UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549
FORM 10-Q
Quarterly Report Pursuant to Section 13 or 15(d)
of the Securities Exchange Act of 1934
|
For the Quarter Ended September 29, 2002 |
Commission File Number 1-4949 |
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Indiana |
35-0257090 |
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(State or Other Jurisdiction of Incorporation |
(IRS Employer Identification No.) |
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500 Jackson Street, Box 3005 |
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(Address of Principal Executive Offices) (Zip code) |
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812-377-5000
(Registrant's Telephone Number)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the proceeding 12 months and (2) has been subject to such filing requirements for the past 90 days:
Yes [x]
No [ ]
Indicate the number of shares outstanding of each of the issuer's classes of common stock as of the latest practicable date:
As of September 29, 2002, there were 41.5 million shares of $2.50 par value common stock
outstanding.
Page 2
PART 1.
FINANCIAL INFORMATION|
CUMMINS INC. |
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Sept. 29 |
Sept. 23 |
Sept. 29 |
Sept. 23 |
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Net sales |
$ 1,648 |
$ 1,408 |
$ 4,439 |
$ 4,218 |
|
Cost of goods sold |
1,338 |
1,153 |
3,629 |
3,462 |
|
Gross margin |
310 |
255 |
810 |
756 |
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Selling and administrative expenses |
192 |
177 |
564 |
543 |
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Research and engineering expenses |
53 |
53 |
164 |
164 |
|
Joint ventures and alliances income |
(9) |
(2) |
(16) |
(7) |
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Interest expense |
15 |
15 |
46 |
61 |
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Restructuring, asset impairment and other |
|
|
|
|
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Other (income) expense, net |
(4) |
(3) |
(10) |
1 |
|
Earnings (loss) before income taxes, minority |
|
|
|
|
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Provision (benefit) for income taxes |
15 |
2 |
12 |
(44) |
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Minority interest |
4 |
4 |
12 |
12 |
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Dividends on preferred securities of subsidiary trust |
5 |
6 |
16 |
6 |
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Net earnings (loss) |
$ 39 |
$ 3 |
$ 23 |
$ (105) |
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|
|
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The accompanying notes are an integral part of the consolidated financial statements.
Page 3
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CUMMINS INC. |
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|
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Assets |
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Cash and cash equivalents |
$ 101 |
$ 92 |
|
Receivables, net of allowance of $12 and $9 |
827 |
522 |
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Receivables from related parties |
179 |
134 |
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Inventories |
696 |
688 |
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Other current assets |
228 |
199 |
|
2,031 |
1,635 |
|
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Investments in and advances to joint ventures and alliances |
236 |
216 |
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Property, plant and equipment |
2,942 |
3,008 |
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Goodwill |
344 |
343 |
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Other intangible assets |
96 |
109 |
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Deferred income taxes |
422 |
422 |
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Other noncurrent assets |
178 |
205 |
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Total assets |
$4,619 |
$4,335 |
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Liabilities and shareholders' investment |
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Current liabilities |
||
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Loans payable |
$ 73 |
$ 21 |
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Current maturities of long-term debt |
133 |
9 |
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Accounts payable |
536 |
366 |
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Other accrued expenses |
609 |
574 |
|
1,351 |
970 |
|
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Long-term debt |
795 |
915 |
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Other liabilities |
1 ,042 |
1,051 |
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Minority interest |
88 |
83 |
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Cummins obligated mandatorily redeemable convertible |
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|
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Shareholders' investment |
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Common stock, $2.50 par value, 150 million shares authorized |
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|
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Additional contributed capital |
1,114 |
1,131 |
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Retained earnings |
553 |
567 |
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Accumulated other comprehensive income |
(293) |
(326) |
|
Common stock in treasury, at cost, 7.0 and 7.2 million shares |
(280) |
(289) |
|
Common stock held in trust for employee benefit plans, |
|
|
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Unearned compensation |
(31) |
(39) |
|
1,052 |
1,025 |
|
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Total liabilities and shareholders' investment |
$4,619 |
$4,335 |
*Derived from audited financial statements.
The accompanying notes are an integral part of the consolidated financial statements.
