SECURITIES AND EXCHANGE
COMMISSION
WASHINGTON, D.C.
20549
Form 10-K
[4] Annual Report pursuant to Section 13 or 15(d)
of
the Securities Exchange Act of 1934
For the fiscal year
ended
31 December 2003
OR
[ ] Transition Report pursuant to Section 13 or 15(d)
of
the Securities Exchange Act of 1934
Commission file number 1-3677
Alcan Inc.
| Incorporated in: | I.R.S. Employer Identification No.: |
| Canada | Not applicable |
| 1188 Sherbrooke Street West, | |
| Montreal, Quebec, Canada H3A 3G2 | Telephone: (514) 848-8000 |
| Securities registered pursuant to Section 12(b) of the Act: | |
| Title of each class | Name of each exchange on which registered |
| Common Shares without nominal or par value | New York Stock Exchange |
| Common Share Purchase Rights | New York Stock Exchange |
| 4 7/8% Notes due 2012 | New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the Registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days: Yes 4
No __.Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [ 4 ]
Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2):
Yes 4 No __.| The aggregate market value of the voting stock | |
| held by non-affiliates: | USD 10,067 million, as of 30 June 2003 |
| Common Stock of Registrant outstanding: | 367,809,292 Common Shares, |
| as of 3 March 2004 | |
| Documents incorporated by reference: | Portions of the Annual Report to Shareholders for |
| the fiscal year ended 31 December 2003 | |
| Portions of the Proxy Circular for the Annual | |
| Meeting to be held on 22 April 2004 |
INDEX TO ALCAN INC.
2003 ANNUAL REPORT ON FORM 10-K
In this report, unless the context otherwise requires, the following definitions apply:
"Alcan", "Company", "Registrant" or the "Issuer" means Alcan Inc. and, where applicable, one or more Subsidiaries,
"Algroup" means Alusuisse Group Ltd. (now Alcan Holdings Switzerland Ltd.), a Subsidiary of Alcan following the Algroup Combination,
"Algroup Combination" means the process by which Algroup became a Subsidiary of Alcan on 17 October 2000, through the completion of a share exchange offer by Alcan for the shares of Algroup,
"Annual Report" means Alcan's Annual Report to Shareholders for the year ended 31 December 2003,
"Business Group" refers to each of Alcan's six business groups, Bauxite and Alumina, Primary Metal, Rolled Products Americas and Asia, Rolled Products Europe, Engineered Products and Packaging,
"Board" or "Board of Directors" means the board of directors of Alcan,
"Director" means a director of Alcan,
"Dollars" or "$" means U.S. Dollars, unless otherwise specified,
"Executive Officers" means the President and Chief Executive Officer, the Executive Vice Presidents, the Senior Vice Presidents, the Vice Presidents, the Treasurer, the Controller and the Corporate Secretary of Alcan,
"Joint Venture" means an association (incorporated or unincorporated) of companies jointly undertaking some commercial enterprise and proportionately consolidated to the extent of Alcan's participation, but in which Alcan does not hold or exercise a controlling interest,
"LME" means the London Metal Exchange,
"Proxy Circular" means the management proxy circular prepared in connection with Alcan's Annual Meeting of Shareholders to be held on 22 April 2004, and any adjournment thereof,
"Pechiney" means Pechiney, a French société anonyme, a Subsidiary of the Company following the Pechiney Combination,
"Pechiney Combination" means the process by which Pechiney became a Subsidiary of Alcan on 15 December 2003, through the completion of a cash and Shares offer by Alcan for the securities of Pechiney,
"Related Company" means a company in which Alcan owns, directly or indirectly, 50% or less of the voting stock and in which Alcan has significant influence over management, but does not include a company in a Joint Venture,
"Share" or "Common Share" means a common share in the capital of Alcan,
"Subsidiary" means a company controlled, directly or indirectly, by Alcan,
"tonne" means a metric tonne of 1,000 kilograms or 2,204.6 pounds, and
"UBC" means a used beverage can.
Unless otherwise expressly indicated, the financial and other information given in this report is presented on a consolidated basis.
Certain information called for by Items of this Form is incorporated by reference to the Annual Report and to the Proxy Circular. Such information is specifically identified herein, including by the reference
"See Annual Report..." or "See Proxy Circular...". With the exception of such information specifically incorporated by reference, the Annual Report and the Proxy Circular are not to be deemed filed as part of this Form 10-K Report. Information incorporated by reference is considered to be part of this report, and information filed later with the Securities and Exchange Commission ("SEC") will automatically update and supercede this information.Special Note Regarding Forward-Looking Statements
Certain statements made or incorporated by reference in this report are forward-looking statements within the meaning of the United States Private Securities Litigation Reform Act of 1995. Terms such as ''believes'', ''expects'', ''may'', ''will'', ''could'', ''should'', ''anticipates'', ''estimates'', "intends" and ''plans'' and the negatives of and variations on terms such as these signify forward-looking statements. Because these forward-looking statements include risks and uncertainties, readers are cautioned that actual results may differ materially from the results expressed in or implied by the statements.
The following factors, among others, could cause actual results or outcomes to differ from the results expressed or implied by forward-looking statements:
changes in global supply and demand conditions for aluminum and other products;
changes in aluminum ingot prices;
changes in raw materials costs and availability;
changes in the relative values of various currencies;
cyclical demand and pricing within the principal markets for Alcan's products;
changes in government regulations, particularly those affecting environmental, health or safety compliance;
fluctuations in the supply of and prices for power in the areas in which Alcan maintains production facilities;
the effect of integrating acquired businesses and the ability to attain expected benefits from acquisitions;
potential discovery of unanticipated commitments or other liabilities associated with the acquisition and integration of Pechiney;
major changes in technology that affect Alcan's competitiveness;
the risk of significant losses from trading operations, including losses due to market and credit risks associated with derivatives;
changes in prevailing interest rates and equity market returns related to pension plan investments, which may result in our being required to make larger than expected pension plan contributions;
potential catastrophic damage, increased insurance and security costs and general uncertainties associated with the increased threat of terrorism or war;
the effect of international trade disputes on Alcan's ability to import materials, export its products and compete internationally;
relationships with and financial and operating conditions of customers and suppliers;
economic, regulatory and political factors within the countries in which Alcan operates or sells products; and
factors affecting Alcan's operations, such as litigation, labour relations and negotiations and fiscal regimes.
