SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K
(Mark One)
| [X] | ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
for the fiscal year ended: January 26, 2002
OR
| [ ] | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
for the transition period from: ________________ to ________________
Commission file number: 333-57009
Iron Age Holdings
Corporation
| Delaware |
04-3349775
|
|
| (State or other jurisdiction of incorporation or organization) |
(I.R.S. Employer Identification Number) |
Robinson Plaza Three, Suite 400, Pittsburgh, Pennsylvania 15205
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]
Applicable only to registrants involved in bankruptcy proceedings during the preceding five years: Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court. Yes [ ] No [ ] Not Applicable.
(Applicable only to corporate registrants:) As of April 25, 2002, Iron Age Holdings Corporation had 99,991.94 shares of Common Stock issued and outstanding.
Documents incorporated by reference: None
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§229.405 of this chapter) is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part II of this Form 10-K or any amendment to this Form 10-K. [X]
FORM 10-K INDEX
| Page | |||||||||
Part I
|
3 | ||||||||
Item 1. |
Business | 3 | |||||||
Item 2. |
Properties | 7 | |||||||
Item 3. |
Legal Proceedings | 7 | |||||||
Item 4. |
Submission of Matters to a Vote of Security Holders | 7 | |||||||
Part II |
8 | ||||||||
Item 5. |
Market for Registrant's Common Equity and Related Stockholder Matters | 8 | |||||||
Item 6. |
Selected Financial Data | 8 | |||||||
Item 7. |
Management's Discussion and Analysis of Financial Condition and Results of Operations | 9 | |||||||
Item 7A. |
Quantitative and Qualitative Disclosures about Market Risk | 17 | |||||||
Item 8. |
Financial Statements and Supplementary Data | 18 | |||||||
Item 9. |
Changes in and Disagreements with Accountants on Accounting and Financial Disclosure | 46 | |||||||
Part III |
47 | ||||||||
Item 10. |
Directors and Executive Officers of the Registrant | 47 | |||||||
Item 11. |
Executive Compensation | 49 | |||||||
Item 12. |
Security Ownership of Certain Beneficial Owners and Management | 53 | |||||||
Item 13. |
Certain Relationships and Related Transactions | 55 | |||||||
Part IV
|
57 | ||||||||
Item 14. |
Exhibits, Financial Statement Schedules, and Reports on Form 8-K | 57 | |||||||
Reference in this Annual Report on Form 10-K is made to the Iron Age®, Knapp® and Grabber® trademarks which are owned by Iron Age Holdings Corporation or its subsidiaries.
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Part I
Item 1. Business.
Iron Age Holdings Corporation (the Company or Holdings), together with its wholly-owned subsidiary, Iron Age Corporation (Iron Age), is a leading distributor of safety shoes in the United States. The Companys primary business is the specialty distribution of safety, work and uniform shoes primarily under the Iron Age®, Knapp® and Grabber® brand names, which comprised 97% of fiscal 2002 sales. The Company also distributes footwear directly to retail and wholesale customers through its wholesale division and manufacturing subsidiary Falcon Shoe Mfg. Co. (Falcon). The Company distributes directly to its customers over 300 styles of footwear under the Iron Age, Knapp and Grabber brand names. The Iron Age, Knapp and Grabber products and services are marketed principally to industrial, service and government employers, many of which require safety shoes to be worn at the workplace and provide purchase subsidies under employer safety programs to the end-user employee.
Company History
Iron Age was founded in 1817 and has specialized in safety footwear since the popularization of steel toe shoes during the 1940s. On February 26, 1997, Fenway Partners Capital Fund, L.P. (Fenway), together with certain investors, in partnership with certain members of management, formed Holdings in order to effect the acquisition of all of the outstanding stock of the predecessor to Holdings for an aggregate purchase price of $143.6 million (the Fenway Acquisition).
Concurrent with the Fenway Acquisition, (i) Holdings and Iron Age entered into a syndicated senior bank loan facility (the Old Credit Facility), (ii) Iron Age issued its 12.5% Senior Subordinated Notes due 2006 (the Old Subordinated Notes) in the amount of $14.55 million, (iii) Holdings issued shares of Series A Preferred Stock (the Holdings Series A Preferred Stock) for $14.9 million, (iv) Holdings issued shares of Common Stock for approximately $32.2 million, (v) Holdings issued warrants to acquire Common Stock of Holdings for $0.1 million, and (vi) management rolled over certain options and were granted additional options to acquire shares of Common Stock of Holdings.
On April 24, 1998, (i) Holdings issued its 12 1/8% Senior Discount Notes due 2009 (the Discount Notes) in an aggregate principal amount at maturity of $45.14 million, (ii) Iron Age issued its 9 7/8% Senior Subordinated Notes due 2008 (the Senior Subordinated Notes) in an aggregate principal amount of $100.0 million, and (iii) Holdings and Iron Age entered into a new credit facility (the Bank Credit Facility) that, as amended, provides for a $41.1 million senior secured credit facility consisting of a $20.0 million revolving working capital facility (the Revolving Credit Facility) and a $21.1 million acquisition term loan (the Acquisition Term Loan). The Company used excess cash and net proceeds from the Discount Notes, the Senior Subordinated Notes and the Bank Credit Facility to repay the Old Credit Facility, repay the Old Subordinated Notes and redeem the Holdings Series A Preferred Stock. The transactions described in this paragraph are collectively referred to herein as the April 1998 Transactions.
