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UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the fiscal year ended December 31, 2004 |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
Commission File Number 0-4197
United States Lime & Minerals, Inc.
(Exact name of Registrant as specified in its charter)
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Texas
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75-0789226 |
(State or other jurisdiction of
incorporation or organization) |
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(I.R.S. Employer
Identification Number) |
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13800 Montfort Drive, Suite 330
Dallas, Texas
(Address of principal executive offices) |
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75240
(Zip code) |
Registrants telephone number, including area code:
972-991-8400
Securities registered pursuant to Section 12(b) of the
Act:
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| Title of Each Class |
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Name of Each Exchange on Which Registered |
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None
Securities registered pursuant to Section 12(g) of the
Act:
Common Stock, $0.10 par value
Indicate by check mark whether the Registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the Registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by a check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
Registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment of this
Form 10-K. þ
Indicate by check mark whether the registrant is an accelerated
filer (as defined by Rule 12b-2 of the
Act). Yes o No þ
The aggregate market value of Common Stock held by
non-affiliates computed as of the last business day of the
Registrants quarter ended June 30, 2004: $19,865,733.
Number of shares of Common Stock outstanding as of
March 23, 2005: 5,876,338.
DOCUMENTS INCORPORATED BY REFERENCE
Part III incorporates information by reference from the
Registrants definitive Proxy Statement to be filed for its
2005 Annual Meeting of Shareholders. Part IV incorporates
certain exhibits by reference from the Registrants
previous filings.
TABLE OF CONTENTS
1
PART I
ITEM
1. BUSINESS.
General. The business of United States Lime &
Minerals, Inc. (the Company or the
Registrant), which was incorporated in 1950, is the
production and sale of lime and limestone products. The Company
extracts high-quality limestone from its quarries and processes
it for sale as pulverized limestone, quicklime, hydrated lime
and lime slurry. These operations were conducted during 2004 by
five wholly-owned subsidiaries of the Company: Arkansas Lime
Company, Colorado Lime Company, Texas Lime Company,
U.S. Lime Company Houston and U.S. Lime
Company Shreveport.
The Companys principal corporate office is located at
13800 Montfort Drive, Suite 330, Dallas, Texas 75240. The
Companys telephone number is (972) 991-8400, and its
internet address is www.uslm.com. The Companys
annual report on Form 10-K, quarterly reports on
Form 10-Q, current reports on Form 8-K and amendments
to those reports filed or furnished pursuant to
Section 13(a) or 15(d) of the Securities Exchange Act of
1934 are available free of charge on or through the
Companys website as soon as reasonably practicable after
the Company electronically files such material with, or
furnishes it to, the Securities and Exchange Commission.
Business and Products. The Company extracts high-quality
limestone from its quarries and then processes it for sale as
pulverized limestone, quicklime, hydrated lime and lime slurry.
Pulverized limestone (also referred to as ground calcium
carbonate) is a dried product ground to granular and finer
sizes. Quicklime (calcium oxide) is produced by heating
limestone to very high temperatures in kilns in a process called
calcination. Hydrated lime (calcium hydroxide) is produced by
reacting quicklime with water in a controlled process. Lime
slurry (milk of lime) is a suspended solution of calcium
hydroxide produced by mixing quicklime with water in a lime
slaker.
Pulverized limestone is used primarily in the production of
construction materials such as roofing shingles and asphalt
paving, as an additive to agriculture feeds, in the production
of glass, as a soil enhancement and for mine safety dust in coal
mining operations. Quicklime is used primarily in metal
processing, the flue gas desulphurization process for utilities,
soil stabilization for highway and building construction, the
manufacturing of paper products and in sanitation and water
treatment systems. Hydrated lime is used primarily in municipal
sanitation and water treatment, in soil stabilization for
highway and building construction, in the production of
chemicals and in the production of construction materials such
as stucco, plaster and mortar. Lime slurry is used primarily in
soil stabilization for highway and building construction.
Product Sales. In 2004, the Company sold most of its
products in the states of Arkansas, Colorado, Indiana, Kansas,
Louisiana, Mississippi, Missouri, New Mexico, Oklahoma,
Pennsylvania, Tennessee, Texas and West Virginia. Sales are made
primarily by the Companys eight sales employees who call
on potential customers and solicit orders which are generally
made on a purchase-order basis. The Company also receives orders
in response to bids that it prepares and submits to potential
customers.
Principal customers for the Companys lime and limestone
products are highway, street and parking lot contractors, steel
producers, municipal sanitation and water treatment facilities,
paper manufacturers, chemical producers, roofing shingle
manufacturers, poultry and cattle feed producers and glass
manufacturers. During 2004, the strongest demand for the
Companys lime and limestone products was from highway,
street and parking lot contractors, steel producers and roofing
shingle manufacturers.
