UNITED STATES
SECURITIES AND EXCHANGE
COMMISSION
Washington, D.C. 20549
FORM 10-K
(Mark One)
| |X| | ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended December 31, 2003 |
OR
| |_| | TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from __________ to |
Commission File Number 1-8641
COEUR DALENE
MINES CORPORATION
(Exact name of registrant as specified in its charter)
| Idaho |
82-0109423 |
| (State or other jurisdiction of | (I.R.S. Employer |
| incorporation or organization) | Identification No.) |
505 Front Ave., P. O. Box "I" |
|
| Coeur d'Alene, Idaho |
83816 |
| (Address of principal Executive Offices) | (Zip Code) |
Registrants telephone number, including area code: (208) 667-3511
Securities Registered pursuant to Section 12(b) of the Act:
| Title of Each Class |
Name of Each Exchange on Which Registered |
| Common Stock, par value $1.00 per share | New York Stock Exchange/Pacific Stock Exchange |
| 7 1/4% Convertible Subordinated Debentures | |
| due October 31, 2005 | New York Stock Exchange |
| 1 1/4% Convertible Senior Notes due January 15, 2024 |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes X No .
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.[ ]
Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).
Yes X No .
State the aggregate market value of the voting stock held by non-affiliates of the registrant. (The aggregate market value is computed by reference to the last sale price of such stock, as of June 30, 2003 which was the last business day of the Company's most recently completed second quarter, which was $1.39 per share.)
$248,333,440
Indicate the number of shares outstanding of each of the registrants classes of common stock, as of March 4, 2004.
213,205,379 shares of Common Stock, Par Value $1.00
DOCUMENTS INCORPORATED BY REFERENCE
The information called for by Part III of the Form 10-K is incorporated by reference from the registrants definitive proxy statement which will be filed pursuant to Regulation 14A not later than 120 days after the end of the fiscal year covered by this report.
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TABLE OF CONTENTS
| PART I | |
| Item 1 | Business |
| Item 2 | Properties. |
| Item 3 | Legal Proceedings. |
| Item 4 | Submission of Matters to a Vote of Security Holders. |
| Item 4A | Executive Officers of the Registrant. |
| Part II | |
| Item 5 | Market for Registrant's Common Stock and Related Security Holder Matters. |
| PART II | |
| Item 6 | Selected Financial Data |
| Item 7 | Management's Discussion and Analysis of Financial Condition and Results of Operations |
| Item 7A | Quantitative and Qualitative Disclosures About Market Risk |
| Item 8 | Financial Statements and Supplementary Data |
| Item 9 | Changes and Disagreements With Accountants on Accounting and Financial Disclosure |
| Item 9A | Controls and Procedures |
| Part III | |
| Item 10 | Directors and Executive Officers of the Registrant |
| Item 11 | Executive Compensation |
| Item 12 | Security Ownership of Certain Beneficial Owners and Management |
| Item 13 | Certain Relationships and Related Transactions |
| Item 14 | Principal Accountant Fees and Services |
| Part IV | |
| Item 15 | Exhibits, Financial Statement Schedules, and Reports on Form 8-K |
| SIGNATURES | |
| CERTIFICATIONS OF CEO AND CFO | |
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Coeur dAlene Mines Corporation is the largest primary silver producer in North America and is engaged, through its subsidiaries, in the operation and/or ownership, development and exploration of silver and gold mining properties and companies located primarily within the United States (Nevada, Idaho and Alaska) South America (Chile, Argentina and Bolivia) and Africa (Tanzania). Coeur dAlene Mines Corporation and its subsidiaries are hereinafter referred to collectively as Coeur or the Company.
