Back to GetFilings.com



Table of Contents



UNITED STATES SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

FORM 10-K

[X]   ANNUAL REPORT PURSUANT TO SECTION 13 or 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
    For the fiscal year ended March 31, 2004

OR

[   ]   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
    For the transition period from________to________

Commission File Number 0-2762

MAXCO, INC.

(Exact Name of Registrant as Specified in its Charter)
     
Michigan
  38-1792842
(State or other Jurisdiction of Incorporation or Organization)   (I.R.S. Employer Identification Number)
     
1118 Centennial Way, Lansing, Michigan
  48917
(Address of principal executive offices)   (Zip Code)
     
Registrant’s Telephone Number, including area code:   (517) 321-3130
     
Securities registered pursuant to Section 12(b) of the Act:    
     
Title of each class   Name of each exchange on which registered
NONE   NONE

Securities registered pursuant to Section 12(g) of the Act:

     
Common stock
  Series Three Preferred Stock
(Title of Class)   (Title of Class)

Indicate by check mark whether the registrant (1) has filed all annual, quarterly and other reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding twelve months and (2) has been subject to the filing requirements for at least the past 90 days.

Yes þ    No o

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§ 229.405 of this chapter) is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [ ]

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).

Yes o    No þ

The aggregate market value of the voting stock held by non-affiliates of the Registrant as of June 30, 2004: $6,717,700.

At June 30, 2004, there were 3,101,195 outstanding shares of the Registrant’s common stock.

Documents Incorporated By Reference

     Portions of the annual proxy statement for the year ended March 31, 2004 are incorporated be reference into Part III.



1


MAXCO, INC.
ANNUAL REPORT ON FORM 10-K
TABLE OF CONTENTS

             
ITEM
      PAGE
  Business     3  
  Properties     5  
  Legal Proceedings     5  
  Submission of Matters to a Vote of Security Holders     5  
  Market for Registrant’s Common Equity and Related Shareholder Matters     6  
  Selected Financial Data     7  
  Management’s Discussion and Analysis of Financial Condition and Results of Operations     8  
  Quantitative and Qualitative Disclosures About Market Risk     14  
  Financial Statements and Supplemental Data     15  
  Changes in and Disagreements with Accountants on Accounting and Financial Disclosure     15  
  Controls and Procedures     15  
  Directors and Executive Officers of the Registrant     16  
  Executive Compensation     16  
  Security Ownership of Certain Beneficial Owners and Management     16  
  Certain Relationships and Related Transactions     16  
  Principal Accountant Fees and Services     16  
  Exhibits, Financial Statement Schedules, and Reports on Form 8-K     17  
  Signatures     19  
  List of Financial Statements     21  
 Incentive Agreement
 Business Loan Agreement b/w Capital National Bank
 Subsidiaries of the Registrant
 Consent of Rehmann Robson
 Consent of Ernst & Young LLP
 Consent of Moore Stephens Doeren Mayhew
 Certification of Chief Executive Officer
 Certification of Chief Financial Officer
 Certification of Chief Executive Officer
 Certification of Chief Financial Officer

2


Table of Contents

PART I

ITEM 1 — BUSINESS

Maxco, Inc. (Maxco) is a Michigan corporation incorporated in 1946. Maxco currently operates in the heat-treating business segment through Atmosphere Annealing Inc., a production metal heat-treating service company. Maxco also has investments in real estate and investments representing less than majority interests in the following businesses: a registered broker-dealer of securities that is primarily focused on the trading of fixed income investments; a developer, manufacturer and marketer of microprocessor-based process monitoring and inspection systems for use in industrial manufacturing environments; and an energy-related business. References to “the Company” are defined as Maxco, Inc. and its wholly owned subsidiary, Atmosphere Annealing, Inc.

During the year ended March 31, 2004, Atmosphere Annealing reached an agreement with a new financial institution to repay a lender with which the Company and Atmosphere Annealing had previously been in default. The principal amount repaid was approximately $8.1 million. The new facilities are secured by all of the assets of Atmosphere Annealing. Also during the year the Company sold land and a building for approximately $1.3 million, the proceeds of which were primarily used to retire debt. Additionally, Maxco exercised an option to exercise warrants to purchase 240,000 shares of Integral Vision, Inc. common stock at $0.25 per share. In lieu of cash payment, the parties agreed to reduce a note payable to Maxco by $60,000. The Company sold the shares of stock for $1.00 per share with the proceeds being used for working capital requirements. Subsequent to March 31, 2004, the Company reached an agreement with a new financial institution to repay lenders with which the Company was in default. The principal amount repaid was approximately $2.3 million. Also subsequent to March 31, 2004, the Company received payment of $950,000 on a note related to the October 1996 sale of Wright Plastic Products.

HEAT TREATING

Atmosphere Annealing, Inc.

