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UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
For Annual and Transition Reports Pursuant to
Sections 13 or 15(d) of the Securities Exchange Act of
1934
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(Mark One)
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
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For The Fiscal Year Ended December 31, 2004 |
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OR |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
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For the Transition Period
from to |
Commission File Number 001-12755
Dean Foods Company
(Exact name of Registrant as specified in its charter)
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Delaware |
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75-2559681 |
(State or other jurisdiction of
incorporation or organization) |
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(I.R.S. Employer
Identification No.) |
2515 McKinney Avenue
Suite 1200
Dallas, Texas 75201
(214) 303-3400
(Address, including zip code, and telephone number,
including
area code, of Registrants principal executive
offices)
Securities Registered Pursuant to Section 12(b) of the
Act:
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| Title of Each Class |
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Name of Each Exchange on Which Registered |
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Common Stock, $.01 par value
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New York Stock Exchange |
Securities Registered Pursuant to Section 12(g) of the
Act: None
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
Registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K o
Indicate by check mark whether the Registrant is an accelerated
filer (as defined in Exchange Act
Rule 12b-2). Yes þ No o
The aggregate market value of the Registrants voting and
non-voting common stock held by non-affiliates of the Registrant
at June 30, 2004, based on the $37.31 per share
closing price for the Registrants common stock on the New
York Stock Exchange on June 30, 2004, was approximately
$5.76 billion.
The number of shares of the registrants common stock
outstanding as of March 11, 2005 was 150,155,790.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the registrants definitive Proxy Statement for
its Annual Meeting of Stockholders to be held on or about
May 24, 2005 (to be filed) are incorporated by reference
into Part III of this Form 10-K.
TABLE OF CONTENTS
PART I
We are a leading food and beverage company. Our Dairy Group is
the largest processor and distributor of milk and various other
dairy products in the United States. The Dairy Group
manufactures and sells its products under a variety of local and
regional brand names and under private labels. Our WhiteWave
Foods Company manufactures, markets and sells a variety of well
known soy, dairy and dairy-related nationally branded products
including: Silk® soymilk and cultured soy products;
Horizon Organic® dairy products, juices and other
products; International Delight® coffee creamers;
Maries® refrigerated dips and dressings; and
LAND O LAKES® fluid dairy and cultured
products. Our Specialty Foods Group is the leading private label
pickle processor in the United States and a maker of a variety
of other food products. In January 2005, we announced our
intention to pursue a tax-free spin-off of our Specialty Foods
Group segment to our shareholders. See
Developments Since January 1,
2004 Tax Free Spin-Off of Specialty Foods
Group. We also own the fourth largest dairy processor in
Spain.
Our principal executive offices are located at 2515 McKinney
Avenue, Suite 1200, Dallas, Texas 75201. Our telephone
number is (214) 303-3400. We maintain a worldwide web site
at www.deanfoods.com. We were incorporated in Delaware in
1994.
Segments and Operating Divisions
We currently have three reportable segments: the Dairy Group,
WhiteWave Foods Company (formerly the Branded Products Group)
and the Specialty Foods Group. Our reportable segments and other
operating divisions are described below.
Our Dairy Group manufactures, markets and distributes a wide
variety of branded and private label dairy case products to
retailers, distributors, foodservice outlets, schools and
governmental entities across the United States. The Dairy Group
also manufactures a portion of WhiteWave Foods Companys
products. See WhiteWave Foods Company.
The Dairy Groups sales totaled approximately
$8.65 billion in 2004, or approximately 80% of our
consolidated sales. The following charts graphically depict the
Dairy Groups 2004 sales by product and by channel, and
indicate the percentage of private label versus company branded
sales in 2004.
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| (1) |
Includes, among other things, regular milk, flavored milks,
buttermilk, half-and-half, whipping cream, dairy coffee creamers
and ice cream mix. |
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| (2) |
Includes ice cream and ice cream novelties. |
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| (3) |
Includes yogurt, cottage cheese, sour cream and dairy-based dips. |
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| (4) |
Includes fruit juice, fruit-flavored drinks and water. |
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| (5) |
Includes, among other things, items for resale such as butter,
cheese and eggs. |
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| (6) |
The Dairy Groups largest customer is Wal-Mart (including
its subsidiaries, such as Sams Club), which accounted for
14.6% of the Dairy Groups 2004 sales. |
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| (7) |
Such as restaurants, hotels and other foodservice outlets. |
Products not sold under private labels are sold under the Dairy
Groups local and regional proprietary or licensed brands.