The Companys most significant operating and development-stage mining properties and interests are:
| | The Rochester Mine is a silver and gold surface mining operation located in northwestern Nevada and is 100% owned and operated by Coeur. It is one of the largest and lowest cost of production primary silver mines in the United States. During 1999, the Company acquired the mineral rights to the Nevada Packard property, which is located one and one-half miles south of the Rochester mine, and commenced mining there in the first quarter of 2003. |
| | Coeur owns 100% of the Cerro Bayo Mine in southern Chile, which is a high grade gold and silver underground mine. The Cerro Bayo deposit was discovered during 2000 and exploration drilling continued thereafter. Initial mining operations commenced in late 2001 and processing started in April 2002. |
| | Coeur owns 100% of the capital stock of Compania Minera Polimet, S.A. (Polimet) in Argentina, which owns and operates the high-grade Martha silver mine located 270 miles southeast of the Cerro Bayo Mine in Chile. Mining operations commenced at the Martha Mine in June 2002. |
| | Coeur owns 100% of the capital stock of Coeur Silver Valley (Silver Valley), which owns and operates the Galena underground silver mine and owns the Coeur underground silver mine that discontinued operations on July 2, 1998. In addition, Silver Valley owns the Caladay property that adjoins the Galena Mine and has operating control of several contiguous exploration properties in the Coeur dAlene Silver Mining District of Idaho. |
| | Coeur owns 100% of Empressa Minera Manquiri S.A. (Manquiri), a Bolivian company that controls the mining rights for the San Bartolomeproject, which is a silver property in Bolivia where an updated feasibility study is scheduled for completion in the second quarter of 2004. |
| | The Company owns 100% of the Kensington Property, located north of Juneau, Alaska, which is a development-stage property where an updated feasibility study is scheduled for completion in the second quarter of 2004. |
Coeur also has interests in other properties which are subject to silver or gold exploration activities at which no mineable ore reserves have yet been delineated.
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The Company either directly or through wholly-owned subsidiaries owns, leases and has interests in certain exploration-stage mining properties located in the United States, Chile, Argentina, Bolivia, Tanzania and Mexico. In keeping with its overall efforts to focus its resources, the Company conducted approximately 100% of its exploration activities during 2003 on or near existing properties where infrastructure and production facilities are already in place.
Our recent performance results include:
| | silver production of 14.2 million ounces in 2003 compared to 14.8 million in 2002; |
| | gold production of 119,518 ounces in 2003 compared to 117,114 ounces in 2002; |
| | cash cost per silver ounce of $3.27 in 2003, compared to $2.89 in 2002; |
| | realized silver prices of $4.87 per ounce in 2003 compared to $4.64 per ounce in 2002 (the market price for silver (according to Handy & Harman) on March 4, 2004 was $6.83 per ounce); |
| | realized gold prices of $344 per ounce in 2003 compared to $312 per ounce in 2002 (the final market price for gold (according to London Gold Market Fixing Ltd.s London Final) on March 4, 2004 was $392 per ounce); |
| | reduction of our outstanding debenture indebtedness from approximately $289 million outstanding as of January 1, 1998 to approximately $9.6 million outstanding as of December 31, 2003; and, |
| | total year-end reserves measure 174.6 million ounces of silver and 1.4 million ounces of gold. |
The Companys business strategy is to capitalize on the ore reserve/mineralized material bases located at its operating mines and the expertise of its management team to become the leading primary silver production company through long-term, cash flow generating growth. The principal elements of the Companys business strategy are to: (i) increase the Companys silver production and reserves in order to remain the nations largest primary silver producer and one of the worlds larger primary silver producers; (ii) decrease cash costs and increase production at the Companys existing silver mining operations; (iii) to transform development-stage properties into producing mines; (iv) acquire operating mines, exploration and/or development properties with a view to reducing the Companys cash and total costs, provide short-term positive cash flow return and expand its silver production base and reserves; and (v) continue to explore for new silver and gold discoveries primarily near its existing mine sites and evaluate new opportunities to expand its production through acquisitions and exploration.
