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FORM 10-Q

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

(Mark One)

[X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended October 2, 2004

OR

[   ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from                     to                    

Commission file number: 0-26538

ENCORE MEDICAL CORPORATION

(Exact name of Registrant as specified in its charter)
         
Delaware
    65-0572565  
(State or other jurisdiction of
  (I.R.S. Employer
incorporation or organization)
  Identification No.)
 
       
9800 Metric Boulevard
       
Austin, Texas
    78758  
(Address of principal executive offices)
  (Zip code)

512-832-9500
(Registrant’s telephone number including area code)

     Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]

Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes [   ] No [X]

     Indicate the number of shares outstanding of each of the Registrant’s classes of common stock as of November 1, 2004

         
Title
  Outstanding
Common Stock
    51,993,905  

 


ENCORE MEDICAL CORPORATION
Quarterly Report on Form 10-Q
For the period ended October 2, 2004

TABLE OF CONTENTS

         
    Page
       
    3  
    12  
    22  
    22  
       
    23  
 Credit Agreement
 Employment Agreement - William W. Burke
 1996 Incentive Stock Option Plan
 1996 Incentive Stock Option Plan Agreement
 1997 Surgeon Advisory Panel Stock Option Plan Agreement
 1997 Distributor Advisory Panel Stock Option Plan Agreement
 2000 Non-Employee Director Stock Option Plan Agreement
 Certification of Chief Executive Officer
 Certification of Chief Financial Officer
 Section 1350 - Certification by Chief Executive Officer
 Section 1350 - Certification by Chief Financial Officer

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Table of Contents

Part I. Financial Information

Item 1. Financial Statements

Encore Medical Corporation and Subsidiaries
Consolidated Balance Sheets
As of October 2, 2004 and December 31, 2003

(in thousands, except share and per share data)
(unaudited)

                 
    October 2,   December 31,
    2004
  2003
Assets
               
Current assets:
               
Cash and cash equivalents
  $ 16,550     $ 10,074  
Investments
    25,101       35,013  
Accounts receivable, net of allowance of $1,516 and $1,388, respectively
    15,756       13,175  
Inventories, net of allowance of $4,484 and $2,203, respectively
    34,196       29,579  
Deferred tax assets
    3,058       2,512  
Prepaid expenses and other current assets
    2,603       1,502  
 
   
 
     
 
 
Total current assets
    97,264       91,855  
Property and equipment, net
    12,545       11,260  
Goodwill
    18,146       18,146  
Intangible assets, net
    14,249       14,095  
Other assets
    561       1,024  
 
   
 
     
 
 
Total assets
  $ 142,765     $ 136,380  
 
   
 
     
 
 
Liabilities and Stockholders’ Equity
               
Current liabilities:
               
Current portion of long-term debt
  $ 506     $ 1,088  
Accounts payable
    4,606       4,617  
Accrued expenses
    8,040       6,783  
 
   
 
     
 
 
Total current liabilities
    13,152       12,488  
Long-term debt, net of current portion
    5,359       5,383  
Deferred tax liability
    5,212       4,844  
Other non current liabilities
    532       556  
 
   
 
     
 
 
Total liabilities
    24,255       23,271  
Stockholders’ equity:
               
Common stock, $0.001 par value, 100,000,000 shares authorized; 43,438,000 and 43,271,000 shares issued, respectively
    43       43  
Additional paid-in capital
    118,519       117,764  
Notes received for sale of common stock
    (948 )     (1,100 )
Retained earnings (accumulated deficit)
    2,543       (1,951 )
Less cost of repurchased stock, warrants and rights (512,000 shares)
    (1,647 )     (1,647 )
 
   
 
     
 
 
Total stockholders’ equity
    118,510       113,109  
 
   
 
     
 
 
Total liabilities and stockholders’ equity
  $ 142,765     $ 136,380  
 
   
 
     
 
 

See accompanying notes to unaudited consolidated financial statements.

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Encore Medical Corporation and Subsidiaries
Consolidated Statements of Operations
For the three and nine months ended October 2, 2004 and September 27, 2003

(in thousands, except per share data)
(unaudited)

                                 
    Three Months Ended
  Nine Months Ended
    October 2,   September 27,   October 2,   September 27,
    2004
  2003
  2004
  2003
Sales
  $ 30,559     $ 27,283     $ 90,899     $ 80,173  
Cost of goods sold
    14,666       13,625       43,992       40,552  
 
   
 
     
 
     
 
     
 
 
Gross margin
    15,893       13,658       46,907       39,621  
Operating expenses:
                               
Selling, general and administrative
    12,314       9,807       34,627       28,958  
Research and development
    1,586       1,548       4,990       4,154  
 
