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FORM 10-Q
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549

   
(Mark One)  
X IN BALLOT BOX QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the Quarterly Period Ended June 30, 2002
OR
OPEN BALLOT BOX TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
  For the transition period from                                to                               

Commission File Number 1-12852

ROUGE INDUSTRIES, INC.
(Exact name of registrant as specified in its charter)

     
Delaware
(State of Incorporation)
  38-3340770
(I.R.S. Employer Identification No.)

3001 Miller Road, P.O. Box 1699, Dearborn, MI 48121-1699
(Address of principal executive offices)

(313) 317-8900
(Registrant’s telephone number, including area code)



Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

         
Yes     CHECKMARK      No             

The number of shares of common stock issued and outstanding as of July 19, 2002 was 22,247,554. This amount includes 15,107,154 shares of Class A Common Stock and 7,140,400 shares of Class B Common Stock.

 


TABLE OF CONTENTS

PART I. FINANCIAL INFORMATION
Item 1. Consolidated Financial Statements
Report of Independent Accountants
Consolidated Balance Sheets
Consolidated Balance Sheets
Consolidated Statements of Operations
Consolidated Statements of Changes in Stockholders’ Equity
Consolidated Statements of Cash Flows
Notes to Consolidated Financial Statements
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
PART II. OTHER INFORMATION
Item 1. Legal Proceedings
Item 4. Submission of Matters to a Vote of Security Holders
Item 6. Exhibits and Reports on Form 8-K
PricewaterhouseCoopers LLP Awareness Letter


Table of Contents

ROUGE INDUSTRIES, INC.
QUARTERLY REPORT ON FORM 10-Q
QUARTER ENDED JUNE 30, 2002

INDEX

         
        Page
       
PART I - FINANCIAL INFORMATION    
         
Item 1.   Consolidated Financial Statements    
         
    Report of Independent Accountants   3
         
    Consolidated Balance Sheets   4
         
    Consolidated Statements of Operations   6
         
    Consolidated Statements of Changes in Stockholders’ Equity   7
         
    Consolidated Statements of Cash Flows   8
         
    Notes to Consolidated Financial Statements   9
         
Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations   13
         
         
         
PART II - OTHER INFORMATION    
         
Item 1.   Legal Proceedings   21
         
Item 4.   Submission of Matters to a Vote of Security Holders   21
         
Item 6.   Exhibits and Reports on Form 8-K   22

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[PricewaterhouseCoopers LLP Letterhead]

Report of Independent Accountants

To the Board of Directors and
Stockholders of Rouge Industries, Inc.

We have reviewed the accompanying consolidated balance sheet of Rouge Industries, Inc. and its subsidiaries as of June 30, 2002, and the related consolidated statements of operations and of changes in stockholders’ equity for each of the three-month and six-month periods ended June 30, 2002 and 2001 and the consolidated statement of cash flows for the six-month periods ended June 30, 2002 and 2001. These financial statements are the responsibility of the Company’s management.

We conducted our review in accordance with standards established by the American Institute of Certified Public Accountants. A review of interim financial information consists principally of applying analytical procedures to financial data and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with generally accepted auditing standards, the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.

Based on our review, we are not aware of any material modifications that should be made to the accompanying consolidated interim financial information for it to be in conformity with accounting principles generally accepted in the United States of America.

We previously audited in accordance with auditing standards generally accepted in the United States of America, the consolidated balance sheet as of December 31, 2001, and the related consolidated statements of operations, of changes in stockholders’ equity, and of cash flows for the year then ended (not presented herein), and in our report dated March 20, 2002, which included an explanatory paragraph raising substantial doubt about the Company’s ability to continue as a going concern, we expressed an unqualified opinion on those consolidated financial statements. In our opinion, the information set forth in the accompanying consolidated balance sheet information as of December 31, 2001, is fairly stated in all material respects in relation to the consolidated balance sheet from which it has been derived.

PricewaterhouseCoopers LLP
Detroit, Michigan
July 22, 2002

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PART I.   FINANCIAL INFORMATION
     
Item 1.   Consolidated Financial Statements

ROUGE INDUSTRIES, INC.
CONSOLIDATED BALANCE SHEETS
(amounts in thousands)

                     
        June 30     December 31  
Assets   2002     2001  
   
   
 
        Unaudited          
Current Assets
               
 
Cash and Cash Equivalents
  $ 3,235     $ 3,235  
 
Accounts Receivable
               
   
Trade and Other (Net of Allowances of $15,269 and $13,970)
    81,854       70,365  
   
Insurance Recovery
    2,062        
   
Affiliates
    268       1,052  
 
Inventories
    196,723       232,937  
 
Other Current Assets
    4,151       10,636  
 
 
   
 
   
Total Current Assets
    288,293       318,225  
 
 
   
 
Property, Plant, and Equipment
               
 
Land
          360  
 
Buildings and Improvements
    21,940       23,344  
 
Machinery and Equipment
    335,835       383,377  
 
Construction in Progress
    6,879       27,980  
 
 
   
