SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
_________________
FORM 10-K
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[X] |
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
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[ ] |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
Commission File Number 0-13611
SPARTAN MOTORS, INC.
(Exact Name of Registrant as Specified in Its Charter)
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Michigan |
38-2078923 |
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1165 Reynolds Road |
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Registrant's Telephone Number, Including Area Code: (517) 543-6400
Securities Registered Pursuant to Section 12(g) of the Act:
Common Stock, $.01 Par Value
(Title of Class)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
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Yes X |
No _____ |
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X]
State the aggregate market value of the voting stock held by non-affiliates of the registrant. The aggregate market value shall be computed by reference to the price at which the stock was sold, or the average bid and asked prices of such stock, as of a specified date within 60 days prior to the date of filing.
Aggregate Market Value as of February 20, 2001: $33,531,629
Indicate the number of shares outstanding of each of the registrant's classes of common stock, as of the latest practicable date.
Common Stock, $.01 par value, outstanding as of February 20, 2001: 10,518,077 shares
Documents Incorporated by Reference
Portions of the definitive proxy statement for the Company's June 12, 2001, annual meeting of shareholders are incorporated by reference in Part III.
PART I
Item 1. Business.
General
Spartan Motors, Inc. (the "Company") was organized as a Michigan corporation on September 18, 1975, and is headquartered in Charlotte, Michigan. The Company began development of its first product that same year and shipped its first fire truck chassis in October 1975.
The Company is known as a world leading, niche market engineer and manufacturer in the heavy duty, custom vehicles marketplace. In June 1998, the Company restructured its operations into four wholly owned subsidiaries: Spartan Motors Chassis, Inc., located at the corporate headquarters in Charlotte, Michigan ("Spartan Motors Chassis"); Road Rescue, Inc., located in St. Paul, Minnesota ("Road Rescue"); Quality Manufacturing, Inc., located in Talladega, Alabama ("Quality"); and Luverne Fire Apparatus Co., Ltd., located in Brandon, South Dakota ("Luverne").
Spartan Motors Chassis is a leading designer, engineer and manufacturer of custom heavy-duty chassis. The chassis consist of a frame assembly, engine, transmission, electrical system, running gear (wheels, tires, axles, suspension and brakes) and, for fire trucks and some specialty chassis applications, a cab. Chassis customers are original equipment manufacturers ("OEMs") who complete their heavy-duty vehicle product by mounting the body or apparatus on the Company's chassis.
In its continued efforts to diversify, the Company completed the acquisitions of Quality and Luverne, two fire truck apparatus companies, in the third quarter of 1997, and Road Rescue, an emergency vehicle manufacturer, in the first quarter of 1998. The premium ambulance product manufactured by Road Rescue was a new market for the Company. The acquisition of an ambulance manufacturer has expanded the Company's product diversification and growth opportunities. The acquisitions have placed the Company in a position to take advantage of various opportunities, including coordinated purchasing efforts and improved supplier relations.
The Company's business strategy is to further diversify product lines and develop innovative design, engineering and manufacturing expertise to continue to be the best value producer of custom vehicle products in both the national and international marketplace. Spartan Motors Chassis sells its custom chassis to three principal markets: fire truck, motorhome and specialty. Spartan Motors Chassis focuses on certain custom niches within its three principal markets and believes that opportunities for growth remain strong for custom-built chassis and vehicles in each market.
The Company recognizes that annual unit sales of motorhome chassis have been substantially greater than that of the other two principal chassis markets. Thus, in the past few years management has placed special emphasis on further market penetration in the fire truck market and diversification into the specialty chassis market.
On September 28, 2000, the Company's Board of Directors voted to cease funding of Carpenter Industries, Inc. ("Carpenter"), a 57.6%-owned manufacturer of school bus bodies, headquartered in Richmond, Indiana. The Board of Directors of Carpenter then passed a resolution on September 29, 2000 to begin the wind-down and orderly liquidation of Carpenter. As a result, beginning in the third quarter of 2000, this separate segment of the Company's business has been reported as a discontinued operation. The bus body builder has a small staff of five that is assisting with the orderly liquidation process.
The Company is an innovative team focused on building lasting relationships with its customers. This is accomplished by striving to deliver premium custom vehicles and services that inspire customer enthusiasm. The Company believes that it can best carry out its long-term business plan and obtain optimal financial flexibility by using internally or externally generated equity capital as its primary source of expansion capital.
The Company's Segments
The Company is organized into two principal groups, the Chassis Group and the Emergency Vehicle Team (EVTeam). For a description of certain financial information related to each group, see Note 13, Business Segments, of the Notes to Consolidated Financial Statements appearing in this Form 10-K.
Chassis Group
The Chassis Group consists of Spartan Motors Chassis. Sales by the Chassis Group made up approximately 80.4%, 85.0% and 82.4% of the Company's consolidated sales for the years ended December 31, 2000, 1999 and 1998, respectively. Ninety-eight percent of the components used by the Chassis Group to manufacture its products are commercially available products purchased from outside suppliers. This strategy allows the Chassis Group, and its OEM customers and end users, to service finished products with ease, control production costs and expedite the development of new products. The Chassis Group manufactures chassis only upon receipt of confirmed purchase orders; thus, it does not have significant amounts of completed product inventory.
The Chassis Group has extensive engineering experience in creating chassis for vehicles that perform specialized tasks. The Chassis Group engineers, manufactures and markets chassis for fire trucks, motorhomes and specialty applications such as ambulances, airport sweepers, utility trucks and crash-rescue apparatus. As a specialized chassis producer, the Chassis Group believes that it holds a unique position for continued growth due to its engineering reaction time, manufacturing expertise and flexibility to profitably manufacture custom chassis with a specialized design which will serve customer needs more efficiently and economically than a standard, commercially-produced chassis.
