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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, DC 20549-1004

FORM 10-Q

x   QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
         For the quarterly period ended June 25, 2004
 
    OR
 
o   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
         For the transition period from                    to                   .

Commission File No. 001-31970

(TRW AUTOMOTIVE LOGO)

TRW Automotive Holdings Corp.

(Exact name of registrant as specified in its charter)

     
Delaware   81-0597059
     
(State or other jurisdiction of Incorporation or Organization)   (I.R.S. Employer Identification Number)

12025 Tech Center Drive
Livonia, Michigan 48150
(734) 266-2600

(Address, Including Zip Code, and Telephone Number, Including Area Code, of Registrant’s Principal Executive Offices)

Securities registered pursuant to Section 12(b) of the Act:

     
Title of Each Class
  Name of Each Exchange on Which Registered
Common Stock, $0.01 par value per share   New York Stock Exchange

Securities registered pursuant to Section 12(g) of the Act: None

Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No o

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act.)

Yes o No x

As of July 28, 2004, the number of shares outstanding of the registrant’s Common Stock was 98,918,266 shares.




TRW Automotive Holdings Corp.
Index

         
    Page
       
    2  
       
       
       
       
       
    18  
    36  
    37  
       
    38  
    38  
 8% $600,000,000 Pay-in-kind Note dated February 28, 2003
 Letter Agreement dated June 23, 2004 between Richmond TASSI Inc.
 Amendment No.1 dated as of May 6, 2004 to the Second Amended & Restated Credit Agreement
 Amendment No.1 dated as of May 18, 2004 to Performance Guaranty
 Restricted Stock Unit Agreement with Francois J. Castaing
 Certification of Chief Executive Officer pursuant to Section 302
 Certification of Chief Financial Officer pursuant to Section 302
 Certification of Chief Executive Officer pursuant to Section 906
 Certification of Chief Financial Officer pursuant to Section 906

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Table of Contents

PART I. FINANCIAL INFORMATION

ITEM 1. CONSOLIDATED AND COMBINED FINANCIAL STATEMENTS

TRW Automotive Holdings Corp.

Consolidated Statements of Operations (unaudited)
                 
    Three months ended
    June 25,   June 27,
(In millions, except per share amounts)
  2004
  2003
Sales
  $ 3,163     $ 2,977  
Cost of sales
    2,790       2,625  
 
   
 
     
 
 
Gross profit
    373       352  
Administrative and selling expenses
    134       137  
Research and development expenses
    42       41  
Purchased in-process research and development
          85  
Amortization of intangible assets
    8       9  
Other income — net
    (12 )     (18 )
 
   
 
     
 
 
Operating income
    201       98  
Interest expense, net
    60       78  
Loss on retirement of debt
    1        
Loss on sales of receivables
          7  
 
   
 
     
 
 
Earnings before income taxes
    140       13  
Income tax expense
    65       33  
 
   
 
     
 
 
Net earnings (losses)
  $ 75     $ (20 )
 
   
 
     
 
 
Basic earnings (losses) per share:
               
Earnings (losses) per share
  $ 0.76     $ (0.23 )
 
   
 
     
 
 
Weighted average shares
    98.9       86.8  
 
   
 
     
 
 
Diluted earnings (losses) per share:
               
Earnings (losses) per share
  $ 0.74     $ (0.23 )
 
   
 
     
 
 
Weighted average shares
    101.3       86.8  
 
   
 
     
 
 

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Consolidated and Combined Statements of Operations
                         
    Successor
  Predecessor
    Six months   Four months   Two months
    ended   ended   ended
    June 25,   June 27,   February 28,
(In millions, except per share amounts)
  2004
  2003
  2003
    (unaudited)   (unaudited)        
Sales
  $ 6,086     $ 3,917     $ 1,916  
Cost of sales
    5,394       3,488       1,686  
 
   
 
     
 
     
 
 
Gross profit
    692       429       230  
Administrative and selling expenses
    258       175       100  
Research and development expenses
    79       54       27  
Purchased in-process research and development.
          85        
Amortization of intangible assets
    17       10       2  
Other (income) expense — net
    (16 )     (24 )     4  
 
   
 
     
 
     
 
 
Operating income
    354       129       97  
Interest expense, net
    123       120       47  
Loss on retirement of debt
    48              
Loss on sales of receivables
          25        
 
