Use these links to rapidly review the document
TABLE OF CONTENTS
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549
FORM 10-Q
(Mark One)
ý |
Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the quarterly period ended July 31, 2002
Or
| o | Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the transition period from to
Commission File Number 333-66291
The Doe Run Resources Corporation
(Exact name of registrant as specified in its charter)
New York (State or other jurisdiction of incorporation or organization) |
13-1255630 (IRS Employer Identification No.) |
1801 Park 270 Drive, Suite 300 St. Louis, Missouri (Address of principal executive offices) |
63146 (Zip Code) |
Registrant's telephone number, including area code |
(314) 453-7100 |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the proceeding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days.
o Yes ý No
Note: The Registrant files pursuant to certain indentures, but is not otherwise subject to the reporting requirements of Section 13 or 15(d).
Number of shares outstanding of each of the issuer's classes of common stock, as of October 2, 2002:
| Common stock, $.10 par value | 1,000 shares |
THE DOE RUN RESOURCES CORPORATION
INDEX TO FORM 10-Q
THE DOE RUN RESOURCES CORPORATION
Condensed Consolidated Balance Sheets
(Dollars in thousands, except per share amounts)
| |
July 31, 2002 |
October 31, 2001 |
|||||||
|---|---|---|---|---|---|---|---|---|---|
| |
(unaudited) |
|
|||||||
| ASSETS | |||||||||
| Current assets: | |||||||||
| Cash | $ | 12,545 | $ | 6,263 | |||||
| Trade accounts receivable, net of allowance for doubtful accounts | 61,929 | 73,006 | |||||||
| Inventories | 107,541 | 107,404 | |||||||
| Prepaid expenses and other current assets | 22,798 | 19,331 | |||||||
| Total current assets | 204,813 | 206,004 | |||||||
Property, plant and equipment, net |
257,916 |
264,300 |
|||||||
| Special term deposit | 125,000 | 125,000 | |||||||
| Other noncurrent assets, net | 5,222 | 7,811 | |||||||
| Total assets | $ | 592,951 | $ | 603,115 | |||||
LIABILITIES AND SHAREHOLDER'S DEFICIT |
|||||||||
| Current liabilities: | |||||||||
| Short-term borrowings and current maturities of long-term debt | $ | 380,014 | $ | 62,611 | |||||
| Accounts payable | 40,711 | 52,037 | |||||||
| Accrued liabilities | 83,689 | 58,329 | |||||||
| Total current liabilities | 504,414 | 172,977 | |||||||
Long-term debt, less current maturities |
127,799 |
433,370 |
|||||||
| Other noncurrent liabilities | 59,640 | 62,569 | |||||||
| Total liabilities | 691,853 | 668,916 | |||||||
Shareholder's deficit: |
|||||||||
| Common stock, $.10 par value, 1,000 shares authorized, issued, and outstanding | | | |||||||
| Additional paid-in capital | 5,238 | 5,238 | |||||||
| Accumulated deficit | (90,863 | ) | (57,726 | ) | |||||
| Accumulated other comprehensive losses | (13,277 | ) | (13,313 | ) | |||||
| Total shareholder's deficit | (98,902 | ) | (65,801 | ) | |||||
| Total liabilities and shareholder's deficit | $ | 592,951 | $ | 603,115 | |||||
The accompanying notes are an integral part of these condensed consolidated financial statements.
