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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington D.C. 20549


Form 10-Q

     
(Mark One)
   
 
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
    For the quarterly period ended June 30, 2002
 
 
or
 
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 or 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
 
    For the transition period from           to           .

Commission file number 1-10218


Collins & Aikman Corporation

(Exact name of registrant, as specified in its charter)
     
DELAWARE
  13-3489233
(State or other jurisdiction of
incorporation or organization)
  (IRS Employer
Identification No.)

250 Stephenson Highway

Troy, Michigan 48083
(Address of principal executive offices, including zip code)

(248) 824-2500

(Registrant’s telephone number, including area code)

     Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ          No o.

      As of July 31, 2002, the number of outstanding shares of the Registrant’s common stock, $.01 par value, was 83,630,087 shares.




TABLE OF CONTENTS

Item 1. Financial Statements.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
CONDENSED CONSOLIDATED BALANCE SHEETS
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)
CONSOLIDATING BALANCE SHEET
CONSOLIDATED BALANCE SHEET
CONSOLIDATING STATEMENT OF CASH FLOWS
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Results of Operations
Quarter Ended June 30, 2002 versus Quarter Ended June 30, 2001
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Risk Management
PART II -- OTHER INFORMATION
Item 6. Exhibits and Reports on Form 8-K
SIGNATURE
Severance Benefit Agreement
Computation of Earnings Per Share
Computation of Ratios of Earnings to Fixed Charges
Statement Under Oath - Principal Executive Officer
Statement Under Oath - Principal Financial Officer
Certification Pursuant to Section 906


Table of Contents

Item 1.     Financial Statements.

COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
                                   
Quarter Ended Six Months Ended


June 30, June 30, June 30, June 30,
2002 2001 2002 2001




(Unaudited)
(in millions, except for per share data)
Net sales
  $ 1,085.3     $ 457.6     $ 2,000.1     $ 910.7  
Cost of goods sold
    926.8       393.3       1,710.5       787.6  
     
     
     
     
 
Gross profit
    158.5       64.3       289.6       123.1  
Selling, general and administrative expenses
    77.0       38.2       144.6       76.4  
Restructuring charges
                9.1       9.2  
     
     
     
     
 
Operating income
    81.5       26.1       135.9       37.5  
Interest expense, net
    38.3       20.6       75.6       43.9  
Loss on sale of receivables
    1.1       2.3       2.2       3.7  
Subsidiary preferred stock dividend
    8.8             18.1        
Subsidiary preferred stock accretion
    2.0             3.9        
Other (income)
    (13.6 )     (.1 )     (16.4 )     (4.8 )
Other expense
    15.2       4.2       24.3       10.6  
     
     
     
     
 
Income (loss) from continuing operations before income taxes
    29.7       (.9 )     28.2       (15.9 )
Income tax expense (benefit)
    23.2       (2.7 )     29.1       (10.6 )
     
     
     
     
 
Income (loss) from continuing operations before extraordinary items
    6.5       1.8       (0.9 )     (5.3 )
Income from discontinued operations, net of income taxes of $6.3 in 2002 and $4.8 in 2001
    9.5       7.4       9.5       7.4  
Cumulative effect of change in accounting principle, Net of income taxes of $0 in 2002
                (11.7 )      
     
     
     
     
 
Income (loss) before extraordinary charge
    16.0       9.2       (3.1 )     2.1  
Extraordinary charge, net of income taxes of $0.2
                      (.3 )
     
     
     
     
 
Net income (loss)
  $ 16.0     $ 9.2     $ (3.1 )   $ 1.8  
     
     
     
     
 
Earnings per share data:
                               
Net income (loss)
  $ 16.0     $ 9.2     $ (3.1 )   $ 1.8  
Loss on redemption of subsidiary preferred stock
    (36.3 )           (36.3 )      
     
     
     
     
 
Net income (loss) available to common shareholders
  $ (20.3 )   $ 9.2     $ (39.4 )   $ 1.8  
     
     
     
     
 
Net income (loss) per basic common share:
                               
 
Continuing operations
  $ (0.42 )   $ 0.05     $ (0.54 )   $ (0.17 )
 
Discontinued operations
    0.13       0.21       0.14       0.23  
 
Cumulative effect of change in accounting principle
                (0.17 )      
 
Extraordinary charge
                      (0.01 )
     
     
     
     
 
 
Net income (loss) available to common shareholders
  $ (0.29 )   $ 0.26     $ (0.57 )   $ 0.05  
     
     
     
     
 
Average common shares outstanding:
                               
 
Basic
    70.4       34.9       68.8       31.7  
     
     
     
     
 
 
Diluted
    70.4       35.0       68.8       31.8  
     
     
     
     
 

The accompanying notes are an integral part of the financial statements.