Page 4
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CUMMINS INC. |
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September 29 |
September 23 |
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Cash flows from operating activities |
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Net earnings (loss) |
$ 23 |
$ (105) |
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Adjustments to reconcile net earnings (loss) to net cash |
||
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Depreciation and amortization |
164 |
175 |
|
Restructuring and other non-recurring actions |
(14) |
68 |
|
Joint ventures and alliances (earnings) loss |
(2) |
5 |
|
Minority interest |
12 |
12 |
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Changes in working capital that provided (used) cash: |
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Receivables |
(276) |
6 |
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Net reduction of receivables sold |
(55) |
(76) |
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Inventories |
(10) |
8 |
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Accounts payable and accrued expenses |
193 |
13 |
|
Income taxes payable |
(8) |
(63) |
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Other |
5 |
14 |
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Net cash provided by operating activities |
32 |
57 |
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Cash flows provided by (used in) investing activities |
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Property, plant and equipment: |
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Capital expenditures |
(54) |
(158) |
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Proceeds from disposals |
15 |
3 |
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Proceeds from sale-leaseback |
- |
137 |
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Investments in and advances to joint ventures and alliances |
(26) |
(22) |
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Business acquisitions |
(7) |
- |
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Proceeds from business divestitures |
38 |
14 |
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Other |
- |
1 |
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Net cash used in investing activities |
(34) |
(25) |
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Net cash provided by (used in) operating and investing |
|
|
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Cash flows provided by (used in) financing activities |
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Proceeds from borrowings |
7 |
- |
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Payments on borrowings |
(15) |
(7) |
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Net (payments) borrowings under short-term credit agreements |
56 |
(215) |
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Payments of dividends on common stock |
(37) |
(37) |
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Issuance of mandatorily redeemable preferred securities |
- |
291 |
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Other |
- |
(10) |
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Net cash provided by financing activities |
11 |
22 |
|
Effect of exchange rate changes on cash & cash equivalents |
- |
(1) |
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Net change in cash and cash equivalents |
9 |
53 |
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Cash and cash equivalents at beginning of year |
92 |
62 |
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Cash and cash equivalents at end of quarter |
$ 101 |
$ 115 |
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Cash payments during the period Income taxes |
|
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The accompanying notes are an integral part of the consolidated financial statements.
Page 5
CUMMINS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
Note 1. Summary of Accounting Policies:
Basis of Presentation:
We have prepared our Consolidated Financial Statements for the interim periods ended September 29, 2002 and September 23, 2001 in conformity with accounting principles generally accepted in the United States. Each of the interim periods contains 13 weeks. Our interim period financial statements are unaudited and include estimates and assumptions that affect reported amounts based upon currently available information and management's judgment of current conditions and circumstances. We recommend that you read our interim financial statements in conjunction with the Consolidated Financial Statements included in our annual report on Form 10-K for the year ended December 31, 2001. Our interim period financial results for the three and nine month periods presented are not necessarily indicative of results to be expected for the entire year.
We believe our Consolidated Financial Statements include all adjustments of a normal recurring nature necessary to present fairly our financial position, results of operations and cash flows for the interim periods presented. Our Chief Executive Officer and Chief Financial Officer have certified that this quarterly report fairly presents, in all material respects, the financial condition and results of operations of Cummins Inc. as of, and for the period ended, September 29, 2002. These certifications are included as Exhibits 99.1 and 99.2 to this Form 10-Q. Our Chief Executive Officer and Chief Financial Officer have also provided certifications as to the effectiveness of our controls and procedures which are included in the exhibits previously referenced.
We have reclassified certain amounts in prior period financial statements to conform to the presentation of the current period financial statements.
Principles of Consolidation:
Our Consolidated Financial Statements include the accounts of all majority-owned subsidiaries where our ownership is more than 50 percent but less than 100 percent of common stock. All significant intercompany balances and transactions with majority-owned subsidiaries are eliminated in our Consolidated Financial Statements. Where our ownership interest is less than 100 percent, the minority ownership interest of these entities is reported in our Consolidated Statement of Financial Position as a liability. The minority ownership portion of earnings or loss, net of tax, of these entities is classified as "Minority interest" in our Consolidated Statement of Earnings.
