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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


Form 10-Q

     
Mark One)
   
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the quarterly period ended July 31, 2004
 
or
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the transition period from           to

Commission file number: 000-50303


Hayes Lemmerz International, Inc.

(Exact name of registrant as specified in its charter)
     
Delaware   32-0072578
(State or other jurisdiction of
incorporation or organization)
  (IRS Employer Identification No.)
 
15300 Centennial Drive
Northville, Michigan
  48167
(Address of principal executive offices)   (Zip Code)

Registrant’s telephone number, including area code:

(734) 737-5000

      Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ          No o

      Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12(b)-2 of the Act).     Yes þ          No o

      APPLICABLE ONLY TO REGISTRANTS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS:

      Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Section 12, 13 or 15(d) of the Act subsequent to the distributions of securities under a plan confirmed by a court.     Yes þ          No o

      The number of shares of common stock outstanding as of September 7, 2004 was 37,847,078 shares.




HAYES LEMMERZ INTERNATIONAL, INC.

QUARTERLY REPORT ON FORM 10-Q

TABLE OF CONTENTS

             
Page

 PART I.
FINANCIAL INFORMATION
  Financial Statements     3  
     Consolidated Statements of Operations     3  
     Consolidated Balance Sheets     5  
     Consolidated Statements of Cash Flows     6  
     Notes to Consolidated Financial Statements     7  
  Management’s Discussion and Analysis of Financial Condition and Results of Operations     33  
  Quantitative and Qualitative Disclosures about Market Risk     48  
  Controls and Procedures     49  
 PART II.
OTHER INFORMATION
  Legal Proceedings     50  
  Changes in Securities and Use of Proceeds     50  
  Defaults upon Senior Securities     50  
  Submission of Matters to a Vote of Security Holders     50  
  Other Information     51  
  Exhibits and Reports on Form 8-K     51  
 Signatures     52  
 Registration Rights Agreement, dated July 1, 2004
 Amendment No. 3 dated as of May 6, 2004
 Waiver of Certain Post Closing Covenants
 302 Certification of Curtis J. Clawson
 302 Certification of James A. Yost
 906 Certification of Curtis J. Clawson
 906 Certification of James A. Yost

FORWARD LOOKING STATEMENTS

      Unless otherwise indicated, references to the “Company” mean Hayes Lemmerz International, Inc., and its subsidiaries, and references to a fiscal year means the Company’s year commencing on February 1 of that year and ending January 31 of the following year (e.g., fiscal 2004 means the period beginning February 1, 2004, and ending January 31, 2005). This report contains forward looking statements within the meaning of the Private Securities Litigation Reform Act of 1995 with respect to the financial condition, results of operations, and business of the Company. These forward looking statements involve certain risks and uncertainties. No assurance can be given that any of such matters will be realized. Factors that may cause actual results to differ materially from those contemplated by such forward looking statements include, among others, the following possibilities: (1) competitive pressure in the Company’s industry increases significantly; (2) general economic conditions are less favorable than expected; (3) the Company’s dependence on the automotive industry (which has historically been cyclical); (4) pricing pressure from automotive industry customers; (5) changes in the financial markets affecting the Company’s financial structure and the Company’s cost of capital and borrowed money; (6) the uncertainties inherent in international operations and foreign currency fluctuations; and (7) uncertainties related to conflict in the Middle East. The Company has no duty under the Private Securities Litigation Reform Act of 1995 to update the forward looking statements in this Quarterly Report on Form 10-Q and the Company does not intend to provide such updates.