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONDENSED CONSOLIDATED BALANCE SHEETS
                     
June 30, December 31,
2002 2001


(Unaudited)
(in millions)
ASSETS
Current Assets:
               
 
Cash and cash equivalents
  $ 112.9     $ 73.9  
 
Accounts and other receivables, net
    535.2       406.1  
 
Inventories
    162.4       132.6  
 
Other
    159.4       131.9  
     
     
 
   
Total current assets
    969.9       744.5  
Property, plant and equipment, net
    664.8       612.6  
Deferred tax assets
    149.7       136.5  
Goodwill
    1,158.9       1,253.8  
Intangible assets, net
    84.9       16.4  
Other assets
    180.0       224.1  
     
     
 
Total Assets
  $ 3,208.2     $ 2,987.9  
     
     
 
LIABILITIES AND COMMON STOCKHOLDERS’ EQUITY
Current Liabilities:
               
 
Short-term borrowings
  $ 29.6     $ 35.7  
 
Current maturities of long-term debt
    25.8       19.5  
 
Accounts payable
    534.3       468.7  
 
Accrued expenses
    315.7       239.7  
     
     
 
   
Total current liabilities
    905.4       763.6  
Other, including post-retirement benefit obligation
    412.7       402.7  
Long-term debt
    1,270.5       1,282.4  
Mandatorily redeemable preferred stock of subsidiary
    107.5       149.3  
Minority interest in consolidated subsidiary
    11.5       15.2  
Contingencies
               
Common stock ($0.01 par value, 300.0 shares authorized, 83.6 shares issued and outstanding at June 30, 2002, and 300.0 shares authorized, 67.2 shares issued and outstanding at December 31, 2001)
    0.8       0.7  
Other paid-in capital
    1,284.9       1,124.1  
Accumulated deficit
    (722.1 )     (682.8 )
Accumulated other comprehensive loss
    (63.0 )     (67.3 )
     
     
 
   
Total common stockholders’ equity
  $ 500.6     $ 374.7  
     
     
 
Total Liabilities and Common Stockholders’ Equity
  $ 3,208.2     $ 2,987.9  
     
     
 

The accompanying notes are an integral part of the financial statements.

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW
                     
Six Months Ended
June 30,

2002 2001


(Unaudited)
(in millions)
OPERATING ACTIVITIES
               
Net income (loss)
    (3.1 )     1.8  
Adjustments to derive cash flow from operating activities:
               
 
Impairment of long lived assets
    11.7       0.8  
 
Deferred income tax expense (benefit)
    (13.1 )     (8.5 )
 
Preferred stock requirements
    22.0          
 
Depreciation
    48.4       31.7  
 
Goodwill amortization
          3.5  
 
Amortization of other assets
    10.3       4.8  
 
Loss on sale of property, plant and equipment
    0.4       3.5  
 
Increase in accounts and other receivables
    (49.2 )     (4.6 )
 
(Increase) reduction of proceeds from participating interest in accounts receivable
    (79.9 )     48.9  
 
(Increase) decrease in inventories
    (25.5 )     23.9  
 
Increase (decrease) in accounts payable
    82.7       (5.5 )
 
Increase (decrease) in interest payable
    35.6       (0.5 )
 
Changes in other assets
    19.1       24.2  
 
Changes in other liabilities
    52.2       (4.7 )
     
     
 
 
Net cash provided by operating activities
    111.6       119.3  
     
     
 
INVESTING ACTIVITIES
               
Additions to property, plant and equipment
    (65.8 )     (24.4 )
Sales of property, plant and equipment
    0.2       16.0  
Acquisitions, net of cash acquired
    (2.6 )     (7.3 )
Payments of acquisition costs
    (39.1 )      
Disposition of business
          3.5  
     
     
 
   
Net cash used in investing activities
    (107.3 )     (12.2 )
     
     
 
FINANCING ACTIVITIES
               
Issuance of long-term debt
          50.0  
Debt issuance costs
          (10.7 )
Repayment of long-term debt
    (5.6 )     (71.9 )
Repurchase of preferred stock
    (100.0 )      
Repayments on revolving credit facilities
          (147.7 )
Increase short-term borrowings
    (6.1 )     1.4  
Proceeds from issuance of stock
    153.1       46.9  
Reissue of treasury stock
          61.3  
Repayment of debt assumed in acquisition
    (6.7 )      
     
     
 
   
Net cash provided by (used in) financing activities
    34.7       (70.7 )
     
     
 
Net increase in cash and cash equivalents
    39.0       36.4  
Cash and cash equivalents at beginning of period
    73.9       20.9  
     
     
 
   
Cash and cash equivalents at end of period
  $ 112.9     $ 57.3  
     
     
 
Supplementary information
               
Debt assumed in acquisition
  $ 6.7     $  
Taxes paid
  $ 10.1     $ 11.9  
Interest paid
  $ 38.3     $ 43.8  

The accompanying notes are an integral part of the financial statements.

