SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
[X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2002
Commission file number 1-3295
MINERALS TECHNOLOGIES INC.
(Exact name of registrant as specified in its charter)
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Delaware (State or other jurisdiction of incorporation or organization) The Chrysler Building 405 Lexington Avenue New York, New York (address of principal executive office) |
25-1190717 (I.R.S. Employer Identification Number) |
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10174-1901 (Zip Code) |
(212) 878-1800
Securities registered pursuant to Section 12(b) of the Act:
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Name of each exchange |
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New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act:
None
X No __Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the Registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.
The aggregate market value of the voting stock held by non-affiliates of the Registrant, based upon the closing price at which the stock was sold as of January 31, 2003, was approximately $782 million. Solely for the purposes of this calculation, shares of common stock held by officers, directors and beneficial owners of 10% or more of the outstanding common stock have been excluded in that such persons may be deemed to be affiliates. This determination of affiliate status is not necessarily a conclusive determination for other purposes.
As of February 21, 2003, the Registrant had outstanding 20,085,266 shares of common stock, all of one class.
DOCUMENTS INCORPORATED BY REFERENCE
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Proxy Statement dated March 31, 2003 |
Part III |
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MINERALS TECHNOLOGIES INC. |
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2002 FORM 10-K ANNUAL REPORT |
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Table of Contents |
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Page |
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PART I |
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Item 1. |
Business |
1 |
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Item 2. |
Properties |
8 |
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Item 3. |
Legal Proceedings |
10 |
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Item 4. |
Submission of Matters to a Vote of Security Holders |
10 |
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PART II |
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Item 5. |
Market for the Registrant's Common Equity and Related |
10 |
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Item 6. |
Selected Financial Data |
11 |
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Item 7. |
Management's Discussion and Analysis of Financial Condition and |
12 |
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Item 7A. |
Quantitative and Qualitative Disclosures About Market Risk |
19 |
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Item 8. |
Financial Statements and Supplementary Data |
19 |
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Item 9. |
Changes in and Disagreements with Accountants on Accounting |
19 |
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PART III |
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Item 10. |
Directors and Executive Officers of the Registrant |
20 |
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Item 11. |
Executive Compensation |
21 |
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Item 12. |
Security Ownership of Certain Beneficial Owners and Management |
21 |
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Item 13. |
Certain Relationships and Related Transactions |
21 |
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Item 14. |
Controls and Procedures |
21 |
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PART IV |
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Item 15. |
Exhibits, Financial Statement Schedule and Reports on Form 8-K |
22 |
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Signatures and Certifications |
24 |
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PART I
Item 1. Business
Minerals Technologies Inc. (the "Company") is a resource- and technology-based company that develops, produces and markets worldwide a broad range of specialty mineral, mineral-based and synthetic mineral products and related systems and services. The Company has two operating segments: Specialty Minerals and Refractories. The Specialty Minerals segment produces and sells the synthetic mineral product precipitated calcium carbonate ("PCC") and the processed mineral product quicklime ("lime"), and mines, processes and sells the natural mineral products limestone and talc. This segment's products are used principally in the paper, building materials, paint and coatings, glass, ceramic, polymer, food and pharmaceutical industries. The Refractories segment produces and markets monolithic and shaped refractory materials and specialty products and services used primarily by the steel, cement and glass industries.
The Company emphasizes research and development. The level of the Company's research and development spending, as well as its capability of developing and introducing technologically advanced new products, have enabled the Company to anticipate and satisfy changing customer requirements, creating market opportunities through new product development and product application innovations.
Specialty Minerals Segment
PCC Products and Markets
The Company's PCC product line net sales were $423.0 million, $396.1 million, and $399.2 million for the years ended December 31, 2002, 2001 and 2000, respectively. The Company's sales of PCC have been and are expected to continue to be made primarily to the printing and writing papers segment of the paper industry. The Company also produces PCC for sale to companies in the polymer, food and pharmaceutical and paints and coatings industries. Sales to International Paper Company represented approximately 11.5%, 13% and 13% of consolidated net sales in 2002, 2001 and 2000, respectively. See Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations."
PCC Products --Paper
In the paper industry, the Company's PCC is used:
The majority of the Company's sales are of PCC sold to paper makers at "satellite" PCC plants. A satellite PCC plant is a PCC manufacturing facility located within the paper mill itself, thereby eliminating costs of transporting PCC from remote production sites to the paper mill. The Company believes the competitive advantages offered by the improved economics and superior optical characteristics of the paper produced with PCC manufactured by the Company's satellite PCC plants resulted in the rapid growth in the number of the Company's satellite PCC plants since the first such plant was built in 1986. For information with respect to the locations of the Company's PCC plants at December 31, 2002, see Item 2, "Properties," below.
The Company currently manufactures several customized PCC product forms using proprietary processes at its PCC plants. Each product form is designed to provide optimum paper properties including brightness, opacity, bulk, strength and improved printability. The Company's research and development and technical service staffs focus on expanding sales at its existing satellite PCC plants as well as developing new technologies for new applications. These technologies include, among others, acid-tolerant PCC, which allowed PCC to be introduced to the large wood-containing segment of the printing and writing papers market, and OPACARB® PCC, a family of products for coating paper.
The Company owns, staffs, operates and maintains all of its satellite PCC plants, and owns or licenses the related technology. The Company and its paper mill customers enter into long-term agreements, generally ten years in length, pursuant to which the Company supplies substantially all of the customer's precipitated calcium carbonate filler requirements. The Company is generally permitted to sell PCC produced at a satellite plant in excess of the host paper mill's requirements to third parties.