Industry Overview
The work shoe market consists of mens and womens work, safety, uniform and non-slip shoes and boots. In the United States, the safety shoe sector of the work shoe market is comprised of three types of customersindustrial or commercial, government and mass merchandising retail. End-user safety shoe customers include workers in the primary metals, chemical and petroleum, automotive, paper, mining, utilities, electronics, aerospace, food service, hospitality and entertainment, pharmaceutical, biomedical, agriculture, construction and retail and wholesale trade industries.
A significant factor influencing the demand for safety shoes is the increasing concern regarding workplace safety that is derived from the employers desire to reduce employee costs from on-the-job injury and to reduce workers compensation expenses. Beginning in the 1970s, the federal government adopted Occupational Safety and Health Administration (OSHA) regulations establishing heightened workplace safety standards, including regulations governing footwear. OSHA regulations established standards requiring employers to provide their
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workers with workplaces free from recognized hazards that could cause serious injury or death and requiring employees to abide by all safety and health standards that apply to their jobs. Changes to OSHA regulations in 1994 required employers to assess footwear related hazards and implement a program designed to mitigate such hazards.
In order to satisfy the criteria set forth in OSHA regulations, protective footwear must comply with standards (the ANSI Standards) established by the American National Standards Institute (ANSI). There are six ANSI categories for foot protection: impact and compression, metatarsal footwear, conductive footwear, electrical hazard footwear, sole puncture resistance footwear and electro-static dissipative footwear. These OSHA regulations, stricter regulatory enforcement and increased consumer awareness of the regulations have heightened the focus on safety in the workplace.
Within the service sector of the work shoe market, a growing category of safety footwear is non-slip footwear. Uniform shoes with non-slip soles are used increasingly by customers in the food service, hotel, gaming, cruise line and resort industries. Fueling the demand are some of the same factors influencing traditional safety shoe users including the increasing concern regarding workplace safety. In addition, employers in these industries require consistency and uniformity in the performance and appearance of their employees footwear.
In the industrial sector of the work shoe market, sales are made primarily between the distributor and employer, which generally maintain safety departments that monitor compliance with overall safety requirements and provide safety shoe purchase subsidies. Distributors of safety shoes to industrial customers typically provide a range of services, including advice with respect to assessment of workplace safety requirements, recommendations as to appropriate product selection, coordination of employer safety subsidy programs, worksite delivery and fitting of shoes and feedback and follow-up with corporate employers.
Government sales, which include armed forces, penal institutions, federal, state, and local municipal employees or civilian employees, are made to two primary purchasers: GSA (Government Services Administration)-contracted vendors and the military. GSA-contracted purchases of safety shoes include retail sales to GSA-contracted vendors through store and shoemobile service and catalog operations. These orders are made for a variety of purposes and activities and involve a wide range of products. Suppliers bid for these orders on the basis of product style and quality, distribution capability and customer service. Sales to the military consist of price-sensitive, large-volume orders that are designed to strict specifications and are generally bid directly by the manufacturers. Style selection is minimal and geared towards a specific purpose.
The retail/mass merchandiser sector includes large retail chain stores, specialty retailers and other retail outlets. This is a source of low-end, protective footwear, the buyers of which include workers whose employers do not have company-sponsored programs as well as self-employed individuals, occupational users and agricultural workers.
The Company primarily services industrial companies throughout North America. During fiscal 2002, the Companys customer base was significantly affected by the general economic downturn, which included plant closings and employee layoffs. From the US Department of Labor, according to the Bureau of Labor Statistics on Laborers, from February 2001 to February 2002, total unemployment has risen from approximately 7% to approximately 9% in the industrial services sector. Further, unemployment in the Durable Goods Manufacturing sector has risen more than 3% from February 2001 to a level of 7.5% in February 2002. The economic downturn had a significant adverse impact on the Companys results of operations. In addition, the work shoe market is a mature industry that has experienced limited growth in the recent past.
Sales and Distribution
Substantially all shoes sourced for distribution by the Company in the United States, Canada and Mexico are transported to its central distribution facility in Penn Yan, New York. From Penn Yan, the Company distributes its product to end-users through its multi-pronged distribution network. The Company also distributes its products through catalog operations and channels associated with consumer brands, which include wholesale merchandising, independent sales representatives and third-party vendors.
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Mobile and Store Centers. Each mobile and store center consists of a retail store for its products and generally one or more affiliated shoemobiles. Each shoemobile acts as a mobile selling vehicle for the Companys products, operating generally within a 150-mile radius of its affiliated retail store. Through the retail store channel, the Company is able to service corporate and individual customers generally located within a 40-mile radius of a given store.
The Company operates its fleet of shoemobiles throughout the United States, Canada and Mexico. Shoemobiles vary in sizetransporting from 900 to 1,600 pairs of shoesand each contains a display area and a fitting room. The shoemobile driver/salesperson is responsible for the fitting of footwear and processing of orders.