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited)
 
1. Organization

      Collins & Aikman Corporation (the “Company”) is a Delaware corporation, headquartered in Troy, Michigan. The Company conducts all of its operating activities through its wholly owned Collins & Aikman Products Co. (“Products”) subsidiary. The Company is a global leader in design, engineering and manufacturing of automotive interior components, including instrument panels, fully assembled cockpit modules, floor and acoustic systems, automotive fabric, interior trim and convertible top systems. The Company operates through three divisions: North American Automotive Interior Systems, European and Rest of World Automotive Interior Systems and Specialty Automotive Products.

2.     Basis of Presentation

     a.     Basis of Presentation

      The condensed consolidated financial statements include the accounts of the Company and its subsidiaries. In the opinion of management, the accompanying condensed consolidated financial statements reflect all adjustments necessary for a fair presentation of financial position and results of operations. Certain prior year items have been reclassified to conform to the 2002 presentation. Results of operations for interim periods are not necessarily indicative of results for the full year. The accompanying consolidated financial statements and footnotes should be read in conjunction with the Company’s 2001 Annual Report on Form 10-K/A.

     b.     Reverse Stock Split

      On May 28, 2002, the Company effected a one-for-2.5 reverse stock split of C&A common stock. All shares and per share data have been adjusted retroactively for all periods presented to reflect the stock split.

     c.     Other Income and Other Expense

      For the quarter ended and six months ended June 30, 2002, “other income” related primarily to $12.1 million of foreign currency transaction gains. “Other expense” related primarily to $11.5 million of losses related to derivatives used in the Company’s foreign currency hedging strategy and substantially offset the foreign currency transaction gains included in other income.

      For the quarter ended June 30, 2001, “other expense” related primarily to $3.0 million of losses related to a sale-leaseback transaction. For the six months ended June 30, 2001, “other income” related primarily to $4.6 million of gains related to derivatives used in the Company’s foreign currency hedging strategy. “Other expense” related primarily to $6.5 million of foreign currency transaction losses and $3.0 million of losses related to a sale-leaseback transaction.

3.     Acquisitions and Goodwill

     a.     Acquisitions

      The Company completed its acquisitions of Textron Automotive Company’s automotive trim division (“TAC-Trim”) in December 2001, the automotive fabric operations of Joan Fabrics and all of the operating assets in Joan Fabric’s affiliated yarn dying operation Western Avenue Dyers (collectively “Joan”) in September 2001, and Becker Group, LLC (“Becker”) a supplier of plastic components to the automotive industry in July 2001. The results of operations of the acquired companies are included in the Company’s consolidated statements of operations from the dates of acquisition.

      Appraisals for Becker and Joan were performed during 2001 and the related allocation of purchase price was completed. In the second quarter 2002, the Company’s external consultants completed the valuations of all TAC-Trim acquired intangible and fixed assets. Based upon these valuations: 1) an intangible asset of $51.0 million for customer contracts was recorded based on the value of individual customer contracts — these

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COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Unaudited) — (Continued)

intangible assets are being amortized over the contract’s performance period, which extends through 2012; 2) the Company revised its first quarter estimate for specifically identifiable intangible assets acquired as part of the Tac-Trim purchase from $40.0 to $24.0 million (the weighted average lives increased from 7 to 10 years; and 3) the valuations also resulted in a $31.7 million increase in fixed assets and adjustment of their useful lives. The allocation of the purchase price for the TAC-Trim acquisition is substantially complete but may be revised based upon the Company’s final review of valuations prepared by external consultants. This review is not expected to result in significant adjustments. The Becker, Joan and TAC-Trim acquisitions are intended to solidify the Company’s position as a premier supplier of interior components and automotive fabrics.

     b.     Goodwill

      During the second quarter of 2002, the Company completed the implementation of SFAS 142, “Goodwill and Other Intangible Assets”. Under SFAS 142, goodwill is no longer amortized. Instead, goodwill and indefinite-lived intangible assets are tested for impairment in accordance with the provisions of SFAS 142. In accordance with its impairment policy, the Company employed a discounted cash flow analysis in conducting its impairment tests. The Company completed its impairment test and recorded an impairment loss of $11.7 million (having no tax impact), or $0.17 per average basic and diluted share relating to the UK Plastics business in the European and Rest of World Automotive Systems segment. The impairment loss was reported as a cumulative effect of a change in accounting principle and, therefore, is accounted for as if it occurred on January 1, 2002.

      In accordance with the provisions of SFAS 142, the Company did not amortize goodwill for the quarter and six month periods ended June 30, 2002. If goodwill amortization had not been recorded for the quarter and six months ended June 30, 2001, net income would have increased $1.6 and $3.2 million to an adjusted net income of $10.8 and $5.0 million, respectively. The related earnings per share for the quarter and six months ended June 30, 2001 would have increased $0.05 and $0.11 per share resulting in adjusted income per share of $0.31 and $0.16 for each period, respectively.

      The changes in the carrying amounts of goodwill for the six months ended June 30, 2002 were as follows (in millions):

                                         
Six Months Ended June 30, 2002

European and
North American Rest of World Specialty
Automotive