The Company also sells a range of PCC products to paper manufacturers from production sites not associated with paper mills at Adams, Massachusetts; Lifford, England; Lappeenranta, Finland; and Hermalle, Belgium.
1
PCC Products --Paper --Key Markets
Uncoated Printing and Writing Papers--North America. Beginning in the mid-1980's, as a result of a concentrated research and development effort, the Company's satellite PCC plants facilitated the conversion of a substantial percentage of North American uncoated wood-free printing and writing paper producers to lower-cost alkaline papermaking technology. The Company estimates that during 2002, more than 90% of North American wood-free paper was produced employing alkaline technology. Presently, the Company owns and operates 33 satellite PCC plants located at paper mills that produce wood-free printing and writing papers in North America. The Company anticipates that the aggregate volume of PCC used by these paper mills will increase.
Uncoated Printing and Writing Papers--Outside North America. The Company estimates the amount of uncoated wood-free printing and writing papers produced outside of North America at facilities that can be served by satellite and merchant PCC plants is approximately twice as large (measured in tons of paper produced) as the North American uncoated wood-free paper market currently served by the Company. The Company believes that the superior brightness, opacity and bulking characteristics offered by its PCC products allow it to compete with suppliers of ground limestone and other filler products outside of North America. Presently, the Company owns and operates 20 commercial satellite PCC plants located at paper mills that produce wood-free printing and writing papers outside of North America.
Uncoated Groundwood Paper. The uncoated groundwood paper market, including newsprint, represents nearly half of worldwide paper production. Paper mills producing wood-containing paper still generally employ acid papermaking technology. The conversion to alkaline technology by these mills has been hampered by the tendency of wood-containing papers to darken in an alkaline environment. In an attempt to introduce PCC to the wood-containing segments of the paper industry, the Company has developed and patented a process for the manufacture of an acid-tolerant form of PCC (AT® PCC) that facilitates production of high-brightness, high-quality groundwood paper in an acid environment. Furthermore, as groundwood or wood-containing paper mills use larger quantities of recycled fiber, there is a trend toward the use of neutral papermaking technology in this segment for which the Company presently supplies traditional PCC morphologies. The Company now supplies PCC to approximately 40 paper machines at about 20 groundwood paper mills around the world.
Coated Paper. The Company is also placing increased emphasis on the use of PCC to coat paper, and expects that its research and development in coating technology will open up a large market for PCC that will build slowly as paper companies include PCC in their proprietary coating formulations. PCC increases gloss, opacity, brightness and printability of the sheet while decreasing paper's cost per ton. The coated paper market is large, and the Company believes this market will continue to grow at a higher average growth rate than the uncoated paper market and therefore provides a substantial market opportunity for the Company. PCC coating products are produced at eleven of the Company's PCC plants worldwide.
PCC Products--Non-paper
The Company's full range of slurry and dry PCC products is also sold on a merchant basis for non-paper applications. The Company sells surface-treated and untreated grades of PCC to the polymer industry for use in rigid polyvinyl chloride products (pipe and profiles), thermoset polyesters (automotive body parts), sealants (automotive and construction applications), adhesives, printing inks, and the paint and coatings industry. The Company's PCC is also used by the food and pharmaceutical industries as a source of bio-available calcium in tablets and foodstuffs, as a buffering agent in tablets, and as a mild abrasive in toothpaste. The Company produces PCC for nonpaper applications on a merchant basis from production sites at Adams, Massachusetts; Brookhaven, Mississippi; and Lifford, England.
Processed Minerals -- Products and Markets
The Company mines or purchases and processes natural mineral products, primarily limestone and talc. The Company also manufactures lime, a limestone-based product. The Company's net sales of processed mineral products were $97.1 million, $87.2 million, and $87.1 million for the years ended December 31, 2002, 2001 and 2000, respectively. See Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations."
Lime is produced at the Company's Adams, Massachusetts facility, used as a raw material for the manufacture of PCC at that site and some satellite PCC plants, and sold commercially to various chemical and other industries.
The Company mines, beneficiates and processes talc at its Barretts site, located near Dillon, Montana. The talc is sold worldwide in finely ground form for paint and coatings, ceramic and polymer applications. Because of the exceptional chemical purity of the Barretts ore, a majority of the automotive catalytic converter ceramic substrates manufactured in the United States, Japan and Western Europe utilize the Company's Barretts talc.
2
The Company also has mineral processing plants in the Midwest United States which process high quality mineral ores into performance minerals for the plastics, paint, adhesives and sealants, rubber and cosmetic industries. This capability was obtained through the acquisition of the business and assets of Polar Minerals Inc. in the third quarter of 2002.
The Company's natural mineral products are supported by the Company's limestone reserves located in the western and eastern parts of the United States, and talc reserves located in Montana. The Company estimates these reserves, at current usage levels, to be in excess of 30 years at both its limestone production facilities and its talc production facility.
Refractories Segment
Refractory Products and Markets
Refractory Products
The Company offers a broad range of monolithic and pre-cast refractory products, systems and services. The Company's refractory net sales were $232.6 million, $201.1 million, and $184.6 million for the years ended December 31, 2002, 2001 and 2000, respectively. See Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations."
Product sales are usually combined with Company-supplied proprietary application equipment and on-site technical service support. The Company's proprietary application equipment is used to apply refractory materials to the walls of steel-making furnaces and other high temperature vessels to maintain and extend their lives. Robotic-type shooters, including the Company's proprietary SEQUAD® sprayer and its MINSCAN system, allow for remote-controlled application in steel-making furnaces, as well as in steel ladles and blast furnaces. Since the steel-making industry is characterized by intense price competition, which results in a continuing emphasis on increased productivity, the SEQUAD® sprayer, the MINSCAN system, and the related technologically advanced maintenance materials developed in the Company's research laboratories have been well accepted by the Company's customers. These products allow steel makers to improve their performance through, among other things, the application of monolithic refractories to furnace linings while the furnace is at operating temperature, thereby eliminating the need for furnace cool-down periods and steel-production interruption. The result is a lower overall refractory cost per ton of steel produced to steel makers.