Catalog Direct and E-Commerce. The Company reaches both large and small customers with its safety shoe catalogs and web site. These sectors of the Companys business provide direct service to certain customers who are either too small or do not require direct shoemobile service or who are remotely located. Sales are promoted through a combination of the product catalogs, the web site, the Companys field sales force and trade advertising.
In-Plant Stores. To add further flexibility to its distribution capabilities, the Company offers large-volume customers an in-plant store program, which provides the customer with a base stock of inventory and a sales staff to manage the store on-site at the customers manufacturing facility. The customer provides the Company with the necessary store space and all utilities.
Consumer Channels. The Company markets primarily Knapp branded products directly to consumers through a Direct Mail and Counselor (independent sales representatives) business unit.
Falcon Manufacturing. Through its Falcon subsidiary, the Company manufactures private label footwear for such well known customers as L.L. Bean, Inc., Cabelas Inc., LaCrosse Footwear and Black Diamond.
Products
The Companys product line addresses a full range of protective footwear applications covering all six ANSI categories and non-slip footwear in styles for both men and women in both steel and non-metallic toe caps. Product categories include work, athletic, hikers, metatarsal, dress/casual and rubber footwear and consist of over 300 individual styles ranging in price from $15.00 for an inexpensive steel PVC boot to a $188.00 leather waterproof boot. The Companys safety footwear is manufactured in more than 300 length and width combinations, ranging in sizes from 5 to 17. Sales of Iron Age products are concentrated in traditional, well-established styles, with sales of new styles representing less than 18% of net sales in fiscal 2002 and less than 6% of net sales in fiscal 2001. All the Companys work and safety shoes and boots are designed, manufactured and laboratory tested to meet or exceed applicable ANSI Standards. Through its long-standing relationship with users of safety footwear, the Company has assembled a product line that is widely regarded as the industrys most complete. In addition to the Iron Age product line, the Company distributes work, service oxfords, non-slip and high-end work and hunting boots under the brand names Knapp, Grabber and other consumer brands.
The Company has successfully adapted its product line to meet new customer demands and substantially increased the categories and types of footwear offered. As the safety shoe market has diversified, the Company has modified its product line, moving from the basic heavy-duty styles toward casual, lightweight safety footwear that meet the needs of professional, light industrial and service sector employees.
Manufacturing
Company Facilities. Work shoes are manufactured in the Falcon facility in Lewiston, Maine, primarily for sale by the Company under the Iron Age and Knapp brand names. In addition, the Company sells work shoes manufactured at the Falcon facility directly to third parties, including L.L. Bean, Inc., Cabelas Inc., LaCrosse Footwear and Black Diamond. Falcon manufactures approximately 20% of total pairs of shoes sold by Holdings.
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Outside Suppliers. As a result of its market leadership position and long operating history, the Company has developed key supply arrangements with 37 leading footwear manufacturers in twelve countries: the United States, China, Korea, Canada, Mexico, Maylasia, Dominican Republic, United Kingdom, Thailand, Vietnam, Macau and the Netherlands. Although in fiscal 2002 one supplier in China manufactured approximately 29% of the pairs of shoes sold by the Company, the Company does not believe that it is dependent upon any specific supplier for its product manufacturing. In fiscal 2002, 65% of its total pairs sold were produced by foreign suppliers, with 59% produced in China. The Company has not experienced any material adverse effects as a result of any economic downturn in Asia. However, the economic climate could have an adverse effect on the Companys suppliers located in Asia. The Company believes that it could find alternative manufacturing sources for those products it currently sources from Asia, including its largest supplier in China, through its existing relationships with independent third-party manufacturing facilities located outside of Asia. However, the loss of a substantial portion of this manufacturing capacity or the inability of Asian suppliers to provide products on schedule or on terms satisfactory to the Company, could have a material adverse effect on the Companys business, financial condition or results of operations during the transition to alternative manufacturing facilities.
Transportation/Freight. The Company primarily utilizes its own trucks as well as common carriers to deliver product orders from its Penn Yan distribution center and the Falcon manufacturing subsidiary to its mobile and store centers.
Competition
The work shoe market is highly competitive. Management believes that competition in the industry is based on distribution capabilities, retail presence, brand name recognition, corporate relationships, systems, service, product characteristics, product quality and price. The Companys major competitors in the safety shoe sector of the work shoe industry are Lehigh (a subsidiary of Citicorp Venture Capital), Hy-Test (a subsidiary of Wolverine World Wide, Inc.) and Red Wing Shoe Co. Some of the Companys competitors have greater financial and other resources than the Company. Because of the lack of reliable published statistics, the Company is unable to state with certainty its position in the work shoe industry. Market shares in the work shoe industry are highly fragmented and no one company has a dominant market position. However, the Company believes that it is the largest provider of work shoes in the work shoe industry.
Environmental Matters
The Companys operations, primarily manufacturing, are subject to federal, state, local, and foreign laws and regulations relating to the storage, handling, generation, treatment, emission, release, transportation, discharge and disposal of certain substance and waste materials. Permits are required for certain of the Companys manufacturing operations, and these permits are subject to revocation, modification and renewal by issuing authorities. Governmental authorities have the power to enforce compliance with their regulations, and violations may result in the payment of fines or the entry of injunctions, or both. The Company does not believe it will be required under existing environmental laws and enforcement policies to expend amounts that will have a material adverse effect on its results of operations or financial condition. The requirements of such laws and enforcement policies, however, have generally become more strict in recent years. Accordingly, the Company is unable to predict the ultimate cost of compliance with environmental laws and enforcement policies.