Approximately 675 customers accounted for the Companys
sales of lime and limestone products during 2004. No single
customer accounted for more than 10% of such sales. The Company
is generally not subject to significant customer risks as its
customers are considerably diversified as to geographic location
and industrial concentration. However, given the nature of the
lime and limestone industry, the Companys profits are very
sensitive to changes in sales volume.
Lime and limestone products are transported by truck and rail to
customers generally within a radius of 400 miles of each of
the Companys processing plants. All of the Companys
sales are made within the United States.
2
Order Backlog. The Company does not believe that backlog
information accurately reflects anticipated annual revenues or
profitability from year to year.
Seasonality. The Companys sales have historically
reflected seasonal trends, with the largest percentage of total
annual shipments and revenues being realized in the second and
third quarters. Lower seasonal demand normally results in
reduced shipments and revenues in the first and fourth quarters.
Inclement weather conditions generally have a negative impact on
the demand for lime and limestone products supplied to
construction related customers, as well as on the Companys
open-pit mining operations.
Limestone Reserves. The Company has two subsidiaries that
extract limestone from open-pit quarries: Texas Lime Company,
which is located 14 miles from Cleburne, Texas, and
Arkansas Lime Company, which is located near Batesville,
Arkansas. A third subsidiary, Colorado Lime Company, owns
limestone resources at Monarch Pass located 15 miles west
of Salida, Colorado. No mining took place on the Colorado
property in 2004. Existing crushed stone stockpiles on the
property were used to provide feedstock to the plant in Salida.
Access to all locations is provided by paved roads.
Texas Lime Company operates upon a tract of land containing
approximately 470 acres, including the Cleburne Quarry. The
Company owns approximately 2,700 acres adjacent to the
quarry. Both the quarry and the adjacent land contain known
high-quality limestone reserves in a bed averaging 28 feet
in thickness, with an overburden that ranges from 0 to
50 feet. The Company also has mineral interests in
approximately 560 acres of land adjacent to the northwest
boundary of the Companys property. The calculated
reserves, as of December 31, 2004, were approximately
34,000,000 tons of proven reserves plus approximately
91,000,000 tons of probable reserves. Assuming the current level
of production and recovery rate is maintained, the Company
estimates that these reserves are sufficient to sustain
operations for approximately 80 years.
Arkansas Lime Company operates the Batesville Quarry and has
hydrated lime and limestone production facilities on a second
site linked to the quarry by its own standard-gauge railroad.
The active quarry operations cover approximately 725 acres
of land containing a known deposit of high-quality limestone.
The average thickness of the high-quality limestone deposit is
approximately 70 feet, with an average overburden thickness
of 35 feet. The Company also owns approximately
325 additional acres containing additional high-quality
limestone deposits adjacent to the present quarry, but separated
from it by a public highway. The average thickness of this
second high-quality limestone deposit is approximately
55 feet, with an average overburden of 20 feet. The
calculated reserves, as of December 31, 2004, were
approximately 18,000,000 tons of proven reserves plus an
additional 33,500,000 tons of probable reserves. Assuming
the current level of production and recovery rate is maintained,
the Company estimates that reserves are sufficient to sustain
operations for approximately 40 years.
Colorado Lime Company acquired the Monarch Pass Quarry in
November 1995 and has not carried out any mining on the
property. A review of the potential limestone resources has been
completed by independent geologists; however, the Company has
not initiated a drilling program. Consequently, it is not
possible to identify and categorize reserves. The Monarch Pass
Quarry, which had been operated for many years until its closure
in the early nineties, contains a mixture of limestone types,
including high-quality calcium limestone and dolomite. The
Company expects to continue to utilize remaining crushed stone
stockpiles on the property to supply its processing plant in
nearby Salida.
Mining. The Company extracts limestone by the open-pit
method at its Texas and Arkansas quarries. Monarch Pass is also
an open-pit quarry, but is not being mined at this time. The
open-pit method consists of removing any overburden comprising
soil, trees and other substances, including inferior limestone,
and then extracting the exposed high-quality limestone. Open-pit
mining is generally less expensive than underground mining. The
principal disadvantage of the open-pit method is that operations
are subject to inclement weather. The limestone is extracted by
drilling and blasting, utilizing standard mining equipment.
After extraction, limestone is crushed, screened and ground in
the case of pulverized limestone, or further processed in kilns
and hydrators in the case of quicklime and hydrated lime, before
shipment. The Company has no knowledge of any recent changes in
the physical quarrying conditions on any of its properties which
have materially affected its mining operations, and no such
changes are anticipated.
3
Plants and Facilities. The Company produces lime and/or
limestone products at three plants, one terminal and one slurry
facility:
The Cleburne, Texas plant has an annual capacity of
approximately 470,000 tons of quicklime from rotary kilns.