Fire Truck Chassis
The Chassis Group custom manufactures fire truck chassis and cabs in response to exact customer specifications. These specifications vary based on such factors as application, terrain, street configuration and the nature of the community, state or country in which the fire truck will be utilized.
The Chassis Group strives to develop innovative engineering solutions to meet customer requirements, and designs new products anticipating the future needs of the marketplace. An example of this progressive approach is the new MR-1 emergency vehicle chassis and cab, which features 25% more useable floor space than conventional models. This industry-first design eliminates the large engine tunnel and allows ambulance drivers easy access to the rear without leaving the vehicle. Another innovative product is the ATR-1 4x4 chassis and cab, featuring the Spartan/Granning independent front suspension (IFS). Through the ATR-1, the Chassis Group was able to bring the IFS feature, which motorhome drivers appreciate, to the fire truck market. IFS places air bags as close to the wheel as possible, utilizing full air suspension cushions and a constant axle centerline, thus creating a superior ride, improved handling and greater stability. In addition, IFS reduces over-steer and under-steer, brake dive and wheel-to-wheel transfer of road shock to passengers and the body of the vehicle.
The Chassis Group monitors the availability of new technology and works closely with its component manufacturers to apply new technology to its products. For example, the Chassis Group helped introduce the Detroit Diesel Series 60 engine to the fire truck market, which is typically used in heavy-duty commercial applications. These engines allow fire trucks to have larger cab interiors because the pistons are configured in a straight line rather than in a V-shape. The Chassis Group also worked with Cummins Engine Co. on the introduction of the N-14 and M-11 engines. This collaboration resulted in attaining higher emission standards through charged air-cooled diesel engines. The Company also implemented the MD series and HD series Allison World Transmission, an improved wholly electronic automatic transmission design that provides better performance characteristics and improved service and maintenance capabilities.
The Chassis Group believes that the percentage of fire trucks manufactured with customized chassis will continue to increase. This is primarily due to the fact that customized chassis respond to customers' demands for increased
The National Fire Protection Association ("NFPA") adopts safety standards for fire trucks. NFPA standards typically add new requirements that are intended to increase the safety of fire fighters. Past NFPA standards have included the total enclosure of all crew-seating areas, establishment of maximum stepping heights on the apparatus and the provision of access hand rails. Although NFPA standards are not mandatory, past standards have significantly impacted fire truck purchasing decisions. The Company's chassis meet current NFPA standards.
Motorhome Chassis
The Chassis Group custom manufactures chassis to the individual specifications of its motorhome chassis OEM customers. These specifications vary based on specific interior and exterior design specifications, power requirements, horsepower and electrical needs of the motorhome bodies to be attached to the Spartan chassis. The Chassis Group's motorhome chassis are separated into three major product series: (1) the "Summit" series chassis; (2) the "Mountain Master" series chassis; and (3) the "K-2" series chassis. These motorhome chassis are generally distinguished by differences in allowable vehicle weight, length, gross vehicle weight, engines, options and price. The Chassis Group designs and engineers modifications to these three basic product groups to meet customer requirements and to adapt the chassis to each OEM's specific manufacturing process. The Chassis Group continually seeks to develop innovative engineering solutions to customer requirements and strives to anticipate future market needs and trends by working closely with the OEMs and listening to the end users.
The Chassis Group recently developed a new motorhome chassis, the Me2, which is a mid-engine chassis featuring a rear-lift deck. The rear-lift deck, or traveling garage, provides extra storage space for bicycles, ATVs, canoes and other "toys" that complement the RV lifestyle. The mid-engine concept and rear-lift deck are all in the patent process.
Specialty Vehicle Chassis
The Chassis Group continues to develop specialized chassis and actively seeks additional applications of its existing products and technology in the specialty vehicle market. The Company believes that this specialty product group continues to have strong sales growth potential in the world marketplace. With its experience in manufacturing chassis for cement mixers, airport tankers and other specialty uses, the Company believes it is well positioned to continue to take advantage of opportunities in this market.
EVTeam
The Company's EVTeam consists of its three wholly owned subsidiaries, Luverne, Quality and Road Rescue. All three companies engineer and manufacture emergency vehicles built on chassis platforms purchased from the Chassis Group and outside sources.
Luverne Fire Apparatus Co., Ltd.
Luverne engineers, manufactures and markets its custom and commercial fire apparatus products through a network of dealers throughout North America. Luverne's product lines include pumper and aerial fire apparatus. Luverne is recognized in the industry for its innovative design, engineering expertise and bringing the strength of "Tubular Stainless Steel" design to the emergency vehicle market. Luverne employs approximately 60 associates at its headquarters in Brandon, South Dakota.
Quality Manufacturing, Inc.
Quality engineers, manufactures and markets custom and commercially produced emergency vehicles at its headquarters in Talladega, Alabama. Approximately 90 associates produce pumper and aerial fire apparatus that
are marketed through a dealer network covering North America. Quality focuses its efforts on high-end fire truck customers who desire to extend the life span of their emergency vehicles by purchasing premium products.
Road Rescue, Inc.
Road Rescue engineers, manufactures and markets premium, custom advanced-care ambulances and rescue vehicles at its headquarters in St. Paul, Minnesota. Road Rescue is a market leader in the design and manufacturing of Type I and Type III advanced care ambulances, especially medium-duty type vehicles, which represent one of the fastest growing segments of the emergency vehicle market. Road Rescue markets its products through a dealer network throughout the United States and Canada. Road Rescue employs approximately 140 associates.