Employees
As of January 26, 2002, the Company employed 787 people in sales and distribution, manufacturing and administration. None of the Companys employees is presently covered by collective bargaining agreements. Management considers its employee relations to be good.
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Item 2. Properties.
The Companys executive offices are located in Pittsburgh, Pennsylvania. All of the Companys properties are maintained on a regular basis and are adequate for the Companys present requirements.
The following table identifies, as of January 26, 2002, the principal properties utilized by the Company.
| Square | ||||||||||||
| Facility | Own/Lease | Location | Footage(1) | |||||||||
Corporate Headquarters |
Lease | Pittsburgh, Pennsylvania | 20,000 | |||||||||
Distribution Facility |
Own | Penn Yan, New York | 175,000 | |||||||||
Falcon Manufacturing
Facility |
Lease | Lewiston, Maine | 120,000 | |||||||||
| (1) | Square footage has been rounded up to the nearest 500 square feet. |
Item 3. Legal Proceedings.
The Company is a party to various legal actions arising in the ordinary course of its business. The Company believes that the resolution of these legal actions will not have a material adverse effect on the Companys business, results of operations and financial condition.
Item 4. Submission of Matters to a Vote of Security Holders.
The Company did not submit any matters during the fourth quarter of the fiscal year covered by this report to a vote of security holders through the solicitation of proxies or otherwise.
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Part II
Item 5. Market for Registrants Common Equity and Related Stockholder Matters.
As of April 25, 2002, Holdings had 200,000 authorized shares of common stock, par value $.01, of which 99,991.94 were issued and outstanding. There is no established public trading market for Holdings common stock. As of April 25, 2002, there were eight holders of Holdings common stock. Holdings ability to pay dividends is limited under an indenture dated as of April 24, 1998 between Holdings and The Chase Manhattan Bank, as trustee (the Indenture).
Item 6. Selected Financial Data.
The following table sets forth selected historical consolidated financial data of Holdings and its predecessor for the five-year period ended January 26, 2002 which were derived from audited consolidated financial statements of Holdings and its predecessor. The following table should be read in conjunction with Managements Discussion and Analysis of Financial Condition and Results of Operations and the consolidated financial statements and accompanying notes thereto included in Item 8 of this Annual Report on Form 10-K.
| Successor | Predecessor | |||||||||||||||||||||||
| Fiscal Years Ending(1) | ||||||||||||||||||||||||
| February 27, | January 26, 1997 | |||||||||||||||||||||||
| 1997 through | through | |||||||||||||||||||||||
| January 26, | January 27, | January 29, | January 30, | January 31, | February 26, | |||||||||||||||||||
| 2002 | 2001 | 2000 | 1999 | 1998(2) | 1997 | |||||||||||||||||||
| (Thousands of Dollars) | ||||||||||||||||||||||||
Summary of Operations: |
||||||||||||||||||||||||
Net sales |
$ | 105,517 | $ | 118,932 | $ | 120,351 | $ | 124,294 | $ | 107,769 | $ | 10,937 | ||||||||||||
(Loss) income before
extraordinary items |
$ | (7,907 | ) | $ | (2,516 | ) | $ | (2,094 | ) | $ | (3,273 | ) | $ | 1,957 | $ | (695 | ) | |||||||
Net (loss) income |
$ | (7,907 | )(8) | $ | (231 | )(7) | $ | (290 | )(6) | $ | (7,288 | )(4)(5) | $ | 1,957 | $ | (695 | )(3) | |||||||
Financial Position at Year End: |
||||||||||||||||||||||||
Total assets |
$ | 156,014 | $ | 166,886 | $ | 170,753 | $ | 180,032 | $ | 174,801 | $ | | ||||||||||||
Total debt |
$ | 131,703 | $ | 133,120 | $ | 139,988 | $ | 151,058 | $ | 101,675 | $ | | ||||||||||||
Holdings Series A Preferred
Stock |
$ | | $ | | $ | | $ | | $ | 17,031 | $ | | ||||||||||||
Holdings Series B Preferred
Stock |
$ | 8,300 | $ | 6,647 | $ | 5,361 | $ | | $ | | $ | | ||||||||||||
Holdings Series C Preferred
Stock |
$ | 6,545 | $ | 5,152 | $ | | $ | | $ | | $ | | ||||||||||||
| (1) | Holdings utilizes a fiscal year of 52 or 53 weeks, ending on the last Saturday in January. Each of Holdings fiscal years set forth herein contained 52 weeks except for its fiscal year ended January 31, 1998 which contained 53 weeks. | |
| (2) | The Summary of Operations data for the period February 27, 1997 through January 31, 1998 include the results of Knapp since it was acquired by Holdings on March 14, 1997. | |
| (3) | Includes $1,054 of non-cash stock-based compensation and $1,000 of non-recurring management bonuses paid in connection with the Fenway Acquisition. | |
| (4) | Includes an extraordinary loss on early extinguishment of debt, net of tax effect, of $4,015 and compensation payments to certain members of management of Iron Age, net of tax effect, of $1,285 incurred in connection with the April 1998 Transactions. | |
| (5) | Includes a gain of $1,678 related to the sale of the Dunham trademark and related trademarks on August 31, 1998. | |
| (6) | Includes an extraordinary gain of $1,804, net of tax effect of $1,310, due to the repurchase, at a discount, of a portion of the Senior Subordinated Notes related to the July 1999 Transaction and the September 1999 Transaction. | |
| (7) | Includes an extraordinary gain of $2,285, net of tax effect of $1,655, due to the repurchase, at a discount, of a portion of the Senior Subordinated Notes related to the October 2000 Transaction. | |
| (8) | Includes a loss of $1,860 related to the sale of the vision products business line on December 14, 2001. |
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Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations.
