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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549


FORM 10-Q

(Mark One)


ý

Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the quarterly period ended July 31, 2002

Or

o Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the transition period from              to             

Commission File Number 333-66291


The Doe Run Resources Corporation
(Exact name of registrant as specified in its charter)


New York
(State or other jurisdiction of
incorporation or organization)

13-1255630
(IRS Employer
Identification No.)

1801 Park 270 Drive, Suite 300
St. Louis, Missouri

(Address of principal executive offices)

63146
(Zip Code)

Registrant's telephone number, including area code

(314) 453-7100

        Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the proceeding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days.

o Yes    ý No

        Note: The Registrant files pursuant to certain indentures, but is not otherwise subject to the reporting requirements of Section 13 or 15(d).

        Number of shares outstanding of each of the issuer's classes of common stock, as of October 2, 2002:

Common stock, $.10 par value   1,000 shares



THE DOE RUN RESOURCES CORPORATION
INDEX TO FORM 10-Q

 
Part I. Financial Information

Item 1. Financial Statements

The Doe Run Resources Corporation
Condensed Consolidated Balance Sheets July 31, 2002 and October 31, 2001
Condensed Consolidated Statements of Operations three and nine months ended July 31, 2002 and 2001
Consolidated Statements of Comprehensive Income nine months ended July 31, 2002 and 2001
Condensed Consolidated Statements of Cash Flows nine months ended July 31, 2002 and 2001
Notes to Consolidated Financial Statements

Doe Run Peru S.R.L.
Condensed Consolidated Balance Sheets July 31, 2002 and October 31, 2001
Condensed Consolidated Statements of Operations three and nine months ended July 31, 2002 and 2001
Condensed Consolidated Statements of Cash Flows nine months ended July 31, 2002 and 2001
Notes to Condensed Consolidated Financial Statements

Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations

Item 3. Quantitative and Qualitative Disclosures About Market Risk

Part II. Other Information.

Item 1. Legal Proceedings

Item 6. Exhibits and Reports on Form 8-K.

Signatures


THE DOE RUN RESOURCES CORPORATION

Condensed Consolidated Balance Sheets

(Dollars in thousands, except per share amounts)

 
  July 31,
2002

  October 31,
2001

 
 
  (unaudited)

   
 
ASSETS  
Current assets:              
  Cash   $ 12,545   $ 6,263  
  Trade accounts receivable, net of allowance for doubtful accounts     61,929     73,006  
  Inventories     107,541     107,404  
  Prepaid expenses and other current assets     22,798     19,331  
   
 
 
    Total current assets     204,813     206,004  

Property, plant and equipment, net

 

 

257,916

 

 

264,300

 
Special term deposit     125,000     125,000  
Other noncurrent assets, net     5,222     7,811  
   
 
 
    Total assets   $ 592,951   $ 603,115  
   
 
 

LIABILITIES AND SHAREHOLDER'S DEFICIT

 
Current liabilities:              
  Short-term borrowings and current maturities of long-term debt   $ 380,014   $ 62,611  
  Accounts payable     40,711     52,037  
  Accrued liabilities     83,689     58,329  
   
 
 
    Total current liabilities     504,414     172,977  

Long-term debt, less current maturities

 

 

127,799

 

 

433,370

 
Other noncurrent liabilities     59,640     62,569  
   
 
 
    Total liabilities     691,853     668,916  

Shareholder's deficit:

 

 

 

 

 

 

 
  Common stock, $.10 par value, 1,000 shares authorized, issued, and outstanding          
  Additional paid-in capital     5,238     5,238  
  Accumulated deficit     (90,863 )   (57,726 )
  Accumulated other comprehensive losses     (13,277 )   (13,313 )
   
 
 
    Total shareholder's deficit     (98,902 )   (65,801 )
   
 
 
    Total liabilities and shareholder's deficit   $ 592,951   $ 603,115  
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.