Marketing
The Chassis Group markets its custom manufactured chassis primarily through the direct contact of its sales department with OEMs, dealers and end users. The EVTeam maintains dealer organizations that establish close working relationships through their sales departments with end users. These personal contacts focus on the quality of the group's custom products and allow the Company to keep customers updated on new and improved product lines and end users' needs.
In 2000, representatives from the Company attended trade shows, rallies and expositions throughout North America to promote its products. Trade shows provide the opportunity to display products and to meet directly with OEMs who purchase chassis, dealers who sell finished vehicles and consumers who buy the finished product. Participation in these events also allows the Company to learn what customers and end users are looking for in the future. The Company uses these events to create a competitive advantage by relaying this information back to its research and development engineering groups for future development purposes. In 2000, Company representatives also attended trade shows in Europe to introduce, promote and expand the Chassis Group's product lines into international markets. Sales made to external customers outside the United States were $3.4 million, $2.4 million and $4.5 million for the years ended December 31, 2000, 1999 and 1998, respectively.
The Company's sales, marketing and communication team is responsible for marketing its manufactured goods and producing product literature. The sales group consists of six salespeople based in Charlotte, Michigan and 12 salespeople located throughout North America, including the independent sales forces of Luverne, Quality and Road Rescue.
Competition
The principal methods of competitive advantages utilized by the Company include length of engineering reaction time, customized design, product and service quality and speed of delivery. The Company competes with companies, some of which are divisions of large diversified organizations that have total sales and financial resources exceeding those of the Company, that manufacture chassis for similar markets. Certain competitors are vertically integrated and manufacture their own commercial chassis and/or apparatuses, although they generally do not sell their chassis to outside customers (other OEMs). The Company's direct competitors in the specialty chassis and emergency vehicle apparatus markets are principally smaller manufacturers.
Because of the lack of reliable published statistics, the Company is unable to state with certainty its position in the market compared to its competition. The market share in both the custom chassis market and the emergency vehicle market is fragmented and the Company believes that no one company has a dominant market position.
Manufacturing
The Chassis Group has four principal assembly facilities in Charlotte, Michigan for its custom chassis products. Due to the custom nature of its business, the Company's chassis cannot be manufactured efficiently on automated assembly lines. Generally, the Chassis Group designs, engineers and assembles its specialized heavy-duty truck
chassis using commercially available components purchased from outside suppliers rather than producing components internally. This approach facilitates prompt serviceability of finished products, reduces production costs, expedites the development of new products and reduces the potential of costly down time for the end user.
The EVTeam products are manufactured and assembled in each of their respective subsidiary facilities. The chassis for the products are purchased from the Chassis Group and from outside commercially produced chassis manufacturers. The facilities do not use fully automated assembly lines since each vehicle is manufactured to meet specifications of an end user order. The chassis is rolled down the assembly line on temporary wheels as other components are added and connected. The body is manufactured at the facility with components such as pumps, tanks, aerial ladders and electrical control units purchased from outside suppliers.
The Company believes that the assembly facilities of its subsidiaries are sufficient for current product production and capacity increases can be achieved at relatively low cost, largely by increasing the number of production associates or adding additional shifts.
Suppliers
An important strategy in the Company's product development has been its ability to purchase quality sub-assemblies and parts from some of the leading automotive parts suppliers in the country. Major component suppliers include Cummins Engine Co., Allison Division of General Motors Corporation, Tuthill Transport Technologies, Arvin-Meritor, Inc., St. Clair Technologies, Marion Body Works, Inc., Thomas Fabrication & Design, and Michelin Tire Corporation. The Company is able to better control production costs due to its high volume purchasing power with these component suppliers. The additional joint volume buying power of the Company's subsidiaries, and a purchasing alliance with Federal Signal Corporation, have helped to further control and reduce per piece component costs.
Research and Development
The Company's success depends on its ability to respond quickly to changing market demands. Thus, it emphasizes research and development and commits significant resources to develop and adapt new products and production techniques. The Company devotes a portion of its facilities to research and development projects and focuses on implementing the latest technology from component manufacturers into existing products and manufacturing prototypes of new product lines. For more information concerning the Company's expenditures on research and development, see "Management's Discussion and Analysis of Financial Condition and Results of Operations," appearing in Item 7 of this Form 10-K.
Product Warranties
The Company's subsidiaries all provide limited warranties against assembly/construction defects. These warranties generally provide for the replacement or repair of defective parts or workmanship for a specified period following the date of sale. The end users also may receive limited warranties from suppliers of components that are incorporated into the Company's chassis and vehicles.
Patents, Trademarks, Licenses and Franchises
The Company has three patents, one copyright and one service mark, which expire between 2004 and 2017. The Company also has seven trademarks, three registered in the United States and one each in Mexico, New Zealand, Peru and Papua New Guinea. Five of these registered trademarks are of the Spartan insignia and limit the right of use exclusively to the Company. Although the trademarks expire between 2002 and 2008, renewals currently are available under trademark laws.
The Company believes its products are identified by the Company's trademarks and that its trademarks are valuable assets. The Company is not aware of any infringing uses or any prior claims of ownership of its trademarks that could materially affect its business.
Environmental Matters
Compliance with federal, state and local environmental laws and regulations has not had, nor is it expected to have, a material effect on the Company's capital expenditures, earnings or competitive position.
Associates
The Company and its subsidiaries employed approximately 765 full-time associates as of February 20, 2001. Management presently considers its relations with associates to be positive.