The following is managements discussion and analysis of the financial condition and results of operations of Holdings for the fiscal years ended January 26, 2002 (fiscal 2002), January 27, 2001 (fiscal 2001) and January 29, 2000 (fiscal 2000). This discussion and analysis should be read in conjunction with, and is qualified in its entirety by, Selected Financial Data and the consolidated financial statements and accompanying notes thereto included in Item 8 of this Annual Report on Form 10-K.
Overview
Holdings primary business is the specialty distribution of safety, work, uniform and non-slip shoes directly to end users primarily under the Iron Age, Knapp and Grabber brand names, which comprised 97% of fiscal 2002 sales. Holdings also distributes footwear directly to retail and wholesale customers through its wholesale division and its manufacturing subsidiary Falcon. Falcon manufactures approximately 20% of total pairs of shoes sold by Holdings. In addition, Holdings began distributing prescription safety eyewear, on a limited basis, in conjunction with the acquisition of a regional distributor in April 1998. Holdings sold its prescription safety eyewear business line in December 2001, as discussed below. Holdings net sales decreased by 11.3% in fiscal 2002. The decrease in net sales was due primarily to a decline in the general economic environment, which included plant closings and employee layoffs by Holdings customers.
Certain Transactions
On October 20, 2000, Holdings purchased $16.4 million in principal amount of its outstanding Senior Subordinated Notes for $11.9 million. The purchase was funded by $7.1 million of borrowings under the Bank Credit Facility and the issuance of $4.8 million of Series C Preferred Stock of Holdings (the Holdings Series C Preferred Stock) to Fenway Partners Capital Fund II, L.P. (Fenway II), an affiliate of Holdings majority stockholder, Fenway. Holdings recorded an extraordinary gain of $2.3 million, net of unamortized deferred financing costs of $0.6 million, and income taxes of $1.7 million. Following the purchase, such principal amount of the Senior Subordinated Notes was retired. The transaction described in this paragraph is referred to as the October 2000 Transaction.
On September 22, 1999, Holdings purchased $9.0 million in principal amount of its outstanding Senior Subordinated Notes for $7.1 million. The purchase was funded by $4.7 million of borrowings under the Bank Credit Facility and the issuance of $2.4 million of Series B Preferred Stock of Holdings (the Holdings Series B Preferred Stock) to Holdings majority stockholder, Fenway. Holdings recorded an extraordinary gain of $0.9 million, net of unamortized deferred financing costs of $0.4 million, and income taxes of $0.6 million. Following the purchase, such principal amount of the Senior Subordinated Notes was retired. The transaction described in this paragraph is referred to as the September 1999 Transaction.
On July 20, 1999, Holdings purchased $9.6 million in principal amount of its outstanding Senior Subordinated Notes for $7.7 million. The purchase was funded by $5.1 million of borrowings under the Bank Credit Facility and the issuance of $2.6 million of Holdings Series B Preferred Stock to Holdings majority stockholder, Fenway. Holdings recorded an extraordinary gain of $0.9 million, net of unamortized deferred financing costs of $0.4 million, and income taxes of $0.7 million. Following the purchase, such principal amount of the Senior Subordinated Notes was retired. The transaction described in this paragraph is referred to as the July 1999 Transaction.
On August 29, 2000, Fenway II purchased Discount Notes with a face value of approximately $7.3 million for approximately $1.4 million. The purchase resulted in an income tax liability to Holdings of approximately $0.9 million. In October 2000, Fenway II funded the income tax liability through a capital contribution.
On February 7, 2000, Fenway purchased Discount Notes with a face value of approximately $10.0 million for approximately $1.9 million. The purchase resulted in an income tax liability to Holdings of approximately $1.3
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million. In May 2000, Fenway funded the income tax liability through a capital contribution. On February 6, 2001, Fenway transferred the Discount Notes to Fenway II.
On December 14, 2001, Iron Age sold the assets of its vision products business line, which consisted primarily of inventory, accounts receivable, fixed assets and certain intangible assets with a carrying value of approximately $2.6 million and revenues of approximately $1.2 million to AEARO Company I for approximately $0.7 million. The sale resulted in a loss of approximately $1.9 million. Holdings net income from the vision products business line was not material.