 
   
Subtotal
    364,654       435,061  
 
Less: Accumulated Depreciation
    (142,480 )     (197,868 )
 
 
   
 
   
Net Property, Plant, and Equipment
    222,174       237,193  
 
 
   
 
Investment in Unconsolidated Subsidiaries
    75,778       72,455  
 
 
   
 
Deferred Charges and Other
    41,165       45,434  
 
 
   
 
   
Total Assets
  $ 627,410     $ 673,307  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED BALANCE SHEETS
(amounts in thousands except share amounts)

                     
Liabilities and Stockholders’ Equity            
        June 30     December 31  
        2002     2001  
       
   
 
        Unaudited          
Current Liabilities
               
 
Accounts Payable
               
   
Trade
  $ 144,024     $ 146,814  
   
Affiliates
    7,829       17,112  
 
Short-Term Debt
    155,907       145,549  
 
Accrued Vacation Pay
    10,165       9,644  
 
Deferred Insurance Recovery
    8,352        
 
Taxes Other than Income
    1,704       6,001  
 
Other Accrued Liabilities
    29,363       35,795  
 
 
   
 
   
Total Current Liabilities
    357,344       360,915  
 
 
   
 
 
Pensions and Other Postretirement Benefits
    131,532       121,003  
 
 
   
 
 
Other Liabilities
    18,192       20,816  
 
 
   
 
 
Commitments and Contingencies (Notes 5 and 7)
               
 
Stockholders’ Equity
               
 
Common Stock
               
 
Class A, 80,000,000 shares authorized with 15,107,154 and
15,103,839 issued and outstanding as of June 30, 2002 and
December 31, 2001, respectively
    151       151  
 
Class B, 8,690,400 shares authorized with 7,140,400
shares issued and outstanding as of June 30, 2002 and
December 31, 2001
    72       72  
 
Capital in Excess of Par Value
    130,278       130,270  
 
Retained Earnings
    (217 )     50,022  
 
Accumulated Other Comprehensive Loss
    (9,942 )     (9,942 )
 
 
   
 
   
Total Stockholders’ Equity
    120,342       170,573  
 
 
   
 
   
Total Liabilities and Stockholders’ Equity
  $ 627,410     $ 673,307  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
(amounts in thousands except share and per share amounts)
Unaudited

                                         
            For the Quarter Ended     For the Six Months Ended  
            June 30     June 30  
           
   
 
            2002     2001     2002     2001  
           
   
   
   
 
Sales
                               
 
Unaffiliated Customers
  $ 288,531     $ 248,419     $ 536,283     $ 473,824  
 
Affiliates
    826       3,887       1,880       8,677  
           
   
   
   
 
       
Total Sales
    289,357       252,306       538,163       482,501  
           
   
   
   
 
Costs and Expenses
                               
 
Costs of Goods Sold
    298,810       304,664       583,922       586,410  
 
Depreciation and Amortization
    6,047       6,492       12,685       13,033  
 
Selling and Administrative Expenses
    4,825       5,598       8,211       11,222  
 
 
   
   
   
 
   
Total Costs and Expenses
    309,682       316,754       604,818       610,665  
 
 
   
   
   
 
Operating Loss
    (20,325 )     (64,448 )     (66,655 )     (128,164 )
 
Interest Income
          151       36       245  
Interest Expense
    (2,440 )     (1,980 )     (4,852 )     (4,786 )
Insurance Recovery
    12,130       75,140       18,110       81,533  
Other — Net
    (616 )     (2,236 )     (638 )     (1,247 )
           
   
   
   
 
 
Income (Loss) Before Income Taxes and Equity In Unconsolidated Subsidiaries
    (11,251 )     6,627       (53,999 )     (52,419 )
Income Tax Benefit
                       
 
 
   
   
   
 
Income (Loss) Before Equity in Unconsolidated Subsidiaries
    (11,251 )     6,627       (53,999 )     (52,419 )
Equity in Unconsolidated Subsidiaries
    2,511       2,041       3,760       1,331  
 
 
   
   
   
 
     
Net Income (Loss)
  $ (8,740 )   $ 8,668     $ (50,239 )   $ (51,088 )
           
   
   
   
 
 
Per Share Amounts
                               
 
Net Income (Loss) — Basic and Diluted
  $ (0.39 )   $ 0.39     $ (2.26 )   $ (2.30 )
 
 
   
   
   
 
Cash Dividends Declared
  $     $ 0.02     $     $ 0.04  
 
 
   
   
   
 
 
Weighted Average Shares Outstanding
    22,247,554       22,242,206       22,247,243       22,239,021  
 
 
   
   
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS’ EQUITY
(amounts in thousands)
Unaudited

                     
        For the Quarter Ended     For the Six Months Ended  
        June 30, 2002     June 30, 2002  
       