   
 
     
 
     
 
     
 
 
Income from operations
    1,993       2,303       7,290       6,509  
Other income (expense):
                               
Interest income
    147       23       393       80  
Interest expense
    (171 )     (1,217 )     (536 )     (5,135 )
Early extinguishment of debt
          (7,674 )           (7,674 )
Other income (expense), net
    5       (51 )     (21 )     36  
 
   
 
     
 
     
 
     
 
 
Income (loss) before income taxes
    1,974       (6,616 )     7,126       (6,184 )
Provision (benefit) for income taxes
    692       (1,899 )     2,632       (1,679 )
 
   
 
     
 
     
 
     
 
 
Net income (loss)
  $ 1,282     $ (4,717 )   $ 4,494     $ (4,505 )
 
   
 
     
 
     
 
     
 
 
Basic earnings (loss) per share -
                               
Basic earnings (loss) per share
  $ 0.03     $ (0.20 )   $ 0.10     $ (0.30 )
Shares used in computing basic earnings (loss) per share
    42,916       23,098       42,870       14,947  
Diluted earnings (loss) per share -
                               
Diluted earnings (loss) per share
  $ 0.03     $ (0.20 )   $ 0.10     $ (0.30 )
Shares used in computing diluted earnings (loss) per share
    44,035       23,098       44,272       14,947  

See accompanying notes to unaudited consolidated financial statements.

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Table of Contents

Encore Medical Corporation and Subsidiaries
Consolidated Statements of Cash Flows
For the nine months ended October 2, 2004 and September 27, 2003

(in thousands)
(unaudited)

                 
    Nine Months Ended
    October 2,   September 27,
    2004
  2003
Cash flows from operating activities:
               
Net income (loss)
  $ 4,494     $ (4,505 )
Adjustments to reconcile net income (loss) to net cash provided by operating activities:
               
Depreciation
    2,298       2,341  
Amortization of intangibles
    555       747  
Amortization of debt issuance costs and early extinguishment of debt
    132       7,514  
Non-cash interest expense
          473  
Stock based compensation
    98       134  
Loss on disposal of assets
    5       8  
Deferred taxes
    (178 )     (326 )
Accretion of held-to-maturity investments
    (258 )      
Sales return, rebate, and other allowances
    4,628       5,415  
Inventory reserve provisions
    2,873       2,751  
Changes in operating assets and liabilities:
               
Increase in accounts receivable
    (7,209 )     (6,391 )
Increase in inventories
    (7,490 )     (2,396 )
(Increase) decrease in prepaid expenses and other assets/liabilities
    (828 )     61  
Increase in accounts payable and accrued expenses
    1,246       1,139  
 
   
 
     
 
 
Net cash provided by operating activities
    366       6,965  
 
   
 
     
 
 
Cash flows from investing activities:
               
Acquisition of technology license
    (459 )      
Proceeds from sale of assets
          42  
Purchases of property and equipment
    (3,588 )     (1,647 )
Purchases of investments
    (25,000 )      
Maturities of investments
    35,170        
 
   
 
     
 
 
Net cash provided by (used in) investing activities
    6,123       (1,605 )
 
   
 
     
 
 
Cash flows from financing activities:
               
Net proceeds from issuance of common stock
    403       39,517  
Proceeds from short-swing profit
    288        
Payments on long-term obligations
    (856 )     (41,966 )
Proceeds from notes receivable for sale of common stock
    152        
 
   
 
     
 
 
Net cash used in financing activities
    (13 )     (2,449 )
 
   
 
     
 
 
Net increase in cash and cash equivalents
    6,476       2,911  
Cash and cash equivalents at beginning of period
    10,074       253  
 
   
 
     
 
 
Cash and cash equivalents at end of period
  $ 16,550     $ 3,164  
 
   
 
     
 
 
Non-cash investing and financing activities:
               
Purchase of technology through the issuance of a note payable
  $ 250     $  

See accompanying notes to unaudited consolidated financial statements.

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Encore Medical Corporation and Subsidiaries

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

1. BASIS OF PRESENTATION AND DESCRIPTION OF BUSINESS

Basis of Presentation

The accompanying unaudited consolidated financial statements include the accounts of Encore Medical Corporation, a Delaware corporation, and its wholly owned subsidiaries (individually and collectively referred to as “us,” “we,” “our company” or “Encore”). All significant intercompany balances and transactions have been eliminated in consolidation. The unaudited consolidated financial statements have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and notes required by generally accepted accounting principles for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three and nine-month periods ended October 2, 2004, are not necessarily indicative of the results that may be expected for the year ending December 31, 2004. For further information, refer to the consolidated financial statements and footnotes thereto included in our Form 10-K dated December 31, 2003. Certain prior year amounts have been reclassified to conform to the current year presentation.