Atmosphere Annealing, Inc. provides metal heat treating, phosphate coating and bar shearing and sawing services to the cold forming, stamping, forging and casting industries. Its services are sold through Atmosphere’s own sales personnel and outside sales representatives, primarily to automotive companies and automotive suppliers. This unit’s facilities are located in Lansing, Michigan; Canton, Ohio; and North Vernon, Indiana.

Since Atmosphere is a service business, inventory levels for this segment are traditionally small and consist mainly of steel inventory, various lubricants and other materials used in the heat treating, phosphate coating or bar shearing and sawing process. Inventories of this segment represent 100% of Maxco’s total inventories at March 31, 2004.

The heat-treating industry is competitive with over 250 heat treaters in Michigan, Ohio, and Indiana. Atmosphere specializes in high volume, ferrous heat-treating using large furnaces. In its market niche of this type of heat-treating, Atmosphere competes with only a limited number of competitors. Much of the commercial heat treating industry is comprised of smaller companies that specialize in batch heat-treating such as carburizing, nitriding, tool and die, brazing, salt bath or induction hardening.

This unit’s response time to its customer just-in-time requirements does not result in significant backlog for this segment. Growth is possible by this unit in the future due to its customers’ outsourcing of high volume heat-treating services. These services are usually outsourced by Atmosphere’s customers because of extensive storage requirements, costs, and other issues.

Sales for this unit are fairly consistent throughout the year with the exception of lower volume during model changeovers for its automotive customers in July, and during the winter holiday season. This segment accounted for 100% of consolidated net sales for the years ended March 31, 2004, 2003, and 2002.

INVESTMENT IN REAL ESTATE

Maxco has ownership interests ranging from 25-50% in primarily two LLC’s which have been involved in the development and ownership of real estate in central Michigan. Effective January 1, 2000, a Master LLC (L/M Associates II) was formed consisting of the majority of the stabilized buildings in which Maxco and others had an ownership interest. At March 31, 2004 Maxco’s effective ownership interest in the Master LLC was approximately 31%. The other LLC (L/M Associates) includes properties that are not fully leased or individual properties not included in the Master LLC.

In early 2002, Maxco, as managing member of L/M Associates, which is the managing member of L/M Associates II, began negotiations to sell substantially all of the properties in the real estate portfolio of L/M Associates II. In June 2002, L/M Associates II entered into an agreement to sell the properties within the Master LLC to an outside investor. The transaction was approved by more than 75% of the member interests in July 2002. This transaction was completed in January 2003. As

3


Table of Contents

part of this transaction, L/M Associates agreed to reinvest a portion of its distributable share of the proceeds to acquire approximately a 16% interest in the acquiring entity. By agreement, this investment may be repurchased prior to July 2004 by a member of the acquiring entity. After July 2004, L/M Associates has the ability to require the same member to repurchase the investment. Approximately $18.2 million of Maxco’s guarantees on its real estate debt were eliminated as a result of the sale of the Master LLC properties.

Any real risks on guarantees that Maxco has estimated would be required to be paid by Maxco have been recorded in the accompanying financial statements and Maxco’s investment has been adjusted to the net realizable value of the remaining assets. Impairment charges totaling $749,000 were recognized during the year ended March 31, 2004 to further reduce the carrying value of the Company’s investment in real estate to the estimated net realizable value.

This real estate investment is discontinued and Maxco is actively pursuing its liquidation.

OTHER INVESTMENTS

In addition to its investments in real estate, the Company has other investments in 50% or less owned affiliates.

Maxco’s equity interest is 20% or greater in the following companies and consequently is accounted for using the equity method: approximately a 36% interest in Phoenix Financial Group, LTD and its subsidiary Cambridge Group Investments, LTD (dba Bondpage.com), a registered broker-dealer of securities that is primarily focused on the trading of fixed income investments; and a 50% interest in Robinson Oil Company, LLC, which is in the business of acquiring and developing oil and gas interests.

At March 31, 2004, Maxco owned 2,240,605 shares or 17% of Integral Vision, Inc. common stock. Maxco’s ownership of Integral Vision had been greater than 20% but decreased as Integral Vision stock warrants were exercised in March 2004. However, Maxco will continue to account for its investment in Integral Vision under the equity method because of its representation on Integral Vision’s Board of Directors. Integral Vision develops, manufactures, and markets microprocessor-based process monitoring and control systems related to optical inspection for use in industrial manufacturing environments.

Maxco accounts for its investment in Provant, Inc. common stock as securities available for sale as defined by SFAS 115. Consequently, the securities are carried at market value with the unrealized gains and losses, net of tax, reported as a separate component of stockholders’ equity. In 2004, 2003 and 2002 the Company recognized previously unrealized losses on its investment in Provant as other than temporary impairments in its statement of operations of $366,000, $1.4 million and $3.1 million, respectively. In 2003, Maxco received additional consideration as one of the former shareholders of Strategic Interactive (Maxco’s former 45% owned affiliate sold to Provant, Inc. in October 1998) in the form of cash and Provant stock. On March 11, 2004 Provant completed the sale of substantially all its remaining assets. It is in the process of final liquidation which is expected to be completed by late 2005.