THE DOE RUN RESOURCES CORPORATION

Condensed Consolidated Statements of Operations (unaudited)

(Dollars in thousands)

 
  Three Months Ended
July 31,

  Nine Months Ended
July 31,

 
 
  2002
  2001
  2002
  2001
 
Net sales   $ 172,012   $ 179,219   $ 489,388   $ 558,044  

Costs and expenses:

 

 

 

 

 

 

 

 

 

 

 

 

 
  Cost of sales     161,304     153,958     445,683     497,936  
  Depletion, depreciation and amortization     7,642     7,479     22,790     22,513  
  Selling, general and administrative     7,365     6,241     20,388     21,309  
  Exploration     304     387     765     1,215  
  Unrealized (gain)/loss on derivative financial instruments     235     (1,477 )   (1,404 )   (1,843 )
   
 
 
 
 
    Total costs and expenses     176,850     166,588     488,222     541,130  
   
 
 
 
 
    Income (loss) from operations     (4,838 )   12,631     1,166     16,914  

Other income (expense):

 

 

 

 

 

 

 

 

 

 

 

 

 
  Interest expense     (14,514 )   (14,972 )   (42,685 )   (45,897 )
  Interest income     3,552     3,956     10,619     11,290  
  Other, net     (1,423 )   (238 )   (2,237 )   113  
   
 
 
 
 
      (12,385 )   (11,254 )   (34,303 )   (34,494 )
   
 
 
 
 
      Income (loss) before income tax benefit     (17,223 )   1,377     (33,137 )   (17,580 )
Income tax benefit         (1,582 )       (1,509 )
   
 
 
 
 
    Income (loss) before extraordinary item and cumulative effect of change in accounting principle     (17,223 )   2,959     (33,137 )   (16,071 )
   
Extraordinary item related to retirement of long term debt

 

 


 

 

(159

)

 


 

 

(159

)
   
Cumulative effect of change in accounting principle, net of income tax benefit

 

 


 

 


 

 


 

 

(3,774

)
   
 
 
 
 
        Net income (loss)   $ (17,223 ) $ 2,800   $ (33,137 ) $ (20,004 )
   
 
 
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.



THE DOE RUN RESOURCES CORPORATION

Consolidated Statements of Comprehensive Income (unaudited)

(Dollars in thousands)

 
  Nine Months Ended July 31,
 
 
  2002
  2001
 
Net loss   $ (33,137 ) $ (20,004 )
Unrealized gain on derivative financial instruments, net     36     141  
   
 
 
  Comprehensive loss   $ (33,101 ) $ (19,863 )
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.



THE DOE RUN RESOURCES CORPORATION

Condensed Consolidated Statements of Cash Flows (unaudited)

(Dollars in thousands)

 
  Nine Months Ended
July 31,

 
 
  2002
  2001
 
Cash flows from operating activities:              
  Net loss   $ (33,137 ) $ (20,004 )
  Extraordinary loss on debt retirement         4,254  
  Cumulative effect of change in accounting principle         159  
  Adjustments to reconcile net loss to net cash provided by (used in) operating activities:              
    Depreciation, depletion and amortization     22,790     22,513  
    Imputed interest and amortization of deferred financing costs     2,707     2,763  
    Unrealized gain on derivative financial instruments     (1,404 )   (1,843 )
    Deferred income taxes         (2,545 )
    Increase resulting from other changes in assets and liabilities:     20,768     22,290  
   
 
 
      Net cash provided by operating activities     11,724     27,587  
Cash flows from investing activities:              
  Purchases of property, plant and equipment     (16,627 )   (18,386 )
  Net proceeds from sales of assets     46     4,912  
   
 
 
    Net cash used in investing activities     (16,581 )   (13,474 )
Cash flows from financing activities:              
  Proceeds from (payments on) revolving loans, net     14,414     (4,783 )
  Payments on long-term debt     (3,156 )   (8,010 )
  Payment of deferred financing costs     (119 )   (375 )
   
 
 
    Net cash provided by (used in) financing activities     11,139     (13,168 )
   
 
 
    Net increase in cash     6,282     945  
Cash at beginning of period     6,263     8,295  
   
 
 
Cash at end of period   $ 12,545   $ 9,240  
   
 
 

Supplemental disclosure of cash flow information—

 

 

 

 

 

 

 
  Cash paid during the period for:              
    Interest, net of capitalized interest   $ 862   $ 31,115  
   
 
 
    Income taxes   $ 6   $ 457  
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.



THE DOE RUN RESOURCES CORPORATION

Notes to Condensed Consolidated Financial Statements

(Dollars in thousands)

(1)    Summary of Significant Accounting Policies

        These interim consolidated financial statements include the accounts of The Doe Run Resources Corporation and its subsidiaries (collectively, the Company). In the opinion of management, the interim consolidated financial statements contain all adjustments, consisting of normal recurring accruals, necessary to present fairly the consolidated financial position as of July 31, 2002 and results of operations for the three and nine month periods ended July 31, 2002 and 2001. Interim periods are not necessarily indicative of results to be expected for the year.

