities of long-term debt
    22.3       19.5  
 
Accounts payable
    476.8       468.7  
 
Accrued expenses
    377.7       239.7  
     
     
 
   
Total current liabilities
    895.8       763.6  
Other, including post-retirement benefit obligation
    371.9       402.7  
Long-term debt
    1,264.8       1,282.4  
Mandatorily redeemable preferred stock of subsidiary
    115.5       149.3  
Minority interest in consolidated subsidiary
    9.7       15.2  
Contingencies
               
Common stock ($0.01 par value, 300.0 shares authorized, 83.6 shares issued and outstanding at September 30, 2002, and 300.0 shares authorized, 67.2 shares issued and outstanding at December 31, 2001)
    0.8       0.7  
Other paid-in capital
    1,282.7       1,124.1  
Accumulated deficit
    (769.5 )     (682.8 )
Accumulated other comprehensive loss
    (40.7 )     (67.3 )
     
     
 
   
Total common stockholders’ equity
    473.3       374.7  
     
     
 
Total Liabilities and Common Stockholders’ Equity
  $ 3,131.0     $ 2,987.9  
     
     
 

The accompanying notes are an integral part of the financial statements.

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Table of Contents

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
                     
Nine Months Ended
September 30,

2002 2001


(Unaudited)
(in millions)
OPERATING ACTIVITIES
               
Net income (loss)
    (50.4 )     (10.6 )
Adjustments to derive cash flow from operating activities:
               
 
Impairment of goodwill
    11.7       0.8  
 
Impairment of fixed assets
    8.7        
 
Deferred income tax expense (benefit)
    19.3       (12.4 )
 
Subsidiary preferred stock requirements
    30.0        
 
Depreciation
    69.7       49.5  
 
Goodwill amortization
          5.3  
 
Amortization of other assets
    15.1       7.1  
 
Loss on sale of property, plant and equipment
    2.1       4.3  
 
(Increase) decrease in accounts and other receivables
    (66.2 )     84.5  
 
(Increase) decrease in inventories
    (36.6 )     37.0  
 
Increase (decrease) in accounts payable
    25.2       (11.8 )
 
Increase (decrease) in interest payable
    23.4       11.8  
 
Changes in other assets
    37.5       26.2  
 
Changes in other liabilities
    39.9       (21.4 )
     
     
 
 
Net cash provided by operating activities
    129.4       170.3  
     
     
 
INVESTING ACTIVITIES
               
Additions to property, plant and equipment
    (101.2 )     (37.6 )
Sales of property, plant and equipment
    0.2       39.5  
Additional investment in joint venture
    (6.0 )      
Payments of acquisition costs
    (42.2 )     (171.2 )
Disposition of business
          3.5  
     
     
 
   
Net cash used in investing activities
    (149.2 )     (165.8 )
     
     
 
FINANCING ACTIVITIES
               
Issuance of long-term debt
          50.0  
Debt issuance costs
          (10.7 )
Repayment of long-term debt
    (14.9 )     (73.6 )
Repurchase of preferred stock
    (100.0 )      
Repayments on revolving credit facilities
          (43.7 )
Increase (decrease) in short-term borrowings, net
    (5.7 )     2.1  
Proceeds from issuance of stock
    150.8       47.4  
Reissue of treasury stock
          61.3  
Repayment of debt assumed in acquisition
    (7.1 )      
     
     
 
   
Net cash provided by (used in) financing activities
    23.1       32.8  
     
     
 
Net increase in cash and cash equivalents
    3.3       37.3  
Cash and cash equivalents at beginning of period
    73.9       20.9  
     
     
 
   
Cash and cash equivalents at end of period
  $ 77.2     $ 58.2  
     
     
 
Supplementary information:
               
Debt assumed in acquisition
  $ 6.7     $  
Taxes paid
  $ 11.1     $ 13.9  
Interest paid
  $ 77.5     $ 50.3  

The accompanying notes are an integral part of the financial statements.

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)

1.     Organization

      Collins & Aikman Corporation (the “Company”) is a Delaware corporation, headquartered in Troy, Michigan. The Company conducts all of its operating activities through its wholly owned Collins & Aikman Products Co. (“Products”) subsidiary. The Company is a global leader in design, engineering and manufacturing of automotive interior components, including instrument panels, fully assembled cockpit modules, floor and acoustic systems, automotive fabric, interior trim and convertible top systems. The Company operates through three divisions: North American Automotive Interior Systems, European and Rest of World Automotive Interior Systems and Specialty Automotive Products.

2.     Basis of Presentation

     a.     Basis of Presentation

      The accompanying condensed consolidated financial statements include the accounts of the Company and its subsidiaries and in the opinion of management, contain all adjustments, including adjustments of a normal and recurring nature, necessary for a fair presentation of financial position and results of operations. Certain prior year items have been reclassified to conform to the 2002 presentation. Results of operations for interim periods are not necessarily indicative of results for the full year. The accompanying consolidated financial statements and footnotes should be read in conjunction with the Company’s 2001 Annual Report on Form 10-K/A.

     b.     Reverse Stock Split

      On May 28, 2002, the Company effected a one-for-2.5 reverse stock split of C&A common stock. All shares and per share data have been adjusted retroactively for all periods presented to reflect the stock split.

     c.     Other Expense, net

      For the quarter ended September 30, 2002, “other expense, net” related primarily to $1.8 million of losses from an investment in a joint venture and $1.4 million of foreign currency transaction losses, reduced by minority interest share of losses of a consolidated subsidiary of $1.6 million. For the nine months ended September 30, 2002, “other expense, net” related primarily to $12.6 million of losses related to derivatives used in the Company’s foreign currency hedging strategy and $4.1 million of losses from an investment in a joint venture, reduced by $3.7 million of foreign currency transaction gains and minority interest share of losses of a consolidated subsidiary of $2.6 million.

      For the quarter and nine months ended September 30, 2001, “other expense, net” related primarily to foreign currency transaction losses of $2.4 million and $9.0 million, respectively, losses related to a sale-leaseback transaction of $3.0 million for the nine months ended, reduced by gains related to derivatives used in the Company’s foreign currency hedging strategy of $1.4 and $6.0 million, respectively.

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Table of Contents

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) — (Continued)

     d.     Impact of Prior Period Adjustment

      During the Company’s review of its financial information, an error in the mathematical computation of foreign currency exchange gains was discovered. The third quarter 2002 financial statements reflect the correction of the error as a prior period adjustment. The impact of the adjustment on the prior period financial statements follows:

                                                 
Three Months Ended Six Months Ended


March 31, March 31, June 30, June 30, June 30, June 30,
2002 2002 2002 2002 2002 2002
(As Reported) (Adjusted) (As Reported) (Adjusted) (As Reported) (Adjusted)






(in millions, except per share data)
Net sales
  $ 914.8     $ 914.8     $ 1,085.3     $ 1,085.3     $ 2,000.1     $ 2,000.1  
Cost of goods sold
    783.7       783.7       926.8       926.8       1,710.5       1,710.5  
     
     
     
 </