The plant also has pulverized limestone equipment which,
depending on the product mix, has the capacity to produce
approximately 1,000,000 tons of pulverized limestone
annually.
The Arkansas plant is situated at the Batesville Quarry. The
plants limestone and hydratimg facilities are situated on
a tract of 290 acres located approximately two miles from
the Batesville Quarry, to which it is connected by a
Company-owned, standard-gauge railroad. Utilizing two rotary
kilns, including a new kiln completed in the first quarter 2004,
this plant has an annual capacity of approximately
420,000 tons of quicklime. The plant also has two grinding
systems which, depending on the product mix, have the capacity
to produce 400,000 tons of pulverized limestone annually.
In 1999, the Company commenced a modernization and expansion of
the Arkansas facility, which was designed to expand production
and improve quality and service. The first of two phases of the
Arkansas modernization and expansion project began in the fourth
quarter 1999. Phase I involved the redevelopment of the
quarry plant, rebuilding of the railroad to standard gauge, the
purchase of a facility to establish an out-of-state terminal in
Shreveport, Louisiana, the installation of a rotary kiln with
preheater and increased product storage and loading capacity.
The Company completed Phase I in the second quarter 2001.
The Phase II expansion doubled the Arkansas plants
quicklime production capacity through the installation of a
second preheater rotary kiln and additional kiln-run storage
capacity substantially identical to the kiln system built in
Phase I. Construction of the second kiln system commenced
in the third quarter 2003 and was completed with lime production
from the new kiln beginning in late February 2004. The plans for
Phase II also included refurbishing the distribution
terminal in Shreveport, Louisiana, which is connected to a
railroad, to provide lime storage, hydrating and distribution
capacity to service markets in Louisiana and East Texas. This
terminal began operations in December 2004.
The Company maintains lime hydrating equipment and limestone
drying and pulverizing equipment at both the Texas and Arkansas
plants. Storage facilities for lime and pulverized limestone
products at each plant consist primarily of cylindrical tanks,
which are considered by the Company to be adequate to protect
its lime and limestone products and to provide an available
supply for customers needs at the existing volume of
shipments. Equipment is maintained at each plant to load trucks,
and at the Arkansas plant to load railroad cars.
Colorado Lime Company operates a limestone drying, grinding and
bagging facility, with an annual capacity of approximately
50,000 tons, on 8 acres of land in Salida, Colorado. The
property is leased from the Union Pacific Railroad for a
five-year term, ending June 2009, with a renewal option for an
additional five years. This plants facilities also include
a small rotary lime kiln which is permitted for operation, but
is presently dormant. A mobile stone crushing and screening
plant is also situated at the Monarch Pass Quarry, to produce
agricultural grade limestone, with an annual capacity of up to
40,000 tons.
U.S. Lime Company-Houston commenced operations in March
2004 and services the Greater Houston area construction market.
This facility uses quicklime to produce lime slurry.
The Company believes that its processing plants are adequately
maintained and insured. Both the Texas and Arkansas plants have
recently been modernized and expanded. See
Managements Discussion and Analysis of Financial
Condition and Results of Operations Financial
Condition.
Employees. The Company employed, at December 31,
2004, 211 persons, 25 of whom are engaged in administrative and
management activities, and eight of whom are engaged in sales
activities. Of the Companys 178 production employees, 118
are covered by two collective bargaining agreements. The
agreement for the Arkansas facility expires in January 2008, and
the agreement for the Texas facility expires in November 2005.
4
Competition. The lime industry is highly regionalized and
competitive, with quality, price, ability to meet customer
demand, proximity to customers, personal relationships and
timeliness of deliveries being the prime competitive factors.
The Companys competitors are predominantly private
companies.
The lime industry is characterized by high barriers to entry,
including: the scarcity of high-quality limestone deposits on
which the required zoning and permits for extraction can be
obtained; the need for lime plants to be located close to
markets and railroad networks to enable cost-effective
production and distribution; clean air and anti-pollution
legislation which has made it more difficult to obtain
permitting for new sources of emissions, such as lime kilns; and
the high capital cost of the facilities. These considerations
reinforce the premium value of operations having permitted,
long-term, high-quality mineral reserves and good locations
relative to markets.
Producers tend to be concentrated on known limestone formations
where competition takes place on a regional basis. The industry
as a whole has expanded its customer base and, while the steel
industry is still the largest market sector, it also counts
environmental-related users, chemical users and other industrial
users, including pulp and paper producers and road builders,
among its major customers.