        Certain prior year balances have been reclassified in order to conform to current presentation.

(2)    Inventories

        Inventories consist of the following:

 
  July 31,
2002

  October 31,
2001

Finished metals and concentrates   $ 19,758   $ 15,887
Metals and concentrates in process     58,129     59,960
Materials, supplies and repair parts     29,654     31,557
   
 
    $ 107,541   $ 107,404
   
 

        Materials, supplies and repair parts are stated net of reserves for obsolescence of approximately $5,635 and $5,484 at July 31, 2002 and October 31, 2001, respectively.

(3)    Debt

        Due to the non-payment of interest due March 15, 2002 and the expiration of the grace period during which the Company could cure the non-payment on the 111/4% Senior Notes due 2005, Floating Interest Rate Senior Notes due 2003 and 111/4% Senior Secured Notes due 2005 (collectively, the Notes), as well as the violation of other financial covenants contained in its loan agreement relating to the U.S. revolving credit facility, the Company is in default of its covenants under the Notes indentures and its U.S. revolving credit facility. In an event of default, the lenders have the right to accelerate the payment of any unpaid principal and interest balances. As a result, the related debt balances are classified as current at July 31, 2002. No actions have been taken by the lenders to accelerate the payment of outstanding debt balances. The Company is in negotiations with lenders to execute an amended U.S. revolving credit facility and is attempting to complete a restructuring as described below.

        On September 20, 2002, the Company issued an exchange offer for the Notes (the Exchange Offer) that amended an earlier tender and exchange offer. Under the Exchange Offer, the Company is offering holders of the Notes new notes (Exchange Notes) with an aggregate principal amount of $660 for each $1,000 principal amount of the 111/4% Senior Secured Notes and $560 per $1,000 principal amount of the 111/4% Senior Notes and Floating Interest Rate Notes, in addition to warrants to purchase up to 40% of the Company's outstanding common stock (assuming 100% participation in the



Exchange Offer). In addition to the March 15, 2002 interest payment, the Company did not make the interest payment due September 15, 2002. The Company does not intend to pay the unpaid accrued interest on the Notes that will be exchanged in the Exchange Offer, and by accepting the Exchange Notes, the holders will waive the receipt of any and all accrued and unpaid interest and penalties on the Notes.

        In connection with the Exchange Offer, the Company's ultimate parent, The Renco Group, Inc. (Renco), will purchase $20,000 of the Company's preferred stock and Regiment Capital Advisors LLC (Regiment), a significant holder of the Notes, will commit to lend the Company $15,500 at a 3% discount, pursuant to a senior credit facility (the New Senior Credit Facility). The $35,035 in proceeds from the sale of preferred stock and New Senior Credit Facility will be used to pay down the U.S. revolving credit facility, to pay the accrued interest as of March 15, 2002 and September 15, 2002, including penalties thereon, on the Notes remaining outstanding, if any, after the Exchange Offer and to pay certain costs of the transactions.

        The consummation of the Exchange Offer is contingent upon a number of conditions including the participation in the Exchange Offer by holders of at least 95% of the aggregate principal amount outstanding of each tranche of the Notes (the "Minimum Tender"); the closing of the New Senior Credit Facility; the satisfactory amendment of the U.S. Revolving Credit Facility; and the sale of preferred stock to Renco. There can be no assurance that Doe Run will be able to consummate the Exchange Offer. Concurrently with the Exchange Offer, the Company is also seeking acceptances from the holders of the Notes to a prepackaged plan of bankruptcy (the "Plan") under Chapter 11 of the United States Bankruptcy Code. In the event that the Company is unable to achieve the Minimum Tender necessary to consummate the Exchange Offer consensually, but does receive the requisite acceptances needed to confirm the Plan, the Company intends to seek to have the Plan confirmed in the United States Bankruptcy Court for the Southern District of New York. Acceptances from holders of at least 66 2/3% of the aggregate principal amount of each tranche of the Notes and a majority in number of holders of each tranche of Notes, in each case actually voting on the Plan, will be necessary to confirm the Plan. If the Plan is confirmed, the Company's obligations under the Notes will be extinguished in their entirety and holders of Notes will receive substantially the same consideration for their Notes as they would under the terms of the Exchange Offer.