Description of Business

We are a diversified orthopedic device company with leading positions in many of the markets in which we compete. We develop, manufacture and distribute a comprehensive range of high quality orthopedic devices, including surgical implants, sports medicine equipment and products for orthopedic rehabilitation, pain management and physical therapy. Our products are used by orthopedic surgeons, physicians, orthopedic therapists, chiropractors, athletic trainers, and other healthcare professionals to treat patients with musculoskeletal conditions resulting from degenerative diseases, deformities, traumatic events and sports-related injuries. We categorize our products into the following product lines:

  Surgical Implant Products. Our surgical implant products, including reconstructive joint products, such as knee, hip, shoulder and spinal implants, and trauma products, are used across the major segments of the orthopedic surgical market; and

  Orthopedic Rehabilitative Products. Our orthopedic rehabilitative products include soft goods products used before and after surgery to assist in the repair and rehabilitation of soft tissue and bone and to protect against injury; electrotherapy devices and accessories used to treat pain and restore and maintain muscle function; clinical therapy tables and traction equipment; and orthotics devices used to treat joint and spine conditions.

Our two divisions enable us to reach a diverse customer base through multiple distribution channels and give us the opportunity to provide a comprehensive range of orthopedic devices and related products to orthopedic specialists operating in a variety of treatment settings.

Our products are subject to regulation by the Food and Drug Administration (“FDA”) with respect to their sale in the United States, and we must, in many cases, obtain FDA authorization to market our products before they can be sold in the United States. Additionally, we are subject to similar regulations in many of the international countries in which we sell products.

2. STOCK-BASED COMPENSATION

We have adopted the disclosure-only provisions of SFAS No. 148, “Accounting for Stock-Based Compensation—Transition and Disclosures” (“SFAS 148”) as well as those outlined in SFAS No. 123, “Accounting for Stock-Based Compensation” (“SFAS 123”). As permitted by SFAS 148 and SFAS 123, we continue to apply the provisions of Accounting Principles Board Opinion No. 25, “Accounting for Stock issued to Employees” and related interpretations in accounting for our plans. Accordingly, compensation cost for stock options is measured as the excess, if any, of the quoted market price of our stock at the date of the grant over the amount an employee must pay to acquire the stock. Stock based awards for non-employees are accounted for under the provisions of SFAS 123 and Emerging Issues Task Force Consensus 96-18.

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Had compensation cost for all stock option grants been determined based on their fair value at the grant dates consistent with the method prescribed by SFAS 148 and SFAS 123, our net income (loss) and earnings (loss) per share would have been adjusted to the pro forma amounts indicated below (in thousands):

                                         
            Three Months Ended
  Nine Months Ended
            October 2,   September 27,   October 2,   September 27,
            2004
  2003
  2004
  2003
Net income (loss)
  As reported   $ 1,282     $ (4,717 )   $ 4,494     $ (4,505 )
Add: Total stock-based employee compensation expense included in reported net income (loss), net of related tax effects
                               
Deduct: Total stock-based employee compensation expense determined under fair value-based method for all awards, net of related tax effects
            (627 )     (112 )     (1,227 )     (314 )
 
           
 
     
 
     
 
     
 
 
Net income (loss)
  Pro forma   $ 655     $ (4,829 )   $ 3,267     $ (4,819 )
 
           
 
     
 
     
 
     
 
 
Earnings (loss) per share
                                       
Basic:
  As reported   $ 0.03     $ (0.20 )   $ 0.10     $ (0.30 )
 
  Pro forma   $ 0.02     $ (0.21 )   $ 0.08     $ (0.32 )
Diluted:
  As reported   $ 0.03     $ (0.20 )   $ 0.10     $ (0.30 )
 
  Pro forma   $ 0.01     $ (0.21 )   $ 0.07     $ (0.32 )

We estimate the fair value of each option grant on the date of grant using the Black-Scholes option pricing model. The following weighted average assumptions were used for grants during the first nine months of 2004 and 2003:

                 
    October 2,   September 27,
    2004
  2003
Dividend yield
    0.0 %     0.0 %
Expected volatility
    91.4 %     86.1 %
Risk-free interest rate
    3.3 %     3.1 %
Expected life
  4.2 years   2-10 years

3. INVESTMENTS

We invest our excess cash in U.S. treasury securities. These are items with readily determinable fair market values and original maturities in excess of three months but less than twelve months. All investments have been classified as held-to-maturity and are carried at amortized cost, which approximates fair value due to the short period of time to maturity. As of October 2, 2004 and December 31, 2003 we had investments with fair values and amortized costs of approximately $25.1 million and $35.0 million, respectively.