   
 
Common Stock
               
 
Beginning and Ending Balance
  $ 223     $ 223  
 
 
 
   
 
 
Capital in Excess of Par Value
               
 
Beginning Balance
    130,277       130,270  
 
Common Stock Issued for Benefit Plans
    1       8  
 
 
 
   
 
   
Ending Balance
    130,278       130,278  
 
 
 
   
 
 
Retained Earnings
               
 
Beginning Balance
    8,523       50,022  
 
Net Loss and Comprehensive Loss
    (8,740 )     (50,239 )
 
 
 
   
 
   
Ending Balance
    (217 )     (217 )
 
 
 
   
 
 
Accumulated Other Comprehensive Loss
               
 
Beginning and Ending Balance
    (9,942 )     (9,942 )
 
 
 
   
 
   
Total Stockholders’ Equity
  $ 120,342     $ 120,342  
 
 
 
   
 
 
Comprehensive Loss
               
 
Net Loss and Comprehensive Loss
  $ (8,740 )   $ (50,239 )

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
(amounts in thousands)
Unaudited

                         
            For the Six Months Ended  
            June 30  
           
 
            2002     2001  
           
   
 
Cash Flows From Operating Activities
               
 
Net Loss
  $ (50,239 )   $ (51,088 )
 
Adjustments to Reconcile Net Loss to Net Cash
               
   
Provided By Operating Activities:
               
     
Depreciation and Amortization
    12,685       13,033  
     
Net gain on Asset Sales
    (356 )      
     
Amortization of Capitalized Debt Costs
          30  
     
Equity in Unconsolidated Subsidiaries
    (3,760 )     (1,331 )
     
Environmental Remediation Recovery
          (7,391 )
     
Common Stock Issued for Benefit Plans
    8       12  
     
Changes in Assets and Liabilities:
               
       
Accounts Receivable
    (12,768 )     4,528  
       
Inventories
    36,214       99,097  
       
Prepaid Expenses
    8,073       5,202  
       
Accounts Payable and Accrued Liabilities
    (11,275 )     (13,721 )
       
Deferred Insurance Recovery
    8,352       (44,000 )
       
Other — Net
    70       14  
 
 
   
 
       
Net Cash Provided by (Used for) Operating Activities
    (12,996 )     4,385  
 
 
   
 
 
Cash Flows From Investing Activities
               
 
Capital Expenditures
    (1,187 )     (14,233 )
 
Proceeds from Disposal of Assets
    1,946        
 
Investment in Unconsolidated Subsidiaries
    (2,700 )     (334 )
 
Distributions from Unconsolidated Subsidiaries
    4,579       221  
 
Changes in Restricted Cash
          372  
 
Other — Net
           
 
 
   
 
       
Net Cash Provided by (Used for) Investing Activities
    2,638       (13,974 )
 
 
   
 
 
Cash Flows From Financing Activities
               
 
Drawdowns on Subordinated Debt
    35,000        
 
Drawdowns on Revolving Line
    577,197       499,125  
 
Principal Payments on Revolving Line
    (601,839 )     (489,654 )
 
Cash Dividend Payments
          (890
 
 
   
 
       
Net Cash Provided by Financing Activities
    10,358       8,581  
 
 
   
 
 
       
Net Increase (Decrease) in Cash and Cash Equivalents
          (1,008 )
 
 
Cash and Cash Equivalents — Beginning of Period
    3,235       2,733  
 
 
   
 
 
 
Cash and Cash Equivalents — End of Period
  $ 3,235     $ 1,725  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

NOTE 1 — BASIS OF PRESENTATION

The interim consolidated financial statements are unaudited. However, in the opinion of the Company, the statements include all adjustments necessary for a fair statement of the results for the interim periods presented. Such adjustments include normal recurring adjustments as well as additional adjustments discussed in Note 5. The foregoing interim results are not necessarily indicative of the results of operations expected for the full fiscal year ending December 31, 2002.

These consolidated financial statements should be read together with the Company’s audited financial statements presented in the Company’s Annual Report on Form 10-K for the year ended December 31, 2001 filed with the Securities and Exchange Commission. For the purpose of these Notes to Consolidated Financial Statements, “Rouge Industries” or the “Company” refers to Rouge Industries, Inc. and its subsidiaries unless the context requires otherwise.

NOTE 2 — LIQUIDITY MATTERS

Although the situation in 2002 has been improving, the Company continues to face difficult market conditions. During 2000 and 2001, there was intense downward pressure on steel prices caused by high levels of imports and softening demand for steel by the Company’s customers. The lower prices and the cash strain caused by the Powerhouse explosion and the delay in the startup of the new power plant caused significant operating losses and considerable pressure on the Company’s liquidity. The December 15, 2001 fire at Double Eagle Steel Coating Company (“Double Eagle”) has further strained liquidity. The Company responded to its liquidity situation by refinancing its long-term debt early in 2001 and procuring a subordinated credit facility late in 2001. On July 12, 2002, the Company secured an additional $10 million loan. This new loan is tied to a long-term supply contract with a raw material supplier. During the six months ended June 30, 2002, the Company’s borrowings increased from $145,549,000 to $155,907,000.