Additional information concerning factors that could cause actual results to differ materially from those in forward-looking statements include, but are not necessarily limited to, those discussed under the heading "Risks and Uncertainties" in the Management's Discussion and Analysis section of Alcan's Annual Report, on page
47 thereof. The text under such heading is incorporated herein by reference.Alcan undertakes no obligation to release publicly the results of any future revisions it may make to forward-looking statements to reflect events or circumstances after the date of this report or to reflect the occurrence of unanticipated events.
Alcan files annual, quarterly and special reports and other information with the SEC. Any document so filed can be viewed at the SEC's public reference room at 450 Fifth Street, N.W., Washington, D.C. 20549. Please call the SEC at 1-800-SEC-0330 for further information on the operation of the public reference rooms. Alcan's SEC filings are also available to the public over the Internet at the SEC's web site at http://www.sec.gov
or through Alcan's website at http://www.alcan.com. Alcan's website also includes the Charters of its Board of Directors and of its four Committees of the Board of Directors: the Corporate Governance, the Audit, the Human Resources and the Environment, Health & Safety Committees, as well as its Worldwide Code of Employee and Business Conduct, available in nine languages.ITEMS 1 AND 2 BUSINESS AND PROPERTIES
Alcan is the parent company of an international group involved in many aspects of the aluminum and packaging industries. Through Subsidiaries, Joint Ventures and Related Companies around the world, the activities of Alcan include bauxite mining, alumina refining, production of specialty chemicals, aluminum smelting, manufacturing and recycling, flexible and specialty packaging, as well as related research and development.
On 15 December 2003, through the Pechiney Combination, Alcan acquired a majority of the shares of Pechiney, a French aluminum and packaging company, which then became a Subsidiary. Alcan subsequently became owner of all outstanding Pechiney common shares, Pechiney Bonus Allocation Rights, Pechiney OCEANEs and Pechiney American Depositary Shares as a result of a re-opened offer that was completed on 15 January 2004 and a subsequent withdrawal offer and compulsory acquisition, made in accordance with French securities regulations, completed on 6 February 2004. The integration of Pechiney is being actively implemented. After accounting for the Pechiney Combination, Alcan employs 88,000 people in 63 countries.
| A. | OVERVIEW OF OPERATING SEGMENTS |
The Company operates through six Business Groups, each responsible for different business units of which they are comprised. In 2004, Pechiney's business operations will be integrated into these Business Groups, but for the purposes of this report its operating sectors are presented separately, as is certain other information pertaining to Pechiney.
The Operating Segments of the Company are:
| 1.1 | Bauxite and Alumina, headquartered in Montreal, Canada, this group comprises Alcan's worldwide activities related to bauxite mining, alumina refining and the production of specialty aluminas, owning and/or operating seven bauxite mines and deposits in five countries, five smelter-grade alumina plants in three countries and three specialty alumina plants in two countries; |
| 1.2 | Primary Metal, also headquartered in Montreal, this group comprises smelting operations, power generation and production of primary value-added ingot in the form of sheet ingot, extrusion billet, rod and foundry ingot, as well as engineering services and trading operations for alumina and aluminum, operating or having interests in 16 smelters in seven countries. Alcan has committed to establish the operational headquarters of its European primary aluminum business in France; |
|
| |
| 1.3 |
Rolled Products Americas and Asia, headquartered in Cleveland, U.S., this group produces aluminum sheet and light gauge products, operating 15 plants in five countries; |
| 1.4 |
Rolled Products Europe, headquartered in Zurich, Switzerland, this group produces aluminum sheet, including automotive, can and lithographic sheet, plate and foil stock production, operating 11 plants in four countries; |
| 1.5 |
Engineered Products, headquartered in Neuhausen, Switzerland, this group produces fabricated aluminum products, including wire and cable, components for the mass transportation, automotive, building, display, electromechanical and other industrial markets, and includes sales and service centres throughout Europe, operating 66 plants in 20 countries. Alcan has committed to establish the global operational headquarters of its engineered products group in France; and |
| 1.6 |
Packaging, also headquartered in Zurich, this group consists of Alcan's worldwide food flexible, foil, tobacco, pharmaceutical and personal care packaging businesses, operating 84 plants in 18 countries. Alcan has committed to establish, the global operational headquarters of its packaging business in Paris. |
| 1.7 | Pechiney's Operating Sectors and International Trade Division: |
| 1.7.1 |
Primary Aluminum, headquartered in Paris, France, this group comprises Pechiney's worldwide activities related to bauxite mining, alumina refining, smelting operations and the production of silicon and ferroalloys, operating two bauxite mines and deposits in two countries, six alumina plants (three alumina refineries and three specialty alumina plants) in four countries and eight smelters in six countries. |
| 1.7.2 |
Aluminum Conversion, headquartered in Paris, this group consists of Pechiney's aluminum semi-finished products, hard and soft alloy, flat rolled products and extrusions, operating 25 plants in six countries and one research centre. |
| 1.7.3 |
Packaging, headquartered in Paris, this group consists of Pechiney's plastics packaging, Cebal Tubes (Europe-Asia, Americas), Cebal Aerosols, Techpack International and caps and overcaps, operating 91 plants in 18 countries. |
| 1.7.4 |
International Trade, headquartered in Paris, this division consists of Pechiney's sales network, trading activities and distribution network, through 50 entities operating in 60 countries. |
Alcan's corporate head office, located in Montreal, focuses on strategy development, while overseeing governance, policy, legal, compliance, human resources and finance matters.