Investments in Unconsolidated Entities:
We use the equity method to account for our investments in joint ventures, affiliated companies and alliances in which we have the ability to exercise significant influence, generally represented by common stock ownership or partnership equity of at least 20 percent and not more than 50 percent. Generally, under the equity method, original investments in these entities are recorded at cost and are subsequently adjusted by our share of equity in earnings or losses after the date of acquisition. Equity in earnings or losses of each joint venture, affiliate and alliance is recorded according to our level of ownership; if losses accumulate, we record our share of losses until our investment has been fully depleted. If our investment has been fully depleted, we recognize additional losses only when we are the primary funding source. Our share of the results from joint venture, affiliated companies and alliances is reported in our Consolidated S tatement of Earnings as "Joint ventures and alliances income." Significant transactions with unconsolidated entities are eliminated in our Consolidated Financial Statements. Our investments are classified as "Investments in and advances to joint ventures and alliances" in our Consolidated Statement of Financial Position.
Page 6
Revenue Recognition:
We recognize revenues on the sale of our products, net of estimated costs of returns, allowances and sales incentives, when our products are shipped to customers and title and risk of ownership transfers. Products are generally sold on open account under credit terms customary to the geographic region of distribution. We perform ongoing credit evaluations of our customers and generally do not require collateral to secure our accounts receivable. Engines, service parts, service tools and other items sold to independent distributors and to partially owned distributors accounted for under the equity method are recorded when title and risk of ownership transfers. This transfer is based on the agreement in effect with the respective distributor, and in the United States and most international locations occurs generally when the products are shipped. To the extent of our ownership percentage, margins on sales to distributors accounted for under th e equity method are deferred until the distributor sells the product to unrelated parties. We record a provision for estimated sales returns from distributors at the time of sale based on historical experience of product returns and established maximum allowances for returned product.
Shipping and Handling Costs:
Our shipping and handling costs are expensed as incurred. The majority of these costs are associated with operations of our inventory distribution centers and warehouse facilities and are classified as Selling and administrative expenses in our Consolidated Statement of Earnings. In the third quarter and the first nine months of 2002, respectively, these costs were approximately $20 million and $62 million. In the third quarter and the first nine months of 2001, these costs were approximately $21 million and $65 million, respectively.
Off-Balance Sheet Arrangements and Special Purpose Entities
We use a special purpose entity (SPE), Cummins Receivable Corporation, in connection with the sale of our trade accounts receivable. Cummins Receivable Corporation is a wholly-owned, bankruptcy-remote special purpose subsidiary that transfers an interest in our receivables, without recourse, to limited purpose receivable securitization entities (conduits) that are established and managed by an independent financial institution. Following the transfer of the sold receivables to the conduits, receivables are no longer assets of Cummins and the sold receivables no longer appear on our balance sheet. The use of this financing arrangement enables us to access highly liquid and efficient markets to finance our working capital needs when receivables are sold and packaged in this type of structure. As of September 29, 2002, there were no proceeds outstanding under the securitization program.
In June 2001, we issued 6 million shares of convertible quarterly income preferred securities through Cummins Capital Trust I, a Delaware special purpose trust and wholly-owned subsidiary of Cummins. The proceeds from the issuance of the preferred securities of $291 million were invested by the Trust in convertible subordinated debentures issued by Cummins. The sole assets of the Trust are the debentures.
None of our officers, directors or employees of Cummins or its affiliates hold any direct or indirect equity interests in either Cummins Receivable Corporation or Cummins Capital Trust other than through holdings of Cummins common stock.
In 2001, we entered into a lease agreement in which we sold and leased back certain heavy-duty engine manufacturing equipment with a nationally prominent, creditworthy lessor who had an established SPE to facilitate the financing of the equipment for Cummins. The use of the SPE allows the parties providing the lease financing to isolate particular assets in a single entity and thereby syndicate the financing to multiple third parties. This is a conventional financing technique used to lower the cost of borrowing and thus, the lease cost to Cummins. There is a well-established market in which financial institutions participate in the financing of such property through their purchase of interests in such SPE's. The SPE established to facilitate the equipment lease to Cummins is owned by an institution, which is independent and not affiliated with Cummins. The financial institution maintains a substantial equity investment in the SPE. P>
Page 7
Income Tax Accounting:
Our provision for income taxes is determined using the asset and liability method. Under this method, deferred tax assets and liabilities are recognized for the future tax effects of temporary differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. We also recognize future tax benefits associated with tax loss and credit carryforwards as deferred tax assets. Our deferred tax assets are reduced by a valuation allowance to the extent there is uncertainty as to their ultimate realization. We measure deferred tax assets and liabilities using enacted tax rates in effect for the year in which we expect to recover or settle the temporary differences. The effect of a change in tax rates on deferred taxes is recognized in the period that the change is enacted. During interim reporting periods our income tax provision is based upon the estimated annual effective t ax rate of those taxable jurisdictions where we conduct business. For the three month and nine month periods ending September 29, 2002, and September 23, 2001 our effective tax rate was 25 percent on earnings (loss) before income taxes after deducting dividends on our preferred securities and 33 percent for restructuring and other non-recurring charges.