The Company's experienced technical service staff and advanced application equipment provide greater assurance that the desired productivity objectives of customers are achieved. The Company's technicians are also able to conduct laser measurement of refractory wear, usually in conjunction with robotic application tools, to improve maintenance performance at many locations. The Company believes that these services, together with its refractory product offerings, provide it with a strategic marketing advantage.
In the past five years a significant amount of the Company's refractory product sales have come from new products. Some of the new products the Company has introduced in the past few years include:
The Company has also developed a new line of OPTISHOT refractory products that can completely replace brick in iron and steel ladles. In addition to new products, delivery systems and services, the Company has focused on controlling costs and expenses.
The Company has also expanded its refractories business through selective acquisitions over the past two years. In 2000, the Company acquired Ferrotron Elektronik GmbH, a manufacturer of advanced laser scanning devices, sensors and other instruments designed for the steel industry. In 2001, the Company acquired the refractories business of Martin Marietta Magnesia Specialties Inc. and purchased Rijnstaal B.V., a Netherlands-based producer of cored metal wires used mainly in the steel and foundry industries. These acquisitions have increased the breadth of the product lines in the Refractories segment.
The Company sells its refractory products in the following three product groups:
Steel Furnace Refractories. The Company sells gunnable monolithic refractory products to users of basic oxygen furnaces and electric furnaces for application on furnace walls to prolong the life of furnace linings.
3
Specialty Products for Iron and Steel. The Company sells monolithic refractory materials and pre-cast refractory shapes for iron and steel ladles, vacuum degassers, continuous casting tundishes, blast furnaces and reheating furnaces. The Company is one of the few monolithic refractory companies offering a full line of materials to satisfy all continuous casting refractory applications. This full line consists of gunnable materials, as well as refractory shapes and permanent linings.
The Company produces a number of other technologically enhanced products for the steel industry. These include calcium metal, metallurgical wires and a number of metal treatment specialties. The Company manufactures calcium metal at its Canaan, Connecticut facility and purchases calcium in international markets. Calcium metal is used in the manufacture of the Company's PFERROCAL® solid-core calcium wire, as well as in the manufacture of batteries and magnets. The Company sells metallurgical wires and associated injection equipment for use in the production of high quality steels. The Company's metallurgical wires are injected into molten steel to reduce imperfections. The steel produced is used for high-pressure pipeline and other premium-grade steel applications.
Industrial Products. This product line encompasses refractory shapes and linings sold to non-steel refractories consuming industries including glass, cement, aluminum and petrochemicals and other non-steel industries, as well as PYROID® pyrolitic graphite sold primarily to the aerospace and electronics industries.
Key Markets
The principal market for the Company's refractory products is the steel industry. Management believes that certain trends in the steel industry will continue to provide growth opportunities for the Company. These trends include rapid growth in select geographic regions (e.g., China), the development of improved manufacturing processes such as thin-slab casting, the trend in North America to shift production from integrated mills to mini mills (electric arc furnace) and the ever-increasing need for improved productivity and longer lasting refractories. The Company believes that the trend toward electric steel-making mini-mills and away from integrated steel mills has facilitated the acceptance of its new refractory products and technologies. The Company also produces a broad line of refractory products and certain metallurgical products that are required by mini-mills.
Marketing and Sales
The Company relies principally on its worldwide direct sales force to market its products. The direct sales force is augmented by technical service teams that are familiar with the industries to which the Company markets its products, and by several regional distributors. The Company's sales force works closely with the Company's technical service staff to solve technical and other issues faced by the Company's customers. The Company's technical service staff assists paper producers in ongoing evaluations of the use of PCC for paper coating and filling applications. In the refractory segment, the Company's technical service personnel advise with respect to the use of refractory materials and, in many cases, apply the refractory materials to the customers' furnaces and other vessels pursuant to service agreements. Continued use of skilled technical service teams is an important component of the Company's business strategy.
The Company works closely with its customers to ensure that the customers' requirements are satisfied and often trains and supports customer personnel in the use of the Company's products. The Company conducts domestic marketing and sales from Bethlehem, Pennsylvania and from regional sales offices in the eastern and western United States. The Company's international marketing effort is directed from Brussels, Belgium; Tokyo, Japan; Sao Paulo, Brazil; and Singapore. The Company believes its refractory manufacturing facilities are strategically located to satisfy the stringent delivery requirements of the steel industry. The Company also believes that its worldwide network of sales personnel and manufacturing sites facilitates the international expansion of its satellite PCC operations.
Raw Materials
The Company's ability to achieve anticipated results depends in part on having an adequate supply of raw materials for its manufacturing operations, particularly lime and carbon dioxide for the PCC product line, magnesia for Refractory operations and talc ore for the Processed Minerals product line, and on having adequate access to the ore reserves at its mining operations. Unanticipated changes in the costs or availability of such raw materials, or in the Company's ability to have access to its ore reserves, could adversely affect the Company's results of operations.
The Company uses lime in the production of PCC and is a significant purchaser of lime worldwide. Generally, lime is purchased under long-term supply contracts from unaffiliated suppliers located in close geographic proximity to the Company's PCC plants. If there were to be an interruption in the supply of lime from any particular lime supplier to the Company, the Company believes that alternative sources of lime would be available at effectively the same cost to the Company.