See Annual Report, page 97
, Note 30 to the Consolidated Financial Statements for selected information by operating segment.The balance sheet of Pechiney is included in Alcan's Consolidated Financial Statements as at 31 December 2003. However, the results of operations and operating cash flows of Pechiney will be included in the Company's Consolidated Financial Statements beginning 1 January 2004.
| B. | HISTORY / RECENT DEVELOPMENTS |
Alcan is a limited liability Canadian company, incorporated on 3 June 1902, with its headquarters and registered office in Montreal, Canada. It was formed as a subsidiary of the Pittsburgh Reduction Company, one of the founding companies of the aluminum industry, to establish a smelter and hydroelectric power facility in Shawinigan, Quebec. In 1928, the international operations and domestic U.S. operations were separated into two competing companies that became Alcan and Alcoa Inc., respectively. During the Second World War substantial expansion of hydroelectric and smelting capacity took place in Quebec to supply aluminum for the war effort. In the 1950s, Alcan added hydroelectric and smelting capacity in British Columbia. During the post-war period, Alcan expanded internationally and invested in fabricating activities to stimulate demand for its primary metal production.
In October 2000, Alcan consummated the Algroup Combination, which valued Algroup at approximately $5.7 billion. The Algroup Combination substantially expanded Alcan's presence in Europe. In addition, the Algroup Combination, together with Alcan's strategic focus and industry trends, increased the importance of packaging to Alcan's overall business mix. The Pechiney Combination has continued Alcan's international expansion and has further increased the importance of packaging.
Today, Alcan is a multinational company engaged in all aspects of the aluminum and packaging industries on an international scale.
| 1. | Alcan's Recent Developments |
Since the beginning of 2003, Alcan reported the major events related to its business and corporate governance described below. Events related to the Pechiney Combination are described under the heading "The Acquisition of Pechiney" below.
On 29 January 2003, Alcan announced the construction of a new potlining center adjacent to the new Alma smelter, for a total investment of CAN$60 million.
On 17 March 2003, Alcan announced that Messrs. L. Denis Desautels and Milton K. Wong would be candidates for election to the Board of Directors at the annual meeting to be held in Montreal on 24 April 2003. Mr. Desautels is executive-in-residence at the School of Management of the University of Ottawa Centre on Governance and was Auditor General of Canada from 1991 to 2001. Mr. Wong is chairman of HSBC Asset Management (Canada) Limited and Chancellor of Simon Fraser University in British Columbia.
On 23 April 2003, the Company announced that it reduced total greenhouse gas ("GHG") emissions in 2001 and 2002 by an average of 1.45 million tonnes, surpassing its original goal by over one million tonnes per year, including both direct and indirect emissions. These reductions stem from Alcan's long-term emissions reduction program called TARGET, launched in 2001. Numerous GHG reduction programs such as improvements in process technology and the management of operational processes as well as energy efficiency improvements have been implemented across the Company.
On 28 April 2003, the Company announced a public offering in the U.S. of $500 million 4 1/2 % global notes, due 15 May 2013, which closed 1 May 2003. Net proceeds to the Company from the sale of the notes were used to help fund the acquisition of VAW Flexible Packaging ("FlexPac") and to refinance maturing long-term debt.
On 30 April 2003, Alcan announced that it had completed the acquisition of FlexPac from Norsk Hydro for approximately $361 million. FlexPac includes 14 high-quality flexible packaging plants in eight countries and 5,400 employees.
On 10 June 2003, Travis Engen, President and Chief Executive Officer of the Company, committed that the Company will work to ensure that all its operations, including its head office in Montreal, achieve ISO 14001, an environmental management standard, and OHSAS 18001, a health and safety management standard, certification by the end of 2004. Compliance with the two standards constitutes two components of Alcan's integrated Environment, Health and Safety management system (EHS FIRST).
On 1 July 2003, the Company announced that it had completed the acquisition of Baltek Corporation, the world's leading supplier of balsa-based structural core materials, for $35 million. This followed the approval by the Baltek shareholders. Prior to its acquisition, Baltek was a NASDAQ-listed company, headquartered in New Jersey, with operations in the United States, Ecuador and Western Europe. The company became part of the Alcan Composites business unit of the Engineered Products Business Group.
On 16 September 2003, the Company announced a CAN$25 million investment for the construction of a new manufacturing facility for the production of aluminum structural assemblies for the automotive industry in the Saguenay region of Quebec. The facility is expected to produce aluminum bumpers and side-impact beams, instrument panel supports and other weight saving structural sub-systems and will form part of the Engineered Products Business Group.
On 26 September 2003, the Company announced the appointment of Mrs. Christine Morin-Postel as Director of the Company and the departure of Mr. Clarence Chandran from the Board of Directors. Mrs. Morin-Postel serves on the Boards of Arlington Capital Europe, 3i Group plc and Pilkington plc. Until her recent retirement, she was executive vice president in charge of human resources at Suez Group and formerly CEO of Société Générale de Belgique. Mr. Chandran, a Director since 2001, elected to leave as a result of his appointment as an officer of CGI Group Inc., a significant outsourcing service provider to Alcan.
On 6 October 2003, Alcan announced that it had acquired the Uniwood/Fome-Cor Division of Nevamar for $95 million. Uniwood/Fome-Cor produces high performance foamboard materials used in the display and graphic arts market. The acquired company became part of the Alcan Composites business unit within the Engineered Products Business Group.