The Rochester Mine, Cerro Bayo/Martha Mine and Silver Valleys Galena Mine, each operated by the Company, constituted the Companys principal sources of mining revenues in 2003. The following table sets forth information regarding the percentage contribution to the Companys total revenues (i.e., revenues from the sale of concentrates and doré plus other income) by the sources of those revenues during the past five years:
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| Mine/Company |
Coeur Percentage Ownership at December 31, 2003 |
Percentage of Total Revenues in Years Ended December 31, | ||||||||||||||||||
| 2003 |
2002 |
2001 |
2000 |
1999 | ||||||||||||||||
| Rochester Mine | 100% | 40.2 | % | 54.3 | % | 68.2 | % | 51.3 | % | 49.2 | % | |||||||||
| Cerro Bayo/Martha Mines(1) | 100 | 43.6 | 15.4 | 0.2 | 9.6 | 8.0 | ||||||||||||||
| Galena Mine(2) | 100 | 14.7 | 26.0 | 22.0 | 17.0 | 4.6 | ||||||||||||||
| Petorca Mine(3) | -- | -- | -- | 7.0 | 6.5 | 8.0 | ||||||||||||||
| Yilgarn Star Mine(4) | -- | -- | -- | (1.2 | ) | 9.2 | 9.2 | |||||||||||||
| Golden Cross Mine(5) | -- | -- | -- | -- | -- | 19.4 | ||||||||||||||
| Other | -- | 1.5 | 4.3 | 3.8 | 6.4 | 1.6 | ||||||||||||||
| 100 | % | 100 | % | 100 | % | 100 | % | 100 | % | |||||||||||
| (1) | The company closed the original Fachinal Mine in 2000 and subsequently commenced operations at the Cerro Bayo Mine, located within the same property package, in April 2002. Revenues include the sale of production from the Martha mine. |
| (2) | The Company increased its ownership interest in Silver Valleys Galena mine from 50% to 100%, and commenced accounting for Silver Valley on a fully consolidated basis on September 9, 1999. |
| (3) | The Company closed the Petorca Mine in August 2001 and sold its interest on August 30, 2002. The Companys interest in the Petorca Mine was 100% prior to the sale. |
| (4) | Coeurs interest in Gasgoynes revenue was 50% during the above periods prior to the Companys sale of Gasgoyne on February 7, 2001. The Companys interest in Gasgoyne was reported in accordance with the equity method. |
| (5) | The Company discontinued mining and milling operations at the Golden Cross Mine in New Zealand, in which it possessed an 80% ownership interest, in April 1998. The revenue received in 1999 represents the net proceeds received from the settlement of the outstanding litigation with Cyprus Amax Mineral Company relating to the Golden Cross mine. |
The following sets forth definitions of certain important mining terms used in this report.
Cash Costs are costs directly related to the physical activities of producing silver and gold, and include mining, processing and other plant costs, third-party refining and smelting costs, marketing expense, on-site general and administrative costs, royalties, in-mine drilling expenditures that are related to production and other direct costs. Sales of by-product metals, including gold, are deducted from the above in computing cash costs per ounce. Cash costs exclude depreciation, depletion and amortization, corporate general and administrative expense, exploration, interest, and pre-feasibility costs and accruals for mine reclamation. Cash costs are calculated and presented using the Gold Institute Production Cost Standard applied consistently for all periods presented.
Concentrate is a product containing the valuable metal and from which most of the waste material in the ore has been eliminated.
Cut-off Grade is the lowest grade of mineral resource considered economic; used in the calculation of reserves in a given deposit.
Cyanidation is a method of extracting gold or silver by dissolving it in a weak solution of sodium or potassium cyanide.
Dilution is an estimate of the amount of waste or low-grade mineralized rock which will be mined with the ore as part of normal mining practices in extracting an ore body.
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Doré is unrefined gold and silver bullion bars which contain gold, silver and minor amounts of impurities which will be further refined to almost pure metal.
Gold is a metallic element with minimum fineness of 999 parts per 1000 parts pure gold.
Heap Leaching Process is a process of extracting gold and silver by placing broken ore on an impermeable pad and applying a diluted cyanide solution that dissolves a portion of the contained gold and silver, which are then recovered in metallurgical processes.
Mineralized Material is gold and silver bearing material that has been physically delineated by one or more of a number of methods including drilling, underground work, surface trenching and other types of sampling. This material has been found to contain a sufficient amount of mineralization of an average grade of metal or metals to have economic potential that warrants further exploration evaluation. While this material is not currently or may never be classified as reserves, it is reported as mineralized material only if the potential exists for reclassification into the reserves category. This material cannot be classified in the reserves category until final technical, economic and legal factors have been determined. Under the United States Securities and Exchange Commissions standards, a mineral deposit does not qualify as a reserve unless the recoveries from the deposit are expected to be sufficient to recover total cash and non-cash costs for the mine and related facilities and make a profit.
Noncash costs are costs that are typically accounted for ratably over the life of an operation and include depreciation, depletion and amortization of capital assets, accruals for the costs of final reclamation and long-term monitoring and care that are usually incurred at the end of mine life, and the amortization of the economic cost of property acquisitions, but exclude amortization of deferred tax purchase adjustments relating to property acquisitions.
Ore Reserve is the part of a mineral deposit which could be economically and legally extracted or produced at the time of the reserve determination.