There is a continuing trend of consolidation in the lime and
limestone industry, with the three largest lime companies now
accounting for more than two-thirds of North American lime
production capacity. In addition to the consolidations, and
often in conjunction with them, many lime producers have
undergone modernization and expansion projects to upgrade their
processing equipment in an effort to improve operating
efficiency. The Companys Texas and Arkansas modernization
and expansion projects should allow it to continue to remain
competitive, protect its markets and position itself for the
future. In addition, the Company will continue to evaluate
external opportunities for expansion. However, the Company may
have to revise its strategy, or otherwise find ways to enhance
the value of the Company, including entering into strategic
partnerships, mergers, acquisitions, or other transactions.
Impact of Environmental Laws and Liabilities. The Company
owns or controls large areas of land, upon which it operates
limestone quarries and/or processing plants, with inherent
environmental responsibilities and environmental compliance
costs, including capital, maintenance and operating costs with
respect to pollution control facilities, the cost of ongoing
monitoring programs and other similar costs.
The Companys operations are subject to various federal,
state, and local laws and regulations relating to the
environment, health and safety, and other regulatory matters
including the Clear Air Act, the Clean Water Act, the Resource
Conservation and Recovery Act, and the Comprehensive
Environmental Response, Compensation, and Liability Act, as well
as the Toxic Substances Control Act (Environmental
Laws). These Environmental Laws grant the United States
Environmental Protection Agency (EPA) and state
governmental agencies the authority to promulgate regulations
that could result in substantial expenditures on pollution
control and waste management. The rate of change of
Environmental Laws has been rapid over the last decade, and
compliance can require significant expenditures. For example,
federal legislation required Texas Lime Company and Arkansas
Lime Company to apply for Title V operating
permits that have significant ongoing compliance monitoring
costs. In addition to the Title V permits, other
environmental operating permits are required for the
Companys operations, and such permits are subject to
modification, renewal and revocation. Also, raw materials and
fuels used to manufacture lime and calcium contain chemicals and
compounds, such as trace metals, that may be classified as
hazardous substances. The EPA implemented the lime maximum
achievable control technology (MACT) regulations on
January 5, 2004 to control emissions of hazardous air
pollutants from lime plants. Existing plants must determine how
the rules apply, then develop and implement a plan to be in
compliance by January 5, 2008. The MACT regulations will
require additional performance testing, monitoring of
operations, reporting, and development and implementation of
startup, shutdown and malfunction plans for the Companys
lime plants.
Carbon dioxide (CO2) emission reductions
remain an issue for the Company and other similar manufacturing
companies. The consequences of CO2 reduction measures
are potentially significant, as the production of CO2
is inherent in the manufacture of lime (calcination of
limestone) and some other products, such as cement. The Company
and other lime manufacturers, through the National Lime
Association, the leading industry trade association, committed
to the Department of Energy (DOE) and EPA to reduce
the
5
production of greenhouse gases, such as CO2. The
commitment focuses on achieving energy-related reductions in
emissions intensity, as it was understood that the lime industry
cannot reduce emissions from the calcination of limestone.
Although the DOEs and EPAs current efforts to
decrease greenhouse gas emissions are voluntary, there is no
assurance that a change in the law will not be adopted that
would have a material adverse effect on our financial condition,
results of operations, cash flows or competitive position.
In part in response to requirements of environmental regulatory
agencies, the Company incurred capital expenditures related to
environmental activities of approximately $410,000 in 2004 and
$400,000 in 2003. The Companys recurring costs associated
with managing and disposing of potentially hazardous substances
(such as fuels and lubricants used in operations) and
maintaining pollution control equipment amounted to
approximately $590,000 in 2004 and $400,000 in 2003. The Company
has not been named as a potentially responsible party in any
federal superfund cleanup site or state-lead cleanup site.
The Company records environmental accruals, based on studies and
estimates, when it is probable that it has incurred a reasonably
estimable liability. The accruals are adjusted when further
information warrants an adjustment. The Company believes that
its accrual for environmental costs at December 31, 2004 is
reasonable.
ITEM
2. PROPERTIES.
Reference is made to Item 1 of this Report for a
description of the properties of the Company, and such
description is hereby incorporated by reference in answer to
this Item 2. As discussed in Note 3 of Notes to
Consolidated Financial Statements, the Companys plant
facilities and mineral reserves are subject to encumbrances to
secure the Companys loans.
ITEM 3. LEGAL
PROCEEDINGS.
Information regarding legal proceedings is set forth in
Note 9 of Notes to Consolidated Financial Statements and is
hereby incorporated by reference in answer to this Item 3.
ITEM 4. SUBMISSION OF
MATTERS TO A VOTE OF SECURITY HOLDERS.
The Company did not submit any matters to a vote of security
holders during the fourth quarter 2004.
PART II
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| ITEM 5. |
MARKET FOR REGISTRANTS COMMON EQUITY, RELATED
STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY
SECURITIES. |
The Companys common stock is quoted on the Nasdaq National
Market® under the symbol USLM. As of
March 23, 2005, the Company had approximately 500
stockholders of record
As of March 23, 2005, the Company had 500,000 shares
of $5.00 par value preferred stock authorized; however,
none has been issued.