Our local and regional proprietary and licensed brands include
the following:
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| Northeast Region(1) |
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Southeast Region(1) |
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Midwest Region(1) |
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Southwest Region(1) |
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Morningstar Region(1) |
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Chug®
Deans®
Garelick Farms®
Lehigh Valley®
Meadowbrook®
Natures
Pridetm
Sealtest® (licensed brand)
Shenandoahs Pride®
Swiss Premium®
Tuscan® |
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Barbers®
Broughton®
Chug®
Country Delite®
Dairy Fresh®
Deans®
Frostbite®
Louis Trauth®
Mayfield®
McArthur®
Pet® (licensed brand)
Puritytm
Reiter®
TG Lee® |
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Borden® (licensed brand)
Chug®
Country Charm®
Country Fresh®
Deans®
LAND OLAKES® (licensed brand)
Melody Farms®
Pet® (licensed brand)
Saunderstm
Schenkels All*Star®
Strohstm
Verifine® |
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Adohr Farms®
Alta Dena®
Barbes®
Berkeley
Farmstm
Borden® (licensed brand)
Brownstm
Chug®
Country Charm®
Creamlandtm
Dairy
Goldtm
Deans®
Foremosttm
(licensed brand)
Gandys®
Hygeia®
Meadow Gold®
Model®
Mountain High®
Oak Farms®
Poudre Valley®
Pricestm
Robinson®
Schepps®
Swisstm
Viva® |
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Affair®
Dairy Fresh®
Kohler Mix Specialties
LAND OLAKES® (licensed brand)
Quip®
Rods®
Shenandoahs Pride® |
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| (1) |
Our Dairy Group operates in a generally decentralized manner
organized by region. |
The Dairy Group sells its products primarily on a local or
regional basis through its local and regional sales forces,
although some national customer relationships are coordinated by
the Dairy Groups corporate sales department. Most of the
Dairy Groups customers, including its largest customer,
purchase products from the Dairy Group either by purchase order
or pursuant to contracts that are generally terminable at will
by the customer. The Dairy Groups sales are slightly
seasonal, with sales tending to be higher in the third and
fourth quarters.
Our Dairy Group currently operates 105 manufacturing facilities
in 35 states. For more information about facilities in the
Dairy Group, see Item 2. Properties.
Due to the perishable nature of the Dairy Groups products,
our Dairy Group delivers the majority of its products from its
facilities directly to its customers stores in
refrigerated trucks or trailers that we own or lease. This form
of delivery is called a direct store delivery or
DSD system. We believe our Dairy Group has one of
the most extensive refrigerated DSD systems in the United States.
The primary raw material used in our Dairy Group is raw milk. We
purchase our raw milk primarily from farmers cooperatives,
typically pursuant to requirements contracts (with no minimum
purchase obligation). Raw milk is generally readily available.
The minimum price of raw milk is regulated in most parts of the
country by the federal government. Several states also regulate
raw milk pricing through their own programs. For more
information about raw milk pricing in the United States, see
Government Regulation Milk
Industry Regulation and Part II
Item 7. Managements Discussion and Analysis of
Financial Condition
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and Results of Operations Known Trends and
Uncertainties Prices of Raw Milk, Cream and Other
Inputs. Other raw materials used by the Dairy Group, such
as juice concentrates and sweeteners, in addition to packaging
supplies, are generally available from numerous suppliers and we
are not dependent on any single supplier for these materials.
Certain of our Dairy Groups raw materials and packaging
supplies are purchased under long-term contracts in order to
obtain lower costs. The prices of our raw materials increase and
decrease based on supply and demand.
The Dairy Group generally increases or decreases the prices of
its fluid dairy products on a monthly basis in correlation to
fluctuations in the costs of raw materials and packaging
supplies. However, in some cases, we are competitively or
contractually constrained with respect to the means and/or
timing of price increases, especially in the event of rapidly
increasing raw milk prices. This can have a negative impact on
the Dairy Groups profitability.
The dairy industry is a mature industry that has traditionally
been characterized by slow to flat growth, low profit margins,
fragmentation and excess capacity. Excess capacity resulted from
the development of more efficient manufacturing techniques, the
establishment of captive dairy manufacturing operations by some
grocery retailers and declining demand for fluid milk products.
Since 1990, the dairy industry has experienced significant
consolidation led in part by us. Consolidation has tended to
lower costs and raise efficiency. However, per capita
consumption of traditional fluid dairy products has continued to
decline. According to the United States Department of
Agriculture (USDA), per capita consumption of fluid
milk and cream decreased by over 10% from 1990 to the end of
2003, although total consumption has remained relatively flat
over the same period due to population increases. Therefore,
volume growth across the industry generally remains flat to
modest, profit margins generally remain low and excess
manufacturing capacity continues to exist. In this environment,
price competition is particularly intense, as smaller processors
struggle to retain enough volume to cover their fixed costs. In
response to this dynamic, and due to the significant competitive
pressure caused by the ongoing consolidation among food
retailers, many processors, including us, are now placing an
increased emphasis on product differentiation and cost reduction
in an effort to increase consumption, sales and margins.
Our Dairy Group has several competitors in each of our major
product and geographic markets. Competition between dairy
processors for shelf-space with retailers is based primarily on
price, service and quality, while competition for consumer sales
is based on a variety of factors such as brand recognition,
price, taste preference and quality. Dairy products also compete
with many other beverages and nutritional products for consumer
sales.
For more financial information about our Dairy Groups
recent operations, see Part II
Item 7. Managements Discussion and Analysis of
Financial Condition and Results of Operations and
Note 20 to our Consolidated Financial Statements.
WhiteWave Foods Companys operations have historically been
conducted through three distinct operating units: White Wave,
Inc. (White Wave), Horizon Organic and Dean National
Brand Group. We are currently in the process of consolidating
these three operating units and expect the consolidation to be
completed in 2006.