The principal raw materials used in the Company's monolithic refractory products are refractory-grade magnesia and various forms of aluminosilicates. The Company also purchases calcium metal, calcium silicide, graphite, calcium carbide and various alloys for use in the production of metallurgical wires and uses lime and aluminum in the production of calcium metal. The
4
Company purchases a significant portion of its magnesite requirements from sources in the People's Republic of China. In addition, the Company purchases a portion of its talc ore for the Processed Minerals product line from the People's Republic of China. The Company believes that in the event of supply interruptions of its refractory raw material requirements it could obtain adequate supplies from alternate sources at reasonable costs.
Competition
The Company is continually engaged in efforts to develop new products and technologies and refine existing products and technologies in order to remain competitive and, in certain circumstances, to position itself as a market leader.
With respect to its PCC products, the Company competes for sales to the paper industry with other fillers, such as ground limestone and clay, based in large part upon technological know-how, patents and processes that allow the Company to deliver PCC that it believes imparts superior brightness, opacity and other properties to paper on an economical basis.
The Company is the leading manufacturer and supplier of PCC to the North American paper industry. It competes with certain companies both in North America and abroad that sell PCC or offer alternative products, principally ground calcium carbonate, for use in paper filling and coating applications. Competition with respect to the Company's PCC sales is based upon performance characteristics of the product (such as brightness and opacity), price, the availability of technical support and availability of raw materials.
With respect to the Company's refractory products, competitive conditions vary by geographic region. Competition is based upon the performance characteristics of the product (including strength, quality, consistency and ease of application), price, and the availability of technical support. The Company competes with different companies in different geographic areas and in separate aspects of its product line.
The Company competes in sales of its limestone and talc based primarily upon product quality, price, and geographic location.
Research and Development
Many of the Company's product lines are technology-based. The Company's expertise in inorganic chemistry, crystallography and structural analysis, fine particle technology and other aspects of materials science apply to and support all of its product lines.
The Company's business strategy for continued growth in sales and profitability depends to a large extent on the continued success of its research and development activities. Among the significant achievements of the Company's research and development effort have been the satellite PCC plant concept, AT® PCC, advanced OPACARB® PCC crystal morphologies for paper coating, the SEQUAD® sprayer, MAG-O-STAR® spray coating, MINSCAN and SCANTROL application systems and OPTISHOT shotcrete refractory. The Company's research and development efforts have also resulted in the invention of SYNSIL® products, a family of synthetic silicate products for the glass industry.
For the years ended December 31, 2002, 2001 and 2000, the Company expended approximately $22.7 million, $23.5 million, and $26.3 million, respectively, on research and development. The Company believes, based upon its review of publicly available information regarding the reported research and development spending of certain of its competitors, that its investment in research and development as a percentage of net sales exceeds comparable industry norms. The Company's research and development spending for 2002 approximated 3.0% of net sales.
The Company maintains its primary research facilities in Bethlehem and Easton, Pennsylvania. It also has smaller research and development facilities in Finland, Ireland and Japan. Approximately 160 employees worldwide are engaged in research and development. In addition, the Company has access to several of the world's most advanced paper making and paper coating pilot facilities.
Patents and Trademarks
The Company owns or has the right to use approximately 425 patents and approximately 650 trademarks related to its business. The Company believes that its rights under its existing patents, patent applications and trademarks are of value to its operations, but no one patent, application or trademark is material to the conduct of the Company's business as a whole.
5
Insurance
The Company maintains liability and property insurance and insurance for business interruption in the event of damage to its production facilities and certain other insurance covering risks associated with its business. The Company believes such insurance is adequate for the operation of its business. There is no assurance that in the future the Company will be able to maintain the coverage currently in place or that the premiums therefor will not increase substantially.
Employees
At December 31, 2002, the Company employed approximately 2,400 persons, of whom approximately 800 were employed by the Company outside of the United States.
Environmental, Health and Safety Matters
The Company's operations are subject to federal, state, local and foreign laws and regulations relating to the environment and health and safety. Certain of the Company's operations involve and have involved the use and release of substances that are classified as toxic or hazardous within the meaning of these laws and regulations. Environmental operating permits are, or may be, required for certain of the Company's operations and such permits are subject to modification, renewal and revocation. The Company regularly monitors and reviews its operations, procedures and policies for compliance with these laws and regulations. The Company believes its operations are in substantial compliance with these laws and regulations and that there are no violations that would have a material effect on the Company. Despite these compliance efforts, some risk of environmental and other damage is inherent in the Company's operations, as it is with other companies engaged in similar businesses, and there can be no assurance that material violations will not occur in the future. The cost of compliance with these laws and regulations is not expected to have a material adverse effect on the Company. However, future events, such as changes in or modifications of interpretations of existing laws and regulations or enforcement policies or further investigation or evaluation of the potential health hazards of certain products may give rise to additional compliance and other costs that could have a material adverse effect on the Company. The Company has a right of indemnification for certain potential environmental, health and safety liabilities under agreements entered into between the Company and Pfizer Inc ("Pfizer") or Quigley Company, Inc., a wholly-owned subsidiary of Pfizer, in connection with the initial public offering of the Company in 1992. See "Certain Relationships and Related Transactions" in Item 13.
Available Information
The Company maintains an internet website located at http://www.mineralstech.com. It makes its reports on Forms 10-K,
10-Q and 8-K, and amendments to those reports, as well as its Proxy Statement and filings under Section 16 of the Securities Exchange Act of 1934, available free of charge through the Investor Relations page of its website, as soon as reasonably practicable after they are filed with the SEC. Investors may access these reports through the Company's website by navigating to "Investor Relations" and then to "SEC Filings."