The Company did not pay any dividends during 2004, and does not
plan on paying dividends in 2005.
The low and high sales prices for the Companys common
stock, as well as dividends declared in 2003 on the common
stock, for the periods indicated were:
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2004 | |
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2003 | |
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Market Price | |
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Market Price | |
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Dividends | |
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Low | |
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High | |
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Low | |
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High | |
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Declared | |
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First Quarter
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$ |
6.95 |
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$ |
10.97 |
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$ |
2.82 |
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$ |
4.80 |
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$ |
0.025 |
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Second Quarter
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$ |
7.50 |
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$ |
11.90 |
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$ |
3.00 |
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$ |
4.00 |
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$ |
0.025 |
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Third Quarter
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$ |
8.05 |
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$ |
11.83 |
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$ |
3.11 |
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$ |
4.90 |
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Fourth Quarter
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$ |
8.61 |
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$ |
11.35 |
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$ |
4.26 |
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$ |
8.70 |
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6
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| ITEM 6. |
SELECTED FINANCIAL DATA. |
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Years Ended December 31, | |
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2004 | |
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2003 | |
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2002 | |
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2001 | |
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2000 | |
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(Dollars in thousands, except per share amounts) | |
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Operating results
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Revenues
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$ |
55,679 |
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$ |
45,256 |
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$ |
39,162 |
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$ |
39,753 |
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$ |
32,456 |
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Gross profit
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$ |
17,020 |
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$ |
13,062 |
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$ |
9,508 |
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$ |
10,465 |
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$ |
6,505 |
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Operating profit
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$ |
11,980 |
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$ |
8,574 |
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$ |
5,539 |
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$ |
6,390 |
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$ |
2,569 |
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Income (loss) before taxes
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$ |
7,713 |
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$ |
4,804 |
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$ |
671 |
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$ |
2,189 |
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$ |
(820 |
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Net income (loss)
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$ |
6,329 |
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$ |
3,860 |
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$ |
636 |
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$ |
1,773 |
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$ |
(635 |
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Income (loss) per share of common stock:
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Basic
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$ |
1.08 |
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$ |
0.67 |
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$ |
0.11 |
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$ |
0.32 |
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$ |
(0.16 |
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Diluted
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$ |
1.07 |
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$ |
0.67 |
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$ |
0.11 |
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$ |
0.32 |
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$ |
(0.16 |
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As of December 31, | |
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2004 | |
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2003 | |
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2002 | |
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2001 | |
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2000 | |
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Total assets
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$ |
100,339 |
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$ |
99,500 |
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$ |
84,519 |
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$ |
89,409 |
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$ |
93,614 |
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Long-term debt, excluding current installments
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$ |
41,390 |
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$ |
47,886 |
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$ |
37,500 |
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$ |
40,833 |
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$ |
44,167 |
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Stockholders equity per outstanding common share
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$ |
8.25 |
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$ |
7.22 |
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$ |
6.60 |
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$ |
6.64 |
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$ |
6.97 |
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Cash dividends per common share
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$ |
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$ |
0.05 |
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$ |
0.10 |
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$ |
0.10 |
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$ |
0.10 |
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Employees
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$ |
211 |
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$ |
201 |
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$ |
198 |
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|
$ |
200 |
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$ |
212 |
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See Managements Discussion and Analysis of Financial
Condition and Results of Operations, and Notes to
Consolidated Financial Statements.
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| ITEM 7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS. |
FORWARD-LOOKING STATEMENTS.
Any statements contained in this Report that are not statements
of historical fact are forward-looking statements as defined in
the Private Securities Litigation Reform Act of 1995.
Forward-looking statements in this Report, including without
limitation statements relating to managements plans,
strategies, objectives, expectations, intentions and adequacy of
resources, are identified by such words as will,
could, should, believe,
expect, intend, plan,
schedule, estimate,
anticipate and project. We undertake no
obligation to publicly update or revise any forward-looking
statements. We caution that forward-looking statements involve
risks and uncertainties that could cause actual results to
differ materially from expectations, including without
limitation the following: (i) our plans, strategies,
objectives, expectations and intentions are subject to change at
any time in our discretion; (ii) our plans and the results
of our operations will be affected by our ability to manage our
growth; (iii) our ability to meet short-term and long-term
liquidity demands, including servicing our debt;
(iv) inclement weather conditions; (v) increased fuel
costs; (vi) unanticipated delays or additional cost
overruns in completing construction projects; (vii) reduced
demand for our products; and (viii) other risks and
uncertainties set forth below or indicated from time to time in
our filings with the Securities and Exchange Commission.
OVERVIEW.