WhiteWave Foods Company develops, manufactures, markets and
sells a variety of nationally branded soy, dairy and
dairy-related products, such as Silk soymilk and cultured
soy products; Horizon Organic dairy products, juices and
other products; International Delight coffee creamers;
and LAND OLAKES creamers and cultured products.
WhiteWave Foods Company also sells Sun Soy® soymilk;
The Organic Cow of Vermont® organic dairy products;
White Wave® and Tofu Town® branded tofu;
Hersheys® milks and milkshakes;
Maries dips and dressings; and Naturally
Yours® sour cream. We license the LAND OLAKES
and Hersheys names from third parties.
Other branded products sold by WhiteWave Foods Company include
Mocha Mix® non-dairy liquid coffee creamer and
Second Nature® egg substitute. In connection with
our planned spin-off of our Specialty
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Foods Group segment in the third quarter of 2005, we intend to
transfer the Mocha Mix and Second Nature
businesses to our Specialty Foods Group segment, effective
as of the time of the spin-off. Finally, a small portion
(approximately 3% in 2004) of WhiteWave Foods Companys
sales is private label soymilk and organic dairy products.
WhiteWave Foods Companys sales totaled approximately
$1.19 billion in 2004, or approximately 11% of our
consolidated sales.
WhiteWave Foods Company sells its products to a variety of
customers, including grocery stores, club stores, natural foods
stores, mass merchandisers, convenience stores and foodservice
outlets. In 2004, approximately 84% of WhiteWave Foods
Companys sales were to retailers and approximately 8% were
to foodservice outlets. WhiteWave Foods Companys customer
base is diverse, with no single customer representing more than
10% of sales in 2004. WhiteWave Foods Company sells its products
through its internal sales force and through independent
brokers. The majority of WhiteWave Foods Companys products
are sold pursuant to customer purchase order or pursuant to
contracts that are generally terminable at will by the customer.
In 2004, approximately 64% of the products sold by WhiteWave
Foods Company were manufactured by our Dairy Group. An
additional 32% were manufactured by third-party manufacturers
under processing agreements. WhiteWave Foods Company currently
owns two manufacturing facilities, one of which produces all of
its tofu products and the other, purchased in April 2004,
produces a portion of its Silk soymilk.
The majority of WhiteWave Foods Companys products are
delivered by common carrier to customer warehouses, although
some products are distributed through third-party distributors
or through our Dairy Groups DSD system.
The primary raw materials used in our soy-based products are
organic soybeans and organic soybean concentrate. Organic
soybeans are generally available from several suppliers and we
are not dependent on any single supplier for these products. We
have entered into supply agreements for organic soybeans, which
we believe will meet our needs in 2005. Generally, these
agreements provide pricing at fixed levels. The primary raw
material used in our organic milk-based products is organic raw
milk. Organic raw milk supplies are constrained and the growth
of our organic dairy business depends on us being able to
procure sufficient quantities of organic raw milk in time to
meet our needs. We currently purchase organic raw milk from a
network of approximately 300 dairy farmers across the United
States. We generally enter into supply agreements with dairy
farmers, with typical terms of one to two years, which obligate
us to purchase certain minimum quantities. We also produce
certain of our own organic raw milk needs in the U.S. at
two organic farms that we own and operate. We believe, based on
currently projected sales levels, that we have secured a
sufficient supply of raw organic milk to meet our needs for the
remainder of 2005. The primary raw material used in our LAND
OLAKES and other non-organic dairy products is raw
milk. We purchase raw milk from farmers cooperatives,
typically pursuant to requirements contracts (with no minimum
purchase obligation). Raw milk is generally readily available.
The minimum price of raw milk is regulated in most parts of the
country by the federal government. Several states also regulate
raw milk pricing through their own programs. Other raw materials
used in WhiteWave Foods Companys products, such as
flavorings, organic sugar and packaging materials, are generally
available from several suppliers and we are not dependent on any
single supplier for these materials. Certain of these raw
materials are purchased under contracts in order to obtain lower
costs. The prices of raw materials increase and decrease based
on supply and demand. For more information, see
Part II Item 7. Managements
Discussion and Analysis of Financial Condition and Results of
Operations Known Trends and
Uncertainties Prices of Raw Milk, Cream and Other
Inputs.
WhiteWave Foods Company has several competitors in each of its
product markets. Competition to obtain shelf-space with
retailers for a particular product is based primarily on the
expected or historical sales performance of the product compared
to its competitors. Also, in some cases, WhiteWave Foods Company
pays fees to retailers to obtain shelf-space for a particular
product. Competition for consumer sales is based on many
different factors, including brand recognition, price, taste
preferences and quality. Consumer demand for soy and organic
foods has grown rapidly in recent years due to growing consumer
confidence in the health benefits of soy and organic foods, and
WhiteWave Foods Company has a leading position in the soy and
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organic foods category. However, our soy and organic food
products compete with many other beverages and nutritional
products for consumer sales.
For more information about our WhiteWave Foods Company, see
Part II Item 7. Managements
Discussion and Analysis of Financial Condition and Results of
Operations and Note 20 to our Consolidated Financial
Statements.