On May 25, 1999, Iron Age sold the assets of its safety and medical products line, a component of Safety Supplies business, which consisted primarily of inventory, with a carrying value of approximately $0.4 million to Stratford Safety Products, Inc. for $0.5 million. The sale resulted in a gain of approximately $0.1 million, which was reflected as a reduction of goodwill that was recorded in connection with the acquisition of Safety Supplies. Holdings net income from the safety and medical products line was not material.
Critical Accounting Policies
Allowance for Doubtful Accounts-Methodology
Holdings evaluates the collectability of its accounts receivable based on a combination of factors. In circumstances where Holdings is aware of a specific customers inability to meet its financial obligations (e.g., bankruptcy filings, substantial downgrading of credit ratings), Holdings records a specific reserve for bad debts against amounts due to reduce the net recognized receivable to the amount reasonably believed will be collected. For all other customers, Holdings recognizes reserves for bad debts based upon historical bad debt experience ranging from approximately 4% of total outstanding receivables to approximately 12% for amounts delinquent more than 60 days. If circumstances change (i.e., higher than expected defaults or an unexpected material adverse change in a major customers ability to meet its financial obligations), Holdings estimates of the recoverability of amounts due could be reduced by a material amount.
Inventories Slow Moving and Obsolescence
Historically, a reserve has not been necessary. Merchandise risk is not considered inherent to industrial footwear as merchandise is not tied as closely to fashion trends as consumer footwear. Although Holdings has recently increased its purchased volume of outside branded product, Holdings does not believe this increases the risk of obsolescence as the incremental sales of outside brands are at the high-end of the market, which is a smaller segment of the overall market. Holdings routinely reviews the on-hand merchandise to identify slowdowns in particular products and follows up with sales promotions to sell that specific footwear.
Goodwill
Holdings evaluates the carrying value of goodwill for potential impairment on an ongoing basis. Such evaluation considers projected future operating results, trends and other circumstances. By applying the standards of Financial Accounting Standards Board (FASB) Statement No. 122, Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of, Holdings has determined that future undiscounted cash flows support the carrying value of goodwill and that no impairment was necessary at January 26, 2002. If future undiscounted cash flows were to be 10% less than the projected amounts, an impairment charge would be necessary.
FASB Statement No. 141, Business Combinations, and FASB Statement No. 142, Goodwill and Other Intangible Assets, are effective for Holdings fiscal year ended January 25, 2003. Under the new rules, goodwill and intangible assets deemed to have indefinite lives will no longer be amortized but will be subject to annual impairment tests in accordance with the Statements. Holdings is currently assessing, but has not yet determined the impact, including the potential for an impairment charge in accordance with the Statements, on its financial position and results of operations.
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Debt
The Critical Accounting Policy relating to Debt is discussed below in Liquidity and Capital Resources.
Results of Operations
The following table sets forth for the period indicated certain historical income statement data derived from the consolidated statement of income of Holdings.
| Fiscal 2002 | Fiscal 2001 | Fiscal 2000 | ||||||||||
Income Statement Data: |
||||||||||||
Net sales |
$ | 105,517 | $ | 118,932 | $ | 120,351 | ||||||
Gross profit |
53,884 | 61,701 | 60,826 | |||||||||
Selling, general and administrative |
41,951 | 43,400 | 41,515 | |||||||||
Depreciation and amortization |
6,269 | 5,655 | 5,454 | |||||||||
Loss on divestiture |
1,860 | | | |||||||||
Operating income |
3,804 | 12,646 | 13,857 | |||||||||
Interest expense |
13,097 | 15,368 | 15,740 | |||||||||
(Benefit) provision for income taxes |
(1,386 | ) | (206 | ) | 211 | |||||||
Extraordinary gain, net of tax effect |
| 2,285 | 1,804 | |||||||||
Other Data: |
||||||||||||
Gross profit margin |
51.1 | % | 51.9 | % | 50.5 | % | ||||||
Operating income margin |
3.6 | % | 10.6 | % | 11.5 | % | ||||||
Fiscal 2002 Compared to Fiscal 2001
Net Sales. Net sales for fiscal 2002 were $105.5 million compared to $118.9 million for fiscal 2001, a decrease of $13.4 million, or 11.3%. The decrease in net sales was primarily attributable to decreased sales of $12.5 million, or 10.5%, in Holdings primary footwear distribution business line, including decreases of approximately $9.0, or 7.6%, due to a decline in the general economic environment, which included plant closings and employee layoffs that affected Holdings customers. In addition, a decrease of approximately $1.6 million, or 1.4%, related to the loss of a large customer order that occurred in fiscal 2001 and did not occur in fiscal 2002. The decrease in fiscal 2002 was also attributable to a decrease of approximately $1.9 million, or 1.6%, in Holdings branded wholesale business line due to reduced sales to Holdings primary wholesale customer, Quality Stores, Inc., which filed for protection under Chapter 11 in fiscal 2002. The decrease in fiscal 2002 was also attributable to decreased sales to non-affiliated customers in Holdings manufacturing subsidiary of $0.6 million, or 0.5% of the decrease in net sales. In addition, $0.3 million, or 0.2%, of the decrease was due to decreased sales in Holdings vision products business line, which was sold in December 2001.