THE DOE RUN RESOURCES CORPORATION
Condensed Consolidated Statements of Operations (unaudited)
(Dollars in thousands)
| |
Three Months Ended July 31, |
Nine Months Ended July 31, |
|||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| |
2002 |
2001 |
2002 |
2001 |
|||||||||||||
| Net sales | $ | 172,012 | $ | 179,219 | $ | 489,388 | $ | 558,044 | |||||||||
Costs and expenses: |
|||||||||||||||||
| Cost of sales | 161,304 | 153,958 | 445,683 | 497,936 | |||||||||||||
| Depletion, depreciation and amortization | 7,642 | 7,479 | 22,790 | 22,513 | |||||||||||||
| Selling, general and administrative | 7,365 | 6,241 | 20,388 | 21,309 | |||||||||||||
| Exploration | 304 | 387 | 765 | 1,215 | |||||||||||||
| Unrealized (gain)/loss on derivative financial instruments | 235 | (1,477 | ) | (1,404 | ) | (1,843 | ) | ||||||||||
| Total costs and expenses | 176,850 | 166,588 | 488,222 | 541,130 | |||||||||||||
| Income (loss) from operations | (4,838 | ) | 12,631 | 1,166 | 16,914 | ||||||||||||
Other income (expense): |
|||||||||||||||||
| Interest expense | (14,514 | ) | (14,972 | ) | (42,685 | ) | (45,897 | ) | |||||||||
| Interest income | 3,552 | 3,956 | 10,619 | 11,290 | |||||||||||||
| Other, net | (1,423 | ) | (238 | ) | (2,237 | ) | 113 | ||||||||||
| (12,385 | ) | (11,254 | ) | (34,303 | ) | (34,494 | ) | ||||||||||
| Income (loss) before income tax benefit | (17,223 | ) | 1,377 | (33,137 | ) | (17,580 | ) | ||||||||||
| Income tax benefit | | (1,582 | ) | | (1,509 | ) | |||||||||||
| Income (loss) before extraordinary item and cumulative effect of change in accounting principle | (17,223 | ) | 2,959 | (33,137 | ) | (16,071 | ) | ||||||||||
Extraordinary item related to retirement of long term debt |
|
(159 |
) |
|
(159 |
) |
|||||||||||
Cumulative effect of change in accounting principle, net of income tax benefit |
|
|
|
(3,774 |
) |
||||||||||||
| Net income (loss) | $ | (17,223 | ) | $ | 2,800 | $ | (33,137 | ) | $ | (20,004 | ) | ||||||
The accompanying notes are an integral part of these condensed consolidated financial statements.
THE DOE RUN RESOURCES CORPORATION
Consolidated Statements of Comprehensive Income (unaudited)
(Dollars in thousands)
| |
Nine Months Ended July 31, |
|||||||
|---|---|---|---|---|---|---|---|---|
| |
2002 |
2001 |
||||||
| Net loss | $ | (33,137 | ) | $ | (20,004 | ) | ||
| Unrealized gain on derivative financial instruments, net | 36 | 141 | ||||||
| Comprehensive loss | $ | (33,101 | ) | $ | (19,863 | ) | ||
The accompanying notes are an integral part of these condensed consolidated financial statements.
THE DOE RUN RESOURCES CORPORATION
Condensed Consolidated Statements of Cash Flows (unaudited)
(Dollars in thousands)
| |
Nine Months Ended July 31, |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| |
2002 |
2001 |
||||||||
| Cash flows from operating activities: | ||||||||||
| Net loss | $ | (33,137 | ) | $ | (20,004 | ) | ||||
| Extraordinary loss on debt retirement | | 4,254 | ||||||||
| Cumulative effect of change in accounting principle | | 159 | ||||||||
| Adjustments to reconcile net loss to net cash provided by (used in) operating activities: | ||||||||||
| Depreciation, depletion and amortization | 22,790 | 22,513 | ||||||||
| Imputed interest and amortization of deferred financing costs | 2,707 | 2,763 | ||||||||
| Unrealized gain on derivative financial instruments | (1,404 | ) | (1,843 | ) | ||||||
| Deferred income taxes | | (2,545 | ) | |||||||
| Increase resulting from other changes in assets and liabilities: | 20,768 | 22,290 | ||||||||
| Net cash provided by operating activities | 11,724 | 27,587 | ||||||||
| Cash flows from investing activities: | ||||||||||
| Purchases of property, plant and equipment | (16,627 | ) | (18,386 | ) | ||||||
| Net proceeds from sales of assets | 46 | 4,912 | ||||||||
| Net cash used in investing activities | (16,581 | ) | (13,474 | ) | ||||||
| Cash flows from financing activities: | ||||||||||
| Proceeds from (payments on) revolving loans, net | 14,414 | (4,783 | ) | |||||||
| Payments on long-term debt | (3,156 | ) | (8,010 | ) | ||||||
| Payment of deferred financing costs | (119 | ) | (375 | ) | ||||||
| Net cash provided by (used in) financing activities | 11,139 | (13,168 | ) | |||||||
| Net increase in cash | 6,282 | 945 | ||||||||
| Cash at beginning of period | 6,263 | 8,295 | ||||||||
| Cash at end of period | $ | 12,545 | $ | 9,240 | ||||||
Supplemental disclosure of cash flow information |
||||||||||
| Cash paid during the period for: | ||||||||||
| Interest, net of capitalized interest | $ | 862 | $ | 31,115 | ||||||
| Income taxes | $ | 6 | $ | 457 | ||||||
The accompanying notes are an integral part of these condensed consolidated financial statements.