Customer Base
In 2000, the Company's customer base included two major customers. Sales in 2000 to Fleetwood Motor Homes of Indiana, Inc. ("Fleetwood") were approximately $45.9 million and sales to Newmar Corp. ("Newmar") were approximately $47.8 million. These numbers compare to sales of approximately $58.6 million to Fleetwood and $65.7 million to Newmar in 1999 and approximately $62.8 million to Fleetwood and $40.6 million to Newmar in 1998. Sales to customers classified as major amounted to 37.3%, 43.7% and 41.1% of total revenues in 2000, 1999 and 1998, respectively. Although the loss of a major customer potentially could have a material adverse effect on the Company and its future operating results, the Company believes that it has developed strong relationships with its customers.
Backlog Orders
At December 31, 2000, the Company had backlog orders for the Chassis Group of approximately $54.0 million, compared with a backlog of approximately $53.0 million at December 31, 1999. At December 31, 2000, the Company had backlog orders for the EVTeam of approximately $47.9 million compared with a backlog of approximately $28.2 million at December 31, 1999.
Although the backlog of unfilled orders is one of many indicators of market demand, several factors, such as changes in production rates, available capacity, new product introductions and competitive pricing actions, may affect actual sales. Accordingly, a comparison of backlog from period to period is not necessarily indicative of eventual actual shipments.
Item 2. Properties.
The following table sets forth information concerning the properties owned or leased by the Company. The Company believes that its facilities are suitable for their intended purposes and adequate to meet its requirements for the foreseeable future.
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Owned/ |
Square |
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Spartan Motors, Inc. |
Plant I - 1000 Reynolds Road |
Manufacturing and |
Owned |
51,000 |
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Spartan Motors, Inc. |
Plant II - 1165 Reynolds Road |
Headquarters, Manufacturing, |
Owned |
44,000 |
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Spartan Motors, Inc. |
Plant III - 1580 Mikesell Street |
Engineering, Research & |
Owned |
50,000 |
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Spartan Motors, Inc. |
Plant IV - 1549 Mikesell Street |
Manufacturing, Accounting, |
Owned |
140,000 |
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Spartan Motors, Inc. |
Plant VII - 1111 Mikesell Street |
Warehousing and Receiving |
Leased |
42,000 |
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Spartan de Mexico |
Acceso III S-N, |
Manufacturing and |
Owned |
100,000* |
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Luverne Fire |
1209 E. Birch Street |
General Offices, Manufacturing, |
Leased |
35,000 |
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Quality Manufacturing, |
1420 Nimitz Avenue |
General Offices, Manufacturing |
Owned |
65,000 |
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Road Rescue, Inc. |
1133 Rankin Street |
General Offices, Manufacturing |
Leased |
93,000 |
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Carpenter Industries, |
1100 Industries Rd. |
General Offices, Manufacturing |
Owned |
530,000* |
Item 3. Legal Proceedings.
At December 31, 2000, the Company and its subsidiaries were parties, both as plaintiff or defendant, to a number of lawsuits and claims arising out of the normal conduct of their businesses. In the opinion of management, the Company's financial position will not be materially affected by the final outcome of these legal proceedings.
Item 4. Submission of Matters to a Vote of Security Holders.
During the fourth quarter of 2000, no matters were submitted to a vote of security holders, through the solicitation of proxies or otherwise.
PART II
Item 5. Market For Registrant's Common Stock and Related Shareholder Matters.
The Company's common stock is traded on The Nasdaq Stock Market under the symbol "SPAR."
On November 9, 1999, the Board of Directors authorized management to repurchase up to 2,000,000 shares of the Company's common stock from that date forward. In addition, the Board authorized the Company's officers to establish a systematic pattern of stock repurchases necessary for other corporate purposes, such as to fulfill the subsequent re-issuance needs for the Company's stock option plan. Management repurchased 1,755,900 shares during the year ended December 31, 2000, which completed the 2,000,000-share buyback. Repurchase of common stock is contingent upon market conditions. The treasury stock has been constructively retired in accordance with the Michigan Business Corporation Act.
The following table sets forth the high and low sale prices for the Company's common stock for the periods indicated, all as reported by The Nasdaq Stock Market:
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High |
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Low |
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Year Ended December 31, 2000: |
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First Quarter |
$4.625 |
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$3.813 |
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Second Quarter |
4.875 |
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3.938 |
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Third Quarter |
4.313 |
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2.250 |
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Fourth Quarter |
3.000 |
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1.125 |
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Year Ended December 31, 1999: |
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First Quarter |
$6.313 |
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$4.063 |
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Second Quarter |
6.406 |
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4.875 |
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Third Quarter |
6.563 |
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4.875 |
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Fourth Quarter |
5.500 |
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3.750 |
The Company declared cash dividends of $0.07 per outstanding share on May 30, 2000 and $0.07 per outstanding share on May 18, 1999, to shareholders of record on June 7, 2000 and May 31, 1999, respectively.
The number of shareholders of record of the Company's common stock on February 20, 2001 was 791.
Item 6. Selected Financial Data.
The selected financial data shown below for the Company for each of the five years in the period ended December 31, 2000, has been derived from Consolidated Financial Statements of the Company, which have been audited by the Company's independent auditors, Ernst & Young LLP, with respect to the years ended December 31, 2000, 1999 and 1998. The following data should be read in conjunction with the Consolidated Financial Statements and related Notes thereto and "Management's Discussion and Analysis of Financial Condition and Results of Operations" included in this Form 10-K.