4. INVENTORIES

Our inventories consist of the following (in thousands):

                 
    October 2,   December 31,
    2004
  2003
Components and raw materials
  $ 10,481     $ 8,433  
Work in process
    2,786       2,641  
Finished goods
    17,699       13,685  
Consigned goods
    7,714       7,023  
 
   
 
     
 
 
 
    38,680       31,782  
Less-inventory reserves
    (4,484 )     (2,203 )
 
   
 
     
 
 
 
  $ 34,196     $ 29,579  
 
   
 
     
 
 

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Our inventory value is stated at the lower of cost or market, with cost being average actual cost. We establish reserves for such issues as slow moving or excess inventory, product obsolescence and valuation impairment. Our inventory reserve policy is primarily based on the products and market practices. Each division determines the amount and timing of write-downs. For all divisions, we utilize a specific identification methodology (product rationalization), which can occur whenever there is a change in strategy. In addition, we review our sales performance on at least a quarterly basis to determine the amounts that should be adjusted to the existing reserve. We dispose of the reserved inventory items primarily by scrapping or donating them to charitable organizations.

5. INTANGIBLE ASSETS

Our intangible assets consisted of the following (in thousands) as of October 2, 2004:

                         
    Gross           Amortizable
    Carrying   Accumulated   Intangibles,
    Amount
  Amortization
  Net
Amortized Intangible Assets:
                       
Technology-based
  $ 3,686     $ (1,255 )   $ 2,431  
Marketing-based
    900       (152 )     748  
Customer-based
    7,049       (2,399 )     4,650  
 
   
 
     
 
     
 
 
Total Amortizable Intangibles
  $ 11,635     $ (3,806 )     7,829  
 
   
 
     
 
         
Unamortized Intangible Assets:
                       
Trademarks
                    6,420  
 
                   
 
 
Total Intangible Assets
                  $ 14,249  
 
                   
 
 

Our intangible assets consisted of the following (in thousands) as of December 31, 2003:

                         
    Gross           Amortizable
    Carrying   Accumulated   Intangibles,
    Amount
  Amortization
  Net
Amortized Intangible Assets:
                       
Technology-based
  $ 2,977     $ (1,027 )   $ 1,950  
Marketing-based
    900       (118 )     782  
Customer-based
    7,049       (2,106 )     4,943  
 
   
 
     
 
     
 
 
Total Amortizable Intangibles
  $ 10,926     $ (3,251 )     7,675  
 
   
 
     
 
         
Unamortized Intangible Assets:
                       
Trademarks
                    6,420  
 
                   
 
 
Total Intangible Assets
                  $ 14,095  
 
                   
 
 

During the nine months ended October 2, 2004, we acquired $709,000 of technology based intangible assets. Amortization expense for the nine months ended October 2, 2004 and September 27, 2003 was $555,000 and $747,000, respectively.

Our estimated amortization expense for the three months ended December 31, 2004 and the next five years is as follows (in thousands):

         
For three months ended December 31, 2004
  $ 170  
For year ended December 31, 2005
    650  
For year ended December 31, 2006
    550  
For year ended December 31, 2007
    550  
For year ended December 31, 2008
    550  
For year ended December 31, 2009
    500  

Our amortizable assets will continue to be amortized over their remaining useful lives ranging from 1 to 38 years, absent future impairment or change in estimates of future utility.

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6. LONG-TERM DEBT

Our long-term debt (including capital lease obligations) consisted of the following (in thousands):

                 
    October 2,   December 31,
    2004
  2003
$25,000 credit facility from a financial institution; interest at the institution’s base rate or LIBOR rate plus an applicable margin based on the ratio of debt to EBITDA (as defined in the credit agreement); due September 2006; collateralized by all assets of Encore; commitment fee of 0.375% of unused line balance; additional available borrowings at October 2, 2004 of $25,000 based upon the current Borrowing Base as defined in the Credit Agreement; interest rate of 5.00% and 4.25% at October 2, 2004 and December 31, 2003, respectively.
  $     $  
$24,000 senior subordinated notes payable to a financial institution; interest at the Citibank, N.A. prime rate plus 2% up to $5,000; interest at 12% when the outstanding balance exceeds $5,000; interest payable monthly; due September 2008; collateralized by a second lien on all assets of Encore; interest rate of 6.58% and 6.00% at October 2, 2004 and December 31, 2003, respectively.
    5,000       5,000  
6.5% unsecured note payable to a former employee in connection with a stock purchase agreement payable in bi-weekly installments of $5 through January 23, 2004.
          11  
8.9% unsecured note payable to individuals in connection with the acquisition of Biodynamic Technologies, Inc. in 1999, payable in varying quarterly installments through March 31, 2005.
    411       1,157  
4% note payable to a corporation in connection with the acquisition of a technology license in March 2004, payable in varying quarterly installments through March 1, 2009.
    250        
Capital lease obligations, collateralized by related equipment
    204       303  
 