On 8 October 2003, the Company announced that it had increased its ownership position in the Aluminium Company of Malaysia ("ALCOM") from 36% to 59%. ALCOM is a manufacturer of light gauge aluminum products. Alcan acquired the additional shares from Nippon Light Metal in exchange for its ownership in Alcan Nikkei Siam Limited in Rangsit, Thailand. ALCOM employs 360 people at its Bukit Raja operation located near Kuala Lumpur.
On 15 October 2003, Alcan announced that it had selected the LSL Joint Venture to do a definitive feasibility study preliminary to the engineering, procurement and construction management project for the proposed expansion of Alcan's alumina refinery at Gove, in the Northern Territory of Australia. This potential expansion would increase Alcan's capacity for smelter-grade alumina production from 2 million tonnes per annum ("Mtpa") to approximately 3.5 Mtpa. Alcan expects to complete this and other studies by mid-2004 and, depending on the outcome of the studies, to potentially commission the expansion by 2007.
On 17 October 2003, the Company announced that it had developed a sustainable solution for the treatment of spent potlining and would invest up to CAN$150 million in the construction of a treatment plant in the Saguenay region. The technology which will be used at the plant was developed by Alcan's R&D team in Quebec. The construction of the 80,000 tonne-per-year treatment facility using Alcan's low caustic leaching & liming process is expected to begin in the second quarter of 2004.
On 23 October 2003, Alcan signed a definitive joint venture agreement with Qingtongxia Aluminum Company and the Ningxia Electric Power Development and Investment Co. Ltd. Under the agreement, Alcan will invest up to $150 million, for a 50% participation and a secure power supply in an existing 150,000 tonnes modern pre-bake smelter located in the Ningxia autonomous region, in the People's Republic of China. The agreement also gives Alcan a substantial operating role and the option to acquire, through additional investment, up to 80% of a new 250,000-tonne potline already under construction. The investment is expected to take place in the first quarter of 2004.
On 30 December 2003, Alcan acquired the remaining 65% stake in the Aluminium Dunkerque smelter, located in Dunkerque, France, from the smelter's financial partners through its subsidiary, Pechiney, which already owned a 35% share of the smelter. The acquisition of the smelter was made for €248 million. The transaction also resulted in the assumption by Alcan of an additional $128 million in debt.
On 22 January 2004, the Company announced that it will permanently halt production at its 60-year-old Jonquière Söderberg primary aluminum facility, in the Saguenay region of Quebec, by the second quarter of 2004. Compared to the other Alcan smelters in Quebec, the Jonquière Söderberg plant had the highest production costs, faced the greatest environmental challenges and was one the of the least energy efficient. The Company plans to close the four Söderberg potlines between February and April 2004. The closure will directly impact approximately 550 jobs in total, but Alcan will work closely with employee representatives to minimize layoffs and the impact on employees.
On 17 February 2004, the Company announced the appointment of Mr. Yves Mansion and Mr. Jean-Paul Jacamon as Directors of the Company. Mr. Mansion is chief executive officer of Société Foncière Lyonnaise and a member of the French Collège de l'Autorité des marchés financiers. He was group managing director of Assurances Générales de France from 1990 to 2001. Mr. Mansion is a member of the supervisory board of Euler Hermes and deputy director of l'Entreprise de Recherche et d'activités pétrolières.
Mr. Jacamon is non-executive chairman of Bonna Sabla and of Gardiner Group. He was chief operating officer and director of Schneider Electric from 1996 to 2002. He is a director of Le Carbone Lorraine, STACI and AMEC plc. He is also chairman of Eureka (a European governmental organization responsible for research and development projects). Mr. Mansion and Mr. Jacamon both served on the board of directors of Pechiney, since 1994 and 2002 respectively.| 2. | The Acquisition of Pechiney |
| 2.1 | Pechiney Background |
Pechiney was a publicly traded company with shares listed on the Euronext Paris Stock Exchange until 6 February 2004 and Pechiney American Depositary Shares ("ADSs") listed on the New York Stock Exchange until 20 January 2004.
Pechiney operates in three core businesses: the production of primary aluminum, the production of fabricated aluminum products and the production of packaging materials. Pechiney's other businesses also include Ferroalloys and International Trade.
In 2003, Pechiney achieved sales and operating revenues of €10,812 million and employed 34,000 employees.
| 2.2 | Alcan's offer for Pechiney |
Alcan's offer to acquire all of the outstanding Pechiney common shares, Pechiney Bonus Allocation Rights, Pechiney OCEANEs (convertible debentures) and Pechiney ADS (collectively "Pechiney securities") was made through two separate offers:
| - | a French offer open to all holders of Pechiney securities (other than Pechiney ADSs), located in France and outside of France (but not in Canada and the United States) if, pursuant to the local laws and regulations applicable to such holders, they were permitted to participate in the French offer, and |
| - | a U.S. offer open to all holders of Pechiney securities who were located in the U.S. and Canada and to all holders of Pechiney ADSs, wherever located. |
| 2.2.1 | Timeline |
Beginning in May 2003, members of Alcan's management, assisted by advisors, conducted a review of the feasibility of a transaction combining Alcan and Pechiney. Alcan's management presented the results of its analysis and views concerning the potential for an Alcan-Pechiney business combination, including summaries of confidential discussions with the European Commission's Merger Task Force, to Alcan's Board of Directors at meetings held on 3 June 2003 and 26 June 2003.
On 2 July 2003, Alcan's Board of Directors held a meeting to discuss further the potential Pechiney Combination and received additional input from Alcan's management and advisors. After further review and discussion, the Directors present unanimously agreed and directed that the Company should pursue the Pechiney Combination.
On 4 July 2003, Mr. Engen met with Mr. Rodier and presented to him the business case for the Pechiney Combination. Mr. Rodier advised that he was not then in a position to formally respond.