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Five-Year Operating and Financial Summary |
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2000 |
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1999 |
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1998 |
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1997 |
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1996 |
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Sales |
$ |
251,406 |
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$ |
284,638 |
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$ |
251,638 |
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$ |
178,641 |
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$ |
174,677 |
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Cost of products sold |
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218,114 |
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244,268 |
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216,296 |
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155,291 |
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148,629 |
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Gross profit |
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33,292 |
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40,370 |
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35,342 |
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23,350 |
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26,048 |
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Operating expenses: |
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Research and development |
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6,341 |
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6,590 |
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5,404 |
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4,692 |
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4,194 |
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Selling, general & administrative |
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19,010 |
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22,832 |
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18,221 |
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15,801 |
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14,264 |
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Operating income |
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7,941 |
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10,948 |
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11,717 |
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2,857 |
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7,590 |
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Other |
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(889 |
) |
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(994 |
) |
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(165 |
) |
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52 |
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685 |
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Earnings before loss on closure and taxes |
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on income |
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7,052 |
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9,954 |
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11,552 |
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2,909 |
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8,275 |
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Loss on closure of Mexican subsidiary |
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-- |
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-- |
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-- |
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-- |
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4,423 |
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Taxes on income |
|
2,142 |
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|
3,061 |
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4,236 |
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|
630 |
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|
1,532 |
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Net earnings from continuing operations |
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4,910 |
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6,893 |
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7,316 |
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2,279 |
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2,320 |
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Discontinued operations: |
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Loss from operations of Carpenter |
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3,901 |
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8,284 |
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3,831 |
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15,403 |
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-- |
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Loss on disposal of Carpenter |
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6,619 |
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-- |
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-- |
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-- |
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-- |
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Net earnings (loss) |
$ |
(5,610 |
) |
$ |
(1,391 |
) |
$ |
3,485 |
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$ |
(13,124 |
) |
$ |
2,320 |
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Basic and diluted earnings (loss) per share: |
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Net earnings from continuing operations |
$ |
0.43 |
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$ |
0.55 |
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$ |
0.59 |
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$ |
0.18 |
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$ |
0.18 |
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Discontinued operations |
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(0.92 |
) |
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(0.66 |
) |
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(0.31 |
) |
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(1.24 |
) |
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-- |
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Basic and diluted earnings (loss) per share |
$ |
(0.49 |
) |
$ |
(0.11 |
) |
$ |
0.28 |
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$ |
(1.06 |
) |
$ |
0.18 |
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Cash dividends per common share |
$ |
0.07 |
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$ |
0.07 |
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$ |
0.07 |
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$ |
0.07 |
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$ |
0.05 |
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Basic weighted average common shares |
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outstanding |
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11,493 |
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12,483 |
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12,507 |
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12,381 |
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12,541 |
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Diluted weighted average common shares |
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|
|
|
|
|
|
|
|
|
|
|
|
outstanding |
|
11,496 |
|
|
12,500 |
|
|
12,536 |
|
|
12,418 |
|
|
12,602 |
|
|
Balance Sheet Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net working capital |
$ |
38,057 |
|
$ |
41,867 |
|
$ |
45,208 |
|
$ |
41,429 |
|
$ |
54,840 |
|
|
Total assets |
|
98,305 |
|
|
122,698 |
|
|
125,916 |
|
|
81,245 |
|
|
79,683 |
|
|
Long-term debt, continuing operations |
|
24,504 |
|
|
23,119 |
|
|
22,265 |
|
|
9,604 |
|
|
5,207 |
|
|
Shareholders' equity |
|
30,653 |
|
|
43,178 |
|
|
45,133 |
|
|
47,489 |
|
|
61,405 |
|
The five-year summary above should be read in conjunction with Note 12, Discontinued Operations, of the Notes to Consolidated Financial Statements appearing in this Form 10-K.
Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations.
The following section provides a narrative discussion about the Company's financial condition and results of operations. The comments that follow should be read in conjunction with the Company's Consolidated Financial Statements and related Notes thereto appearing in this Form 10-K.
Results of Operations
The following table sets forth, for the periods indicated, the components of the Company's consolidated statements of operations, on an actual basis, as a percentage of revenues:
|
2000 |
|
1999 |
|
1998 |
|
|
|
|
|
|
|
|
|
|
|
Sales |
100.0% |
|
100.0% |
|
100.0% |
|
|
|
Cost of products sold |
86.8% |
|
85.8% |
|
86.0% |
|
|
|
Gross profit |
13.2% |
|
14.2% |
|
14.0% |
|
|
|
Operating expenses: |
|
|
|
|
|
|
|
|
Research and development |
2.5% |
|
2.3% |
|
2.1% |
|
|
Selling, general & administrative |
7.5% |
|
8.0% |
|
7.2% |
|
|
Operating income |
3.2% |
|
3.9% |
|
4.7% |
|
|
|
Other |
(0.3% |
) |
(0.4% |
) |
(0.1% |
) |
|
|
Earnings before taxes on income |
2.9% |
|
3.5% |
|
4.6% |
|
|
|
Taxes on income |
0.9% |
|
1.1% |
|
1.7% |
|
|
|
Net earnings from continuing operations |
2.0% |
|
2.4% |
|
2.9% |
|
|
|
Discontinued operations: |
|
|
|
|
|
|
|
|
Loss from operations of Carpenter |
1.6% |
|
2.9% |
|
1.5% |
|
|
Loss on closure of Carpenter |
2.6% |
|
-- |
|
-- |
|
|
Net earnings (loss) |
(2.2% |
) |
(0.5% |
) |
1.4% |
|
|
Year Ended December 31, 2000 compared to Year Ended December 31, 1999
Continuing Operations
For the year ended December 31, 2000, consolidated sales decreased $33.2 million (11.7%) over the amount reported for the previous year. The majority of this decrease is due to a $39.9 million (16.5%) decrease in sales of the Chassis Group. This decrease is partially offset by an increase in sales by the EVTeam. This segment recorded an increase of $4.9 million (8.9%) over the prior year, due to the fire truck and ambulance markets not being affected by the fluctuations in the economy.