THE DOE RUN RESOURCES CORPORATION
Notes to Condensed Consolidated Financial Statements
(Dollars in thousands)
(1) Summary of Significant Accounting Policies
Unaudited Interim Financial Statements
These interim consolidated financial statements include the accounts of The Doe Run Resources Corporation and its subsidiaries (collectively, the Company). In the opinion of management, the interim consolidated financial statements contain all adjustments, consisting of normal recurring accruals, necessary to present fairly the consolidated financial position as of July 31, 2002 and results of operations for the three and nine month periods ended July 31, 2002 and 2001. Interim periods are not necessarily indicative of results to be expected for the year.
Reclassifications
Certain prior year balances have been reclassified in order to conform to current presentation.
(2) Inventories
Inventories consist of the following:
| |
July 31, 2002 |
October 31, 2001 |
||||
|---|---|---|---|---|---|---|
| Finished metals and concentrates | $ | 19,758 | $ | 15,887 | ||
| Metals and concentrates in process | 58,129 | 59,960 | ||||
| Materials, supplies and repair parts | 29,654 | 31,557 | ||||
| $ | 107,541 | $ | 107,404 | |||
Materials, supplies and repair parts are stated net of reserves for obsolescence of approximately $5,635 and $5,484 at July 31, 2002 and October 31, 2001, respectively.
(3) Debt
Due to the non-payment of interest due March 15, 2002 and the expiration of the grace period during which the Company could cure the non-payment on the 111/4% Senior Notes due 2005, Floating Interest Rate Senior Notes due 2003 and 111/4% Senior Secured Notes due 2005 (collectively, the Notes), as well as the violation of other financial covenants contained in its loan agreement relating to the U.S. revolving credit facility, the Company is in default of its covenants under the Notes indentures and its U.S. revolving credit facility. In an event of default, the lenders have the right to accelerate the payment of any unpaid principal and interest balances. As a result, the related debt balances are classified as current at July 31, 2002. No actions have been taken by the lenders to accelerate the payment of outstanding debt balances. The Company is in negotiations with lenders to execute an amended U.S. revolving credit facility and is attempting to complete a restructuring as described below.
On September 20, 2002, the Company issued an exchange offer for the Notes (the Exchange Offer) that amended an earlier tender and exchange offer. Under the Exchange Offer, the Company is offering holders of the Notes new notes (Exchange Notes) with an aggregate principal amount of $660 for each $1,000 principal amount of the 111/4% Senior Secured Notes and $560 per $1,000 principal amount of the 111/4% Senior Notes and Floating Interest Rate Notes, in addition to warrants to purchase up to 40% of the Company's outstanding common stock (assuming 100% participation in the
Exchange Offer). In addition to the March 15, 2002 interest payment, the Company did not make the interest payment due September 15, 2002. The Company does not intend to pay the unpaid accrued interest on the Notes that will be exchanged in the Exchange Offer, and by accepting the Exchange Notes, the holders will waive the receipt of any and all accrued and unpaid interest and penalties on the Notes.
