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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington D.C. 20549


Form 10-Q

     
(Mark One)
   
 
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
    For the quarterly period ended March 31, 2003
 
 
or
 
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 or 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
    For the transition period from           to

Commission file number 1-10218


Collins & Aikman Corporation

(Exact name of registrant, as specified in its charter)
     
DELAWARE
  13-3489233
(State or other jurisdiction of
incorporation or organization)
  (IRS Employer
Identification No.)

250 Stephenson Highway

Troy, Michigan 48083
(Address of principal executive offices, including zip code)

(248) 824-2500

(Registrant’s telephone number, including area code)

     Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ          No o.

     As of March 31, 2003, the number of outstanding shares of the Registrant’s common stock, $.01 par value, was 83,630,087 shares.

WEBSITE ACCESS TO COMPANY’S REPORTS:

     Collins and Aikman’s internet website address is www.collinsaikman.com. The Company’s annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and amendment to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Exchange Act are available free of charge through the Company’s website and as soon as reasonably practicable after the reports are electronically filed with, or furnished to the Securities and Exchange Commission.




TABLE OF CONTENTS

PART I -- FINANCIAL INFORMATION
CONSOLIDATED STATEMENTS OF OPERATIONS
CONSOLIDATED BALANCE SHEETS
CONSOLIDATED STATEMENTS OF CASH FLOW
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)
CONSOLIDATING STATEMENT OF OPERATIONS
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Item 4: Controls and Procedures
PART II -- OTHER INFORMATION
Item 1. Legal Proceedings
Item 6. Exhibits and Reports on Form 8-K
SIGNATURE
CERTIFICATION PURSUANT TO SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002
Second Amendment to Credit Agreement
Computation of Earnings Per Share
Computation of Ratio of Earnings to Fixed Charges
906 Certification of CEO/CFO


Table of Contents

PART I — FINANCIAL INFORMATION
 
Item 1. Financial Statements

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONSOLIDATED STATEMENTS OF OPERATIONS
                   
Quarter Ended

March 31, March 31,
2003 2002


(Footnote 2)
(Unaudited)
(in millions, except for
per share data)
Net sales
  $ 1,035.1     $ 914.8  
Cost of goods sold
    928.1       783.7  
     
     
 
Gross profit
    107.0       131.1  
Selling, general and administrative expenses
    71.5       67.6  
Restructuring charge
          9.1  
Impairment of long-lived assets
    18.1        
     
     
 
Operating income
    17.4       54.4  
Interest expense, net
    36.5       37.3  
Loss on sale of receivables
    0.9       1.1  
Subsidiary preferred stock dividends
    6.5       9.3  
Subsidiary preferred stock accretion
    2.1       1.9  
Other expense (income), net
    (1.0 )     4.6  
     
     
 
Income (loss) from continuing operations before income taxes
    (27.6 )     0.2  
Income tax expense
    1.1       6.9  
     
     
 
Loss from continuing operations before cumulative effect of a change in accounting principle
    (28.7 )     (6.7 )
Cumulative effect of change in accounting principle, net of income taxes of $0
          (11.7 )
     
     
 
Net loss
  $ (28.7 )   $ (18.4 )
     
     
 
Net loss per basic and diluted common share:
               
 
Continuing operations
  $ (0.34 )   $ (0.10 )
 
Cumulative effect of a change in accounting principle
          (0.17 )
     
     
 
Net loss
  $ (0.34 )   $ (0.27 )
     
     
 
Average common shares outstanding:
               
 
Basic and diluted
    83.6       67.2  
     
     
 

The accompanying notes are an integral part of the consolidated financial statements.

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONSOLIDATED BALANCE SHEETS
                     
March 31, December 31,
2003 2002


(Unaudited)
(in millions,
except per share data)
ASSETS
Current Assets:
               
 
Cash and cash equivalents
  $ 32.3     $ 81.3  
 
Accounts and other receivables, net
    408.4       373.0  
 
Inventories
    174.8       171.6  
 
Other
    192.5       177.4  
     
     
 
   
Total current assets
    808.0       803.3  
Property, plant and equipment, net
    749.3       737.8  
Deferred tax assets
    167.6       165.0  
Goodwill
    1,295.1       1,265.5  
Intangible assets, net
    70.0       85.3  
Other assets
    105.9       100.2  
     
     
 
    $ 3,195.9     $ 3,157.1  
     
     
 
LIABILITIES AND COMMON STOCKHOLDERS’ EQUITY
Current Liabilities:
               