Within the Chassis Group, the motorhome chassis line had sales decline 25.2% over the 1999 fiscal year. Rising interest rates, coupled with higher crude oil prices and a fluctuating stock market, have contributed to the slower demand in the motorhome market. In response to the softening market, the Chassis Group has developed a new chassis, the Me2, which is a mid-engine chassis featuring a rear-lift deck. The rear-lift deck, or traveling garage, provides extra storage space for bicycles, ATVs, canoes and other "toys" that complement the RV lifestyle. The mid-engine concept and rear-lift deck are all in the patent process.
The Chassis Group's other primary product line, fire truck chassis, had an increase of 6.2% in sales for the year ended December 31, 2000 over the year ended December 31, 1999. All significant fire truck chassis platforms experienced growth over the prior year due to a strong market.
MANAGEMENT'S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS (Continued)
Transit bus chassis sales for 2000 increased 35.5% over 1999, as the Company winds down its transit bus backlog. The Company decided during 2000 to transition out of the transit bus market. For the year ended December 31, 2000, sales for school bus chassis and specialty chassis declined approximately 84.8% and 42.1%, respectively, compared to the year ended December 31, 1999. The decrease in school bus chassis sales can be attributed to lower sales to the Chassis Group's primary customer, Carpenter. As mentioned earlier, in September of 2000 Carpenter began an orderly liquidation through an assignment for the benefit of creditors. See Note 12, Discontinued Operations, of the Notes to Consolidated Financial Statements.
Gross margin dropped from 14.2% in 1999 to 13.2% in 2000. This is due to higher EVTeam sales and lower Chassis Group sales. The EVTeam operates at lower margins than the Chassis Group since the value added is only in the body rather than the complete vehicle. Thus, the gross margin on the body is diluted by the pass-through nature of the chassis cost.
Selling, general and administrative expenses decreased from 8.0% of sales for year ended December 31, 1999 to 7.5% for the year ended December 31, 2000. This is due to a proactive move by the Chassis Group. During the third quarter of 2000, the Chassis Group reduced its salaried workforce by 20% in order to combat operating expenses in light of lower sales levels.
The decrease in the Company's income taxes is due to lower earnings before taxes in 2000 when compared to 1999. The effective tax rate for 2000 was 30.4%, which is consistent with the 1999 effective tax rate of 30.8%. See Note 5, Taxes on Income , of the Notes to Consolidated Financial Statements for further information regarding income taxes.
Discontinued Operations
On September 28, 2000, the Company's Board of Directors passed a resolution to cease funding of the Company's majority-owned subsidiary, Carpenter. Carpenter's Board of Directors then voted on September 29, 2000 to begin the orderly liquidation of Carpenter. Since Carpenter was a separate segment of the Company's business, the disposition of Carpenter's net assets is being accounted for as a discontinued operation. During the fourth quarter of 2000, Carpenter completed the remaining items in its backlog and ceased production. As part of its assignment for the benefit of creditors, Carpenter is accepting offers for its land and building and will be disposing of many assets in an auction to be held at the end of March 2001. Carpenter sales for the years ended December 31, 2000, 1999 and 1998, which have been properly removed from the restated consolidated totals, were $24.9 million, $21.5 million and $3.7 million, respectively. The $3.9 million, $8.3 million and $3.8 million losses from operations of Carpenter reflect losses generated from operating the business segment during 2000 through September 29, 2000 and the 1999 and 1998 years, respectively. The $6.6 million after-tax loss on disposal of Carpenter resulted from the decision to orderly liquidate the company and this amount included approximately $1.8 million for anticipated operating losses during the phase-out period. Details of Carpenter's net assets and liabilities at December 31, 2000 and 1999 are set forth in Note 12, Discontinued Operations, of the Notes to Consolidated Financial Statements.
Year Ended December 31, 1999 compared to Year Ended December 31, 1998
For the year ended December 31, 1999, consolidated sales increased $33.0 million (13.1%) over the amount reported for the previous year. The majority of this increase is due to a $34.7 million increase in sales of the Chassis Group. Sales by the EVTeam also increased over the prior year by $3.2 million from $51.9 million in 1998 to $55.1 million in 1999. Lastly, intercompany chassis sales increased $4.9 million from $7.5 million in 1998 to $12.4 million in 1999. These sales had to be eliminated from consolidated revenues. Before the acquisitions, these chassis sales would have been considered revenues for the Company.
Within the Chassis Group, the product line that showed the most growth over the prior year is the motorhome chassis line. Sales of this product increased 29.2% over the prior year. The increase in motorhome chassis sales directly relates to the revenue and market share increases by the combined efforts of the Company's two largest customers, Fleetwood and Newmar.
MANAGEMENT'S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS (Continued)
Fire truck chassis sales for the year ended December 31, 1999 increased 26.2% over the year ended December 31, 1998. All significant fire truck chassis lines experienced growth over the prior year due to a stronger market. Transit bus chassis sales for 1999 decreased 75.6% over 1998, primarily due to the financial difficulties and subsequent bankruptcy filing of a primary bus customer of the Company, Metrotrans Corp. This bankruptcy also resulted in the Company writing off inventory and accounts receivable totaling $6 million during the fourth quarter of 1999. These write-offs are the primary reason for the higher selling, general and administrative expenses as a percentage of sales. The write-offs had less of an impact on gross margin as higher sales of the Chassis Group produced higher operating efficiencies that mitigated the effect.