On 5 July 2003, Mr. Engen met again with Mr. Rodier in Paris. Mr. Engen and Mr. Rodier together discussed the timeline for a potential Alcan offer. Mr. Rodier indicated that discussions among Pechiney's directors had begun and that three key criteria in assessing the merits of any offer would be price, the views of Pechiney's key managers with respect to potential acquirers of Pechiney and competition and antitrust issues.
On 7 July 2003, Alcan announced plans to launch a tender offer for Pechiney and filed its offer documents with the French Conseil des marchés financiers ("CMF"), the French Commission des opérations de bourse ("COB") and the SEC. The offer valued each Pechiney common share at €41. The offer consisted of 60% in cash and 40% in new Alcan Common Shares. The main characteristics of the offer included:
| - | Principal mixed offer : €123 in cash and three Alcan Shares for five Pechiney common shares; |
| - | Subsidiary cash offer : €41 per each Pechiney common share; |
| - | Subsidiary share offer : three Alcan Shares for every two Pechiney common shares; |
| - | These two subsidiary offers would need to respect the final portion of 60% in cash and 40% in Alcan shares; and |
| - | Offer for OCEANEs : €81.70 in cash for each OCEANE. |
The offer was subject to the following conditions:
| - | competition approvals from the European Commission and the U.S. Department of Justice ("DOJ"); and |
| - | receiving valid acceptances in respect of more than 50% of the total share capital and voting rights in Pechiney, calculated on a fully diluted basis. |
On 8 July 2003, Pechiney's board of directors rejected the Alcan offer.
On 16 July 2003, the CMF declared Alcan's offer acceptable.
On 14 August 2003, Alcan filed the notification of its offer for Pechiney with the European Commission, and on 18 August 2003, it offered commitments for divestiture in relation to the European markets for certain aluminum flat rolled products, aluminum aerosol cans and aluminum cartridges. As a result of this notification and these commitments, the European Commission's initial competition review period, or "Phase I'' review, ended on 29 September 2003.
On 20 August 2003, Mr. Engen met with Mr. Rodier and discussed issues relating to the European competition approval process and factors relevant to the price Alcan was willing to pay. They agreed that their investment bankers should meet.
Discussions took place in August 2003 between Alcan's investment bankers and Pechiney's investment bankers to discuss potential modifications of the financial terms of the offer. Pechiney's investment bankers met with Alcan's investment bankers on 28 August 2003 and communicated to them that Pechiney believed the proposed offer was insufficient.
On 29 August 2003, Alcan filed its Hart-Scott-Rodino notification form in the U.S., triggering a 30-day waiting period under the U.S. antitrust laws, which ended on 29 September 2003.
On 31 August 2003, at Pechiney's request, Alcan submitted a written proposal. This proposal was contingent on the Pechiney board of directors' acceptance at a meeting scheduled for that day. The financial terms of the proposal stated that an additional Euro of consideration would be payable if 95% of Pechiney's securities were tendered. The proposal also addressed certain social and employment issues. However, Alcan was later informed that the Pechiney board of directors had rejected its proposal.
Alcan announced on 1 September 2003 that, because its proposal had not been accepted by the Pechiney board of directors, the proposal had lapsed and discussions with Pechiney had ended and Alcan would proceed with its offer.
On 4 September 2003, Mr. Rodier contacted Mr. Engen's office seeking to reopen discussions.
On 5 September 2003, Alcan announced that the French Ministry of Economy, Finance and Industry cleared Alcan's offer to acquire Pechiney securities. Alcan committed that the combined Company's worldwide headquarters would be in Montreal but, reflecting Alcan's significantly increased industrial presence in France, Alcan would locate the world headquarters of the combined entity's packaging business in Paris, while the European headquarters for primary aluminum operations, the world headquarters for engineering and aerospace operations and the global headquarters for new cell technology development would be located in France.
On 11 September 2003, Mr. Rodier met with Mr. Engen to discuss potential changes to the terms of Alcan's offer that could be proposed to Pechiney's board of directors. On 12 September 2003, Mr. Engen and Mr. Rodier exchanged a letter attaching the terms of revised offer. That same day, Alcan announced that the board of directors of Pechiney recommended the revised offer of Alcan as detailed below:
Per Pechiney Common Share/10 Bonus Allocation Rights:
| - | Cash: €24.60 per Pechiney common share, subject to increase as described below, and |
| - |
Alcan Shares: €22.90 in Alcan Shares per Pechiney common share, each Alcan Share would be valued at the greater of (x) €27.40 or (y) the volume-weighed average of the Alcan stock price on the New York Stock Exchange for ten trading days chosen at random from 30 trading days ending five days prior to the close of the offer (with each day's price expressed in Euros based upon €/$ exchange rate on the same ten trading days). |
Per Pechiney OCEANEs:
| - | €83.40 per Pechiney OCEANE, subject to increase as described below. |
Increase in Offer Price:
| - | If the offer was successful and more than 95% of Pechiney's share capital and voting rights on a fully diluted basis were tendered in the offer (including any re-opened offer), Alcan would provide all Pechiney security holders that have tendered their securities with: | |
| - | an additional €1 in cash for each Pechiney common share tendered; | |
| - | an additional €0.10 in cash for each Pechiney Bonus Allocation Rights tendered; | |
| - | an additional €0.40 in cash for each OCEANE and | |
| - | an additional €0.50 in cash for each Pechiney ADS tendered. | |
On 15 September 2003, Alcan filed documents relating to its revised offer for Pechiney with the CMF and the COB, and on 16 September 2003, Alcan filed the revised offer documents with the SEC.
On 22 September 2003, the CMF declared Alcan's revised offer for Pechiney to be acceptable (recevable), and this decision was released on 29 September 2003.
