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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, DC 20549-1004

FORM 10-Q

     
x
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934

                      For the quarterly period ended September 24, 2004

OR

     
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

                      For the transition period from                      to                         .

Commission File No. 001-31970

(TRW AUTOMOTIVE LOGO)

TRW Automotive Holdings Corp.

(Exact name of registrant as specified in its charter)

     
Delaware   81-0597059
     
(State or other jurisdiction of Incorporation or Organization)   (I.R.S. Employer Identification Number)

12025 Tech Center Drive
Livonia, Michigan 48150
(734) 855-2600

(Address, Including Zip Code, and Telephone Number, Including Area Code, of Registrant’s Principal Executive Offices)

Securities registered pursuant to Section 12(b) of the Act:

     
Title of Each Class   Name of Each Exchange on Which Registered

 
 
 
Common Stock, $0.01 par value per share   New York Stock Exchange

Securities registered pursuant to Section 12(g) of the Act: None

Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No o

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act.)
Yes o No x

As of October 27, 2004, the number of shares outstanding of the registrant’s Common Stock was 98,936,697 shares.




TRW Automotive Holdings Corp.
Index

         
    Page
       
    2  
       
       
       
       
       
    20  
    40  
    41  
       
    42  
    42  
    42  
    43  
 Employment Agreement for Neil E. Marchuk
 Restricted Stock Agreement
 Restricted Stock Unit Agreement
 Note Purchase and Settlement Agreement
 Lucas Funded Executive Pension Scheme No.4
 Third Amended and Restated Credit Agreement
 302 Certification of Chief Executive Officer
 302 Certification of Chief Financial Officer
 906 Certification of Chief Executive Officer
 906 Certification of Chief Financial Officer

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PART I. FINANCIAL INFORMATION

ITEM 1. CONSOLIDATED AND COMBINED FINANCIAL STATEMENTS

TRW Automotive Holdings Corp.

Consolidated Statements of Operations
(unaudited)
                 
    Three months ended
    September 24,   September 26,
(In millions, except per share amounts)
  2004
  2003
Sales
  $ 2,739     $ 2,536  
Cost of sales
    2,462       2,294  
 
   
 
     
 
 
Gross profit
    277       242  
Administrative and selling expenses
    131       127  
Research and development expenses
    36       38  
Amortization of intangible assets
    8       9  
Other (income) expense — net
    7       (4 )
 
   
 
     
 
 
Operating income
    95       72  
Interest expense, net
    60       84  
Loss on retirement of debt
          31  
 
   
 
     
 
 
Earnings (losses) before income taxes
    35       (43 )
Income tax expense (benefit)
    22       (9 )
 
   
 
     
 
 
Net earnings (losses)
  $ 13     $ (34 )
 
   
 
     
 
 
Basic earnings (losses) per share:
               
Earnings (losses) per share
  $ 0.13     $ (0.39 )
 
   
 
     
 
 
Weighted average shares
    98.9       86.8  
 
   
 
     
 
 
Diluted earnings (losses) per share:
               
Earnings (losses) per share
  $ 0.13     $ (0.39 )
 
   
 
     
 
 
Weighted average shares
    101.2       86.8  
 
   
 
     
 
 

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Consolidated and Combined Statements of Operations
                         
    Successor
  Predecessor
    Nine months   Seven months   Two months
    ended   ended   ended
    September 24,   September 26,   February 28,
(In millions, except per share amounts)
  2004
  2003
  2003
    (unaudited)   (unaudited)        
Sales
  $ 8,825     $ 6,453     $ 1,916  
Cost of sales
    7,855       5,782       1,686  
 
   
 
     
 
     
 
 
Gross profit
    970       671       230  
Administrative and selling expenses
    389       302       100  
Research and development expenses
    115       92       27  
Purchased in-process research and development
          85        
Amortization of intangible assets
    25       19       2  
Other (income) expense — net
    (9 )     (28 )     4  
 
   
 
     
 
     
 
 
Operating income
    450       201       97  
Interest expense, net
    183       204       47  
Loss on retirement of debt
    48       31        
Loss on sales of receivables
          25        
 
   
 
     
 
     
 
 
Earnings (losses) before income taxes
    219       (59 )     50  
Income tax expense
    128       41       19  
 
   
 
     
 
     
 
 
Net earnings (losses)
  $ 91     $ (100 )   $ 31  
 
   
 
     
 
     
 
 
Basic earnings (losses) per share:
                       
