UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
FORM 10-K
[ X ] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
ACT OF 1934
For the fiscal year ended September 30, 2004
or
[ ] Transition Report Pursuant to Section 13 or 15 (d) of the Securities Exchange Act of 1934
For the transition period from _________ to ________.
Commission file number 0-21018
TUFCO TECHNOLOGIES, INC.
| Delaware | 39-1723477 | |
| (State or other jurisdiction | (I.R.S. Employer Identification No.) | |
| of incorporation or organization) |
| PO Box 23500, Green Bay, WI | 54305 | |
| (Address of principal executive offices) | (Zip Code) | |
Registrants telephone number, including area code 920-336-0054
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, par value $0.01 per share
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes [ X ] No [ ]
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulations S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [ ]
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes [ ] No [ X ]
The aggregate market value of the Common Stock of Tufco Technologies, Inc. held by non-affiliates, as of March 31, 2004, was approximately $15,134,208. Such aggregate market value was computed by reference to the closing price of the Common Stock as reported on the NASDAQ National Market on March 31, 2004. For purposes of making this calculation only, the registrant has defined affiliates as including all directors and beneficial owners of more than ten percent of the Common Stock of the Company. The number of shares of the registrants Common Stock outstanding as of December 15, 2004 was 4,582,344.
DOCUMENTS INCORPORATED BY REFERENCE
None.
PART I
ITEM 1 BUSINESS
General
Tufco Technologies, Inc. (Tufco or the Company) provides integrated production services including wide web flexographic printing, wet and dry wipe converting, hot melt adhesive laminating, folding, integrated downstream packaging and on-site quality and microbiological process management and manufactures and distributes business imaging paper products. Since 1992 and until its organizational restructuring on February 7, 1997, the Company operated as three wholly owned subsidiaries, Tufco Industries, Inc., Executive Converting Corporation (ECC) and Hamco Industries, Inc. (Hamco). On January 28, 1994, the Company completed an initial public offering in which the Company issued and sold 900,000 shares of its Common Stock, par value $0.01 per share (Common Stock), and certain stockholders of the Company sold 50,000 shares of Common Stock. Contemporaneously with the closing of the Companys public offering, the Company acquired, through ECC, substantially all of the assets of Executive Roll Manufacturing, Inc., d/b/a Executive Converting Corporation for $7.5 million in cash and 127,778 shares of Common Stock. On August 23, 1995, the Company acquired, through Hamco, substantially all of the assets of Hamco, Inc. for approximately $12.9 million net in cash. On February 7, 1997, the Company reorganized its corporate structure to better serve its business needs. Through this restructuring, the net assets of Tufco Industries, Inc., ECC and Hamco were transferred to Tufco, L.P., a Delaware limited partnership, in which Tufco Tech, Inc. was the sole managing general partner and was wholly owned by the Company. On November 13, 1997, the Company purchased all of the outstanding common stock of Foremost Manufacturing Company, Inc. for $5.9 million in cash and 25,907 shares of Common Stock.
On March 31, 2003, the Company sold the assets and business of the Paint Sundries segment for approximately $12.2 million in cash to Trimaco, LLC and its affiliate. The sale included all Paint Sundries segment assets, including the stock of Foremost Manufacturing, Inc. and the Companys Manning, South Carolina manufacturing facility. Concurrently with the sale of the Paint Sundries segment, the Company reorganized its corporate structure by merging certain of its wholly-owned subsidiaries with and into the Company, with the Company as the surviving entity, and merging the Companys wholly-owned subsidiary Tufco Tech, Inc. with and into Tufco LLC, a newly-formed wholly-owned subsidiary, with Tufco LLC as the surviving entity. As a result of this reorganization, Tufco LLC became the sole managing general partner of Tufco, L.P.
Tufco offers a wide array of contract manufacturing services including wide web flexographic printing, wet and dry wipe converting, hot melt adhesive laminating, integrated downstream packaging and on-site quality and microbiological process management. Tufco also manufactures a wide range of printed and unprinted business imaging paper products for a variety of business needs.
The Company was incorporated in the state of Delaware in 1992 to acquire Tufco Industries, Inc. Although the Company was organized in 1992, the business conducted by Tufco Industries, Inc. has been in continuous operation since 1974. The Company has become a leading provider of contract manufacturing and specialty printing services, and supplier of value-added custom paper products. The Companys principal executive offices are located at 3161 South Ridge Road, Green Bay, WI 54304/PO Box 23500, Green Bay, WI 54305-3500, and its telephone number is (920) 336-0054.