 
Short-term borrowings
  $ 4.0     $ 10.5  
 
Current maturities of long-term debt
    24.3       23.5  
 
Accounts payable
    628.2       580.5  
 
Accrued expenses
    341.4       314.9  
     
     
 
   
Total current liabilities
    997.9       929.4  
Long-term debt and capital lease obligations
    1,248.3       1,255.2  
Other, including pensions and post-retirement benefit obligation
    428.1       438.4  
Commitments and contingencies
               
Minority interest in consolidated subsidiary
    8.0       12.7  
Mandatorily redeemable preferred stock of subsidiary
    132.5       123.9  
Common stock ($.01 par value, 300.0 shares authorized, 83.6 shares issued and outstanding at March 31, 2003 and December 31, 2002)
    0.8       0.8  
Other paid-in capital
    1,282.3       1,282.3  
Accumulated deficit
    (801.3 )     (772.6 )
Accumulated other comprehensive loss
    (100.7 )     (113.0 )
     
     
 
   
Total common stockholders’ equity
  $ 381.1     $ 397.5  
     
     
 
    $ 3,195.9     $ 3,157.1  
     
     
 

The accompanying notes are an integral part of the consolidated financial statements.

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONSOLIDATED STATEMENTS OF CASH FLOW
                     
Quarter Ended
March 31,

2003 2002


(Unaudited)
(in millions)
OPERATING ACTIVITIES
               
Net loss
  $ (28.7 )   $ (18.4 )
Adjustments to derive cash flow operating activities:
               
 
Cumulative effect of change in accounting principle
          11.7  
 
Impairment of fixed assets
    7.7        
 
Impairment of long lived assets
    10.4        
 
Deferred income tax (benefit) expense
    (2.6 )     3.7  
 
Subsidiary preferred stock requirements
    8.6       11.2  
 
Depreciation
    26.6       26.7  
 
Amortization of other assets
    6.8       3.8  
 
Decrease in accounts and other receivables
    (17.3 )     (1.4 )
 
Reduction of participating interests in accounts receivable, net of redemptions
    (5.0 )     (79.9 )
 
Increase in inventories
    (0.8 )     (11.2 )
 
Increase in accounts payable
    36.6       63.0  
 
Increase in interest payable
    26.3       41.3  
 
Changes in other assets
    (42.3 )     16.5  
 
Changes in other liabilities
    3.0       7.2  
     
     
 
   
Net cash provided by operating activities
    29.3       74.2  
     
     
 
INVESTING ACTIVITIES
               
Additions to property, plant and equipment
    (35.4 )     (27.4 )
Sales of property, plant and equipment
    3.1        
Payments for acquisitions and related costs
    (33.0 )     (22.6 )
     
     
 
   
Net cash used in investing activities
    (65.3 )     (50.0 )
     
     
 
FINANCING ACTIVITIES
               
Issuance of long-term debt
    0.3       1.3  
Repayment of long-term debt
    (6.5 )     (4.6 )
Decrease of short-term borrowings
    (6.8 )     (2.7 )
     
     
 
   
Net cash used in financing activities
    (13.0 )     (6.0 )
     
     
 
Increase (decrease) in cash and cash equivalents
    (49.0 )     18.2  
Cash and cash equivalents at beginning of period
    81.3       73.9  
     
     
 
Cash and cash equivalents at end of period
  $ 32.3     $ 92.1  
     
     
 
Supplementary information:
               
Taxes paid
  $ 3.6     $ 4.3  
Interest paid
  $ 5.9     $ 6.1  

The accompanying notes are an integral part of the consolidated financial statements.

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Table of Contents

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)

1.     Organization

      Collins & Aikman Corporation (the “Company”) is a Delaware corporation, headquartered in Troy, Michigan. The Company conducts all of its operating activities through its wholly owned Collins & Aikman Products Co. (“Products”) subsidiary. The Company is a global leader in design, engineering and manufacturing of automotive interior components, including instrument panels, fully assembled cockpit modules, floor and acoustic systems, automotive fabric, interior trim and convertible top systems. The Company changed the composition of its reportable segments beginning January 1, 2003 and restated prior period segment data to be comparable. The Company operates through four segments: Trim and Cockpit Systems, Flooring and Acoustics Systems, Automotive Fabrics and Specialty Systems.