In connection with the Exchange Offer, the Company's ultimate parent, The Renco Group, Inc. (Renco), will purchase $20,000 of the Company's preferred stock and Regiment Capital Advisors LLC (Regiment), a significant holder of the Notes, will commit to lend the Company $15,500 at a 3% discount, pursuant to a senior credit facility (the New Senior Credit Facility). The $35,035 in proceeds from the sale of preferred stock and New Senior Credit Facility will be used to pay down the U.S. revolving credit facility, to pay the accrued interest as of March 15, 2002 and September 15, 2002, including penalties thereon, on the Notes remaining outstanding, if any, after the Exchange Offer and to pay certain costs of the transactions.
The consummation of the Exchange Offer is contingent upon a number of conditions including the participation in the Exchange Offer by holders of at least 95% of the aggregate principal amount outstanding of each tranche of the Notes (the "Minimum Tender"); the closing of the New Senior Credit Facility; the satisfactory amendment of the U.S. Revolving Credit Facility; and the sale of preferred stock to Renco. There can be no assurance that Doe Run will be able to consummate the Exchange Offer. Concurrently with the Exchange Offer, the Company is also seeking acceptances from the holders of the Notes to a prepackaged plan of bankruptcy (the "Plan") under Chapter 11 of the United States Bankruptcy Code. In the event that the Company is unable to achieve the Minimum Tender necessary to consummate the Exchange Offer consensually, but does receive the requisite acceptances needed to confirm the Plan, the Company intends to seek to have the Plan confirmed in the United States Bankruptcy Court for the Southern District of New York. Acceptances from holders of at least 66 2/3% of the aggregate principal amount of each tranche of the Notes and a majority in number of holders of each tranche of Notes, in each case actually voting on the Plan, will be necessary to confirm the Plan. If the Plan is confirmed, the Company's obligations under the Notes will be extinguished in their entirety and holders of Notes will receive substantially the same consideration for their Notes as they would under the terms of the Exchange Offer.
On September 17, 2002, Doe Run Peru entered into a new, three-year revolving credit facility with its lender, effective September 25, 2002. The lender has currently committed to a maximum of $40,000, and is attempting to syndicate the balance of the $58,000 provided for under the new facility. If the Exchange Offer and related transactions are not consummated by November 25, 2002, an event of default will occur under the new facility, which could result in the outstanding balance becoming immediately due and payable. As there can be no assurance that the Exchange Offer and other transactions will be completed, the balance of borrowings under the current facility at July 31, 2002 are classified as current. Under the new agreement, advance rates on certain receivables and inventory will be improved from those under the previous facility, provided that Doe Run Peru meets certain documentation requirements, which Doe Run Peru anticipates being able to accomplish.
On March 12, 2002, Doe Run Peru, with the consent of its parent company, The Doe Run Resources Corporation, (Doe Run) did not pay $7,031 of interest due to Banco de Credito Overseas Limited (the Bank) under a Contract for a Loan in Foreign Currency. Failure to pay such interest was cured by instructing the Bank to offset the amount of such payment against the amount otherwise payable by the Bank to Doe Run under a Special Term Deposit Contract. Effective September 12, 2002, the remaining balance of the Loan in Foreign Currency, including the September 12, 2002 interest payment, was offset against the Special Term Deposit, and in return, Doe Run Peru delivered a
non-interest bearing intercompany note to Doe Run in the amount of $139,063. The obligations of Doe Run Peru under the intercompany note are subordinate to those under Doe Run Peru's new revolving credit facility.