Inventories:
Our inventories are stated at the lower of cost or net realizable value. At December 31, 2001, approximately 22 percent of our domestic inventories (primarily heavy-duty and high-horsepower engines and parts) were valued using the last-in, first-out (LIFO) cost method. The cost of other inventories is generally valued using the first-in, first-out (FIFO) cost method. Our inventories at interim reporting dates include estimates for adjustments related to annual physical inventory results and for inventory cost changes under the LIFO cost method.
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Inventories consist of the following: |
|
|
|
$ Millions |
2002 |
2001 |
|
Finished products |
$ 399 |
$ 365 |
|
Work-in-process and raw materials |
353 |
379 |
|
Inventories at FIFO cost |
752 |
744 |
|
Excess of FIFO valuation over LIFO |
(56) |
(56) |
|
$ 696 |
$ 688 |
Earnings Per Share:
We calculate basic earnings per share (EPS) of common stock by dividing net earnings (loss) available to common shareholders by the weighted-average number of common shares outstanding for the period. Diluted EPS reflects the potential dilution that occurs if options or securities are exercised or converted into common stock and the effect of the exercise or conversion reduces EPS. Following is a reconciliation of net earnings and weighted average common shares outstanding for purposes of calculating basic and diluted net earnings per share:
|
Three Months |
Nine Months |
|||
|
Sept. 29 |
Sept. 23 |
Sept. 29 |
Sept. 23 |
|
|
$ Millions, except per share amounts |
2002 |
2001 |
2002 |
2001 |
|
Basic earnings per share Weighted average common shares outstanding Per share |
38.6 $ 1.03 |
38.2 $ .08 |
38.5 $ .61 |
38.2 $ (2.74) |
|
Diluted earnings per share Net earnings (loss) After tax effect of preferred securities dividends Net earnings for calculating diluted earnings per share |
|
|
|
|
|
Weighted average common shares outstanding |
38.7 |
38.2 |
38.5 |
38.2 |
Page 8
For the nine months ended September 23, 2001, approximately .2 million shares of outstanding common stock options were excluded from the calculation of diluted EPS because the effect was antidilutive. In addition, we also excluded 6.3 million shares attributable to the conversion of our Preferred Securities of Subsidiary Trust, issued in June 2001, from the calculation of diluted EPS for the nine months ended September 29, 2002 and September 23, 2001 because the effect was antidilutive. Shares of common stock held by our employee benefits trust are also excluded from the EPS calculation until the shares are distributed from the plan.
The weighted average diluted common shares outstanding for September 29, 2002 and September 23, 2001 excludes approximately 5.6 million and 2.7 million common stock options, respectively, because the exercise price of the options is in excess of the average market value of Cummins common stock for the respective periods.
Note 2. Related Party Transactions:
Joint ventures and partnerships
We purchase significant quantities of mid range diesel and natural gas engines, components and service parts from Consolidated Diesel Company (CDC), an unconsolidated general partnership. The partnership was formed in 1980 with J. I. Case (Case) to jointly fund engine development and manufacturing capacity. Cummins and Case (now CNH Global N.V.) are general partners and each partner shares 50 percent ownership in CDC. Under the terms of the agreement, CDC is obligated to make its entire production of diesel engines and related products available solely to the partners. Each partner is entitled to purchase up to one-half of CDC's actual production; a partner may purchase in excess of one-half of actual production to the extent productive capacity is available beyond the other partner's purchase requirement.. The partners are each obligated, unconditionally and severally, to purchase annually at least one engine or engine kit produced by CDC, provided a minimum of one engine or kit is produced. The transfer price of CDC's engines to the partners must be sufficient to cover its manufacturing cost in such annual accounting period, including interest and financing expenses, depreciation expense and payment of principal on any of CDC's indebtedness. In addition, each partner is obligated to contribute one-half of the capital investment required to maintain plant capacity and each partner has the right to invest unilaterally in plant capacity, which additional capacity can be utilized by the other partner for a fee. To date, neither partner has made a unilateral investment in plant capacity at CDC.