2.     Basis of Presentation

     a.     Basis of Presentation

      The condensed consolidated financial statements include the accounts of the Company and its subsidiaries. In the opinion of management, the accompanying condensed consolidated financial statements reflect all adjustments, including adjustments of a normal and recurring nature necessary for a fair presentation of financial position and results of operations. Certain prior year items have been reclassified to conform to the 2003 presentation. Results of operations for interim periods are not necessarily indicative of results for the full year. The accompanying consolidated financial statements and footnotes should be read in conjunction with the Company’s 2002 Annual Report on Form 10-K.

           b.     Reverse Stock Split

      On May 28, 2002, the Company effected a one-for-2.5 reverse stock split of common stock. All shares and per share data have been adjusted retroactively for all periods presented to reflect the stock split.

     c.     Employee Stock Options

      Employee Stock Options: Statement of Financial Accounting Standards (SFAS) No. 148, “Accounting for Stock-Based Compensation — Transition and Disclosure amended SFAS No. 123, “Accounting for Stock-Based Compensation” to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock based employee compensation and amended the required disclosures. SFAS No. 123 encourages companies to adopt the fair value method for compensation expense recognition related to employee stock options. The accounting requirements of Accounting Principles Board Opinion (APB) No. 25 “Accounting for Stock Issued to Employees” use the intrinsic value method in determining compensation expense, which represents the excess of the market price of the stock over the exercise price on the measurement date. The Company has elected to continue to utilize the accounting provisions of APB No. 25 for stock options, and is required to provide pro forma disclosures of net income and earnings per share had the Company adopted the fair value method for recognition purposes. The following

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) — (Continued)

tabular information is presented as if the Company had adopted SFAS No. 123 and restated its results: (in millions, except per share amounts).

                     
Quarter Ended

March 31, March 31,
2003 2002


Net (loss):
               
 
As reported
  $ (28.7 )   $ (18.4 )
 
Total employee stock based compensation expense determined under fair value based method for all awards, net of tax
    (1.5 )     (0.9 )
     
     
 
   
Pro forma, net (loss)
  $ (30.2 )   $ (19.3 )
     
     
 
Basic and diluted loss per share(a):
               
 
As reported
  $ (0.34 )   $ (0.27 )
 
Pro forma
  $ (0.36 )   $ (0.29 )


(a)  Adjusted to reflect the impact of the reverse stock split.

      During the first quarter 2003 the Company repriced 3,559,256 options with an exercise price of $10.00 to an exercise price of $8.00. In accordance with SFAS No. 123 the repriced options were revalued to determine additional compensation cost that resulted from the difference in the fair value of the options prior to repricing and subsequent to repricing. As a result of the repricing the options increased in value by $611,000. The additional value will be allocated to compensation expense over the remaining vesting period on a net of tax basis. These options have a weighted average expected life of approximately 6 years. The assumptions used in valuing the repriced options are as follows: expected volatility ranged from 77.5% to 118%; expected lives ranged from 1 year to 6 years; the risk free interest rate ranged from 1.20% to 3.72% in 2003; and a zero expected dividend rate.

      Additionally, as a result of repricing the Company’s stock options, the options are treated as variable-based awards in accordance with APB No. 25. Since these options are considered to be variable-based awards, the Company will incur future compensation expense if the stock price exceeds the $8.00 exercise price established by repricing.

     d.     Impact of Prior Period Adjustments

      During the Company’s review of its financial information in the third quarter 2002, an error in the mathematical computation of foreign currency exchange gains was discovered. The first quarter 2002 financial

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Table of Contents

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) — (Continued)

statements reflect the correction of the error as a prior period adjustment. The impact of the adjustment on the previously reported prior period financial statements follows:

                 
Three Months Ended

March 31,
2002 March 31,
(As Previously 2002
Reported) (Adjusted)


(in millions, except
per share data)
Net sales
  $ 914.8     $ 914.8  
Cost of goods sold
    783.7       783.7  
     
     
 
Gross profit
    131.1       131.1  
Selling, general and administrative expenses
    67.6       67.6  
Restructuring charges and impairment of long lived assets
    9.1       9.1  
     
     
 
Operating income
    54.4       54.4  
Other, net
    55.9       54.2  
     
     
 
Income (loss) from continuing operations before income taxes
    (1.5 )     0.2  
Income tax expense
    5.9       6.9  
     
     
 
Income (loss) from continuing operations before extraordinary items
    (7.4 )     (6.7 )
Income from discontinued operations, net of income taxes
           
Cumulative effect of change in accounting principle, net of income taxes(A)
    (11.7 )     (11.7 )
     
     
 
Net income (loss)
  $ (19.1 )   $ (18.4 )
     
     
 
Earnings per share data:
               
Net loss
  $ (19.1 )   $ (18.4 )
Loss on redemption of subsidiary preferred stock
           
     
     