DISCONTINUED OPERATIONS

Maxco’s discontinued operations include Ersco Corporation, which distributes concrete construction products and accessories, fabricates reinforcing steel and rents concrete forms used in road and commercial building construction; and Pak-Sak Industries, Inc., which extrudes polyethylene film and converts it into a variety of polyethylene bags and packaging materials.

For additional information regarding the Company’s discontinued operations, see Note 13 to “Notes to Consolidated Financial Statements.”

RESEARCH AND DEVELOPMENT

Expenditures on research activities related to development or improvement of products were not significant.

MAJOR CUSTOMERS

The nature of the Company’s services may produce sales to one or a small number of customers in excess of 10% of total sales in any one year. It is possible that the specific customers reaching this threshold may change from year to year. Loss of any one of these customers could have a material impact on the Company’s results of operations. For the year ended March 31, 2004 sales to Honda of America Manufacturing, Inc. and GM Powertrain represented 38.3% and 14.3% of consolidated sales, respectively. Amounts due from these customers represented 43.0% of the respective outstanding trade receivable balance at March 31, 2004. For the year ended March 31, 2003 sales to Honda of America Manufacturing, Inc. and GM Powertrain represented 27.2% and 17.3% of consolidated sales, respectively. Amounts due from these customers represented 41.8% of the respective outstanding trade receivable balance at March 31, 2003. For the year ended March 31, 2002 sales to Honda of America Manufacturing, Inc. and GM Powertrain represented 20.1% and 15.7% of consolidated sales, respectively.

4


Table of Contents

ENVIRONMENTAL FACTORS

Compliance by Maxco and its operating subsidiaries with environmental protection laws had no material effect on capital expenditures, earnings, or competitive position.

EMPLOYEES

At March 31, 2004, Maxco and its wholly owned operating subsidiary employed approximately 260 full time employees.

EXPORT SALES AND FOREIGN OPERATIONS

The Company and its operating subsidiary had no foreign operations or material export sales during the years ended March 31, 2004, 2003, or 2002.

For additional information regarding industry segment information see Note 11 to “Notes to Consolidated Financial Statements”.

ITEM 2 — PROPERTIES

The following table provides information relative to the principal properties owned or leased by the Company and its operating subsidiaries as of March 31, 2004. The Company considers its facilities to be in good operating condition.

             
LOCATION
  APPROXIMATE SIZE
  OWNED/LEASED
  USE
HEAT TREATING
           
Atmosphere Annealing, Inc.
           
Lansing, MI
  145,000 sq ft   Leased   Plant and administrative offices
Lansing, MI
  58,000 sq ft   Leased   Heat treating plant
Canton, OH
  160,000 sq ft on 8 acres   Owned(A)   Heat treating plant
N. Vernon, IN
  88,000 sq ft on 6 acres   Owned(A)   Heat treating plant
 
           
CORPORATE
           
Maxco, Inc.
           
Lansing, MI
  7,200 sq ft on 1.9 acres   Owned(A)   Executive offices
Eaton Rapids, MI
  9,300 sq ft on 1.5 acres   Owned   Held for sale

(A)Subject to a mortgage

Leases relative to the Company’s principal properties expire in December 2004 and are expected to be renewed at substantially the same terms as the present leases.

ITEM 3 — LEGAL PROCEEDINGS

During the year, Maxco was named as a defendant in certain actions from lenders as a result of being a guarantor of a real estate investment. The Company’s exposure in these actions is limited to $271,000. The current estimate of the actual exposure under these actions is $246,000 which has been recorded as a liability in the accompanying financial statements.

ITEM 4 — SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

None

5


Table of Contents

PART II

ITEM 5 — MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED SHAREHOLDER MATTERS

Maxco’s common stock trades on the Nasdaq SmallCap Market under the symbol MAXC. The approximate number of record holders of Maxco’s common stock at June 30, 2004 was 500.

The range of high and low sales prices for the last two fiscal years as reported by NASDAQ were:

                 
QUARTER ENDED
  HIGH
  LOW
June 30, 2002
  $ 6.44     $ 4.84  
September 30, 2002
    6.00       4.31  
December 31, 2002
    7.16       4.40  
March 31, 2003
    6.50       1.53  
 
June 30, 2003
    4.52       2.35  
September 30, 2003
    3.50       2.44  
December 31, 2003
    3.20       2.02  
March 31, 2004
    3.00       1.99  
 
   
 
     
 
 

No cash dividends on common stock have been paid during any period.