The Company’s liquidity is dependant on operating performance, which is closely related to business conditions in the domestic steel industry, the implementation of operating and capital cost reduction programs, proceeds from the Double Eagle insurance claim, the impact of the government’s response to the Section 201 filings, and sources of financing. Rouge Industries has undertaken an aggressive operating cost reduction program and reduced capital expenditures in order to help conserve cash. The Company depends on borrowings to fund operations. In the event that market conditions fail to improve adequately, operating losses continue and the Company is unable to secure additional financing sources to fund its operations, it may be required to seek bankruptcy protection or commence liquidation or other administrative proceedings.

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NOTE 3 — INVENTORIES

The major classes of inventories are as follows (dollars in thousands):

                     
        June 30     December 31  
        2002     2001  
        Unaudited    
 
       
         
Production
               
 
Raw Materials
  $ 31,206     $ 58,631  
 
Semifinished and Finished Steel Products
    161,303       175,552  
 
 
   
 
Total Production at FIFO
    192,509       234,183  
 
LIFO Reserve
    (8,879 )     (14,292 )
 
 
   
 
   
Total Production at LIFO
    183,630       219,891  
Nonproduction and Sundry
    13,093       13,046  
 
 
   
 
   
Total Inventories
  $ 196,723     $ 232,937  
 
 
   
 

NOTE 4 — DEBT

Rouge Steel has a $200,000,000 revolving loan commitment under a credit agreement (the “Credit Agreement”) which expires on March 13, 2004. There is one financial covenant in the Credit Agreement, a minimum net worth requirement, which is tested only when excess availability under the Credit Agreement is less than $25,000,000. There is a subjective acceleration clause in the Credit Agreement which causes the Company to classify its debt outstanding under the Credit Agreement as current. Borrowings under the Credit Agreement are limited to specified percentages of receivables and inventories. At June 30, 2002, the Company’s receivables and inventories supported availability under the Credit Agreement of $145,724,000, of which the Company could borrow up to $119,424,000 without a covenant default. The Company had borrowings outstanding under the Credit Agreement of $80,907,000 as of June 30, 2002. The Credit Agreement bears an unused line fee of 0.375%. Interest on loans under the Credit Agreement is calculated by one of two methods: (i) the prime rate plus a margin ranging from 0.25% to 1.00%, depending upon excess availability under the Credit Agreement during the prior quarter or (ii) the London Interbank Offered Rate plus a margin ranging from 2.25% to 3.00%, depending upon excess availability under the Credit Agreement during the prior quarter.

The Company also has a $75,000,000 credit facility from Ford Motor Company (the “Ford Facility”). The Ford Facility expires on December 31, 2002 and bears interest at approximately the same rate as the Credit Agreement. The Ford Facility is subordinate to the Credit Agreement and the Cleveland-Cliffs Facility (as defined below), has a third security interest in the accounts receivable and inventory of the Company and contains cross default provisions with the Credit Agreement. The Company had borrowings outstanding under the Ford Facility of $75,000,000 as of June 30, 2002.

On July 12, 2002, the Company secured a new $10,000,000 loan from Cleveland-Cliffs Inc (“Cleveland-Cliffs Facility”). The Cleveland-Cliffs Facility was negotiated in connection with a long-term iron ore pellet supply agreement. The Cleveland-Cliffs Facility expires on June 30, 2007 and bears interest at 10% per year. The Cleveland-Cliffs Facility is subordinate to the Credit Agreement, has a second security interest in the accounts receivable and inventory of the

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Company and contains cross default provisions with the Credit Agreement. The Company had no borrowings outstanding under the Cleveland-Cliffs Facility as of June 30, 2002.

NOTE 5 — DOUBLE EAGLE INSURANCE CLAIM

On December 15, 2001, a major fire at the Double Eagle Steel Coating Company (“Double Eagle”), the Company’s 50% owned electrogalvanizing joint venture, halted production. The Company and its joint venture partner, United States Steel Corporation, are rebuilding Double Eagle and plan to return the facility to full production by the fourth quarter of 2002.

The Company’s insurance program provides coverage for damage to property destroyed, interruption of business operations and expenditures incurred to minimize the period and total cost of disruption to operations. The Company evaluates its potential insurance recoveries in two areas:

1.   Damage to Double Eagle property as a result of the fire — Non-capitalizable costs for repairs are being expensed as incurred, with related estimated insurance recoveries recorded as they are considered to be probable, up to the amount of the actual costs incurred. Capitalizable costs are being capitalized as incurred. Proceeds from claims relating to capitalizable repair costs will be recorded when the claim is settled.
 