Earnings (losses) per share
  $ 0.93     $ (1.15 )        
 
   
 
     
 
         
Weighted average shares
    97.4       86.8          
 
   
 
     
 
         
Diluted earnings (losses) per share:
                       
Earnings (losses) per share
  $ 0.91     $ (1.15 )        
 
   
 
     
 
         
Weighted average shares
    100.2       86.8          
 
   
 
     
 
         

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Consolidated Balance Sheets
                 
    As of
    September 24,   December 31,
(Dollars in millions)
  2004
  2003
    (unaudited)        
ASSETS
               
Current assets:
               
Cash and cash equivalents
  $ 438     $ 828  
Marketable securities
    16       16  
Accounts receivable — net
    2,192       1,643  
Inventories
    617       635  
Prepaid expenses
    102       65  
Deferred income taxes
    118       120  
 
   
 
     
 
 
Total current assets
    3,483       3,307  
Property, plant and equipment
    3,064       2,911  
Less accumulated depreciation and amortization
    702       388  
 
   
 
     
 
 
Total property, plant and equipment — net
    2,362       2,523  
Goodwill
    2,359       2,503  
Intangible assets — net
    772       795  
Prepaid pension cost
    163       120  
Deferred income taxes
    121       129  
Other assets
    522       530  
 
   
 
     
 
 
 
  $ 9,782     $ 9,907  
 
   
 
     
 
 
LIABILITIES, MINORITY INTERESTS AND STOCKHOLDERS’ EQUITY
               
Current liabilities:
               
Short-term debt
  $ 27     $ 76  
Current portion of long-term debt
    23       24  
Trade accounts payable
    1,651       1,626  
Accrued compensation
    319       282  
Income taxes
    237       187  
Other current liabilities
    913       931  
 
   
 
     
 
 
Total current liabilities
    3,170       3,126  
Long-term debt
    3,189       3,708  
Post-retirement benefits other than pensions
    937       935  
Pension benefits
    823       838  
Deferred income taxes
    223       222  
Long-term liabilities
    293       300  
 
   
 
     
 
 
Total liabilities
    8,635       9,129  
Minority interests
    62       50  
Stockholders’ equity:
               
Capital stock
    1       1  
Paid-in-capital
    1,131       868  
Accumulated deficit
    (10 )     (101 )
Accumulated other comprehensive losses
    (37 )     (40 )
 
   
 
     
 
 
Total stockholders’ equity
    1,085       728  
 
   
 
     
 
 
 
  $ 9,782     $ 9,907  
 
   
 
     
 
 

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Consolidated and Combined Statements of Cash Flows
                         
    Successor
  Predecessor
    Nine months   Seven months   Two months
    ended   ended   ended
    September 24,   September 26,   February 28,
(Dollars in millions)
  2004
  2003
  2003
    (unaudited)   (unaudited)        
Operating activities
                       
Net earnings (losses)
  $ 91     $ (100 )   $ 31  
Adjustments to reconcile net earnings (losses) to net cash provided by (used in) operating activities:
                       
Depreciation and amortization
    366       278       84  
Interest on pay-in-kind Seller Note
    34       24        
Purchased in-process research and development
          85        
Pension and other post-retirement benefits, net of contributions
    (35 )     3       (28 )
Amortization of deferred financing fees
    7       7        
Loss on retirement of debt
    48       31        
Deferred income taxes
    5             (3 )
Other — net
    5       9       6  
Changes in assets and liabilities, net of effects of businesses acquired or divested:
                       
Accounts receivable, net
    (582 )     (322 )     (284 )
Inventories
    (31 )     65       2  
Trade accounts payable
    25       (37 )     64  
Other assets
    (13 )     67       17  
Other liabilities
    116       187       38  
 
   
 
     
 
     
 
 
Net cash provided by (used in) operating activities
    36       297       (73 )
Investing activities
                       
Capital expenditures including other intangibles
    (248 )     (152 )     (66 )
Acquisitions, net of cash acquired
    (5 )     (3,291 )      
Acquisition transaction fees
          (56 )      
Net proceeds from divestitures
    10       31        
Proceeds from asset sales
    69              
Other — net
          17       (2 )
 
   
 
     
 
     
 
 
Net cash used in investing activities
    (174 )     (3,451 )     (68 )
Financing activities
                       