6


Table of Contents

ITEM 6 — SELECTED FINANCIAL DATA

                                         
    Year Ended March 31,
    2004
  2003
  2002
  2001
  2000
            (in thousands, except per share data)        
Net sales(3)
  $ 40,798     $ 36,827     $ 34,696     $ 39,560     $ 40,700  
Loss on investments (1)
    (1,115 )     (9,320 )     (3,103 )     (1,362 )     (860 )
Loss before equity in net (loss) income of affiliates and discontinued operations (3)
    (1,210 )     (10,474 )     (1,299 )     (1,697 )     (508 )
Equity in net (loss) income of affiliates, net of tax
    (321 )     (614 )     (528 )     (2,098 )     278  
(Loss) income from discontinued operations(3)
          (1,737 )     (2,674 )     (1,010 )     546  
 
   
 
     
 
     
 
     
 
     
 
 
Net (loss) income
    (1,531 )     (12,825 )     (4,501 )     (4,805 )     316  
 
   
 
     
 
     
 
     
 
     
 
 
Net (loss) income per share—diluted
                                       
Continuing operations
    (0.63 )     (3.71 )     (0.72 )     (1.35 )     (0.20 )
Discontinued operations(3)
          (0.56 )     (0.86 )     (0.33 )     0.17  
 
   
 
     
 
     
 
     
 
     
 
 
Net loss per share(2)
  $ (0.63 )   $ (4.27 )   $ (1.58 )   $ (1.68 )   $ (0.03 )
 
   
 
     
 
     
 
     
 
     
 
 
                                         
                    At March 31:        
    2004
  2003
  2002
  2001
  2000
                    (in thousands)                
Total assets
  $ 35,481     $ 38,375     $ 87,038     $ 97,450     $ 102,222  
Assets of discontinued operations(3)
          474       29,252       38,428       39,786  
Long-term obligations (net of current obligations)
    11,480       1,113       11,380       10,606       18,004  
Working capital (deficit)
    (7,736 )     (19,698 )     (16,846 )     (15,250 )     (10,695 )
 
   
 
     
 
     
 
     
 
     
 
 

NOTES

(1)   Includes the following charges for impairment of the Company’s investments:

                                         
    Year Ended March 31,
    2004
  2003
  2002
  2001
  2000
    (in thousands)
Provant
  $ 366     $ 1,360     $ 3,103     $     $  
Real estate
    749       4,698                    
Foresight Solutions
          2,790                    
Integral Vision
          122             1,362        
Vertical VC
          250                    
MYOEM.COM
          100                    
Axson
                            860  
 
   
 
     
 
     
 
     
 
     
 
 
 
  $ 1,115     $ 9,320     $ 3,103     $ 1,362     $ 860  
 
   
 
     
 
     
 
     
 
     
 
 

(2)   Net income (loss) per share amounts assume dilution for all years presented.
 
(3)   In accordance with FASB Statement No. 144, the Company reclassified its results from operations for discontinued operations. See Note 13 to “Notes to Consolidated Financial Statements.”

No cash dividends on common stock have been paid during any year.

The above selected financial data should be read in conjunction with the consolidated financial statements, which appear in Part II, Item 8 of this report.

7


Table of Contents

ITEM 7—MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

CRITICAL ACCOUNTING POLICIES

The accompanying consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States. When more than one accounting method or its application is generally accepted, management selects the principle or method that is appropriate in the specific circumstances. Application of these accounting principles requires the Company’s management to make estimates about the future resolution of existing uncertainties; as a result, actual results could differ from these estimates. In preparing these financial statements, management has made its best estimates and judgments of the amounts and disclosures included in the financial statements, giving due regard to materiality. The Company does not believe there is a great likelihood that materially different amounts would be reported under different conditions or using different assumptions pertaining to the accounting policies described below.

Principles of Consolidation and Transactions With Affiliates

The consolidated financial statements include the accounts of Maxco, Inc. and its majority owned subsidiaries. Upon consolidation, all intercompany accounts and transactions are eliminated. Investments in greater than 20% owned unconsolidated investments are accounted for under the equity method. Investments in less than 20% owned affiliates are accounted for under the cost method, with the exception of Integral Vision, Inc. which continues to be accounted for under the equity method as described on page four of this report. Transactions with equity affiliates are in the ordinary course of business and are conducted on an arm’s-length basis. Certain investments in equity affiliates and other activities may be between related parties and are conducted on an arm’s-length basis.

On December 20, 2001 the Company sold its 50% equity interest in Mid-State Industrial Services, Inc. to Maxco President, Max A. Coon, for $1.75 million, of which $750,000 was paid in cash with the remainder being applied to amounts due Mr. Coon for advances he had made to the Company and its affiliates. Additionally, Mid-State retired the $0.5 million obligation it had with Maxco. A portion of the proceeds from the sale was used to retire certain obligations not related to Mid-State which were guaranteed by the Company.