2.   Rouge Steel business interruption costs — Costs to coat steel at toll processors are expensed as incurred, with related estimated insurance recoveries recorded as they are considered to be probable.

Pursuant to the accounting methodology described above, during the second quarter of 2002, the Company recorded insurance proceeds with respect to the Double Eagle fire of $12,130,000. At June 30, 2002, the Company has a deferred insurance recovery liability with respect to the Double Eagle fire of $8,352,000, which represents advances from insurers in excess of recoverable costs recorded. Recoverable costs are net of a deductible of $7,500,000 and reserves of $2,200,000. Advances from the insurance carriers, total $24,400,000 through June 30, 2002.

NOTE 6 — EARNINGS PER SHARE

There was no difference between basic and diluted earnings per share in the three-month and six-month periods ended June 30, 2002 and 2001. The tables below present dilutive securities, which represent stock options granted to members of management or the board of directors with exercise prices lower than the average market price of the Company’s Class A Common Stock, and anti-dilutive securities, which represent stock options granted to members of management or the board of directors with exercise prices higher than the average market price of the Company’s Class A Common Stock. All of these stock options will expire between 2004 and 2012.

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    For the Quarter Ended June 30  
   
 
    2002     2001  
   
   
 
            Range of             Range of  
    Securities     Exercise Prices     Securities     Exercise Prices  
   
   
   
   
 
Dilutive Securities
    45,348     $ 0.77 - $1.40                
Anti-dilutive Securities
    859,020     $ 2.05 - $28.88       897,975     $ 2.05 - $28.88  
                                 
    For the Six Months Ended June 30  
   
 
    2002     2001  
   
   
 
            Range of             Range of  
    Securities     Exercise Prices     Securities     Exercise Prices  
   
   
   
   
 
Dilutive Securities
    16,235     $ 0.77 - $1.30                
Anti-dilutive Securities
    1,207,268     $ 1.35 - $28.88       897,975     $ 2.05 - $28.88  

NOTE 7 — COMMITMENTS AND CONTINGENCIES

On April 2, 2002, New Boston Coke Corporation (“New Boston”), which provided approximately 34% of the Company’s coke through a tolling arrangement, closed its facilities. The Company expected to have an unconditional purchase obligation of $14,600,000 with New Boston in 2002, which represents expected tolling charges. Rouge Steel no longer has any obligation with respect to New Boston. The Company has procured an alternate source of coke.

On July 12, 2002, Rouge Steel Company (“Rouge Steel”), the Company’s primary operating subsidiary, and Cleveland-Cliffs Inc (“Cleveland-Cliffs”) amended their Pellet Sales and Purchase and Trade Agreement (the “Pellet Agreement Amendment”). The Pellet Agreement Amendment provides, among other things, that beginning in 2003, Rouge Steel will purchase from Cleveland-Cliffs all of the iron ore pellets that it requires. Presently, the Company has a pellet purchase contract with Eveleth Mines LLC (“EVTAC”), the Company’s 45% owned pellet producing joint venture, which expires on December 31, 2002. The Company believes that naming Cleveland-Cliffs the sole supplier of its iron ore pellets in 2003 will not affect the viability of EVTAC. However, it is possible that subsequent actions by the other owners of EVTAC may affect the recognition of certain obligations and funding requirements relating to the mining operations. Should such recognition occur, the Company does not believe it will have any responsibility for such obligations.

Other than the matters discussed above and in Note 5, there have been no material changes to the commitments and contingencies discussed in the Company’s Annual Report on Form 10-K for the year ended December 31, 2001.

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Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations

Results of Operations

Comparison of the Three — Month Periods Ended June 30, 2002 and 2001

     Total Sales. Total sales for Rouge Industries, Inc. (together with its subsidiaries, “Rouge Industries” or the “Company”) increased 14.7% in the second quarter of 2002 to $289.4 million from $252.3 million in the second quarter of 2001, an increase of $37.1 million. The increase in total sales was caused principally by price increases, favorable sales mix and an increase in steel product shipments. Average realized revenue per ton increased in the second quarter of 2002 to $413 per ton from $379 per ton in the second quarter of 2001, an increase of $34 per ton. The increase in average realized revenue per ton was the result of improved spot market steel selling prices combined with a favorable sales mix in the second quarter of 2002. Additionally, shipments increased 5.4% in the second quarter of 2002 to 701,000 net tons from 665,000 net tons in the second quarter of 2001, an increase of 36,000 net tons.

     Costs and Expenses. Total costs and expenses decreased 2.2% in the second quarter of 2002 to $309.7 million from $316.8 million in the second quarter of 2001, a decrease of $7.1 million. Costs of goods sold decreased 1.9% in the second quarter of 2002 to $298.8 million from $304.7 million in the second quarter of 2001, a decrease of $5.9 million. The lower costs of goods sold was due to lower costs related to the Powerhouse explosion and lower natural gas costs, partially offset by the higher shipments discussed above. Costs of goods sold in the second quarter of 2002 was 103.3% of total sales, down from 120.8% of total sales in the second quarter of 2001.