Gross Profit. Gross profit for fiscal 2002 was $53.9 million compared to $61.7 million for fiscal 2001, a decrease of $7.8 million, or 12.6%. The decrease in gross profit was primarily related to the decrease in net sales as previously discussed. Total gross profit percentage decreased 0.8% to 51.1% in fiscal 2002 compared to fiscal 2001. The decrease in gross profit percentage was primarily related to a reduced gross profit percentage in Holdings manufacturing subsidiary, relating to reduced sales and the effect of fixed manufacturing costs in that subsidiary
Selling, General and Administrative Expenses. Selling, general and administrative expenses for fiscal 2002 were $42.0 million compared to $43.4 million for fiscal 2001, a decrease of $1.4 million, or 3.2%, due primarily to the effect of employee related cost reductions, including salaries, wages and commissions, and decreases in advertising costs and bad debts. The decrease in selling, general and administrative expenses was partially offset by an increase of approximately $0.3 million or 0.7% in insurance costs, including various casualty and property coverages.
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Loss on Divestiture. Loss on divestiture for fiscal 2002 was $1.9 million. The loss on divestiture relates to the sale of the vision products business line in December 2001 as discussed above. A provision for impairment of $1.8 million was established for the third quarter ended October 27, 2001 because Holdings had committed to a plan to sell the assets. The provision for impairment included goodwill and certain other intangible assets, including customer lists, that Holdings management deemed to be impaired.
Operating Income. Operating income for fiscal 2002 was $3.8 million, or 3.6% of net sales, compared to $12.6 million, or 10.6% of net sales, for fiscal 2001. The decrease was primarily attributable to decreased net sales and the associated decrease in gross margins and the loss on divestiture, partially offset by decreased selling, general and administrative expenses as discussed above.
Interest Expense. Interest expense for fiscal 2002 was $13.1 million compared to $15.4 million for fiscal 2001, a decrease of $2.3 million, or 14.9%. The decrease in interest expense was primarily attributable to decreased indebtedness of Holdings related to the repurchase of a portion of the Senior Subordinated Notes of Iron Age in the October 2000 Transaction and by decreased indebtedness and lower interest rates under the Bank Credit Facility. In addition, the decrease in interest expense relates to the favorable change of approximately $0.8 million in the fair market value of Holdings interest rate swap agreement due to decreases in interest rates for fiscal 2002. The interest rate swap agreement was terminated in October 2001.
Income Tax Expense. Income tax expense for fiscal 2002 was a $1.4 million income tax benefit compared to income tax benefit of $0.2 million for fiscal 2001. Income tax benefit for fiscal 2002 differs from that of the statutory income tax rate due primarily to the nondeductibility of goodwill amortization. In addition, fiscal 2002 included a charge of approximately $1.0 million related to the recognition of a valuation allowance against the deferred tax benefit for state net operating loss carryforwards. At January 26, 2002, Iron Age had available state net operating loss carryforwards of approximately $10.4 million, which expire in various years beginning in 2002 through 2019. Iron Age reviewed the likelihood of utilizing the state net operating loss carryforwards and determined that it is currently more likely than not that the benefit will not be realized. Iron Age will continually monitor its state tax position and may determine in the future that some or all of the state net operating losses will be realizable. At that point, the valuation allowance will be reduced to reflect the net realizable amount which will result in an increase in net income.
Extraordinary Item. For fiscal 2001, Holdings recorded an extraordinary gain of $2.3 million, net of a $1.7 million tax expense, due to the repurchase, at a discount, and subsequent retirement of a portion of the Senior Subordinated Notes in the October 2000 Transaction.
Fiscal 2001 Compared to Fiscal 2000
Net Sales. Net sales for fiscal 2001 were $118.9 million compared to $120.4 million for fiscal 2000, a decrease of $1.5 million, or 1.2%. The decrease in fiscal 2001 was primarily attributable to decreased sales to non-affiliated customers in Holdings manufacturing subsidiary of $0.9 million, or 60.0% of the decrease in net sales. In addition, $0.5 million, or 33.3%, of the decrease was due to the sale of Holdings safety and medical products business line in fiscal 2000. The decrease in net sales was partially offset by increased sales of $0.3 million in Holdings vision products business line.
Gross Profit. Gross profit for fiscal 2001 was $61.7 million compared to $60.8 million for fiscal 2000, an increase of $0.9 million, or 1.5%. Total gross profit percentage increased 1.4% to 51.9% in fiscal 2001 compared to fiscal 2000. Gross profit percentage increased in Holdings primary footwear distribution business line by 0.9% in fiscal 2001. The increase is generally attributed to improved gross profit margins in Holdings primary footwear distribution business, including sales to a large customer of higher gross profit margin safety footwear produced by Holdings manufacturing subsidiary. The increase in gross margin percentage was also attributable to a decrease in sales related to the lower gross profit margin safety and medical product business lines.
Selling, General and Administrative Expenses. Selling, general and administrative expenses for fiscal 2001 were $43.4 million compared to $41.5 million for fiscal 2000, an increase of $1.9 million, or 4.6%, related to the effect of general inflationary increases in operating expenses, including rising fuel prices that affected fleet
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operating costs and freight, bad debts, due primarily to the bankruptcy of Safety-Kleen Corp., a customer of Holdings, and the adverse effect of changes in foreign exchange rates.