Products and Services
The Company markets its products and services through two market segments: Contract Manufacturing services and Business Imaging paper products. Tufco conducts operations from two manufacturing and distribution locations in Green Bay, Wisconsin, and Newton, North Carolina. Until September 2002, the Company had a manufacturing and distribution facility in Dallas, Texas. In fiscal 2002, certain assets and business from this operation were transferred to the Newton, North Carolina facility.
1
Contract Manufacturing
Tufco has Contract Manufacturing capability at two locations: Green Bay, Wisconsin, and Newton, North Carolina.
The Companys products and services at its Green Bay, Wisconsin facility include wide web flexographic printing, wet and dry wipe converting, hot melt adhesive laminating, folding, integrated downstream packaging, on-site quality and microbiological process management. The facility custom converts a wide array of materials, including polyethylene films, nonwovens, paper and tissue. Products include disposable wet and dry wipes for home, personal/baby/medical care use, flexible packaging and disposable table covers. Machinery and equipment at the Green Bay, Wisconsin facility have the capability, developed by the Companys in-house engineers and technical personnel, to combine or modify various substrates through the use of precise temperature and pressure control.
The Company invested in its first wet wipes converting asset in December 2002. In fiscal year 2004 the Company invested an additional $3.6 million in capital to expand the capabilities of its wet wipes equipment. These assets can convert a variety of nonwoven materials and includes a wide variety of folding options, count versatility ranging from ten (10) to sixty (60) wipes per package and integrated downstream flow wrapping and finished packaging design.
The Companys Green Bay, Wisconsin facility also offers value-added wide web flexographic toll printing services. The Company offers 8-color, high resolution, wide web flexographic printing and focuses on products such as paper and poly table covers, gift wrap and flexible packaging. In March 2000, the Company made its first capital investment in a state-of-the-art 8-color flexographic printing press capable of printing solvent and water-based inks, a 62 print width at speeds up to 1,500 feet per minute and offering repeat sizes ranging from 15-3/4 to 47-1/4. A second $3.2 million sister 8-color press was leased in April 2003, and brought on line for production in June 2003. The Company uses the customers preliminary artwork and outsources all preparatory processes for camera-ready art, layout, and other related services, and then internally mounts the plates. The Green Bay flexographic presses can print on a wide range of media from lightweight tissue or nonwoven to heavyweight paperboard, films and foils.
Down stream converting equipment also includes folding and packaging of finished printed goods such as poly and paper table covers into finished product. In addition, materials can be printed roll-to-roll at the Company and then sent back to the customer for converting.
Business Imaging
The Companys Newton, North Carolina facility has capabilities which include precision slitting, rewinding, specialty packaging, folding, perforating, and trimming of paper rolls in a large variety of sizes which include variables in width, diameter, core size, single or multi-ply, and color. All of the rolls can be printed on one side or both, providing the customer with advertising, promotional or security features. These capabilities are directed toward converting fine paper materials including specialty and fine printing papers, thermal papers, inkjet papers, polyester films, and coated products.
The Companys Newton, North Carolina facility also produces a full range of papers for use in bank proof or automated teller machines, including fan-fold forms, and printed rolls of various sizes and types. Additionally, the Company produces an extensive selection of standard and customized guest checks for use in the restaurant industry, and the Companys Newton facility owns equipment which enables the Company to produce a wide variety of multi-part business forms.
The Company also produces and distributes from its Newton facility a wide variety of printed and unprinted paper products used in business imaging equipment in market segments including architectural and engineering design, high speed data processing, point of sale, automatic teller machines and a variety of office
2
Business Imaging (Continued)
equipment. The Companys products include roll products ranging in length from 150 feet to 3,500 feet and in widths from 1 inch to 54 inches. The Companys products are available in a wide range of paper grades including a variety of weights of bond paper, thermal imaging papers, fine vellums and films and multi-part forms.
Manufacturing and Operations
With regard to its Contract Manufacturing operations, the Company either utilizes product specifications provided by its customers or works with its customers to develop specifications which meet customer requirements. Generally, the product begins with base materials such as nonwovens, papers, or polyethylene films. In Contract Manufacturing, some customers furnish raw materials and others request the Company purchase raw materials and pass the cost through the sales price. The Company applies one or more of its contract converting or specialty printing services that it has developed over a period of years through its distinctive technical knowledge to add value to these materials. In producing and distributing its line of Business Imaging Products, the Company works closely with various Original Equipment Manufacturers (OEMs) to develop products which meet or exceed the requirements of the imaging equipment. The Company then produces and stocks a full line of paper products to meet the needs of the users of the imaging equipment.