2


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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF OPERATIONS

                           
Successor Predecessor


Three Months Two Months One Month
Ended Ended Ended
July 31, July 31, May 31,
2004 2003 2003



(Dollars in millions, except per share amounts)
(Unaudited)
Net sales
  $ 523.7     $ 328.3     $ 174.5  
Cost of goods sold
    474.4       298.9       147.8  
   
   
   
 
 
Gross profit
    49.3       29.4       26.7  
Marketing, general and administration
    39.9       24.9       7.7  
Asset impairments and other restructuring charges
    0.9             2.3  
Other (income) expense, net
    (1.0 )     2.1       (1.3 )
Reorganization items
                31.9  
Fresh start accounting adjustments
                (63.1 )
   
   
   
 
 
Earnings from operations
    9.5       2.4       49.2  
Interest expense, net
    12.4       8.1       5.8  
Other non-operating expense
          0.1        
   
   
   
 
 
Earnings (loss) before taxes on income, minority interest and extraordinary gain on debt discharge
    (2.9 )     (5.8 )     43.4  
Income tax provision
    5.6       2.6       54.4  
   
   
   
 
 
Loss before minority interest and extraordinary gain on debt discharge
    (8.5 )     (8.4 )     (11.0 )
Minority interest
    1.5       0.8       0.2  
   
   
   
 
 
Loss before extraordinary gain on debt discharge
    (10.0 )     (9.2 )     (11.2 )
Extraordinary gain on debt discharge, net of tax $0
                1,076.7  
   
   
   
 
 
Net income (loss)
  $ (10.0 )   $ (9.2 )   $ 1,065.5  
   
   
   
 
Basic and diluted net loss per share
  $ (0.26 )   $ (0.31 )        
   
   
       

See accompanying notes to consolidated financial statements.

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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF OPERATIONS

                           
Successor Predecessor


Six Months Two Months Four Months
Ended Ended Ended
July 31, July 31, May 31,
2004 2003 2003



(Dollars in millions, except per share amounts)
(Unaudited)
Net sales
  $ 1,117.8     $ 328.3     $ 689.8  
Cost of goods sold
    994.4       298.9       611.3  
   
   
   
 
 
Gross profit
    123.4       29.4       78.5  
Marketing, general and administration
    83.8       24.9       41.6  
Asset impairments and other restructuring charges
    3.3             6.4  
Other (income) expense, net
    0.6       2.1       (1.9 )
Reorganization items
                45.0  
Fresh start accounting adjustments
                (63.1 )
   
   
   
 
 
Earnings from operations
    35.7       2.4       50.5  
Interest expense, net
    21.6       8.1       22.7  
Other non-operating (income) expense
    (0.1 )     0.1        
Loss on early extinguishment of debt
    12.2              
   
   
   
 
 
Earnings (loss) before taxes on income, minority interest, extraordinary gain on debt discharge
    2.0       (5.8 )     27.8  
Income tax provision
    10.6       2.6       60.3  
   
   
   
 
 
Loss before minority interest and extraordinary gain on debt discharge
    (8.6 )     (8.4 )     (32.5 )
Minority interest
    4.1       0.8       1.2  
   
   
   
 
 
Loss before extraordinary gain on debt discharge
    (12.7 )     (9.2 )     (33.7 )
Extraordinary gain on debt discharge, net of tax $0
                1,076.7  
   
   
   
 
 
Net income (loss)
  $ (12.7 )   $ (9.2 )   $ 1,043.0  
   
   
   
 
Basic and diluted net loss per share
  $ (0.34 )   $ (0.31 )        
   
   
       

See accompanying notes to consolidated financial statements.

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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

                       
July 31, January 31,
2004 2004


(Unaudited)
(Dollars in millions)
ASSETS
Current assets:
               
 
Cash and cash equivalents
  $ 49.1     $ 48.5  
 
Receivables
    325.0       325.5  
 
Inventories
    204.1       189.3  
 
Prepaid expenses and other
    21.3       29.0  
   
   
 
   
Total current assets
    599.5       592.3  
Property, plant and equipment, net
    966.4       966.5  
Goodwill
    407.2       416.2  
Intangible assets, net
    225.2       237.2  
Other assets
    51.6       85.5  
   
   
 