        On September 17, 2002, Doe Run Peru entered into a new, three-year revolving credit facility with its lender, effective September 25, 2002. The lender has currently committed to a maximum of $40,000, and is attempting to syndicate the balance of the $58,000 provided for under the new facility. If the Exchange Offer and related transactions are not consummated by November 25, 2002, an event of default will occur under the new facility, which could result in the outstanding balance becoming immediately due and payable. As there can be no assurance that the Exchange Offer and other transactions will be completed, the balance of borrowings under the current facility at July 31, 2002 are classified as current. Under the new agreement, advance rates on certain receivables and inventory will be improved from those under the previous facility, provided that Doe Run Peru meets certain documentation requirements, which Doe Run Peru anticipates being able to accomplish.

        On March 12, 2002, Doe Run Peru, with the consent of its parent company, The Doe Run Resources Corporation, (Doe Run) did not pay $7,031 of interest due to Banco de Credito Overseas Limited (the Bank) under a Contract for a Loan in Foreign Currency. Failure to pay such interest was cured by instructing the Bank to offset the amount of such payment against the amount otherwise payable by the Bank to Doe Run under a Special Term Deposit Contract. Effective September 12, 2002, the remaining balance of the Loan in Foreign Currency, including the September 12, 2002 interest payment, was offset against the Special Term Deposit, and in return, Doe Run Peru delivered a



non-interest bearing intercompany note to Doe Run in the amount of $139,063. The obligations of Doe Run Peru under the intercompany note are subordinate to those under Doe Run Peru's new revolving credit facility.

(4)    Segment Information

        The Company's operating segments are separately managed business units that are distinguished by products, location and production processes. The primary lead segment includes integrated mining, milling and smelting operations located in Missouri. The secondary lead segment, also located in Missouri, recycles lead-bearing feed materials, primarily spent batteries. The fabricated products segment produces value-added lead products. The Peruvian operations produce an extensive product mix of non-ferrous and precious metals through a subsidiary, Doe Run Peru S.R.L. (Doe Run Peru).

 
  Three Months Ended July 31,
  Nine months Ended July 31
 
 
  2002
  2001
  2002
  2001
 
Operating Segments—Revenues                          
Revenues from external customers:                          
  Peruvian operations   $ 109,584   $ 109,583   $ 315,365   $ 334,095  
  Primary lead     42,321     44,545     109,138     146,773  
  Secondary lead     15,888     16,833     51,349     55,336  
  Fabricated products     4,646     6,760     13,121     17,981  
   
 
 
 
 
      Total     172,439     177,721     488,973     554,185  
Revenues from other operating segments:(1)                          
  Peruvian operations                  
  Primary lead     482     1,160     1,468     2,708  
  Secondary lead     224     76     463     380  
  Fabricated products                  
   
 
 
 
 
    Total     706     1,236     1,931     3,088  
   
 
 
 
 
    Total revenues for reportable segments     173,145     178,957     490,904     557,273  
      Other revenues/gains (losses)(2)     (427 )   1,498     415     3,859  
      Intersegment eliminations     (706 )   (1,236 )   (1,931 )   (3,088 )
   
 
 
 
 
        Total consolidated revenues   $ 172,012   $ 179,219   $ 489,388   $ 558,044  
   
 
 
 
 

(1)
Transactions between segments consist of metal sales recorded based on sales contracts that are negotiated between segments on terms that management feels are similar to those that would be negotiated between unrelated parties.

(2)
Other revenues consist of metal sales not attributed to operating segments and realized gains (losses) on derivative contracts. Decrease from prior year is due to the effect of lower metal prices on closed positions.

 
  Three Months Ended July 31,
  Nine months Ended July 31
 
 
  2002
  2001
  2002
  2001
 
Operating Segments—EBITDA (Earnings before interest, taxes, and depletion, depreciation and amortization), excluding the effects of FAS 133                          
  Peruvian operations   $ 5,259   $ 12,598   $ 16,960   $ 30,214  
  Primary lead     (628 )   4,027     6,343     3,913  
  Secondary lead     3,209     4,398     11,821     12,436  
  Fabricated products     853     794     2,112     1,661  
   
 
 
 
 
    Total reportable segments     8,693     21,817     37,236     48,224  
  Other revenues and expenses(3)     (2,384 )   (153 )   (4,729 )   737  
  Corporate selling, general and administrative expenses     (4,682 )   (3,258 )   (12,194 )   (11,254 )
  Intersegment eliminations     (11 )   (11 )   2     (10 )
   