The Companys growth has been supported by capital investment in new facilities and machinery and equipment. During the past three years, the Company spent over $7.8 million on capital expenditures. Through the Companys expenditures on new equipment, it has increased both its manufacturing capacity and the range of its capabilities. Principal capital improvements include equipment which has expanded the Companys custom folding, dry and wet wipes converting and packaging capabilities, and presses which have enabled the Company to print on a variety of substrates. The Company believes it has sufficient capacity to meet its growth expectations. The Company also plans to combine microbiological and chemical lab capabilities with the addition of equipment and building modifications.
In fiscal year 2004 Tufco reached an agreement to sell its thermal laminating equipment to a customer as a result of a strategic decision to exit this business and focus on printing services and the converting of nonwovens.
The Companys equipment can produce a wide range of sizes of production output to meet unique customer specifications. The Companys printing presses perform flexographic processes and print from one to eight colors on webs as wide as 64 inches. Its fine printing paper and paperboard converting equipment includes state-of-the-art rewinders, folders, and equipment that performs extensive packaging functions.
Tufco has received numerous safety awards at both its Newton, North Carolina and Green Bay, Wisconsin plants. At Newton, the workforce achieved 4 years without a lost time accident from August 2000 through September 2004. In September 2004, the Newton facility experienced a lost time accident. Tufcos Green Bay plant had seen similar success, working over 1.6 million man-hours before suffering its first lost time injury in over two years. Fiscal 2004 brought a string of three lost time injuries to our Green Bay plant. Even with the increase in lost time injuries, Tufcos overall OSHA recordable injury rates are well below industry standards. The Tufco-Green Bay plant is ISO 9001:2000 certified and has been recertified four consecutive years with no findings.
Sales and Marketing
Tufco markets its products and services nationally through its 20 full-time sales and customer service employees and 51 manufacturers representatives and distributors. The Companys sales and service personnel are compensated with a base salary plus an incentive bonus. The Company generally utilizes referrals and its industry reputation to attract customers. It also advertises on a limited basis in industry periodicals and through cooperative advertising arrangements with its suppliers and customers.
Prior to fiscal 1999, customers generally purchased the Companys goods and services under project-specific purchase orders rather than long-term contracts. Beginning in fiscal 1999, management shifted its strategic focus in Contract Manufacturing away from serving as a temporary manufacturer for the customers
3
Sales and Marketing (Continued)
outsourced overflow needs towards longer-term cooperative manufacturing projects, which usually include multi-year contracts.
The Companys sales volume by fiscal quarter is subject to a limited amount of seasonal fluctuation. Generally, Tufcos sales volume and operating income are lowest in the first and second fiscal quarters and are generally higher in the third and fourth fiscal quarters; however, the Company believes that such seasonal fluctuations are diminishing as the Company shifts its emphasis to longer-term manufacturing agreements.
The Companys customer base consists of approximately 350 companies, including large consumer products companies and dealers and distributors of business imaging papers. Sales to such customers are made pursuant to project specific purchase orders as well as contract service agreements with terms of 12 months to three years. Sales under such contract service agreements are typically derived from customer directed purchase orders based on unit volume projections supplied by the customers and demand generated by the customers consumer base. As a result, there can be no assurance that sales to such customers will continue in the future at current levels. Sales are generally made on a credit basis within limits set by the Companys executive management. The Company generally requires payment to be made within 30 days following shipment of goods or completion of services. In fiscal 2003, products produced under contracts with a Contract Manufacturing customer that is a Fortune 500 company accounted for more than 33% of consolidated sales. During fiscal 2003, the Company announced that this customer had decided to take certain products from the Company for manufacture at their own facility in 2004, leaving other existing products under contract with the Company. Those products removed accounted for approximately 20% of fiscal 2003 revenues. On December 4, 2003 the Company announced it had signed significant contracts with new and existing customers for both printing and Contract Manufacturing. One of these customers, a large consumer products company, accounted for approximately 41% of total sales in fiscal 2004. See Managements Discussion and Analysis of Financial Condition and Results of Operations Liquidity and Capital Resources, as included in Item 7 of this Report.