(4) Segment Information
The Company's operating segments are separately managed business units that are distinguished by products, location and production processes. The primary lead segment includes integrated mining, milling and smelting operations located in Missouri. The secondary lead segment, also located in Missouri, recycles lead-bearing feed materials, primarily spent batteries. The fabricated products segment produces value-added lead products. The Peruvian operations produce an extensive product mix of non-ferrous and precious metals through a subsidiary, Doe Run Peru S.R.L. (Doe Run Peru).
| |
Three Months Ended July 31, |
Nine months Ended July 31 |
|||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| |
2002 |
2001 |
2002 |
2001 |
|||||||||||||
| Operating SegmentsRevenues | |||||||||||||||||
| Revenues from external customers: | |||||||||||||||||
| Peruvian operations | $ | 109,584 | $ | 109,583 | $ | 315,365 | $ | 334,095 | |||||||||
| Primary lead | 42,321 | 44,545 | 109,138 | 146,773 | |||||||||||||
| Secondary lead | 15,888 | 16,833 | 51,349 | 55,336 | |||||||||||||
| Fabricated products | 4,646 | 6,760 | 13,121 | 17,981 | |||||||||||||
| Total | 172,439 | 177,721 | 488,973 | 554,185 | |||||||||||||
| Revenues from other operating segments:(1) | |||||||||||||||||
| Peruvian operations | | | | | |||||||||||||
| Primary lead | 482 | 1,160 | 1,468 | 2,708 | |||||||||||||
| Secondary lead | 224 | 76 | 463 | 380 | |||||||||||||
| Fabricated products | | | | | |||||||||||||
| Total | 706 | 1,236 | 1,931 | 3,088 | |||||||||||||
| Total revenues for reportable segments | 173,145 | 178,957 | 490,904 | 557,273 | |||||||||||||
| Other revenues/gains (losses)(2) | (427 | ) | 1,498 | 415 | 3,859 | ||||||||||||
| Intersegment eliminations | (706 | ) | (1,236 | ) | (1,931 | ) | (3,088 | ) | |||||||||
| Total consolidated revenues | $ | 172,012 | $ | 179,219 | $ | 489,388 | $ | 558,044 | |||||||||
| |
Three Months Ended July 31, |
Nine months Ended July 31 |
|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| |
2002 |
2001 |
2002 |
2001 |
|||||||||||
| Operating SegmentsEBITDA (Earnings before interest, taxes, and depletion, depreciation and amortization), excluding the effects of FAS 133 | |||||||||||||||
| Peruvian operations | $ | 5,259 | $ | 12,598 | $ | 16,960 | $ | 30,214 | |||||||
| Primary lead | (628 | ) | 4,027 | 6,343 | 3,913 | ||||||||||
| Secondary lead | 3,209 | 4,398 | 11,821 | 12,436 | |||||||||||
| Fabricated products | 853 | 794 | 2,112 | 1,661 | |||||||||||
| Total reportable segments | 8,693 | 21,817 | 37,236 | 48,224 | |||||||||||
| Other revenues and expenses(3) | (2,384 | ) | (153 | ) | (4,729 | ) | 737 | ||||||||
| Corporate selling, general and administrative expenses | (4,682 | ) | (3,258 | ) | (12,194 | ) | (11,254 | ) | |||||||
| Intersegment eliminations | (11 | ) | (11 | ) | 2 | (10 | ) | ||||||||
| Consolidated EBITDA | 1,616 | 18,395 | 20,315 | 37,697 | |||||||||||
| Depreciation, depletion and amortization | (7,642 | ) | (7,479 | ) | (22,790 | ) | (22,513 | ) | |||||||
| Interest income | 3,552 | 3,956 | 10,619 | 11,290 | |||||||||||
| Interest expense | (14,514 | ) | (14,972 | ) | (42,685 | ) | (45,897 | ) | |||||||
| Unrealized gain (loss) on derivative financial instruments | (235 | ) | 1,477 | 1,404 | 1,843 | ||||||||||
| Income (loss) before income taxes | $ | (17,223 | ) | $ | 1,377 | $ | (33,137 | ) | $ | (17,580 | ) | ||||
(5) Hedging and Derivative Financial Instruments
A significant portion of the Company's sales contracts are priced based on an average London Metal Exchange (LME) or other exchange prices for the respective metal plus a negotiated premium. As such, the prices of the Company's products fluctuate due to factors in the market that are beyond the Company's control. These price changes expose the Company to variability in its cash receipts. The purpose of the Company's price risk management program is to limit the Company's risk to acceptable levels, while enhancing revenue through the receipt of option premiums.