For the year ended December 31, 1999, sales for school bus chassis and specialty chassis declined approximately 40.9% and 61.1%, respectively, compared to the year ended December 31, 1998. The decrease in school bus chassis can be attributed to lower sales to the Chassis Group's primary customer, Carpenter.
Other income/expense changed $0.8 million primarily due to an increase in interest expense of 32.4%. This was a result of higher average debt outstanding during 1999. The decrease in the Company's income taxes is primarily due to lower earnings before taxes in 1999 when compared to 1998. See Note 5, Taxes on Income, of the Notes to Consolidated Financial Statements for further information regarding income taxes.
Quarterly Results
The Company's rate of sales growth has varied historically from quarter to quarter. For a description of quarterly financial data, see Note 14, Quarterly Financial Data (Unaudited), of the Notes to Consolidated Financial Statements appearing in this Form 10-K.
Liquidity and Capital Resources
For the year ended December 31, 2000, cash provided by continuing operating activities was approximately $13.0 million, which was a $1.3 million improvement over the $11.7 million of cash provided by continuing operating activities for the year ended December 31, 1999. The Company's working capital decreased by $5.2 million from $41.9 million in 1999 to $36.7 million in 2000. See the "Consolidated Statement of Cash Flows" contained in this Form 10-K for further information regarding the increase in cash and cash equivalents, from $35,797 as of December 31, 1999, to $535,030 as of December 31, 2000. See "Item 6--Selected Financial Data" for a five-year comparison of working capital.
Shareholders' equity decreased approximately $12.5 million to $30.7 million as of December 31, 2000. This change is primarily the result of a net loss of $5.6 million, dividends of $0.8 million paid on July 3, 2000 and payments of $6.1 million to acquire 1,755,900 shares of the Company's common stock. See the "Consolidated Statements of Shareholders' Equity" contained in this Form 10-K for further information regarding the changes in shareholders' equity.
The Company's primary line of credit is a $30 million revolving note payable to a bank. The Company also has a $4 million term note under the same debt agreement. Under the terms of the line of credit and term note agreement, the Company is required to maintain certain financial ratios and other financial conditions. The agreement also prohibits the Company from incurring additional indebtedness, limits certain acquisitions, investments, advances or loans and restricts substantial asset sales. At December 31, 2000 the Company was in compliance with all debt covenants.
The Company also has an unsecured line of credit for $1 million and secured lines of credit for $0.2 million and $4.3 million. The $4.3 million line is due from Carpenter and carries an interest rate of 1/2% above the bank's prime rate (prime rate at December 31, 2000, was 9.5%) and has an expiration date of June 2001. This line of credit is secured by accounts receivable and inventory and is guaranteed by the Company. Borrowings under this line totaled $3.8 million at December 31, 2000.
MANAGEMENT'S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS (Continued)
The $0.2 million line carries an interest rate of 2% above the bank's prime rate and has an expiration date of June 1, 2001. This line of credit is secured by accounts receivable, inventory and equipment. There were borrowings of $30,000 on this line at December 31, 2000. The $1.0 million line carries an interest rate of 1% above the bank's prime rate and expires only if there is a change in management. There were no borrowings on this line at December 31, 2000. The Company believes it has sufficient resources from cash flows from operating activities and, if necessary, from additional borrowings under its lines of credit to satisfy ongoing cash requirements for the next 12 months.
Effect of Inflation
Inflation affects the Company in two principal ways. First, the Company's debt is tied to the prime and LIBOR rates so that increases affecting interest rates may be translated into additional interest expense. Second, general inflation impacts prices paid for labor, parts and supplies. Whenever possible, the Company attempts to cover increased costs of production and capital by adjusting the prices of its products. However, the Company generally does not attempt to negotiate inflation-based price adjustment provisions into its contracts. Since order lead times can be as much as six months, the Company has limited ability to pass on cost increases to its customers on a short-term basis. In addition, the markets served by the Company are competitive in nature, and competition limits the pass through of cost increases in many cases. The Company strives to minimize the effect of inflation through cost reductions and improved productivity.
Forward-Looking Statements
This Form 10-K contains statements that are not historical facts. These statements are called "forward-looking statements" within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934. These statements involve important known and unknown risks, uncertainties and other factors and can be identified by phrases using "estimate," "anticipate," "believe," "project," "expect," "intend," "predict," "potential," "future," "may," "should" and similar expressions or words. Our future results, performance or achievements may differ materially from the results, performance or achievements discussed in the forward-looking statements. There are numerous factors that could cause actual results to differ materially from the results discussed in forward-looking statements, including:
|
|
Changes in existing product liability, tort or warranty laws or the introduction of new laws, regulations or policies that could affect our business practices: these laws, regulations or policies could impact our industry as a whole, or could impact only those portions in which we are currently active, for example, laws regulating the design or manufacture of emergency vehicles or regulations issued by the National Fire Protection Association; in either case, our profitability could be injured due to an industry-wide market decline or due to our inability to compete with other companies that are unaffected by these laws, regulations or policies. |
|
|
|
|
|
Changes in environmental regulations: these regulations could have a negative impact on our earnings; for example, laws mandating greater fuel efficiency could increase our research and development costs. |
|
|
|
|
|
Changes in economic conditions, including changes in interest rates, financial market performance and our industry: these types of changes can impact the economy in general, resulting in a downward trend that impacts not only our business, but all companies with which we compete; or, the changes can impact only those parts of the economy upon which we rely in a unique fashion, including, by way of example: |
|
|
|
Factors that impact our attempts to expand internationally, such as the introduction of trade barriers in the United States or abroad. |
|
|
Changes in relationships with major customers: an adverse change in our relationships with major customers would have a negative impact on our earnings and financial position. |
|
|
|
|
|
Factors that we have discussed in previous public reports and other documents filed with the Securities and Exchange Commission. |
MANAGEMENT'S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS (Continued)
This list provides examples of factors that could affect the results described by forward-looking statements contained in this Form 10-K. However, this list is not intended to be exhaustive; many other factors could impact our business and it is impossible to predict with any accuracy which factors could result in which negative impacts. Although we believe that the forward-looking statements contained in this Form 10-K are reasonable, we cannot provide you with any guarantee that the anticipated results will be achieved. All forward-looking statements in this Form 10-K are expressly qualified in their entirety by the cautionary statements contained in this section and you are cautioned not to place undue reliance on the forward-looking statements contained in this Form 10-K. In addition to the risks listed above, other risks may arise in the future, and we disclaim any obligation to update information contained in any forward-looking statement.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk.