Competition
In order to continue growth based on an outstanding service reputation, the Company has established and continues to provide customers with innovative, full service solutions. The Company believes the primary areas of competition for its goods and services are quality, production capacity and capability, prompt and consistent delivery, service, flexibility, continuing relationships and price. The Company offers key competitive advantages such as customized Contract Manufacturing options all under one roof: dedicated customer service and support personnel, outstanding product quality, speed to market, uncompromised security and confidentiality, ISO 9001:2000 quality certification, the addition of Six Sigma as a fiscal year 2005 quality initiative, in-house microbiological management, technical expertise and lower overall costs.
Competitors for the Companys Contract Manufacturings products and services vary based upon the products and services offered. In the Companys Contract Manufacturing services, the Company believes that relatively few competitors offer a wider range of services or can provide them from a single source. With respect to the Companys specialty printing and converting services and fine paper converting products, the competition consists primarily of numerous small regional companies. Management believes that the Companys capabilities in Contract Manufacturing and specialty printing give it the flexibility, diversity, and capacity to compete effectively on a national basis with large companies and locally with smaller regional companies. The Company does not believe foreign competition is significant at this time in the Contract Manufacturing and specialty printing lines. In the wet wipe market, the Company has built a strong reputation with nationally recognized consumer and industrial products market leaders. The Company strongly abides by stringent security and confidentiality practices and provides turn-key solutions to introduce new and innovative products that respond to consumer demands for applications that are easy to use, disposable, convenient and cost effective.
The Company operates highly technical manufacturing processes to meet a variety of customer needs. By virtue of being a customized contract manufacturer, the Company continually engineers and proposes
4
Competition (Continued)
systems to customers and potential customers to solve their manufacturing needs in new product rollouts. The Company offers full, value added services such as on-site microbiology assessment and management, and wet wipe, lotion and concentrate testing services and equipment that allow the Company to maintain and assure high product integrity. In the products made at Newton, North Carolina, raw materials are generally inexpensive and readily available, and converting equipment is generally easily purchased. As a result, competition for engineering and transaction papers customers is relatively very strong, primarily from small regional suppliers and a few large national companies.
Historically, the Company has been subject to surges and declines in sales due to the short-term nature of its converting projects with large integrated paper products companies. Since the Company began emphasizing longer-term contractual arrangements, management believes that it is now better able to anticipate fluctuations in sales. However, customer volume needs in Contract Manufacturing arrangements are ultimately controlled by the Companys customers, and a certain amount of short-term fluctuation is expected.
Product Development and Quality Control
The Company works with its customers to develop new products and applications. The Company believes that a key factor is its willingness and distinctive technical competency to help customers experiment with a variety of substrates to develop materials with different attributes such as strength, flexibility, absorbency, breathability, moisture-resistance, and appearance. As a result, the Company has been able to develop certain laminated substrates at lower costs than if the customers developed these products themselves. Customers may request certain physical tests during trial runs that are performed by the Companys quality control personnel, often with the customer on site. After completing the development process, the Company prices a new product or service and designs an ongoing program that provides information to the customer such as quality checks, inventory reports, materials data, and production reports.
In fiscal 2000, the Company achieved ISO certification for its Green Bay, Wisconsin facility. ISO is the standard issued by the International Organization of Standardization to promote the development of international standards and facilitate the exchange of goods and services worldwide. In fiscal 2001 the Green Bay, Wisconsin facility achieved certification to the updated standard ISO 9001:2000. During fiscal 2004, the Green Bay plant maintained its ISO quality certification through two third party surveillance audits. Several of the Companys customers also perform periodic audits at the Companys Green Bay, Wisconsin facility to ensure that adequate quality control practices are in place at all times. Additionally in 2004, the Company began to focus efforts on building its Six Sigma capabilities. Six Sigma is an industry proven initiative for driving improvement in quality, service and cost reduction. The Company maintains three quality control laboratories at its Green Bay plant that are able to support both standard production and customer trials. On-line testing, with Statistical Process Control (SPC) tracking, allows rapid response in measuring the quality effectiveness of its production processes. The Companys rigid standards and use of SPC have allowed it to qualify for the Good Manufacturing Practices (GMP) designation from several customers.
The Company is not dependent on any particular supplier or group of affiliated suppliers for raw materials or for equipment needs. In the Contract Manufacturing sector the customer selects which supplier of equipment or raw material the Company is to use. The Company believes that it has excellent relationships with its primary suppliers, and the Company has not experienced difficulties in obtaining raw materials during the last five years. The Companys raw materials fall into five general groups: various paper stocks, inks for specialty printing, nonwoven materials, polyethylene films and packaging. There are numerous suppliers of all of these materials. To ensure quality control and consistency of its raw material supply, the Newton, North Carolina facility continues to receive fine paper stock primarily from five major paper companies instead of a greater number of companies.