On 29 September 2003, Alcan announced the European Commission had granted clearance of Alcan's revised offer for the acquisition of Pechiney, subject to agreed conditions and commitments. To meet the Commission's regulatory concerns in relation to aluminum flat-rolled products, Alcan undertook to divest either its 50% share in the AluNorf rolling mill and its Göttingen and Nachterstedt rolling mills or Pechiney's rolling mills at Neuf-Brisach, Rugles and, if necessary, the Annecy rolling mill. Alcan's Latchford recycling/casting operations could also be added to either the AluNorf or Neuf-Brisach packages. In addition, Alcan agreed to undertakings for the licensing of alumina refining technology, aluminum smelter cell technology and anode baking furnace designs. Alcan would also eliminate the overlap arising from Alcan's and Pechiney's activities in aluminum aerosol cans and aluminum cartridges.
Also on 29 September 2003, Alcan announced that it had reached an agreement with the DOJ, which cleared its revised offer to acquire Pechiney. Under this agreement and a related consent decree, Alcan undertook to divest Pechiney's aluminum rolling mill located in Ravenswood, West Virginia, following its acquisition of Pechiney. The consent decree was filed in U.S. District Court on the same day and, as a result, the statutory waiting period under the U.S. Hart-Scott Rodino Act expired that night. The agreement with the DOJ removed the final condition related to Alcan's revised offer for Pechiney.
On 7 October 2003, Alcan announced that following the clearance by the COB of the documentation for its offer in France for Pechiney and the publication in France of such documentation, the CMF had published the notification of the opening of the offer. Accordingly, the French offer was open for acceptance beginning on this date.
On 10 October 2003, Pechiney filed a draft of its Response Document (note en réponse) with the COB and on 13 October 2003 issued a press release detailing the formal recommendation (avis motivée), of its board of directors following its meeting on 8 October 2003.
On 27 October 2003, Alcan announced that the registration statement filed with the SEC in connection with its offer for Pechiney had been declared effective. Accordingly, the U.S. offer was open for acceptance beginning on that date.
On 17 November 2003, Alcan announced the specific consideration to be paid in its offer for Pechiney following the determination of the average value of Alcan Common Shares and Alcan's decision to substitute additional cash consideration. In exchange for each Pechiney common share, each 10 Pechiney Bonus Allocation Rights or each two Pechiney ADSs that would be tendered into Alcan's exchange offer for Pechiney, tendering holders of Pechiney securities would receive:
| - | €28.60 in cash (subject to increase); and |
| - | 0.5441 Alcan Common Shares. |
In respect of each Pechiney OCEANE tendered, Alcan would pay €83.40 in cash (subject to increase).
On 24 November 2003, the acceptance period for Alcan's French and U.S. offers
for Pechiney closed at 5:00 p.m. New York time.
On 2 December 2003, Alcan announced that the provisional results of its offer for Pechiney as disclosed by the French Authorité des marchés financiers ("AMF") indicated that Alcan has secured 92.21% of Pechiney's total share capital (fully diluted) as of the expiry of the offer period.
On 3 December 2003, Alcan announced the new executive team and management structure of the enlarged Company following completion of the Pechiney Combination. Alcan's structure remained unchanged, with six Business Groups continuing their responsibilities in each of their respective core markets and products. (see Item 10: "Identification of Executive Officers").
On 5 December 2003, Alcan announced the successful conclusion of its offer for Pechiney securities. As of the expiration of its offers in France and the U.S. on 24 November 2003, Alcan had secured 92.21% of Pechiney's share capital and 93.55% of Pechiney voting rights, on a fully diluted basis.
In order to enable Pechiney shareholders who did not tender their securities to benefit from the offer, Alcan announced on 5 December 2003 its decision to re-open the offer from 9 to 23 December 2003. The terms and conditions of the re-opened offer were the same as those for the initial offer.
On 15 December 2003, Alcan announced that Alcan Common Shares were listed on the Premier Marché of the Euronext Paris stock exchange.
On 15 December 2003, Alcan acquired all Pechiney securities tendered into the initial offer, which was open from 7 October to 24 November 2003.
On 16 December 2003, Alcan announced that the composition
of Pechiney's board of directors was modified following Alcan's acquisition of
control of Pechiney on 15 December 2003. The new Pechiney board was
constituted of 12 members:
| - | Six new members were appointed that day: Messrs. L. Yves Fortier (Chairman of Alcan's Board of Directors), Travis Engen (President and Chief Executive Officer, Alcan), Geoffery Merszei (Executive Vice President and Chief Financial Officer, Alcan), Daniel Gagnier (Senior Vice President, Corporate and External Affairs, Alcan), David McAusland (Senior Vice President, Mergers and Acquisitions and Chief Legal Officer, Alcan), and Madame Christine Morin-Postel (Director, Alcan). |
| - | Six existing Pechiney directors remained on the Board: Messrs. Jean-Paul Jacamon, Yves Mansion, H. Onno Ruding, as well as three members previously appointed by the employees: Messrs. Gérard Bouvier, Antoine Nordberg and Tony Zanello. |
| - | In addition, Mr. Engen was appointed chairman and chief executive officer of Pechiney. |
On 8 January 2004, Alcan announced that it had secured 97.95% of Pechiney's total share capital and 97.92% of Pechiney voting rights as of the expiry of the re-opened offer (23 December 2003). Thus, because the number of Pechiney securities tendered into the initial offer and the re-opened offer corresponds to over 95% of Pechiney share capital and voting rights, on a fully diluted basis, Alcan would pay the following additional consideration to the holders of Pechiney securities who tendered their securities:
| - | €1 for each Pechiney common share tendered; |
| - | €0.10 for each Pechiney Bonus Allocation Right tendered; |
| - | €0.40 for each Pechiney OCEANE tendered; and |
| - | €0.50 for each Pechiney ADS tendered. |
Accordingly, the aggregate final consideration payable by Alcan under its offer for Pechiney would be:
| - | for each Pechiney common share, two Pechiney ADSs or ten Pechiney Bonus Allocation Rights: 0.5441 Alcan Common Shares and €29.60; and |
| - | for each Pechiney OCEANE: €83.80. |
On 15 January 2004, Alcan acquired all Pechiney securities
tendered into the re-opened offer. As consideration for the securities tendered
into the re-opened offer, Alcan issued 2,082,075 Alcan Common Shares and paid
€126 million. On 19 January 2004, Alcan also paid €81 million
as additional consideration to holders of Pechiney securities who tendered
their securities during the initial offer.