On August 17, 2001 the Company’s previously wholly owned subsidiary, Ersco Corporation, entered into a sale-leaseback agreement involving some of its concrete forming products with a limited liability company in which Mr. Coon is a member. Ersco sold approximately $3.0 million in assets to the LLC that are now being leased back to Ersco for a period of 60 months. In June 2003 the Company agreed to assume the lease and as a result, reduced the amount owed to Contractor Supply Incorporated (the purchaser of Ersco) by $2.3 million. The Company has recorded the $2.3 million obligation to the leasing company as a long term obligation in the accompanying financial statements.

Maxco has provided the guarantee of various debt obligations of certain real estate and other investments in an aggregate amount of approximately $3.0 million as of May 31, 2004. Certain of the debt agreements related to its real estate investments, which Maxco and other guarantors have guaranteed, are in default at March 31, 2004. Extensions or forbearance agreements have been issued by the respective banks and the applicable entities are currently working to liquidate the properties to satisfy the requirements of the lenders. The Company does not believe that there is any unusual degree of risk related to the guarantees because of sufficient underlying asset values supporting the respective debt obligations.

Maxco and other interested parties, as guarantors, have reached agreements with two lenders. As a result, Maxco’s guarantee exposure under these agreements is limited to $271,000. The current estimate of the actual exposure under these agreements is $246,000 which the Company has recorded in the accompanying financial statements.

Investments and Marketable Securities

The Company accounts for certain of its investments under SFAS 115 as securities available-for-sale. Available-for-sale securities are carried at fair value, with the unrealized gains and losses, net of tax, reported as a separate component of stockholders’ equity. The amortized cost of securities in this category is adjusted for amortization of premiums and accretion of discounts to maturity. Such amortization is included in investment income. Realized gains and losses and declines in value judged to be other than temporary on available-for-sale securities are included in investment income or loss. The cost of securities sold is based on the specific identification method. Interest and dividends on securities classified as available-for-sale are included in investment income. The fair value of marketable securities is based on quoted market value.

The Company reviews its investments to determine if the value shows a decline that has been deemed other than temporary. Maxco’s investment in real estate was reduced by $749,000 and $4.7 million in 2004 and 2003, respectively, related to other than temporary impairments. Investments in Integral Vision, Foresight Solutions, Inc., MYOEM.COM, and Vertical VC were impaired in 2003 resulting in a charge of $3.3 million. Maxco’s investment in Provant was impaired by $366,000 in 2004, $1.4 million in 2003 and $3.1 million in fiscal 2002 as a result of the fair value of Provant’s common stock being less than the Company’s investment. Additionally, the Company recorded a charge of $1.4 million in 2001 to recognize a decline in the value of its investment in Integral Vision that had been deemed other than temporary.

8


Table of Contents

Revenue Recognition

The Company recognizes service revenue and revenue from product sales upon transfer of title, which is upon shipment. An estimate of reserves is recorded for anticipated returns and credit memos which will be issued on sales recognized to date. The SEC’s Staff Accounting Bulletin (“SAB”) No. 101, “Revenue Recognition,” provides guidance on the application of generally accepted accounting principles to selected revenue recognition issues. The Company has concluded its revenue recognition policy is appropriate and in accordance with generally accepted accounting principles and SAB No. 101.

Goodwill, Intangible and Other Long-Lived Assets

Property, plant, and equipment, and certain other definite-lived assets are amortized over their useful lives. Useful lives are based on management’s estimates of the period that the asset will be useful to the Company.

Effective April 1, 2002, the Company adopted SFAS No. 142, “Goodwill and Other Intangible Assets” (“SFAS No. 142”), which resulted in the discontinuance of amortization of goodwill and indefinite-lived intangible assets that were recorded in connection with previous business combinations, and SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets” (“SFAS No. 144”). Goodwill, intangible, and other long-lived assets are reviewed by management for impairment whenever events or changes in circumstances indicate the carrying amounts may not be recoverable. If management believes impairment may exist, an assessment is performed. This assessment consists of comparing the estimated undiscounted future cash flows with the carrying amount of the long-lived assets. If the undiscounted future cash flows are less than the carrying amounts of the long-lived assets, the Company adjusts the carrying amount of the long-lived assets to their estimated fair value. Fair value is determined by anticipated future cash flows discounted at a rate commensurate with the risk involved. All of the Company’s goodwill is related to the heat treating segment. Goodwill totaled approximately $1.4 million at March 31, 2004 and represented 4% of total assets. Amortization expense was $20,000, $30,000, and $277,000 for the years ended March 31, 2004, 2003, and 2002, respectively.

During 2004, the Company performed the impairment tests of its goodwill, indefinite-long-lived intangible and other long-lived assets required by SFAS No. 142 and No. 144. The Company’s tests indicated that the fair value of its heat treating segment, which was determined by using discounted cash flows and market multiples, exceeded the carrying value. As a result, the Company did not record an impairment charge for this segment in the accompanying financial statements. The Company will continue to perform an impairment review on an annual basis (or more frequently if impairment indicators arise).