The Companys primary raw materials, base paper and nonwovens materials, are subject to periodic price fluctuations. In the past, the Company has been generally successful in eventually passing most of the price increases on to its customers, but management cannot guarantee that the Company will be able to do this in the future.
5
Environmental Matters
The Company is subject to various federal, state, and local environmental laws and regulations concerning emissions into the air, discharges into waterways, and the generation, handling, and disposal of waste materials. These laws and regulations are constantly evolving, and it is impossible to predict accurately the effect they may have upon the capital expenditures, earnings, and competitive position of the Company in the future. The Company believes it is in complete compliance with all environmental regulations and is current on all applicable permitting and reporting requirements with federal, state and local jurisdictions. The Company has continuous air emissions monitoring systems and effluent monitoring procedures regulated by the Environmental Protection Agency/Department of Natural Resources and maintains a strong, active relationship with the controlling agencies and a principle based commitment to stewardship in the community.
The Companys past expenditures relating to environmental compliance have not had a material effect on the Company. Further growth in the Companys production capacity with a resulting increase in discharges and emissions may require additional capital expenditures for environmental control equipment in the future. No assurance can be given that future changes to environmental laws or their application will not have a material adverse effect on the Companys business or results of operations.
Each manufacturing line is unique and can generate various types of waste. The Company takes into account all considerations for environmental impact on all waste streams that occur. The Company follows a strict waste minimization plan to reduce, recycle or eliminate waste from all of our manufacturing processes. All processes are reviewed during initial start-up or annually to make sure that the Company is in compliance with all applicable federal, state and local laws and regulations.
Employees
At September 30, 2004, the Company had 348 employees, of whom 267 were employed at its Green Bay, Wisconsin facility and 81 at its Newton, North Carolina facility. The Company has a non-union workforce and believes that its relationship with its employees is good.
Working Capital
Information regarding the Companys working capital position and practices is set forth in Item 7 of this Report under the caption Liquidity and Capital Resources.
Financial information for the Contract Manufacturing services and the Business Imaging paper products segment is set forth in Note 13 to the Consolidated Financial Statements included in Item 8 of this Report, as referenced to the Appendix to the Report.
ITEM 2 PROPERTIES
The Companys main production and distribution facilities for Contract Manufacturing and specialty printing are located in Green Bay, Wisconsin. The 243,800 square foot facility (of which approximately 20,700 square feet are used for offices for the facility and the Companys corporate headquarters) was built in stages from 1980 to 2000 and is owned by the Company. The Company has approximately seven additional acres on which to expand in the future.
The Company leases 42,600 square feet of space in a facility contiguous to its Green Bay, Wisconsin facility, which is currently used for certain Contract Manufacturing, warehousing, and distribution operations. This facility is leased from a partnership of which Samuel Bero, a director of the Company, is one of several partners. The lease for this facility expires March 2008. The Company has an option to renew this lease for an additional five years.
6
ITEM 2 PROPERTIES (Continued)
The Company also owns a 120,000 square foot facility in Newton, North Carolina, used in the production and distribution of point of sale rolls, transaction paper products, wide format rolls and in the printing of custom forms and rolls.
The Company believes that all of its facilities are in good condition and suited for their present purpose. The Company believes that the property and equipment currently used is sufficient for its current and anticipated short-term needs, but that the expansion of the Companys business or the offering of new services could require the Company to obtain additional equipment or facilities.
ITEM 3 LEGAL PROCEEDINGS
The Company is involved in various legal proceedings in the ordinary course of its business, none of which are anticipated to have a material adverse effect on the Companys financial condition or results of operations.
ITEM 4 SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
None.