We are not a guarantor of any of CDC's obligations or commitments; however, we are required to provide up to 50 percent of CDC's base working capital as defined by the agreement. The amount of base working capital is calculated each quarter and if supplemental funding greater than the base working capital amount is required, the amount is funded through third party financing arranged by CDC, or Cummins may elect to fund the requirement although under no obligation to do so. To date, when supplemental funding is required above the base working capital amount, we have elected to provide that funding to CDC. If the amount of supplemental funding required is less than the base working capital amount, it is funded equally by the partners. Excess cash generated by CDC is remitted to Cummins until CDC's working capital amount is reduced to the base working capital amount. Any further cash remittances from CDC to the partners are shared equall y by the partners.
All marketing, selling, warranty, and research and development expenses related to CDC products are the responsibility of the partners and CDC does not incur any of these expenses. Cummins also provides purchasing and administrative procurement services to CDC for an annual fee shared by the partners.
All of our engine purchases from CDC are shipped directly from CDC to our customers and recorded as Cost of sales in our Consolidated Statement of Earnings. Our engine purchases from CDC are recorded at CDC's transfer price which is based upon total production costs of products shipped and an allocation of all other costs incurred during the reporting period, resulting in break-even results for CDC. We account for our investment in CDC under the equity method of accounting (see Note 1). Our investment in CDC is classified as "Investments in and advances to joint ventures and alliances" in our Consolidated Statement of Financial Position.
Page 9
The following table summarizes our related party purchases included in Cost of goods sold in our Consolidated Statement of Earnings:
|
Three Months |
Nine Months |
|||
|
|
Sept. 29 |
Sept. 23 |
Sept. 29 |
Sept. 23 |
|
Engines, parts and components - CDC |
$ 151 |
$ 109 |
$ 382 |
$ 344 |
Distributors
We have an extensive worldwide distributor and dealer network through which we sell and distribute our products and services. Generally, our distributors are divided by geographic region. Some of our distributors are wholly-owned by Cummins, some partially-owned and the majority are independently-owned. We consolidate all wholly-owned distributors and account for partially-owned distributors using the equity method of accounting (see Note 1).
We guarantee the revolving loans, term loans and leases in excess of a specified borrowing base for a group of our independently owned and operated North American distributors under an operating agreement with a lender. As of September 29, 2002 and September 23, 2001, we had guaranteed $53 million and $59 million of financing arrangements, respectively, for our distributors under the agreement. All distributors that are partially-owned and those who participate in the guaranteed loan program are considered to be related parties in our Consolidated Financial statements..
In addition, we are contractually obligated to repurchase new engines, parts and components and signage from our North American distributors following an ownership transfer or termination of the distributor. Outside of North America, repurchase obligations and practices vary by region.
Note 3. Goodwill and Other Intangible Assets - Recently Adopted Accounting Standard:
In June 2001, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 142 (SFAS 142), "Goodwill and Other Intangible Assets" concurrent with SFAS No. 141, "Business Combinations". SFAS 142 addresses financial accounting and reporting for goodwill and intangible assets. Under SFAS 142, goodwill and certain other intangible assets having indefinite useful lives are no longer amortized but are reallocated to applicable reporting units for purposes of performing annual impairment tests using a fair-value-based analysis.