The following table presents net loss and net loss per share information as if goodwill were no longer amortized as of April 1, 2001:

                         
    Year Ended March 31,
    2004
  2003
  2002
    (in thousands, except per share data)
Net loss
  $ (1,531 )   $ (12,825 )   $ (4,342 )
Net loss per common share—basic and diluted
  $ (0.63 )   $ (4.27 )   $ (1.53 )
 
   
 
     
 
     
 
 

Derivative Financial Instruments

The Company applies hedge accounting pursuant to SFAS 133, as amended, with respect to interest rate swap agreements. Accordingly, changes in the fair value of the swap are reported as a component of other comprehensive income and are not included in operating results.

RESULTS OF OPERATIONS

The following is a discussion of the major elements relating to Maxco’s financial and operating results for 2004 compared with 2003, and 2003 compared with 2002. The comments that follow should be read in conjunction with Maxco’s Consolidated Financial Statements and related notes, contained in Part II, Item 8 of this report.

Except for the historical information contained herein, the matters discussed in this report are forward-looking statements made pursuant to the safe harbor provisions of Section 27A of the securities Act of 1933 and Section 21 E of the Securities Act of 1934. Such statements are based on management’s current expectations and are subject to a number of factors and uncertainties, which could cause actual results to differ materially from those described in the forward-looking statements. These forward-looking statements represent the Company’s best estimates as of the date of this report. The Company assumes no obligation to update such estimates except as required by the rules and regulations of the Securities and Exchange Commission.

2004 versus 2003

Net sales increased to $40.8 million in 2004 compared to $36.8 million in 2003. Operating earnings were $169,000 in 2004 compared to a loss of $534,000 in 2003. Net loss in 2004 was $1.5 million, a loss of $1.9 million after preferred dividends, or

9


Table of Contents

a loss of $0.63 per share assuming dilution compared to last year’s net loss of $12.8 million, a loss of $13.2 million after preferred dividends, or a loss of $4.27 per share assuming dilution.

Sales and operating earnings for the years ending March 31, 2004 and 2003 by the Company’s heat treating and corporate and other segments were as follows:

                                 
    Year Ended   Year Ended
    March 31, 2004
  March 31, 2003
            Operating           Operating
            Earnings           Earnings
    Net Sales
  (Loss)
  Net Sales
  (Loss)
            (in thousands)        
Heat treating
  $ 40,754     $ 2,137     $ 36,740     $ 2,147  
Corporate and other
    44       (1,968 )     87       (2,681 )
 
   
 
     
 
     
 
     
 
 

The increase in net sales at the heat treating segment was due to increased business with Honda of America Manufacturing, Inc. The decrease in revenue at corporate was due to a reduction in rental income of $43,000 from the prior year as a result of the sale of a building in the third quarter.

Consolidated gross profit (net sales less cost of sales and operating expenses) increased $502,000 to $14.0 million from $13.5 million. Consolidated gross margin (gross profit as a percentage of net sales) decreased to 34.4% from 36.7%. The increase in heat treating sales was the primary reason that gross profit increased in 2004. Reductions in the costs of labor ($476,000), supplies ($134,000), maintenance ($272,000), shipping ($87,000), and general factory costs ($224,000) contributed to the increased gross profit. Natural gas and nitrogen costs increased by $162,000 in 2004. Gross margin decreased primarily as a result of the increased sales to Honda. By agreement, the Company is required to purchase and bill Honda for the steel used in the heat treating process resulting in lower margins.

Selling, general, and administrative (“SG&A”) expenses decreased $300,000 or 2.7% to $11.0 million from $11.3 million. Employee insurance costs at Atmosphere increased approximately $650,000 in 2004. Corporate employee related costs of $202,000 and general insurance of $148,000 were reduced in 2004. The Company recorded a charge in the prior year of approximately $148,000 to write off certain assets related to the Company’s investments. Also in 2003 the Company incurred fees of approximately $138,000 charged by a primary lender and costs totaling $248,000 associated with efforts to secure alternative financing.

The Company recognized gains totaling $149,000 from the sale of two of the Company’s buildings in the prior year.

Depreciation and amortization expense was comparable to the prior year.

Investment and interest income decreased by $564,000 in 2004. In 2003, the Company ceased the recording of interest income on certain notes when it was determined that any further amount would be uncollectible. The carrying value of the notes and accrued interest were adjusted in 2003 to estimated realizable values.

Gain on the sale of investments was $1.3 million in 2004 compared to a loss of $265,000 in 2003. In 2004, the Company recognized gains of $910,000 on the sale of land, $180,000 on the sale of Integral Vision, Inc. common stock, and $250,000 to adjust a note receivable to its realizable value, collected subsequent to March 31, 2004. In 2003, the Company had recorded a charge of $265,000 to adjust this note receivable to its estimated realizable amount at that time.

Interest expense decreased 13.5% to $1.7 million from $1.9 million primarily due to reduced borrowing levels.