Increase (decrease) in short-term debt
    6       (58 )     (321 )
Redemption of long-term debt
    (1,855 )     (46 )     (18 )
Proceeds from issuance of long-term debt
    1,290       3,085        
Debt issue costs
    (7 )     (114 )      
Proceeds from initial public offering
    638              
Repurchase of capital stock
    (319 )            
Equity contributions
          698        
Net transfers from parent company
                503  
Other — net
    (3 )     1       78  
 
   
 
     
 
     
 
 
Net cash provided by (used in) financing activities
    (250 )     3,566       242  
Effect of exchange rate changes on cash
    (2 )     (13 )     (13 )
 
   
 
     
 
     
 
 
Increase (decrease) in cash and cash equivalents
    (390 )     399       88  
Cash and cash equivalents at beginning of period
    828             188  
 
   
 
     
 
     
 
 
Cash and cash equivalents at end of period
  $ 438     $ 399     $ 276  
 
   
 
     
 
     
 
 

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Notes to Consolidated and Combined Financial Statements

1. Description of Business and Change in Ownership

Description of Business

TRW Automotive Holdings Corp. (also referred to herein as the “Company” or the “Successor”) is among the world’s largest and most diversified suppliers of automotive systems, modules and components to global automotive vehicle manufacturers (“VMs”) and related aftermarkets. The Company conducts substantially all of its operations through subsidiaries. These operations primarily encompass the design, manufacture and sale of active and passive safety related products. Active safety related products principally refer to vehicle dynamic controls (primarily braking and steering), and passive safety related products principally refer to occupant restraints (primarily air bags and seat belts) and crash sensors. The Company is primarily a “Tier-1” supplier (a supplier which sells directly to VMs), with over 85% of its sales in 2003 made directly to VMs.

Change in Ownership

TRW Automotive Inc. (which the Company did not acquire and was renamed Richmond TAI Corp.) (“Automotive”) was incorporated in Delaware on June 3, 2002 as a wholly owned subsidiary of TRW Inc. (“Old TRW”) in contemplation of the spin-off announced by the Old TRW Board of Directors in March 2002. Automotive, together with Old TRW’s other subsidiaries engaged in the automotive business, comprised Old TRW’s automotive business. This automotive business is referred to herein as the Company’s predecessor and financial information related to this automotive business is included in the predecessor financial statements included herein.

Prior to the consummation of the planned spin-off, Old TRW entered into an Agreement and Plan of Merger with Northrop Grumman Corporation (“Northrop”), dated June 30, 2002, whereby Northrop would acquire all of the outstanding common stock of Old TRW, including Old TRW’s automotive business, in exchange for Northrop shares. The acquisition of Old TRW by Northrop was completed on December 11, 2002 (the “Merger”).

Additionally, on November 18, 2002, an entity controlled by affiliates of The Blackstone Group, L.P. (“Blackstone”), entered into a master purchase agreement, as amended, (the “Master Purchase Agreement”) pursuant to which the Company, a newly-formed entity, would cause its indirect wholly-owned subsidiary, TRW Automotive Acquisition Corp., to purchase the shares of the subsidiaries of Old TRW engaged in the automotive business from Northrop (“the Acquisition”). The predecessor’s 51% interest in the joint venture, TRW Koyo Steering Systems Company (“TKS”), was not transferred to the Company as part of the Acquisition.

The Acquisition was completed on February 28, 2003. Subsequent to the Acquisition, TRW Automotive Acquisition Corp. changed its name to TRW Automotive Inc. (referred to herein as “TRW Automotive”). Upon completion of the Acquisition, a subsidiary of Northrop retained a 19.6% interest in the Company.

The Company was capitalized by cash equity contributions totaling $698 million (further described below) and contributed the $698 million in cash plus newly issued shares of its common stock having an implied value of $170 million to TRW Automotive Intermediate Holdings Corp. (“Intermediate”), which is the direct parent of TRW Automotive. Intermediate issued a $600 million face amount subordinated 8% pay-in-kind note due 2018 (the “Seller Note”) to an affiliate of Northrop to acquire a portion of the stock of certain Old TRW automotive subsidiaries. The Seller Note had an estimated fair value of $348 million (excluding related deferred tax) as of the Acquisition date. Intermediate contributed such stock together with cash equity contributions of $698 million and the $170 million of the Company’s common stock to TRW Automotive for

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Table of Contents

     
ITEM 1.
  Consolidated and Combined Financial Statements
  Notes to Consolidated and Combined Financial Statements (unaudited) (continued)

100% of TRW Automotive’s stock. Intermediate has no independent operations or investments other than its investment in TRW Automotive. The Company reached an agreement with Northrop on October 10, 2004 to purchase the Seller Note, subject to financing, and to settle various contractual issues stemming from the Acquisition. See Note 3.