     Operating Loss. The operating loss in the second quarter of 2002 was $20.3 million compared to an operating loss of $64.4 million in the second quarter of 2001, a decrease of $44.1 million. The decrease in the operating loss was primarily due to the higher shipments and prices and lower natural gas costs and costs related to the Powerhouse explosion.

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     Insurance Recovery. During the second quarter of 2002, the Company recognized $12.1 million of anticipated proceeds from the insurance claim for the December 15, 2001 fire at Double Eagle Steel Coating Company (“Double Eagle”), the Company’s 50% owned electrogalvanizing joint venture. During the second quarter of 2001, the Company reached a final settlement with its insurers regarding Rouge Steel’s insurable property damage and business interruption costs related to the explosion and fire at the Rouge Complex Powerhouse (the “Powerhouse”). As a result of the settlement, the Company recorded $75.1 million as second quarter 2001 insurance recoveries.

     Net Income/(Loss). The Company recorded a net loss of $8.7 million in the second quarter of 2002 compared to net income of $8.7 million in the second quarter of 2001, a deterioration of $17.4 million. The decrease was primarily due to the Powerhouse explosion insurance claim settlement during 2001, partially offset by higher steel prices and other factors discussed above.

Comparison of the Six — Month Periods Ended June 30, 2002 and 2001

     Total Sales. Total sales increased 11.5% in the first half of 2002 to $538.2 million from $482.5 million in the first half of 2001, an increase of $55.7 million. The increase in total sales was caused by higher steel product shipments and pricing. Steel product shipments increased 9.6% in the first half of 2002 to 1,366,000 net tons from 1,246,000 net tons in the first half of 2001, an increase of 120,000 net tons. Rouge Steel’s shipments were higher in the first half of 2002 primarily because of weak demand for steel in the Company’s major markets last year. The Company idled its smaller blast furnace for 60 days in the first quarter of 2001 to balance production with lower shipments. Additionally, the steel product selling prices were higher in the first half of 2002. The average realized selling price of the Company’s steel products increased 1.8% in the first half of 2002 to $394 per ton from $387 per ton in the first half of 2001, an increase of $7 per ton. The increase in average realized selling prices is the result of several factors: (i) low priced steel imports, which caused domestic producers to lower their prices to compete for orders, have abated in 2002 as a

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result of the Section 201 rulings; (ii) the temporary reduction of capacity caused by the liquidation of bankrupt steel companies has resulted in a tighter supply of steel and (iii) a favorable sales mix.

     Costs and Expenses. Total costs and expenses decreased 1.0% in the first half of 2002 to $604.8 million from $610.7 million in the first half of 2001, a decrease of $5.9 million. Costs of goods sold decreased 0.4% in the first half of 2002 to $583.9 million from $586.4 million in the first half of 2001, a decrease of $2.5 million. The lower costs of goods sold in 2002 was primarily due to lower costs related to the Powerhouse explosion, lower natural gas prices and lower costs related to the temporary shutdown of a blast furnace, offset by higher sales volume, costs related to the Double Eagle fire and the absence of the net benefit in the first half of 2001 for indemnification by the Company’s former parent of previously accrued environmental liabilities related to the cleanup of the Rouge Complex. Costs of goods sold in the first half of 2002 was 108.5% of total sales, compared to 121.5% of total sales in the first half of 2001. Selling and administrative expense decreased 26.8% in the first half of 2002 to $8.2 million from $11.2 million in the first half of 2001, a decrease of $3.0 million. The decrease in selling and administrative expense was due to lower professional service fees from outside consultants engaged to assist with the Powerhouse explosion insurance claim and lower Michigan single business tax expense.

     Operating Loss. The operating loss decreased 48.0% in the first half of 2002 to $66.7 million from $128.2 million in the first half of 2001, a decrease of $61.5 million. The decrease in operating loss was primarily due to higher steel product prices, lower natural gas prices, lower costs related to the Powerhouse explosion and lower costs associated with the temporary shutdown of a blast furnace, partially offset by costs related to the Double Eagle fire and the absence of the net benefit in the first half of 2001 for indemnification by the Company’s former parent of previously accrued environmental liabilities related to the cleanup of the Rouge Complex.

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     Insurance Recovery. The Company recognized $18.1 million of income in the first half of 2002 for anticipated insurance recoveries related to the Double Eagle fire. The Company reached a final settlement of the Powerhouse explosion insurance claim in the first half of 2001 and recognized $81.5 million of income for insurance recoveries.

     Net Loss. The net loss decreased 1.7% in the first half of 2002 to $50.2 million from $51.1 million in the first half of 2001, a decrease of $900,000. The decreased net loss is due to the items discussed in Operating Loss offset by lower insurance recovery in the first half of 2002.