Our Specialty Foods Group is the nations leading private
label pickle processor, and the largest manufacturer and seller
of private label non-dairy powdered creamer in the United
States. The Specialty Foods Group also manufactures and sells a
variety of other foods, such as aseptic sauces and puddings. In
January 2005, we announced our intention to pursue a tax-free
spin-off of our Specialty Foods Group to our shareholders. See
Developments Since January 1,
2004 Tax Free Spin-Off of Specialty Foods
Group.
The Specialty Foods Groups sales totaled
$676.8 million in 2004, or approximately 6% of our
consolidated sales. The following charts graphically depict the
Specialty Foods Groups 2004 sales by product category and
channel, and indicate the percentage of private label sales
versus company branded sales in 2004.
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Approximately 75% of the Specialty Foods Groups pickle,
relish and pepper products are sold under private labels, with
the remaining 25% sold under our proprietary brands including
Farmans®, Nalleys®, Peter
Piper® and Steinfeld. Branded pickle
products are sold to retailers. Private label products are sold
to retailers, foodservice customers and in bulk to other food
processors. |
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| (2) |
Non-dairy powdered creamer is used as a coffee creamer and as an
ingredient in baking, beverage mixes, gravies and sauces. In
2004, Specialty Foods Group sold 14% of its non-dairy powdered
creamer under our Cremora® brand, while the rest of
the Specialty Foods Groups creamer products were sold
under private labels to retailers, distributors and in bulk to
other food companies for use as ingredients in their products. |
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| (3) |
Aseptic products are sterilized, which allows storage for
prolonged periods without refrigeration. Our Specialty Foods
Group manufactures aseptic cheese sauces and puddings. Our
cheese sauces and puddings are sold primarily under private
labels to distributors. In 2004, our Specialty Foods Group also
sold aseptic nutritional beverages in the meal supplement,
weight loss/gain and sports categories, all of which were sold
under customer brands to retailers and distributors. In the
fourth quarter of 2004, we exited the nutritional beverage
business due largely to significant declines in volume. |
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Includes shrimp, seafood, tartar, horseradish, chili, sweet and
sour sauces and syrups sold to retail grocers in the eastern,
midwestern and southern United States. These products are sold
under the Bennetts®, Hoffman
House® and
Roddenberry®Northwoods® brand names. |
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Includes mass merchandisers, club stores, convenience stores and
grocery stores. The Specialty Foods Groups largest
customer is Wal-Mart (including its subsidiaries, such as
Sams Club) which accounted for 10.1% of the Specialty
Foods Groups 2004 sales. |
The Specialty Foods Groups products are delivered to
customers stores and warehouses primarily by common
carrier. The Specialty Foods Group sells its products through
its internal sales force and through independent brokers. Most
of the Specialty Foods Groups customers purchase products
from the Specialty Foods Group either by purchase order or
pursuant to contracts that are generally terminable at will by
the customer.
Our Specialty Foods Group uses a wide variety of raw materials.
The main raw material used by the Specialty Foods Group is
cucumbers. The Specialty Foods Group purchases cucumbers under
seasonal grower contracts with a variety of growers. We supply
seeds and advise growers regarding planting techniques. We also
monitor and arrange proper agricultural practices. Other raw
materials used by the Specialty Foods Group, such as corn syrup,
soy bean oil and casein, in addition to packaging materials, are
generally available from numerous suppliers and we are not
dependent on any single supplier for these materials. Certain of
the Specialty Foods Groups raw materials and packaging
supplies are purchased under long-term contracts in order to
obtain lower costs. The prices of the Specialty Foods
Groups raw materials increase or decrease based on supply
and demand.
The Specialty Foods Group produces its products in 10 facilities
located across the United States. For more information about the
Specialty Foods Groups manufacturing facilities, see
Item 2. Properties.
The Specialty Foods Group has several competitors in each of its
product markets. In sales of private label products, the
principal competitive factors are price relative to other
private label suppliers, product quality and quality of service.
For the Specialty Foods Groups branded products,
competition to obtain shelf-space with retailers is based on the
expected or historical sales performance of the product compared
to its competitors. In certain cases, the Specialty Foods Group
pays fees to retailers to obtain shelf-space for a particular
company-branded product. Competition for consumer sales is based
on brand recognition, price, taste preferences and quality.
Our International Group manufactures, markets and sells private
label and branded milk, butter and cream through its internal
sales force to retailers and distributors across Spain and
Portugal. The International Groups sales totaled
$310.7 million in 2004, or approximately 3% of our
consolidated sales.
The following charts graphically depict the International
Groups 2004 sales by product category and channel, and
indicate the percentage of private label sales versus company
branded sales in 2004.
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| (1) |
All of our International Groups fluid dairy products are
pasteurized at ultra-high temperatures (UHT). |
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| (2) |
Our International Groups largest customers in 2004 were
Carrefour, S.A., Lidl Supermercados S.A., and Eroski Sociedad
Cooperativa, which accounted for approximately 25.2%, 11.2% and
10.8% of the International Groups 2004 sales, respectively. |
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Including our proprietary Celta®, Campobueno®,
Milsani® and La Vaquera® brands. |
Our International Group manufactures its products in five
facilities in Spain and Portugal. For more information about our
International Group facilities, see Item 2.