The Company's primary market risk exposure is a change in interest rates in connection with its outstanding variable rate short-term and long-term debt. Due to variable interest rates on the Company's short-term and long-term debt, an increase in interest rates of 1% could result in the Company incurring an additional $0.3 million in annual interest expense. Conversely, a decrease in interest rates of 1% could result in the Company saving $0.3 million in annual interest expense. The Company does not expect such market risk exposure to have a material adverse effect on the Company. The Company does not enter into market risk sensitive instruments for trading purposes.
Item 8. Financial Statements and Supplementary Data.
SPARTAN MOTORS, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
|
|
|
|
December 31, |
|||
|
|
|
|
|
2000 |
|
1999 |
|
ASSETS |
|
|
|
|
|
||
|
Current assets: |
|
|
|
|
|
||
|
Cash and cash equivalents |
|
$ 535,030 |
|
$ 35,797 |
||
|
Accounts receivable, less allowance for doubtful accounts |
|
|
|
|
||
|
of $599,000 in 2000 and $567,000 in 1999 |
|
32,070,887 |
|
36,514,507 |
||
|
Inventories |
|
|
30,437,792 |
|
39,580,734 |
|
|
Deferred tax benefit |
|
4,023,269 |
|
3,487,305 |
||
|
Federal taxes receivable |
|
5,697,352 |
|
1,427,945 |
||
|
Other current assets |
|
944,406 |
|
834,404 |
||
|
Current assets of discontinued operations |
|
3,783,007 |
|
9,053,994 |
||
|
|
Total current assets |
|
77,491,743 |
|
90,934,686 |
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
10,595,662 |
|
11,127,360 |
|||
|
Goodwill, net of accumulated amortization of $1,295,000 in 2000 |
|
|
|
|
|||
|
and $878,000 in 1999 |
|
|
4,960,421 |
|
5,419,417 |
|
|
Deferred tax benefit |
|
|
1,183,836 |
|
-- |
||
|
Other assets |
|
|
359,811 |
|
527,189 |
||
|
Long-term assets of discontinued operations |
|
3,713,884 |
|
14,689,091 |
|||
|
|
TOTAL ASSETS |
|
$ 98,305,357 |
|
$122,697,743 |
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND SHAREHOLDERS' EQUITY |
|
|
|
|
|||
|
Current liabilities: |
|
|
|
|
|
||
|
Accounts payable |
|
|
$ 19,182,332 |
|
$ 22,406,392 |
|
|
Notes payable |
|
|
30,000 |
|
35,000 |
|
|
Other current liabilities and accrued expenses |
|
3,701,040 |
|
1,386,557 |
||
|
Accrued warranty |
|
|
3,973,331 |
|
3,303,778 |
|
|
Accrued customer rebates |
|
421,338 |
|
629,311 |
||
|
Accrued compensation and related taxes |
|
1,633,117 |
|
1,691,664 |
||
|
Accrued vacation |
|
|
1,018,989 |
|
1,108,664 |
|
|
Deposits from customers |
|
2,458,566 |
|
3,652,964 |
||
|
Current portion of long-term debt |
|
915,238 |
|
522,586 |
||
|
Current liabilities of discontinued operations |
|
6,100,868 |
|
14,331,179 |
||
|
|
Total current liabilities |
|
39,434,819 |
|
49,068,095 |
|
|
|
|
|
|
|
|
|
|
Long-term debt, less current portion |
|
24,503,809 |
|
23,119,047 |
|||
|
Long-term liabilities of discontinued operations |
|
3,713,884 |
|
7,332,160 |
|||
|
|
|
|
|
|
|
|
|
Shareholders' equity: |
|
|
|
|
|
||
|
Preferred stock, no par value; 2,000,000 shares authorized (none issued) |
|
-- |
|
-- |
||
|
Common stock, $0.01 par value; 23,900,000 shares authorized, issued |
|
|
|
|
||
|
|
10,518,077 shares and 12,273,977 shares as of December 31, 2000 |
|
|
|
|
|
|
|
and 1999, respectively |
|
105,181 |
|
122,740 |
|
|
Additional paid in capital |
|
20,271,653 |
|
23,645,151 |
||
|
Retained earnings |
|
10,276,011 |
|
19,410,550 |
||
|
|
Total shareholders' equity |
|
30,652,845 |
|
43,178,441 |
|
|
|
TOTAL LIABILITIES AND SHAREHOLDERS' EQUITY |
|
$ 98,305,357 |
|
$122,697,743 |
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements. |
|
|
|
|
|||
SPARTAN MOTORS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
|
|
|
|
Year Ended December 31, |
|
||||||
|
|
|
|
200 | |||||||