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SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

Form 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)

OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 30, 2004

Commission file number 1-3605

Kaiser Aluminum & Chemical Corporation

(Exact name of registrant as specified in its charter)
     
Delaware
  94-0928288
(State of incorporation)
  (I.R.S. Employer Identification No.)
 
5847 San Felipe, Suite 2500,
Houston, Texas
  77057-3268
(Zip Code)
(Address of principal executive offices)
   

(713) 267-3777

(Registrant’s telephone number, including area code)

     Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ          No o

      Indicate by check mark whether the registrant is an accelerated filer (as defined by Rule 12b-2 of the Exchange Act).     Yes o          No þ

      At October 31, 2004, the registrant had 46,171,365 shares of Common Stock outstanding.




 

TABLE OF CONTENTS

PART I -- FINANCIAL INFORMATION
Item 1. Financial Statements
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Item 4. Controls and Procedures
PART II -- OTHER INFORMATION
Item 1. Legal Proceedings
Item 6. Exhibits
SIGNATURE
EXHIBIT INDEX

KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES

(Debtor-in-Possession)

PART I — FINANCIAL INFORMATION

 
Item 1. Financial Statements

CONSOLIDATED BALANCE SHEETS

                       
September 30, December 31,
2004 2003


(Unaudited)
(In millions of dollars)
ASSETS
Current assets:
               
 
Cash and cash equivalents
  $ 31.9     $ 35.6  
 
Receivables:
               
   
Trade, less allowance for doubtful receivables of $6.5 and $6.4
    105.7       65.4  
   
Other
    10.8       25.0  
 
Inventories
    131.4       102.6  
 
Prepaid expenses and other current assets
    36.6       23.9  
 
Discontinued operations’ current assets
    96.0       178.7  
     
     
 
     
Total current assets
    412.4       431.2  
Investments in and advances to unconsolidated affiliates
    55.5       50.9  
Property, plant, and equipment — net
    217.7       230.1  
Restricted proceeds from sale of commodity interests
    302.6        
Other assets
    488.1       520.5  
Discontinued operations’ long-term assets
    49.7       396.0  
     
     
 
     
Total
  $ 1,526.0     $ 1,628.7  
     
     
 
 
LIABILITIES & STOCKHOLDERS’ EQUITY (DEFICIT)
Liabilities not subject to compromise —
               
 
Current liabilities:
               
   
Accounts payable
  $ 48.4     $ 40.1  
   
Accrued interest
    .9       .8  
   
Accrued salaries, wages, and related expenses
    32.9       31.6  
   
Accrued postretirement medical benefit obligation — current portion
    1.1       32.5  
   
Other accrued liabilities
    70.6       32.6  
   
Payable to affiliates
    45.8       43.6  
   
Long-term debt — current portion
    1.2       1.3  
   
Discontinued operations’ current liabilities
    109.1       137.0  
     
     
 
     
Total current liabilities
    310.0       319.5  
 
Long-term liabilities
    44.5       59.4  
 
Long-term debt
    2.2       2.2  
 
Discontinued operations’ long-term liabilities, including minority interests of $13.9 and $121.1
    54.2       195.6  
     
     
 
      410.9       576.7  
Liabilities subject to compromise
    2,856.0       2,783.2  
Commitments and contingencies
               
Stockholders’ equity (deficit):
               
 
Preference stock
    .7       .7  
 
Common stock
    15.4       15.4  
 
Additional capital
    2,453.6       2,454.0  
 
Accumulated deficit
    (2,010.8 )     (1,901.7 )
 
Accumulated other comprehensive income (loss)
    (8.1 )     (107.9 )
 
Less: Note receivable from parent
    (2,191.7 )     (2,191.7 )
     
     
 
   
Total stockholders’ equity (deficit)
    (1,740.9 )     (1,731.2 )
     
     
 
     
Total
  $ 1,526.0     $ 1,628.7  
     
     
 

The accompanying notes to interim consolidated financial statements are an integral part of these statements.

1


 

KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)

STATEMENTS OF CONSOLIDATED INCOME (LOSS)

                                     
Quarter Ended Nine Months Ended
September 30, September 30,


2004 2003 2004 2003




(Unaudited)
(In millions of dollars)
Net sales
  $ 281.8     $ 203.1     $ 792.7     $ 613.2  
     
     
     
     
 
Costs and expenses:
                               
 
Cost of products sold
    245.3       189.7       700.7       570.6  
 
Depreciation and amortization
    5.9       6.3       16.9       20.3  
 
Selling, administrative, research and development, and general
    26.8       25.0       68.2       73.1  
 
Other operating charges (benefits), net
    154.7       15.0       154.7       4.7  
     
     
     
     
 
   
Total costs and expenses
    432.7       236.0       940.5       668.7  
     
     
     
     
 
Operating loss
    (150.9 )     (32.9 )     (147.8 )     (55.5 )
Other income (expense):
                               