Properties. In the fourth quarter of 2004 we completed
construction of a new facility, located in Alpiarca, Portugal,
which commenced production in December 2004. Our
International Group operates its business primarily from its
headquarters located in Pontedeume, Galicia, Spain.
The long shelf life of our International Groups UHT fluid
milk products allows delivery by common carrier. Most of the
International Groups customers purchase our products
either by purchase order or by contracts that are generally
terminable at will by the customer. Our International
Groups sales are slightly seasonal, with sales tending to
be lower in the third quarter.
The primary raw material used by our International Group is raw
milk. We purchase our raw milk from farmers cooperatives
and other intermediaries pursuant to formal and informal
contractual arrangements. Raw milk production volume is
regulated by European Union quotas, which sometimes limit the
availability of raw milk to processors. The price of raw milk is
defined solely by supply and demand and can fluctuate widely.
Our International Group purchases its packaging materials from
two leading suppliers. Packaging materials represent a
significant portion of our International Groups raw
material costs and are purchased under long-term contracts in
order to obtain lower costs.
The Iberian fluid dairy market, which includes Spain and
Portugal, is characterized by relatively high per capita
consumption and the UHT brick pack format dominates
the industry. The combination of these factors makes the Iberian
region one of the largest UHT markets in the world. The Iberian
fluid dairy market has been characterized over the past
20 years by slow growth in the core products and faster
growth for value-added products such as nutritionally enriched
milks. The Iberian fluid dairy industry is highly competitive,
with leading companies investing heavily in innovation and
branding. The industry has undergone significant consolidation
in the past 5 to 10 years leading to the emergence of
several national brands, including our Celta brand. Our
International Group competes with all the leading fluid dairy
processors operating in the Iberian region. Competition between
dairy processors for private label business has intensified
recently as a result of retailer consolidation, and is based
primarily on price, service and quality. Competition for branded
sales to consumers is based on a number of factors, including
brand recognition, price and quality.
Effective January 1, 2005, our Rachels Organic Dairy
business, which has historically been a part of Horizon
Organics operations, was transferred to the International
Group. Rachels Organic Dairy, which markets and sells
organic dairy products across the United Kingdom, has one
facility located in Aberystwth, Wales. The preceding discussion
excludes Rachels Organic Dairy.
Current Business Strategy
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Maximize Dairy Group Performance |
As the largest dairy processor in the United States, our Dairy
Group is in a unique position to provide unmatched service,
convenience and value to our customers. We are intently focused
on maintaining and extending our Dairy Groups leadership
position by focusing on our customers needs.
In 2004, our Dairy Group was successful in maintaining its sales
volume despite extremely volatile raw milk prices and declining
overall demand for dairy products in the United States, which we
believe indicates that we are gaining market share. However,
Dairy Group profitability suffered in 2004 due to an extremely
competitive retail environment and a difficult raw material
environment, as well as unusually high fuel and energy costs. We
closed eight Dairy Group facilities in 2004 in an effort to
reduce our cost structure. In 2005, we are focused on
maintaining and growing our Dairy Groups sales volume by
continuing to provide our customers with the highest level of
service, quality and value, while at the same time further
reducing our cost
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structure through rationalization of manufacturing and
distribution networks and more efficient utilization of
technology and other efficiency initiatives.
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Consolidate and Reorganize WhiteWave Foods Company |
In the third quarter of 2004, we announced our intention to
consolidate the three businesses included within our WhiteWave
Foods Company segment (formerly the Branded Products Group
segment) into a single operating unit. We believe this
consolidation will allow us to interact with customers more
efficiently and effectively as a single sales and marketing
organization, and will enable us to create a simplified and more
efficient supply chain for our branded business. We have
completed the consolidation of the sales, marketing and research
and development organization for the three companies, and in the
third quarter of 2005, the employees of the new company will
move to a new headquarters located in Broomfield, Colorado. The
full integration of these businesses will be a lengthy process
involving all aspects of the three companies operations,
including purchasing, manufacturing, distribution and
administration, and will include the selection and
implementation of a new information technology platform. As part
of our overall reorganization of WhiteWave Foods Company into a
unified branded consumer packaged goods company, we also intend
to bring in-house certain manufacturing activities that are
currently being done by third parties. We expect the
consolidation to be completed within the next 12 to 18 months.
One of our primary strategic objectives in 2005 is the
successful continuation of the consolidation and reorganization
process.
In addition, effective March 11, 2005, Mr. Steve
Demos, President of WhiteWave Foods Company resigned his
position. We have retained a leading executive recruiting firm
to assist in the search for a new president. Mr. Gregg
Engles, our Chairman of the Board and Chief Executive Officer,
has assumed direct leadership of WhiteWave Foods Company on an
interim basis.
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Invest in the Growth and Profitability of our
Brands |
In 2005, we intend to continue to invest in aggressively
marketing our WhiteWave Foods Company brands, with an emphasis
on our largest and most successful brands: Silk, Horizon
Organic, International Delight and LAND OLAKES.
Further, we will continue to make capital expenditures allowing
us to increase internal manufacturing, which we believe will
allow us to better manage our working capital and increase
profitability.
Developments Since January 1, 2004
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Reorganization of WhiteWave Foods Company |
In the third quarter of 2004, we announced our intent to
consolidate the three businesses included within WhiteWave Foods
Company. See Current Business Strategy
above.