As required by SFAS 142, we applied this new accounting standard on January 1, 2002 to our previously recognized goodwill and intangible assets. At December 31, 2001, our net goodwill related to consolidated entities was approximately $343 million. For purposes of impairment testing, we assigned $332 million of goodwill to a component within the Filtration and Other reporting segment, $6 million to a component within the Engine Business reporting segment and $5 million to the International Distributor reporting segment. During the first quarter 2002, we completed the first step of the transitional goodwill impairment test which required us to compare the fair value of our reporting units to the carrying value of the net assets of our reporting units as of January 1, 2002. For each of our reporting units, the estimated fair value was determined utilizing the expected present value of the future cash flows of the units. Based on this ana lysis, we concluded that the fair value of each of our reporting units exceeded their carrying, or book value, including goodwill, and therefore we did not recognize any impairment of goodwill.
Page 10
We have elected to perform the annual impairment test of our recorded goodwill as required by SFAS 142 as of the end of our fiscal third quarter. The results of this annual impairment test are not yet finalized but preliminary indications are that the fair value of each of our reporting units as of September 29, 2002 exceeded their carrying, or book value, including goodwill, and therefore our recorded goodwill was not subject to impairment.
As required by SFAS 142, our Consolidated Statement of Earnings for periods prior to its adoption have not been restated. However, the effect on our net earnings and earnings per share of excluding goodwill amortization is shown in the table below:
|
Three Months |
Nine Months |
|||
|
|
September 29 |
September 23 |
September 29 |
September 23 |
|
Net earnings (loss) |
|
|
- $ 23 |
|
|
Basic earnings (loss) per share |
|
|
|
|
|
Diluted earnings (loss) per share |
- $ .96 |
.07 $ .15 |
- $ .60 |
.20 $ (2.54) |
The following table summarizes other intangible assets with finite useful lives that are subject to amortization:
|
|
September 29 |
December 31 |
September 23 |
|
Software |
$ 201 |
$ 187 |
$ 177 |
|
Trademarks and patents |
4 |
8 |
7 |
|
Total |
$ 96 |
$ 109 |
$ 107 |
Amortization expense for software and other intangibles totaled $26 million and $25 million for the nine months ended September 29, 2002 and September 23, 2001, respectively. Amortization for the twelve months ended December 31, 2001, totaled $34 million. Internal and external software costs (excluding those related to research, reengineering and training) and trademarks and patents are amortized generally over a five-year period. The projected amortization expense of our intangible assets, assuming no further acquisitions or dispositions, is approximately $33 million in 2002, $27 million in 2003, $22 million in 2004, $12 million in 2005 and $5 million in 2006.
Page 11
Note 4. Restructuring, Asset Impairment and Other Charges:
We have continued a restructuring program initiated in 1998 to improve the Company's cost structure. The charges related to this program include staffing reorganizations and reductions in various business segments, asset impairment write-downs for manufacturing equipment, facility closure and consolidation costs, dissolution costs and restructuring actions related to joint venture operations, cancellation of a new engine development program and exit costs related to several small business operations. As of December 31, 2001 all activities associated with the 1998 and 1999 restructuring actions were complete. The 2000 and 2001 actions were a result of the downturn in the North American heavy-duty truck market and several other end-markets and were taken in order to achieve lower production costs and improve operating efficiencies under difficult economic conditions.
A detailed discussion of the restructuring charges incurred during 2000, 2001 and 2002 accompanied by schedules that present, by major cost component and by year of provision, activity related to the restructuring charges, including adjustments to the original charges follow:
|
Restructuring Plan - 2000 |
Reduction |
Impairment |
|
|
|
Total restructuring charged to expense |
$ 42 |
$ 102 |
$ 16 |
$ 160 |
|
Cash payments |
(5) |
- |
- |
(5) |
|
Non-cash charges |
- |
(68) |
- |
(68) |
|
Balance at December 31, 2000 |
37 |
34 |
16 |
87 |
|
Cash payments |
(16) |
- |
(5) |
(21) |
|
Non-cash charges |
- |
(34) |
(4) |
(38) |
|
Reallocation of excess reserves |
(3) |
- |
- |
(3) |
|
Balance at December 31, 2001 |
18 |
- |
7 |
25 |
|
Cash payments |
(9) |
- |
- |
(9) |
|
Adjustment to asset carrying value |
- |
4 |
- |
4 |
|
Reversal of restructuring reserves |
(6) |
(4) |
(2) |
(12) |
|
Balance at September 29, 2002 |
$ 3 |
$ - |
$ 5 |
$ 8 |
During the fourth quarter of 2000, we announced restructuring plans in response to the downturn in the North American heavy-duty truck market where our shipments had declined 35 percent from 1999 and recorded a restructuring charge of $160 million. Of this amount, $131 million was associated with our Engine Business, $19 million with our Power Generation Business and $10 million with our Filtration and Other Business. The charges included workforce reduction costs of $42 million, $102 million for asset impairments (including $30 million for software developed for internal use) and $16 million associated with exit costs to close or consolidate a number of small business operations.