Liquidity and Capital Resources

     The Company continues to face difficult market conditions although steel product prices in the spot market and demand for the Company’s products have improved during 2002. The low prices during the past three years and the cash strain caused by the Powerhouse explosion and the delay in the startup of the new power plant caused significant operating losses and considerable pressure on the Company’s liquidity. The December 15, 2001 fire at Double Eagle further strained liquidity until the Company began to receive advances from its insurance carriers during the second quarter of 2002. The Company responded to the liquidity deterioration in 2001 by refinancing its long-term debt early in the year and procuring a $75 million subordinated credit facility late in 2001. Additionally, the Company has secured a new $10 million loan from Cleveland-Cliffs Inc.

     The Company’s liquidity is dependent on operating performance, which closely related to business conditions in the domestic steel industry, the implementation of operating and capital cost reduction programs, the impact of the government’s response to the Section 201 filings, and sources of financing. Rouge Industries has undertaken an aggressive operating cost reduction program and reduced capital expenditures in order to help conserve cash. The Company depends on borrowings to fund operations. In the event that market conditions fail to continue to improve adequately, operating losses continue and the Company is unable to secure financing sources to fund its

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operations, it may be required to seek bankruptcy protection or commence liquidation or other administrative proceedings.

     Cash and cash equivalents on June 30, 2002 totaled $3.2 million unchanged from $3.2 million on December 31, 2001.

     Cash Flows from Operating Activities. Net cash used for operating activities in the first half of 2002 was $13.0 million compared to net cash provided by operating activities of $4.4 million in the first half of 2001. The increase in cash used for operating activities in the first half of 2002 was attributable to a smaller inventory reduction than last year partially offset by a lower net loss in 2002 after adjusting the 2001 net loss for the non-cash income recorded in connection with the settlement of the Powerhouse explosion insurance claim.

     Capital Expenditures. Cash used for capital expenditures, including investments in unconsolidated subsidiaries, decreased 73.3% in the first half of 2002 to $3.9 million from $14.6 million in the first half of 2001, a decrease of $10.7 million. The decrease is the result of an effort to reduce capital spending in order to conserve cash. During the remainder of 2002, it is anticipated that an additional $25 million will be paid or accrued for capital projects or investment in unconsolidated subsidiaries, primarily due to the rebuild of Double Eagle. The additional capital expenditures will be generally directed at improving plant efficiency and product quality.

     Credit Facility. The Company has a $200 million revolving loan agreement (the “Credit Agreement”) which expires on March 13, 2004. Borrowings under the Credit Agreement are limited to specified percentages of receivables and inventories. At June 30, 2002, the Company’s receivables and inventories supported availability under the Credit Agreement of $145.7 million, of which the Company could borrow up to $119.4 million without a covenant default. The Company had borrowings of $80.9 million under the Credit Agreement on June 30, 2002.

     The Company also has a $75 million credit facility from Ford Motor Company (the “Ford Facility”). The Ford Facility expires on December 31, 2002. The Company had borrowings outstanding under the Ford Facility of $75.0 million as of June 30, 2002.

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     On July 12, 2002, the Company secured a new $10 million loan from Cleveland-Cliffs Inc (the “Cleveland-Cliffs Facility”). The Cleveland-Cliffs Facility was negotiated in connection with a long-term pellet supply agreement. The Cleveland-Cliffs Facility expires on June 30, 2007. The Company had no borrowings outstanding under the Cleveland-Cliffs Facility as of June 30, 2002.

Contractual Obligations and Other Commercial Commitments

     On April 2, 2002, New Boston Coke Corporation (“New Boston”), which provided approximately 34% of the Company’s coke requirements through a tolling arrangement, closed its facilities. The Company expected to have an unconditional purchase obligation of $14.6 million with New Boston in 2002, which represents tolling charges. Rouge Steel no longer has any obligation with respect to New Boston. The Company has procured an alternate source of coke. Other than the New Boston situation, there have been no material changes to the contractual obligations and other commercial commitments discussed in the Company’s Annual Report on Form 10-K for the year ended December 31, 2001.

Double Eagle Insurance Claim

     On December 15, 2001, a major fire at Double Eagle, halted production. The Company and its joint venture partner, United States Steel Corporation, are rebuilding Double Eagle and plan to return the facility to full production by the fourth quarter of 2002.

     The Company’s insurance program provides coverage for damage to property destroyed, interruption of business operations and expenditures incurred to minimize the period and total cost of disruption to operations. The Company evaluates its potential insurance recoveries in two areas:

1.   Damage to Double Eagle property as a result of the fire - Non-capitalizable costs for repairs are being expensed as incurred, with related estimated insurance recoveries recorded as they are considered to be probable, up to the amount of the actual costs incurred. Capitalizable

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    costs are being capitalized as incurred. Proceeds from claims relating to capitalizable repair costs will be recorded when the claim is settled.
 
2.   Rouge Steel business interruption costs — Costs to coat steel at toll processors are expensed as incurred, with related estimated insurance recoveries recorded as they are considered to be probable.