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Tax-Free Spin-Off of Specialty Foods Group |
On January 27, 2005, we announced our intent to pursue a
tax-free spin-off of our Specialty Foods Group. The spin-off
will create a publicly traded food manufacturing company serving
the retail grocery and foodservice markets with approximately
1,800 employees and estimated 2005 net sales of over
$700 million. Also effective January 27, 2005, we
hired a new management team, headed by Sam Reed, former CEO of
Keebler Foods Company, to lead the new company. In conjunction
with their employment, the management team made a cash
investment of $10 million in the Specialty Foods Group,
representing 1.7% ownership of the new business.
As part of the spin-off, we intend to transfer our Mocha
Mix® non-dairy creamer, Second Nature® egg
substitute and foodservice salad dressings businesses to the
Specialty Foods Group from WhiteWave Foods Company and our Dairy
Group.
The spin-off is intended to take the form of a tax-free
distribution to our shareholders of a new publicly traded stock,
which we expect to be listed on the New York Stock Exchange. We
expect the spin-off to be completed in the third quarter of
2005, subject to confirmation by the Internal Revenue Service of
the tax-free nature of the transaction, registration of the new
security with the Securities and Exchange Commission and other
customary closing conditions.
8
On October 15, 2004 our Dairy Group acquired Milk Products
of Alabama, a dairy manufacturer based in Decatur, Alabama. Milk
Products of Alabama had net sales of approximately
$34 million in 2003. As a result of this acquisition, we
have expanded our production capabilities in the southeastern
United States, allowing us to better serve our customers. Milk
Products of Alabamas results of operations are now
included in the Morningstar division of our Dairy Group. We paid
approximately $23.2 million for the purchase of Milk
Products of Alabama, including costs of acquisition, and funded
the purchase price with borrowings under our senior credit
facility.
On May 31, 2004, Leche Celta, our Spanish subsidiary,
acquired Tiger Foods, a dairy processing business with one
facility located in Avila, Spain. Tiger Foods, which had net
sales of approximately $29 million in 2003, manufactures
and distributes branded and private label UHT milk and
dairy-based drinks throughout Spain, with an emphasis in the
southern and central regions. Tiger Foods operations
complement our Spanish operations and we expect this acquisition
to allow us to reduce our transportation costs for raw milk and
finished products due to the new facilitys geographic
proximity to our raw milk suppliers and certain customers. We
paid approximately $21.9 million for the purchase of the
company, all of which was funded with borrowings under our
senior credit facility.
On April 5, 2004, WhiteWave Foods Company acquired a soy
processing and packaging facility located in Bridgeton, New
Jersey. Prior to the acquisition, the previous owner of the
facility co-packed Silk products for us at the facility.
As a result of the acquisition, we have increased our in-house
processing and packaging capabilities for our soy products,
resulting in cost reductions. We paid approximately
$25.7 million for the purchase of the facility, all of
which was funded using borrowings under our senior credit
facility.
In 2002, we purchased a perpetual license to use the LAND
OLAKES brand on certain dairy products nationally,
excluding cheese and butter. This perpetual license was subject,
however, to a pre-existing sublicense entitling a competitor to
manufacture and sell cream, sour cream and whipping cream in
certain channels in the eastern United States. Effective
March 31, 2004, we acquired that sublicense and certain
customer relationships of the sublicensee (LAND
OLAKES East) for an aggregate purchase price of
approximately $17 million, all of which was funded using
borrowings under our senior credit facility. We now have the
exclusive right to use the LAND OLAKES brand on
certain dairy products (other than cheese and butter) throughout
the entire United States.
On January 26, 2004, our Dairy Group acquired Ross Swiss
Dairies, a dairy distributor based in Los Angeles, California,
which had net sales of approximately $120 million in 2003.
As a result of this acquisition, we have increased the
distribution capability of our Dairy Group in southern
California, allowing us to better serve our customers. Ross
Swiss Dairies historically purchased a significant portion of
its products from other processors. Now the majority of products
distributed by Ross Swiss Dairies are manufactured in our
southern California facilities. We paid approximately
$21.8 million, including transaction costs, for the
purchase of Ross Swiss Dairies and funded the purchase price
with borrowings under our receivables-backed facility.
On January 2, 2004, we completed the acquisition of the 87%
of Horizon Organic Holding Corporation (Horizon
Organic) that we did not already own. Horizon Organic had
sales of over $200 million during
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2003. We already owned approximately 13% of the outstanding
common stock of Horizon Organic as a result of investments made
in 1998. Third-party co-packers, including us, have historically
done all of Horizon Organics manufacturing. During 2003,
we produced approximately 27% of Horizon Organics fluid
dairy products. We also distributed Horizon Organics
products in several parts of the country. Horizon Organic is a
leading branded organic foods company in the United States.