   
 
     
 
     
 
 
Earnings (losses) before income taxes
    183       (16 )     50  
Income tax expense
    106       50       19  
 
   
 
     
 
     
 
 
Net earnings (losses)
  $ 77     $ (66 )   $ 31  
 
   
 
     
 
     
 
 
Basic earnings (losses) per share:
                       
Earnings (losses) per share
  $ 0.80     $ (0.76 )        
 
   
 
     
 
         
Weighted average shares
    96.6       86.8          
 
   
 
     
 
         
Diluted earnings (losses) per share:
                       
Earnings (losses) per share
  $ 0.77     $ (0.76 )        
 
   
 
     
 
         
Weighted average shares
    99.5       86.8          
 
   
 
     
 
         

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Consolidated Balance Sheets
                 
    As of
    June 25,   December 31,
(Dollars in millions)
  2004
  2003
    (unaudited)        
ASSETS
               
Current assets:
               
Cash and cash equivalents
  $ 519     $ 828  
Marketable securities
    15       16  
Accounts receivable, net
    2,274       1,643  
Inventories
    578       635  
Prepaid expenses
    103       73  
Deferred income taxes
    118       120  
 
   
 
     
 
 
Total current assets
    3,607       3,315  
Property, plant and equipment
    2,920       2,877  
Less accumulated depreciation and amortization
    577       378  
 
   
 
     
 
 
Total property, plant and equipment — net
    2,343       2,499  
Intangible assets:
               
Goodwill
    2,487       2,503  
Other intangible assets
    865       856  
 
   
 
     
 
 
 
    3,352       3,359  
Less accumulated amortization
    66       37  
 
   
 
     
 
 
Total intangible assets — net
    3,286       3,322  
Prepaid pension cost
    149       120  
Deferred income taxes
    122       129  
Other assets
    481       522  
 
   
 
     
 
 
 
  $ 9,988     $ 9,907  
 
   
 
     
 
 
LIABILITIES, MINORITY INTERESTS AND STOCKHOLDERS’ EQUITY
               
Current liabilities:
               
Short-term debt
  $ 65     $ 76  
Current portion of long-term debt
    23       24  
Trade accounts payable
    1,756       1,626  
Accrued compensation
    358       338  
Income taxes
    267       187  
Other current liabilities
    938       875  
 
   
 
     
 
 
Total current liabilities
    3,407       3,126  
Long-term debt
    3,155       3,708  
Post-retirement benefits other than pensions
    933       935  
Pension benefits
    821       838  
Deferred income taxes
    223       222  
Long-term liabilities
    296       300  
 
   
 
     
 
 
Total liabilities
    8,835       9,129  
Minority interests
    62       50  
Stockholders’ equity:
               
Capital stock
    1       1  
Paid-in-capital
    1,183       868  
Accumulated deficit
    (24 )     (101 )
Accumulated other comprehensive losses
    (69 )     (40 )
 
   
 
     
 
 
Total stockholders’ equity
    1,091       728  
 
   
 
     
 
 
 
  $ 9,988     $ 9,907  
 
   
 
     
 
 

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Consolidated and Combined Statements of Cash Flows
                         
    Successor
  Predecessor
    Six months   Four months   Two months
    ended   ended   ended
    June 25,   June 27,   February 28,
(Dollars in millions)
  2004
  2003
  2003
    (unaudited)   (unaudited)        
Operating activities
                       
Net earnings (losses)
  $ 77     $ (66 )   $ 31  
Adjustments to reconcile net earnings (losses) to net cash provided by (used in) operating activities:
                       
Depreciation and amortization
    246       161       84  
Interest on pay-in-kind Seller Note
    22       13        
Purchased in-process research and development
          85        
Pension and other post-retirement benefits, net of contributions
    (23 )     4       (28 )
Amortization of deferred financing fees
    4       5        
Loss on retirement of debt
    18              
Deferred income taxes
    4             (3 )
Other — net
    (6 )     5       6  
Changes in assets and liabilities, net of effects of businesses acquired or divested:
                       
Accounts receivable, net
    (677 )     (495 )     (284 )
Securitization of accounts receivable
          150        
Inventories
    4       73       2  
Trade accounts payable
    143       185       64  
Prepaid expenses and other assets
    (14 )     32       17  
Other liabilities
    193       182       39  
Other — net
    7       (31 )     (1 )
 