 
 
 
 
    Consolidated EBITDA     1,616     18,395     20,315     37,697  
  Depreciation, depletion and amortization     (7,642 )   (7,479 )   (22,790 )   (22,513 )
  Interest income     3,552     3,956     10,619     11,290  
  Interest expense     (14,514 )   (14,972 )   (42,685 )   (45,897 )
  Unrealized gain (loss) on derivative financial instruments     (235 )   1,477     1,404     1,843  
   
 
 
 
 
    Income (loss) before income taxes   $ (17,223 ) $ 1,377   $ (33,137 ) $ (17,580 )
   
 
 
 
 
(3)
Other revenues and expenses include primarily realized gains (losses) on derivative contracts, exploration expenses, and adjustments necessary to state primary and secondary lead inventories at LIFO cost.

(5)    Hedging and Derivative Financial Instruments

        A significant portion of the Company's sales contracts are priced based on an average London Metal Exchange (LME) or other exchange prices for the respective metal plus a negotiated premium. As such, the prices of the Company's products fluctuate due to factors in the market that are beyond the Company's control. These price changes expose the Company to variability in its cash receipts. The purpose of the Company's price risk management program is to limit the Company's risk to acceptable levels, while enhancing revenue through the receipt of option premiums.

        The Company's price risk management program uses various derivative instruments in its attempt to mitigate commodity price risks. The Company uses purchased futures contracts as a fair value hedge of the change in fair value of inventory related to firm sales commitments with customers or as a cash flow hedge to lock in the price of lead purchases for its fabricated products subsidiary. In fair value hedges, the futures contracts are established at terms (quantities, prices and timing) that mirror those of the firm commitments. The Company uses sold futures contracts as a cash flow hedge to lock in the price of a portion of forecasted lead metal sales and to lock in the price of by-product sales whose prices are based on an average for a period after they are shipped.

        The Company routinely writes call options that, if exercised, will create sold futures contracts that will be designated as cash flow hedges of forecasted lead metal sales. The options generate premium income, which enhance revenues. The Company also uses futures contracts and options and combinations thereof to enhance revenue at contract prices that are acceptable to the Company, should the options be exercised. Because these instruments do not meet the requirements for hedge accounting under FAS 133, the changes in fair market value related to these instruments (including the



time value portion), which reflect market prices and volatility at the balance sheet date, are recorded in results of operations, and are expected to increase the volatility of reported results.

        The unrealized gain reflected in the consolidated statement of operations relates to the change in fair market value of derivative financial instruments that are not designated as hedges. For derivative instruments designated as hedges (futures contracts), the Company assesses effectiveness based on changes in the forward rate, and as a result, does not expect hedge ineffectiveness.

        The fair market value of the Company's derivative financial instruments reflected in the Company's balance sheet as of July 31, 2002 is the difference between quoted prices at the balance sheet date and the contract settlement value. The fair market value represents the estimated net cash the Company would receive (pay) if the contracts were canceled on the balance sheet date.

        The Company's open derivative financial instruments at July 31, 2002 were: (numbers not in thousands)

Metal

  Quantity
  Weighted
Average Price

  Fair Market
Value

  Period
Lead (Hedges)   (7,909 ) tons   $435.00/ton   $ (342,112 ) Aug. 02 to Sep. 02
Gold   (6,198 ) oz   $287.00/oz     (58,533 ) Aug. 02 to Sep. 02
Copper (Other)   (213 ) tons   $1625.00/ton     (55,463 ) Aug. 02 to Sep. 02
Silver   850,175   oz.   $5.14/oz     810,573   Aug 02
    (987,300 ) oz   $5.37/oz     (1,153,260 ) Aug 02
Metal

  Quantity
  Price Range
  Fair Market
Value

  Period
Copper   5,813
(4,129

)
tons
tons
  $1,451.00/ton to $1,600.00/ton
$1,520.00/ton to $1,565.00/ton
  $
(65,291
14,331
)
Aug 02 to Dec. 02
Aug 02 to Oct. 02
Lead   18,601
(4,823

)
tons
tons
  $440.00/ton to $522.00/ton
$476.00/ton
    (4,779
1,451
)
Aug 02 to Dec. 02
Aug 02 to Dec. 02
Silver   460,740   oz   $4.28/oz. to $4.60/oz.     (44,770 ) Aug 02 to Dec. 02
Gold   8,118
(1,646

)
oz
oz.
  $260.00/