2. Basis of Presentation

These consolidated and combined financial statements should be read in conjunction with the consolidated and combined financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2003, filed with the Securities and Exchange Commission (“SEC”). Certain prior period amounts have been reclassified to conform to current year presentation.

As a result of the Acquisition on February 28, 2003, the consolidated financial statements of the Company reflect the Acquisition under the purchase method of accounting, in accordance with the Financial Accounting Standards Board (“FASB”) Statement of Financial Accounting Standards (“SFAS”) No. 141, “Business Combinations” (“SFAS 141”). For periods following the Acquisition, the consolidated financial statements of the Company are presented as “Successor.” For periods preceding the Acquisition, the combined financial statements are presented as “Predecessor.”

The accompanying unaudited consolidated financial statements of the Successor and the unaudited combined financial statements of the Predecessor have been prepared pursuant to the rules and regulations of the SEC for interim financial information. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States (“GAAP”) for complete financial statements. These financial statements include all adjustments (consisting of normal, recurring adjustments) considered necessary for a fair presentation of the financial position and results of operations of the Company. Operating results for the nine months ended September 24, 2004 are not necessarily indicative of results that may be expected for the year ending December 31, 2004.

Earnings per share. Basic earnings (losses) per share are calculated by dividing net earnings (losses) by the weighted average shares outstanding during the period. Diluted earnings (losses) per share reflect the weighted average impact of all potentially dilutive securities from the date of issuance. Actual weighted average shares outstanding used in calculating earnings per share were:

                                 
    Successor
    Three months    
    ended
  Nine months
ended
  Seven months
ended
    September 24,   September 26,   September 24,   September 26,
(In millions)
  2004
  2003
  2004
  2003
Weighted average shares outstanding
    98.9       86.8       97.4       86.8  
Effect of dilutive securities
    2.3             2.8        
 
   
 
     
 
     
 
     
 
 
Diluted shares outstanding
    101.2       86.8       100.2       86.8  
 
   
 
     
 
     
 
     
 
 

Basic and diluted losses per share for the three and seven months ended September 26, 2003 have been retroactively adjusted to reflect the 100 for one stock split effected on January 27, 2004.

Earnings per share are not calculated for the Predecessor period as there were no shares outstanding during the period.

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Table of Contents

     
ITEM 1.
  Consolidated and Combined Financial Statements
  Notes to Consolidated and Combined Financial Statements (unaudited) (continued)

Warranties. Product warranty liabilities are recorded based upon management estimates including such factors as written agreements with customers, the length of the warranty periods, the historical performance of the products and likely changes in performance of newer products and the mix and volume of products sold. The liabilities are reviewed on a regular basis and adjusted to reflect actual experience.

The following table presents the movement in the product warranty liabilities for the three and nine months ended September 24, 2004, the three and seven months ended September 26, 2003, and the two months ended February 28, 2003:

                                         
                            Change in    
            Current   Used for   Estimates    
    Beginning   Period   Purposes   and   Ending
(Dollars in millions)
  Balance
  Accruals
  Intended
  Translation
  Balance
Three months ended September 24, 2004
  $ 92     $ 16     $ (9 )   $ (4 )   $ 95  
Nine months ended September 24, 2004
    74       49       (23 )     (5 )     95  
Three months ended September 26, 2003
    50       7       (4 )     (1 )     52  
Seven months ended September 26, 2003
    46       20       (15 )     1       52  
Two months ended February 28, 2003
    43       8       (5 )           46  

Stock-based compensation. Stock options under employee compensation plans are accounted for using the recognition and measurement principles of Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees,” (“APB 25”) and related interpretations. Pursuant to APB 25, no stock-based employee compensation expense is reflected in net earnings (losses) if options granted have exercise prices greater than or equal to the market value of the underlying common stock on the date of grant.