We produce and sell pulverized limestone, quicklime, hydrated
lime and lime slurry. The principal factors affecting our
success are the level of demand for our products, and whether we
are able to maintain sufficient production levels and product
quality while controlling costs.
7
Inclement weather conditions generally reduce the demand for
lime and limestone products supplied to construction-related
customers that account for a significant amount of our revenues.
Inclement weather also interferes with our open-pit mining
operations and can disrupt our plant production, as in the case
of flooding and winter ice storms in Texas in recent years.
Demand for our products in our market areas is also affected by
general economic conditions, the pace of home construction and
the demand for steel, as well as the level of governmental
funding for highway construction. In recent years, the demand,
especially by the steel industry, and prices for lime and
limestone products have continued to improve.
The Transportation Equity Act for the 21st Century, which
was the federal highway bill, expired on September 30,
2003. The general provisions of TEA-21 have been retained under
continuing resolutions, most recently through May 31, 2005,
to provide federal funding for highway construction. New
six-year bills have been proposed by Congress, including a bill
that was passed by the House of Representatives on
March 10, 2005, and the Administration that would increase
the funding levels. Due to wide bi-partisan support, a new bill
is expected to pass; therefore, we believe there will be a
continuing strong level of demand for lime and limestone
products used in highway construction for the next few years.
Our recent modernization and expansion projects in Texas and
Arkansas, beginning in 1997, have positioned us to meet the
demand for high-quality lime and limestone products in our
markets, with our lime out-put capacity nearly doubling and our
limestone production capacity increasing approximately 50% since
1998. These projects have also equipped us with up-to-date,
fuel-efficient plant facilities, which should result in lower
production costs and greater operating efficiencies, thus
enhancing our competitive position. In order for our plants to
operate at peak efficiency, we must meet operational challenges
that arise from time to time, including bringing new facilities
on line as well as operating existing facilities.
Our primary variable cost is energy. Natural gas prices remain
high, and solid fuel costs are also increasing. We have been
able to mitigate to some degree the adverse impact of those
increases by varying the mixes of fuel used in our kilns, and by
passing on some of our increased energy costs to our customers
through higher prices and/or surcharges on certain products. We
have not, to date, engaged in any significant hedging activity
in an effort to control our energy costs. We have, however,
entered into forward purchase contracts for natural gas for the
winter months, in order to provide greater predictability to
this cost component, and we may do so again in the future. We
have also entered into pricing agreements for coal and petroleum
coke for 2005 that include price increases averaging
approximately 20% for 2005 compared with 2004 prices. In
addition, we experienced delays in rail delivery of some of our
coal requirements during 2004 due to the problems a major rail
carrier experienced with its rail system. This resulted in our
having to purchase higher priced coal from sources other than
our normal provider.
We financed our Texas and Arkansas modernization and expansion
projects through a combination of a common stock rights offering
to our shareholders, debt financing, including the issuance in
August 2003 of $14,000,000 of unsecured subordinate notes, due
2008, and cash flows from operations. Given our increased level
of debt, we must generate sufficient cash flows to cover ongoing
capital and debt service needs. During 2004, our cash flows from
operations were strong, enabling us to prepay $7,000,000 (50% of
the original principal amount) of the notes. All of our
remaining long-term debt becomes due in 2008 and 2009, and we
will need to refinance our debt prior to maturity if not fully
repaid by then.
With the second kiln and related storage capacity at Arkansas
completed, and the Shreveport, Louisiana distribution terminal
refurbished, we have completed Phase II of our Arkansas
modernization and expansion project. As a result of our Texas
and Arkansas projects, our yearly depreciation, depletion and
amortization expense included in cost of revenues increased from
$2,788,000 in 1998 to $7,423,000 in 2004, while our gross profit
increased from $7,061,000 to $17,020,000 over the same period.
In addition, over that period, our interest expense has
increased from $26,000 in 1998 to $5,630,000 in 2004 (excluding
approximately $445,000 of interest capitalized in 2004), as the
amount of our borrowings has increased. During 2004, we reduced
our debt and future debt service needs, by refinancing our bank
debt, reducing our interest rate to approximately 5.62% from
approximately 9.25%, and the $7,000,000 prepayment of our
subordinated notes, which bear a 14% interest rate.
8
In order for us to continue to increase our profitability in the
face of these increased fixed costs, we must maintain our
revenues and cash flows, and continue to control our operational
and selling, general and administrative expenses, including new
corporate governance compliance costs resulting from the
Sarbanes-Oxley Act of 2002 and associated regulatory
requirements. We also continue to explore ways to expand our
operations and production capacity through additional capital
projects and/or acquisitions.
As of May 28, 2004, we entered into an eighteen-month oil
and gas lease agreement with EOG Resources, Inc.