PART II
ITEM 5 MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS, AND ISSUER PURCHASES OF EQUITY SECURITIES
Since the Companys initial public offering of Common Stock on January 28, 1994, at $9.00 per share, the Common Stock of Tufco has been traded on the NASDAQ National Market under the trading symbol TFCO. The following table sets forth the range of high and low closing prices for the Common Stock, as reported on the NASDAQ National Market for the periods indicated:
| High |
Low |
Close |
||||||||||
Fiscal 2003: |
||||||||||||
Quarter ended December 31, 2002 |
$ | 5.170 | $ | 3.900 | $ | 4.470 | ||||||
Quarter ended March 31, 2003 |
$ | 6.990 | $ | 4.120 | $ | 6.330 | ||||||
Quarter ended June 30, 2003 |
$ | 8.000 | $ | 6.000 | $ | 6.500 | ||||||
Quarter ended September 30, 2003 |
$ | 6.900 | $ | 5.150 | $ | 6.440 | ||||||
Fiscal 2004: |
||||||||||||
Quarter ended December 31, 2003 |
$ | 7.200 | $ | 5.500 | $ | 7.050 | ||||||
Quarter ended March 31, 2004 |
$ | 8.250 | $ | 6.310 | $ | 7.750 | ||||||
Quarter ended June 30, 2004 |
$ | 8.650 | $ | 6.750 | $ | 8.200 | ||||||
Quarter ended September 30, 2004 |
$ | 8.500 | $ | 6.900 | $ | 7.890 | ||||||
As of December 15, 2004, there were approximately 102 holders of record of the Common Stock. On December 15, 2004, the last reported sale price of the Common Stock as reported on the NASDAQ National Market was $7.00 per share.
The Company has never paid dividends on its Common Stock. The Companys revolving credit agreement contains certain restrictive covenants, including requirements to maintain certain levels of cash flow and restriction on the payment of dividends. The Company does not intend to pay any cash dividends in the foreseeable future.
7
ITEM 6 SELECTED CONSOLIDATED FINANCIAL DATA (in thousands, except per share data)
| Years Ended September 30, |
||||||||||||||||||||
| 2004 |
2003 |
2002 |
2001 |
2000 |
||||||||||||||||
Statement of Operations Data: |
||||||||||||||||||||
Net sales |
$ | 77,854 | $ | 55,207 | $ | 50,434 | $ | 60,071 | $ | 59,570 | ||||||||||
Cost of sales |
70,164 | 47,465 | 43,981 | 51,515 | 49,409 | |||||||||||||||
Gross profit |
7,690 | 7,742 | 6,453 | 8,502 | 10,161 | |||||||||||||||
Selling, general and administrative
expenses |
4,998 | 4,885 | 3,962 | 3,811 | 3,694 | |||||||||||||||
Amortization of goodwill (2) |
| | | 381 | 381 | |||||||||||||||
Facility restructuring cost |
| | 233 | | | |||||||||||||||
Facility closing cost |
| | 435 | | 831 | |||||||||||||||
Employee severance cost |
| 333 | 209 | 10 | 660 | |||||||||||||||
Asset write-downs |
| | 548 | | 74 | |||||||||||||||
Loss (gain) on asset sales |
3 | 109 | (10 | ) | (147 | ) | (327 | ) | ||||||||||||
Operating income |
2,689 | 2,415 | 1,076 | 4,447 | 4,847 | |||||||||||||||
Interest expense |
(48 | ) | (202 | ) | (461 | ) | (960 | ) | (974 | ) | ||||||||||
Interest income and other income (expense) |
(3 | ) | (49 | ) | 24 | 277 | 35 | |||||||||||||
Income from continuing operations before
income taxes |
2,638 | 2,164 | 639 | 3,764 | 3,908 | |||||||||||||||
Income tax expense |
1,076 | 916 | 281 | 1,514 | 1,762 | |||||||||||||||
Income from continuing operations |
1,562 | 1,248 | 358 | 2,250 | 2,146 | |||||||||||||||
Gain (loss) from discontinued operations |
||||||||||||||||||||
Loss from operations of discontinued segment,
net of tax |
| (225 | ) | (1,111 | ) | (825 | ) | (1,619 | ) | |||||||||||
Gain (loss) from sale of discontinued operations,
net of tax |
400 | (244 | ) | | | | ||||||||||||||
Income (loss) before accounting change |
1,962 | 779 | (753 | ) | 1,425 | 527 | ||||||||||||||
Cumulative effect of accounting change |
| | (4,652 | ) | | | ||||||||||||||
Net income (loss) |
$ | 1,962 | $ | 779 | $ | (5,405 | ) | $ | 1,425 | $ | 527 | |||||||||
Basic Earnings (Loss) Per Share: |
||||||||||||||||||||
Income from continuing operations |
$ | 0.34 | $ | 0.27 | $ | 0.08 | $ | 0.49 | $ | 0.48 | ||||||||||
Loss from operations of discontinued segment |
| (0.05 | ) | (0.24 | ) | (0.18 | ) | (0.36 | ) | |||||||||||
Gain (loss) from sale of discontinued operations |
0.09 | (0.05 | ) | | | | ||||||||||||||
Income before accounting change |
$ | 0.43 | 0.17 | (0.16 | ) | 0.31 | 0.12 | |||||||||||||
Cumulative effect of accounting change |
| | (1.01 | ) | | | ||||||||||||||
Net income (loss) |