| 2.2.2 | Withdrawal Offer and Compulsory Acquisition |
On 23 January 2004, Alcan announced that its withdrawal offer (offre publique de retrait) opened that day as a required step for it to acquire all remaining Pechiney securities in accordance with French securities regulations. The withdrawal offer was opened for ten French trading days until 5 February 2004 and was followed on 6 February 2004 by a compulsory acquisition (retrait obligatoire) by which Alcan became the owner of the remaining Pechiney securities.
The consideration paid by Alcan in the withdrawal offer and compulsory acquisition was in cash only and was the equivalent of the consideration paid in the offer:
| - | €48.50 in cash for each Pechiney common share (including, for purposes of the compulsory acquisition, Pechiney common shares underlying outstanding ADSs); |
| - | €4.85 in cash for each Pechiney Bonus Allocation Right; and |
| - | €82.86 in cash for each Pechiney OCEANE. |
The Pechiney ADSs were de-listed from the New York Stock Exchange on 20 January 2004 and following the completion of the compulsory acquisition process, Pechiney common shares were de-listed from the Euronext Paris stock exchange on 6 February 2004. On 9 February 2004, Pechiney filed a notice of termination of registration with the SEC and ceased its status as a reporting issuer under the Securities Exchange Act of 1934.
| 2.2.3 | Financing for the Transaction |
In connection with Pechiney Combination, Alcan issued 44,495,180 Shares and paid aggregate cash consideration of $3.6 billion (net of cash and time deposits acquired).
The cash portion of the consideration for the Pechiney Combination was financed through short-term financing, including a commercial paper issuance, through registered and private notes issuances, as well as through application of cash on hand.
On 8 December 2003, Alcan issued and sold (1) $500 million of 5.20% Notes due 15 January 2014 and (2) $750 million of 6.125% Notes due 15 December 2033.
On 8 December 2003, Alcan Aluminum Corporation ("Alcancorp"), a Subsidiary, sold (1) $500 million aggregate amount of its Floating Rate Notes ("FRN") due 8 December 2004 and (2) $500 million aggregate principal amount of its FRN due 8 December 2005 through private placements. The FRN are fully and unconditionally guaranteed by Alcan. Alcancorp lent the combined net proceeds to Alcan. Alcancorp has the right to redeem the FRN due 8 December 2005 at any time on or after 8 June 2004. The FRN rank equally with Alcancorp's senior unsecured debt and are guaranteed by Alcan.
| 2.2.4 | Alcan to Review Pechiney Businesses and Projects |
On 19 January 2004, Alcan announced that, pursuant to its on-going review of Pechiney assets, an impairment charge of €45 million will be recorded for the costs incurred for the Coega smelter project in South Africa up to 30 September 2003. Project costs incurred subsequent to September 30th will be charged to income. This impairment will not affect Alcan's reported earnings and it will be recorded as a charge in Pechiney's 2003 statutory financial statements.
Alcan will continue to review Pechiney's current
investments and business plans on the basis of assumptions currently used by
Alcan. No decision has been made on any of Pechiney's current investments. The
Company will announce in due course any decision taken in relation to this
review.
| C. | ALCAN BUSINESS GROUPS |
| 1. | Bauxite and Alumina |
| 1.1 | Products / Business Units |
| 1.1.1 |
Bauxite: Aluminum is one of the most abundant metals in the earth's crust but is never found in its pure form. Bauxite is the basic aluminum-bearing ore. The bauxite mines send their output to supply the alumina plants. |
| 1.1.2 |
Smelter-Grade Alumina: Alumina (aluminum oxide) is produced from bauxite by a chemical process. Depending upon quality, between four and five tonnes of bauxite are required to produce approximately two tonnes of alumina. |
| 1.1.3 |
Specialty Alumina: Alcan specialty aluminas include alumina based products for a wide array of applications including solid surfacing, refractories, ceramics, catalysts, absorbants, and water treatment. |
| 1.2 | Sales and Operating Revenues |
In 2003, the Bauxite and Alumina Business Group had intersegment sales and operating revenues of $873 million and third-party sales and third-party revenues of $536 million, the latter making up 4% of Alcan's 2003 sales and revenues. Average realized prices for alumina
increased in 2003, when compared to 2002, in line with higher LME prices and higher demand in the alumina market. Higher alumina prices contributed to improved earnings in 2003, partially offset by a 7.1% production cost increase over 2002. Production cost increases were mainly due to higher energy costs and foreign exchange fluctuations.Alcan used 10.4 million tonnes of bauxite and produced 4.1 million tonnes of smelter-grade alumina, of which some 3.2
million tonnes were transferred to its current smelting operations either through swap agreements or direct intersegment sales. The remainder was sold to third parties. Alcan also produced and sold, to third parties, 178,000 tonnes of specialty aluminas.| 1.3 | Production / Facilities |
| 1.3.1 |
Canada: Alcan owns the Vaudreuil alumina facility at Jonquière, Quebec. Bauxite for this operation is obtained from Brazil, Guinea, Ghana and Australia (see below). Alumina and specialty alumina produced at Vaudreuil supply, in part, the smelters in Quebec and are also sold in specialty alumina markets in the U.S. and Canada. Alcan also owns the Brockville specialty alumina plant in Ontario. |