Cautionary Factors That May Affect Future Results
The disclosure and analysis set forth in this report contains certain forward-looking statements, particularly statements relating to future actions, future performance or results of current and anticipated products, sales efforts, expenditures, and financial results. From time to time, the Company also provides forward-looking statements in other publicly-released materials, both written and oral. Forward-looking statements provide current expectations and forecasts of future events such as new products, revenues and financial performance, and are not limited to describing historical or current facts. They can be identified by the use of words such as "expects," "plans," "anticipates," "will" and other words and phrases of similar meaning.
Forward-looking statements are necessarily based on assumptions, estimates and limited information available at the time they are made. A broad variety of risks and uncertainties, both known and unknown, as well as the inaccuracy of assumptions and estimates, can affect the realization of the expectations or forecasts in these statements. Consequently, no forward-looking statement can be guaranteed. Actual future results may vary materially.
The Company undertakes no obligation to update any forward-looking statements. Investors should refer to the Company's subsequent filings under the Securities Exchange Act of 1934 for further disclosures.
As permitted by the Private Securities Litigation Reform Act of 1995, the Company is providing the following cautionary statements which identify factors that could cause the Company's actual results to differ materially from historical and expected results. It is not possible to foresee or identify all such factors. Investors should not consider this list an exhaustive statement of all risks, uncertainties and potentially inaccurate assumptions.
6
Historical Growth Rate
The Company's largest customer, International Paper Company, has informed the Company that it intended to begin negotiations with alternative suppliers at one satellite location at which the contract has expired and would negotiate with other suppliers at other satellite locations as the contracts for those locations expire over the next several years, with the last contract expiring in 2010. That decision by IP increases the risk that some or all of these contracts will not be renewed. Because these contracts have various remaining terms, the full impact of these expirations on the Company would not be felt for several years. The Company is actively pursuing its own negotiations with IP, and hopes to reach agreement to extend some or all of these contracts past their current expiration dates. The outcome of these negotiations, however, cannot be predicted. The loss of a substantial amount of the Company's sales to IP would have a material effect on the Company's results of operations and projected growth rate.
Consolidation in Paper Industry
Litigation; Environmental Exposures
New Products
Competition; Protection of Intellectual Property
Risks of Doing Business Abroad
7
Availability of Raw Materials
Item 2. Properties
Set forth below is the location of, and the main customer served by, each of the Company's satellite PCC plants at December 31, 2002. Generally, the land on which each satellite PCC plant is located is leased at a nominal amount by the Company from the host paper mill pursuant to a lease, the term of which runs concurrently with the term of the PCC production and sale agreement between the Company and the host paper mill.
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Location |
Principal Customer |
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Alabama, Courtland |
International Paper Company |
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Alabama, Jackson |
Boise Cascade Corporation |
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Alabama, Selma |
International Paper Company |
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Arkansas, Ashdown |
Domtar Inc. |
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Brazil, Jacarei |
Votorantim Celulose e Papel |
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Brazil, Luiz Antonio |
Votorantim Celulose e Papel |
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Brazil, Mucuri |
Bahia Sul Celulose S.A. |
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Brazil, Suzano |
Cia Suzano de Papel e Celulose |
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Canada, Cornwall, Ontario |
Domtar Inc. |
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Canada, Dryden, Ontario |
Weyerhaeuser Canada Inc. |
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Canada, St. Jerome, Quebec |
Rolland Paper Inc. |
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Canada, Windsor, Quebec |
Domtar Inc. |
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China, Dagang1 |
Asia Pulp and Paper Company Ltd. |
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Finland, Aanekoski1 |
M-real Corporation |
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Finland, Anjalankoski1 |
Myllykoski Paper Oy |
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Finland, Lappeenranta1,2 |
OAO Svetogorsk (a subsidiary of International Paper Company) |
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Finland, Tervakoski1 |
Trierenberg Holding |
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Florida, Pensacola |
International Paper Company |
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France, Alizay |
M-real Corporation |
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France, Docelles |
UPM - Kymmene Corporation |
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France, Saillat Sur Vienne |
Aussedat Rey (a subsidiary of International Paper Company) |
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Germany, Schongau |
UPM - Kymmene Corporation |
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Indonesia, Perawang1 |
PT Indah Kiat Pulp and Paper Corporation |
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Israel, Hadera |
American Israeli Paper Mills, Ltd. |
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Japan, Shiraoi1 |
Nippon Paper Manufacturing Company Ltd. |
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Kentucky, Wickliffe |
MeadWestvaco Corporation |
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Louisiana, Port Hudson |
Georgia-Pacific Corporation |
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Maine, Jay |
International Paper Company |
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Maine, Madison |
Madison Paper Industries |
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Maine, Millinocket4 |
Great Northern Paper, Inc. (in bankruptcy) |
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Mexico, Chihuahua |
Corporativo Copamex, S.A. de C.V. |
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Michigan, Quinnesec |
International Paper Company |
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Minnesota, Cloquet |
Sappi Ltd. |
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Minnesota, International Falls |
Boise Cascade Corporation |
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Location |
Principal Customer |
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New York, Oswego3 |
International Paper Company |
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New York, Ticonderoga |
International Paper Company |
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North Carolina, Plymouth |
Weyerhaeuser Company |
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Ohio, Chillicothe |
MeadWestvaco Corporation |
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Ohio, West Carrollton |
Appleton Papers Inc. |
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Poland, Kwidzyn |
International Paper Company |
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Portugal, Figueira da Foz1 |
Soporcel --Sociedade Portuguesa de Papel, S.A. |
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Slovakia, Ruzomberok |
Severoslovenske Celulozky a Papierne a.s. |
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South Carolina, Eastover |
International Paper Company |
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South Africa, Merebank1 |
Mondi Paper Company Ltd. |
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Tennessee, Kingsport |
Weyerhaeuser Company |
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Texas, Pasadena |
Pasadena Paper Company LP |
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Thailand, Tha Toom1 |
Advance Agro Public Co. Ltd. |
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Virginia, Franklin |
International Paper Company |
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Washington, Camas |
James River Corporation |
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Washington, Longview |
Weyerhaeuser Company |
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Washington, Wallula |
Boise Cascade Corporation |
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Wisconsin, Kimberly |
Stora Enso Oy |
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Wisconsin, Park Falls |
Fraser Papers Inc. |
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Wisconsin, Wisconsin Rapids |
Stora Enso Oy |
1
These plants are owned through joint ventures.The Company also owned at December 31, 2002 10 plants engaged in the mining, processing and/or production of lime, limestone, precipitated calcium carbonate, and talc and directly or indirectly owned or leased approximately 19 refractory manufacturing facilities worldwide. The Company's corporate headquarters, sales offices, research laboratories, plants and other facilities are owned by the Company except as otherwise noted. Set forth below is certain information relating to the Company's plants and office and research facilities.