The workforce reduction actions included overall reductions in staffing levels and the impact of divesting a small business operation. The charges included severance and benefit costs of terminating approximately 600 salaried and 830 hourly employees and were based on amounts pursuant to established benefit programs or statutory requirements of the affected operations. In the fourth quarter 2001, we realigned our workforce reduction plans and reallocated $3 million of excess liabilities for termination benefits to workforce reduction actions committed to during that quarter. All employees affected by this workforce reduction plan were separated or terminated by June 30, 2002 and we expect to pay remaining severance costs and related benefits before the end of 2002. Approximately 660 salaried and 725 hourly employees were affected by the workforce reduction actions associated with this plan.
Page 12
The asset impairment charge of $102 million was calculated in accordance with the provisions of SFAS 121. Approximately $30 million of the charge consisted of capitalized software-in-process related to manufacturing, financial and administrative information technology programs that were cancelled during program development and prior to implementation. The remaining $72 million included $38 million for engine assembly and fuel system manufacturing equipment to be disposed of upon closure or consolidation of production operations. The equipment was expected to continue in use and be depreciated for approximately two years from the date of the charge until closure or consolidation. The expected recovery value of the equipment was based on estimated salvage value and was excluded from the impairment charge. The charge also included $11 million for equipment available for disposal, $6 million for properties available for disposal, $10 m illion for investments, and $7 million for intangibles and minority interest positions related to divesting smaller operations and investments. The carrying value of assets held for disposal and the effect of suspending depreciation on such assets is not significant.
In the second quarter 2002, we cancelled plans to close a filtration manufacturing plant, transferred impaired power generation equipment that was previously slated for disposal to a foreign operation and realigned our workforce reduction plan. These actions resulted in a reversal of $12 million in excess charges related to this plan. As of September 29, 2002, $8 million of restructuring charges remained in accrued liabilities for this plan. We expect to complete this restructuring action by the end of 2002.
|
Restructuring Plan - 2001 |
Reduction |
Impairment |
|
|
|
Total restructuring charged to expense |
$ 14 |
$ 110 |
$ 1 |
$ 125 |
|
Cash payments |
(10) |
- |
- |
(10) |
|
Non-cash charges |
- |
(110) |
(14) |
(124) |
|
Cash receipts |
- |
- |
13 |
13 |
|
Reallocation of excess reserves |
3 |
- |
- |
3 |
|
Balance at December 31, 2001 |
7 |
- |
- |
7 |
|
Cash payments |
(3) |
- |
- |
(3) |
|
Cash receipts |
- |
8 |
- |
8 |
|
Non-cash charges |
- |
(3) |
- |
(3) |
|
Reversal of restructuring reserves |
- |
(5) |
- |
(5) |
|
Balance at September 29, 2002 |
$ 4 |
$ - |
$ - |
$ 4 |
In the second quarter of 2001, as a result of the continuing downturn in the North American heavy-duty truck market and several other end-markets, we announced further restructuring actions and recorded restructuring charges of $125 million. The charges included $14 million attributable to workforce reduction actions, $110 million for asset impairment and $1 million attributed to the divestiture of a small business operation. Of this charge, $118 million was associated with the Engine Business, $5 million with the Power Generation Business and $2 million with the Filtration and Other Business.
The workforce reduction actions included overall reductions in staffing levels and the impact of divesting a small business operation. The charges included severance and benefit costs of terminating approximately 400 salaried and 150 hourly employees and were based on amounts pursuant to established benefit programs or statutory requirements of the affected operations. All employees affected by this workforce reduction plan and the subsequent fourth quarter 2001 realignment plan will be terminated by the end of the fourth quarter 2002 and remaining severance costs and related benefits will be paid through the end of the first quarter 2003.