   
 
     
 
     
 
 
Net cash provided by (used in) operating activities
    (2 )     303       (73 )
Investing activities
                       
Capital expenditures including other intangibles
    (162 )     (65 )     (66 )
Acquisitions, net of cash acquired
    (5 )     (3,293 )      
Acquisition transaction fees
          (56 )      
Net proceeds from divestitures
    10       31        
Proceeds from asset sales
    98              
Other — net
          6       (2 )
 
   
 
     
 
     
 
 
Net cash used in investing activities
    (59 )     (3,377 )     (68 )
Financing activities
                       
Increase (decrease) in short-term debt
    4       9       (321 )
Proceeds from debt in excess of 90 days
    1,268              
Principal payments on debt in excess of 90 days
    (1,822 )     (4 )     (18 )
Proceeds from issuance of long-term debt
          3,085        
Debt issue costs
    (7 )     (110 )      
Proceeds from initial public offering
    638              
Repurchase of capital stock
    (319 )            
Equity contributions
          698        
Net transfers from parent company
                503  
Other — net
    (3 )     1       78  
 
   
 
     
 
     
 
 
Net cash provided by (used in) financing activities
    (241 )     3,679       242  
Effect of exchange rate changes on cash
    (7 )     12       (13 )
 
   
 
     
 
     
 
 
Increase (decrease) in cash and cash equivalents
    (309 )     617       88  
Cash and cash equivalents at beginning of period
    828             188  
 
   
 
     
 
     
 
 
Cash and cash equivalents at end of period
  $ 519     $ 617     $ 276  
 
   
 
     
 
     
 
 

See accompanying notes to consolidated and combined financial statements.

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TRW Automotive Holdings Corp.

Notes to Consolidated and Combined Financial Statements

1. Description of Business and Change in Ownership

Description of Business

TRW Automotive Holdings Corp. (also referred to herein as the “Company” or the “Successor”) is among the world’s largest and most diversified suppliers of automotive systems, modules and components to global automotive vehicle manufacturers (“VMs”) and related aftermarkets. The Company conducts substantially all of its operations through subsidiaries. These operations primarily encompass the design, manufacture and sale of active and passive safety related products. Active safety related products principally refer to vehicle dynamic controls (primarily braking and steering), and passive safety related products principally refer to occupant restraints (primarily air bags and seat belts) and crash sensors. The Company is primarily a “Tier-1” supplier (a supplier which sells directly to VMs), with over 85% of its sales in 2003 made directly to VMs.

Change in Ownership

TRW Automotive Inc. (which the Company did not acquire and was renamed Richmond TAI Corp.) (“Automotive”) was incorporated in Delaware on June 3, 2002 as a wholly owned subsidiary of TRW Inc. (“TRW”) in contemplation of the spin-off announced by the TRW Board of Directors in March 2002. Automotive, together with TRW’s other subsidiaries engaged in the automotive business, comprised TRW’s automotive business. This automotive business is referred to herein as the Company’s predecessor and financial information related to this automotive business is included in the predecessor financial statements included herein.

Prior to the consummation of the planned spin-off, TRW entered into an Agreement and Plan of Merger with Northrop Grumman Corporation (“Northrop”), dated June 30, 2002, whereby Northrop would acquire all of the outstanding common stock of TRW, including TRW’s automotive business, in exchange for Northrop shares. The acquisition of TRW by Northrop was completed on December 11, 2002 (the “Merger”).

Additionally, on November 18, 2002, an entity controlled by affiliates of The Blackstone Group, L.P. (“Blackstone”), entered into a Master Purchase Agreement, as amended, pursuant to which the Company, a newly-formed entity, would cause its indirect wholly-owned subsidiary, TRW Automotive Acquisition Corp., to purchase the shares of the subsidiaries of TRW engaged in the automotive business from Northrop (“the Acquisition”). The predecessor’s 51% interest in the joint venture, TRW Koyo Steering Systems Company (“TKS”), was not transferred to the Company as part of the Acquisition.

The Acquisition was completed on February 28, 2003. Subsequent to the Acquisition, TRW Automotive Acquisition Corp. changed its name to TRW Automotive Inc. (referred to herein as “TRW Automotive”). Upon completion of the Acquisition, a subsidiary of Northrop retained a 19.6% interest in the Company.