 
Net loss available to common shareholders
  $ (19.1 )   $ (18.4 )
     
     
 
Net loss per basic and diluted common share
  $ (0.28 )   $ (0.27 )
     
     
 
Average basic and diluted common shares outstanding:
    67.2       67.2  
     
     
 
                 
March 31,
2002 March 31,
(As Previously 2002
Reported) (Adjusted)


Accumulated deficit(A)
  $ (701.9 )   $ (701.2 )
     
     
 


(A)  Includes effect of $11.7 million (having no tax impact) cumulative effect of change in accounting principle recorded in June 2002, and accounted for as if it occurred on January 1, 2002.

     e.     New Accounting Pronouncements

      In January 2003, the Financial Accounting Standards Board (FASB) issued FASB Interpretation No. (FIN) 46, “Consolidation of Variable Interest Entities, an interpretation of Accounting Research Bulletin No. 51, Consolidated Financial Statements.” This interpretation provides guidance on the identification of

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) — (Continued)

variable interest entities, some of which may require consolidation based on factors beyond a majority voting interest. A variable interest entity is defined in FIN 46 as an entity in which either the equity investors (if any) do not have a controlling financial interest or the equity investment at risk is insufficient to finance that entity’s activities without receiving additional subordinated financial support from other parties. FIN 46 applies immediately to variable interest entities created after January 31, 2003, and in the first fiscal year or interim period beginning after June 15, 2003, to variable interest entities in which an enterprise holds a variable interest that it acquired before February 1, 2003. The Company is currently unaware of any entities that exist that would qualify as a variable interest entity, but has not yet completed its analysis.

3.     Acquisitions and Goodwill

 
a.     Acquisitions

      On January 2, 2003 the Company announced that it acquired Delphi Corp.’s plastic injection molding plant and related equipment in Logroño, Spain for $18 million. The 300,000 sq. ft. Logroño facility includes 24 injection molders and one Class-A paint line.

      On January 17, 2003, the Company acquired the remaining 50% interest in an Italian automotive joint venture from Textron Inc., a related party, for $15 million, which also terminated a $28 million put-option by Textron that was exercisable in December 2004. During the first quarter the Company incurred fixed asset impairments of $7.7 million relating to the 50% interest owned previously.

     b.     Goodwill

      During the second quarter of 2002, the Company completed the implementation of SFAS No. 142, “Goodwill and Other Intangible Assets”. Under SFAS No. 142, goodwill is no longer amortized. Instead, goodwill and indefinite-lived intangible assets are tested for impairment in accordance with the provisions of SFAS No. 142. The Company employed a discounted cash flow analysis and a market comparable approach in conducting its impairment tests. The Company completed its initial impairment test in the second quarter 2002 and recorded an impairment loss of $11.7 million (having no tax impact), or $0.17 per average basic and diluted share relating to the UK Plastics business in the Trim and Cockpit Systems segment. The impairment loss was reported as a cumulative effect of a change in accounting principle and, therefore, was accounted for as if it occurred on January 1, 2002. In addition, as required under SFAS No. 142 the Company subsequently completed an annual impairment test of goodwill and recorded no additional impairment. The Company completed this test again as of November 1, which indicated that the fair value of the reporting units exceeded the carrying values. Fair value was determined based upon the discounted cash flows of the reporting units while the market comparable approach consisted of an earnings multiple of forecasted EBITDA (operating income less — interest, taxes, depreciation and amortization) and a control premium on equity. Future cash flows and EBITDA are affected by future operating performance, which will be impacted by economic conditions, car builds, financial, business and other factors, many of which are beyond the Company’s control.

      The Company completed the preparation of its first quarter 2003 financial statements. The results of which were below forecasts utilized in testing for goodwill impairment for the year ended December 31, 2002. During the second quarter 2003, the conditions in the markets in which the Company operates continued to deteriorate and customer production schedules continued to decline. As a result of these factors, the Company is currently revising its operating and financial plans for 2003 downward from its previous forecast. As a result of these events, the Company plans to conduct an impairment test (outside of the annual testing date of November 1st) during the second quarter 2003. If the results of the first step of the goodwill impairment test indicate a deficiency in the enterprise fair value compared to book value, the second step of the goodwill impairment test will be completed as required by SFAS No. 142, to determine the amount of goodwill impaired, if any. As noted in the Company’s 2002 Annual Report on Form 10-K, the enterprise fair value of the plastics reporting unit can be significantly impacted by an adverse change in assumptions. The carrying amount of the goodwill allocated to the Company’s Trim and Cockpits System segment is approximately

7