     Pursuant to the accounting methodology described above, during the second quarter of 2002, the Company recorded insurance proceeds with respect to the Double Eagle fire of $12.1 million. At June 30, 2002, the Company has a deferred insurance recovery liability with respect to the Double Eagle fire of $8.4 million, which represents advances from insurers in excess of recoverable costs recorded. Recoverable costs are net of a deductible of $7.5 million and reserves of $2.2 million. Advances from the insurance carriers total $24.4 million through June 30, 2002.

Environmental Matter

     In 2000, the United States Environmental Protection Agency (the “EPA”) filed a complaint against the Company (the “Multimedia Complaint”) which arose out of a 1998 investigation of Rouge Steel’s air, water and solid waste storage and disposal. During June 2002, the Company, Wayne County, the Michigan Department of Environmental Quality and the EPA executed a consent order with respect to the Multimedia Complaint. Penalties of $458,000 were imposed with respect to the Consent Order, which were accrued in prior periods. The Company has negotiated a payment schedule which allows the penalty to be paid over a one-year period.

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New Accounting Pronouncement

     During the first quarter of 2002, the Company adopted Statement of Financial Accounting Standards No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.” This pronouncement had no impact on the Company’s results of operations or financial position.

“Safe Harbor” Statement Under the Private Securities Litigation Reform Act of 1995

     The matters discussed in this Quarterly Report on Form 10-Q include certain forward-looking statements that involve risks and uncertainties. These forward-looking statements may include, among others, statements concerning projected levels of production, sales, shipments and income, pricing trends, cost reduction strategies, product mix, anticipated capital expenditures, and other future plans and strategies.

     As permitted by the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995, Rouge Industries is identifying in this Quarterly Report on Form 10-Q a number of factors which could cause the Company’s actual results to differ materially from those anticipated. These factors include, but are not necessarily limited to, (i) changes in the general economic climate, (ii) the supply of and demand for steel products in the Company’s markets, (iii) pricing of steel products in the Company’s markets, (iv) potential environmental liabilities, (v) the availability and prices of raw materials, supplies, utilities and other services and items required by the Company’s operations, (vi) the availability of sufficient cash to support the Company’s operations, (vii) uncertainty regarding the Double Eagle fire and the Company’s ability to resolve the insurance claim and (viii) higher than expected operating costs.

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PART II   OTHER INFORMATION
     
Item 1.   Legal Proceedings

     From time to time, Rouge Industries and its consolidated subsidiaries are defendants in routine lawsuits incidental to its business. The Company believes that such current proceedings, individually or in the aggregate, will not have a materially adverse effect on the Company.

     
Item 4.   Submission of Matters to a Vote of Security Holders

     Rouge Industries’ Annual Meeting of Stockholders was held on May 15, 2002. In connection with the meeting, proxies were solicited. Set forth below are the voting results on proposals considered and voted upon:

  1)   All three nominees for Class II Director were elected by a plurality of the votes entitled to be cast by the stockholders who were present or represented by proxy.

           
    For   Withheld  
   
 
 
Gary P. Latendresse
  31,697,672   498,662  
Dominick C. Fanello
  31,638,731   557,603  
John E. Lobbia
  31,684,857   511,477  

  2)   The Outside Director Equity Plan and the 2002 Stock Incentive Plan were amended by a majority of the votes entitled to be cast by the stockholders who were present or represented by proxy.

               
    For   Against   Abstain  
   
 
 
 
Amendment of the Outside Director Equity Plan and the 2002 Stock Incentive Plan
  31,085,119   1,029,719   81,496  

  3)   The appointment of PricewaterhouseCoopers LLP as the Company’s independent public accountants for the fiscal year ending December 31, 2002 was ratified by a majority of the votes entitled to be cast by the stockholders who were present or represented by proxy.

                         
    For     Against     Abstain  
   
   
   
 
Ratification of the appointment of
PricewaterhouseCoopers LLP as Rouge
Industries’ independent public accountants for
the fiscal year ending December 31, 2002
    32,040,403       115,883       40,048  

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Item 6.   Exhibits and Reports on Form 8-K
     
(a)   The following exhibits are included in this report.
     
Exhibit Number   Description of Exhibit
     
15   PricewaterhouseCoopers LLP Awareness Letter

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SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

         
Date: July 25, 2002   ROUGE INDUSTRIES, INC.
 
    By:
Name:
Title:
  /s/ Carl L. Valdiserri

Carl L. Valdiserri
Chairman of the Board and
Chief Executive Officer
 
 
 
Date: July 25, 2002   By:
Name:
Title:
  /s/ Gary P. Latendresse

Gary P. Latendresse
Vice Chairman and
Chief Financial Officer

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EXHIBIT INDEX

     
Exhibit Number   Description of Exhibit
     
15   PricewaterhouseCoopers LLP Awareness Letter

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