   
Total assets
  $ 2,249.9     $ 2,297.7  
   
   
 
LIABILITIES AND STOCKHOLDERS’ EQUITY
Current liabilities:
               
 
Bank borrowings and other notes
  $ 4.0     $ 14.2  
 
Current portion of long-term debt
    10.1       11.3  
 
Accounts payable and accrued liabilities
    362.1       355.5  
   
   
 
   
Total current liabilities
    376.2       381.0  
Long-term debt, net of current portion
    641.2       752.4  
Pension and other long-term liabilities
    517.7       526.5  
Series A Warrants and Series B Warrants
    3.0       8.2  
Redeemable preferred stock of subsidiary
    10.9       10.5  
Minority interest
    25.9       23.2  
Commitments and contingencies
               
Stockholders’ equity:
               
 
Preferred stock, 1,000,000 shares authorized, none issued or outstanding at July 31, 2004 or January 31, 2004
           
 
Common stock, par value $0.01 per share:
               
   
100,000,000 shares authorized; 37,847,078 and 30,000,000 issued and outstanding at July 31, 2004 and January 31, 2004, respectively
    0.4       0.3  
 
Additional paid in capital
    668.4       548.2  
 
Accumulated deficit
    (59.2 )     (46.5 )
 
Accumulated other comprehensive income
    65.4       93.9  
   
   
 
   
Total stockholders’ equity
    675.0       595.9  
   
   
 
     
Total liabilities and stockholders’ equity
  $ 2,249.9     $ 2,297.7  
   
   
 

See accompanying notes to consolidated financial statements.

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HAYES LEMMERZ INTERNATIONAL, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS

                               
Successor Predecessor


Six Months Two Months Four Months
Ended Ended Ended
July 31, July 31, May 31,
2004 2003 2003



(Dollars in millions)
(Unaudited)
Cash flows from operating activities:
                       
 
Net income (loss)
  $ (12.7 )   $ (9.2 )   $ 1,043.0  
 
Adjustments to reconcile net income (loss) to net cash provided by operating activities:
                       
   
Depreciation and amortization
    85.9       26.7       46.4  
   
Amortization of deferred financing fees
    1.9       0.6       1.6  
   
Interest income resulting from fair value adjustment of Series A Warrants and Series B Warrants
    (5.2 )     (4.5 )      
   
Change in deferred income taxes
    (6.8 )     (1.8 )     52.6  
   
Asset impairments and other restructuring charges
    3.3             6.4  
   
Minority interest
    4.1       0.8       1.2  
   
Subsidiary preferred stock dividends
    0.4       0.1        
   
Compensation expense related to restricted stock units
    3.2              
   
Loss on extinguishment of debt
    12.2              
   
(Gain) loss on sale of assets
    (0.3 )     0.3       (0.4 )
   
Changes in operating assets and liabilities:
                       
     
Receivables
    (2.1 )     28.5       (13.7 )
     
Inventories
    (16.3 )     7.1       (4.0 )
     
Prepaid expenses and other
    0.2       (0.7 )     5.2  
     
Accounts payable and accrued liabilities
    12.9       18.8       (6.9 )
 
Chapter 11 items:
                       
   
Reorganization items
                45.0  
   
Fresh start accounting adjustments
                (63.1 )
   
Extraordinary gain on debt discharge
                (1,076.7 )
   
Interest accrued on Credit Agreement
                16.9  
   
Payments related to Chapter 11 Filings
    (1.1 )     (22.3 )     (22.4 )
   
   
   
 
     
Cash provided by operating activities
    79.6       44.4       31.1  
   
   
   
 
Cash flows from investing activities:
                       
 
Purchase of property, plant, equipment and tooling
    (68.0 )     (19.5 )     (26.3 )
 
Purchase of equipment previously leased
                (23.6 )
 
Proceeds from sale of assets
    1.7             0.8  
   
   
   
 
   
Cash used for investing activities
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