 
Interest expense (excluding unrecorded contractual interest expense of $23.7 for both quarters and $71.2 for both nine-month periods)
    (2.3 )     (2.5 )     (6.4 )     (7.1 )
 
Reorganization items
    (10.0 )     (5.4 )     (28.9 )     (20.2 )
 
Other — net
    1.3       (6.7 )     5.2       (8.7 )
     
     
     
     
 
Loss before income taxes and discontinued operations
    (161.9 )     (47.5 )     (177.9 )     (91.5 )
Provision for income taxes
    (4.7 )     (1.4 )     (13.5 )     (5.8 )
     
     
     
     
 
Loss from continuing operations
    (166.6 )     (48.9 )     (191.4 )     (97.3 )
     
     
     
     
 
Discontinued operations:
                               
 
Loss from discontinued operations, net of income taxes, including minority interests
    (4.4 )     (39.7 )     (42.7 )     (117.7 )
 
Gain from sale of commodity interests
    101.6             125.0        
     
     
     
     
 
Income (loss) from discontinued operations
    97.2       (39.7 )     82.3       (117.7 )
     
     
     
     
 
Net loss
  $ (69.4 )   $ (88.6 )   $ (109.1 )   $ (215.0 )
     
     
     
     
 

The accompanying notes to interim consolidated financial statements are an integral part of these statements.

2


 

KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)

STATEMENTS OF CONSOLIDATED STOCKHOLDERS’ EQUITY (DEFICIT)

AND COMPREHENSIVE INCOME (LOSS)
For the Nine Months Ended September 30, 2004
(Unaudited)
(In millions of dollars)
                                                           
Accumulated
Other Note
Comprehensive Receivable
Preference Common Additional Accumulated Income From
Stock Stock Capital Deficit (Loss) Parent Total







BALANCE, December 31, 2003
  $ .7     $ 15.4     $ 2,454.0     $ (1,901.7 )   $ (107.9 )   $ (2,191.7 )   $ (1,731.2 )
 
Net loss
                      (109.1 )                 (109.1 )
 
Minimum pension liability adjustment during the quarter ended September 30, 2004
                            96.7             96.7  
 
Unrealized net increase in value of derivative instruments arising during the period (including net increase in value of $1.2 for the quarter ended September 30, 2004)
                            2.0             2.0  
 
Reclassification adjustment for net realized losses on derivative instruments included in net loss (including net realized losses of $.3 for the quarter ended September 30, 2004)
                            1.1             1.1  
                                                     
 
 
Comprehensive income (loss)
                                        (9.3 )
 
Restricted stock cancellations
                (.4 )                       (.4 )
     
     
     
     
     
     
     
 
BALANCE, September 30, 2004
  $ .7     $ 15.4     $ 2,453.6     $ (2,010.8 )   $ (8.1 )   $ (2,191.7 )   $ (1,740.9 )
     
     
     
     
     
     
     
 

For the Nine Months Ended September 30, 2003

                                                           
Accumulated
Other Note
Comprehensive Receivable
Preference Common Additional Accumulated Income From
Stock Stock Capital Deficit (Loss) Parent Total







BALANCE, December 31, 2002
  $ .7     $ 15.4     $ 2,454.8     $ (1,113.6 )   $ (243.9 )   $ (2,191.7 )   $ (1,078.3 )
 
Net loss
                        (215.0 )                 (215.0 )
 
Unrealized net decrease in value of derivative instruments arising during the period (including net decrease in value of $1.9 for the quarter ended September 30, 2003)
                              (1.3 )           (1.3 )
 
Reclassification adjustment for net realized gains on derivative instruments included in net loss (including net realized gains of $.2 for the quarter ended September 30, 2003)
                              (.7 )           (.7 )
                                                     
 
 
Comprehensive income (loss)
                                            (217.0 )
 
Restricted stock cancellations
                    (.9 )                       (.9 )
 
Restricted stock accretion
                  .3                         .3  
     
     
     
     
     
     
     
 
BALANCE, September 30, 2003
  $ .7     $ 15.4     $ 2,454.2     $ (1,328.6 )   $ (245.9 )   $ (2,191.7 )   $ (1,295.9 )
     
     
     
     
     
     
     
 

The accompanying notes to interim consolidated financial statements are an integral part of these statements.

3


 

KAISER ALUMINUM & CHEMICAL CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)

STATEMENTS OF CONSOLIDATED CASH FLOWS

                       
Nine Months Ended
September 30,

2004 2003


(Unaudited)
(In millions of
dollars)
Cash flows from operating activities:
               
 
Net loss
  $ (109.1 )   $ (215.0 )
 
Less net income (loss) from discontinued operations
    82.3       (117.7 )
     
     
 
 
Net loss from continuing operations
    (191.4 )     (97.3 )
 
Adjustments to reconcile net loss from continuing operations to net cash (used) provided by continuing operations:
               
   
Depreciation and amortization (including deferred financing costs of $3.6 and $3.8 respectively)
    20.5       24.1  
   
Non-cash charges in other operating charges
    155.5