(EOG) with respect to oil and gas rights on our
Cleburne, Texas property. The lease may be extended so long as
EOG is continuously developing the leased property as set forth
in the lease. Pursuant to the lease, we have received lease
bonus payments totaling $1,328,000, which are reflected in other
income for 2004. In addition, we retained a 20% royalty interest
in oil and gas produced from any successful wells drilled on the
leased property and an option to participate in any well drilled
on the leased property as a 20% working interest owner, provided
we elect to participate prior to the commencement of each well.
As of the date of this report, EOG has not commenced drilling on
the leased property.
We believe that the enhanced production capacity resulting from
our modernization and expansion efforts at the Texas and
Arkansas plants and the operational strategies that we have
implemented have allowed us to increase production, improve
product quality, better serve existing customers, attract new
customers and control our costs. There can be no assurance,
however, that demand and prices for our lime and limestone
products will remain strong, that our production will not be
adversely affected by weather-related or other operational
problems, that our results will not be adversely affected by
continued increases in energy costs or new environmental
requirements, or that our production capacity, revenues, net
income and cash flows will continue to be strong.
CRITICAL ACCOUNTING POLICIES.
The discussion and analysis of our financial condition and
results of operations are based upon our consolidated financial
statements, which have been prepared in accordance with
accounting principles generally accepted in the United States.
The preparation of these financial statements requires us to
make estimates and judgments that affect the reported amounts of
assets, liabilities, revenues and expenses, and related
disclosures of contingent liabilities, at the date of our
financial statements. Actual results may differ from these
estimates and judgments under different assumptions or
conditions.
Critical accounting policies are defined as those that are
reflective of significant management judgments and
uncertainties, and potentially result in materially different
results under different assumptions and conditions. We believe
the following critical accounting policies require the most
significant management judgments and estimates used in the
preparation of our consolidated financial statements.
Accounts receivable. We are required to estimate the
collectability of our trade receivables. A considerable amount
of judgment is required in assessing the ultimate realization of
these receivables and determining our allowance for doubtful
accounts. The majority of our trade receivables are unsecured.
Payment terms for our trade receivables are based on underlying
purchase orders, contracts or purchase agreements. Credit losses
relating to these receivables consistently have been within
management expectations.
Revenue recognition. We recognize revenue in accordance
with the terms of purchase orders, contracts or purchase
agreements, which are generally upon shipment, and payment is
considered probable.
Long-lived assets. We review long-term assets for
impairment in accordance with the guidelines of Statement of
Financial Accounting Standards No. 144, Accounting
for the Impairment or Disposal of Long-Lived Assets
(SFAS 144). SFAS 144 requires that, when
events or circumstances indicate that the carrying amount of an
asset may not be recoverable, we should determine if impairment
of value exists. If the estimated undiscounted future net cash
flows are less than the carrying amount of the asset, an
impairment exists and an impairment loss must be calculated and
recorded. If an impairment exists, the impairment loss is
calculated based on the excess of the carrying amount of the
asset over the assets fair value. Any impairment loss is
treated as a permanent reduction in the carrying value of the
asset.
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Deferred tax assets. We record a valuation allowance to
reduce deferred tax assets to the amount that is more likely
than not to be realized. We consider future taxable income and
ongoing prudent and feasible tax planning strategies in
assessing the need for the valuation allowance. In the event
that we determine that deferred tax assets would be realizable
in the future in excess of the net recorded amount, an
adjustment to deferred tax assets would increase income in the
period such determination was made. Conversely, should we
determine that all or part of the net deferred tax assets would
not be realizable in the future, an adjustment to deferred tax
assets would be charged to income in the period such
determination was made.
Environmental costs. We record environmental accruals,
based on studies and estimates, when it is probable that we have
incurred a reasonably estimable liability. The accruals are
adjusted when further information warrants an adjustment.
Environmental expenditures that extend the life, increase the
capacity or improve the safety or efficiency of Company-owned
assets or are incurred to mitigate or prevent future
environmental contamination are capitalized. Other environmental
costs are expensed when incurred.
Contingencies. We are party to proceedings, lawsuits and
claims arising in the normal course of business relating to
environmental, labor, product and other matters. We are required
to estimate the likelihood of any adverse judgments or outcomes
to these matters, as well as potential ranges of probable
losses. A determination of the amount of reserves required, if
any, for these contingencies is made after careful analysis of
each individual issue, including coverage under our insurance
policies. This determination may change in the future because of
new developments.
Derivatives. We record the fair value of our gas forward
purchase contracts on our balance sheet, with the offsetting
entry to other operating expense. Any subsequent mark-to-market
adjustments result in an increase or decrease of other operating
expense. We record the fair value of our interest rate hedge on
our balance sheet and include any changes in fair value in other
comprehensive income/loss.