|
Location |
Facility |
Product Line |
|
United States |
||
|
Arizona, Pima County |
Plant; Quarry1 |
Limestone |
|
California, Lucerne Valley |
Plant; Quarry |
Limestone |
|
Connecticut, Canaan |
Plant; Quarry |
Limestone, Metallurgical Wire/Calcium |
|
Indiana, Mt. Vernon |
Plant |
Talc/Limestone |
|
Louisiana, Baton Rouge |
Plant |
Monolithic Refractories |
|
Massachusetts, Adams |
Plant; Quarry |
Limestone, Lime, PCC |
|
Michigan, River Rouge |
Plant |
Monolithic Refractories/Shapes |
|
Mississippi, Brookhaven |
Plant |
PCC |
|
Montana, Dillon |
Plant; Quarry |
Talc |
|
New Jersey, Old Bridge |
Plant |
Monolithic Refractories |
|
New York, New York |
Headquarters2; Sales Offices2 |
All Company Products |
|
Ohio, Bryan |
Plant |
Monolithic Refractories |
|
Ohio, Dover |
Plant |
Refractories |
|
Ohio, Wellsville |
Plant |
Talc/Limestone |
|
Ohio, Woodville |
Plant2 |
Synsil® |
|
Pennsylvania, Bethlehem |
Research Laboratories; Sales Offices |
PCC, Lime, Limestone, Talc, Pyrolytic Graphite |
|
Pennsylvania, Easton |
Research Laboratories; Plant |
All Company Products |
|
Pennsylvania, Slippery Rock |
Plant |
Refractory Shapes/Monolithic Refractories |
|
International |
||
|
Australia, Carlingford |
Sales Office2 |
Monolithic Refractories |
|
Belgium, Brussels |
Sales Office2 |
Monolithic Refractories/PCC |
|
Belgium, Hermalle-sous-Huy |
Plant |
PCC |
|
Brazil, Belo Horizonte |
Sales Office2 |
Monolithic Refractories |
|
Brazil, Sao Paulo |
Sales Office2 |
PCC |
|
Brazil, Volta Redonda |
Sales Office2 |
Monolithic Refractories |
|
Canada, Lachine |
Plant |
Refractory Shapes |
|
China, Huzhou |
Plant3 |
Monolithic Refractories |
| 9
|
||
|
Location |
Facility |
Product Line |
|
Finland, Kaarina |
Research Laboratory |
PCC |
|
Finland, Oulu |
Plant |
Laser Scanning Instrumentation |
|
Germany, Duisburg |
Sales Office2 |
Monolithic Refractories |
|
Germany, Moers |
Plant |
Laser Scanning Instrumentation/Probes |
|
Holland, Hengelo |
Plant |
Metallurgical Wire |
|
Ireland, Cork |
Plant; Administrative Office2 |
Monolithic Refractories |
|
Italy, Brescia |
Sales Office; Plant |
Monolithic Refractories/Shapes |
|
Japan, Gamagori |
Plant |
Monolithic Refractories/Shapes, Calcium |
|
Japan, Saitami |
Sales Office |
Laser Scanning Instrumentation |
|
Mexico, Gomez Palacio |
Plant2 |
Monolithic Refractories |
|
Singapore |
Sales Office2 |
PCC |
|
Spain, Santander |
Sales Office2 |
Monolithic Refractories |
|
South Africa, Pietermaritzburg |
Plant |
Monolithic Refractories |
|
South Korea, Seoul |
Sales Office2 |
Monolithic Refractories |
|
South Korea, Yangsan |
Plant4 |
Monolithic Refractories |
|
United Kingdom, Lifford |
Plant |
PCC, Lime |
|
United Kingdom, Rotherham |
Plant |
Monolithic Refractories/Shapes |
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This plant is leased to another company.The Company believes that its facilities, which are of varying ages and are of different construction types, have been satisfactorily maintained, are in good condition, are suitable for the Company's operations and generally provide sufficient capacity to meet the Company's production requirements. Based on past loss experience, the Company believes it is adequately insured with respect to these assets, and for liabilities which are likely to arise from its operations.