Because organic foods are gaining popularity with consumers and
because Horizon Organics products offer consumers an
alternative to our Dairy Groups traditional dairy
products, we believe Horizon Organic is an important addition to
our portfolio of brands. The aggregate purchase price for the
87% of Horizon Organic that we did not already own was
approximately $287 million, including approximately
$217 million of cash paid to Horizon Organics
stockholders, the repayment of approximately $40 million of
borrowings under Horizon Organics former credit facility,
and transaction expenses of approximately $9 million, all
of which was funded using borrowings under our senior credit
facility and our receivables-backed facility. In addition, each
of the options to purchase Horizon Organics common stock
outstanding on January 2, 2004 was converted into an option
to purchase .7301 shares of our stock, with an aggregate
fair value of approximately $21 million. Beginning with the
first quarter of 2004, Horizon Organics financial results
are reported as part of our WhiteWave Foods Company segment.
See Note 2 to our Consolidated Financial Statements for
more information about our acquisitions.
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Facility Closing and Reorganization Activities |
As part of our continued reorganization and cost reduction
efforts in our Dairy Group, we closed eight Dairy Group
facilities in 2004. The closed facilities were located in
Lansing, Michigan; Wilkesboro, North Carolina; Madison,
Wisconsin; Sulphur Springs, Texas; San Leandro and South
Gate, California; Westwego, Louisiana and Pocatello, Idaho.
On September 7, 2004, we announced our plan to exit the
nutritional beverages business operated by our Specialty Foods
Group segment, including the closure of a manufacturing facility
in Benton Harbor, Michigan. In 2004, we experienced significant
declines in volume on this product line and we believed those
volumes could not be replaced without a significant investment
in capital and research and development. We ceased nutritional
beverages production in December 2004.
We recorded a total of approximately $34.7 million in
facility closing and reorganization costs during 2004. We expect
to incur additional charges related to these restructuring plans
of approximately $7.1 million, primarily in 2005. These
charges include the following costs:
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Workforce reductions as a result of facility closings, facility
reorganizations and consolidation of administrative functions; |
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Shutdown costs, including those costs necessary to prepare
abandoned facilities for closure; |
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Costs incurred after shutdown such as lease obligations or
termination costs, utilities and property taxes; |
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Costs associated with the reorganization of WhiteWave Foods
Companys supply chain and distribution activities,
including termination of certain contractual agreements; and |
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Write-downs of property, plant and equipment and other assets,
primarily for asset impairments as a result of facilities that
are no longer used in operations. The impairments relate
primarily to owned buildings, land and equipment at the
facilities, which are written down to their estimated fair value
and held for sale. |
See Note 15 to our Consolidated Financial Statements for
more information regarding our facility closing and
reorganization activities.
10
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Construction of New Facilities |
During 2004, our Dairy Group completed construction of a new
dairy manufacturing and distribution facility in Las Vegas,
Nevada. This facility commenced operations in the third quarter
of 2004 and allows us to better serve the southern Nevada,
Arizona, and southern Colorado markets. In addition, Leche Celta
finished construction of our first dairy manufacturing facility
in Portugal in the fourth quarter of 2004. The new facility is
located in Alpiarca, Portugal and commenced production in
December 2004. The new facility allows us to expand our Iberian
operations.
During 2004, we spent approximately $297 million, including
commissions and fees, to repurchase 9.3 million shares
of our common stock for an average purchase price of
$31.90 per share. At March 11, 2005, approximately
$118 million remained available under our current
authorization. See Note 11 to our Consolidated Financial
Statements and Part II Item 5.
Market for Our Common Stock and Related Matters.
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Amendment to Credit Facility |
In August 2004, we amended our senior credit facility to
(1) increase the size of our revolving credit facility from
$1 billion to $1.5 billion, (2) increase the size
of our term loan A from $850 million to
$1.5 billion, (3) eliminate term loans B and C and
(4) modify the interest rate and payment terms. When we
amended our credit facility, we were required to write-off
approximately $32.6 million of deferred financing costs
that were incurred in connection with our credit facility prior
to the amendment. These costs were being amortized over the
previous terms of the revolving credit facility and term loans.
See Note 9 to our Consolidated Financial Statements.
Employees
As of December 31, 2004 we had the following employees:
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No. of | |
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% of | |
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Employees | |
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Total | |
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Dairy Group
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25,730 |
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89.9 |
% |
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WhiteWave Foods Company
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570 |
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2.0 |
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Specialty Foods Group
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1,700 |
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5.9 |
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International Group
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450 |
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1.6 |
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Corporate
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160 |
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0.6 |
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Total
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28,610 |
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100.0 |
% |
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Approximately 38% of the Dairy Groups employees and
approximately 54% of the Specialty Foods Groups employees
participate in collective bargaining agreements.
Government Regulation
As a manufacturer and distributor of food products, we are
subject to a number of food-related regulations, including the
Federal Food, Drug and Cosmetic Act and regulations promulgated
thereunder by the U.S. Food and Drug Administration
(FDA). This comprehensive regulatory framework
governs the manufacture (including composition and ingredients),
labeling, packaging and safety of food in the United States. The
FDA:
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regulates manufacturing practices for foods through its current
good manufacturing practices regulations, |
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specifies the standards of identity for certain foods, including
many of the products we sell, and |
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prescribes the format and content of certain information
required to appear on food product labels. |
In addition, the FDA enforces the Public Health Service Act and
regulations issued thereunder, which authorize regulatory
activity necessary to prevent the introduction, transmission or
spread of communicable diseases. These regulations require, for
example, pasteurization of milk and milk products. We are
subject to numerous other federal, state and local regulations
involving such matters as the licensing and registration of
manufacturing facilities, enforcement by government health
agencies of standards for our products, inspection of our
facilities and regulation of our trade practices in connection
with the sale of food products.