Warrant share put liability. We estimate the fair value
of our warrant share put liability quarterly based on the per
share average closing price of our common stock for the last
30 days of the quarter compared to the $3.84 per share
exercise price. The difference between the fair value and the
carrying value of the warrant share put liability is being
accreted, and the effect on fair value of future changes in the
repurchase price for each share are accreted or decreted, over
the five-year period from the date of issuance to August 5,
2008, after which the warrant holders may require us to
repurchase any or all shares acquired through exercise of the
warrants. Therefore, increases in our per share common stock
price result in an increased liability and increased interest
expense from accretion.
Pension plan. We have one noncontributory defined benefit
pension plan. All benefits for participants in the plan were
frozen as of July 31, 1997. Our costs, credits and funded
status for this plan are developed from actuarial valuations.
Inherent in these valuations are key assumptions, including
discount rates and expected long-term return on plan assets.
Future costs, credits and funded status for this plan may change
should conditions warrant changes in the assumptions.
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RESULTS OF OPERATIONS.
The following table sets forth certain financial information
expressed as a percentage of revenues for the periods indicated:
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Year Ended December 31, | |
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2004 | |
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2003 | |
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2002 | |
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Revenues
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100.0 |
% |
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100.0 |
% |
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100.0 |
% |
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Cost of revenues
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Labor and other operating expenses
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(56.1 |
) |
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(57.7 |
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(60.0 |
) |
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Depreciation, depletion and amortization
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(13.3 |
) |
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(13.5 |
) |
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(15.8 |
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Gross profit
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30.6 |
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28.8 |
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24.2 |
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Selling, general and administrative expenses
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(9.0 |
) |
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(9.9 |
) |
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(10.1 |
) |
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Operating profit
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21.6 |
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18.9 |
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14.1 |
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Other income (expenses):
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Interest expense
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(10.1 |
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(10.1 |
) |
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(11.0 |
) |
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Other, net
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2.4 |
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1.8 |
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(1.4 |
) |
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Federal and state income tax expense
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(2.5 |
) |
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(2.1 |
) |
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(0.1 |
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Net income
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11.4 |
% |
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8.5 |
% |
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1.6 |
% |
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2004 vs. 2003
Revenues increased to $55,679,000 in 2004 from $45,256,000 in
2003, an increase of $10,423,000, or 23.0%. For 2004, the
increases in revenues primarily resulted from increased sales
resulting from lime production from the new kiln at our Arkansas
plant, which came on line in late February 2004. Prices for our
products increased approximately 2.5%, on average, in 2004
compared to 2003. Revenues increased in 2004 in spite of higher
than normal levels of rainfall in our Texas market area in the
third quarter which resulted in reduced construction demand for
products from our Cleburne, Texas plant.
Due in part to continuing lime shortages principally in the
eastern half of the United States, we sold substantially all of
the increased lime production at Arkansas during 2004. These
shortages were primarily due to increased consumption of lime
for steel-related uses and the closing of three lime plants in
the Midwest in 2003.
Our gross profit increased to $17,020,000 for 2004 from
$13,062,000 for 2003, an increase of $3,958,000, or 30.3%.
Compared to 2003, gross profit and gross profit margins
increased in 2004 primarily due to the increase in lime sales
volume, partially offset by a $1,320,000 increase in
depreciation primarily attributable to depreciation of the new
Arkansas kiln. Gross profit margin as a percentage of revenues
increased to 30.6% in 2004 compared to 28.8% in 2003 primarily
due to the 23.0% increase in sales volume, reducing our per unit
production costs by spreading our fixed costs over larger
production volumes.
Selling, general and administrative expenses
(SG&A) increased to $5,040,000 in 2004 from
$4,488,000 in 2003, an increase of $552,000, or 12.3%. As a
percentage of sales, SG&A declined to 9.0% in 2004 from 9.9%
in 2003. The increase in SG&A in 2004 was primarily
attributable to increases in employee compensation and benefits,
increased reserves for bad debts and increased audit and other
professional fees.
Interest expense in 2004 increased to $5,630,000 from $4,577,000
in 2003, an increase of $1,053,000, or 23.0%. The increase in
interest expense in 2004 primarily resulted from the $235,000
prepayment penalty and the expensing of $632,000 unamortized
prepaid financing costs, both of which resulted from our debt
refinancing in August 2004, and the private placement of
$14,000,000 unsecured subordinated notes (the Sub
Notes) in August 2003. In 2004, interest expense related
to the Sub Notes, including non-cash interest costs and net of
capitalized interest, was approximately $1,765,000 compared to
approximately $582,000 in 2003. These were partially offset by
the $7,500,000 of net repayments of our debt during 2004 and
reduced
11
interest rates resulting from the August 2004 debt refinancing.
Approximately $445,000 of interest was capitalized in 2004 as
part of the Arkansas Phase II expansion p