$ | 0.43 | $ | 0.17 | $ | (1.17 | ) | $ | 0.31 | $ | 0.12 | |||||||||
Diluted Earnings (Loss) Per Share: |
||||||||||||||||||||
Income from continuing operations |
$ | 0.34 | $ | 0.27 | $ | 0.08 | $ | 0.48 | $ | 0.46 | ||||||||||
Loss from operations of discontinued segment |
| (0.05 | ) | (0.24 | ) | (0.18 | ) | (0.35 | ) | |||||||||||
Gain (loss) from sale of discontinued operations |
0.09 | (0.05 | ) | | | | ||||||||||||||
Income before accounting change |
$ | 0.43 | 0.17 | (0.16 | ) | 0.31 | 0.11 | |||||||||||||
Cumulative effect of accounting change |
| | (1.01 | ) | | | ||||||||||||||
Net income (loss) |
$ | 0.43 | $ | 0.17 | $ | (1.17 | ) | $ | 0.31 | $ | 0.11 | |||||||||
Weighted average common shares outstanding: |
||||||||||||||||||||
Basic |
4,582 | 4,616 | 4,628 | 4,614 | 4,499 | |||||||||||||||
Diluted |
4,608 | 4,626 | 4,631 | 4,642 | 4,622 | |||||||||||||||
Other Data: |
||||||||||||||||||||
Depreciation and amortization (3) |
2,401 | $ | 2,812 | $ | 2,928 | $ | 3,301 | $ | 3,125 | |||||||||||
Capital expenditures |
4,374 | $ | 2,373 | $ | 1,099 | $ | 1,037 | $ | 6,705 | |||||||||||
Balance Sheet Data (at September 30): |
||||||||||||||||||||
Working capital |
14,422 | $ | 12,035 | $ | 11,303 | $ | 6,692 | $ | 11,952 | |||||||||||
Total assets |
46,983 | 38,026 | 47,167 | 58,944 | 62,133 | |||||||||||||||
Total current and long-term debt |
2,500 | 750 | 6,157 | 12,460 | 13,107 | |||||||||||||||
Stockholders equity |
35,449 | 33,487 | 32,808 | 38,054 | 36,579 | |||||||||||||||
(Footnotes 1-3 on next page)
8
ITEM 6 SELECTED CONSOLIDATED FINANCIAL DATA (Continued)
| (1) | Financial data for fiscal 2000 through 2004 reflects the sale of the Paint Sundries segment on March 31, 2003, effective for financial purposes as of February 28, 2003. See Footnote 14 Discontinued Operations to the Companys Consolidated Financial Statements attached as an Appendix to this Report. | |||
| (2) | Amortization of goodwill was not recorded for fiscal 2004, 2003, and 2002 as the result of implementation of Statement of Financial Accounting Standards (SFAS) No. 142, Goodwill and Other Intangible Assets in which the Company no longer records goodwill amortization expense. Goodwill amortization expense was $0.4 million in fiscal 2001 and 2000. Had goodwill not been amortized for the years ended September 30, 2001, and 2000, basic and diluted earnings per share would have been $0.05 higher for each year. | |||
| (3) | Includes depreciation and amortization of goodwill and other assets. | |||
ITEM 7 MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Forward Looking Statements
Managements discussion and analysis of financial condition and results of operations, including managements discussion of the Companys 2004 fiscal year in comparison to fiscal 2003 contains forward-looking statements regarding current expectations, risks and uncertainties for fiscal 2005 and beyond. The actual results could differ materially from those discussed here. As well as those factors discussed in the section entitled Business in this Report, other factors that could cause or contribute to such differences include, among other items, the general economic and business conditions affecting the Contract Manufacturing, specialty printing services, imaging paper products, significant changes in the cost of base paper stock, competition in the Companys product areas, or an inability of management to successfully reduce operating expenses in relation to net sales without damaging the long-term direction of the Company. Therefore, the selected financial data for the periods presented may not be indicative of the Companys future financial condition or results of operations.
General
Tufco is a leader in providing diversified contract wet and dry wipes converting and printing, as well as specialty printing services and business imaging products. The Companys business strategy is to continue to place our wipes converting at the leading edge of existing and emerging wipes growth opportunities. The Company works closely with its Contract Manufacturing clients to develop products or perform services, which meet or exceed the customers quality standards, and then uses the Companys operating efficiencies and technical expertise to supplement or replace its customers own production and distribution functions.