The asset impairment charge was for equipment, tooling and related investment supporting a new engine development program that was cancelled during the second quarter of 2001. The charges included the investment in manufacturing equipment previously capitalized and cancellation charges for capital and tooling purchase commitments. The charge was reduced by the estimated salvage value related to the planned equipment disposals. In the second quarter 2002, we recovered $8 million of salvage proceeds on planned equipment disposals, of which $5 million was in excess of previously estimated recoveries and was reversed against the original restructuring charge.
Page 13
As of September 29, 2002 approximately 400 salaried and 180 hourly employees have been separated or terminated under the workforce reduction actions of this plan and $4 million of restructuring charges related to unpaid severance costs and termination benefits remained in accrued liabilities. We expect to complete all activities associated with this restructuring plan in the fourth quarter 2002.
|
Restructuring Plan - 2002 |
Reduction |
Impairment |
|
|
|
Total restructuring charged to expense |
$ 11 |
$ 3 |
$ 2 |
$ 16 |
|
Cash payments |
(8) |
- |
- |
(8) |
|
Non-cash charges |
- |
(3) |
- |
(3) |
|
Balance at September 29, 2002 |
$ 3 |
$ - |
$ 2 |
$ 5 |
In the second quarter 2002, we took further restructuring actions precipitated by continued weak market conditions across most of our businesses and recorded a restructuring charge of $16 million. The charge was more than offset by a $12 million reversal of excess 2000 restructuring reserves and a $5 million reversal of excess 2001 restructuring reserves. The charge included $11 million attributable to workforce reduction actions, $3 million for asset impairment and $2 million related to facility closures and consolidations. Of this charge, $5 million was associated with the Engine Business, $4 million with Power Generation, $3 million with Filtration and Other and $4 million with the International Distributor Business.
The charges included severance cost and benefit costs of terminating approximately 220 salaried and 350 hourly employees and were based on amounts pursuant to established benefit programs or statutory requirements of the affected operations. These actions reflect overall reductions in staffing levels due to closing operations and moving production to locations with available capacity. As of September 29, 2002 approximately 180 salaried and 300 hourly employees had been separated or terminated under this plan. We expect to complete all workforce reduction actions associated with this action by the end of the first quarter 2003. The asset impairment charge related to equipment that was made available for disposal. The carrying value of the equipment and the effect of suspending depreciation on the equipment were not significant. As of September 29, 2002, $5 million of restructuring charges remained in accrued liabilities.  ; We expect to complete this restructuring action in the first quarter 2003 and related cash payments to be disbursed by the end of second quarter 2003.
Note 5. Other (Income) Expense:
The major components of other (income) expense included in the Consolidated Statement of Earnings are shown below:
|
Three Months |
Nine Months |
|||
|
$ Millions |
Sept. 29 |
Sept. 23 |
Sept. 29 |
Sept. 23 |
|
Operating (income) expense: Amortization of goodwill and intangibles Refund of customs duty Foreign currency Gain on sale of distributor Gain on sale of business Royalty income Total operating (income) expense |
|
|
1 - - 11 (3) - - (8) (2) |
|
|
Non-Operating (income) expense: Bank charges Interest income Rental income Other, net Total non-operating (income) expense |
|
|
|
|
|
Total other (income) expense |
$ (4) |
$ (3) |
$ (10) |
$ 1 |
Page 14
Note 6. Derivatives and other Financial Instruments:
We are exposed to financial risk resulting from volatility in foreign exchange rates, interest rates and commodity prices. This risk is closely monitored and managed through the use of financial derivative instruments. As stated in our policies and procedures, financial derivatives are used expressly for hedging purposes, and under no circumstances are they used for speculation or trading. Our derivative transactions are entered into only with banking institutions that have strong credit ratings, and thus the credit risk associated with these contracts is not considered significant. The status and results of our hedging program activities are reported to senior management on a periodic basis. The following table summarizes our outstanding derivatives by risk category and instrument type:
|
September 29, 2002 |
December 31, 2001 |
September 23, 2001 |
||||
|
|
Notional |
Fair |
Notional |
Fair |
Notional |
Fair |
|
Foreign Currency: |
|
|
|
|
|
|
|
Interest Rate: |
|
|
|
|
|
|
|
Commodity Price: |
|
|
|
|
| |