The Company recorded the following charges to recognize declines in the value of its investments that were deemed other than temporary:

                 
    Year Ended March 31,
    2004
  2003
    (in thousands)
Provant
  $ 366     $ 1,360  
Real estate
    749       4,698  
Foresight Solutions
          2,790  
Integral Vision
          122  
Vertical VC
          250  
MYOEM.COM
          100  
 
   
 
     
 
 
 
  $ 1,115     $ 9,320  
 
   
 
     
 
 

10


Table of Contents

Equity in net loss of affiliates consists of Maxco’s share of the operating results of 50% or less owned entities accounted for under the equity method. On a consolidated basis, equity in net loss of affiliates was $321,000 for the year ended March 31, 2004, compared to a loss of $614,000, net of tax, for the prior year comparable period.

Due to the uncertainty of future realization of deferred tax assets, a valuation allowance of $521,000 was recorded in 2004 resulting in a variation from the statutory rate of 34%.

2003 versus 2002

Net sales increased to $36.8 million in 2003 compared to $34.7 million in 2002. Operating loss was $534,000 in 2003 compared to a loss of $9,000 for the comparable period in 2002. Net loss in 2003 was $12.8 million, a loss of $13.2 million after preferred dividends, or a loss of $4.27 per share assuming dilution compared to a net loss of $4.5 million, a loss of $4.9 million after preferred dividends, or a loss of $1.58 per share assuming dilution in 2002.

Sales and operating earnings for the years ending March 31, 2003 and 2002 by the Company’s heat treating and corporate and other segments were as follows:

                                 
    Year Ended   Year Ended
    March 31, 2003
  March 31, 2002
            Operating           Operating
            Earnings           Earnings
    Net Sales
  (Loss)
  Net Sales
  (Loss)
            (in thousands)        
Heat treating
  $ 36,740     $ 2,147     $ 34,364     $ 2,482  
Corporate and other
    87       (2,681 )     332       (2,491 )
 
   
 
     
 
     
 
     
 
 

The increase in net sales at the heat treating segment was due to increased business with Honda of America Manufacturing, Inc. Offsetting this increase was a decrease in sales to a customer who moved a portion of their heat treating requirements in-house or to another vendor. The decrease in revenue at corporate was due to a reduction in rental income of $257,000 from 2002 as a result of the sale of two buildings in the first quarter.

Consolidated gross profit (net sales less cost of sales and operating expenses) decreased $660,000 to $13.5 million from $14.2 million. Consolidated gross margin (gross profit as a percentage of net sales) decreased to 36.7% from 40.9%. The decrease in heat treating sales to a customer who moved a portion of their heat treating requirements in-house or to another vendor was the primary reason that gross profit declined in 2003. Reductions in the costs of labor, natural gas, and shipping totaling $788,000 were offset by higher maintenance costs of $559,000. Gross margin decreased primarily as a result of the increased sales to Honda. By agreement, the Company is required to purchase and bill Honda for the steel used in the heat treating process resulting in lower margins. Contributing to the decline in gross profit and gross margin was the reduction in rental income of $257,000 described above.

Selling, general, and administrative (“SG&A”) expenses increased $277,000 or 2.5% to $11.3 million from $11.0 million. Fees charged by a primary lender of approximately $138,000 and costs associated with efforts to secure alternative financing totaling $248,000 were the principal reasons for the increase in SG&A. Corporate expenses for outside services were reduced by $93,000. SG&A expenses for the Company’s heat-treating segment were comparable to the 2002.

The Company recognized gains totaling $149,000 from the sale of two of the Company’s buildings.

Depreciation and amortization expense decreased $263,000 to $2.9 million from $3.2 million primarily due to the discontinuation of the amortization of goodwill and the reduced depreciation resulting from the sale of the two buildings.

Investment and interest income was higher in 2002 primarily due to the Company receiving $273,000 from a life insurance company demutualization in that year.

Gains on the sale of investments decreased $2.7 million from a gain in 2002 of $2.4 million to a loss of $265,000 in 2003. In 2003, the Company recorded a charge of $265,000 to adjust a note receivable to its realizable amount. In fiscal 2002 the Company recognized income of $2.0 million representing Maxco’s remaining share of the additional consideration to be received as one of the former shareholders of Strategic Interactive, Inc. (Maxco’s former 45% owned affiliate sold to Provant, Inc. in October 1998). The payment was made to the Company in cash and common stock in fiscal 2003. The Company also recognized a gain of approximately $422,000 on the sale of its investment in Mid-State Industrial Services, Inc. in 2002.

Interest expense decreased 7.3% to $1.9 million from $2.1 million. A reduction in interest expense due to lower borrowing levels was partially offset by penalty interest charged by a primary lender.