The Companys technical proficiencies include wide web flexographic printing, wet and dry wipe converting, hot melt adhesive lamination, folding and integrated downstream packaging.
Results of Operations
The following discussion relates to the financial statements of the Company for the fiscal year ended September 30, 2004 (current year or fiscal 2004), in comparison to the fiscal year ended September 30, 2003 (prior year or fiscal 2003), as well as the fiscal year ended September 30, 2002 (fiscal 2002).
9
Results of Operations (continued)
The following table sets forth, for the fiscal years ended September 30, (i) the percentage relationship of certain items from the Companys statements of operations to net sales, and (ii) the year-to-year changes in these items:
| Percentage of Net Sales |
Year-to-Year Change |
|||||||||||||||||||
| 2004 |
2003 |
2002 |
2004 to 2003 |
2003 to 2002 |
||||||||||||||||
Net sales |
100.0 | % | 100.0 | % | 100.0 | % | 41 | % | 10 | % | ||||||||||
Cost of sales |
90.1 | 86.0 | 87.2 | 48 | 8 | |||||||||||||||
Gross profit |
9.9 | 14.0 | 12.8 | -1 | 20 | |||||||||||||||
Selling, general and administrative
expenses |
6.4 | 8.8 | 7.9 | 2 | 23 | |||||||||||||||
Facility restructuring cost |
0.0 | 0.0 | 0.5 | | -100 | |||||||||||||||
Facility closing cost |
0.0 | 0.0 | 0.9 | | -100 | |||||||||||||||
Employee severance cost |
0.0 | 0.6 | 0.4 | -100 | 59 | |||||||||||||||
Asset write-downs |
0.0 | 0.0 | 1.1 | | -100 | |||||||||||||||
Loss (gain) on asset sales |
0.0 | 0.2 | 0.0 | -97 | -1,244 | |||||||||||||||
Operating income |
3.5 | 4.4 | 2.1 | 11 | 124 | |||||||||||||||
Interest expense |
-0.1 | -0.4 | -1.0 | -76 | -56 | |||||||||||||||
Interest income and other income (expense) |
0.0 | -0.1 | 0.1 | -94 | -304 | |||||||||||||||
Income from continuing operations before
income taxes and accounting change |
3.4 | 3.9 | 1.3 | 22 | 238 | |||||||||||||||
Income tax expense (benefit) |
1.4 | 1.7 | 0.6 | 17 | 225 | |||||||||||||||
Income from continuing operations |
2.0 | 2.2 | 0.7 | 25 | 248 | |||||||||||||||
Gain (loss) from discontinued operations |
0.5 | 0.8 | 2.2 | -185 | -58 | |||||||||||||||
Income (loss) before accounting change |
2.5 | 1.4 | -1.5 | 152 | -203 | |||||||||||||||
Cumulative effective of accounting change |
0.0 | 0.0 | -9.2 | | -100 | |||||||||||||||
Net income (loss) |
2.5 | % | 1.4 | % | -10.7 | % | 152 | % | -114 | % | ||||||||||
The components of net sales and gross profit are summarized in the table below:
| 2004 |
2003 |
2002 |
||||||||||||||||||||||
| % of | % of | % of | ||||||||||||||||||||||
| Net Sales |
Amount |
Total |
Amount |
Total |
Amount |
Total |
||||||||||||||||||
| (Dollars in millions) | ||||||||||||||||||||||||
Contract manufacturing and printing |
$ | 53.7 | 69 | % | $ | 30.0 | 54 | % | $ | 27.8 | 54 | % | ||||||||||||
Business imaging paper products |
24.2 | 31 | % | 25.3 | 46 | % | 23.2 | 46 | % | |||||||||||||||
Net sales |
$ | 77.9 | 100 | % | $ | 55.3 | 100 | % | $ | 51.0 | 100 | % | ||||||||||||
| Margin | Margin | Margin | ||||||||||||||||||||||
| Gross Profit |
Amount |
% |
Amount |
% |
Amount |
% |
||||||||||||||||||
Contract manufacturing and printing |
$ | 5.1 | 9 | % | $ | 5.0 | 17 | % | $ | 4.7 | 17 | % | ||||||||||||
Business imaging paper products |
2.6 | 11 | % | 3.0 | 11 | % | 1.9 | 8 | % | |||||||||||||||
Gross profit |
$ | 7.7 | 10 | % | $ | 8.0 | 14 | % | $ | 6.6 | 13 | % | ||||||||||||