Operating Income. Operating income for fiscal 2001 was $12.6 million, or 10.6% of net sales, compared to $13.9 million, or 11.5% of net sales, for fiscal 2000. The decrease was primarily attributable to decreased net sales and increased selling, general and administrative expenses as discussed above.
Interest Expense. Interest expense for fiscal 2001 was $15.4 million compared to $15.7 million for fiscal 2000, a decrease of $0.3 million, or 1.9%. The decrease in interest expense was primarily attributable to decreased indebtedness of Holdings related to the repurchase of a portion of the Senior Subordinated Notes in the July 1999 Transaction, the September 1999 Transaction and the October 2000 Transaction, partially offset by increased indebtedness under the New Credit Facility.
Income Tax Expense. Income tax expense for fiscal 2001 was a $0.2 million income tax benefit compared to income tax expense of $0.2 million for fiscal 2000. Income tax benefit for fiscal 2001 differs from that of the statutory income tax rate due primarily to nondeductible goodwill amortization. Iron Age recognized a state income tax benefit of $1.1 million from net operating loss carryforwards for fiscal 1999, $0.2 million of which was offset against state income tax liabilities in fiscal 2001.
Iron Age needs to generate $6.1 million of state taxable income to realize this benefit before expiration of the net operating loss carryforward periods, which begin in fiscal 2002 through fiscal 2019. Iron Age evaluates the adequacy of the valuation reserve and the realization of the deferred tax benefit on an ongoing basis. Management believes that future taxable income will more likely than not allow Iron Age to realize this benefit.
Extraordinary Item. For fiscal 2001, Holdings recorded an extraordinary gain of $2.3 million, net of a $1.7 million tax expense, due to the repurchase, at a discount, and subsequent retirement of a portion of the Senior Subordinated Notes in the October 2000 Transaction. For fiscal 2000, Holdings recorded an extraordinary gain of $1.8 million, net of a $1.3 million tax expense, due to the repurchase, at a discount, and subsequent retirement of a portion of the Senior Subordinated Notes in the July 1999 Transaction and the September 1999 Transaction.
Liquidity and Capital Resources
Amendment to the Bank Credit Facility
On December 10, 2001, the Bank Credit Facility was amended to (i) amend the definition of Applicable Margin; (ii) amend the definition of EBITDA and Loan Value, (iii) amend certain negative covenants, (iv) amend certain covenants relating to the Leverage Ratio, Fixed Charge Coverage Ratio, Interest Coverage Ratio and Capital Expenditures for fiscal 2002 and fiscal 2003 and add a Senior Leverage Ratio for fiscal 2003 and (v) waive the restriction of asset sales, in order to permit the sale of assets related to the optical business line.
Contractual Obligations and Commercial Commitments
| Payments Due by Period | ||||||||||||||||||||
| (Thousands of Dollars) | ||||||||||||||||||||
| Contractual Obligations: | Total | Less than 1 year | 1-3 years | 4-5 years | After 5 years | |||||||||||||||
Long-Term Debt |
$ | 137,142 | $ | 6,107 | $ | 20,895 | $ | | $ | 110,140 | ||||||||||
Capital Lease Obligations |
540 | 190 | 271 | 79 | | |||||||||||||||
Operating Leases |
6,234 | 2,908 | 2,964 | 362 | | |||||||||||||||
Unconditional Purchase Obligations |
12,300 | 12,300 | | | | |||||||||||||||
Other Long-Term Obligations |
178 | 178 | | | | |||||||||||||||
Total Contractual Cash Obligations |
$ | 156,394 | $ | 21,683 | $ | 24,130 | $ | 441 | $ | 110,140 | ||||||||||
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| Amount of Commitment Expiration Per Period | ||||||||||||||||||||
| (Thousands of Dollars) | ||||||||||||||||||||
| Other Commercial Commitments: | Total | Less than 1 year | 1-3 years | 4-5 years | Over 5 years | |||||||||||||||
Lines of Credit(1) |
$ | 37,302 | $ | 6,107 | $ | 31,195 | $ | | $ | | ||||||||||
Guarantees |
| | | | | |||||||||||||||
Standby Repurchase Obligations |
| | | | | |||||||||||||||
Other Commercial Commitments |
| | | | | |||||||||||||||
Total Commercial Commitments |
$ | 37,302 | $ | 6,107 | $ | 31,195 | $ | | $ | | ||||||||||
| (1) | Includes $2,000 for Letters of Credit, which were available to the extent that available borrowings exceed such an amount. |
Holdings primary cash needs are working capital, capital expenditures and debt service. Holdings has financed cash requirements primarily through internally generated cash flow and funds borrowed under Holdings and Iron Ages credit facilities.
Net cash provided by operating activities was $9.3 million in fiscal 2002, as compared to net cash provided by operating activities of $6.1 million in fiscal 2001 and net cash provided by operating activities of $8.7 million in fiscal 2000. The increase in cash provided by operating activities in fiscal 2002 from fiscal 2001 is primarily the result of overall decreases in its working capital amounts.
Holdings investing activities for fiscal 2002 consisted of capital expenditures of approximately $1.5 million for improvements in footwear retail stores, shoemobiles and equipment and approximately $1.1 million related to the acquisition of software for internal use (included in Other noncurrent assets on the Balanc