   
 
     
 
 
 
    5,865       6,471  
Less – current portion
    (506 )     (1,088 )
 
   
 
     
 
 
 
  $ 5,359     $ 5,383  
 
   
 
     
 
 

On October 4, 2004, all amounts outstanding under our $25,000,000 credit facility and the $24,000,000 senior subordinated notes payable were paid in full and these debt agreements were terminated. These agreements contained warranties and covenants and required maintenance of certain financial ratios. As of October 4, 2004, we were in compliance with all debt covenants and warranties. See Note 10 for additional information concerning new long-term debt into which we entered on October 4, 2004, in connection with our acquisition of Empi, Inc.

On March 1, 2004, we acquired an exclusive license to manufacture and sell products incorporating a patented implant design and mechanism for a total purchase price of $709,000. In connection with this acquisition, we issued a $250,000 note to the holders of the patents. Payments under this note are due in quarterly installments equal to 6% of our net sales of products utilizing this technology. The interest rate under this note will be adjusted annually to equal the New York prime rate. All unpaid principal and interest under this note shall be due March 1, 2009.

7. EARNINGS PER SHARE

The reconciliation of the denominators we used to calculate the basic and diluted earnings per share for the periods ended October 2, 2004 and September 27, 2003, respectively, are as follows (in thousands):

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    Three Months Ended
  Nine Months Ended
    October 2,   September 27,   October 2,   September 27,
    2004
  2003
  2004
  2003
Net income (loss)
  $ 1,282     $ (4,717 )   $ 4,494     $ (4,505 )
Shares used in computing basic earnings (loss) per share
    42,916       23,098       42,870       14,947  
Common stock equivalents
    1,119             1,402        
 
   
 
     
 
     
 
     
 
 
Shares used in computing diluted earnings (loss) per share
    44,035       23,098       44,272       14,947  
 
   
 
     
 
     
 
     
 
 
Earnings (loss) per share
                               
Basic
  $ 0.03     $ (0.20 )   $ 0.10       $(0.30 )
 
   
 
     
 
     
 
     
 
 
Diluted
  $ 0.03     $ (0.20 )   $ 0.10       $(0.30 )
 
   
 
     
 
     
 
     
 
 

We have excluded certain stock options and warrants from the calculation of diluted earnings per share because their exercise price was greater than the average market price of the common shares. The total number of common stock equivalents excluded (because to include them would be anti-dilutive) from the calculations of diluted earnings per common share was 1,171,317 for the quarter ended October 2, 2004 and 10,142,833 for the quarter ended September 27, 2003. The total number of common stock equivalents excluded from the calculations of diluted earnings per common share was 915,500 for the first nine months of 2004 and 14,422,002 for the first nine months of 2003.

8. SEGMENT INFORMATION

We have two reportable segments as defined by SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information” (“SFAS 131”). Our reportable segments are business units that offer different products that are managed separately because each business requires different manufacturing and marketing strategies. Our Surgical Implant Division sells reconstructive joint products including knee, hip, shoulder and spinal implants and trauma products. The Orthopedic Rehabilitation Division sells electrotherapy devices and accessories, clinical therapy tables and traction equipment, soft goods products, and orthotics devices.

Information regarding business segments is as follows (in thousands):

                                 
    Three Months Ended
  Nine Months Ended
    October 2,   September 27,   October 2,   September 27,
    2004
  2003
  2004
  2003
Sales:
                               
Surgical Implant Division
  $ 10,960     $ 8,881     $ 32,007     $ 26,235  
Orthopedic Rehabilitation Division
    19,599       18,402       58,892       53,938  
 
   
 
     
 
     
 
     
 
 
Consolidated net sales
  $ 30,559     $ 27,283     $ 90,899     $ 80,173  
 
   
 
     
 
     
 
     
 
 
Gross margin:
                               
Surgical Implant Division
  $ 7,936     $ 6,247     $ 22,962     $ 18,374  
Orthopedic Rehabilitation Division
    7,957       7,411       23,945       21,247  
 
   
 
     
 
     
 
     
 
 
Consolidated gross margin
  $ 15,893