11


Table of Contents

The Company recorded the following charges to recognize declines in the value of its investments that were deemed other than temporary:

                 
    Year Ended March 31,
    2003
  2002
    (in thousands)        
Provant
  $ 1,360     $ 3,103  
Real estate
    4,698        
Foresight Solutions
    2,790        
Integral Vision
    122        
Vertical VC
    250        
MYOEM.COM
    100        
 
   
 
     
 
 
 
  $ 9,320     $ 3,103  
 
   
 
     
 
 

Equity in net income (loss) of affiliates consists of Maxco’s share of the operating results of 50% or less owned entities accounted for under the equity method. On a consolidated basis, equity in net loss of affiliates was $614,000, net of tax, for the year ended March 31, 2003, compared to a loss of $528,000, net of tax, for 2002.

Due to the uncertainty of future realization of deferred tax assets, a valuation allowance of $3.0 million was recorded in 2003 resulting in a variation from the statutory rate of 34%.

LIQUIDITY AND SOURCES OF CAPITAL

Operating activities for 2004 generated $2.3 million in cash. Earnings, after non-cash adjustments, generated $1.5 million of that amount. Changes in net working capital generated approximately $800,000.

Overall, the Company’s working capital deficit (defined as current assets less current liabilities) decreased from $19.7 million at March 31, 2003 to $7.7 million at March 31, 2004. The Company had $14.5 million of its debt classified as short term at March 31, 2003 due to forbearance agreements reached with two principal lenders. The Company has replaced these lenders with new financial institutions.

The aggregate principal maturities of long-term debt are approximately $2.1 million in 2005, $4.3 million in 2006, and $7.1 million thereafter.

The Company generated approximately $1.1 million in cash from investing activities. Specifically, during the year, the Company received $1.3 million in cash from the sale of land held for investment and a building. The Company generated approximately $240,000 from the sale of Integral Vision common stock. Atmosphere Annealing purchased approximately $700,000 of equipment during 2004.

Net cash used in financing activities during the year amounted to $3.7 million. In November 2003, Atmosphere Annealing reached an agreement with a new financial institution to repay a lender with which the Company had previously been in default. The principal amount repaid was approximately $8.1 million. The new facilities are comprised of a $6.0 million revolving credit facility ($2.6 million borrowed at March 31, 2004), $6.4 million of term debt with a 5 year amortization period, and $800,000 of term debt with a two year amortization period. These facilities are secured by all of the assets of Atmosphere Annealing. Repayments of other long-term and short-term obligations were $5.0 million.

Subsequent to March 31, 2004, the Company reached an agreement with a new financial institution to repay lenders with which the Company was in default. The principal amount repaid was approximately $2.3 million. The new debt facility of $2.7 million requires interest only payments for one year and matures in May 2005. The remaining proceeds of approximately $400,000 were used for working capital requirements.

Maxco’s heat treating segment occupies facilities and uses equipment under operating lease agreements requiring annual rental payments approximating $462,000 in 2005, $177,000 in 2006, $87,000 in 2007, and $73,000 in 2008 for a total commitment aggregating $799,000.

At March 31, 2004, the 2,240,605 shares of Integral Vision common stock that Maxco owns had an aggregate market value of approximately $5.2 million. Maxco’s investment in Integral Vision is reflected in Maxco’s financial statements under the equity method for all periods presented as the Company maintains representation on Integral Vision’s Board of Directors.

At March 31, 2004, the 2,837,089 shares of Provant common stock that Maxco owns had an aggregate market value of approximately $85,000. Maxco’s investment in Provant is reflected in Maxco’s financial statements as an available-for-sale security.

12


Table of Contents

The Company’s ability to meet its short term and long term debt service and other obligations (including compliance with financial covenants) will continue to be dependent upon its future operating performance. This dependency will be subject to financial, business and other factors, certain of which, such as prevailing economic conditions, are beyond the Company’s control. The Company believes that funds generated by its operations, funds available under its credit facilities, and funds that could be available under other credit facilities will be sufficient to finance near term capital needs, as well as to fund existing operations for the reasonably foreseeable future. Additionally the Company has long term equity investments that could be liquidated to meet its debt service requirements.

SEASONAL AND QUARTERLY FLUCTUATIONS

The following table sets forth consolidated operating data for each of the eight quarters ended March 31, 2004. The unaudited quarterly information has been prepared on the same basis as the annual information and, in management’s opinion, includes all adjustments, consisting of, with the exception of impairment charges, only normal recurring entries, necessary for a fair presentation of the information for the quarters presented. The operating results for any quarter are not necessarily indicative of results for any future period.

                                                                 
                            Quarter Ended                        
    Fiscal 2003
  Fiscal 2004
    6/30/02
  9/30/02
  12/31/02
  3/31/03
  6/30/03
  9/30/03
  12/31/03
  3/31/04
  (in thousands, except per share data)
Net sales(3)
  $ 8,926     $ 8,908     $ 8,701     $ 10,292     $ 9,573     $ 9,189