Item 3. Legal Proceedings
On or about July 14, 2000, MTI, Specialty Minerals Inc. and Minteq International Inc. received from the Connecticut Department of Environmental Protection ("DEP") a proposed administrative consent order relating to the Canaan, Connecticut site at which both Minteq and Specialty Minerals have operations. Following extensive discussions among the parties, the proposed order was revised by the DEP on February 11, 2003. The proposed order would settle claims relating to an accidental discharge of machine oil alleged to have contained polychlorinated biphenyls at or above regulated levels, as well as alleged violations of requirements pertaining to stormwater and waste water discharge and management of underground storage tanks. The proposed order would require payment of a civil penalty in the amount of $11,000 and funding of several supplemental environmental projects totaling $330,000. These amounts are included in other current liabilities in the consolidated balance sheet as of December 31, 2002. Cost of remediation at the site remains uncertain.
The Company and its subsidiaries are not party to any other material pending legal proceedings, other than routine litigation incidental to their businesses.
Item 4. Submission of Matters to a Vote of Security Holders
No matters were submitted to a vote of security holders during the fourth quarter of 2002.
PART II
Item 5. Market for Registrant's Common Equity and Related Stockholder Matters
The Company's common stock is traded on the New York Stock Exchange under the symbol "MTX."
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Information on market prices and dividends is set forth below:
|
2002 Quarters |
First |
Second |
Third |
Fourth |
|
Market Price Range Per Share of Common Stock |
||||
|
High |
$53.91 |
$53.84 |
$48.99 |
$46.07 |
|
Low |
44.06 |
49.12 |
33.17 |
36.38 |
|
Close |
52.93 |
49.32 |
37.07 |
43.15 |
|
Dividends paid per common share |
$0.025 |
$0.025 |
$0.025 |
$0.025 |
|
2001 Quarters |
First |
Second |
Third |
Fourth |
|
Market Price Range Per Share of Common Stock |
||||
|
High |
$38.09 |
$43.95 |
$ 44.78 |
$48.00 |
|
Low |
31.92 |
33.62 |
33.23 |
35.98 |
|
Close |
34.89 |
42.87 |
37.72 |
46.64 |
|
Dividends paid per common share |
$0.025 |
$0.025 |
$0.025 |
$0.025 |
Equity Compensation Plan Information
|
Plan category |
Number of securities to be issued upon exercise of outstanding options |
Weighted average exercise price of outstanding options |
Number of securities remaining available for future issuance |
|
Equity compensation plans approved by security holders |
1,908,183 |
$ 38.54 |
1,277,053 |
|
Equity compensation plans not approved by security holders |
-- |
-- |
-- |
|
Total |
1,908,183 |
$ 38.54 |
1,277,053 |
On March 3, 2003, the last reported sales price on the NYSE was $38.05 per share. As of March 3, 2003, there were approximately 230 holders of record of the common stock.
On January 23, 2003, the Company's Board of Directors declared a regular quarterly dividend on its common stock of $0.025 per share. Subject to satisfactory financial results and declaration by the Board, the Company currently intends to pay quarterly cash dividends of at least $0.025 per share on its common stock. Although the Company believes its historical earnings indicate that this dividend policy is appropriate, it will be reviewed by the Board from time to time in light of the Company's financial condition, results of operations, current and anticipated capital requirements, contractual restrictions and other factors deemed relevant by the Board. No dividend will be payable unless declared by the Board and unless funds are legally available for payment thereof.
On February 22, 2001, the Company's Board of Directors authorized the Company's Management Committee, at its discretion, to repurchase up to $25 million in additional shares per year over the next three-year period. As of December 31, 2002, the Company had repurchased approximately 470,000 shares under this program at an average price of approximately $40 per share.
Item 6. Selected Financial Data
|
Thousands, Except Per Share Data |
2002 |
2001 |
2000 |
1999 |
1998 |
|
Income Statement Data: |
|||||
|
Net sales |
$752,680 |
$684,419 |
$670,917 |
$662,475 |
$631,622 |
|
Cost of goods sold |
567,985 |
502,525 |
477,512 |
466,702 |
442,562 |
|
Marketing and administrative expenses |
74,160 |
70,495 |
71,404 |
72,208 |
75,068 |
|
Research and development expenses |
22,697 |
23,509 |
26,331 |
24,788 |
21,038 |
|
Bad debt expenses |
6,214 |
3,930 |
5,964 |
1,234 |
507 |
|
Write-down of impaired assets |
750 |
-- |
4,900 |
-- |
-- |
|
Restructuring charge |
-- |
3,403 |
-- |
-- |
-- |
|
Income from operations |
80,874 |
80,557 |
84,806 |
97,543 |
92,447 |
|
Net income |
53,752 |
49,793 |
54,208 |
62,116 |
57,224 |
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|
2002 |
2001 |
2000 |
1999 |
1998 |
|
|
Earnings Per Share |
|||||
|
Basic earnings per share |
$ 2.66 |
$ 2.54 |
$ 2.65 |
$ 2.90 |
$ 2.57 |
|
Diluted earnings per share |
$ 2.61 |
$ 2.48 |
$ 2.58 |
$ 2.80 |
$ 2.50 |
|
Weighted average number of common shares outstanding |
|||||
|
Basic |
20,199 |
19,630 |
20,479 |
21,394 |
22,281 |
|
Diluted |
20,569 |
20,063 |
21,004 |
22,150 |
22,926 |
|
Dividends declared per common share |
$ 0.10 |
$ 0.10 |
$ 0.10 |
$ 0.10 |
$ 0.10 |
|
Balance Sheet Data: |
|||||
|
Working capital |
$167,028 |
$ 86,261 |
$ 81,830 |
$102,405 |
$112,892 |
|
Total assets |
899,877 |
847,810 |
799,832 |
769,131 |
760,912 |
|
Long-term debt |
89,020 |
88,097 |
89,857 |
75,238 |
88,167 |
|
Total debt |
120,351 |
160,031 |
138,727 |
88,677 |
101,678 |
|
Total shareholders' equity |
594,157 |
507,819 |
483,639 |
485,036 |
489,163 |
Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations
|
Income and Expense Items as a Percentage of Net Sales |
|||
|
Year Ended December 31, |
2002 |
2001 |
2000 |
|
Net sales |
100.0% |
100.0% |
100.0% |
|
Cost of goods sold |
75.5 |
73.4 |
71.2 |
|
Marketing and administrative expenses |
9.9 |
10.3 |
10.7 |
|
Research and development expenses |
3.0 |
3.4 |
3.9 |
|
Bad debt expenses |
0.8 |
0.6 |
0.9 |
|
Write-down of impaired assets |
0.1 |
-- |
0.7 |
|
Restructuring charge |
-- |
0.5 |
-- |
|
Income from operations |
10.7 |
11.8 |
12.6 |
|
Net income |
7.1% |
7.3% |
8.1% |
Overview of 2002 and Outlook
In 2002, the Company, like many companies in the manufacturing sector, continued to experience weakness due to a sluggish economy. As a result, the industries the Company primarily serves - paper and steel - have been affected by bankruptcies and consolidations. The Company expects the economic downturn that began in the second half of 2000 and continued throughout 2002 to continue at least into the first half of 2003.