Probable Reserve is a part of a mineralized deposit which can be extracted or produced economically and legally at the time of the reserve determination. The quantity and grade and/or quality of a probable reserve is computed from information similar to that used for a proven reserve, but the sites for inspection, sampling and measurement are farther apart or are otherwise less adequately spaced. The degree of assurance, although lower than that for proven reserves, is high enough to assume continuity between points of observation. Mining dilution has been factored into the estimation of probable reserves. The Company used a price estimate of $5.25 per ounce for silver, and $375 per ounce for gold in estimating probable reserves at December 31, 2003.
Proven Reserves are a portion of a mineral deposit which can be extracted or produced economically and legally at the time of the reserve determination. The quantity of a proven reserve is computed from dimensions revealed in outcrops, trenches, workings or drill holes; grade and/or quality are computed from the results of detailed sampling and the sites for inspections, sampling and measurement are spaced so closely and the geologic character is so well defined that size, shape, depth and mineral content of a proven reserve is well-established. Mining dilution has been factored into the estimation of proven reserves. The Company used a price estimate of $5.25 per ounce for silver and $375 per ounce for gold in estimating reserves at December 31, 2003.
Run-of-mine Ore is mined ore which has not been subjected to any pretreatment, such as washing, sorting or crushing prior to processing.
Silver is a metallic element with minimum fineness of 995 parts per 1000 parts pure silver.
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Stripping Ratio is the ratio of the number of tons of waste material to the number of tons of ore extracted at an open-pit mine.
Ton means a short ton which is equivalent to 2,000 pounds, unless otherwise specified.
Total Cash Costs per Ounce are calculated by dividing the cash costs computed for each of the Companys mining properties for a specific period by the amount of gold ounces or silver ounces produced by that property during that same period. Management uses cash costs per ounce produced as a key indicator of the profitability of each of its mining properties. Gold and silver are sold and priced in the world financial markets on a US dollar per ounce basis. By calculating the cash costs from each of the Companys mines on the same unit basis, management can easily determine the gross margin that each ounce of gold and silver produced is generating. While this represents a key indicator of the performance of the Companys mining properties you are cautioned not to place undue reliance on this single measurement. To fully evaluate a mines performance, management also monitors US GAAP based profit/(loss), depreciation and amortization expenses and capital expenditures for each mine as presented in Note P Segment Information in the Notes to the Companys Consolidated Financial Statements. Total cash costs per ounce is a non-GAAP measurement and investors are cautioned not to place undue reliance on it and are urged to read all GAAP accounting disclosures presented in the consolidated financial statements and accompanying footnotes.
Total production costs are the sum of cash costs and noncash costs.
This report contains numerous forward-looking statements relating to the Companys gold and silver mining business, including estimated production data, expected operating schedules, expected capital costs and other operating data and permit and other regulatory approvals. Such forward-looking statements are identified by the use of words such as believes, intends, expects, hopes, may, should, plan, projected, contemplates, anticipates or similar words. Actual production, operating schedules, results of operations, ore reserve and resource estimates and other projections and estimates could differ materially from those projected in the forward-looking statements. The factors that could cause actual results to differ materially from those projected in the forward-looking statements include (i) the risk factors set forth below under this Item 1, (ii) the risks and hazards inherent in the mining business (including environmental hazards, industrial accidents, weather or geologically related conditions), (iii) changes in the market prices of gold and silver, (iv) the uncertainties inherent in the Companys production, exploratory and developmental activities, including risks relating to permitting and regulatory delays, (v) the uncertainties inherent in the estimation of gold and silver ore reserves, (vi) changes that could result from the Companys future acquisition of new mining properties or businesses, (vii) the effects of environmental and other governmental regulations, and (viii) the risks inherent in the ownership or operation of or investment in mining properties or businesses in foreign countries. Readers are cautioned not to put undue reliance on forward-looking statements. The Company disclaims any intent or obligation to update publicly these forward-looking statements, whether as a result of new information, future events or otherwise.
Rochester Mine
The Rochester Mine is a silver and gold surface mine located in Pershing County, Nevada, which is located approximately 25 road miles northeast of Lovelock. The mine commenced operations in 1986. The Company owns 100% of the Rochester Mine by virtue of its 100% ownership of its subsidiary, Coeur Rochester, Inc. (Coeur Rochester). The property consists of 16 patented and 541 unpatented contiguous mining claims and 54 mill-site claims totaling approximately 11,000 acres.