The following table illustrates the effect on net earnings (losses) as if the fair value recognition provisions of SFAS 123, “Accounting for Stock-Based Compensation,” had been applied to stock-based employee compensation:

                                         
    Successor
  Predecessor
    Three months            
    ended   Nine months   Seven months   Two months
   
  ended   ended   ended
    September 24,   September 26,   September 24,   September 26,   February 28,
(In millions, except per share amounts)
  2004
  2003
  2004
  2003
  2003
Net earnings (losses), as reported
  $ 13     $ (34 )   $ 91     $ (100 )   $ 31  
Add: Stock-based compensation as reported
                             
Deduct: Stock-based compensation under SFAS 123 fair value method, net of related tax effects
    (2 )     (2 )     (6 )     (5 )      
 
   
 
     
 
     
 
     
 
     
 
 
Adjusted net earnings (losses), fair value method
  $ 11     $ (36 )   $ 85     $ (105 )   $ 31  
 
   
 
     
 
     
 
     
 
     
 
 
Basic earnings (losses) per share:
                                       
Earnings (losses) per share
  $ 0.11     $ (0.41 )   $ 0.87     $ (1.21 )   NA
 
   
 
     
 
     
 
     
 
         
Weighted average shares
    98.9       86.8       97.4       86.8     NA
 
   
 
     
 
     
 
     
 
         
Diluted earnings (losses) per share:
                                       
Earnings (losses) per share
  $ 0.11     $ (0.41 )   $ 0.85     $ (1.21 )   NA
 
   
 
     
 
     
 
     
 
         
Weighted average shares
    101.2       86.8       100.2       86.8     NA
 
   
 
     
 
     
 
     
 
         

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ITEM 1.
  Consolidated and Combined Financial Statements
  Notes to Consolidated and Combined Financial Statements (unaudited) (continued)

Recent accounting pronouncements. In January 2004, the FASB issued FASB Staff Position No. FAS 106-1, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“FSP 106-1”). FSP 106-1 permitted a sponsor of a post-retirement health care plan that provides a prescription drug benefit to make a one-time election to defer accounting for the effects of the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “MPD Act”).

In May 2004, the FASB issued FASB Staff Position No. FAS 106-2 (“FSP 106-2”), which superseded FSP 106-1. FSP 106-2 provides authoritative guidance on the accounting for the federal subsidy provided by the MPD Act and specifies the disclosure requirements for employers who have adopted FSP 106-2. The Centers for Medicare and Medicaid Services (“CMS”), the administrative body for implementation and maintenance of the prescription drug benefit portion of the MPD Act, have issued preliminary regulatory guidance on calculation of the federal subsidy. In accordance with such guidance from the CMS and the guidance provided by the FASB, the Company has adopted the provisions of FSP 106-2 in the third quarter of 2004 and has elected to recognize the effect of the subsidy retroactively. See Note 11.

3. Subsequent Event

On October 10, 2004, the Company entered into a note purchase and settlement agreement (the “Note Purchase and Settlement Agreement”) with Northrop, a subsidiary of Northrop, Intermediate and Automotive Investors L.L.C. (“AI LLC”), an affiliate of Blackstone. The Note Purchase and Settlement Agreement provides for (i) mutual releases by Northrop and the Company from certain potential indemnification claims under certain agreements entered into in connection with the Acquisition (the “Released Claims”) and (ii) Intermediate to make a net cash payment of approximately $494 million to Northrop in respect of the purchase of the Seller Note. The cash payment of approximately $494 million for the Seller Note is net of a credit of approximately $41 million ascribed to the Released Claims. On November 2, 2004, the Company amended and restated its existing credit agreement in order to add a six-year tranche E term loan, which was issued in the amount of $300 million and bears interest at variable interest rates. The proceeds from the new term loan, together with available cash on hand and, to the extent needed, funds obtained under existing liquidity arrangements, will be used by Intermediate to purchase the Seller Note pursuant to the Note Purchase and Settlement Agreement on or prior to November 22, 2004.

As of September 24, 2004, the Company’s third quarter close date, the book value of the Seller Note, including accrued interest, was $417 million. Additionally, as of September 24, 2004, the Seller Note had a face value, including accrued interest, of $678 million. The Company expects to record a fourth quarter pre-tax charge of approximately $115 million for loss on retirement of debt resulting primarily from the difference between the purchase price ascribed to the Seller Note and the book value of the Seller Note on the Company’s balance sheet. This loss is U.S. based and therefore carries zero tax benefit due to the Company’s tax loss position in this jurisdiction.

In addition, Northrop agreed to pay directly to AI LLC (for the benefit of AI LLC and certain other stockholders) an aggregate of approximately $53 million in respect of a contractual indemnification obligation relating to the settlement of certain cash OPEB payments. Under the terms of the Master Purchase Agreement, Northrop was require