The Company was capitalized by cash equity contributions totaling $698 million (further described below) and contributed the $698 million in cash plus newly issued shares of its common stock having an implied value of $170 million to TRW Automotive Intermediate Holdings Corp. (“Intermediate”), which is the direct parent of TRW Automotive. Intermediate issued a $600 million face amount subordinated 8% pay-in-kind note due 2018 (the “Seller Note”) to an affiliate of Northrop to acquire the stock of certain TRW automotive subsidiaries. The Seller Note had an estimated fair value of $348 million (excluding related deferred tax) as of the Acquisition date. Intermediate contributed such stock together with cash equity contributions of $698 million and the $170 million of the Company’s common stock to TRW Automotive for 100% of TRW Automotive’s stock. Intermediate has no independent operations or investments other than its investment in

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Table of Contents

ITEM 1. Consolidated and Combined Financial Statements

                Notes to Consolidated and Combined Financial Statements(unaudited)(continued)

TRW Automotive. Intermediate will be dependent on the cash flows of TRW Automotive to repay the Seller Note upon maturity.

2. Basis of Presentation

These consolidated and combined financial statements should be read in conjunction with the consolidated and combined financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2003, filed with the Securities and Exchange Commission (“SEC”).

As a result of the Acquisition on February 28, 2003, the consolidated financial statements of the Company reflect the Acquisition under the purchase method of accounting, in accordance with the Financial Accounting Standards Board (“FASB”) Statement of Financial Accounting Standards (“SFAS”) No. 141, “Business Combinations” (“SFAS 141”). For periods following the Acquisition, the consolidated financial statements of the Company are presented as “Successor.” For periods preceding the Acquisition, the combined financial statements are presented as “Predecessor.”

The accompanying unaudited consolidated financial statements of the Successor and predecessor unaudited combined financial statements have been prepared pursuant to the rules and regulations of the SEC for interim financial information. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States (“GAAP”) for complete financial statements. These financial statements include all adjustments (consisting of normal, recurring adjustments) considered necessary for a fair presentation of the financial position and results of operations of the Company. Operating results for the six months ended June 25, 2004 are not necessarily indicative of results that may be expected for the year ending December 31, 2004.

Earnings per share. Basic earnings (losses) per share are calculated by dividing net earnings (losses) by the weighted average shares outstanding during the period. Diluted earnings (losses) per share reflect the weighted average impact of all potentially dilutive securities from the date of issuance. Actual weighted average shares outstanding used in calculating earnings per share were:

                                 
    Successor
    Three months    
    ended
  Six months
ended
  Four months
ended
    June 25,   June 27,   June 25,   June 27,
(In millions)
  2004
  2003
  2004
  2003
Weighted average shares outstanding
    98.9       86.8       96.6       86.8  
Effect of dilutive securities
    2.4             2.9        
 
   
 
     
 
     
 
     
 
 
Diluted shares outstanding
    101.3       86.8       99.5       86.8  
 
   
 
     
 
     
 
     
 
 

Basic and diluted losses per share for the three and four months ended June 27, 2003 have been retroactively adjusted to reflect the 100 for 1 stock split effected on January 27, 2004.

Earnings per share are not calculated for the Predecessor period as there were no shares outstanding during the period.

Warranties. Product warranty liabilities are recorded based upon management estimates including such factors as the written agreement with the customer, the length of the warranty period, the historical performance of the product and likely changes in performance of newer products and the mix and volume of products sold. The liability is reviewed on a regular basis and adjusted to reflect actual experience.

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Table of Contents

ITEM 1. Consolidated and Combined Financial Statements

                Notes to Consolidated and Combined Financial Statements(unaudited)(continued)

The following table presents the movement in the product warranty liability for the three and six months ended June 25, 2004, the three and four months ended June 27, 2003, and the two months ended February 28, 2003:

                                         
                            Change in    
            Current   Used for   Estimates    
    Beginning   Period   Purposes   and   Ending
(Dollars in millions)
  Balance
  Accruals
  Intended
  Translation
  Balance
Three months ended June 25, 2004
  $ 86     $ 14     $ (7 )   $ (1 )   $ 92  
Six months ended June 25, 2004
    74       33       (14 )     (1 )     92  
Three months ended June 27, 2003
    46       11       (9 )     2       50  
Four months ended June 27, 2003
    46       13       (11 )     2       50  
Two months ended February 28, 2003
    43       8       (5 )           46  

Stock-based compensation. Stock options under employee compensation plans are accounted for using the recognition and measurement principles of Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees,” (“APB 25”) and related interpretations. Pursuant to APB 25, no stock-based employee compensation expense is reflected in net earnings (losses) if options granted have exercise prices greater than or equal to the market value of the underlying common stock on the date of grant.