The Company's price risk management program uses various derivative instruments in its attempt to mitigate commodity price risks. The Company uses purchased futures contracts as a fair value hedge of the change in fair value of inventory related to firm sales commitments with customers or as a cash flow hedge to lock in the price of lead purchases for its fabricated products subsidiary. In fair value hedges, the futures contracts are established at terms (quantities, prices and timing) that mirror those of the firm commitments. The Company uses sold futures contracts as a cash flow hedge to lock in the price of a portion of forecasted lead metal sales and to lock in the price of by-product sales whose prices are based on an average for a period after they are shipped.
The Company routinely writes call options that, if exercised, will create sold futures contracts that will be designated as cash flow hedges of forecasted lead metal sales. The options generate premium income, which enhance revenues. The Company also uses futures contracts and options and combinations thereof to enhance revenue at contract prices that are acceptable to the Company, should the options be exercised. Because these instruments do not meet the requirements for hedge accounting under FAS 133, the changes in fair market value related to these instruments (including the
time value portion), which reflect market prices and volatility at the balance sheet date, are recorded in results of operations, and are expected to increase the volatility of reported results.
The unrealized gain reflected in the consolidated statement of operations relates to the change in fair market value of derivative financial instruments that are not designated as hedges. For derivative instruments designated as hedges (futures contracts), the Company assesses effectiveness based on changes in the forward rate, and as a result, does not expect hedge ineffectiveness.
The fair market value of the Company's derivative financial instruments reflected in the Company's balance sheet as of July 31, 2002 is the difference between quoted prices at the balance sheet date and the contract settlement value. The fair market value represents the estimated net cash the Company would receive (pay) if the contracts were canceled on the balance sheet date.
The Company's open derivative financial instruments at July 31, 2002 were: (numbers not in thousands)
Sold (Purchased) Futures Contracts
| Metal |
Quantity |
Weighted Average Price |
Fair Market Value |
Period |
|||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Lead (Hedges) | (7,909 | ) | tons | $435.00/ton | $ | (342,112 | ) | Aug. 02 to Sep. 02 | |||
| Gold | (6,198 | ) | oz | $287.00/oz | (58,533 | ) | Aug. 02 to Sep. 02 | ||||
| Copper (Other) | (213 | ) | tons | $1625.00/ton | (55,463 | ) | Aug. 02 to Sep. 02 | ||||
| Silver | 850,175 | oz. | $5.14/oz | 810,573 | Aug 02 | ||||||
| (987,300 | ) | oz | $5.37/oz | (1,153,260 | ) | Aug 02 | |||||
Sold (Purchased) Call Option Contracts
| Metal |
Quantity |
Price Range |
Fair Market Value |
Period |
|||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Copper | 5,813 (4,129 |
) |
tons tons |
$1,451.00/ton to $1,600.00/ton $1,520.00/ton to $1,565.00/ton |
$ |
(65,291 14,331 |
) |
Aug 02 to Dec. 02 Aug 02 to Oct. 02 |
|||
| Lead | 18,601 (4,823 |
) |
tons tons |
$440.00/ton to $522.00/ton $476.00/ton |
(4,779 1,451 |
) |
Aug 02 to Dec. 02 Aug 02 to Dec. 02 |
||||
| Silver | 460,740 | oz | $4.28/oz. to $4.60/oz. | (44,770 | ) | Aug 02 to Dec. 02 | |||||
| Gold | 8,118 (1,646 |
) |
oz oz. |
$260.00/ | |||||||