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Production at Rochester in 2003 was approximately 5.6 million ounces of silver and 52,363 ounces of gold, compared to 6.4 million ounces of silver and 71,905 ounces of gold in 2002. Cash costs per equivalent ounce of silver increased by 56% to $4.67 per ounce in 2003, compared to $2.99 per ounce in 2002.
During 2003, we began relocating and upgrading our existing crushing facility to access a portion of the reserves contained underneath the existing crusher and to expand our leach pad at a cost of approximately $10.5 million. As a result, during 2003, production was lower and per ounce operating costs were higher than historically experienced. We completed the crusher relocation project during the fourth quarter of 2003 and we expect that production levels and per ounce operating costs will return to historically experienced levels during 2004. Based upon the excellent operating performance demonstrated by the new crushing facility since startup in the fourth quarter of 2003, we are considering expanding the volume of material crushed to include certain low-grade, run-of-mine ores that were previously not crushed. We believe this will improve metallurgical recoveries, increase metal production and lower overall per ounce operating costs.
The mine utilizes the heap leaching process to extract both silver and gold from ore mined using conventional open pit methods. Approximately 47,969 tons of ore and waste per day were mined in 2003, compared to 33,785 tons per day in 2002. The average ore to waste strip ratio for the remaining life of the mine will vary based primarily on future gold and silver prices; however, it is anticipated to be less than 1:1.
Ore is crushed to approximately 3/8 inch and is then transported by conveyor to a loadout facility where it is transferred to 150 ton trucks which transport the crushed ore to leach pads where solution is applied via drip irrigation to dissolve the silver and gold contained in the ore. Certain low-grade ores are hauled directly, as run-of-mine, by 100 ton haul trucks to leach pads where solution is applied to dissolve the silver and gold contained in the ore. The solutions containing the dissolved silver and gold are pumped to a processing plant where zinc precipitation is used to recover the silver and gold from solution.
Based upon actual operating experience and certain metallurgical testing, the Company estimates ultimate recovery rates in 2004 of 61.5% for silver and 93% for gold on crushed ore. The leach cycle at the Rochester Mine requires approximately seven years from the point ore is placed on the leach pad until all recoverable metal is recovered. However, a significant proportion of metal recovery occurs in the early years.
At the Nevada Packard satellite deposit, all required permits were received to commence mining which began in the first quarter of 2003.
The Companys capital expenditures at the Rochester Mine totaled approximately $12.3 million in 2003. During 2003, the Company relocated and upgraded its existing crushing facility in order to access a portion of the reserves contained underneath the existing crusher. The Company plans capital expenditures at the Rochester Mine of $3.5 million in 2004.
Asarco Incorporated (Asarco), the prior lessee, has a net smelter royalty interest which is payable only when the market price of silver equals or exceeds $19.44 per ounce up to maximum rate of 5%. No royalties were required to be paid by the Company during the three years ended December 31, 2003.
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| 2003 | 2002 | 2001 | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Tons (000's) | 32,563 | 46,946 | 51,400 | |||||||||
| Ounces of silver per ton | 0.91 | 0.85 | 0.85 | |||||||||
| Contained ounces of silver (000's) | 29,596 | 39,717 | 43,902 | |||||||||
| Ounces of gold per ton | 0.009 | 0.008 | 0.007 | |||||||||
| Contained ounces of gold | 283,000 | 365,000 | 349,000 | |||||||||
Year-end Mineralized Material | ||||||||||||
| 2003 | 2002 | 2001 | ||||||||||
| Tons (000's) | 40,328 | 33,756 | 61,815 | |||||||||
| Ounces of silver per ton | 0.77 | 0.77 | 0.75 | |||||||||
| Ounces of gold per ton | 0.006 | 0.009 | 0.005 | |||||||||
Operating Data | ||||||||||||
| 2003 | 2002 | 2001 | ||||||||||
| Production | ||||||||||||
| Tons ore mined (000's) | 6,626 | 6,310 | 10,630 | |||||||||
| Tons crushed/leached (000's) | 7,324 | 9,185 | 11,884 | |||||||||
| Ore grade silver (oz./ton) | 0.94 | 0.83 | 0.98 | |||||||||
| Ore grade gold (oz./ton) | 0.005 | 0.006 | 0.008 | |||||||||
| Silver produced (oz.) | 5,585,385 | 6,417,792 | 6,348,292 | |||||||||
| Gold produced (oz.) | 52,363 | 71,905 | 78,201 | |||||||||
Cost per Ounce of Silver | ||||||||||||
| Cash costs(1) | $ | 4.67 | $ | 2.99 | $ | 3.09 | ||||||