The following table illustrates the effect on net earnings (losses) as if the fair value recognition provisions of SFAS 123, “Accounting for Stock-Based Compensation,” had been applied to stock-based employee compensation:

                                         
    Successor
  Predecessor
    Three months      
    ended
  Six months
ended
  Four months
ended
  Two months
ended
    June 25,   June 27,   June 25,   June 27,   February 28,
(In millions, except per share amounts)
  2004
  2003
  2004
  2003
  2003
Net earnings (losses), as reported
  $ 75     $ (20 )   $ 77     $ (66 )   $ 31  
Add: Stock-based compensation as reported
                             
Deduct: Stock-based compensation under SFAS 123 fair value method, net of related tax effects
    (2 )     (2 )     (4 )     (3 )      
 
   
 
     
 
     
 
     
 
     
 
 
Adjusted net earnings (losses), fair value method
  $ 73     $ (22 )   $ 73     $ (69 )   $ 31  
 
   
 
     
 
     
 
     
 
     
 
 
Basic earnings (losses) per share:
                                       
Earnings (losses) per share
  $ 0.74     $ (0.25 )   $ 0.76     $ (0.79 )   NA
 
   
 
     
 
     
 
     
 
         
Weighted average shares
    98.9       86.8       96.6       86.8     NA
 
   
 
     
 
     
 
     
 
         
Diluted earnings (losses) per share:
                                       
Earnings (losses) per share
  $ 0.72     $ (0.25 )   $ 0.73     $ (0.79 )   NA
 
   
 
     
 
     
 
     
 
         
Weighted average shares
    101.3       86.8       99.5       86.8     NA
 
   
 
     
 
     
 
     
 
         

Recent accounting pronouncements. In January 2004, the FASB issued FASB Staff Position No. FAS 106-1, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“FSP 106-1”). FSP 106-1, permitted a sponsor of a postretirement health care plan that provides a prescription drug benefit to make a one-time election to defer accounting for the effects of the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “MPD Act”). Regardless of whether a sponsor elects that deferral, the FSP required certain disclosures in financial statements of fiscal years ending after December 7, 2003 pending further consideration of the underlying

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Table of Contents

ITEM 1. Consolidated and Combined Financial Statements

                Notes to Consolidated and Combined Financial Statements(unaudited)(continued)

accounting issues. The Company has elected to defer financial recognition of this legislation and has included the required disclosures in Note 10.

In May 2004, the FASB issued FASB Staff Position No. FAS 106-2 (“FSP 106-2”), which superseded FSP 106-1. FSP 106-2 provides authoritative guidance on the accounting for the federal subsidy provided by the MPD Act and specifies the disclosure requirements for employers who have adopted FSP 106-2. Detailed regulations necessary to implement the MPD Act have not been issued, including those that would specify the manner in which actuarial equivalency must be determined, the evidence required to demonstrate actuarial equivalency and the documentation requirements necessary to be entitled to the subsidy. The Company is currently evaluating the effect that the adoption of FSP 106-2 will have on its results of operations and financial condition. Accounting for the effect of the MPD Act may be made either retroactively (as was required under FSP 106-1), or prospectively only, at the Company’s option. The accounting guidance must be adopted no later than the third quarter 2004.

3. Acquisitions and Divestitures

During the three months ended March 26, 2004, the Company completed two sale-leaseback transactions involving certain land and buildings used for corporate and engineering activities in Shirley, England and Livonia, Michigan. The Company received cash on the disposals of approximately $90 million (including unremitted VAT of approximately $14 million) and $7 million, respectively. The Shirley transaction included a capital lease component due to the retention of interest by the Company in certain buildings.

On January 9, 2004, the Company completed the disposal of its North American Independent Aftermarket business, (&