| 1.3.2 |
Australia: Alcan has a 100% interest in the Gove bauxite mine and refinery plant in Australia's Northern Territory. In 2003, the amount of bauxite mined at Gove was 6.1 million tonnes and the refinery produced 2.0 million tonnes of smelter-grade alumina, which was used at the Kitimat, Iceland, Quebec and Sebree smelters as well as sold to third parties. Alcan owns 21.4% of Queensland Alumina Ltd., which operates an alumina plant at Gladstone (Queensland). Its ownership was increased to 41.4% due to the Pechiney Combination (see section 7.1.2 (a) below). Each participant in that plant supplies bauxite for toll conversion. All of Alcan's bauxite is purchased from Comalco Limited ("Comalco") in Australia under a long-term mining and exchange agreement. Alcan's share of production from Gladstone is used to supply third parties. Alcan and Comalco have an agreement providing for the future development of Alcan's Ely bauxite mine in Cape York, Queensland, Australia, with Comalco's adjacent operations. |
| 1.3.3 |
Brazil: Alcan purchased approximately 2.6 million tonnes of bauxite in 2003 from a 12.5% owned company, Mineração Rio do Norte S.A. ("MRN"). MRN's Trombetas mine in the Amazon region has an operating capacity of about 16.3 million tonnes per year. Bauxite purchased from MRN is processed at the Vaudreuil plant (see above) and at the Alumar alumina refinery in São Luis, Brazil, which has an annual capacity of about 1.3 million tonnes; Alcan owns a 10% interest in the Alumar refinery. Alcan also has alumina facilities (and related bauxite mining facilities) at Ouro Preto, with a capacity of about 145,000 tonnes of alumina per year and 500,000 tonnes of bauxite per year which supply smelters in Brazil. |
| 1.3.4 |
Ghana: Alcan purchased about 495,000 tonnes of bauxite in 2003 from Ghana Bauxite Co. Ltd. in which it holds an interest of 80%. The bauxite purchased is used for processing at the Vaudreuil plant (see above) and is also sold to third parties. |
| 1.3.5 |
Guinea: Alcan purchased about 4 million tonnes of bauxite in 2003 under contracts in effect through 2011 from Compagnie des Bauxites de Guinée S.A. ("CBG"). Alcan has a 33% interest in Halco (Mining) Inc. The interest was increased to 43% due to the Pechiney Combination (see section 7.1.2 (a) below). Halco holds a 51% interest in CBG, the remaining 49% being held by the Republic of Guinea. CBG's mine in the Boké region of Guinea has an operating capacity of about 12.7 million tonnes per year. Bauxite purchased from CBG is processed at the Vaudreuil plant (see above) and is also sold to third parties. |
| 1.3.6 | India: Alcan holds a 45% interest in the proposed Utkal bauxite and alumina project in Orissa, India. The planned project would include a one-million tonne integrated alumina plant and bauxite mine, with potential to further expand production capacity. |
With respect to smelter-grade alumina and specialty alumina, Alcan operates the following production facilities:
|
Alumina capacities -- As at 31 December 2003 |
||||
|
Locations† |
% of ownership by Alcan |
Annual Capacity (thousands of tonnes) | ||
|
Smelter -- grade alumina |
||||
|
Australia................................................ |
QAL |
21.4 |
800 |
* |
|
(Queensland) |
||||
|
Gove |
100 |
1,980 |
| |
|
(Northern Territory) |
| |||
|
| ||||
|
Brazil..................................................... |
Ouro Preto |
100 |
135 |
|
|
(Saramenha, Minas Gerais) |
| |||
|
| ||||
|
Alumar |
10 |
135 |
* | |
|
(São Luís) |
| |||
|
| ||||
|
Canada.................................................. |
Vaudreuil |
100 |
1,140 |
|
|
(Jonquière, Quebec) |
| |||
|
| ||||
|
Total smelter-grade alumina |
4,190 |
| ||
|
| ||||
|
Specialty aluminas |
| |||
|
| ||||
|
Brazil..................................................... |
Ouro Preto |
100 |
10 |
|
|
(Saramenha, Minas Gerais) |
| |||
|
| ||||
|
Canada.................................................. |
Vaudreuil |
100 |
142 |
|
|
(Jonquière, Quebec) |
| |||
|
| ||||
|
Brockville |
100 |
18 |
| |
|
(Brockville, Ontario) |
| |||
|
| ||||
|
Total specialty aluminas |
170 |
** | ||
|
| ||||
|
Total |
4,360 |
| ||
†Includes Joint Ventures, proportionately consolidated.
*This represents Alcan's share of total plant capacity.
**Actual production in a given year may differ from capacity depending on how much of the capacity of a specific plant is allocated to smelter grade alumina versus specialty aluminas.
| 1.4 | Source Materials |
| 1.4.1 | Bauxite: Alcan obtains its bauxite from mining Subsidiaries, Joint Ventures, consortium companies and third-party suppliers. In 2003, the Company consumed 10.4 million tonnes of bauxite. Based on bauxite deposits in numerous locations around the world, Alcan has more than sufficient bauxite reserves to meet its needs and does not believe that availability of bauxite will constrain its operations in the foreseeable future. |
|
Bauxite Interests -- As at 31 December 2003 |
||||
|
Locations |
% of Ownership by Alcan |
Annual Capacity (thousands of tonnes) | ||
|
Australia................................................. |
Gove |
100 |
6,000 |
|
|
Ely |
100 |
0 |
* | |
|
| ||||
|
Brazil..................................................... |
Mineração Rio do Norte S.A. |
12.5 |
2,000 |
** |
|
Ouro Preto |
100 |
500 |
||
|
| ||||
|
Ghana.................................................... |
Ghana Bauxite Co. Ltd. |
80 |
700 |
** |
|
| ||||
|
Guinea................................................... |
Compagnie des Bauxites de Guinée S.A. |
16.8 |
2,100 |
** |