| Noncash costs | 0.91 | 0.76 | 1.39 | |||||||||
| Total production costs | $ | 5.58 | $ | 3.75 | $ | 4.48 | ||||||
| (1) | Total cash costs per ounce of silver or gold represent a non-U.S. GAAP measurement that management uses to monitor and evaluate the performance of its mining operations. See Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations; Total Production and Reserves for reconciliation of this non-GAAP measure to GAAP production costs. |
Coeur Silver Valley
The Company acquired 50% of Silver Valley from Asarco on September 9, 1999, thereby increasing the Companys ownership interest to 100%. The benefits identified by Coeur when it consummated that acquisition included (i) an increase of 1.8 million ounces in the Companys estimated annual silver production, (ii) the addition of 16.2 million ounces of silver to its proven and probable reserves and significant mineralized material, (iii) the potential to further increase reserves and mineralized material through systematic exploration, (iv) the potential to increase production at the Galena Mine and reduce cash costs, and (v) the consolidation of the Companys ownership position and control of Idahos Silver Valley.
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Silver Valley owns the Coeur and Galena Mines and the Caladay property situated in the Coeur dAlene Mining District of Idaho. Silver Valley recommenced operations at the Coeur mine portion of its property in June 1996 and continued mining existing reserves there through July 2, 1998, when operations were terminated after known reserves at the Coeur mine were depleted. Silver Valley resumed production at the Galena Mine in May 1997 and operations continue. We believe that there are significant opportunities in the exploration of Silver Valley and the surrounding area, in addition to site expansion and consolidation. During the second half of 2003, we commenced a three year optimization plan designed to locate, develop and mine additional resources believed to exist on the property with an annual eventual production target of approximately 7.0 million ounces of silver. During this three year period, production is expected to decrease to approximately 3.6 million ounces annually, with an increase to the approximately 7.0 million ounce target expected in 2007.
Silver Valley plans to continue exploratory and developmental activities at the Coeur, Galena and Caladay Mines as well as at several contiguous properties in the Coeur dAlene Mining District with a view toward the development of new silver reserves.
During the fourth quarter of 2002, the Company performed an impairment review on the Silver Valley property and determined that its carrying amount was impaired at December 31, 2002 based on changes to its overall mine plan and a reduced long-term silver price estimate of $5.00 per ounce. As a result, the Company recorded an impairment loss of $19.0 million as of that date.
Galena Mine
The Galena Mine property is located immediately west of the City of Wallace in Shoshone County in northern Idaho. The property consists of 52 patented mining claims and 25 unpatented mining claims totaling approximately 1,100 acres.
Silver production at the Galena Mine in 2003 was 3.7 million ounces of silver, a decrease of 30% compared to 5.3 million ounces in 2002. Production was negatively impacted by the failure of the shaft hoists motor/generator set which placed the mine on care and maintenance from July 7, 2003 to August 12, 2003. Once repaired, the mine returned to operations under a reduced operating model for the remainder of the year pursuant to the implementation of the three year optimization plan.
The Galena Mine is an underground silver-copper mine and is served by two vertical shafts. The No. 3 shaft is the primary production shaft and is 5,800 feet deep. The Galena shaft primarily provides utility access for water, electrical power and sand backfill for underground operations.
The mine utilizes conventional and mechanized cut and fill mining methods with sand backfill to extract ore from the high grade silver-copper vein deposits that constitute the majority of the ore reserves. Silver and copper are recovered by a flotation mill that produces a silver rich concentrate which is sold to third-party smelters in Canada. Silver recovery through the mill averaged 96% in 2003 and 95% in 2002.
Waste material from the milling process is deposited in a tailings pond located approximately two miles from the minesite. The tailings containment pond, which is expanded on an as needed basis, has capacity for approximately nine additional years at current production rates.
Total cash costs for 2003 increased to $4.66 per ounce compared to $4.25 per ounce in 2002. Cash costs per ounce in 2003 were adversely affected by reduced production levels for reasons discussed above.