The Company continues to be affected by negative factors in the industries it primarily serves:
Since the third quarter of 2000, seven paper mills at which the Company has satellite precipitated calcium carbonate (PCC) plants have either shut down or announced their intention to do so. Other paper makers reduced production as a result of weaker paper demand and industry consolidations.
However, despite this difficult market environment, the Company was able to achieve low double-digit operating margins. The Company's operating margin as a percentage of sales declined to 10.7% in 2002 as compared with 11.8% in 2001.
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In 2003, the Company plans to continue its focus on the following growth strategies:
However, there can be no assurance that the Company will achieve success in implementing any one or more of these strategies.
In 2002, the Company added four units of production capacity for PCC - two from expansions and two from an acquisition in February 2002 of a PCC plant in Belgium. The Company also announced in January 2003 a new one-unit satellite plant to be built at a paper mill owned by Sabah Forest Industries in Malaysia, which is expected to be operational in the fourth quarter of 2003. A unit represents between 25,000 to 35,000 tons of annual PCC production capacity.
The Company also made the following acquisitions in 2002:
On February 6, 2002, the Company purchased a PCC manufacturing facility in Hermalle-sous-Huy, Belgium, for approximately $10.2 million.
On April 26, 2002, the Company acquired the assets of a company that develops and manufactures a refractory lining monitoring system, for approximately $1.4 million.
In 2003, the Company expects additional expansions at existing satellite PCC plants to occur and also expects to sign contracts for new satellite PCC plants.
As the Company continues to expand its operations overseas, it faces the inherent risks of doing business abroad, including inflation, fluctuations in interest rates and currency exchange rates, changes in applicable laws and regulatory requirements, export and import restrictions, tariffs, nationalization, expropriation, limits on repatriation of funds, civil unrest, terrorism, unstable governments and legal systems, and other factors. Some of the Company's operations are located in areas that have experienced political or economic instability, including Indonesia, Israel, China and South Africa. In addition, the Company's performance depends to some extent on that of the industries it serves, particularly the paper manufacturing, steel manufacturing, and construction industries.
The Company's sales of PCC are predominantly pursuant to long-term agreements, generally ten years in length, with paper companies at whose mills the Company operates satellite PCC plants. The terms of many of these agreements have been extended, often in connection with an expansion of the satellite PCC plant. Failure of a number of the Company's customers to renew existing agreements on terms as favorable to the Company as those currently in effect could cause the future growth rate of the Company to differ materially from its historical growth rate, and could also result in impairment of the assets associated with the PCC plant.
Several consolidations in the paper industry have taken place in recent years. Such consolidations concentrate purchasing power in the hands of a smaller number of papermakers, enabling them to increase pressure on suppliers. This increased pressure could have an adverse effect on the Company's results of operations in the future. In addition, these consolidations could result in partial or total closure of some paper mills at which the Company operates PCC satellites. In particular, the Company's largest customer, International Paper Company (IP), decided during 2000 to reduce production capacity by closing four paper mills at which the Company had satellite PCC plants. These closed mills are located in Mobile, Alabama; Lock Haven, Pennsylvania; Erie, Pennsylvania; and Oswego, New York. Sales to IP represented approximately 11.5% of consolidated net sales in 2002 and 13% of consolidated net sales in both 2001 and 2000. During 2000 two paper companies filed for bankruptcy protection and closed their paper mills in Plainwell, Michigan and Anderson, California, at which the Company had satellite PCC plants. The Company recorded a write-down of impaired assets of $0.8 million and $4.9 million in 2002 and 2000, respectively.
Excluding the aforementioned plants that have been closed, there are three satellite locations at which contracts with host mills have expired and one location, representing less than one unit of PCC production, at which the host mill has informed the Company that the contract will not be renewed upon its expiration in 2004, although the Company continues to supply PCC at all
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of these locations. At two of these locations the Company hopes to reach agreement on a long-term extension of the contract; however, there can be no assurance that these negotiations will be successful. At the other location, the customer, IP, has informed the Company that it intended to begin negotiations with alternative suppliers. The Company continues to supply PCC at this location, and expects to do so through 2003. IP also informed the Company at the end of the second quarter of 2002 that it would negotiate with other suppliers at other satellite locations as the contracts for those locations expire over the next several years, with the last contract expiring in 2010. That decision by IP increases the risk that some or all of these contracts will not be renewed. Because these contracts have various remaining terms, the full impact of these expirations on the Company would not be felt for several years. The Company is actively pursuing its own nego