We use quality control laboratories in our manufacturing
facilities to test raw ingredients. Product quality and
freshness are essential to the successful distribution of our
products. To monitor product quality at our facilities, we
maintain quality control programs to test products during
various processing stages. We believe that our facilities and
manufacturing practices comply with all material government
regulations.
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Employee Safety Regulations |
We are subject to certain safety regulations including
regulations issued pursuant to the U.S. Occupational Safety
and Health Act. These regulations require us to comply with
certain manufacturing safety standards to protect our employees
from accidents. We believe that we are in material compliance
with all employee safety regulations.
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Environmental Regulations |
We are subject to various environmental regulations. Ammonia, a
refrigerant used extensively in our operations, is considered an
extremely hazardous substance pursuant to
U.S. federal environmental laws due to its toxicity. Also,
certain of our facilities discharge biodegradable wastewater
into municipal waste treatment facilities in excess of levels
permitted under local regulations. Because of this, certain of
our subsidiaries are required to pay wastewater surcharges or to
construct wastewater pretreatment facilities. To date, such
wastewater surcharges have not had a material effect on our
Consolidated Financial Statements.
We maintain above-ground or underground petroleum storage tanks
at many of our facilities. These tanks are periodically
inspected to determine compliance with applicable regulations.
We are required to make expenditures from time to time in order
to maintain compliance of these tanks. To date, such
expenditures have not had a material effect on our Consolidated
Financial Statements.
We do not expect environmental compliance to have a material
impact on our capital expenditures, earnings or competitive
position in the foreseeable future.
The federal government establishes minimum prices that we must
pay to producers in federally regulated areas for raw milk. Raw
milk contains primarily raw skim milk, in addition to a small
percentage of butterfat. The federal government establishes
separate minimum prices for raw skim milk and butterfat. Raw
milk delivered to our facilities is tested to determine the
percentage of butterfat, and we pay our suppliers separate
prices for the raw skim milk and butterfat based on the results
of these tests.
The federal governments minimum prices are calculated by
economic formula based on supply and demand and vary depending
on the processors geographic location or sales area and
the type of product manufactured using the raw product. Federal
minimum prices change monthly. Class I butterfat and raw
skim milk prices (which are the minimum prices we are required
to pay for butterfat and raw skim milk that is processed into
milk) and Class II raw skim milk prices (which are the
prices we are required to pay for raw skim milk that is
processed into products such as cottage cheese, creams,
creamers, ice cream and sour cream) for each month are announced
by the federal government by the 23rd day of the
immediately preceding month. Class II butterfat prices for
each month are announced on or before the fifth day after the
end of that month.
12
Some states have established their own rules for determining
minimum prices for raw milk. In addition to the federal or state
minimum prices, we also pay producer premiums, procurement costs
and other related charges that vary by location and vendor. A
few states also have retail pricing requirements.
In Spain, the government has established a quota system
regulating the amount of milk that can be sold by individual
farmers and farm cooperatives, which affects the prices we pay
for raw milk.
Brief History
We commenced operations in 1988 through a predecessor entity.
Our original operations consisted solely of a packaged ice
business. Since then the following activity has occurred:
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December 1993
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Acquired Suiza Dairy Corporation, a regional dairy processor
located in Puerto Rico. We then began acquiring other local and
regional U.S. dairy processors, growing our dairy business
rapidly primarily through acquisitions. |
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April 1996
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Completed our initial public offering under our former name
Suiza Foods Corporation and began trading on Nasdaq
National Market. |
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January 1997
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Completed a secondary offering. |
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March 1997
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Began trading on the New York Stock Exchange. |
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August 1997
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Acquired Franklin Plastics, Inc., a company engaged in the
business of manufacturing and selling plastic containers. After
the acquisition, we began acquiring other companies in the
plastic packaging industry. |
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November 1997
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Acquired Morningstar Foods Inc., whose business was the
predecessor to our WhiteWave Foods Company. This was our first
acquisition of a company with national brands. |
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April 1998
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Sold our packaged ice operations. |
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May 1998
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Acquired Continental Can Company, making us one of the largest
plastic packaging companies in the United States. |
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July 1999
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Sold all of our U.S. plastic packaging operations to
Consolidated Container Company in exchange for cash and a
minority interest in the purchaser. |
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January 2000
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Acquired Southern Foods Group, L.P., the third largest dairy
processor in the United States, making us the largest dairy
processor in the country. |
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February 2000
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Acquired Leche Celta, one of the largest dairy processors in
Spain. |
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March and May 2000
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Sold our European packaging operations. |
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December 2001
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Acquired Dean Foods Company (Legacy Dean) and
changed our name from Suiza Foods Corporation to Dean Foods
Company. Legacy Dean changed its name to Dean Holding Company. |
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May 2002
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Acquired the portion of White Wave, Inc. that we did not already
own. |
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January 2004
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Acquired the portion of Horizon Organic that we did not already
own. |