A comprehensive geological study of the immediate mine area has led to a much greater understanding of the geologic controls at Coeur Silver Valley. As a direct consequence, Coeur has been able to discover new high-grade silver veins and to more efficiently extend many of the most prolific vein systems to depth and, in some instances, back towards the upper levels of the Galena Mine. Of particular importance is the very productive 117 vein that has already been traced back up to the 3,100 level.
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Total capital expenditures by Silver Valley at the Galena Mine in 2003 were $2.4 million.
Silver Valley has planned for capital expenditures of approximately $2.1 million for the Galena Mine during 2004.
| 2003 | 2002 | 2001 | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Tons (000's) | 717 | 952 | 1,471 | ||||||||
| Ounces of silver per ton | 21.54 | 23.09 | 20.43 | ||||||||
| Contained ounces of silver (000's) | 15,432 | 21,987 | 30,042 | ||||||||
Year-end Mineralized Material (2) | |||||||||||
| 2003 | 2002 | 2001 | |||||||||
| Tons (000's) | 2,252 | 2,259 | 1,987 | ||||||||
| Ounces of silver per ton | 10.94 | 11.56 | 11.00 | ||||||||
Operating Data (Coeur's Interest) | |||||||||||
| 2003 | 2002 | 2001 | |||||||||
| Production | |||||||||||
| Tons ore milled | 164,732 | 238,780 | 198,294 | ||||||||
| Ore grade silver (oz./ton) | 23.61 | 23.34 | 23.66 | ||||||||
| Recovery (%) | 96 | 95 | 96 | ||||||||
| Silver produced (oz.) | 3,735,663 | 5,302,721 | 4,507,652 | ||||||||
| Cost per Ounce of Silver | |||||||||||
| Cash costs(3) | $ | 4.66 | $ | 4.25 | $ | 4.62 | |||||
| Noncash costs | 0.37 | .75 | 0.76 | ||||||||
| Total production costs | $ | 5.03 | $ | 5.00 | $ | 5.38 | |||||
| (1) | The Galena Mine reserve estimate is based on a minimum mining width of 4 to 4.5 feet diluted to 5.0 feet minimum width for most silver-copper and silver-lead veins. Cutoff grade is based on the cost of breaking and producing ore from a stope, but does not include development costs and administrative overhead. |
| (2) | Mineralized material includes both the Galena and Coeur mines. |
| (3) | Total cash costs per ounce of silver or gold represent a non-U.S.-GAAP measurement that management uses to monitor and evaluate the performance of its mining operations. See Item 7: Managements Discussion and Analysis of Financial Condition and Results of Operations; Total Production and Reserves for reconciliation of this non-GAAP measure to GAAP production costs. |
Coeur Mine
The Coeur Mine is an underground silver mine located adjacent to the Galena Mine in the Coeur dAlene Mining District in Idaho, and consists of approximately 868 acres comprised of 38 patented mining claims and four unpatented mining claims.
There was no mining activity at the Coeur Mine in 2003 and the property remained on care and maintenance. However, the Company believes that significant potential exists to discover additional high grade silver veins beneath the current limit of the underground workings. In addition, the Coeur mine is connected to the Galena mine, thus any future discoveries at either mine could be efficiently developed and processed at either facility. This connection is currently being utilized to improve ventilation and safety systems.
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Caladay Property
The Caladay property adjoins the Galena Mine. Prior to its acquisition by the Company in 1991, approximately $32.5 million was expended on the property to construct surface facilities, a 5,101 ft. deep shaft and associated underground workings to explore the property. Based on Silver Valleys analysis of existing Galena Mine underground workings and drilling results on the Galena Property, the Company believes that similar geologic conditions which exist at the Galena mine may extend into the Caladay property below the level of the current Caladay workings. In addition, the Caladay facilities are used to benefit the Galena Mine operations, by providing additional ventilation.
Chile Cerro Bayo Mine
The Cerro Bayo property covers about 103 square miles and is located south of Coyhaique, the capital of Region XI in southern Chile, and approximately 25 miles west of the town of Chile Chico. The project lies on the east side of the Andes mountain range at an elevation ranging from 600 to 4,500 feet and is serviced by a gravel road from Chile Chico. The Cerro Bayo property is known to include multiple epithermal veins containing gold and silver. The Company has been granted exploitation concessions (the Chilean equivalent to an unpatented claim except that the owner does not have title to the surface which must be separately acquired from the surface owner) covering the mineralized areas of the property as well as the necessary